JP2006138003A - Method for treating molten iron - Google Patents

Method for treating molten iron Download PDF

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JP2006138003A
JP2006138003A JP2004330067A JP2004330067A JP2006138003A JP 2006138003 A JP2006138003 A JP 2006138003A JP 2004330067 A JP2004330067 A JP 2004330067A JP 2004330067 A JP2004330067 A JP 2004330067A JP 2006138003 A JP2006138003 A JP 2006138003A
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hot metal
treatment
desiliconization
molten iron
iron scrap
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JP4981248B2 (en
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Naoki Kikuchi
直樹 菊池
Seiji Nabeshima
誠司 鍋島
Takanori Tanaka
孝憲 田中
Takeshi Asahina
健 朝比奈
Kazuhiko Ono
和彦 大野
Masato Mikuni
正人 三国
Takayuki Hori
隆行 堀
Yuji Wakatsuki
裕司 若槻
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JFE Steel Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for treating molten iron having good thermal efficiency with which melting quantity of iron scraps can be made more than that of the conventional method, when molten steel is produced by applying each molten iron pre-treatment of desiliconizing treatment, dephosphorizing treatment and desulfurizing treatment to the molten iron tapped off from a blast furnace. <P>SOLUTION: The iron scraps 7 are beforehand charged into a molten iron carrying vessel 1 of empty after discharging the molten iron, and the molten iron 5 tapped off from the blast furnace, is received with this molten iron carrying vessel, and after receiving the molten iron, only oxygen gas or oxygen-containing gas is supplied, and silicon concentration in the molten steel at the completing time of the desiliconizing treatment, is made to be in the range of ≥0.10 mass% to apply the desiliconizing treatment. In this case, it is desirable to make slag generated by the desiliconizing treatment flow-out from the molten iron carrying vessel by tilting the molten iron carrying vessel during desiliconizing treatment. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、熱的に効率的な溶銑の処理方法に関し、詳しくは、組成及び温度が同一の溶銑であっても、鉄スクラップの溶解量を増加させ、より多くの溶鋼を得ることのできる溶銑の処理方法に関するものである。   The present invention relates to a thermally efficient hot metal treatment method, and more specifically, hot metal capable of increasing the amount of iron scrap melted and obtaining more molten steel even with the same composition and temperature. It is related with the processing method.

近年、高炉から出銑された溶銑は、転炉で精錬される前に、溶銑予備処理と呼ばれる脱珪処理、脱硫処理及び脱燐処理が施される場合が多い。当初、これらの溶銑予備処理は、鋼材の品質面上から低硫化や低燐化が要求されるものについて実施されていたが、近年では、転炉における生産性向上、転炉でのMn鉱石の還元によるコスト削減効果などにより、銑鋼一貫の製鉄所における製鋼工程のトータルコストを削減する手段として、出銑されるほぼ全ての溶銑に対して溶銑予備処理が施されるようになってきた。ここで、脱珪処理とは、溶銑の珪素含有量が高いと脱燐反応が阻害されるので、脱燐処理を効率的に行うために脱燐処理に先立って行われる処理である。   In recent years, hot metal discharged from a blast furnace is often subjected to desiliconization treatment, desulfurization treatment and dephosphorization treatment called hot metal pretreatment before being refined in a converter. Initially, these hot metal pretreatments were carried out for steels that require low sulfidation and low phosphatization from the standpoint of steel quality. Recently, however, productivity improvement in converters, and Mn ore in converters have been improved. As a means of reducing the total cost of the steelmaking process in the steelmaking integrated steelworks, the hot metal pretreatment has been applied to almost all the hot metal that is produced due to the cost reduction effect by reduction. Here, the desiliconization process is a process performed prior to the dephosphorization process in order to efficiently perform the dephosphorization process because the dephosphorization reaction is inhibited when the silicon content of the hot metal is high.

この脱珪処理は、高炉鋳床を流れる溶銑或いは溶銑搬送容器に収容された溶銑に、鉄鉱石やミルスケールなどの固体酸素源または酸素ガスや酸素含有ガスなどの気体酸素源を吹き付けまたは吹き込み、溶銑中の珪素をこれらの酸素源中の酸素によって酸化し、生成した酸化物をスラグとして除去することによって行われている。固体酸素源を使用した場合には、固体酸素源自体の温度を上げるための顕熱と固体酸素源である酸化鉄の分解熱とが必要であることから脱珪処理全体の反応は吸熱反応になり、一方、気体酸素源を使用した場合には、珪素の酸化熱によって発熱反応になる。   This desiliconization treatment is performed by blowing or blowing a solid oxygen source such as iron ore or mill scale or a gaseous oxygen source such as oxygen gas or oxygen-containing gas into the hot metal flowing in the blast furnace casting bed or the hot metal transfer container, Silicon in the hot metal is oxidized by oxygen in these oxygen sources, and the generated oxide is removed as slag. When a solid oxygen source is used, the sensible heat to raise the temperature of the solid oxygen source itself and the heat of decomposition of iron oxide, which is the solid oxygen source, are necessary. On the other hand, when a gaseous oxygen source is used, an exothermic reaction occurs due to the oxidation heat of silicon.

