JP2004176533A - Building heat insulating body - Google Patents

Building heat insulating body Download PDF

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JP2004176533A
JP2004176533A JP2003291666A JP2003291666A JP2004176533A JP 2004176533 A JP2004176533 A JP 2004176533A JP 2003291666 A JP2003291666 A JP 2003291666A JP 2003291666 A JP2003291666 A JP 2003291666A JP 2004176533 A JP2004176533 A JP 2004176533A
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frame
sheet
heat insulating
insulating material
sheet member
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JP3775401B2 (en
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Kenji Matsui
健司 松井
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Abstract

<P>PROBLEM TO BE SOLVED: To facilitate segregated disposal easily. <P>SOLUTION: This building heat insulating body is provided with a surface material 17, a sheet member 11 deflectively deformable by man power and also closable by covering a frame 3 with its one surface 11a brought in contact with the surface material 17, and a resin foam heat insulating material 21 stuck to the other surface 11b of the sheet member 11 forming its vertical and lateral dimensions larger than inside vertical and lateral dimensions of the frame 3 by prescribed lengths. Furthermore, the building heat insulating body is, when the sheet member 11 is assembled to the frame 3 together with the surface material 17, composed in such a way that the circumferential edge 12 of the sheet member 11 abuts on outside surfaces (4a, 5a and 6a) of shaft members (4, 5 and 6), respectively, forming the frame 3 and also the respective ends 22 of the insulating material 21 are elastically deformed and tightly stuck to inside ends (4b, 5b and 6b) of the shaft members (4, 5 and 6), respectively. Also, when the sheet member 11 is removed from the frame 3, the heat insulating material 21 can be peeled off while deflectively deforming the sheet member 11. <P>COPYRIGHT: (C)2004,JPO

Description

本発明は、一般住宅等において断熱壁を形成するための建築用断熱体に関する。   The present invention relates to an architectural heat insulator for forming a heat insulating wall in a general house or the like.

一般住宅等の建築物では、室内における温度変動を少なくして居住環境を快適なものとするとともに冷暖房費の節約を図るために、断熱体が多く用いられるようになってきている。   2. Description of the Related Art In buildings such as general houses, heat insulators are increasingly used in order to reduce indoor temperature fluctuations to make the living environment comfortable and to save on cooling and heating costs.

従来より、断熱体として、グラスウール等の繊維系の断熱材を利用したものが用いられている。   Conventionally, as a heat insulator, a material using a fiber-based heat insulating material such as glass wool has been used.

しかし、グラスウール等は、気密性が低く、エネルギ−ロスが大きい、躯体内に結露を発生させやすいなどの欠点があり、最近では板状の発泡樹脂を利用した断熱体が広く用いられるようになっている。   However, glass wool and the like have drawbacks such as low airtightness, large energy loss, and easy formation of dew inside the frame. Recently, heat insulators using plate-like foamed resin have been widely used. ing.

図8に、発泡樹脂を利用した断熱体の従来例を示す。   FIG. 8 shows a conventional example of a heat insulator using a foamed resin.

この断熱体50は、木製で方形状の枠組52と、この枠組52の片面に付設された面材51と、この面材51と枠組52とで区画された部分に収容された発泡樹脂製の断熱材53とから形成されている。   The heat insulator 50 is made of a wooden square frame 52, a surface member 51 attached to one surface of the frame 52, and a foamed resin housed in a section defined by the surface member 51 and the frame 52. The heat insulating material 53 is formed.

上記面材51は、合板等から形成されており、建築物の軸組2の枠状部3を室外側(または室内側)から覆える大きさを有するものとされている。ここで、枠状部3とは、軸組2を構成するいくつかの軸部材〔図示しない土台、柱5、図示しない横架材(梁、桁等)〕によって形成される枠を意味する。枠組52は、軸組2の枠状部3に隙間なく嵌め込むことができるように縦・横寸法が決められている。また、断熱材53は、枠組52内で発泡等されて面材51および枠組52の内面に強固に接着されている。   The face material 51 is formed of plywood or the like, and has a size capable of covering the frame-shaped portion 3 of the frame 2 of the building from the outside (or the inside). Here, the frame-shaped portion 3 means a frame formed by several shaft members (a base, a column 5, a horizontal member (a beam, a girder, etc., not shown)) constituting the shaft set 2. The vertical and horizontal dimensions of the frame 52 are determined so that the frame 52 can be fitted into the frame 3 of the shaft assembly 2 without any gap. Further, the heat insulating material 53 is foamed in the framework 52 and is firmly adhered to the inner surfaces of the face material 51 and the framework 52.

