JP2006283300A - Air-tight structure and composite air-tight thermal insulating material - Google Patents

Air-tight structure and composite air-tight thermal insulating material Download PDF

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JP2006283300A
JP2006283300A JP2005101337A JP2005101337A JP2006283300A JP 2006283300 A JP2006283300 A JP 2006283300A JP 2005101337 A JP2005101337 A JP 2005101337A JP 2005101337 A JP2005101337 A JP 2005101337A JP 2006283300 A JP2006283300 A JP 2006283300A
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insulating material
heat insulating
airtightness
elastic foam
structural member
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JP4878765B2 (en
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Yousuke Chiba
陽輔 千葉
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Asahi Kasei Homes Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an air-tight structure and a composite air-tight thermal insulating material capable of simplifying work and ensuring positive airtightness and, at the same time, surely holding a thermal insulating material in a position to be placed. <P>SOLUTION: The air-tight structure places an elastic foam 2 having airtightness and elasticity in a position facing a structural member of the thermal insulating material 1 having airtightness to make it fit to the thermal insulating material 1 by making use of elasticity and, at the same time, it press-contacts the structural member to be faced. A composite material A has the thermal insulating material 1 having airtightness and the elastic foam 2 having airtightness and elasticity, and the elastic foam 2 is placed at the end section of the thermal insulating material 1 and, at the same time, it is made to fit by making use of elasticity of the elastic foam. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、気密性を有するパネル状の断熱材を住宅の躯体を構成する構造部材に対峙させて取り付ける際の両者の接続部位に於ける気密構造と、この気密構造を実現する際に有利な複合気密断熱材とに関するものである。   INDUSTRIAL APPLICABILITY The present invention is advantageous in realizing an airtight structure at a connecting portion between the two when a panel-like heat insulating material having airtightness is attached to a structural member constituting a housing of a house, and realizing this airtight structure. It relates to a composite hermetic insulation.

住宅の屋内側に断熱層と気密層を形成する場合、断熱層を形成する断熱材と気密層を形成する気密材とは異なる材であるのが一般的であった。最近では、硬質ウレタンフォームや押出発泡ポリスチレン或いはフェノール樹脂発泡体等の成形体や発泡体を含む硬質プラスチック系材料によって形成された気密性と断熱性とを合わせ持つ気密断熱材が提供されており、この気密断熱材を用いることにより、一度の作業で断熱層と気密層を形成し得るようになっている。   When the heat insulating layer and the airtight layer are formed on the indoor side of the house, the heat insulating material that forms the heat insulating layer and the airtight material that forms the airtight layer are generally different materials. Recently, an airtight heat insulating material having both airtightness and heat insulating property formed by a hard plastic-based material including a molded body such as rigid urethane foam, extruded foamed polystyrene or phenolic resin foam, and foam has been provided. By using this airtight heat insulating material, it is possible to form a heat insulating layer and an airtight layer in one operation.

上記の如き気密断熱材は極めて弾力性に乏しいため、鉄骨躯体を有する住宅に於ける柱と柱との間或いは梁と梁との間に取り付ける際にこれらの間に嵌め込もうとしても、弾性的に圧縮させることが困難なため、所定の寸法に納めるには気密断熱材を僅かでも小さくしないと施工できない。そのため、ほとんどの場合隙間が生じてしまい気密性を期待し得ないという問題や、気密断熱材を柱や梁に圧接させて自己保持することを期待し得ないという問題がある。   Since the above-mentioned hermetic heat insulating materials are extremely inelastic, even if they are fitted between columns or between beams in a house with a steel frame, they are elastic. Therefore, it is difficult to compress the airtight heat insulating material in order to keep it within a predetermined size. Therefore, in most cases, there is a problem that a gap is generated and the airtightness cannot be expected, and there is a problem that the airtight heat insulating material cannot be expected to be held in pressure contact with the pillar or the beam.

上記問題を解決するために、例えば特許文献1に記載された技術が提案されている。この技術は、板状の断熱材の両端付近の両面に、板面に対してほぼ垂直で切り込みの間隔が板厚より小さく、且つ深さが板厚の半分より深く、互いに平行な複数の細溝を設けることで、弾性を発揮させるようにしたものである。この技術では、厚さ方向に形成された複数の細溝によって、該細溝と直交する方向への弾性が発揮され、部材間に嵌め込まれたとき該部材に圧接して自己保持することが可能である。   In order to solve the above problem, for example, a technique described in Patent Document 1 has been proposed. In this technology, on both sides of the plate-like heat insulating material, a plurality of small parallel wires that are substantially perpendicular to the plate surface, the notch interval is smaller than the plate thickness, the depth is deeper than half the plate thickness, and parallel to each other. By providing the groove, elasticity is exhibited. In this technology, the plurality of narrow grooves formed in the thickness direction exerts elasticity in the direction perpendicular to the narrow grooves, and when fitted between the members, the members can be pressed against and self-held. It is.

また特許文献2に記載された技術は、住宅の躯体を構成する構造部材と該構造部材と対峙して配置された気密性を有する断熱材とを気密性を有する気密材によって接続することで気密層を連続させるように構成されたものである。この技術では、気密材として適度な弾性を有するパッキン材、金属フィルム、金属シート、合成樹脂フィルム、合成樹脂シート等を選択的に用いており、これらの気密材によって構造部材と断熱材とを接続することで、該断熱材を気密性を確保した状態で構造部材の間に保持することが可能である。   Moreover, the technique described in Patent Document 2 is airtight by connecting a structural member constituting a housing of a house and an airtight heat insulating material disposed facing the structural member by an airtight material having airtightness. The layers are configured to be continuous. In this technology, packing materials, metal films, metal sheets, synthetic resin films, synthetic resin sheets, etc. having appropriate elasticity are selectively used as airtight materials, and structural members and heat insulating materials are connected by these airtight materials. By doing so, it is possible to hold | maintain this heat insulating material between structural members in the state which ensured airtightness.

また特許文献3に記載された技術は、躯体を構成する構造部材と該構造部材に対峙して配置された気密性を有する断熱材とを気密性を確保して接続する際に、予め構造部材に弾性と気密性を有するパッキン材を固着しておき、このパッキン材に断熱材の小口を圧接させるようにしたものである。この技術では、予めパッキン材を構造材に固着して断熱材を配置することによって、断熱材が弾性を有しないにも関わらずパッキン材が有する弾性が構造部材と断熱材とに作用し、配置された断熱材を保持することが可能である。   Moreover, the technique described in Patent Document 3 is a structural member in advance when connecting the structural member constituting the casing and the heat-insulating material having airtightness arranged facing the structural member while ensuring airtightness. A packing material having elasticity and airtightness is fixed to the packing material, and a small edge of a heat insulating material is pressed against the packing material. In this technique, by fixing the packing material to the structural material in advance and arranging the heat insulating material, the elasticity of the packing material acts on the structural member and the heat insulating material even though the heat insulating material does not have elasticity, and is arranged. It is possible to hold the heat insulation material.

実開昭60−184903号公報Japanese Utility Model Publication No. 60-184903 特開2004−076314号公報JP 2004-076314 A 特開2004−076315号公報JP 2004-076315 A

特許文献1の技術では、断熱材に切り込みを入れることと、弾力性を働かせるためにスリットを潰しきることができないこと、から、スリットを入れる前の状態よりも断熱性が低下することは避けられない。このため、断熱材の厚さを増すことによって同等の性能を発揮させる必要がある。また断熱材の厚さ方向に溝を形成した分、断熱材の厚さを増やすことが必要である。この技術では、切り込みの間隔は板厚よりも小さく深さは板厚の半分よりも深いため、細溝の間の断熱材の厚さは板厚よりも薄くなり断熱性能が劣化する虞が生じる。またこの技術では、断熱材を直接部材に圧接させることとなり、断熱材の部材に対する接触面は通常多少の凹凸が存在するが、接続部が硬いものどうしの接触となり、平滑さや、互いの直線性により気密性を確保することができないという問題もある。   In the technique of Patent Document 1, it is unavoidable that the heat insulating property is lower than the state before the slit is inserted because the slit cannot be crushed in order to make the heat insulating material cut and to make the elasticity work. Absent. For this reason, it is necessary to exhibit the equivalent performance by increasing the thickness of the heat insulating material. Further, it is necessary to increase the thickness of the heat insulating material by the amount of the grooves formed in the thickness direction of the heat insulating material. In this technique, the notch interval is smaller than the plate thickness and the depth is deeper than half the plate thickness, so that the thickness of the heat insulating material between the narrow grooves is thinner than the plate thickness, which may deteriorate the heat insulation performance. . Also, with this technology, the heat insulating material is directly pressed against the member, and the contact surface of the heat insulating material with the member usually has some unevenness, but the connection portion is in contact with hard objects, smoothness and mutual linearity There is also a problem that airtightness cannot be ensured.