脱珪処理による反応熱を有効に利用するという観点から、脱珪処理に用いる酸素源として酸素ガスを積極的に使用する方法が、特許文献1及び特許文献2などに開示されている。特許文献1では、高炉鋳床を流下する溶銑に転炉スラグを添加すると同時に酸素ガスを吹き付けて脱珪処理を行い、その後、脱燐処理、脱硫処理を施した溶銑処理方法を提案し、特許文献2では、高炉から出銑された溶銑に鉄スクラップを添加し、次いで酸素ガスを用いて脱珪処理を施し、脱珪処理によって発生したスラグを除去した後、脱燐処理を行う溶銑処理方法を提案している。   From the viewpoint of effectively utilizing the heat of reaction caused by the desiliconization treatment, Patent Documents 1 and 2 disclose a method in which oxygen gas is positively used as an oxygen source used for the desiliconization treatment. Patent Document 1 proposes a hot metal treatment method in which converter slag is added to the hot metal flowing down the blast furnace casting floor and oxygen gas is blown at the same time to perform desiliconization, and then dephosphorization and desulfurization are performed. In Reference 2, iron scrap is added to the hot metal discharged from the blast furnace, then desiliconization is performed using oxygen gas, slag generated by the desiliconization is removed, and then dephosphorization is performed. Has proposed.

また、特許文献3、特許文献4及び特許文献5には、脱珪処理で酸素源として使用する酸素ガスと固体酸素源との比率及び添加時期を所定の範囲に調整し、効率的に脱珪反応を進行させた脱珪処理方法が開示されている。特に、特許文献5では、取鍋型の溶銑搬送容器で行う脱珪処理において、溶銑の脱炭反応の抑制及びスラグのフォーミングの抑制を目的として、溶銑中の珪素濃度が0.10質量%以下の領域では酸素源の供給速度を低下させ、且つ、酸素源として酸素ガスのみを使用する脱珪方法が提案されている。   In Patent Document 3, Patent Document 4 and Patent Document 5, the ratio of the oxygen gas used as an oxygen source in the desiliconization treatment and the addition time of the solid oxygen source and the addition timing are adjusted to a predetermined range, and the desiliconization is efficiently performed. A desiliconization treatment method in which the reaction is advanced is disclosed. In particular, in Patent Document 5, in the desiliconization treatment performed in a ladle-type hot metal transport container, the silicon concentration in the hot metal is 0.10% by mass or less for the purpose of suppressing the decarburization reaction of hot metal and suppressing the formation of slag. In this region, a silicon removal method is proposed in which the supply rate of the oxygen source is reduced and only oxygen gas is used as the oxygen source.

一方、溶銑予備処理工程で鉄スクラップなどの地金を溶解する方法として、例えば特許文献6には、溶銑予備処理により生成するスラグ中から回収した地金を脱珪滓地金、脱硫滓地金及び脱燐滓地金の3種類に分別し、転炉に溶銑を装入した後の空の溶銑搬送容器に分別した3種類のうちの1種類の地金を入れ置き、当該溶銑搬送容器で高炉から出銑される溶銑を受銑して地金を溶解し、その後、この溶銑を脱硫処理、脱燐処理する方法が開示されている。
特公昭58−27322号公報 特開平5−148525号公報 特公昭57−54524号公報 特開昭58−27916号公報 特開2001−316711号公報 特開平8−193210号公報
On the other hand, as a method for melting a metal such as iron scrap in the hot metal pretreatment process, for example, Patent Document 6 discloses a metal recovered from slag generated by a hot metal pretreatment as a desiliconized metal or a desulfurized metal. And the dephosphorized ingots are separated into three types, and one of the three types of ingots is placed in an empty hot metal transfer container after the hot metal is charged into the converter, and the hot metal transfer container A method is disclosed in which the hot metal discharged from the blast furnace is received to melt the metal, and then the hot metal is desulfurized and dephosphorized.
Japanese Patent Publication No.58-27322 Japanese Patent Laid-Open No. 5-148525 Japanese Patent Publication No.57-54524 JP 58-27916 A JP 2001-316711 A JP-A-8-193210

