JP3775401B2 - Thermal insulation for building - Google Patents

Thermal insulation for building Download PDF

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JP3775401B2
JP3775401B2 JP2003291666A JP2003291666A JP3775401B2 JP 3775401 B2 JP3775401 B2 JP 3775401B2 JP 2003291666 A JP2003291666 A JP 2003291666A JP 2003291666 A JP2003291666 A JP 2003291666A JP 3775401 B2 JP3775401 B2 JP 3775401B2
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sheet
frame
insulating material
heat insulating
heat
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JP2004176533A (en
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健司 松井
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健司 松井
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Description

本発明は、一般住宅等において断熱壁を形成するための建築用断熱体に関する。   The present invention relates to a building heat insulator for forming a heat insulating wall in a general house or the like.

一般住宅等の建築物では、室内における温度変動を少なくして居住環境を快適なものとするとともに冷暖房費の節約を図るために、断熱体が多く用いられるようになってきている。   In a building such as a general house, a heat insulator is increasingly used in order to make the living environment comfortable by reducing the temperature fluctuation in the room and to save the heating and cooling costs.

従来より、断熱体として、グラスウール等の繊維系の断熱材を利用したものが用いられている。   Conventionally, as the heat insulator, one using a fiber heat insulating material such as glass wool has been used.

しかし、グラスウール等は、気密性が低く、エネルギ−ロスが大きい、躯体内に結露を発生させやすいなどの欠点があり、最近では板状の発泡樹脂を利用した断熱体が広く用いられるようになっている。   However, glass wool and the like have drawbacks such as low hermeticity, large energy loss, and easy formation of condensation in the housing. Recently, heat insulators using plate-like foamed resin have been widely used. ing.

図8に、発泡樹脂を利用した断熱体の従来例を示す。   FIG. 8 shows a conventional example of a heat insulator using a foamed resin.

この断熱体50は、木製で方形状の枠組52と、この枠組52の片面に付設された面材51と、この面材51と枠組52とで区画された部分に収容された発泡樹脂製の断熱材53とから形成されている。   The heat insulating body 50 is made of a foamed resin housed in a section formed by a wooden square frame 52, a face material 51 attached to one side of the frame 52, and the face material 51 and the frame 52. The heat insulating material 53 is formed.

上記面材51は、合板等から形成されており、建築物の軸組2の枠状部3を室外側(または室内側)から覆える大きさを有するものとされている。ここで、枠状部3とは、軸組2を構成するいくつかの軸部材〔図示しない土台、柱5、図示しない横架材(梁、桁等)〕によって形成される枠を意味する。枠組52は、軸組2の枠状部3に隙間なく嵌め込むことができるように縦・横寸法が決められている。また、断熱材53は、枠組52内で発泡等されて面材51および枠組52の内面に強固に接着されている。   The face material 51 is formed of plywood or the like, and has a size that covers the frame-like portion 3 of the building shaft 2 from the outdoor side (or indoor side). Here, the frame-like portion 3 means a frame formed by several shaft members (a base not shown, a pillar 5, a horizontal member (a beam, a girder, etc.) not shown) constituting the shaft assembly 2. The vertical and horizontal dimensions of the frame 52 are determined so that the frame 52 can be fitted into the frame 3 of the shaft 2 without any gap. Further, the heat insulating material 53 is foamed or the like in the frame 52 and is firmly bonded to the face material 51 and the inner surface of the frame 52.

かかる断熱体50は、その枠組52が建築物の軸組2の枠状部3に嵌め込まれ、かつ面材51の周縁部51sが枠状部3の室外側(又は室内側)の面に釘打ちされる。   The thermal insulator 50 has a frame 52 fitted into the frame-shaped portion 3 of the building frame 2 and a peripheral edge 51 s of the face material 51 nail on the outdoor side (or indoor side) surface of the frame-shaped portion 3. Be beaten.