特許文献2の技術では、構造部材と断熱材との接続部位を気密テープを貼り付けるため、断熱材が構造部材に対し均等に接触していないような場合でも、確実に気密性を確保することが可能であり、且つ断熱材を構造部材の間に保持することが可能である。しかし、気密テープを貼り付ける作業は人が行うため、手間が掛かるという問題を払拭することができない。   In the technique of Patent Document 2, since the airtight tape is applied to the connection portion between the structural member and the heat insulating material, even when the heat insulating material is not evenly in contact with the structural member, airtightness is surely ensured. And the insulation can be held between the structural members. However, since the work of applying the airtight tape is performed by a person, the problem of taking time and effort cannot be eliminated.

特許文献3の技術では、柱や梁等の躯体の構造部材にパッキン材を固着しておき、このパッキン材の弾性を利用して構造部材と断熱材の小口とを接続させるため、確実に気密性を確保することが可能であり、且つパッキン材以外に特別な手段を用いることなく、構造部材の間に断熱材を保持することが可能である。しかし、パッキン材の構造躯体に対する固着作業は現場で作業員が行うことになり手間が掛かる。   In the technique of Patent Document 3, a packing material is fixed to a structural member of a frame such as a column or a beam, and the structural member is connected to the edge of the heat insulating material using the elasticity of the packing material. It is possible to secure the heat insulating material between the structural members without using any special means other than the packing material. However, the work of fixing the packing material to the structural housing is performed by an operator at the site, which is troublesome.

本発明の目的は、作業が簡単で且つ確実な気密性を確保すると共に、断熱材を確実に配置位置に保持し得るように構成した気密構造と、この気密構造を実現するのに有利な複合気密断熱材を提供することにある。   SUMMARY OF THE INVENTION An object of the present invention is to provide an airtight structure that is easy to work and ensures reliable airtightness and that can reliably hold a heat insulating material in an arrangement position, and a composite that is advantageous for realizing this airtight structure. The object is to provide a hermetic insulation.

上記課題を解決するために本発明に係る気密構造は、住宅の躯体を構成する構造部材と該構造部材に対峙して配置された気密性を有するパネル状の断熱材との気密構造であって、気密性を有するパネル状の断熱材の構造部材と対峙する位置に気密性と弾力性を有する弾性発泡体を配置して該弾性発泡体の弾力性を利用して前記断熱材に嵌合させると共に、対峙する構造部材に圧接させたものである。   In order to solve the above problems, an airtight structure according to the present invention is an airtight structure of a structural member constituting a housing of a house and a panel-like heat insulating material having airtightness arranged to face the structural member. An elastic foam having airtightness and elasticity is arranged at a position facing the structural member of the panel-like heat insulating material having airtightness, and is fitted to the heat insulating material using the elasticity of the elastic foam. At the same time, it is brought into pressure contact with the opposing structural member.

また本発明に係る複合気密断熱材は、気密性を有する断熱材と、気密性と弾力性を有する弾性発泡体と、を有し前記断熱材の端部に前記弾性発泡体を配置すると共に該弾性発泡体の弾力性を利用して嵌合させたものである。   The composite hermetic heat insulating material according to the present invention comprises a heat insulating material having airtightness and an elastic foam having airtightness and elasticity, and the elastic foam is disposed at an end of the heat insulating material and It is fitted using the elasticity of the elastic foam.

本発明に係る気密構造では、住宅の躯体を構成する構造部材と気密性を有する断熱材とが対峙する部位に気密性と弾力性を有する弾性発泡体を配置し、この弾性発泡体を断熱材に嵌合させて対峙する構造部材に配置することで、断熱材の構造部材と対峙する面が該構造部材の面に対し、面の凹凸や歪みに追随して圧接され密着することが可能となり、構造部材と断熱材との接続部位の気密性を確実に確保することができ、且つ断熱材を保持することができる。   In the airtight structure according to the present invention, an elastic foam having airtightness and elasticity is disposed at a portion where the structural member constituting the housing of the housing and the heat insulating material having airtightness face each other, and the elastic foam is used as the heat insulating material. The surface of the heat insulating material facing the structural member can be pressed against and closely contacted with the surface of the structural member following the unevenness or distortion of the surface. The airtightness of the connection part between the structural member and the heat insulating material can be reliably ensured, and the heat insulating material can be held.

また本発明に係る複合気密断熱材では、気密性を有する断熱材の端部に気密性と弾力性を有する弾性発泡体を配置し、該弾性発泡体の有する弾性によって嵌合して形成したので、弾性発泡体と断熱材とが一体化した複合材として構成され、躯体を構成する構造部材の間に配置されたとき、構造部材と共に高い気密性を確保することができ、且つ弾性発泡体の持つ弾性作用により断熱材を保持することができる。   In the composite hermetic heat insulating material according to the present invention, the elastic foam having airtightness and elasticity is arranged at the end of the heat insulating material having airtightness, and is formed by fitting with the elasticity of the elastic foam. It is configured as a composite material in which the elastic foam and the heat insulating material are integrated, and when disposed between the structural members constituting the housing, it can ensure high airtightness together with the structural members, and the elastic foam The heat insulating material can be held by the elastic action.

特に、弾性発泡体が弾性変形することにより変形量に応じた圧縮力を生じさせるので、弾性発泡体の断面形状を適宜設定することで、作用する弾性力を調整することが可能である。このため、構造部材の形状や部位に対応させて断熱材に好ましい圧縮力を作用させることができる。従って、断熱材の構造部材の面の平滑度や該面に対峙する断熱材の接続面に凹凸が存在していても、良好な気密性を発揮させることができる。   In particular, since the elastic foam is elastically deformed to generate a compressive force corresponding to the amount of deformation, the acting elastic force can be adjusted by appropriately setting the cross-sectional shape of the elastic foam. For this reason, a preferable compressive force can be made to act on a heat insulating material corresponding to the shape and site | part of a structural member. Therefore, even if there are irregularities on the smoothness of the surface of the structural member of the heat insulating material and the connecting surface of the heat insulating material facing the surface, good airtightness can be exhibited.

また弾性発泡体と断熱材とが一体化した複合材として構成されるため、躯体にパッキン材を別途取り付けるような作業が不要となり、作業が簡単で施工性の向上をはかることができる。   Further, since the elastic foam and the heat insulating material are integrated as a composite material, an operation of separately attaching a packing material to the housing is not required, and the operation is simple and the workability can be improved.

また断熱材は極めて硬い場合には、角が欠けるようなことがあるが、弾性発泡体が一体化した複合材の場合、この弾性発泡体によって断熱材を保護することが可能となり、運搬時の欠け等を排除することができる。また弾性発泡体と断熱材とを現場で簡単に一体化できるので、断熱材の一方側の辺に弾性発泡体を取り付けた状態で、両側の辺に調整用の部材が存在するのと同様にできるため、部品点数を少なくすることができ、且つ加工形状が複雑であっても良い。   In addition, when the heat insulating material is extremely hard, corners may be missing, but in the case of a composite material in which an elastic foam is integrated, the heat insulating material can be protected by this elastic foam, Chipping and the like can be eliminated. In addition, since the elastic foam and the heat insulating material can be easily integrated on site, in the state where the elastic foam is attached to one side of the heat insulating material, the adjustment member is present on both sides. Therefore, the number of parts can be reduced, and the processing shape may be complicated.