ところで、製鉄業からのCO2 ガス排出の抑制が叫ばれており、溶銑の処理工程においても熱的に効率の高い技術が求められている。溶銑処理工程における鉄スクラップの利用は、鉄鉱石から溶銑を製造する場合に比べて還元熱の補償が不要であり、鉄スクラップ利用の拡大は熱的に極めて有利となる。しかし、鉄スクラップの溶解温度よりも温度の低い溶銑によって鉄スクラップを溶解する場合、鉄スクラップの溶解速度は遅く、従来と同等の生産性を維持した状態で鉄スクラップの利用を拡大するためには、溶銑の温度を強制的に上昇させる、或いは、溶銑中の炭素や珪素などの発熱源となる成分濃度を高く維持するなど、溶銑処理工程における熱余裕の拡大が必要である。 By the way, suppression of CO 2 gas emission from the iron and steel industry has been screamed, and a thermally highly efficient technique is also required in the hot metal treatment process. The use of iron scrap in the hot metal treatment process does not require reduction heat reduction compared to the case of producing hot metal from iron ore, and the expansion of the use of iron scrap is extremely advantageous thermally. However, when melting iron scrap with hot metal that is lower than the melting temperature of iron scrap, the melting rate of iron scrap is slow, and in order to expand the use of iron scrap while maintaining the same productivity as before It is necessary to increase the thermal margin in the hot metal treatment process, for example, by forcibly increasing the temperature of the hot metal, or by maintaining a high concentration of components that serve as heat sources such as carbon and silicon in the hot metal.

この観点から上記従来技術を検証すると、上記従来技術にはそれぞれ以下の問題点がある。即ち、特許文献1では、酸素源として転炉スラグと酸素ガスとを併用しており、熱的な観点から転炉スラグ(固体酸素源)を酸素源として使用することは不利である。また、高炉鋳床での脱珪処理において酸素ガスを使用しており、溶銑樋や傾注樋などの耐火物の損耗が助長されるという問題もある。特許文献2では、鉄スクラップの添加や脱珪処理方法に関する具体的な方法が開示されておらず、熱的に高能率な脱珪処理を行う条件が不明確である。また、鉄スクラップを出銑後の溶銑に添加しており、溶銑搬送容器の熱による鉄スクラップの予熱効果は期待されず、熱効率が高いとはいえない。   When the above prior art is verified from this viewpoint, each of the above prior arts has the following problems. That is, in patent document 1, converter slag and oxygen gas are used together as an oxygen source, and it is disadvantageous to use converter slag (solid oxygen source) as an oxygen source from a thermal viewpoint. In addition, oxygen gas is used in the desiliconization treatment in the blast furnace casting floor, and there is a problem that wear of refractories such as hot metal and tilting iron is promoted. Patent Document 2 does not disclose a specific method related to the addition of iron scrap or a desiliconization treatment method, and the conditions for performing a thermally highly efficient desiliconization treatment are unclear. Moreover, since iron scrap is added to the hot metal after brewing, the preheating effect of the iron scrap due to the heat of the hot metal transfer container is not expected, and it cannot be said that the thermal efficiency is high.

特許文献3、特許文献4及び特許文献5では、酸素源として酸素ガスと酸化鉄などの固体酸素源とを併用し、両者の比率或いは添加時期の適正化を図っているが、前述したように熱的余裕を確保するためには固体酸素源よりも酸素ガスなどの気体酸素源の方が有利であり、熱的余裕を確保するという点に関して問題がある。また、溶銑予備処理から転炉精錬までに至る熱効率を高めるためには、脱珪処理における脱炭反応を抑制する必要があるが、特許文献3〜5ではこの点に関して考慮していない。   In Patent Document 3, Patent Document 4, and Patent Document 5, an oxygen gas and a solid oxygen source such as iron oxide are used in combination as an oxygen source to optimize the ratio or addition timing of both, as described above. In order to ensure a thermal margin, a gaseous oxygen source such as oxygen gas is more advantageous than a solid oxygen source, and there is a problem in terms of securing a thermal margin. Moreover, in order to improve the thermal efficiency from hot metal preliminary treatment to converter refining, it is necessary to suppress the decarburization reaction in the desiliconization treatment, but Patent Documents 3 to 5 do not consider this point.