ところで、上記した断熱体50は、木製の枠組52等を有するので重い。そのため、作業者が扱いづらく、作業能率が悪くなりやすい。また、断熱体50の枠組52が大きすぎると、軸組2の枠状部3に嵌め込むことができず、小さすぎると枠状部3との間に隙間Gが生じて断熱性能が悪くなる。そのため、断熱体50の枠組52を高精度に作製する必要があり製造コストが嵩むことになる。   By the way, the above-described heat insulator 50 is heavy because it includes the wooden frame 52 and the like. Therefore, it is difficult for an operator to handle, and the work efficiency tends to deteriorate. In addition, if the frame 52 of the heat insulator 50 is too large, it cannot be fitted into the frame 3 of the shaft 2, and if it is too small, a gap G is generated between the frame 3 and the heat insulation performance is deteriorated. . Therefore, it is necessary to manufacture the frame 52 of the heat insulating body 50 with high accuracy, and the manufacturing cost increases.

そこで、枠組を用いることなく面板に断熱材を接着した断熱体が提案されている(特許文献1,2,3,4参照)。
特開平9−302794号公報 実公昭63−43290号公報 特許第3060210号公報 特開平10−169034号公報
Therefore, a heat insulator in which a heat insulating material is bonded to a face plate without using a frame has been proposed (see Patent Documents 1, 2, 3, and 4).
JP-A-9-302794 Japanese Utility Model Publication No. 63-43290 Japanese Patent No. 3060210 JP-A-10-169034

ところで、上記各断熱体においては、廃棄処分する際に可燃物〔木製の面材(51)、枠組(52)等〕と不燃物〔発泡樹脂製の断熱材(53)〕とを分別することが困難である。特に、断熱材(53)を面材(51)および枠組(52)から分離するには、当該断熱材(53)が面材(51)等に強固に接着しているので、図9に示すように、作業者が一々手で毟り取らなければならず非常に手間がかかるとともに、完全分離は実際上不可能である。   By the way, in each said heat insulating body, when disposing, combustible [a wooden surface material (51), frame (52), etc.] and a nonflammable [a foamed resin heat insulating material (53)] are separated. Is difficult. In particular, in order to separate the heat insulating material (53) from the face material (51) and the frame (52), since the heat insulating material (53) is firmly bonded to the face material (51) and the like, it is shown in FIG. As described above, the operator has to scoop up one by one, which is very laborious and complete separation is practically impossible.

本発明の目的は、施工性の向上およびコスト低減ならびに断熱性能低下防止を図りつつ分別廃棄を容易に行える建築用断熱体を提供することにある。   An object of the present invention is to provide a building heat insulator that can be easily disposed of while being improved in workability, cost reduction, and prevention of deterioration in heat insulation performance.

上記目的を達成するために、請求項1の発明は、面材と、人力で撓み変形可能かつ一方面が面材と接した状態で枠状部を覆って閉塞可能な紙製のシート状部材と、このシート状部材の他方面に接着され縦・横寸法が枠状部の内側縦・横寸法よりも所定長さだけ大きく形成された発泡樹脂製の断熱材とを有し、シート状部材が面材とともに枠状部に組み付けられた場合には、当該シート状部材の周縁部に形成したシール層が枠状部の各軸部材の外側面に当接するとともに断熱材の各端部が弾性変形して各軸部材の内側端部に密着し、かつシート状部材が枠状部から取り外された場合には、当該シート状部材を撓み変形させつつ断熱材を剥がし可能に構成され、前記シール層が前記断熱材と連続して形成されたものである。 In order to achieve the above object, the invention according to claim 1 is a sheet material member made of paper, which can be bent and deformed by human power, and can cover and close the frame-like portion with one surface in contact with the surface material. And a foamed resin heat insulating material that is bonded to the other surface of the sheet-like member and whose longitudinal and transverse dimensions are larger than the inner longitudinal and transverse dimensions of the frame-like portion by a predetermined length. Is assembled to the frame-shaped portion together with the face material, the seal layer formed on the peripheral portion of the sheet-shaped member abuts on the outer surface of each shaft member of the frame-shaped portion and each end of the heat insulating material is elastic. When the sheet-shaped member is deformed and closely adhered to the inner end portion of the shaft member and is removed from the frame-shaped portion, the heat-insulating material can be peeled while the sheet-shaped member is bent and deformed, and the seal The layer is formed continuously with the heat insulating material .

