JP2006297762A - Method of manufacturing self-standing bag - Google Patents

Method of manufacturing self-standing bag Download PDF

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JP2006297762A
JP2006297762A JP2005123151A JP2005123151A JP2006297762A JP 2006297762 A JP2006297762 A JP 2006297762A JP 2005123151 A JP2005123151 A JP 2005123151A JP 2005123151 A JP2005123151 A JP 2005123151A JP 2006297762 A JP2006297762 A JP 2006297762A
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bag
self
supporting
cut
film
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JP4780373B2 (en
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Yasunori Motosawa
安典 本澤
Yasushi Otsuka
康司 大塚
Wakako Yoshimura
和佳子 吉村
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Dai Nippon Printing Co Ltd
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Dai Nippon Printing Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing method of a standing pouch type self-standing bag having the bottom formed in the form of a gusset, which excels in self-standing stability and in adaptability for a filling and sealing machine since the cut planes of the bottom do not stick even if the thickness of the sealant layer of the bag is thick. <P>SOLUTION: The self-standing bag is made in the form of the standing pouch type whose bottom is provided with the gusset portion 4. Each part of the bag is heat sealed, and then when the periphery is trimmed, the horizontal straight-line part 13 is provided in the center part of the lower end part of the gusset portion 4 of the bag bottom, on both sides of it there are provided slant cut parts 14a, 14b that are cut slantingly upward from the inside to the outside. At least the horizontal straight-line part 13 is cut with a thin edge tool or roll cutter whose edge is turn oppositely to the film running direction. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、自立袋の製造方法に関し、更に詳しくは、底部をガセット形式で形成して自立性を付与したスタンディングパウチ形式の自立袋において、自立安定性に一層優れると共に、底部のガセット部下端の切断面に前後のフィルムの密着がなく、充填シール機で内容物を充填する際に、容易に底部が前後に開いて内容物の充填を行えるようにした自立袋の製造方法に関する。   The present invention relates to a method for manufacturing a self-supporting bag, and more particularly, in a standing pouch-type self-supporting bag in which the bottom portion is formed in a gusset type to provide self-supporting properties, and further, the self-supporting stability is further improved. The present invention relates to a method for manufacturing a self-supporting bag in which there is no adhesion between front and back films on a cut surface, and when filling a content with a filling and sealing machine, the bottom can be easily opened back and forth to fill the content.

従来、自立袋としては、底部をガセット形式で形成して自立性を付与したスタンディングパウチ形式の自立袋が、自立性に優れると共に、立体容器としての特徴も一部備え、外観にも優れることから、固形物や、粒状、粉状等の内容物のほか、液状の内容物まで広範囲の内容物の密封包装用に汎用されるようになっている。
これらのうち、特に液状の内容物を密封包装する場合は、袋の自立性を一層安定化させると同時に、漏れを防止し、また、落下などの衝撃に対する強度を付与する必要があり、そのために袋の底部の形状などを種々工夫すると共に、袋の積層フィルムのシーラント層に、例えば、厚みが80μm以上のような比較的厚めの直鎖状低密度ポリエチレンなどを用いる対策が採られてきた。
Conventionally, as a self-supporting bag, a standing pouch-type self-supporting bag that is formed with a gusseted bottom and has self-supporting properties is not only self-supporting, but also has some features as a three-dimensional container, and has an excellent appearance. In addition to contents such as solids, granules and powders, liquid contents are widely used for sealed packaging of a wide range of contents.
Among these, especially when liquid contents are sealed and packaged, it is necessary to further stabilize the self-supporting property of the bag, to prevent leakage, and to provide strength against impacts such as dropping. Various measures have been taken to improve the shape of the bottom of the bag and the like, and for example, a relatively thick linear low-density polyethylene having a thickness of 80 μm or more has been used for the sealant layer of the laminated film of the bag.

前記スタンディングパウチ形式の自立袋の自立性を一層安定化させた自立性袋として、例えば、(1)袋の前後両面の壁面の下端に、ガセット部の前後のフィルムを延長してなる突出部を設けた構成の自立性袋、また、前記突出部が、袋の下辺全体から円弧状に突出する形状に設けられた構成の自立性袋、また、前記突出部が、袋の下辺の中央部を含む一部の領域に、該突出部の先端が円弧状となる形状に設けられた構成の自立性袋、そして、前記突出部が、袋の下辺の中央部、または下辺の複数箇所にタブ状の形状に設けられた構成の自立性袋がある(特許文献1参照)。   As a self-supporting bag that further stabilizes the self-supporting property of the standing pouch-type self-supporting bag, for example, (1) a protrusion formed by extending the front and rear films of the gusset portion at the lower ends of both front and rear wall surfaces of the bag A self-supporting bag having a configuration provided, and a self-supporting bag having a configuration in which the protruding portion is provided in a shape protruding in an arc shape from the entire lower side of the bag, and the protruding portion has a central portion of the lower side of the bag. A self-supporting bag having a configuration in which the tip of the projecting portion is formed in an arc shape in a part of the region, and the projecting portion is tab-shaped at the center of the lower side of the bag or at a plurality of locations on the lower side There is a self-supporting bag having a configuration provided in a shape (see Patent Document 1).

また、(2)スタンディングパウチ形式の自立袋の下部のガセット部をヒートシールする船底形のヒートシール部に縦方向の波状の凹凸が型付けされた構成の自立性袋、また、前記(1)に記載した自立性袋と同様に、袋の前後両面の壁面の下端に、ガセット部の前後のフィルムを延長してなる突出部を設け、その突出部にも前記縦方向の波状の凹凸を型付けした構成の自立性袋がある(特許文献2参照)。
特開2001−72080号公報(第2〜3頁、図1〜4) 特開2001−72081号公報(第2〜3頁、図1〜5)
(2) A self-supporting bag having a structure in which wavy irregularities in the vertical direction are formed on a heat-sealing part of a ship bottom that heat-seals a lower gusset part of a standing pouch-type self-supporting bag, and (1) Similar to the described self-supporting bag, a protrusion formed by extending the front and rear films of the gusset portion is provided at the lower ends of the front and rear wall surfaces of the bag, and the vertical wavy irregularities are also molded on the protrusion. There is a self-supporting bag having a configuration (see Patent Document 2).
Japanese Patent Laid-Open No. 2001-72080 (pages 2 to 3, FIGS. 1 to 4) Japanese Patent Laid-Open No. 2001-72081 (pages 2 to 3, FIGS. 1 to 5)

前記特許文献1、2に記載された発明によれば、いずれの場合もスタンディングパウチ形式の自立性袋の自立性を一層安定化させることができる。しかし、このような自立性袋でも、液状の内容物を密封包装する場合は、前述したように、袋の積層フィルムのシーラント層として比較的厚めの直鎖状低密度ポリエチレン(L・LDPE)等を用いており、また、袋の前後両面の壁面の下端に前記突出部を設けているため、袋の製袋工程において、袋の下部のガセット部や側部などをヒートシールした後、袋の周囲をトリミングする際に、少なくとも袋の下辺は直線状にカットすることができず必然的にダイセットなど押し切り方式の打ち抜き手段でカットされていた。
このため、特にフィルムの重なりが多く、且つ、シーラント層の総厚みが大きくなる袋の下部のガセット部においては、その下端をカットした時、主にシーラント層の樹脂が押し切り方式の切断刃に沿って引き伸ばされ、ガセット部の前後の襞状部同士がその切断面で仮着された状態となり、内容物の充填の際に袋の底開き性が悪化し、袋の充填シール機適性が損なわれる問題があった。
According to the inventions described in Patent Documents 1 and 2, in any case, the self-supporting ability of the standing pouch-type self-supporting bag can be further stabilized. However, even in such a self-supporting bag, when the liquid contents are hermetically packaged, as described above, a relatively thick linear low density polyethylene (L / LDPE) or the like is used as a sealant layer of the laminated film of the bag. In addition, since the protrusions are provided at the lower ends of the front and rear wall surfaces of the bag, in the bag making process of the bag, after heat-sealing the lower gusset portion and side portions of the bag, When trimming the periphery, at least the lower side of the bag could not be cut in a straight line, and was inevitably cut by a punching-type punching means such as a die set.
For this reason, especially in the gusset part at the bottom of the bag where the overlap of the film is large and the total thickness of the sealant layer is large, when the lower end is cut, the resin of the sealant layer mainly follows the cutting blade of the push-off method. When the gusset part is temporarily attached at the cut surface, the bottom opening of the bag deteriorates when filling the contents, and the suitability of the bag filling and sealing machine is impaired. There was a problem.