かかる断熱体50は、その枠組52が建築物の軸組2の枠状部3に嵌め込まれ、かつ面材51の周縁部51sが枠状部3の室外側(又は室内側)の面に釘打ちされる。   In the heat insulator 50, the frame 52 is fitted into the frame 3 of the frame 2 of the building, and the peripheral portion 51 s of the face material 51 is nailed to the outdoor (or indoor) surface of the frame 3. Be beaten.

ところで、上記した断熱体50は、木製の枠組52等を有するので重い。そのため、作業者が扱いづらく、作業能率が悪くなりやすい。また、断熱体50の枠組52が大きすぎると、軸組2の枠状部3に嵌め込むことができず、小さすぎると枠状部3との間に隙間Gが生じて断熱性能が悪くなる。そのため、断熱体50の枠組52を高精度に作製する必要があり製造コストが嵩むことになる。   By the way, the above-mentioned heat insulator 50 is heavy because it has the wooden frame 52 and the like. Therefore, it is difficult for the operator to handle the work, and the work efficiency is likely to be deteriorated. Further, if the frame 52 of the heat insulator 50 is too large, it cannot be fitted into the frame 3 of the frame 2, and if it is too small, a gap G is generated between the frame 3 and the heat insulating performance. . Therefore, it is necessary to manufacture the frame 52 of the heat insulator 50 with high accuracy, which increases the manufacturing cost.

そこで、枠組を用いることなく面板に断熱材を接着した断熱体が提案されている(特許文献1,2,3,4参照)。
特開平9−302794号公報 実公昭63−43290号公報 特許第3060210号公報 特開平10−169034号公報
Therefore, a heat insulator in which a heat insulating material is bonded to a face plate without using a frame has been proposed (see Patent Documents 1, 2, 3, and 4).
JP-A-9-302794 Japanese Utility Model Publication No. 63-43290 Japanese Patent No. 3060210 JP-A-10-169034

ところで、上記各断熱体においては、廃棄処分する際に可燃物〔木製の面材(51)、枠組(52)等〕と不燃物〔発泡樹脂製の断熱材(53)〕とを分別することが困難である。特に、断熱材(53)を面材(51)および枠組(52)から分離するには、当該断熱材(53)が面材(51)等に強固に接着しているので、図9に示すように、作業者が一々手で毟り取らなければならず非常に手間がかかるとともに、完全分離は実際上不可能である。   By the way, in each of the above-mentioned heat insulators, at the time of disposal, a combustible material (a wooden surface material (51), a frame (52), etc.) and an incombustible material (a foamed resin heat insulator (53)) are separated. Is difficult. Particularly, in order to separate the heat insulating material (53) from the face material (51) and the framework (52), the heat insulating material (53) is firmly adhered to the face material (51) and the like. As described above, the operator has to tear off each piece by hand, which is very troublesome, and complete separation is practically impossible.

本発明の目的は、施工性の向上およびコスト低減ならびに断熱性能低下防止を図りつつ分別廃棄を容易に行える建築用断熱体を提供することにある。   SUMMARY OF THE INVENTION An object of the present invention is to provide an architectural heat insulator in which sorting and disposal can be easily performed while improving workability, reducing costs, and preventing a decrease in heat insulation performance.