以下本発明に係る気密構造の好ましい実施形態について説明する。本発明の気密構造は、住宅の躯体を構成する構造部材と気密性を有するパネル状の断熱材(以下単に「断熱材」という)とが対峙する部位に気密性と弾性を有する弾性発泡体を配置し、該弾性発泡体の持つ弾力性を利用することによって断熱材を嵌合させると同時に、構造部材と断熱材とを弾性的に接続し得るようにしたものであり、断熱材に弾性を作用させることで構造部材となる柱や梁の間に保持することを実現したものである。   Hereinafter, preferred embodiments of an airtight structure according to the present invention will be described. The airtight structure of the present invention has an airtight and elastic elastic foam at a portion where a structural member constituting a housing of a house and a panel-like heat insulating material having airtightness (hereinafter simply referred to as “heat insulating material”) face each other. It is arranged so that the heat insulating material can be fitted by utilizing the elasticity of the elastic foam, and at the same time, the structural member and the heat insulating material can be elastically connected. By acting, it is realized to be held between pillars and beams that become structural members.

本発明に於いて、住宅の躯体を構成する構造部材は柱や梁であり、断熱材はこれらの構造部材の屋内側の表面に取り付けられるものではなく、柱と梁、梁と梁、とによって形成される空間の内部に配置され、これらの構造部材に対峙して接続される。従って、気密層は気密性を有する断熱材と構造部材とによる面によって構成される。   In the present invention, the structural members constituting the housing of the house are pillars and beams, and the heat insulating material is not attached to the indoor side surface of these structural members, but by the pillars and beams, the beams and the beams. It arrange | positions inside the space formed and is connected facing these structural members. Therefore, the hermetic layer is constituted by a surface formed of a heat insulating material having a gas tightness and a structural member.

躯体を構成する構造部材の材質は特に限定するものではないが、高い気密性を発揮させるためには鉄骨であることが好ましい。このように鉄骨造の躯体である場合、気密性を有する断熱材と気密性を有する弾性発泡体とによって高い気密性を有し且つ連続性を持った気密層を構成することが可能となる。   Although the material of the structural member which comprises a housing is not specifically limited, In order to exhibit high airtightness, it is preferable that it is a steel frame. Thus, in the case of a steel frame, it is possible to form an airtight layer having high airtightness and continuity by the heat-insulating material having airtightness and the elastic foam having airtightness.

本発明に於いて、気密性を有する断熱材としては材質等を特に限定するものではなく、気密性と断熱性とを有する板状の断熱材を利用することが可能である。このような断熱材としては、硬質ウレタンフォームや押出発泡ポリスチレン或いはフェノール樹脂発泡体等の成形体や発泡体を含む硬質プラスチック系断熱材があり、何れも利用することが可能である。特に、本発明では、硬質プラスチック系断熱材からなるパネル状の断熱材に適用することによって、該断熱材の硬さに対し弾性発泡体の弾力性を付加してより高い効果を発揮することが可能となる。   In the present invention, the material or the like is not particularly limited as the heat-insulating material having airtightness, and a plate-like heat insulating material having airtightness and heat-insulating properties can be used. As such a heat insulating material, there is a hard plastic type heat insulating material including a molded body such as rigid urethane foam, extruded foamed polystyrene, or a phenol resin foam or a foamed body, and any of them can be used. In particular, in the present invention, when applied to a panel-like heat insulating material made of a hard plastic heat insulating material, the elasticity of the elastic foam can be added to the hardness of the heat insulating material to exert a higher effect. It becomes possible.

硬質ウレタンフォームや押出発泡ポリスチレンは、高い硬度を有しており、厚さを選択することによって住宅として充分な気密性能と断熱性能を発揮することが可能である。しかし、硬質ウレタンフォームは経時的な断熱性能の低下や、火災時に爆燃性を有することや有害ガスを発生するという問題があり、発泡ポリスチレンでは耐薬品性に劣るため、気密処理材が限定されることや燃え易いという問題も有する。   Rigid urethane foam and extruded polystyrene have high hardness, and it is possible to exhibit sufficient airtightness and heat insulation performance as a house by selecting the thickness. However, rigid urethane foam has problems such as deterioration of heat insulation performance over time, deflagration in fire and generation of harmful gas, and foamed polystyrene is inferior in chemical resistance, so airtight treatment materials are limited. There is also a problem that it is easy to burn.

またフェノール樹脂発泡体からなる気密性を有する断熱材としては、本件出願人が開発して既に国際出願(特願2000−558158)した技術(ネオマフォーム(登録商標))がある。   Further, as a heat-insulating material made of a phenol resin foam and having airtightness, there is a technology (Neoma Foam (registered trademark)) developed by the present applicant and already applied for an international application (Japanese Patent Application No. 2000-558158).

上記技術に係るフェノール樹脂発泡体は、フェノール樹脂基体部と、多数の微細気泡から形成される気泡部とを有する密度が10kg/m3 〜100kg/m3 のフェノールフォームであり、前記微細気泡が炭化水素を含有し且つ平均気泡径が5μm〜200μmの範囲にあり、大部分の微細気泡の気泡壁が滑らかなフェノール樹脂基体面で構成されている。 Phenolic resin foam according to the above techniques, and the phenol resin base portion, density and a bubble portion formed from a large number of fine bubbles are phenol foam of 10kg / m 3 ~100kg / m 3 , the fine bubbles It contains hydrocarbons and has an average cell diameter in the range of 5 μm to 200 μm, and the cell walls of most of the fine cells are composed of a smooth phenol resin substrate surface.

そして発泡剤が炭化水素であるにも関わらず、従来のフロン系発泡剤と遜色のない熱伝導率を持ち、且つ熱伝導率の経時的な変化もなく、圧縮強度等の機械的強度に優れ、脆性が改善される。 Despite the fact that the foaming agent is a hydrocarbon, it has thermal conductivity comparable to that of conventional fluorocarbon foaming agents, and there is no change in thermal conductivity over time, and it excels in mechanical strength such as compressive strength. , The brittleness is improved.

上記フェノール樹脂発泡体では、高い断熱性と気密性とを有し、且つこれらの性能を長期間維持し得る性質を有している。フェノール樹脂発泡体に於ける断熱性は、気泡径が5μm〜200μmの範囲、好ましくは10μm〜150μmと小さく、且つ独立気泡率を80%以上と高く保持することによって確保することが可能である。またフェノール樹脂発泡体は高い耐燃焼性を有しており、火炎が作用したとき、表面が炭化することで、着火することがなく、且つガスが発生することがない。   The phenol resin foam has high heat insulating properties and airtightness, and has the property of maintaining these performances for a long time. The heat insulating property in the phenol resin foam can be ensured by keeping the bubble diameter as small as 5 μm to 200 μm, preferably as small as 10 μm to 150 μm and keeping the closed cell ratio as high as 80% or more. Moreover, the phenol resin foam has high combustion resistance, and when the flame acts, the surface is carbonized, so that no ignition occurs and no gas is generated.

例えば、フェノール樹脂発泡体の密度を27kg/m3 に設定した場合、20℃に於ける熱伝導率は0.02W/m・Kであり、圧縮強さは15N/cm2 、熱変形温度は200℃である。前記フェノール樹脂発泡体の性能は、押出発泡ポリスチレン3種が熱伝導率;0.028W/m・K、圧縮強さ;20N/cm2 、熱変形温度;80℃であることや、硬質ウレタンフォーム2種が熱伝導率;0.024W/m・K、圧縮強さ;8N/cm2 熱変形温度;100℃であることと比較して充分に高い性能である。 For example, when the density of the phenol resin foam is set to 27 kg / m 3 , the thermal conductivity at 20 ° C. is 0.02 W / m · K, the compressive strength is 15 N / cm 2 , and the thermal deformation temperature is 200 ° C. As for the performance of the phenol resin foam, three types of extruded polystyrene foam have thermal conductivity: 0.028 W / m · K, compressive strength: 20 N / cm 2 , heat distortion temperature: 80 ° C., rigid urethane foam Two types have sufficiently high performance compared with thermal conductivity; 0.024 W / m · K, compressive strength; 8 N / cm 2 heat distortion temperature; 100 ° C.