本発明は、このような問題点を解決するためになされたものであり、その課題は、底部をガセット形式で形成して自立性を付与したスタンディングパウチ形式の自立袋において、袋の自立安定性が一層優れると共に、底部のガセット部下端の切断面に前後のフィルムの密着がなく、充填シール機で内容物を充填する際に、袋の底部が容易に前後に開いて内容物の充填を支障なく行えるようにした自立袋の製造方法を提供することである。   The present invention has been made to solve such problems, and the problem is that a standing pouch type self-supporting bag having a bottom portion formed in a gusset type to provide self-supporting stability. The bottom of the bag is easy to open back and forth when filling the contents with a filling and sealing machine, and the filling of the contents is hindered. It is to provide a method for manufacturing a self-supporting bag that can be performed without any problems.

上記の課題は、以下の本発明により解決することができる。
即ち、請求項1に記載した発明は、少なくとも袋の底部が、前後の壁面フィルムの下部の間に底面フィルムを内側に折り込んで挿入してなるガセット部を有する形式で形成され、該ガセット部が内側の中央部が低くその両側が袋の側部に向かって徐々に高くなる船底形のシールパターンでヒートシールして形成され、胴部が、該前後の壁面フィルムの左右両側の端縁部を側部シール部でヒートシールして形成されると共に、前記底部ガセット部の下側端部の中央部が水平な直線でカットされ、その両側が内側から外側に向かって斜め上向きにカットされてなる自立袋の製造方法であって、前記自立袋の各部をヒートシールした後、袋の周囲をトリミングする際に、少なくとも前記底部ガセット部の下側端部の中央部の水平な直線部を、フィルムの流れ方向と逆向きに刃先を立てた厚みの薄い刃物またはロールカッターでカットするようにしたことを特徴とする自立袋の製造方法からなる。
The above problems can be solved by the following present invention.
That is, in the invention described in claim 1, at least the bottom portion of the bag is formed in a form having a gusset portion formed by inserting a bottom film into the inside between the lower portions of the front and back wall films, and the gusset portion is It is formed by heat-sealing with a bottom-bottom-shaped sealing pattern in which the inner central part is low and both sides gradually increase toward the side part of the bag, and the trunk part is formed on the left and right edges of the front and rear wall films. It is formed by heat sealing at the side seal part, the center part of the lower end part of the bottom gusset part is cut by a horizontal straight line, and both sides thereof are cut obliquely upward from the inside to the outside A method of manufacturing a self-supporting bag, wherein after trimming the periphery of the bag after heat-sealing each part of the self-supporting bag, at least a horizontal straight portion at the center of the lower end of the bottom gusset portion is filled. Consists method for producing a self-standing bag, characterized in that so as to cut a thin blade or roll cutter in the flow direction opposite to the direction of thickness like a standing edge.

本発明において、前記自立袋の製袋は、通常のスタンディングパウチと同様に、袋が横方向に隣接してつながった形式で一列または二列突き合わせた形態で製袋することができる。
また、前記自立袋の各部をヒートシールした後、袋の周囲をトリミングする際の前記底部ガセット部の下側端部の中央部の水平な直線部以外の部分の切断方法は、特に限定はされず、ダイセットなどによる押し切り方式で直線部以外の全体をカットしてもよく、また、袋の側部が直線の場合は、この部分をシェアカット方式で切断することもできる。
In the present invention, the self-standing bag can be made in a form in which one or two rows are abutted in a form in which the bags are connected adjacently in the horizontal direction, as in a normal standing pouch.
Further, after heat sealing each part of the self-supporting bag, the cutting method of the part other than the horizontal straight line part at the center of the lower end of the bottom gusset part when trimming the periphery of the bag is particularly limited. Alternatively, the entire portion other than the straight portion may be cut by a push-cut method using a die set or the like, and when the side portion of the bag is a straight line, this portion can be cut by the shear cut method.

請求項1に記載した発明によれば、少なくとも袋の底部が、前後の壁面フィルムの下部の間に底面フィルムを内側に折り込んで挿入してなるガセット部を有する形式で形成され、該ガセット部が内側の中央部が低くその両側が袋の側部に向かって徐々に高くなる船底形のシールパターンでヒートシールして形成され、胴部が、該前後の壁面フィルムの左右両側の端縁部を側部シール部でヒートシールして形成されると共に、前記底部ガセット部の下側端部の中央部が水平な直線でカットされ、その両側が内側から外側に向かって斜め上向きにカットされてなる自立袋の製造方法であって、前記自立袋の各部をヒートシールした後、袋の周囲をトリミングする際に、少なくとも前記底部ガセット部の下側端部の中央部の水平な直線部を、フィルムの流れ方向と逆向きに刃先を立てた厚みの薄い刃物またはロールカッターでカットする製造方法としているので、この部分をダイセットなどの押し切り方式の打ち抜き装置でカットした場合と比較して、袋の積層フィルムのシーラント層の厚みが比較的厚い場合でも、切断刃でシーラント層の樹脂が引き伸ばされてガセット部下端の切断面で前後のフィルム同士が仮着するようなことがなく、袋の底開き性が悪化することを防止できる。
従って、自立袋の自立性を一層向上させるために、袋の底部ガセット部の下端の形状を、その中央部に水平な直線部を設け、その両側が内側から外側に向かって斜め上向きにカットされた形状とした場合でも、底開き性がよく内容物の充填機適性に優れた自立袋を製造することができる。
According to the invention described in claim 1, at least the bottom portion of the bag is formed in a form having a gusset portion formed by inserting a bottom film inwardly between the lower portions of the front and rear wall films, and the gusset portion is It is formed by heat-sealing with a bottom-bottom-shaped sealing pattern in which the inner central part is low and both sides gradually increase toward the side part of the bag, and the trunk part is formed on the left and right edges of the front and rear wall films. It is formed by heat sealing at the side seal part, the center part of the lower end part of the bottom gusset part is cut by a horizontal straight line, and both sides thereof are cut obliquely upward from the inside to the outside A method of manufacturing a self-supporting bag, wherein after trimming the periphery of the bag after heat-sealing each part of the self-supporting bag, at least a horizontal straight portion at the center of the lower end of the bottom gusset portion is filled. This is a manufacturing method that cuts with a thin blade or roll cutter with the blade edge raised in the direction opposite to the flow direction, so this part is compared with the case of cutting with a punching punching device such as a die set. Even when the thickness of the sealant layer of the laminated film is relatively thick, the resin of the sealant layer is stretched by the cutting blade, and the front and back films are not temporarily attached to each other at the cut surface at the lower end of the gusset part, so that the bottom of the bag It can prevent the sex from deteriorating.
Therefore, in order to further improve the self-supporting property of the self-supporting bag, the bottom gusset portion of the bag is provided with a horizontal straight portion at the center and both sides thereof are cut obliquely upward from the inside to the outside. Even if it is made into a shape, it is possible to produce a self-supporting bag that has a good bottom opening and excellent filling machine suitability for contents.