更に、脱珪処理で生成するスラグはSiO2 を主体とし、後工程の脱燐処理及び脱硫処理の反応速度を阻害することから排滓する必要がある。この排滓処理が長引くと、溶銑温度の低下などをもたらすことから、迅速且つ高効率で排滓する技術が切望されているが、特許文献1〜5では、ドラッガーによる掻き出し方法などの従来の方法で排滓しており、排滓に長時間を費やしており高効率とはいえない。 Furthermore, the slag produced by the desiliconization treatment is mainly composed of SiO 2 and must be eliminated because it hinders the reaction rate of the dephosphorization treatment and desulfurization treatment in the subsequent steps. If this waste disposal process is prolonged, it will bring about a decrease in the hot metal temperature and the like, and a technique for waste removal quickly and efficiently is desired. However, in Patent Documents 1 to 5, conventional methods such as a dragger scraping method are used. It takes a long time to evacuate and is not highly efficient.

特許文献6では、溶銑予備処理工程で発生する地金を分別して貯蔵する必要があり、置き場並びに保管にコストがかかるという問題点がある。また、溶銑予備処理工程で発生する地金にはスラグが不可避的に付着しており、スラグからの燐及び硫黄のピックアップがあることから使用する地金に応じて予備処理方法を変更する必要があり、煩雑な作業を強いられるという問題があり、更に、生成するスラグ量が増加するためにスラグ除去の負荷が増大するという問題もある。   In Patent Document 6, there is a problem that it is necessary to separate and store the bullion generated in the hot metal preliminary treatment process, and it is costly to place and store. In addition, slag is inevitably attached to the bullion generated in the hot metal pretreatment process, and there is a pickup of phosphorus and sulfur from the slag, so it is necessary to change the pretreatment method according to the bullion used. In addition, there is a problem that complicated work is forced, and there is also a problem that a load of slag removal increases due to an increase in the amount of slag to be generated.

本発明は上記事情に鑑みてなされたもので、その目的とするところは、高炉から出銑された溶銑に脱珪処理、脱燐処理、脱硫処理の各溶銑予備処理を施し、この溶銑を転炉で脱炭精錬して溶鋼を溶製するに当たり、どのような履歴で生成した鉄スクラップであっても使用可能であり、且つ従来に比べて鉄スクラップの溶解量を多くすることが可能となる、熱的に効率的な溶銑の処理方法を提供することである。   The present invention has been made in view of the above circumstances. The purpose of the present invention is to apply hot metal pretreatments such as desiliconization treatment, dephosphorization treatment, and desulfurization treatment to the hot metal discharged from the blast furnace, and to convert the hot metal to the hot metal. When melting molten steel by decarburizing and refining in a furnace, it is possible to use iron scrap generated with any history, and it is possible to increase the melting amount of iron scrap compared to the conventional one It is to provide a thermally efficient hot metal treatment method.

本発明者等は、上記課題を解決すべく鋭意研究・検討を行った。以下に、研究・検討結果を説明する。   The inventors of the present invention have conducted intensive studies and studies to solve the above problems. The following describes the results of research and examination.

受銑、脱珪処理、脱燐処理、脱硫処理からなる一連の溶銑処理工程において、受銑後、最初に脱珪処理が行われる。添加した鉄スクラップが脱珪処理以降にも溶け残った場合には、例えば鉄スクラップの燐濃度或いは硫黄濃度が高いなどの理由によって、脱珪処理の後に行われる脱燐処理または脱硫処理が十分に行われない可能性が発生する。それ故、脱珪処理の終了時点までに、鉄スクラップを溶解する必要のあることが分かった。また、溶銑を溶銑搬送容器で受銑した後、溶銑搬送容器内の溶銑に鉄スクラップを装入したのでは、溶銑搬送容器の有する熱を有効に利用できないことから、処理した溶銑を他の保持容器や転炉などに排出した後の空の溶銑搬送容器に、受銑前予め装入することとした。   In a series of hot metal processing steps including receiving, desiliconization, dephosphorization, and desulfurization, desiliconization is first performed after receiving. If the added iron scrap remains undissolved after the desiliconization treatment, the dephosphorization treatment or desulfurization treatment performed after the desiliconization treatment is sufficiently performed, for example, due to the high phosphorus concentration or sulfur concentration of the iron scrap. There is a possibility that it will not be performed. Therefore, it was found that it was necessary to melt the iron scrap by the end of the desiliconization process. In addition, after iron is received in the hot metal transport container, iron scrap is charged into the hot metal in the hot metal transport container, so that the heat of the hot metal transport container cannot be used effectively. It was decided that the empty hot metal transfer container after discharging into a container or a converter was charged in advance before receiving.

