JP2006290714A - Volcanic ejecta (shirasu) slag porous concrete - Google Patents

Volcanic ejecta (shirasu) slag porous concrete Download PDF

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JP2006290714A
JP2006290714A JP2005136625A JP2005136625A JP2006290714A JP 2006290714 A JP2006290714 A JP 2006290714A JP 2005136625 A JP2005136625 A JP 2005136625A JP 2005136625 A JP2005136625 A JP 2005136625A JP 2006290714 A JP2006290714 A JP 2006290714A
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shirasu
slag
cement
porous concrete
volcanic ejecta
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JP4383386B2 (en
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Hiroshi Yoshizako
洋 吉迫
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

<P>PROBLEM TO BE SOLVED: To solve problems that Shirasu which is volcanic ejecta is not effectively used, various kinds of slag is dealt with as industrial waste and these are recently started to be utilized for a base course material or the like as a construction material but a lot of them are unused. <P>SOLUTION: Safe and stable coarse aggregate of the slag is obtained by coating the surface of slag granular material with resin cement or the like and fine particulate Shirasu. The coarse aggregate, the volcanic ejecta (Shirasu) having water holding power as fine aggregate and cement as a binder are used and stirred, mixed and formed to obtain a porous concrete product having water holding property and high water permeability. The problems are easily solved in this way. Goods friendly to natural environment are developed using the low cost materials and the waste slag and the volcanic ejecta (Shirasu) are effectively utilized. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、各種スラグ(例えば、溶融スラグや高炉スラグ等)に火山噴出物(シラス)を表面コーティングし、その粒材を、バインダーにセメントを使用し成型加工したポーラスコンクリート製品を製造する方法に関するものである。  The present invention relates to a method for producing a porous concrete product obtained by surface-coating volcanic ejecta (shirasu) on various slags (for example, molten slag, blast furnace slag, etc.) and molding the granule using cement as a binder. Is.

砂、砕石、セメント等を加工したポーラスコンクリートは多く出来ている。だが、従来品は、透水性は有るが保水性は少ない。又、シラスとセメントを混ぜ合わせたシラスコンクリートも出来ているが、透水性や保水性の有る物はない。  A lot of porous concrete made from sand, crushed stone, cement, etc. is made. However, conventional products have water permeability but low water retention. Shirasu concrete is also made by mixing shirasu and cement, but there is no water-permeable or water-retaining material.

従来のスラグ利用のポーラスコンクリートは、一般的な砂、砕石、セメントの中にスラグを少し含有させた物(特許文献1)やスラグを混和材料として利用する物(特許文献2)がある。  Conventional slag-based porous concrete includes a material in which slag is slightly contained in general sand, crushed stone, and cement (Patent Document 1) and a material that uses slag as an admixture (Patent Document 2).

本発明の様にスラグの粒状物にシラスをコーティングして細骨材とし、粗骨材と細骨材を加えセメントをバインダーとし成型加工するポーラスコンクリートは出来ていない。  As in the present invention, a porous concrete is not formed by coating slag on a granular material of slag to form a fine aggregate, adding coarse aggregate and fine aggregate, and using cement as a binder.

特許公開2004−142973号公報  Japanese Patent Publication No. 2004-142773 特許公開2004−107101号公報  Japanese Patent Publication No. 2004-107101

火山噴出物であるシラスはあまり有効利用がなされていない。又、各種スラグは産業廃棄物として扱われる中、近年になって土木資材として路盤材などに利用され始められているが、いまだ未利用物が多い。  Shirasu, which is a volcanic eruption, has not been used effectively. In addition, various slags are being used as roadside materials as civil engineering materials in recent years while being treated as industrial waste, but there are still many unused materials.

課題を解決する為の手段Means to solve the problem

本発明は火山噴出物(シラス)と各種スラグの有効利用問題を解決することに鋭意研究し、シラスの保水力に着目した。その結果、スラグの粒状物にシラスをコーティングすることで、透水性と保水性の両特徴を持ったポーラスコンクリートを発明し上記課題を多大に有効利用することに成功した。  The present invention has eagerly studied to solve the problem of effective use of volcanic ejecta (shirasu) and various slags, and has focused on the water retention capacity of shirasu. As a result, by coating the slag particulates with shirasu, we have invented porous concrete having both water permeability and water retention characteristics and succeeded in effectively utilizing the above-mentioned problems.