請求項1の発明によれば、施工性の向上およびコスト低減ならびに断熱性能低下防止を図りつつ分別廃棄を容易に行える。   According to the first aspect of the present invention, separation and disposal can be easily performed while improving workability, reducing costs, and preventing deterioration of heat insulation performance.

以下、本発明の実施形態を図面を参照して説明する。   Embodiments of the present invention will be described below with reference to the drawings.

本発明に係る建築物の断熱体10は、図1〜図3(A),(B)に示すように、人力で撓み変形可能なシート状部材11と、このシート状部材11に接着された発泡樹脂製の断熱材21とを有し、当該断熱材21は弾性変形して軸組2の枠状部3の内側端部と密着する形態とされ、かつ当該シート状部材11を撓み変形させて断熱材21を剥がし可能に構成されている。   As shown in FIGS. 1 to 3 (A) and (B), a thermal insulator 10 for a building according to the present invention is bonded to a sheet-like member 11 that can be bent and deformed by human power, and the sheet-like member 11. A heat-insulating material 21 made of foamed resin, the heat-insulating material 21 is elastically deformed and is in close contact with the inner end of the frame-like portion 3 of the shaft assembly 2, and the sheet-like member 11 is bent and deformed. The heat insulating material 21 can be peeled off.

具体的には、シート状部材11は、図1および図2に示すように、人力で撓み変形可能かつ一方面11aが面材17と接した状態で枠状部3を覆って閉塞可能に形成されている。このシート状部材11は、人力で撓み変形させることができるものであればどのような構成のものでもよいが、この実施形態では入手も容易でコスト低減も図れるように紙製とされている。なお、可撓性を有するプラスチック製の薄板等で形成してもよい。   Specifically, as shown in FIGS. 1 and 2, the sheet-like member 11 is formed so as to be able to be bent and deformed by human power and to cover and close the frame-like portion 3 with one surface 11 a in contact with the face material 17. Has been. The sheet-like member 11 may be of any configuration as long as it can be bent and deformed by human power. In this embodiment, the sheet-like member 11 is made of paper so that it can be easily obtained and cost can be reduced. In addition, you may form by the plastic thin plate etc. which have flexibility.

また、発泡樹脂製の断熱材21は、図3および図4に示すように、シート状部材11の他方面11bに接着され縦寸法(L3)および横寸法(L4)が枠状部3の内側縦寸法(L1)および内側横寸法(L2)よりも所定長さだけ大きく形成されている。発泡樹脂材料としては、発泡スチレン系樹脂、発泡ポリプロピレン、発泡ポリウレタン樹脂、発泡ポリイソシアヌレート系樹脂、発泡フェノール系樹脂等から適宜選択できる。   Further, as shown in FIGS. 3 and 4, the heat insulating material 21 made of foamed resin is bonded to the other surface 11 b of the sheet-like member 11, and the vertical dimension (L 3) and the horizontal dimension (L 4) are inside the frame-like part 3. It is formed larger than the vertical dimension (L1) and the inner horizontal dimension (L2) by a predetermined length. The foamed resin material can be appropriately selected from foamed styrene resin, foamed polypropylene, foamed polyurethane resin, foamed polyisocyanurate resin, foamed phenol resin, and the like.