この検討結果に基づき、溶銑搬送容器への鉄スクラップの入れ置き試験を実施した。試験は、溶銑搬送容器として容量が300トンのトピードカーを用い、高炉からの受銑前に6トンの鉄スクラップをトピードカーに装入し、受銑後、トピードカーに収容された溶銑にインジェクションランスを介して酸素ガスを吹き込んで脱珪処理を実施した。用いたインジェクションランスは二重管構造のランスであり、内管から酸素ガスを吹き込み、外管からランス冷却用の窒素ガスを吹き込んだ。窒素ガスは攪拌用ガスとしても機能する。表1に、試験条件及び10チャージの試験結果の平均値を示す。   Based on the results of this study, an iron scrap was placed in the hot metal transfer container. In the test, a 300-ton capacity topped car was used as the hot metal transfer container, and 6 tons of iron scrap was charged into the topped car before receiving from the blast furnace, and after receiving, the hot metal contained in the topped car was injected via an injection lance. Then, desiliconization treatment was performed by blowing oxygen gas. The injection lance used was a lance having a double pipe structure, in which oxygen gas was blown from the inner pipe and nitrogen gas for lance cooling was blown from the outer pipe. Nitrogen gas also functions as a stirring gas. Table 1 shows the test conditions and the average value of 10 charge test results.

Figure 2006138003
Figure 2006138003

脱珪処理により、溶銑の珪素濃度は0.25質量%から0.16質量%まで減少した。脱珪処理後、添加した鉄スクラップの溶け残りはなく、また、脱珪処理前後で溶銑温度はほぼ同等であった。これらの結果に基づく熱バランス計算から、従来転炉で鉄スクラップを溶解する場合に比較して、熱的に20〜30%有利であることが分かった。また、トピードカーの耐火物寿命に悪影響を与えないことが確認された。   The silicon concentration in the hot metal decreased from 0.25% by mass to 0.16% by mass by the desiliconization treatment. After the silicon removal treatment, there was no unmelted iron scrap added, and the hot metal temperature was almost the same before and after the silicon removal treatment. From the heat balance calculation based on these results, it has been found that it is thermally advantageous by 20 to 30% as compared with the case of melting iron scrap in a conventional converter. It was also confirmed that the refractory life of the topped car was not adversely affected.

また、予めトピードカーに装入された鉄スクラップは、700〜800℃に予熱されていた。トピードカーは開口部面積が小さく、取鍋型の溶銑鍋などに比較して溶銑搬送容器として保温性に優れているが、外部への放熱は主にトピードカー本体の鉄皮で行われ、その際の放熱量は、鉄皮に接触する耐火物の温度により決定される。従って、鉄スクラップを入れ置きした場合、トピードカーの内張り耐火物によって鉄スクラップが予熱されるため、トピードカーの内張り耐火物の温度は低下し、容器外への放熱が減少する。これも、転炉よりも熱効率が良くなる理由の1つである。   Moreover, the iron scrap previously charged into the topped car was preheated to 700-800 degreeC. The topped car has a small opening area and is superior in heat retention as a hot metal transfer container compared to ladle-type hot metal ladle etc., but heat radiation to the outside is mainly performed by the iron skin of the topped car body, The amount of heat release is determined by the temperature of the refractory that contacts the iron skin. Therefore, when iron scrap is put in place, the iron scrap is preheated by the refractory lining the topped car, so that the temperature of the refractory lining the topped car is lowered and heat radiation to the outside of the container is reduced. This is also one of the reasons why the thermal efficiency is better than the converter.

酸素ガス流量は変化させず、酸素ガスの吹き込み時間を5〜20分に変化させ、脱珪処理終了時の溶銑中珪素濃度を変化させた試験も実施した。そのときの溶銑の脱炭量を調査した結果を図1に示す。ここで、脱炭量とは、脱珪処理前の溶銑中炭素濃度から脱珪処理後の溶銑中炭素濃度を差し引いた値である。図1に示すように、脱珪処理後の溶銑中珪素濃度が0.10質量%未満となるまで脱珪処理を施すと、溶銑の脱炭反応が顕著になることが分かった。溶銑の脱炭反応の進行は、溶銑の顕熱低下に加え、排ガス温度上昇による系外への熱ロスにつながるため不利である。従って、本発明では、溶銑中珪素濃度が0.10質量以上の範囲で脱珪処理を終了することとした。   A test was also performed in which the oxygen gas flow rate was not changed, the oxygen gas blowing time was changed to 5 to 20 minutes, and the silicon concentration in the hot metal at the end of the desiliconization process was changed. The result of investigating the amount of decarburization of the hot metal at that time is shown in FIG. Here, the decarburization amount is a value obtained by subtracting the carbon concentration in the hot metal after the desiliconization treatment from the carbon concentration in the hot metal before the desiliconization treatment. As shown in FIG. 1, it was found that the decarburization reaction of the hot metal becomes remarkable when the desiliconization process is performed until the silicon concentration in the hot metal after the desiliconization process becomes less than 0.10% by mass. The progress of the hot metal decarburization reaction is disadvantageous because it leads to a heat loss outside the system due to a rise in exhaust gas temperature in addition to a decrease in sensible heat of the hot metal. Therefore, in the present invention, the silicon removal treatment is terminated when the silicon concentration in the hot metal is 0.10 mass or more.