また、自立袋の自立性に関しても、袋の底部を前記ガセット部を有する形式で形成すると共に、そのガセット部の下側端部を、その中央部が水平な直線でカットされ、その両側が内側から外側に向かって斜め上向きにカットされた構成としているので、この自立袋に内容物を充填シールして、袋を台などの上に立てて置いた時、袋の底部外周に形成されているヒートシール部による脚部の先端がより広い領域で台面に接するようになり、自立袋の自立安定性が一層向上される。   As for the self-supporting property of the self-supporting bag, the bottom portion of the bag is formed in the form having the gusset portion, the lower end portion of the gusset portion is cut by a horizontal straight line, and both sides thereof are inside. Since it is configured to be cut obliquely upward from the outside, it is formed on the outer periphery of the bottom of the bag when the self-supported bag is filled and sealed with the contents and the bag is placed on a stand or the like The tip of the leg portion by the heat seal portion comes into contact with the base surface in a wider area, and the self-supporting stability of the self-supporting bag is further improved.

以下に本発明の自立袋の製造に用いるフィルム、および自立袋の製造方法など実施の形態について一部図面を用いて説明する。
先ず、本発明の自立袋の製造に用いるフィルムは、主にプラスチックを主体とする積層フィルムが用いられるが、特に限定はされず、各種パウチに用いられている公知の積層フィルムは、いずれも使用できる。
簡単な構成では、基材フィルム層にシーラント層を積層した構成の積層フィルムが用いられるが、袋に充填される内容物やその量、或いは、内容物充填後の加熱処理の有無などの使用条件、更には水蒸気その他のガスバリヤー性、遮光性、各種の機械的強度など必要とされる性能に応じて、上記基材フィルム層とシーラント層との間などに水蒸気その他のガスバリヤー層や、遮光層、強度向上層などを積層した構成の積層フィルムを使用することができる。
上記基材フィルム層、水蒸気その他のガスバリヤー層、遮光層、強度向上層、シーラント層などは、それぞれを単独の層で形成してもよいが、複数の層を積層して形成することもできる。
Embodiments such as a film used for manufacturing a self-supporting bag of the present invention and a manufacturing method of the self-supporting bag will be described below with reference to some drawings.
First, the film used for the production of the self-supporting bag of the present invention is mainly a laminated film mainly made of plastic, but is not particularly limited, and any known laminated film used in various pouches is used. it can.
In a simple structure, a laminated film having a structure in which a sealant layer is laminated on a base film layer is used. However, the contents filled in the bag, the amount thereof, or the use conditions such as the presence or absence of heat treatment after filling the contents Furthermore, depending on the required performance such as water vapor and other gas barrier properties, light shielding properties and various mechanical strengths, water vapor and other gas barrier layers between the base film layer and the sealant layer, light shielding, etc. A laminated film having a structure in which a layer, a strength improving layer, and the like are laminated can be used.
The above-mentioned base film layer, water vapor and other gas barrier layers, light shielding layer, strength improving layer, sealant layer and the like may each be formed as a single layer, or may be formed by laminating a plurality of layers. .

前記基材フィルム層としては、ポリエチレンテレフタレート、ポリエチレンナフタレートなどのポリエステルの二軸延伸フィルムのほか、ナイロン6、ナイロン66、MXD6(ポリメタキシリレンアジパミド)などのポリアミドの二軸延伸フィルム、そして、二軸延伸ポリプロピレンフィルムなどを好適に使用することができる。
これらは単独で使用してもよく、また、複数を組み合わせて積層して使用することもできる。
Examples of the base film layer include a biaxially stretched film of polyester such as polyethylene terephthalate and polyethylene naphthalate, a biaxially stretched film of polyamide such as nylon 6, nylon 66, MXD6 (polymetaxylylene adipamide), and A biaxially stretched polypropylene film or the like can be preferably used.
These may be used singly or may be used by combining a plurality.

前記ガスバリヤー層としては、エチレン・酢酸ビニル共重合体ケン化物(EVOH)、ポリ塩化ビニリデン(PVDC)、MXD6、ポリアクリロニトリル(PAN)などのフィルムのほか、アルミニウム箔、或いは、シリカ、アルミナ、酸化亜鉛、酸化マグネシウム、ITOなどの無機酸化物やアルミニウムなどの金属の蒸着層、またはPVDCやポリビニルアルコール(PVA)などの塗膜層を設けた二軸延伸ナイロンフィルム(ONフィルム)、二軸延伸ポリエチレンテレフタレートフィルム(PETフィルム)、二軸延伸ポリプロピレンフィルム(OPPフィルム)などを使用することができる。   Examples of the gas barrier layer include films of saponified ethylene / vinyl acetate copolymer (EVOH), polyvinylidene chloride (PVDC), MXD6, polyacrylonitrile (PAN), aluminum foil, silica, alumina, oxidation Biaxially stretched nylon film (ON film), biaxially stretched polyethylene with a coating layer of inorganic oxides such as zinc, magnesium oxide, ITO, or metals such as aluminum, or coating layers such as PVDC and polyvinyl alcohol (PVA) A terephthalate film (PET film), a biaxially stretched polypropylene film (OPP film), etc. can be used.

前記無機酸化物や金属の蒸着層は、蒸着やスパッタリング、イオンプレーティングなどの手段で、前記基材フィルム上に厚みが200〜1200Å程度になるように堆積させて形成することができる。
前記無機酸化物の蒸着層は、単独の層で形成してもよいが、複数の層で形成することにより一層優れたガスバリヤー性を得ることができる。
また、前記無機酸化物の蒸着層は、その接着性を向上させ、或いは亀裂などの損傷を防止して優れたガスバリヤー性を有効に発揮させるため、その上下の面に接着性向上層、保護層、ガスバリヤー性向上層などの目的で、反応型アクリル系樹脂、ポリウレタン系樹脂、シランカップリング剤を含有させたアクリル系樹脂、金属アルコキシドを含有させた水溶性高分子、エチレン・酢酸ビニル共重合体ケン化物などの樹脂層を設けて複合層としてガスバリヤー層を形成することができる。
The inorganic oxide or metal vapor-deposited layer can be formed by being deposited on the base film so as to have a thickness of about 200 to 1200 mm by means of vapor deposition, sputtering, ion plating or the like.
The inorganic oxide vapor-deposited layer may be formed of a single layer, but by forming it with a plurality of layers, a more excellent gas barrier property can be obtained.
In addition, the deposited layer of the inorganic oxide improves the adhesion or prevents damage such as cracks and effectively exhibits excellent gas barrier properties. Reactive acrylic resin, polyurethane resin, acrylic resin containing silane coupling agent, water-soluble polymer containing metal alkoxide, ethylene / vinyl acetate A gas barrier layer can be formed as a composite layer by providing a resin layer such as a polymer saponified product.

前記ガスバリヤー層のうち、アルミニウム箔、またはアルミニウムの蒸着層を設けたフィルムは、不透明であるため遮光層を兼ねることもできる。
前記強度向上層としては、前記基材フィルムのいずれかを適宜追加積層してもよく、二軸延伸高密度ポリエチレンフィルムなどを防湿層を兼ねて積層することもできる。
前記基材フィルム層とガスバリヤー層、遮光層、強度向上層との積層には、公知のドライラミネーション法または押し出しラミネーション法(サンドイッチラミネーション法)を用いることができる。
Of the gas barrier layers, an aluminum foil or a film provided with an aluminum vapor deposition layer is opaque and can also serve as a light shielding layer.
As the strength improving layer, any one of the base films may be additionally laminated as appropriate, and a biaxially stretched high-density polyethylene film or the like may also be laminated as a moisture-proof layer.
A known dry lamination method or extrusion lamination method (sandwich lamination method) can be used for laminating the base film layer, the gas barrier layer, the light shielding layer, and the strength improving layer.