このため、フェノール樹脂発泡体からなる断熱材では、従来の押出発泡ポリスチレンや硬質ウレタンフォームの約2/3程度の厚さで略同等の断熱性能を発揮することが可能である。   For this reason, a heat insulating material made of a phenol resin foam can exhibit substantially the same heat insulating performance with a thickness of about 2/3 that of conventional extruded polystyrene or rigid urethane foam.

またフェノール樹脂発泡体は、比較的脆い材料であるため、少なくとも片面にクラフト紙や不織布からなる保護層を設けるのが一般的である。特に、本件出願人が開発して特許出願している特開平11−198332号公報に開示されたフェノール樹脂発泡体積層板は、保護層を形成する不織布を改良することによって接着性能を向上させたものであり、この不織布によってフェノール樹脂発泡体の強度を改善して、強度、断熱性共に優れた建築用断熱材として提供されるものである。   Moreover, since a phenol resin foam is a comparatively brittle material, it is common to provide the protective layer which consists of a kraft paper or a nonwoven fabric at least on one side. In particular, the phenol resin foam laminate disclosed in Japanese Patent Application Laid-Open No. 11-198332, which has been developed and patented by the present applicant, has improved adhesive performance by improving the nonwoven fabric forming the protective layer. The strength of the phenolic resin foam is improved by this nonwoven fabric, and it is provided as a heat insulating material for building excellent in both strength and heat insulation.

上記の如くフェノール樹脂発泡体の表裏面に保護層を設けた積層板からなる断熱材は、端面(小口面)はフェノール樹脂基体面が露出した状態となっている。このため、表裏面は保護層を構成する不織布を利用して貼着テープや貼着シートを貼り付けることが可能であるが、小口面は表裏面に比較して他の部材を貼着することが困難である。   As described above, the heat insulating material made of the laminated plate in which the protective layer is provided on the front and back surfaces of the phenol resin foam has a state in which the end surface (small edge surface) is exposed to the phenol resin substrate surface. For this reason, it is possible to attach a sticking tape or a sticking sheet using the nonwoven fabric which constitutes a protective layer on the front and back sides, but the other side sticks other members compared to the front and back sides. Is difficult.

上記の如く、硬質プラスチック系断熱材は、高い気密性と断熱性とを有するものの弾力性に劣り、且つ小口面の接着性に劣るという特徴を有する。   As described above, the hard plastic-based heat insulating material has high airtightness and heat insulating properties, but is inferior in elasticity and inferior in the adhesiveness of the facet.

本発明の気密性を有する弾性発泡体は、上記した気密性を有する断熱材の構造部材と対峙する位置に配置され、該断熱材に対し弾性的に嵌合すると共に、対峙する構造部材に圧接するものであり、断熱材と構造部材との間に配置されて高い気密性と弾性とを発揮するものである。このため、弾性発泡体としては、躯体を構成する構造部材の間に配置された断熱材に対し、配置位置を保持し得る程度の力を作用させることが可能な弾性を有することが好ましい。   The airtight elastic foam of the present invention is disposed at a position facing the structural member of the heat-insulating material having the above-mentioned airtightness, and is elastically fitted to the heat-insulating material and pressed against the facing structural member. It is arranged between the heat insulating material and the structural member and exhibits high airtightness and elasticity. For this reason, as an elastic foam, it is preferable to have the elasticity which can make the force of the grade which can hold | maintain an arrangement position with respect to the heat insulating material arrange | positioned between the structural members which comprise a housing.

弾性発泡体としては、上記条件を満足するものであれば利用することが可能であり、特に、材質等を限定するものではない。このような弾性発泡体として、ポリエチレンを主とする弾力性を有する樹脂による発泡材で、20倍〜100倍に発泡させて独立した気泡を有するものであることが好ましい。尚、弾性発泡体の端部形状を設定することによって納まり上の反発力を制御することが可能であるが、該弾性発泡体の圧縮強さは、1〜4N/cm2 程度が適当であるものと考えられる。 Any elastic foam can be used as long as it satisfies the above conditions, and the material is not particularly limited. As such an elastic foam, it is preferable that it is a foaming material made of a resin mainly composed of polyethylene, and has independent bubbles by foaming 20 times to 100 times. In addition, although it is possible to control the repulsive force on the accommodation by setting the end shape of the elastic foam, it is appropriate that the compressive strength of the elastic foam is about 1 to 4 N / cm 2. It is considered a thing.

上記の如き性質を持った弾性発泡体は、断熱材の構造部材と対峙する位置に配置され、該弾性発泡体の有する弾力性を利用して断熱材を嵌合させて一体化し、且つ弾性に応じた力を両者に作用させることで、断熱材を保持することが可能である。   The elastic foam having the properties as described above is disposed at a position facing the structural member of the heat insulating material, and the elastic foam is used to fit and integrate the heat insulating material and to be elastic. It is possible to hold the heat insulating material by applying a corresponding force to both.

次に、本発明に係る複合気密断熱材(以下単に「複合材」という)の好ましい実施形態について説明する。本発明の複合材は、気密性を有する断熱材の端部に、気密性と弾性を有する弾性発泡体を配置して該弾性発泡体の弾力性を利用して嵌め込むことで一体化したものである。   Next, a preferred embodiment of a composite hermetic heat insulating material (hereinafter simply referred to as “composite material”) according to the present invention will be described. The composite material of the present invention is integrated by placing an elastic foam having airtightness and elasticity at the end of an airtight heat insulating material and fitting the elastic foam using the elasticity of the elastic foam. It is.

本発明の複合材は、気密性を有する断熱材の端部に配置されると共に弾性的に嵌合することで一体化することで高い気密性と弾性とを発揮し、且つ住宅の躯体を構成する構造部材の間に配置したとき、弾性発泡体が構造部材に圧接して断熱材の配置位置を保持し得るようにしたものである。   The composite material of the present invention is arranged at the end of a heat-insulating material having airtightness, and exhibits high airtightness and elasticity by being integrated by elastic fitting, and constitutes a housing of a house When disposed between the structural members, the elastic foam can press-contact the structural member to maintain the position of the heat insulating material.

本発明の複合材を構成する気密性を有する断熱材としては、前述した硬質プラスチック系断熱材を用いることが好ましい。   As the heat-insulating material having airtightness constituting the composite material of the present invention, it is preferable to use the hard plastic heat insulating material described above.

また本発明の複合材を構成する気密性を有する弾性発泡体としては、前述した発泡体を用いることが好ましい。   Moreover, as the elastic foam having airtightness constituting the composite material of the present invention, the aforementioned foam is preferably used.

複合材の幅寸法は特に限定するものではなく、住宅の建物に設定されたモジュール寸法に対応させて適宜設定することが好ましい。特に、モジュール寸法の整数倍の寸法に設定することによって、施工時の作業性を向上させることが可能である。また長さ寸法はとくに限定するものではないが、1階層に於ける下階の梁と上階の梁との間の寸法に設定しておくことが好ましい。   The width dimension of the composite material is not particularly limited, and is preferably set as appropriate in accordance with the module dimension set for the residential building. In particular, it is possible to improve workability at the time of construction by setting the dimension to an integral multiple of the module dimension. The length dimension is not particularly limited, but is preferably set to a dimension between the lower-level beam and the upper-level beam in one level.