脱珪処理で発生するスラグ(「脱珪スラグ」と呼ぶ)はSiO2 が主体であり、後工程の脱燐処理、脱硫処理に持ち込まないことが必要である。脱珪スラグは粘性が高く、ドラッガーなどにより排滓する場合には長時間を要する。そこで、本発明では、脱珪処理中にトピードカーを5°〜10°傾け、スラグを流出させることを試みた。その結果、発生するスラグの70質量%以上のスラグが排出することが確認された。また、流出するスラグに混入する溶銑質量はスラグの質量に対して5質量%以下であることが分かった。 Slag generated in the desiliconization process (referred to as “desiliconization slag”) is mainly composed of SiO 2 , and it is necessary not to bring it into the dephosphorization process and desulfurization process in the subsequent steps. Silica removal slag is highly viscous, and it takes a long time to remove it with a dragger. Therefore, in the present invention, the topped car was tilted by 5 ° to 10 ° during the desiliconization process to try to cause the slag to flow out. As a result, it was confirmed that 70% by mass or more of the generated slag was discharged. Moreover, it turned out that the hot metal mass mixed in the slag which flows out is 5 mass% or less with respect to the mass of slag.

本発明は、上記検討結果に基づいてなされたものであり、第1の発明に係る溶銑の処理方法は、溶銑を排出した後の空の溶銑搬送容器に鉄スクラップを入れ置き、当該溶銑搬送容器で高炉から出銑される溶銑を受銑し、受銑後、溶銑搬送容器内の溶銑に酸素源として酸素ガスまたは酸素含有ガスのみを供給して、脱珪処理終了時の溶銑中珪素濃度を0.10質量%以上の範囲内として脱珪処理を行うことを特徴とするものである。   The present invention has been made on the basis of the above examination results. In the hot metal processing method according to the first invention, iron scrap is placed in an empty hot metal transfer container after the hot metal is discharged, and the hot metal transfer container After receiving the hot metal from the blast furnace, supply only the oxygen gas or oxygen-containing gas as the oxygen source to the hot metal in the hot metal transport container, and the silicon concentration in the hot metal at the end of the desiliconization process The desiliconization treatment is performed within the range of 0.10% by mass or more.

第2の発明に係る溶銑の処理方法は、第1の発明において、前記脱珪処理中に、溶銑搬送容器を傾動させ、脱珪処理によって生成するスラグを溶銑搬送容器から流出させることを特徴とするものである。   The hot metal processing method according to the second invention is characterized in that, in the first invention, the hot metal transport container is tilted during the desiliconization process, and the slag generated by the desiliconization process is caused to flow out of the hot metal transport container. To do.

第3の発明に係る溶銑の処理方法は、第1または第2の発明において、前記溶銑搬送容器は、トピードカーであることを特徴とするものである。   The hot metal processing method according to a third aspect of the present invention is characterized in that, in the first or second aspect, the hot metal transfer container is a topped car.