前記シーラント層には、低密度ポリエチレン(LDPE)、直鎖状低密度ポリエチレン(L・LDPE)、エチレン・αオレフィン共重合体、エチレン・酢酸ビニル共重合体、エチレン・アクリル酸共重合体、エチレン・アクリル酸エステル共重合体、アイオノマーのほか、ポリプロピレン(PP)またはその共重合体、ポリエステル系樹脂などを使用することができる。
シーラント層の積層は、上記の樹脂をフィルム状に製膜し、ドライラミネーション法または押し出しラミネーション法で積層する方法、或いは、上記の樹脂を押し出しコートして積層する方法などを採ることができる。但し、内容物がシーラント層に浸透しやすいものの場合は、ドライラミネーション法で積層することが好ましい。
For the sealant layer, low density polyethylene (LDPE), linear low density polyethylene (L / LDPE), ethylene / α-olefin copolymer, ethylene / vinyl acetate copolymer, ethylene / acrylic acid copolymer, ethylene In addition to acrylic acid ester copolymers and ionomers, polypropylene (PP) or copolymers thereof, polyester resins, and the like can be used.
For the lamination of the sealant layer, the above resin can be formed into a film and laminated by a dry lamination method or an extrusion lamination method, or the above resin can be extruded and laminated. However, in the case where the content easily penetrates into the sealant layer, it is preferable to laminate by the dry lamination method.

前記直鎖状低密度ポリエチレン(L・LDPE)は、ヒートシールの安定性や耐内容物性、例えば界面活性剤に対する耐ストレスクラッキング性などに優れており、ポリプロピレン(PP)は、耐熱性、低臭性に優れており、これらの性能を必要とする内容物の包装用に適している。
また、特に、エチレン・αオレフィン共重合体でシングルサイト触媒を用いて重合したものは、分子量分布の幅が狭く、共重合比も安定しているため、低温ヒートシール性や、熱間シール性に優れており、スタンディングパウチなどヒートシール部にフィルムの重なりの差による段差のあるパウチのシーラント層にはシール抜けによるピンホールの発生を防止できる点で適している。
The linear low density polyethylene (L / LDPE) is excellent in heat seal stability and content resistance, such as stress cracking resistance against surfactants, and polypropylene (PP) is heat resistant, low odor. It is excellent in properties and is suitable for packaging contents that require these performances.
In particular, ethylene / α-olefin copolymer polymerized using a single site catalyst has a narrow molecular weight distribution and a stable copolymerization ratio, so low-temperature heat sealability and hot sealability It is suitable for a sealant layer of a pouch having a step due to a difference in film overlap in a heat seal portion such as a standing pouch in that it can prevent occurrence of pinholes due to omission of a seal.

次に、以上のような積層フィルムを用いて製造する本発明の自立袋の製造方法について説明する。
本発明の自立袋の製造方法で製造される自立袋は、前述したように、通常のスタンディングパウチ形式の自立袋と比較して、その自立安定性を一層向上させたものであり、そのために、少なくとも袋の底部が、前後の壁面フィルムの下部の間に底面フィルムを内側に折り込んで挿入してなるガセット部を有する形式で形成され、該ガセット部が内側の中央部が低くその両側が袋の側部に向かって徐々に高くなる船底形のシールパターンでヒートシールして形成され、胴部が、該前後の壁面フィルムの左右両側の端縁部を側部シール部でヒートシールして形成されると共に、前記底部ガセット部の下側端部の中央部が水平な直線でカットされ、その両側が内側から外側に向かって斜め上向きにカットされた構成としたものである。
そして、袋の上部の形状に関しては、特に限定はされず、通常のスタンディングパウチと同様に、横方向に直線状にカットされた形状としてもよく、また、詰め替え用パウチなどに見られるように狭い幅の注出口部をヒートシールパターンで設け、更にその外周に切り欠き部を設けた形状としてもよい。
Next, the manufacturing method of the self-supporting bag of this invention manufactured using the above laminated films is demonstrated.
As described above, the self-supporting bag manufactured by the manufacturing method of the self-supporting bag of the present invention has further improved its self-supporting stability as compared with a normal standing pouch-type self-supporting bag. At least the bottom portion of the bag is formed in a form having a gusset portion formed by inserting the bottom film into the inside between the lower portions of the front and back wall film, and the gusset portion has a lower central portion on the inner side and both sides of the bag are It is formed by heat-sealing with a ship-bottom-shaped seal pattern that gradually increases toward the side, and the trunk is formed by heat-sealing the left and right edge portions of the front and back wall films at the side seals. In addition, the central portion of the lower end portion of the bottom gusset portion is cut with a horizontal straight line, and both sides thereof are cut obliquely upward from the inside toward the outside.
The shape of the upper portion of the bag is not particularly limited, and may be a shape that is cut in a straight line in the horizontal direction, as in a normal standing pouch, or narrow as seen in a refillable pouch. It is good also as a shape which provided the spout part of the width | variety with the heat seal pattern, and also provided the notch part in the outer periphery.

上記のような自立袋を製造する場合、例えば、スタンディングパウチ用の製袋機を用いて、袋が横方向に隣接してつながった形式で製袋することが、底面フィルムを連続的に供給でき、生産性に優れることから好ましい。
また、この方法で製袋する場合、特に自立袋の底部、即ち、ガセット部の下側端部を、その中央部が水平な直線でカットされ、その両側が内側から外側に向かって斜め上向きにカットされた形状としているので、自立袋の底部や側部などの各部をヒートシールした後、袋の周囲をトリミングする際に、通常はダイセットなどの押し切り方式の打ち抜き型を用意して、袋の全周または少なくともガセット部の下側端部を打ち抜く方法が採られている。
When manufacturing a self-supporting bag as described above, it is possible to continuously supply the bottom film by, for example, using a bag making machine for a standing pouch to form bags in a form in which the bags are connected in the horizontal direction. From the viewpoint of excellent productivity.
In addition, when making bags by this method, the bottom of the self-supporting bag, that is, the lower end of the gusset portion is cut with a horizontal straight line at the center, and both sides thereof are inclined upward from the inside to the outside. Because it has a cut shape, after heat-sealing each part such as the bottom and sides of a self-supporting bag, when trimming the periphery of the bag, it is usually necessary to prepare a punching die with a die cutting set A method of punching the entire circumference or at least the lower end portion of the gusset portion is employed.

しかし、このような方法で袋の周囲の打ち抜きを行うと、前述したように、特にフィルムの重なりが多く、シーラント層の総厚みが大きくなる袋の底部のガセット部では、その下端がカットされた時、主にシーラント層の樹脂が押し切り方式の切断刃に沿って引き伸ばされ、ガセット部の前後の襞状部同士がその切断面で仮着された状態となり、内容物の充填の際に袋の底開き性が悪化し、内容物の充填適性が損なわれる問題があるため、本発明の自立袋の製造方法では、例えば、スタンディングパウチ用の製袋機で自立袋の各部のヒートシールを行った後、袋の周囲をトリミングする際に、少なくとも前記底部ガセット部の下側端部の中央部の水平な直線部をフィルムの流れ方向と逆向きに刃先を立てた厚みの薄い刃物またはロールカッターでカットするようにして、この部分の前後のフィルムが仮着して袋の底開き性が悪化するのを防止するようにしたものである。   However, when punching the periphery of the bag by such a method, as described above, the lower end of the gusset portion at the bottom of the bag where the film overlap is large and the total thickness of the sealant layer is increased is cut. At the time, mainly the resin of the sealant layer is stretched along the cutting blade of the push-cut method, and the hook-like portions before and after the gusset portion are temporarily attached to each other at the cut surface, and when filling the contents, Since there is a problem that the bottom opening property deteriorates and the filling suitability of the contents is impaired, in the method for manufacturing a self-supporting bag of the present invention, for example, each part of the self-supporting bag is heat sealed with a bag making machine for a standing pouch. Later, when trimming the periphery of the bag, a thin cutter or roll cutter with a blade edge raised at least in the horizontal straight line portion at the center of the lower end of the bottom gusset portion in the direction opposite to the film flow direction. In so as to cut, in which the bottom opening of the bag before and after the film was temporarily attached to the part was made to prevent the deterioration.