複合材は、弾性発泡体が断熱材の端部側に配置されると共に該断熱材の端部を嵌合し、弾性発泡体の有する弾力性によって嵌合した断熱材を把持することで一体化する。このため、弾性発泡体は長尺状に形成され、長手方向に沿って断熱材の厚さよりも僅かに小さい寸法を持った嵌合溝を形成しておくことが好ましい。このような嵌合溝を形成しておくことで、該嵌合溝に断熱材の端部を嵌合させることによって断熱材の厚さ方向に弾性発泡材の弾性を作用させて保持することが可能となる。   The composite material is integrated by gripping the heat insulating material fitted by the elasticity of the elastic foam while the elastic foam is arranged on the end side of the heat insulating material and the end of the heat insulating material is fitted. To do. For this reason, it is preferable that the elastic foam is formed in a long shape, and a fitting groove having a dimension slightly smaller than the thickness of the heat insulating material is formed in the longitudinal direction. By forming such a fitting groove, it is possible to hold the end of the heat insulating material in the fitting groove so that the elasticity of the elastic foam material acts in the thickness direction of the heat insulating material. It becomes possible.

このように、断熱材の端部を弾性発泡体に嵌合させることで、断熱材の小口面を覆うことによって、断熱材の小口面の面粗度や面の平滑度或いは表裏面に対する直角度等の精度が劣るような場合であっても、この小口面が躯体を構成する構造部材に直接接触することがないため、気密性を阻害することがなく、高い気密性を発揮することが可能となる。   In this way, by covering the small edge surface of the heat insulating material by fitting the end of the heat insulating material to the elastic foam, the surface roughness of the small edge surface of the heat insulating material, the smoothness of the surface, or the perpendicularity to the front and back surfaces Even if the accuracy is poor, it is possible that this small facet does not directly contact the structural members that make up the housing, so that airtightness is not hindered and high airtightness can be exhibited. It becomes.

弾性発泡体の長手方向に沿って嵌合溝を形成したとき、該嵌合溝の反対側を如何なる形状にするかは特に限定するものではなく、対峙する構造部材の形状に対応させて適宜設定することが可能である。このような形状の例として、幅方向に傾斜した面を有する形状や、長手方向に凸条を形成した形状、或いは嵌合溝と同様の溝を形成した形状等がある。このような弾性発泡体の断面形状は、適用すべき造部材の形状等の条件に対して最適なものを設定することが好ましい。   When the fitting groove is formed along the longitudinal direction of the elastic foam, the shape of the opposite side of the fitting groove is not particularly limited, and is appropriately set according to the shape of the opposing structural member. Is possible. Examples of such shapes include a shape having a surface inclined in the width direction, a shape in which ridges are formed in the longitudinal direction, and a shape in which grooves similar to the fitting grooves are formed. The cross-sectional shape of such an elastic foam is preferably set to an optimum one for conditions such as the shape of the building member to be applied.

本発明の複合材では、断熱材の四辺全ての端部を弾性発泡体に嵌合させるか否かを問うものではなく、少なくとも一つの端部が弾性発泡体に嵌合していれば良い。   The composite material of the present invention does not ask whether or not the ends of all four sides of the heat insulating material are fitted to the elastic foam, and it is sufficient that at least one end is fitted to the elastic foam.

次に、本発明の実施例について図を用いて説明する。先ず、複合材の構成について説明する。図1は本実施例に係る複合材の構成を説明する図である。図2は弾性発泡体の断面形状の例を説明する図である。   Next, embodiments of the present invention will be described with reference to the drawings. First, the structure of the composite material will be described. FIG. 1 is a diagram illustrating the configuration of the composite material according to the present embodiment. FIG. 2 is a diagram for explaining an example of the cross-sectional shape of the elastic foam.

図1に示すように、複合材Aは、気密性を有する断熱材1と、断熱材1の長手方向の両端部に夫々配置された弾性発泡体2とによって構成されている。断熱材1としてはフェノール樹脂発泡体を用いており、発泡体1aの表裏面に不織布からなる保護層1bが形成されている。従って、断熱材1の端面は発泡体1aが露出した小口面1cとして形成されている。   As shown in FIG. 1, the composite material A is composed of a heat-insulating material 1 having airtightness and elastic foams 2 disposed at both ends in the longitudinal direction of the heat-insulating material 1. As the heat insulating material 1, a phenol resin foam is used, and a protective layer 1b made of a nonwoven fabric is formed on the front and back surfaces of the foam 1a. Therefore, the end surface of the heat insulating material 1 is formed as a small edge surface 1c from which the foam 1a is exposed.

断熱発泡体bは長尺状に形成されており、長手方向に沿って形成された一対の保持片2aによって嵌合溝2bが形成されている。嵌合溝2bの幅寸法は断熱材1の厚さ寸法よりも僅かに小さくなるように形成されており、嵌合溝2bに断熱材1の小口面1cを含む端部を嵌合させたとき、該断熱材1に対し一対の保持片2aによる力が厚さ方向に作用することで、断熱材1が弾性発泡体2によって保持される。   The heat insulating foam b is formed in a long shape, and a fitting groove 2b is formed by a pair of holding pieces 2a formed along the longitudinal direction. The width dimension of the fitting groove 2b is formed to be slightly smaller than the thickness dimension of the heat insulating material 1, and when the end portion including the small edge surface 1c of the heat insulating material 1 is fitted to the fitting groove 2b. The heat insulating material 1 is held by the elastic foam 2 by the force of the pair of holding pieces 2a acting on the heat insulating material 1 in the thickness direction.

弾性発泡体2の嵌合溝2bの反対側には係合面2cが形成されている。この係合面2cは、住宅の躯体を構成する構造部材となる柱や梁の表面と直接接触して圧縮力を作用させる機能を有するものである。従って、係合面2cの形状は前記機能を発揮し得るものであれば良く、一義的に限定するものではない。   An engaging surface 2c is formed on the opposite side of the elastic foam 2 from the fitting groove 2b. The engaging surface 2c has a function of directly applying contact with the surfaces of columns and beams, which are structural members constituting the housing of the house, to apply a compressive force. Therefore, the shape of the engagement surface 2c is not limited as long as it can exhibit the above function.

上記の如く構成された複合材Aは、断熱材1は弾性発泡体2の保持片2aに保持され、構造部材の間に配置されたとき、弾性発泡体2が構造部材の表面と圧接して変形し、この変形量に応じた力を構造部材と断熱材1に作用させることで、複合材Aの構造部材間に於ける配置位置を保持することが可能となる。   In the composite material A configured as described above, when the heat insulating material 1 is held by the holding piece 2a of the elastic foam 2 and is disposed between the structural members, the elastic foam 2 is in pressure contact with the surface of the structural member. By deforming and applying a force corresponding to the amount of deformation to the structural member and the heat insulating material 1, it is possible to maintain the arrangement position of the composite material A between the structural members.

尚、本実施例では、断熱材1の長手方向の両端部を弾性発泡体2に嵌合させた複合材Aを構成したが、この構成に限定するものではなく、断熱材1の幅方向の両端部を弾性発泡体2に嵌合させた、或いは長手方向の両端部及び幅方向の両端部を弾性発泡体2に嵌合させた複合材を構成することも可能である。更に、断熱材1の長手方向の一方側の端部、或いは幅方向の一方側の端部を弾性発泡体2に嵌合させた場合でも複合材としての機能を有することは当然である。   In addition, in the present Example, although the composite material A which made the both ends of the longitudinal direction of the heat insulating material 1 fit to the elastic foam 2 was comprised, it is not limited to this structure, The width direction of the heat insulating material 1 is comprised. It is also possible to constitute a composite material in which both ends are fitted to the elastic foam 2 or both ends in the longitudinal direction and both ends in the width direction are fitted to the elastic foam 2. Furthermore, it is natural that even when one end portion in the longitudinal direction of the heat insulating material 1 or one end portion in the width direction is fitted to the elastic foam 2, it has a function as a composite material.

複合材Aを構成する弾性発泡体2の係合面2cは、例えば図2に示すように形成することが可能である。   The engagement surface 2c of the elastic foam 2 constituting the composite material A can be formed, for example, as shown in FIG.