なお、断熱材21付きのシート状部材11は、図1に示すように、係止用部材41を用いて当該面材17に固定される。係止用部材41は、図1中紙面と直交する方向に伸延しており、断熱材21付きのシート状部材11を挟み込むようにして面材17にビス止めされる。   In addition, the sheet-like member 11 with the heat insulating material 21 is fixed to the face material 17 using a locking member 41 as shown in FIG. The locking member 41 extends in a direction perpendicular to the paper surface in FIG. 1, and is screwed to the face material 17 so as to sandwich the sheet-like member 11 with the heat insulating material 21.

また、この実施形態では、上記したシート状部材11の周縁部12には、軸組2の枠状部3を形成する各軸部材(例えば、土台4,柱5,横架材6)の外側面(4a,5a,6a)と弾性接触して密着するシール層15が形成されている。   Further, in this embodiment, the peripheral edge portion 12 of the sheet-like member 11 described above is outside of each shaft member (for example, the base 4, the pillar 5, the horizontal member 6) that forms the frame-like portion 3 of the shaft assembly 2. A seal layer 15 is formed which is in elastic contact with and in close contact with the side surfaces (4a, 5a, 6a).

より具体的には、断熱材21付きのシート状部材11は、次のようにして形成される。シート状部材11の他方面11b上で、発泡樹脂が所定倍率で発泡されて、当該他方面11bと略同じ大きさを有しかつ所定厚さD1の断熱材形成部21Aが形成される。次に、断熱材形成部21Aの各端部から、図5および図6に示すように、余計な部分22Aをカッタ9を用いて切除する。この際、上記部分22Aを完全に取り除かずに所定厚さD2部分を残存させる。   More specifically, the sheet-like member 11 with the heat insulating material 21 is formed as follows. On the other surface 11b of the sheet-like member 11, the foamed resin is foamed at a predetermined magnification to form a heat insulating material forming portion 21A having the same size as the other surface 11b and having a predetermined thickness D1. Next, as shown in FIGS. 5 and 6, an extra portion 22 </ b> A is cut out from each end of the heat insulating material forming portion 21 </ b> A using the cutter 9. At this time, the predetermined thickness D2 portion is left without completely removing the portion 22A.

これにより、カッタ9で切除された部分が周縁部12になり、当該周縁部12には、断熱材21と同じ材料製で厚さD2のシール層15が形成される。
As a result, the portion cut by the cutter 9 becomes the peripheral portion 12, and the seal layer 15 made of the same material as the heat insulating material 21 and having a thickness D <b> 2 is formed on the peripheral portion 12.

そして、本断熱体10は、図2および図4に示すように、シート状部材11が面材17とともに枠状部3に組み付けられた場合には、当該シート状部材11の周縁部12(シール層15)が枠状部3を形成する各軸部材(4,5,6)の外側面(4a,5a,6a)に当接(密着)する(換言すれば、上記周縁部12が面材17と各軸部材(4等)とによって挟まれる)とともに、断熱材21の各端部22が弾性変形して各軸部材(4,5,6)の内側端部(4b,5b,6b)に密着し、かつシート状部材11が枠状部3から取り外された場合には、図7に示すように、当該シート状部材11を撓み変形させつつ断熱材21を剥がし可能に構成されている。   2 and 4, when the sheet-like member 11 is assembled to the frame-like portion 3 together with the face member 17, the peripheral portion 12 (seal of the sheet-like member 11 is sealed. The layer 15) abuts (adheres) to the outer surface (4a, 5a, 6a) of each shaft member (4, 5, 6) forming the frame-like part 3 (in other words, the peripheral edge 12 is a face material). 17 and each shaft member (4, etc.)), and each end portion 22 of the heat insulating material 21 is elastically deformed to cause inner end portions (4b, 5b, 6b) of each shaft member (4, 5, 6). When the sheet-like member 11 is detached from the frame-like portion 3, as shown in FIG. 7, the heat-insulating material 21 can be peeled off while the sheet-like member 11 is bent and deformed. .