前記水平な直線部の長さは、袋の全幅の長さに対して30%以上の長さであればよく、30〜80%の範囲の長さであることが好ましい。水平な直線部の長さが30%未満の場合は袋の底開き性が悪化する傾向があり、また、80%を超える場合は両側の斜め上向きにカットされる部分の幅が小さくなり袋の自立安定性の向上効果を得にくくなるため好ましくない。
このように自立袋の底部ガセット部の下側端部の中央部さえ仮着しないように切断されていれば、充填シール機で袋に内容物を充填した時、ガセット部の下側端部の中央部は容易に前後に広がるので、その両側の前記内側から外側に向かって斜め上向きにカットされた部分が、押し切り方式で切断されて仮着していたとしても、中央部から両側の側部に向かって徐々に広げられるので大きな抵抗力が働くことはなく、容易に底部全体が前後に広げられ、袋の充填シール機適性が損なわれることはない。
The length of the horizontal straight portion may be 30% or more with respect to the full width of the bag, and is preferably in the range of 30 to 80%. If the length of the horizontal straight portion is less than 30%, the bottom opening of the bag tends to deteriorate, and if it exceeds 80%, the width of the portion cut obliquely upward on both sides is reduced and the bag This is not preferable because it is difficult to obtain the effect of improving the self-supporting stability.
Thus, if even the center part of the lower end of the bottom gusset part of the self-supporting bag is cut so as not to be temporarily attached, when filling the bag with the filling sealer, the lower end part of the gusset part Since the center part easily spreads back and forth, even if the parts cut obliquely upward from the inside to the outside on both sides are cut and temporarily attached by the push-off method, the side parts on both sides from the center part Therefore, a large resistance is not exerted, and the entire bottom portion is easily spread back and forth, and the suitability of the bag filling and sealing machine is not impaired.

図1は、本発明の自立袋の製造方法の一実施例の方法を説明する要部の概念図である。
図2は、本発明の自立袋の製造方法で自立袋の周囲、特に底部をトリミングする際の手順を説明する要部の平面図である。
図3、図4は、それぞれ本発明の自立袋の製造方法で製造される自立袋の一例の構成を示す正面図である。
FIG. 1 is a conceptual diagram of a main part for explaining the method of one embodiment of the method for producing a self-supporting bag of the present invention.
FIG. 2 is a plan view of the main part for explaining the procedure for trimming the periphery, in particular, the bottom part of the self-supporting bag in the method for manufacturing the self-supporting bag of the present invention.
FIG. 3 and FIG. 4 are front views each showing a configuration of an example of a self-supporting bag manufactured by the method for manufacturing a self-supporting bag of the present invention.

図1は、例えば、スタンディングパウチ用の製袋機で自立袋を製造する際のヒートシールから袋の周囲のトリミングまでの加工工程の順序を示したものであり、前工程で前後の壁面フィルムの下部の間に、内側に折り返され底面フィルム切り欠き部が設けられた底面フィルムが挿入された状態の袋のフィルム20がヒートシール装置21に送られて、袋の底部(ガセット部)及び両側の側部、そして、必要な場合、上部の注出口部などのヒートシールが行われる。図ではヒートシール装置21を1ブロックで示したが、底部と両側の側部、注出口部、そして、底部と両側の側部との接続部のスポットシール部など適宜複数のセクションに分割してヒートシールされる。また、図には示していないが、ヒートシール装置21の後には、通常、冷却圧着装置が配置され、ヒートシール部の冷却圧着が行われる。   FIG. 1 shows, for example, the order of processing steps from heat sealing to trimming around a bag when a self-supporting bag is manufactured by a bag making machine for a standing pouch. The bag film 20 in a state in which the bottom film with the bottom film cutout portion provided between the lower portions and the bottom film cut-out portion is inserted is sent to the heat seal device 21, and the bottom portion (gusset portion) and both sides of the bag Heat sealing is performed on the side and, if necessary, the upper spout. Although the heat seal device 21 is shown as one block in the figure, it is divided into a plurality of sections as appropriate, such as the bottom and both sides, the spout, and the spot seal at the connection between the bottom and both sides. Heat sealed. Although not shown in the figure, a cooling and crimping device is usually arranged after the heat sealing device 21 to perform cooling and crimping of the heat sealing portion.

各部のヒートシールを行った後、袋のフィルム20はカッティング工程に送られ、袋の周囲のトリミングが行われるが、本発明の自立袋の製造方法では、少なくとも袋の底部ガセット部の下側端部の中央部の水平な直線部とその他の部分とを、別々のセクションでカットするようにして、先ず、第1のカッティング装置22で袋の底部ガセット部の下側端部の中央部の水平な直線部を、図示したような袋のフィルム20の流れ方向と逆向きに刃先を立てた厚みの薄い刃物で連続的にカットし(この時、カットされた袋のフィルム20の端部は、ブロワーなどで下方に吸引除去される。)、次いで、第2のカッティング装置23に送って、前記水平な直線部以外の部分を、ダイセットなどの押し切り方式の打ち抜き装置で打ち抜いて袋の全周をトリミングするようにしたものであり、袋の周囲をトリミングした後は、図には示していないが、個々の袋に切り離され集積部に搬送されて集積される。
尚、前記袋の底部ガセット部の下側端部の中央部の水平な直線部をカットする第1のカッティング装置22として、図では袋のフィルム20の流れ方向と逆向きに刃先を立てた厚みの薄い刃物(刃先が直線状の刃物)を示したが、これをロールカッターに換えることもできる。
After heat-sealing each part, the bag film 20 is sent to the cutting process and trimming around the bag is performed. In the self-standing bag manufacturing method of the present invention, at least the lower end of the bottom gusset part of the bag First, the horizontal straight portion at the center of the portion and other portions are cut by separate sections, and first, the first cutting device 22 uses the horizontal at the center at the lower end of the bottom gusset portion of the bag. The straight line portion is continuously cut with a thin blade having a blade edge standing in the direction opposite to the flow direction of the bag film 20 as shown (the end of the cut bag film 20 is Then, it is sucked and removed downward by a blower or the like.) Next, it is sent to the second cutting device 23, and parts other than the horizontal straight portion are punched out by a punching type punching device such as a die set. The Is obtained by so as to trimming, after trimming around the bag, although not shown, is integrated is conveyed to the stacking unit is separated into individual bags.
As the first cutting device 22 for cutting the horizontal straight portion at the center of the lower end portion of the bottom gusset portion of the bag, the thickness of the cutting edge is raised in the figure opposite to the flow direction of the bag film 20 in the figure. Although a thin blade (a blade with a straight edge) is shown, it can be replaced with a roll cutter.