図2(a)は、係合面2cが片流れ状の傾斜面2dとして形成されている。この係合面2cでは、弾性発泡体2を柱或いは梁の表面に当接させる際に、傾斜面に沿って挿入することが可能であり、作業性を向上することが可能となる。特に、係合面2cの係合深さを変化させることによって、断熱材1に作用する保持力を調整することが可能である。このため、構造部材の間で保持するのに必要な保持力を、断熱材1の長さの調整、或いは弾性発泡体2の嵌合溝2bに気密性を持った材の嵌合等によって実現することが可能である。   In FIG. 2A, the engaging surface 2c is formed as a one-flow inclined surface 2d. With this engagement surface 2c, when the elastic foam 2 is brought into contact with the surface of the column or beam, it can be inserted along the inclined surface, and workability can be improved. In particular, the holding force acting on the heat insulating material 1 can be adjusted by changing the engagement depth of the engagement surface 2c. For this reason, the holding force necessary for holding between the structural members is realized by adjusting the length of the heat insulating material 1 or fitting a material having airtightness in the fitting groove 2b of the elastic foam 2 or the like. Is possible.

同図(b)は、係合面2cが一対の突起片2eによって形成されている。突起片2eの厚さや長さは特に限定するものではないが、保持片2aと同じ仕様で形成されていると、方向性がなくなるため、弾性発泡体2に断熱材1を嵌合する際の作業性が向上して好ましい。このように、係合面2cを一対の突起片2eによって形成した場合、これらの突起片2eを選択的に折り曲げて構造部材の表面に圧接させることが可能となる。   In FIG. 4B, the engaging surface 2c is formed by a pair of protruding pieces 2e. The thickness and length of the protruding piece 2e are not particularly limited, but if formed with the same specifications as the holding piece 2a, the directionality is lost. Therefore, when the heat insulating material 1 is fitted to the elastic foam 2 It is preferable because workability is improved. Thus, when the engaging surface 2c is formed by a pair of projection pieces 2e, these projection pieces 2e can be selectively bent and brought into pressure contact with the surface of the structural member.

即ち、一方の突起片2eを折り曲げると共に他方の突起片2eを起立させておき、折り曲げた突起片2eを構造部材の表面に圧接させて断熱材1を保持し、他方の突起片2eを起立させた状態で構造部材の段差部分に接触させて気密性を確保することが可能である。また一対の突起片2eを重ねるように折り曲げて構造部材の表面に圧接させることで断熱材1に作用する力を調整することも可能である。   That is, one projection piece 2e is bent and the other projection piece 2e is raised, the bent projection piece 2e is pressed against the surface of the structural member to hold the heat insulating material 1, and the other projection piece 2e is raised. In this state, it is possible to ensure airtightness by contacting the step portion of the structural member. It is also possible to adjust the force acting on the heat insulating material 1 by bending the pair of protruding pieces 2e so as to overlap each other and bringing them into pressure contact with the surface of the structural member.

また一対の突起片2eが同じ長さである必要はなく、一方の突起片2eを長く、他方の突起片2eを短く形成しても良い。このように、突起片2eの長さが異なる場合、例えばH形鋼からなる梁のフランジ間の側面の気密をはかるような場合に有利である。即ち、長い方の突起片2eを折り曲げてフランジの内面に圧接させ、短い方の突起片2eを起立させてフランジの厚さ部分の表面を覆うことで、気密性を確保することが可能である。   Further, the pair of protrusion pieces 2e do not have to have the same length, and one protrusion piece 2e may be formed long and the other protrusion piece 2e may be formed short. Thus, when the length of the projection piece 2e differs, it is advantageous, for example, when the side face between the flanges of the beam made of H-shaped steel is measured. That is, it is possible to ensure airtightness by bending the longer projection piece 2e and pressing it against the inner surface of the flange, and standing the shorter projection piece 2e to cover the surface of the thick portion of the flange. .

同図(c)は、係合面2cが幅方向略中央の凸条2fとして形成されている。凸条2fの高さや基部の寸法等の条件は特に限定するものではなく、断熱材1を保持するのに必要な力に応じて適宜設定することが可能である。このように、係合面2cを凸条2fによって形成した場合、構造部材の表面が平坦面であれば如何なる部位であっても利用することが可能である。   In FIG. 2C, the engaging surface 2c is formed as a convex strip 2f at the substantially center in the width direction. Conditions such as the height of the ridge 2f and the dimensions of the base are not particularly limited, and can be set as appropriate according to the force required to hold the heat insulating material 1. As described above, when the engaging surface 2c is formed by the ridges 2f, any portion can be used as long as the surface of the structural member is a flat surface.

次に、気密構造の実施例について図を用いて説明する。図3は構造部材が柱である場合の気密構造を説明する図である。   Next, an embodiment of an airtight structure will be described with reference to the drawings. FIG. 3 is a diagram for explaining an airtight structure when the structural member is a column.

図に於いて、10は住宅の躯体を構成する構造部材としての柱であり、角型の鋼管によって形成されている。柱10と対峙する断熱材1の端部には、図2(a)に示すように係合面2cが傾斜面2dによって形成された弾性発泡体2が配置され、該弾性発泡体2の嵌合溝2bに断熱材1の端部が嵌合されている。従って、断熱材1と弾性発泡体2とによって前述した複合材Aが構成されている。   In the figure, reference numeral 10 denotes a pillar as a structural member constituting a housing of a house, and is formed of a square steel pipe. An elastic foam 2 having an engagement surface 2c formed by an inclined surface 2d as shown in FIG. 2A is disposed at the end of the heat insulating material 1 facing the column 10, and the elastic foam 2 is fitted. The end of the heat insulating material 1 is fitted into the joint groove 2b. Therefore, the composite material A described above is constituted by the heat insulating material 1 and the elastic foam 2.

複合材Aは、柱10と該柱10と隣接する他の柱との間に配置され、一方の端部が柱10の側面10aに圧接している。複合材Aの柱10に対する圧接によって弾性発泡体2が弾性変形し、この変形に応じた力が断熱材1の保持力として作用している。従って、柱10の側面10aと弾性発泡体2の傾斜面2dとの接触面に隙間が生じることがなく気密性を確保することが可能である。   The composite material A is disposed between the column 10 and another column adjacent to the column 10, and one end thereof is in pressure contact with the side surface 10 a of the column 10. The elastic foam 2 is elastically deformed by the pressure contact of the composite material A to the column 10, and a force corresponding to the deformation acts as a holding force of the heat insulating material 1. Therefore, there is no gap in the contact surface between the side surface 10a of the column 10 and the inclined surface 2d of the elastic foam 2, and airtightness can be ensured.

また断熱材1は端部が弾性発泡体2の保持片2aによって挟み込まれた保持され、且つ弾性発泡体2の弾性変形に伴う圧縮力によって嵌合溝2bの底部が断熱材1の小口面1cと当接して高い気密性を確保することが可能である。   Further, the heat insulating material 1 is held with its end portion sandwiched between the holding pieces 2 a of the elastic foam 2, and the bottom of the fitting groove 2 b is the small edge surface 1 c of the heat insulating material 1 due to the compressive force accompanying the elastic deformation of the elastic foam 2. It is possible to ensure high airtightness by abutting with.

次に、気密構造の他の実施例について説明する。図4は構造部材が梁であり、該梁のフランジの厚さ部分を含めた気密性を確保するための構造を説明する図である。   Next, another embodiment of the airtight structure will be described. FIG. 4 is a diagram for explaining a structure for securing airtightness including a thickness portion of a flange of the beam, where the structural member is a beam.

図に於いて、11はフランジ11aとウエブ11bを有するH形鋼からなる梁であり、該梁11のフランジ11aの端面を含む一方の側面の気密性を確保し得るように構成されている。   In the figure, reference numeral 11 denotes a beam made of H-shaped steel having a flange 11a and a web 11b, and is configured to ensure airtightness on one side surface including the end surface of the flange 11a of the beam 11.