火山噴火物(シラス)は一般的に含水率が自重比40%〜50%ほどあるので、乾燥させて含水率を10%以内に加工する。その含水率10%以内のシラスを樹脂セメント等によりスラグ粒状物にコーティングすることで保水力の有るポーラスコンクリートの基材が出来ることを特徴とする。  Since volcanic eruptions (shirasu) generally have a moisture content of about 40% to 50% by weight, they are dried and processed to a moisture content within 10%. It is characterized in that a porous concrete base material having water retaining ability can be formed by coating a slag having a water content of 10% or less on a slag granular material with resin cement or the like.

シラスコーティングスラグ粒状物を基材とし、シラス細骨材を加えセメントをバインダーとして混練することで、高い透水性、保水性を得るシラススラグポーラスコンクリートが製造できる。  Shirasu slag porous concrete having high water permeability and water retention can be produced by using shirasu-coated slag granules as a base material, adding shirasu fine aggregate, and kneading cement as a binder.

本発明のシラスコーティングスラグ基材を混練するバインダーはセメントを使用するが、その混練用セメントは特に限定されず、普通のセメント、高炉セメント、樹脂セメント、アルミナセメントなどを使用できる。  Cement is used as the binder for kneading the shirasu coating slag substrate of the present invention, but the cement for kneading is not particularly limited, and ordinary cement, blast furnace cement, resin cement, alumina cement and the like can be used.

本発明のシラススラグポーラスコンクリートはスラグに含まれる重金属等の溶出を樹脂セメントとシラスでコーティングすることにより、安全安定した基材として利用できることも特徴である。  The Shirasu slag porous concrete of the present invention is also characterized in that it can be used as a safe and stable base material by coating elution of heavy metals contained in the slag with resin cement and Shirasu.

発明の効果The invention's effect

本発明のシラススラグポーラスコンクリートはシラスの有効利用とスラグを安全安定基材として利用し、安価で高い保水性と透水性を得られるポーラスコンクリートが製造でき、各種多方面に活用できる利点がある。  The Shirasu slag porous concrete of the present invention has an advantage that it can be used in various fields because it can be used effectively and the slag can be used as a safe and stable base material to produce porous concrete that is inexpensive and has high water retention and water permeability.

発明をじっしするための最良の形態Best mode for carrying out the invention

安全で安価な多方面に活用できるポーラスコンクリートを製造できることを実現した。  We have realized that it is possible to manufacture porous concrete that can be used safely and inexpensively in various fields.

火山噴出物(シラス)を高温乾燥により含水率10%以内のシラスに変え、その乾燥シラスを樹脂セメント等でスラグ粒状物にまんべんなくコーティングして安全安定基材を得る。  The volcanic product (shirasu) is converted into a shirasu having a water content of 10% or less by high-temperature drying, and the dried shirasu is evenly coated with slag granular material with resin cement or the like to obtain a safe and stable substrate.

コーティングスラグを粒状の大きさにより中粒4mm〜7mmと小粒1mm〜3mmに2分類する。その中粒と小粒を1対1又は、3対2の割合で配合し、粗骨材とする。  The coating slag is classified into two types according to the size of the particles: medium grains 4 mm to 7 mm and small grains 1 mm to 3 mm. The medium grains and the small grains are blended at a ratio of 1: 1 or 3/2 to obtain a coarse aggregate.

該粗骨材とシラスとセメントを混練してポーラスコンクリートを得る。その配合比率は重量比粗骨材17〜18とセメント4〜5とシラス1で混練し水はセメント比W/C30%〜35%を使用する。  The coarse aggregate, shirasu and cement are kneaded to obtain porous concrete. The blending ratio is kneaded with coarse aggregates 17-18, cement 4-5, and shirasu 1 and the water uses a cement ratio W / C of 30% to 35%.

混練手順は、モルタルミキサーに粗骨材を投入し水を加える。30秒以上撹拌した後、セメントを投入する。90秒〜2分混練し、最後にシラスを投入し60秒ほど撹拌、混練する。  In the kneading procedure, coarse aggregate is put into a mortar mixer and water is added. After stirring for 30 seconds or more, cement is added. Kneading is performed for 90 seconds to 2 minutes, and finally Shirasu is added and stirred and kneaded for about 60 seconds.