図2は、本発明の自立袋の製造方法で自立袋の周囲、特に底部をトリミングする際の手順を説明する要部(袋の下半分)の平面図であり、前記図1に示した自立袋の製造方法において、袋が横方向に隣接してつながった形式で各部のヒートシールが行われた袋のフィルム20が矢印で示した方向に送られて、最初に、第1のカッティング装置22に入り、「〔1〕第1のカッティング装置(22)でカットされる水平な直線部」で示した部分が連続的にカットされ、次いで、第2のカッティング装置23に送られて、「〔2〕第2のカッティング装置(23)で打ち抜かれる水平な直線部以外の打ち抜きライン」で示した部分、即ち、前記水平な直線部の両側の内側から外側に向かって斜め上向きにカットされる部分、及びそれに続いて袋の左右の側部の垂直にカットされる部分が打ち抜かれる形状を示したものである。   FIG. 2 is a plan view of a main part (lower half of the bag) for explaining a procedure for trimming the periphery of the self-supporting bag, in particular, the bottom portion, in the method for manufacturing the self-supporting bag of the present invention, and FIG. In the bag manufacturing method, the bag film 20 in which the parts are heat-sealed in a form in which the bags are connected in the horizontal direction is sent in the direction indicated by the arrow, and first, the first cutting device 22 is sent. The portion indicated by “[1] horizontal straight line portion cut by the first cutting device (22)” is continuously cut, and then sent to the second cutting device 23, where “[[ 2] A portion indicated by “a punching line other than the horizontal straight portion punched by the second cutting device (23)”, that is, a portion cut obliquely upward from the inside to the outside on both sides of the horizontal straight portion. , And subsequently the bag In which vertically portion is cut in the right side showed a shape punched.

次に、図3は、本発明の自立袋の製造方法で製造される自立袋の第1の例の構成を示す正面図である。
図3に示した自立袋100は、袋の底部が前後の壁面フィルム1、1′の下部の間に、底面フィルムを内側に折り込んで底面フィルム折り返し部2まで挿入してなるガセット部4を有する形式で形成され、内側に折り込まれた底面フィルムの両側下端近傍には、この場合、半円形の底面フィルム切り欠き部3a 、3b が設けられ、ガセット部4が、内側が両側から中央部にかけて湾曲線状に凹状となる船底形の底部シール部5でヒートシールして形成され、胴部が前後の壁面フィルム1、1′の左右両側の端縁部を側部シール部6a 、6b でヒートシールして形成されると共に、底部のガセット部4の下側端部は、その中央部が水平な直線部13でカットされ、その両側が内側から外側に向かって斜め上向きにカットされた斜めカット部14a 、14b を有する形状とし、前記ガセット部4の下側端部の中央部の水平な直線部13は、袋のフィルムの流れ方向と逆向きに刃先を立てた厚みの薄い刃物またはロールカッターでカットするようにしたものである。
また、自立袋100の上部は、所定幅の上部シール部7でヒートシールするが、この部分を内容物の充填口に使用するため、内容物の充填前は未シールの開口部とし、内容物の充填後にヒートシールして密封するものである。そして、上部シール部7の下側には袋の開封手段として、ハーフカット線11とその端部にノッチ12を設けて構成したものである。
Next, FIG. 3 is a front view showing a configuration of a first example of a self-supporting bag manufactured by the method for manufacturing a self-supporting bag of the present invention.
The self-supporting bag 100 shown in FIG. 3 has a gusset part 4 in which the bottom part of the bag is inserted between the lower part of the front and rear wall film 1, 1 ′ and the bottom film is folded inward to the bottom film folding part 2. In this case, semicircular bottom film cutouts 3a and 3b are provided in the vicinity of the lower ends of both sides of the bottom film formed in the form and folded inward, and the gusset part 4 has a bay extending from both sides to the center. It is formed by heat-sealing with a bottom-shaped bottom seal part 5 that is concave in a curved shape, and the body part is heat-sealed with the side seal parts 6a, 6b at the left and right edges of the front and rear wall films 1, 1 '. The lower end portion of the gusset portion 4 at the bottom portion is cut by a horizontal straight portion 13 at the center portion, and the diagonal cut portion whose both sides are cut obliquely upward from the inside toward the outside. 14a, 14b, and the horizontal straight portion 13 at the center of the lower end of the gusset portion 4 is cut with a thin blade or roll cutter with the blade edge raised in the direction opposite to the flow direction of the bag film. It is what I did.
Further, the upper part of the self-supporting bag 100 is heat-sealed by the upper seal part 7 having a predetermined width. Since this part is used as a filling port for the contents, an unsealed opening is provided before filling the contents. After being filled, the product is heat sealed and sealed. The lower seal portion 7 is provided with a half-cut line 11 and a notch 12 at its end as a bag opening means.

前記水平な直線部13の長さwは、前述したように、自立袋100の全幅の長さに対して30%以上の長さであればよく、30〜80%の範囲の長さであることが好ましい。
また、水平な直線部13の両側の斜めカット部14a 、14b のそれぞれの外側端部における最大高さhは、自立袋100の寸法、特にガセット部4の幅と高さ(底面フィルムの折り込み長さ)などにより適宜に設定できるが、容量が300〜1200ml程度の一般的な寸法の自立袋の場合、最大高さhは2〜6mm程度の範囲が好ましい。但し、この最大高さhは、斜めカット部14a 、14b の角部に丸みを付けた場合は、丸み部を除いた部分の最大高さとする。
前記のような構成、製造方法を採ることにより、自立安定性に一層優れ、且つ、内容物の充填の際に底開き性がよく、内容物の充填シール機適性に優れた自立袋を製造することができる。
As described above, the length w of the horizontal straight portion 13 may be 30% or more of the full width of the self-standing bag 100, and is in the range of 30 to 80%. It is preferable.
The maximum height h at the outer end of each of the oblique cut portions 14a and 14b on both sides of the horizontal straight portion 13 is the dimension of the self-supporting bag 100, particularly the width and height of the gusset portion 4 (the folding length of the bottom film). However, in the case of a self-supporting bag having a general size of about 300 to 1200 ml, the maximum height h is preferably in the range of about 2 to 6 mm. However, this maximum height h is the maximum height of the portion excluding the rounded portions when the corners of the oblique cut portions 14a and 14b are rounded.
By adopting the configuration and the manufacturing method as described above, a self-supporting bag that is further excellent in self-supporting stability, has good bottom opening when filling the contents, and has excellent suitability for filling and sealing the contents is manufactured. be able to.

図4は、本発明の自立袋の製造方法で製造される自立袋の第2の例の構成を示す正面図である。
図4に示した自立袋200は、前記図3に示した自立袋100の構成において、袋の上部の一方のコーナー部に、狭い幅で先細り形状の注出口部10をその外側周囲をヒートシールして設けると共に、該注出口部10の上側の側部に切り欠き部9b を設け、また、下側の側部に切り欠き部9a を設けて注出口部10を突出した形状とし、更に、注出口部10の開封位置に開封手段として、ハーフカット線11とその上側の端部にノッチ12を設けて構成したものであり、袋の上部のうち、注出口部10を設けた部分以外は内容物の充填口に使用するため、図3に示した自立袋100と同様に、内容物の充填後に上部シール部7でヒートシールするが、上部シール部7の下側に袋の開封手段として設けたハーフカット線11とその端部のノッチ12とは、不要となるため取り除いた構成とし、袋の上部以外の胴部および底部は、図3に示した自立袋100と同様に形成して構成したものである。
このような構成、製造方法を採ることにより、自立袋200に充填、密封される内容物が液状などの流動性を有する内容物で、内容物を使用する際に、ボトルなどの口径の小さい他の容器に移し替えて使用するような場合でも、内容物を安全且つ容易に移し替えて使用できると共に、袋の自立安定性にも一層優れ、また、内容物の充填の際に底開き性がよく、内容物の充填シール機適性にも優れた自立袋を製造することができる。
以下に、実施例、比較例を挙げて本発明を更に具体的に説明する。
FIG. 4 is a front view showing a configuration of a second example of a self-supporting bag manufactured by the method for manufacturing a self-supporting bag of the present invention.
The self-supporting bag 200 shown in FIG. 4 is the same as the self-supporting bag 100 shown in FIG. 3 except that a narrow and tapered spout 10 is heat-sealed around the outside at one corner of the top of the bag. And provided with a notch 9b on the upper side of the spout 10 and a notch 9a on the lower side to project the spout 10; As the opening means at the opening position of the spout 10, the half cut line 11 and the notch 12 are provided at the upper end thereof, except for the portion provided with the spout 10 in the upper part of the bag. Since it is used for the filling port of the contents, as in the self-supporting bag 100 shown in FIG. 3, it is heat-sealed by the upper seal portion 7 after filling the contents, but as a means for opening the bag below the upper seal portion 7 Half cut line 11 provided and notch 1 at its end 2 is a configuration that is removed because it is unnecessary, and the body and bottom other than the top of the bag are formed and configured in the same manner as the self-supporting bag 100 shown in FIG.
By adopting such a configuration and manufacturing method, the content filled and sealed in the self-supporting bag 200 is a fluid content such as liquid, and when the content is used, the bottle or the like has a small diameter. Even when the container is transferred to a container, the contents can be safely and easily transferred and used, and the bag is more self-supporting and has a bottom opening when filling the contents. Well, it is possible to manufacture a self-supporting bag that is excellent in suitability for filling and sealing the contents.
Hereinafter, the present invention will be described more specifically with reference to Examples and Comparative Examples.