本実施例では梁11が構造部材となり、断熱材1はフランジ11aのウエブ11b側の面(フランジ11aの内面)の間に配置される。フランジ11aの内面と対峙する断熱材1の端部には図2(b)に示す弾性発泡体2が配置されており、該弾性発泡体2の嵌合溝2bに断熱材1の端部が嵌合し、該断熱材1は保持片2bによる弾性によって保持されている。従って、断熱材1と弾性発泡体2とによって複合材Aが構成されている。   In this embodiment, the beam 11 is a structural member, and the heat insulating material 1 is disposed between the surfaces of the flange 11a on the web 11b side (the inner surface of the flange 11a). An elastic foam 2 shown in FIG. 2B is arranged at the end of the heat insulating material 1 facing the inner surface of the flange 11a, and the end of the heat insulating material 1 is fitted in the fitting groove 2b of the elastic foam 2. The heat insulating material 1 is held by elasticity by the holding piece 2b. Therefore, the composite material A is constituted by the heat insulating material 1 and the elastic foam 2.

弾性発泡体2の一対の突起片2eの内、ウエブ11b側の突起片2eが折り曲げられた状態でフランジ11aの内面に圧接し、他方の突起片2eは起立した状態で先端部分がフランジ11aの端面に当接している。   Of the pair of protruding pieces 2e of the elastic foam 2, the protruding piece 2e on the web 11b side is pressed against the inner surface of the flange 11a, and the other protruding piece 2e is upright and the tip portion is the flange 11a. It is in contact with the end face.

上記の如く、ウエブ11b側の突起片2eが折り曲げられた状態でフランジ11aの内面に圧接することで弾性変形し、この弾性変形に応じて発生する力が断熱材1の保持力として作用し、これにより断熱材1がフランジ11aの間に保持される。同時に他方側の突起片2eをフランジ11aの端面に当接させることで、梁11の側面の気密性を確保することが可能である。   As described above, the protrusion 2e on the web 11b side is bent and elastically deformed by being pressed against the inner surface of the flange 11a, and the force generated according to the elastic deformation acts as a holding force of the heat insulating material 1, Thereby, the heat insulating material 1 is hold | maintained between the flanges 11a. At the same time, it is possible to ensure the airtightness of the side surface of the beam 11 by bringing the projection piece 2e on the other side into contact with the end surface of the flange 11a.

尚、梁11のフランジ11aの間の気密性を確保するに際し、同図(a)に示すように、上下のフランジ11aの内面と断熱材1の端部との間に夫々弾性発泡体2を配置して圧接させることが可能であるが、この構造に限定するものではなく、同図(b)に示すように、梁11の下フランジ11aの内面と断熱材1の端部との間に弾性発泡体を配置し、上フランジ11a側では断熱材1の小口面1cにフランジ11aの厚さに略等しい段差を形成し、この段差部をフランジ11aの内面と端面に当接させ、弾性発泡体2の弾性変形に伴う力によって圧接させるようにしても良い。   In order to secure the airtightness between the flanges 11a of the beams 11, the elastic foams 2 are respectively provided between the inner surfaces of the upper and lower flanges 11a and the end portions of the heat insulating material 1, as shown in FIG. Although it is possible to arrange and press-contact, it is not limited to this structure, and as shown in FIG. 5B, between the inner surface of the lower flange 11a of the beam 11 and the end portion of the heat insulating material 1. An elastic foam is disposed, and on the upper flange 11a side, a step substantially equal to the thickness of the flange 11a is formed on the small face 1c of the heat insulating material 1, and this step portion is brought into contact with the inner surface and the end surface of the flange 11a. You may make it press-contact with the force accompanying the elastic deformation of the body 2.

次に、気密構造の他の実施例について説明する。図5は相手が平坦面である場合の気密性を確保するための構造を説明する図である。   Next, another embodiment of the airtight structure will be described. FIG. 5 is a view for explaining a structure for ensuring airtightness when the opponent is a flat surface.

図5(a)は構造部材としての柱10の側面10aに対峙する断熱材1の端部には、図2(c)に示すように係合面2cが凸条2fによって形成された弾性発泡体2が配置され、該弾性発泡体2の嵌合溝2bに断熱材1の端部が嵌合されている。従って、断熱材1と弾性発泡体2とによって複合材Aが構成されている。   FIG. 5 (a) shows an elastic foam in which an engagement surface 2c is formed by a convex strip 2f at the end of the heat insulating material 1 facing the side surface 10a of the column 10 as a structural member, as shown in FIG. 2 (c). The body 2 is arranged, and the end of the heat insulating material 1 is fitted into the fitting groove 2b of the elastic foam 2. Therefore, the composite material A is constituted by the heat insulating material 1 and the elastic foam 2.

複合材Aは、柱10と該柱10と隣接する他の柱との間に配置され、一方の端部が柱10の側面10aに圧接している。複合材Aの柱10に対する圧接によって弾性発泡体2が弾性変形し、この変形に応じた力が断熱材1の保持力として作用している。従って、柱10の側面10aと弾性発泡体2の傾斜面2dとの接触面に隙間が生じることがなく気密性を確保することが可能である。   The composite material A is disposed between the column 10 and another column adjacent to the column 10, and one end thereof is in pressure contact with the side surface 10 a of the column 10. The elastic foam 2 is elastically deformed by the pressure contact of the composite material A to the column 10, and a force corresponding to the deformation acts as a holding force of the heat insulating material 1. Therefore, there is no gap in the contact surface between the side surface 10a of the column 10 and the inclined surface 2d of the elastic foam 2, and airtightness can be ensured.

また断熱材1は端部が弾性発泡体2の保持片2aによって挟み込まれた保持され、且つ弾性発泡体2の弾性変形に伴う圧縮力によって嵌合溝2bの底部が断熱材1の小口面1cと当接して高い気密性を確保することが可能である。   Further, the heat insulating material 1 is held with its end portion sandwiched between the holding pieces 2 a of the elastic foam 2, and the bottom of the fitting groove 2 b is the small edge surface 1 c of the heat insulating material 1 due to the compressive force accompanying the elastic deformation of the elastic foam 2. It is possible to ensure high airtightness by abutting with.

同図(b)は凸条2fを形成した弾性発泡体2を利用して気密性を確保した他の用例である。この例では、2枚の断熱材1が小口面1cを対峙させて配置されており、この断熱材1の間に弾性発泡体2が配置されると共に嵌合溝2bに一方側の断熱材1を嵌合することで複合材Aが構成されている。   FIG. 5B shows another example in which the airtightness is secured by using the elastic foam 2 formed with the ridges 2f. In this example, the two heat insulating materials 1 are arranged with the facets 1c facing each other, the elastic foam 2 is arranged between the heat insulating materials 1, and the heat insulating material 1 on one side in the fitting groove 2b. The composite material A is comprised by fitting.

弾性発泡体2の係合面2cに設けた凸条2fが隣接する他の断熱材1の小口面1cに圧接し、これにより弾性変形を生じ、この弾性変形に伴う力が対峙する2枚の断熱材1に作用している。特に、対峙する2枚の断熱材1の間に配置された弾性発泡体2が弾性変形することから、これらの断熱材1の小口面1cの間に隙間が生じることがなく、高い気密性を確保することが可能である。   Two ridges 2f provided on the engagement surface 2c of the elastic foam 2 are pressed against the small edge surface 1c of the other heat insulating material 1 adjacent to each other, thereby causing elastic deformation, and the two forces against which this elastic deformation opposes. It acts on the heat insulating material 1. In particular, since the elastic foam 2 disposed between the two heat insulating materials 1 facing each other is elastically deformed, there is no gap between the small-mouthed surfaces 1c of these heat insulating materials 1, and high airtightness is achieved. It is possible to secure.

次に、気密構造の他の実施例について説明する。図6は相手が平坦面である場合の気密性を確保するための構造を説明する図であり、断熱材1と弾性発泡体2とを一体化させる他の構造を説明する図である。   Next, another embodiment of the airtight structure will be described. FIG. 6 is a diagram illustrating a structure for ensuring airtightness when the counterpart is a flat surface, and is a diagram illustrating another structure in which the heat insulating material 1 and the elastic foam 2 are integrated.