上記構成の断熱体10の場合、枠組を使用することなくシート状部材11の他方面11bに断熱材21が設けられているので、当該シート状部材11を面材17に接合して施工する場合でも従来例(図8)に比べて大幅な軽量化を図ることができる。そのため、作業者が扱いやすく施工性の向上を図ることができる。また、従来例と異なり枠組が不要であるので、コスト低減も図れる。   In the case of the heat insulator 10 having the above configuration, since the heat insulating material 21 is provided on the other surface 11b of the sheet-like member 11 without using a frame, the sheet-like member 11 is bonded to the face material 17 for construction. However, the weight can be significantly reduced as compared with the conventional example (FIG. 8). Therefore, it is easy for the operator to handle and the workability can be improved. In addition, unlike the conventional example, a framework is not necessary, so that cost can be reduced.

また、断熱材21の各端部22が弾性変形して各軸部材(4,5,6)の内側端部(4b,5b,6b)に密着しているので、当該各軸部材(4,5,6)が木痩せするなどして枠状部3の内側縦・横寸法が若干大きくなっても、当該寸法変動を断熱材21は吸収できる。そのため、断熱材21の各端部22と各軸部材(4,5,6)の内側端部(4b,5b,6b)との密着状態は維持されるので、断熱性能の低下を防止できる。   In addition, each end 22 of the heat insulating material 21 is elastically deformed and is in close contact with the inner end (4b, 5b, 6b) of each shaft member (4, 5, 6). Even if the inner vertical and horizontal dimensions of the frame-shaped portion 3 are slightly increased due to thinning of the trees 5 and 6), the heat insulating material 21 can absorb the dimensional variation. Therefore, since the close contact state between each end 22 of the heat insulating material 21 and the inner end (4b, 5b, 6b) of each shaft member (4, 5, 6) is maintained, it is possible to prevent a decrease in heat insulating performance.

また、面材17が軸組2から除去されて枠状部3から取り外された断熱体21を廃棄処分する場合には、例えば作業者は片手でシート状部材11の端部を持つとともに、もう一方の手で断熱材21の端部を持ち、両方の手を離れる方向に動かす。これにより、図7に示すように、シート状部材11が撓み変形して断熱材21がブツ切れすることなく剥れる。そのため、分別廃棄を容易に行える。   Further, when disposing of the heat insulator 21 from which the face material 17 is removed from the frame assembly 2 and removed from the frame-shaped portion 3, for example, the operator holds the end portion of the sheet-like member 11 with one hand, Hold the end of the heat insulating material 21 with one hand and move both hands away. Thereby, as shown in FIG. 7, the sheet-like member 11 is bent and deformed, and the heat insulating material 21 is peeled off without being cut off. Therefore, separation and disposal can be performed easily.

また、シート状部材11が紙製とされているので、材料費が安く加工しやすい。そのため、一段とコスト低減を図ることができる。また、シート状部材11をあまり力を入れなくても大きく撓み変形させて断熱材を分離させることができる。したがって、分別廃棄を一段と容易に行える。   Moreover, since the sheet-like member 11 is made of paper, the material cost is low and it is easy to process. Therefore, the cost can be further reduced. Further, the heat insulating material can be separated by largely bending and deforming the sheet-like member 11 without applying too much force. Therefore, sorting and disposal can be performed more easily.

また、シート状部材11の周縁部12に、各軸部材(4,5,6)の外側面4a,5a,6a)と弾性接触して密着するシール層15が形成されているので、シート状部材11の周縁部12と各軸部材(4,5,6)の外側面(4a,5a,6a)とが密着することになる。したがって、断熱性能の低下をより一層確実に阻止できる。   Further, since the seal layer 15 is formed on the peripheral edge portion 12 of the sheet-like member 11 so as to be in elastic contact with the outer side surfaces 4a, 5a, 6a) of the respective shaft members (4, 5, 6). The peripheral edge 12 of the member 11 and the outer side surfaces (4a, 5a, 6a) of the shaft members (4, 5, 6) are brought into close contact with each other. Therefore, it is possible to more reliably prevent a decrease in heat insulation performance.