上記目的を達成するために、請求項1の発明は、面材と、人力で撓み変形可能かつ一方面が面材と接した状態で枠状部を覆って閉塞可能な紙製のシート状部材と、このシート状部材の他方面に接着され縦・横寸法が枠状部の内側縦・横寸法よりも所定長さだけ大きく形成された発泡樹脂製の断熱材とを有し、シート状部材が面材とともに枠状部に組み付けられた場合には、当該シート状部材の周縁部に形成したシール層が枠状部の各軸部材の外側面に当接するとともに断熱材の各端部が弾性変形して各軸部材の内側端部に密着し、かつシート状部材が枠状部から取り外された場合には、当該シート状部材を撓み変形させつつ断熱材を剥がし可能に構成されたものである。   In order to achieve the above object, an invention according to claim 1 is a sheet material made of paper, which can be bent and deformed by human power and can be closed by covering a frame-shaped portion with one surface in contact with the surface material. And a heat-insulating material made of a foamed resin that is bonded to the other surface of the sheet-like member and has a vertical and horizontal dimension that is larger by a predetermined length than the inside vertical and horizontal dimensions of the frame-shaped part. When the sheet material is assembled to the frame portion together with the surface material, the seal layer formed on the peripheral portion of the sheet member comes into contact with the outer surface of each shaft member of the frame portion, and each end of the heat insulating material is elastic. It is configured to be capable of peeling off the heat insulating material while deforming and deforming the sheet-shaped member when the sheet-shaped member is deformed and brought into close contact with the inner end of each shaft member, and the sheet-shaped member is removed from the frame-shaped portion. is there.

請求項1の発明によれば、施工性の向上およびコスト低減ならびに断熱性能低下防止を図りつつ分別廃棄を容易に行える。   According to the first aspect of the present invention, sorting and disposal can be easily performed while improving the workability, reducing the cost, and preventing the insulation performance from lowering.

以下、本発明の実施形態を図面を参照して説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

本発明に係る建築物の断熱体10は、図1〜図3(A),(B)に示すように、人力で撓み変形可能なシート状部材11と、このシート状部材11に接着された発泡樹脂製の断熱材21とを有し、当該断熱材21は弾性変形して軸組2の枠状部3の内側端部と密着する形態とされ、かつ当該シート状部材11を撓み変形させて断熱材21を剥がし可能に構成されている。   As shown in FIGS. 1 to 3A and 3B, a heat insulator 10 for a building according to the present invention is bonded to a sheet-like member 11 that can be flexibly deformed by human power and is attached to the sheet-like member 11. A heat insulating material 21 made of a foamed resin, and the heat insulating material 21 is elastically deformed and brought into close contact with the inner end of the frame-shaped portion 3 of the frame 2, and deforms the sheet-shaped member 11 by bending. The heat insulating material 21 can be peeled off.

具体的には、シート状部材11は、図1および図2に示すように、人力で撓み変形可能かつ一方面11aが面材17と接した状態で枠状部3を覆って閉塞可能に形成されている。このシート状部材11は、人力で撓み変形させることができるものであればどのような構成のものでもよいが、この実施形態では入手も容易でコスト低減も図れるように紙製とされている。なお、可撓性を有するプラスチック製の薄板等で形成してもよい。   Specifically, as shown in FIGS. 1 and 2, the sheet-like member 11 is formed so as to be able to bend and deform by human power and to close and close the frame-like portion 3 in a state where the one surface 11 a is in contact with the surface material 17. Have been. The sheet-like member 11 may have any configuration as long as it can be flexibly deformed by human power. In this embodiment, the sheet-like member 11 is made of paper so as to be easily available and to reduce costs. In addition, it may be formed of a thin plastic plate or the like having flexibility.

また、発泡樹脂製の断熱材21は、図3および図4に示すように、シート状部材11の他方面11bに接着され縦寸法(L3)および横寸法(L4)が枠状部3の内側縦寸法(L1)および内側横寸法(L2)よりも所定長さだけ大きく形成されている。発泡樹脂材料としては、発泡スチレン系樹脂、発泡ポリプロピレン、発泡ポリウレタン樹脂、発泡ポリイソシアヌレート系樹脂、発泡フェノール系樹脂等から適宜選択できる。   As shown in FIGS. 3 and 4, the heat insulating material 21 made of a foamed resin is adhered to the other surface 11b of the sheet-like member 11 so that the vertical dimension (L3) and the horizontal dimension (L4) are inside the frame-shaped section 3. It is formed larger by a predetermined length than the vertical dimension (L1) and the inner horizontal dimension (L2). The foamed resin material can be appropriately selected from foamed styrene resin, foamed polypropylene, foamed polyurethane resin, foamed polyisocyanurate resin, foamed phenolic resin, and the like.