図に示すように、柱10に対峙する断熱材1の端部には2条の溝1eが形成されており、弾性発泡体の断熱材1と対向する面には2条の凸条2gが形成されている。凸条2gの幅寸法は溝1eの幅寸法よりも僅かに大きく形成されており、凸条2gが溝1eに嵌め込まれたとき、弾性発泡体2の断熱材1に対する結合状態を保持し得るように構成されている。従って、断熱材1と弾性発泡体2とによって複合材Aが構成されている。   As shown in the figure, two grooves 1e are formed at the end portion of the heat insulating material 1 facing the pillar 10, and two convex strips 2g are formed on the surface facing the heat insulating material 1 of the elastic foam. Is formed. The width of the ridge 2g is slightly larger than the width of the groove 1e. When the ridge 2g is fitted into the groove 1e, the elastic foam 2 can be held in the bonded state to the heat insulating material 1. It is configured. Therefore, the composite material A is constituted by the heat insulating material 1 and the elastic foam 2.

弾性発泡体2の柱10と対向する面の形状は特に限定するものではなく、傾斜面であっても、一対の突起片を設けた形状であっても、1条の凸条を設けた形状であって良く、更に、全くの平坦面であっても良い。また断熱材に形成した溝1eの数、弾性発泡体2に設けた凸条2gの数は本実施例のように2条であることに限定するものではなく、1条であっても充分である。   The shape of the surface of the elastic foam 2 that faces the column 10 is not particularly limited, and it may be an inclined surface, a shape provided with a pair of protruding pieces, or a shape provided with a single protrusion. Further, it may be a completely flat surface. Further, the number of grooves 1e formed in the heat insulating material and the number of protrusions 2g provided on the elastic foam 2 are not limited to two as in this embodiment, and one is sufficient. is there.

本実施例の複合材Aでは、弾性発泡体2を断熱材1に一体化させる際に、該断熱材1の小口面に設けた溝1eを利用するので、弾性発泡体2の幅を断熱材1の厚さよりも大きくする必要がなく、全体を略等しい厚さとすることが可能となり有利である。   In the composite material A of the present embodiment, when the elastic foam 2 is integrated with the heat insulating material 1, the groove 1e provided on the small edge surface of the heat insulating material 1 is used. It is not necessary to make the thickness greater than 1, and the entire thickness can be made substantially equal, which is advantageous.

本発明の気密構造は、住宅の躯体を構成する構造部材と断熱材の端部との間に弾性発泡体を配置して圧接させることで、気密性を確保するものである。このため、木造や鉄骨造等の躯体構造に対して利用することが可能である。   The airtight structure of the present invention secures airtightness by disposing an elastic foam between the structural member constituting the housing of the house and the end portion of the heat insulating material and press-contacting them. For this reason, it can be used for a frame structure such as a wooden structure or a steel structure.

また本発明の複合材は、気密性を有する断熱材の端部に弾性発泡体を配置すると共に該断熱材を嵌合して一体化したものであり、剛性を有する部材、例えば構造部材や隣接する断熱材と圧接させることで、断熱材の保持を行うと共に高い気密性を確保することが可能である。   Further, the composite material of the present invention is a material in which an elastic foam is disposed at the end of an airtight heat insulating material and the heat insulating material is fitted and integrated, and a rigid member such as a structural member or an adjacent member is formed. By press-contacting with the heat insulating material to be performed, it is possible to hold the heat insulating material and ensure high airtightness.

複合材の構成を説明する図である。It is a figure explaining the structure of a composite material. 弾性発泡体の断面形状の例を説明する図である。It is a figure explaining the example of the cross-sectional shape of an elastic foam. 構造部材が柱である場合の気密構造を説明する図である。It is a figure explaining an airtight structure in case a structural member is a pillar. 構造部材が梁であり、該梁のフランジの厚さ部分を含めた気密性を確保するための構造を説明する図である。It is a figure explaining the structure for ensuring the airtightness including the thickness part of the flange of the beam which a structural member is a beam. 相手が平坦面である場合の気密性を確保するための構造を説明する図である。It is a figure explaining the structure for ensuring airtightness in case an other party is a flat surface. 相手が平坦面である場合の気密性を確保するための構造を説明する図であり、断熱材と弾性発泡体とを一体化させる他の構造を説明する図である。It is a figure explaining the structure for ensuring airtightness in case an other party is a flat surface, and is a figure explaining the other structure which integrates a heat insulating material and an elastic foam.

符号の説明Explanation of symbols

A 複合材
1 断熱材
1a 発泡体
1b 保護層
1c 小口面
1e 溝
2 断熱発泡体
2a 保持片
2b 嵌合溝
2c 係合面
2d 傾斜面
2e 突起片
2f 凸条
2g 凸条
10 柱
10a 側面
11 梁
11a フランジ
11b ウエブ
A composite material 1 heat insulating material 1a foam 1b protective layer 1c small-mouthed surface 1e groove 2 heat insulating foam 2a holding piece 2b fitting groove 2c engaging surface 2d inclined surface 2e protruding piece 2f convex 2g convex 10 pillar 10a side 11 beam 11a flange 11b web

Claims (2)

住宅の躯体を構成する構造部材と該構造部材に対峙して配置された気密性を有するパネル状の断熱材との気密構造であって、気密性を有するパネル状の断熱材の構造部材と対峙する位置に気密性と弾力性を有する弾性発泡体を配置して該弾性発泡体の弾力性を利用して前記断熱材に嵌合させると共に、対峙する構造部材に圧接させたことを特徴とする気密構造。 An airtight structure of a structural member constituting a housing of a house and a panel-like heat insulating material having airtightness arranged so as to face the structural member, and facing the structural member of the panel-like heat insulating material having airtightness An elastic foam having airtightness and elasticity is arranged at a position to be fitted to the heat insulating material by using the elasticity of the elastic foam, and is pressed against a facing structural member. Airtight structure. 気密性を有する断熱材と、気密性と弾力性を有する弾性発泡体と、を有し前記断熱材の端部に前記弾性発泡体を配置すると共に該弾性発泡体の弾力性を利用して嵌合させたことを特徴とする複合気密断熱材。
A heat insulating material having airtightness and an elastic foam having airtightness and elasticity; and the elastic foam is disposed at an end of the heat insulating material and fitted using the elasticity of the elastic foam. A composite hermetic heat insulating material characterized by being combined.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008121368A (en) * 2006-11-15 2008-05-29 Asahi Kasei Construction Materials Co Ltd Thermally insulating and structurally reinforcing member
JP2015094102A (en) * 2013-11-11 2015-05-18 パナソニックIpマネジメント株式会社 Heat insulation material

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JPH038465U (en) * 1989-06-13 1991-01-28
JPH11172801A (en) * 1997-12-08 1999-06-29 Asahi Chem Ind Co Ltd Heat insulation method of h-shaped steel, heat insulation structure of h-shaped steel, and heat insulating foam
JP2004332276A (en) * 2003-05-01 2004-11-25 Fukuvi Chem Ind Co Ltd Thermally insulating panel for building roof part and thermally insulating structure using this panel

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH038465U (en) * 1989-06-13 1991-01-28
JPH11172801A (en) * 1997-12-08 1999-06-29 Asahi Chem Ind Co Ltd Heat insulation method of h-shaped steel, heat insulation structure of h-shaped steel, and heat insulating foam
JP2004332276A (en) * 2003-05-01 2004-11-25 Fukuvi Chem Ind Co Ltd Thermally insulating panel for building roof part and thermally insulating structure using this panel

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008121368A (en) * 2006-11-15 2008-05-29 Asahi Kasei Construction Materials Co Ltd Thermally insulating and structurally reinforcing member
JP4579222B2 (en) * 2006-11-15 2010-11-10 旭化成建材株式会社 Thermal insulation reinforcement member
JP2015094102A (en) * 2013-11-11 2015-05-18 パナソニックIpマネジメント株式会社 Heat insulation material

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