撹拌、混練された材料を用途に合わせた金型にすばやく入れ押圧し、その金型のまま養生し24時間後に脱型する。  The agitated and kneaded material is quickly put into a mold suitable for the application, pressed, cured as it is, and demolded after 24 hours.

脱型して20日間養生すれば保水性の高い透水性ポーラスコンクリート製品が出来上がる。  After demolding and curing for 20 days, a highly water permeable porous concrete product is completed.

本発明はスラグ粒状物に樹脂セメント等で微粒子シラスをコーティングし安全安定した粗骨材を製造でき、廃棄物スラグを有効利用できると共に、火山噴出物(シラス)も利用できる。  The present invention can produce a stable and stable coarse aggregate by coating fine particles of slag with resin cement or the like on a slag granule, and can effectively use waste slag as well as volcanic eruptions (shirasu).

保水性の高い透水性ポーラスコンクリート製品は今後要望の高いインターロッキングや漁礁、地下貯留槽など、用途は多岐にわたる。  Highly water permeable porous concrete products have a wide range of uses, such as interlocking, fishing reefs, and underground storage tanks, which are highly requested in the future.

火山噴出物(シラス)や各種スラグは資源として大量に存在し、原料コストが安く、保水性の高い透水性ポーラスコンクリート製品が安価で提供できる。  Volcanic ejecta (shirasu) and various slags exist in large quantities as resources, and raw material costs are low, and water-permeable porous concrete products with high water retention can be provided at low cost.

当該方法で製造された製品は廃棄物スラグを再利用できた商品としてグリーン認定の適用を受けることができる。  Products manufactured by this method can be applied for green certification as products that can reuse waste slag.

Claims (3)

火山噴出物(シラス)をスラグ粒状物に樹脂セメント等のバインダーで表面コーティングして安全安定した粗骨材を得る製法。  A manufacturing method to obtain a safe and stable coarse aggregate by coating the surface of volcanic products (shirasu) with a binder such as resin cement. 火山噴出物(シラス)を高温乾燥して重量比で含水率を10%以内に乾燥させてポーラスコンクリート用の細骨材とする方法。  A method of drying a volcanic ejecta (shirasu) at a high temperature and drying the moisture content within 10% by weight to make a fine aggregate for porous concrete. 上記請求項1記載の粗骨材と、請求項2の細骨材とセメントを混合し水を加えて撹拌、混練して得られるポーラスコンクリートを製造する方法及びその製品。A method and a product for producing porous concrete obtained by mixing the coarse aggregate according to claim 1, the fine aggregate according to claim 2, and cement, adding water, stirring and kneading.
JP2005136625A 2005-04-06 2005-04-06 Method for producing coarse aggregate for porous concrete, method for producing porous concrete, and porous concrete Expired - Fee Related JP4383386B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100971111B1 (en) * 2010-03-03 2010-07-20 주식회사 패턴크리트 Superabsorbent concrete composite and concrete paving method using the same
JP5406361B1 (en) * 2012-12-27 2014-02-05 一己 大槻 Manufacturing method of colored aggregate
JP2016209868A (en) * 2015-04-28 2016-12-15 鹿児島県 Dry separation method for volcanic ejecta sedimented mineral, dry separation apparatus for volcanic ejecta sedimented mineral, fine aggregate and volcanic glass material

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2481287C1 (en) * 2012-01-12 2013-05-10 Юлия Алексеевна Щепочкина Method of producing coarse aggregate for concrete

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100971111B1 (en) * 2010-03-03 2010-07-20 주식회사 패턴크리트 Superabsorbent concrete composite and concrete paving method using the same
JP5406361B1 (en) * 2012-12-27 2014-02-05 一己 大槻 Manufacturing method of colored aggregate
JP2016209868A (en) * 2015-04-28 2016-12-15 鹿児島県 Dry separation method for volcanic ejecta sedimented mineral, dry separation apparatus for volcanic ejecta sedimented mineral, fine aggregate and volcanic glass material
JP2019069894A (en) * 2015-04-28 2019-05-09 鹿児島県 Fine aggregate, pumice, volcanic glass material, mixed cement and perlite

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