なお、断熱材21付きのシート状部材11は、図1に示すように、係止用部材41を用いて当該面材17に固定される。係止用部材41は、図1中紙面と直交する方向に伸延しており、断熱材21付きのシート状部材11を挟み込むようにして面材17にビス止めされる。   In addition, the sheet-like member 11 with the heat insulating material 21 is fixed to the face member 17 using a locking member 41 as shown in FIG. The locking member 41 extends in a direction orthogonal to the paper surface in FIG. 1 and is screwed to the face material 17 so as to sandwich the sheet-like member 11 with the heat insulating material 21.

また、この実施形態では、上記したシート状部材11の周縁部12には、軸組2の枠状部3を形成する各軸部材(例えば、土台4,柱5,横架材6)の外側面(4a,5a,6a)と弾性接触して密着するシール層15が形成されている。   Further, in this embodiment, the outer peripheral portion 12 of the above-mentioned sheet-like member 11 is provided outside the shaft members (for example, the base 4, the pillar 5, and the horizontal member 6) that form the frame-like portion 3 of the frame 2. A seal layer 15 is formed which is in elastic contact with the side surfaces (4a, 5a, 6a) and is in close contact therewith.

より具体的には、断熱材21付きのシート状部材11は、次のようにして形成される。シート状部材11の他方面11b上で、発泡樹脂が所定倍率で発泡されて、当該他方面11bと略同じ大きさを有しかつ所定厚さD1の断熱材形成部21Aが形成される。次に、断熱材形成部21Aの各端部から、図5および図6に示すように、余計な部分22Aをカッタ9を用いて切除する。この際、上記部分22Aを完全に取り除かずに所定厚さD2部分を残存させる。   More specifically, the sheet-like member 11 with the heat insulating material 21 is formed as follows. On the other surface 11b of the sheet-like member 11, the foamed resin is foamed at a predetermined magnification to form a heat insulating material forming portion 21A having substantially the same size as the other surface 11b and a predetermined thickness D1. Next, as shown in FIGS. 5 and 6, an unnecessary portion 22 </ b> A is cut off from each end of the heat insulating material forming portion 21 </ b> A using the cutter 9. At this time, the predetermined thickness D2 portion is left without completely removing the portion 22A.

これにより、カッタ9で切除された部分が周縁部12になり、当該周縁部12には、断熱材21と同じ材料製で厚さD2のシール層15が形成される。なお、断熱材形成部21Aをシート状部材11上ではない場所で作製し、作成後にシート状部材11の他方面11b上に接着剤等を用いて接着してもよい。   As a result, the portion cut by the cutter 9 becomes the peripheral portion 12, and the sealing layer 15 made of the same material as the heat insulating material 21 and having a thickness D <b> 2 is formed on the peripheral portion 12. Note that the heat insulating material forming portion 21A may be manufactured at a place other than on the sheet-shaped member 11, and may be bonded to the other surface 11b of the sheet-shaped member 11 using an adhesive or the like after the formation.

そして、本断熱体10は、図2および図4に示すように、シート状部材11が面材17とともに枠状部3に組み付けられた場合には、当該シート状部材11の周縁部12(シール層15)が枠状部3を形成する各軸部材(4,5,6)の外側面(4a,5a,6a)に当接(密着)する(換言すれば、上記周縁部12が面材17と各軸部材(4等)とによって挟まれる)とともに、断熱材21の各端部22が弾性変形して各軸部材(4,5,6)の内側端部(4b,5b,6b)に密着し、かつシート状部材11が枠状部3から取り外された場合には、図7に示すように、当該シート状部材11を撓み変形させつつ断熱材21を剥がし可能に構成されている。   Then, as shown in FIGS. 2 and 4, when the sheet-like member 11 is assembled to the frame-like portion 3 together with the face material 17, as shown in FIGS. The layer 15) abuts (closely contacts) the outer surfaces (4a, 5a, 6a) of the shaft members (4, 5, 6) forming the frame-shaped portion 3 (in other words, the peripheral portion 12 is a face material). 17 and each shaft member (4 or the like)), and each end 22 of the heat insulating material 21 is elastically deformed and the inner end (4b, 5b, 6b) of each shaft member (4, 5, 6). When the sheet-like member 11 is detached from the frame-like portion 3 and is in close contact with the sheet-like member 11, the heat-insulating material 21 can be peeled off while bending and deforming the sheet-like member 11 as shown in FIG. .