本発明は、一般住宅を建築等する場合に利用される。   The present invention is used when a general house is constructed.

本発明の実施形態を説明するための図である。It is a figure for demonstrating embodiment of this invention. 同じく、軸組の枠状部に組み付けられた状態を示す断面図である。Similarly, it is sectional drawing which shows the state assembled | attached to the frame-shaped part of the shaft assembly. 同じく、シート状部材と断熱材とを説明するための図である。Similarly, it is a figure for demonstrating a sheet-like member and a heat insulating material. 同じく、軸組の枠状部に組み付けられた状態を示す図である。Similarly, it is a figure which shows the state assembled | attached to the frame-shaped part of the shaft assembly. 同じく、シール状部材の周縁部およびシール層の形成方法を説明するための図である。Similarly, it is a figure for demonstrating the formation method of the peripheral part of a seal-like member, and a seal layer. 同じく、シール状部材の周縁部およびシール層の形成方法を説明するための図である。Similarly, it is a figure for demonstrating the formation method of the peripheral part of a seal-like member, and a seal layer. 同じく、シート状部材と断熱材との分離方法を説明するための図である。Similarly, it is a figure for demonstrating the separation method of a sheet-like member and a heat insulating material. 従来の断熱体を説明するための断面図である。It is sectional drawing for demonstrating the conventional heat insulator. 従来の断熱体において断熱材を面材から分離させる方法を説明するための図である。It is a figure for demonstrating the method to isolate | separate a heat insulating material from a face material in the conventional heat insulating body.

符号の説明Explanation of symbols

2 軸組
3 枠状部
4 土台
5 柱
6 横架材
10 断熱体
11 シート状部材
12 周縁部
15 シール層
17 面材
21 断熱材
22 端部
2 shaft assembly 3 frame-like portion 4 foundation 5 pillar 6 horizontal member 10 heat insulator 11 sheet-like member 12 peripheral portion 15 seal layer 17 face material 21 heat insulator 22 end

Claims (1)

面材と、人力で撓み変形可能かつ一方面が面材と接した状態で枠状部を覆って閉塞可能な紙製のシート状部材と、このシート状部材の他方面に接着され縦・横寸法が枠状部の内側縦・横寸法よりも所定長さだけ大きく形成された発泡樹脂製の断熱材とを有し、
シート状部材が面材とともに枠状部に組み付けられた場合には、当該シート状部材の周縁部に形成したシール層が枠状部の各軸部材の外側面に当接するとともに断熱材の各端部が弾性変形して各軸部材の内側端部に密着し、かつシート状部材が枠状部から取り外された場合には、当該シート状部材を撓み変形させつつ断熱材を剥がし可能に構成され、
前記シール層が前記断熱材と連続して形成されたことを特徴とする建築用断熱体。
A face sheet, a paper sheet member that can be bent and deformed by human power, and covers and closes the frame portion while one side is in contact with the face material, and is bonded to the other surface of the sheet member in the vertical and horizontal directions. A heat-insulating material made of foamed resin having a dimension that is larger than the inner vertical and horizontal dimensions of the frame-shaped part by a predetermined length;
When the sheet-like member is assembled to the frame-like portion together with the face material, the seal layer formed on the peripheral edge of the sheet-like member contacts the outer surface of each shaft member of the frame-like portion and each end of the heat insulating material. When the sheet is elastically deformed and is in close contact with the inner end of each shaft member, and the sheet-like member is removed from the frame-like part, the heat-insulating material can be peeled off while bending the sheet-like member. ,
The building heat insulating body, wherein the sealing layer is formed continuously with the heat insulating material .
JP2003291666A 2003-08-11 2003-08-11 Thermal insulation for building Expired - Lifetime JP3775401B2 (en)

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