図1、図2に示した自立袋の製造方法で図4に示した構成の自立袋を製造することとし、以下の構成の壁面フィルムと底面フィルムとを用いて、以下の寸法の自立袋を図1、図2に示した製造方法で製造して実施例1の自立袋とした。
(1)壁面フィルム1、1′の構成
(外側)ONフィルム(厚み15μm)・印刷層/接着剤/アルミニウム蒸着層(厚み400Å)・PETフィルム(厚み12μm)/接着剤/L・LDPEフィルム(厚み120μm)
(2)底面フィルムの構成
(外側)ONフィルム(厚み15μm)・印刷層/接着剤/アルミニウム蒸着層(厚み400Å)・PETフィルム(厚み12μm)/接着剤/L・LDPEフィルム(厚み100μm)
上記各フィルムの貼り合わせは、いずれもドライラミネーション法で行い、各フィルムの間の接着剤は、ドライラミネート用の二液硬化型ポリウレタン系接着剤(乾燥時の塗布量3g/m2 )を使用したものである。
The self-supporting bag having the structure shown in FIG. 4 is manufactured by the manufacturing method of the self-supporting bag shown in FIGS. 1 and 2, and the self-supporting bag having the following dimensions is formed using the wall film and the bottom film having the following structure. A self-supporting bag of Example 1 was manufactured by the manufacturing method shown in FIGS.
(1) Configuration of wall surface film 1, 1 ′ (outside) ON film (thickness 15 μm), printing layer / adhesive / aluminum deposition layer (thickness 400 μm), PET film (thickness 12 μm) / adhesive / L / LDPE film ( Thickness 120μm)
(2) Structure of bottom film (outside) ON film (thickness 15 μm) ・ Printing layer / adhesive / aluminum vapor deposition layer (thickness 400 mm) / PET film (thickness 12 μm) / adhesive / L / LDPE film (thickness 100 μm)
The above films are bonded together by the dry lamination method, and the adhesive between the films is a two-component curable polyurethane adhesive for dry lamination (coating amount 3g / m 2 when dried). It is a thing.

(3)自立袋の各部の寸法
自立袋の外形寸法は、幅が110mmで、長さが190mmとし、底部ガセット部4の長さ、即ち、袋の底辺から底面フィルム折り返し部2までの長さは35mmとした。
底部ガセット部4の下側端部の中央部の水平な直線部13の長さwは70mmとし、その両側各20mmの長さの部分に、内側から外側に向かって斜め上向きにカットされ、外側端部における最大高さhが、それぞれ3mmとなるように斜めカット部14a 、14b を設けた。
(3) Dimensions of each part of the self-supporting bag The external dimensions of the self-supporting bag are 110 mm in width and 190 mm in length, and the length of the bottom gusset part 4, that is, the length from the bottom of the bag to the bottom film folding part 2 Was 35 mm.
The length w of the horizontal straight portion 13 at the center of the lower end of the bottom gusset portion 4 is 70 mm, and both sides thereof are cut diagonally upward from the inside toward the outside, and the outside The oblique cut portions 14a and 14b are provided so that the maximum height h at the end portion is 3 mm.

また、自立袋の上部の一方のコーナー部(図において左側のコーナー部)に設けた注出口部10は、図示したように、その先端側のヒートシール部の外周が袋の上辺および左側の側辺よりもそれぞれ内側となる位置に設け、注出口部の先細り角度は64°とし、その開封位置、即ち、ハーフカット線11を設けた位置の全幅が19mmとなるように設けた。また、ハーフカット線11自体はレーザー光照射により袋の前後の壁面フィルムの重なる位置に設け、その上側の端部にV字形のノッチ12を設けた。   Further, as shown in the figure, the spout portion 10 provided at one corner portion (left corner portion in the figure) of the upper part of the self-supporting bag has an outer periphery of the heat seal portion at the tip side on the upper side and left side of the bag. It was provided at a position on the inner side of each side, the taper angle of the spout portion was set to 64 °, and the opening position, that is, the full width of the position where the half cut line 11 was provided was set to 19 mm. Further, the half-cut line 11 itself was provided at a position where the wall film on the front and back of the bag overlapped by laser light irradiation, and a V-shaped notch 12 was provided at the upper end thereof.

前記実施例1の自立袋の製造において、底部ガセット部4の下側端部の中央部の水平な直線部13の長さwを60mmに変更し、その両側各25mmの長さの部分に、内側から外側に向かって斜め上向きにカットされ、外側端部における最大高さhが、それぞれ5mmとなるように変更して斜めカット部14a 、14b を設けた他は、総て実施例1と同様に加工して実施例2の自立袋を製造した。   In the manufacture of the self-supporting bag of Example 1, the length w of the horizontal straight portion 13 at the center of the lower end portion of the bottom gusset portion 4 is changed to 60 mm, and the length of each side is 25 mm. Except for being cut obliquely upward from the inner side to the outer side and changing the maximum height h at the outer end portion to 5 mm, respectively, and providing the oblique cut portions 14a, 14b, all the same as in Example 1. The self-supporting bag of Example 2 was manufactured.

〔比較例1〕
前記実施例1の自立袋の製造において、自立袋の周囲をトリミングする際に、底部ガセット部4の下側端部の中央部の水平な直線部13を含む全周を、押し切り方式の打ち抜き装置で打ち抜く方法に変更して打ち抜いた他は、総て実施例1と同様に加工して比較例1の自立袋を製造した。
[Comparative Example 1]
In the manufacture of the self-supporting bag according to the first embodiment, when trimming the periphery of the self-supporting bag, the entire circumference including the horizontal straight portion 13 at the center of the lower end portion of the bottom gusset portion 4 is punched out. A self-standing bag of Comparative Example 1 was manufactured by processing in the same manner as in Example 1 except that the punching method was changed to the punching method.