上記構成の断熱体10の場合、枠組を使用することなくシート状部材11の他方面11bに断熱材21が設けられているので、当該シート状部材11を面材17に接合して施工する場合でも従来例(図8)に比べて大幅な軽量化を図ることができる。そのため、作業者が扱いやすく施工性の向上を図ることができる。また、従来例と異なり枠組が不要であるので、コスト低減も図れる。   In the case of the heat insulator 10 having the above-described configuration, since the heat insulating material 21 is provided on the other surface 11b of the sheet member 11 without using a frame, when the sheet member 11 is joined to the face member 17 for construction. However, the weight can be significantly reduced as compared with the conventional example (FIG. 8). Therefore, it is easy for the operator to handle and the workability can be improved. Further, unlike the conventional example, no frame is required, so that the cost can be reduced.

また、断熱材21の各端部22が弾性変形して各軸部材(4,5,6)の内側端部(4b,5b,6b)に密着しているので、当該各軸部材(4,5,6)が木痩せするなどして枠状部3の内側縦・横寸法が若干大きくなっても、当該寸法変動を断熱材21は吸収できる。そのため、断熱材21の各端部22と各軸部材(4,5,6)の内側端部(4b,5b,6b)との密着状態は維持されるので、断熱性能の低下を防止できる。   Further, since each end 22 of the heat insulating material 21 is elastically deformed and is in close contact with the inner end (4b, 5b, 6b) of each shaft member (4, 5, 6), each shaft member (4, 5 Even if the inside and outside dimensions of the frame-shaped portion 3 are slightly increased due to, for example, thinning of the tree, the heat insulating material 21 can absorb the dimensional change. Therefore, the close contact state between each end 22 of the heat insulating material 21 and the inner end (4b, 5b, 6b) of each shaft member (4, 5, 6) is maintained, so that a decrease in heat insulating performance can be prevented.

また、面材17が軸組2から除去されて枠状部3から取り外された断熱体21を廃棄処分する場合には、例えば作業者は片手でシート状部材11の端部を持つとともに、もう一方の手で断熱材21の端部を持ち、両方の手を離れる方向に動かす。これにより、図7に示すように、シート状部材11が撓み変形して断熱材21がブツ切れすることなく剥れる。そのため、分別廃棄を容易に行える。   When the heat insulator 21 removed from the frame member 3 by removing the face member 17 from the frame member 2 is disposed of, for example, the worker holds the end of the sheet member 11 with one hand and Hold the end of the heat insulating material 21 with one hand and move both hands away. As a result, as shown in FIG. 7, the sheet-like member 11 bends and deforms, and the heat insulating material 21 peels off without breaking. Therefore, separation and disposal can be easily performed.

また、シート状部材11が紙製とされているので、材料費が安く加工しやすい。そのため、一段とコスト低減を図ることができる。また、シート状部材11をあまり力を入れなくても大きく撓み変形させて断熱材を分離させることができる。したがって、分別廃棄を一段と容易に行える。   Further, since the sheet-like member 11 is made of paper, material cost is low and processing is easy. Therefore, cost can be further reduced. Further, the sheet-like member 11 can be largely bent and deformed without applying much force to separate the heat insulating material. Therefore, the separation and disposal can be more easily performed.