本発明によれば、溶銑の顕熱のみならず、溶銑搬送容器の保有熱を利用するとともに、溶銑に含有される珪素の気体酸素源による酸化反応熱をも利用して鉄スクラップを溶解するので、鉄スクラップを迅速に且つ効率良く溶解することができる。その結果、鉄スクラップの製品化が促進され、同一組成及び同一温度の溶銑を用いた場合であっても、従来に比べて高い粗鋼生産性を確保することができる。また、溶銑搬送容器を傾動させて脱珪処理を実施するので、脱珪処理によって生成するSiO2 主体のスラグを効率良く排出することができ、脱珪処理の後工程である脱燐処理及び脱硫処理においては造滓剤としての生石灰の使用量を削減することが可能となり、スラグ発生量を低減することができる。 According to the present invention, not only the sensible heat of hot metal but also the heat retained in the hot metal transfer container and the heat of oxidation reaction by the gaseous oxygen source of silicon contained in the hot metal are used to melt iron scrap. It is possible to dissolve iron scrap quickly and efficiently. As a result, commercialization of iron scrap is promoted, and even when hot metal having the same composition and the same temperature is used, high crude steel productivity can be ensured as compared with the prior art. Further, since the desiliconization process is performed by tilting the hot metal transfer container, the slag mainly composed of SiO 2 generated by the desiliconization process can be efficiently discharged, and the dephosphorization process and the desulfurization process are the subsequent processes of the desiliconization process. In processing, it becomes possible to reduce the usage-amount of quicklime as a slagging agent, and can reduce the amount of slag generation.

以下、添付図面を参照して本発明を具体的に説明する。高炉から出銑される溶銑を受銑し、受銑した溶銑を搬送するための溶銑搬送容器としては、通常、トピードカーや取鍋型の溶銑鍋などが使用されている。これらのうち、トピードカーは、トピードカー本体に対する開口部(「炉口」という)面積が少なく、溶銑鍋などに比較して熱的に有利であり、従って、ここでは、溶銑搬送容器としてトピードカーを用いた例で説明する。図2は、トピードカーに収容された溶銑に対して脱珪処理を実施している様子を示す概略断面図である。   Hereinafter, the present invention will be described in detail with reference to the accompanying drawings. As a hot metal transport container for receiving the hot metal discharged from the blast furnace and transporting the received hot metal, a topped car, a ladle type hot metal ladle or the like is usually used. Among these, the topped car has a smaller opening (referred to as a “furnace port”) area with respect to the toped car body and is thermally advantageous compared to hot metal ladle, etc. Therefore, here, the topped car was used as a hot metal transport container. This will be explained with an example. FIG. 2 is a schematic cross-sectional view showing a state in which the desiliconization process is performed on the hot metal contained in the topped car.

高炉(図示せず)から出銑される溶銑5をトピードカー1で受銑する前、トピードカー1を構成するトピードカー本体2の内部に、鉄スクラップ7を入れ置きする。鉄スクラップ7を入れ置きするタイミングは、トピードカー本体2の内張り耐火物の有する熱を鉄スクラップ7に効率良く伝達させる観点から、前回受銑した溶銑5を他の処理容器や保持容器に排出し、空の状態になった直後とすることが好ましいが、溶銑5を受銑する直前であっても構わない。トピードカー1への鉄スクラップ7の装入量は、溶銑5の温度を過剰に低下させないために、受銑する溶銑5の質量と添加する鉄スクラップ7の質量との合計質量に対して10質量%以下、より望ましくは5質量%以下とすることが好ましい。この場合、どのような組成の鉄スクラップ7であっても使用することができ、また、トピードカー本体2に設置された炉口3から装入可能なサイズである限り、どのようなサイズの鉄スクラップ7でも使用することができる。   Before the hot metal 5 discharged from a blast furnace (not shown) is received by the topped car 1, the iron scrap 7 is placed inside the topped car body 2 constituting the topped car 1. From the viewpoint of efficiently transferring the heat of the refractory lining of the topped car body 2 to the iron scrap 7, the hot metal 5 received last time is discharged to other processing containers and holding containers. Although it is preferable to set it immediately after it becomes empty, it may be just before receiving the hot metal 5. The amount of iron scrap 7 charged into the topped car 1 is 10% by mass with respect to the total mass of the mass of the hot metal 5 to be received and the mass of the iron scrap 7 to be added in order not to reduce the temperature of the hot metal 5 excessively. Hereinafter, it is more preferable that the content be 5% by mass or less. In this case, iron scrap 7 of any composition can be used, and any size of iron scrap can be used as long as it can be charged from the furnace port 3 installed in the topped car body 2. 7 can also be used.

鉄スクラップ7を装入した後、トピードカー1を高炉鋳床直下の所定位置に配置し、高炉から出銑される溶銑5を受銑する。鉄スクラップ7の一部は受銑した溶銑5の顕熱によって溶解する。所定量の溶銑5を受銑したなら、トピードカー1をインジェクションランス4の設置されている脱珪処理場に搬送する。   After the iron scrap 7 is charged, the topped car 1 is placed at a predetermined position directly below the blast furnace casting floor, and the hot metal 5 discharged from the blast furnace is received. Part of the iron scrap 7 is melted by the sensible heat of the hot metal 5 received. When a predetermined amount of hot metal 5 is received, the topped car 1 is transported to a desiliconization treatment site where an injection lance 4 is installed.