以上のように製造した実施例1、2および比較例1の自立袋について、特に、充填シール機で内容物を充填する際の自立袋の底開き性の良否と、内容物充填シール後の自立袋の自立安定性の良否を評価するため、スタンディングパウチ用の充填シール機を用いてそれぞれの自立袋100個に、未シールの上部の開口部(上部シール部7の部分)から内容物として水350mlを充填シールして、底開き不良の有無を調べると共に、自立安定性については充填シール後の自立袋をフラットな台上に並べて、自立袋の底部外周に形成された脚部の台面への接地状況、特に浮き上がりを生じやすい自立袋の前後の中央部の下端の接地状況を目視により調べた。   About the self-supporting bags of Examples 1 and 2 and Comparative Example 1 manufactured as described above, in particular, whether the self-supporting bag has good bottom opening when filling the contents with a filling and sealing machine, and the self-supporting after the contents filling seal. In order to evaluate the quality of the bag's self-supporting stability, each of the 100 self-supporting bags is filled with water from the unsealed upper opening (the upper seal portion 7) as a content using a filling sealer for standing pouches. Fill and seal 350ml and check for bottom opening failure. For self-supporting stability, place the self-supporting bags after filling and sealing on a flat table and place them on the base of the legs formed on the outer periphery of the bottom of the self-supporting bag. The grounding situation, in particular, the grounding situation at the lower end of the central part before and after the free-standing bag, which is likely to lift, was examined visually.

上記の試験の結果、充填シール機における自立袋の底開き性については、実施例1、2の自立袋はいずれも底開き性がよく、充填シール機適性が良好であった。これに対して比較例1の自立袋は全体的に底部下端の切断面に前後のフィルムの仮着現象が認められ、底開き性が悪く充填時に液面の上昇があり、著しい場合は上部シール部7のシール時に液が溢れるものもあり、充填シール機適性に劣っていた。
また、内容物の充填シール後の自立袋の自立安定性については、実施例1、2および比較例1の各自立袋とも、特に浮き上がりの生じやすい自立袋の前後の中央部の下端が台面に安定して接地しており、自立安定性に一層優れていた。
因みに、電子レンジのターンテーブルを想定して、同様な回転台上に自立袋を立てて回転させてみたが、転倒する自立袋は皆無であった。
As a result of the above test, as for the bottom opening property of the self-supporting bag in the filling and sealing machine, both of the self-supporting bags of Examples 1 and 2 had good bottom opening property and suitability for the filling and sealing machine. On the other hand, the self-supporting bag of Comparative Example 1 has a phenomenon in which the front and rear films are temporarily attached to the cut surface at the bottom lower end, the bottom opening property is poor, and the liquid level rises at the time of filling. Some of the liquid overflowed when the part 7 was sealed, and the suitability of the filling and sealing machine was poor.
In addition, regarding the self-supporting stability of the self-supporting bags after filling and sealing the contents, the lower ends of the center portions of the self-supporting bags in Examples 1 and 2 and Comparative Example 1 that are particularly prone to lift are on the base surface. It was stably grounded and was more excellent in self-supporting stability.
By the way, assuming a turntable of a microwave oven, I tried standing up a self-supporting bag on a similar turntable and rotating it, but there were no self-supporting bags to tip over.

本発明の自立袋の製造方法は、底部をガセット形式で形成したスタンディングパウチ形式の自立袋において、自立安定性に一層優れると共に、底部ガセット部下端の特に中央部の切断面に前後のフィルムの密着がなく、充填シール機で内容物を充填する際に、底開き性がよく充填シール機適性に優れた自立袋を製造するのに好適に使用できるものであり、自立袋に充填される内容物など用途面に関しては特に制限はない。   The method for manufacturing a self-supporting bag of the present invention is a standing pouch-type self-supporting bag in which the bottom is formed in a gusset form, and is more excellent in self-supporting stability, and the front and back films are in close contact with the cut surface at the lower end of the bottom gusset part, particularly in the center. When filling the contents with a filling and sealing machine, the contents filled in the self-supporting bag can be suitably used to produce a self-supporting bag with good bottom opening and excellent filling and sealing machine suitability. There are no particular restrictions on the application.

本発明の自立袋の製造方法の一実施例の方法を説明する要部の概念図である。It is a conceptual diagram of the principal part explaining the method of one Example of the manufacturing method of the self-supporting bag of this invention. 本発明の自立袋の製造方法で自立袋の周囲、特に底部をトリミングする際の手順を説明する要部の平面図である。It is a top view of the principal part explaining the procedure at the time of trimming the circumference | surroundings of a self-supporting bag, especially a bottom part with the manufacturing method of the self-supporting bag of this invention. 本発明の自立袋の製造方法で製造される自立袋の第1の例の構成を示す正面図である。It is a front view which shows the structure of the 1st example of the self-supporting bag manufactured with the manufacturing method of the self-supporting bag of this invention. 本発明の自立袋の製造方法で製造される自立袋の第2の例の構成を示す正面図である。It is a front view which shows the structure of the 2nd example of the self-supporting bag manufactured with the manufacturing method of the self-supporting bag of this invention.

符号の説明Explanation of symbols

1、1′ 壁面フィルム
2 底面フィルム折り返し部
3a 、3b 底面フィルム切り欠き部
4 ガセット部
5 底部シール部
6a 、6b 側部シール部
7 上部シール部
8 注出口部シール部
9a 、9b 切り欠き部
10 注出口部
11 ハーフカット線
12 ノッチ
13 水平な直線部
14a 、14b 斜めカット部
w 水平な直線部の長さ
h 斜めカット部の最大高さ
20 袋のフィルム
21 ヒートシール装置
22 第1のカッティング装置
23 第2のカッティング装置
100、200 自立袋
DESCRIPTION OF SYMBOLS 1, 1 'Wall surface film 2 Bottom film return part 3a, 3b Bottom film notch part 4 Gusset part 5 Bottom seal part 6a, 6b Side seal part 7 Upper seal part 8 Outlet part seal part 9a, 9b Notch part 10 Spout part 11 Half cut line 12 Notch 13 Horizontal straight line part 14a, 14b Diagonal cut part w Horizontal straight line length h Maximum height of diagonal cut part 20 Bag film 21 Heat seal device 22 First cutting device 23 Second cutting device 100, 200 Free-standing bag

Claims (1)

少なくとも袋の底部が、前後の壁面フィルムの下部の間に底面フィルムを内側に折り込んで挿入してなるガセット部を有する形式で形成され、該ガセット部が内側の中央部が低くその両側が袋の側部に向かって徐々に高くなる船底形のシールパターンでヒートシールして形成され、胴部が、該前後の壁面フィルムの左右両側の端縁部を側部シール部でヒートシールして形成されると共に、前記底部ガセット部の下側端部の中央部が水平な直線でカットされ、その両側が内側から外側に向かって斜め上向きにカットされてなる自立袋の製造方法であって、
前記自立袋の各部をヒートシールした後、袋の周囲をトリミングする際に、少なくとも前記底部ガセット部の下側端部の中央部の水平な直線部を、フィルムの流れ方向と逆向きに刃先を立てた厚みの薄い刃物またはロールカッターでカットするようにしたことを特徴とする自立袋の製造方法。
At least the bottom portion of the bag is formed in a form having a gusset portion formed by inserting the bottom film into the inside between the lower portions of the front and back wall film, and the gusset portion has a lower central portion on the inner side and both sides of the bag are It is formed by heat-sealing with a ship-bottom-shaped seal pattern that gradually increases toward the side, and the trunk is formed by heat-sealing the left and right edge portions of the front and back wall films at the side seals. And a center part of the lower end portion of the bottom gusset part is cut by a horizontal straight line, and both sides thereof are cut obliquely upward from the inside toward the outside,
After heat-sealing each part of the self-supporting bag, when trimming the periphery of the bag, at least the horizontal straight line part at the center of the lower end of the bottom gusset part, the cutting edge is opposite to the film flow direction. A method for producing a self-supporting bag, characterized by cutting with a thin blade or roll cutter.
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US8339252B2 (en) 2008-06-24 2012-12-25 Toyota Jidosha Kabushiki Kaisha Blind spot display device and driving support device

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