また、シート状部材11の周縁部12に、各軸部材(4,5,6)の外側面4a,5a,6a)と弾性接触して密着するシール層15が形成されているので、シート状部材11の周縁部12と各軸部材(4,5,6)の外側面(4a,5a,6a)とが密着することになる。したがって、断熱性能の低下をより一層確実に阻止できる。   Further, since the seal layer 15 is formed on the peripheral edge portion 12 of the sheet-like member 11 so as to be in elastic contact with the outer side surfaces 4a, 5a, and 6a) of the shaft members (4, 5, 6). The peripheral portion 12 of the member 11 and the outer surfaces (4a, 5a, 6a) of the shaft members (4, 5, 6) come into close contact with each other. Therefore, a decrease in the heat insulation performance can be more reliably prevented.

本発明は、一般住宅を建築等する場合に利用される。   INDUSTRIAL APPLICATION This invention is utilized when building a general house etc.

本発明の実施形態を説明するための図である。It is a figure for explaining an embodiment of the present invention. 同じく、軸組の枠状部に組み付けられた状態を示す断面図である。Similarly, it is sectional drawing which shows the state assembled in the frame-shaped part of a shaft assembly. 同じく、シート状部材と断熱材とを説明するための図である。It is a figure for explaining a sheet-like member and a heat insulating material similarly. 同じく、軸組の枠状部に組み付けられた状態を示す図である。It is a figure which shows the state assembled similarly to the frame-shaped part of a shaft set. 同じく、シール状部材の周縁部およびシール層の形成方法を説明するための図である。FIG. 4 is a view for explaining a peripheral portion of the seal-like member and a method of forming a seal layer. 同じく、シール状部材の周縁部およびシール層の形成方法を説明するための図である。FIG. 4 is a view for explaining a peripheral portion of the seal-like member and a method of forming a seal layer. 同じく、シート状部材と断熱材との分離方法を説明するための図である。FIG. 5 is a view for explaining a method of separating a sheet-like member and a heat insulating material. 従来の断熱体を説明するための断面図である。It is sectional drawing for demonstrating the conventional heat insulator. 従来の断熱体において断熱材を面材から分離させる方法を説明するための図である。It is a figure for explaining a method of separating a heat insulating material from a face material in a conventional heat insulator.

符号の説明Explanation of reference numerals

2 軸組
3 枠状部
4 土台
5 柱
6 横架材
10 断熱体
11 シート状部材
12 周縁部
15 シール層
17 面材
21 断熱材
22 端部
2 Frame set 3 Frame-shaped part 4 Base 5 Column 6 Horizontal member 10 Heat insulator 11 Sheet-shaped member 12 Peripheral edge 15 Seal layer 17 Face material 21 Heat insulator 22 End

Claims (1)

面材と、人力で撓み変形可能かつ一方面が面材と接した状態で枠状部を覆って閉塞可能な紙製のシート状部材と、このシート状部材の他方面に接着され縦・横寸法が枠状部の内側縦・横寸法よりも所定長さだけ大きく形成された発泡樹脂製の断熱材とを有し、
シート状部材が面材とともに枠状部に組み付けられた場合には、当該シート状部材の周縁部に形成したシール層が枠状部の各軸部材の外側面に当接するとともに断熱材の各端部が弾性変形して各軸部材の内側端部に密着し、かつシート状部材が枠状部から取り外された場合には、当該シート状部材を撓み変形させつつ断熱材を剥がし可能に構成されたことを特徴とする建築用断熱体。
A face material, a sheet-like sheet member made of paper capable of being deformed and deformed by manual power and having one surface in contact with the face material and capable of covering and closing the frame-shaped portion; and a vertical / horizontal member adhered to the other surface of the sheet material. Having a foamed resin insulation material whose size is formed larger by a predetermined length than the inside vertical and horizontal dimensions of the frame portion,
When the sheet-like member is assembled to the frame-like portion together with the face material, the seal layer formed on the peripheral edge of the sheet-like member comes into contact with the outer surface of each shaft member of the frame-like portion and each end of the heat insulating material. When the portion is elastically deformed and comes into close contact with the inner end of each shaft member, and the sheet-like member is removed from the frame-like portion, the heat-insulating material can be peeled off while bending and deforming the sheet-like member. A heat insulator for construction, characterized in that:
JP2003291666A 2003-08-11 2003-08-11 Thermal insulation for building Expired - Lifetime JP3775401B2 (en)

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