本発明においては、脱珪処理は、酸素源として気体酸素源のみを使用して実施する。気体酸素源とは、酸素ガスと、空気や酸素富化空気などの酸素含有ガスとの両者を指す。ここで、酸素ガスとは工業上でいう純酸素であり、窒素ガスなどの不純物を5体積%以下含有するガスも含むものとする。本発明においては酸素ガスと酸素含有ガスのどちらを使用しても構わない。特に、気体酸素源を溶銑5に吹き込んで供給する場合には、酸素含有ガス中の例えば窒素ガスなどは攪拌用ガスとして機能するので、酸素含有ガスと酸素ガスとで有意差はなく、どちらを使用してもよい。但し、溶銑5の表面に向けて上吹きして供給する場合には、空気などの酸素含有ガスを使用すると、酸素ガスを使用した場合に比較して一般的に反応時間が長くなり、それに伴って放熱量が多くなることから、酸素含有ガスよりも酸素ガスを使用することが好ましい。鉄鉱石、ミルスケールなどの酸化鉄を主体とする固体酸素源は、固体酸素源自体を昇温するための顕熱と固体酸素源である酸化鉄の分解熱とが必要であり、熱的に不利であるので本発明では使用しない。   In the present invention, the desiliconization process is performed using only a gaseous oxygen source as an oxygen source. The gaseous oxygen source refers to both oxygen gas and oxygen-containing gas such as air or oxygen-enriched air. Here, the oxygen gas is pure oxygen in the industry, and includes a gas containing 5% by volume or less of impurities such as nitrogen gas. In the present invention, either oxygen gas or oxygen-containing gas may be used. In particular, when a gaseous oxygen source is blown into the hot metal 5 and supplied, for example, nitrogen gas in the oxygen-containing gas functions as a stirring gas, so there is no significant difference between the oxygen-containing gas and the oxygen gas. May be used. However, when supplying by blowing up toward the surface of the hot metal 5, if an oxygen-containing gas such as air is used, the reaction time is generally longer than that in the case of using oxygen gas. Therefore, it is preferable to use oxygen gas rather than oxygen-containing gas because the heat dissipation amount is increased. Solid oxygen sources mainly composed of iron oxide such as iron ore and mill scale require sensible heat to raise the temperature of the solid oxygen source itself and heat of decomposition of iron oxide, which is a solid oxygen source, and Since it is disadvantageous, it is not used in the present invention.

前述したように、脱珪処理を迅速に行うとともに、鉄スクラップ7の溶解を促進させるためには、溶銑5を攪拌することが好ましく、従って、本実施の形態では、図2に示すように、酸素ガスを、炉口3からトピードカー本体2に挿入されたインジェクションランス4を介して溶銑5に吹き込んで供給する。図2に示すインジェクションランス4は、内管と外管の二重管構造(図示せず)であり、内管から酸素ガスを吹き込み、外管から窒素ガス、プロパンガス、Arガスなどのランス冷却用ガスを吹き込みながら脱珪処理する。ランス冷却用ガスは攪拌用ガスとしても機能する。酸素ガス中の酸素と溶銑中の珪素とが反応してSiO2 が形成され、脱珪処理が進行する。脱珪処理により生成するスラグは、SiO2 を主体とするものであり、スラグの塩基度(CaO/SiO2 )を調整するために、脱珪処理前或いは処理中に生石灰などのCaOを含有する造滓剤を添加してもよい。 As described above, it is preferable to stir the hot metal 5 in order to accelerate the desiliconization process and promote the dissolution of the iron scrap 7, and therefore, in this embodiment, as shown in FIG. Oxygen gas is blown into the hot metal 5 through an injection lance 4 inserted into the topped car body 2 from the furnace port 3 and supplied. The injection lance 4 shown in FIG. 2 has a double tube structure (not shown) of an inner tube and an outer tube, in which oxygen gas is blown from the inner tube, and lance cooling of nitrogen gas, propane gas, Ar gas, etc. from the outer tube. Desiliconize while blowing gas. The lance cooling gas also functions as a stirring gas. Oxygen in the oxygen gas reacts with silicon in the hot metal to form SiO 2 and the desiliconization process proceeds. Slag produced by desiliconization treatment is mainly formed of a SiO 2, in order to adjust the slag basicity to (CaO / SiO 2), containing CaO such as lime during desiliconization pretreatment or treatment You may add a faux-making agent.

尚、上記に説明したインジェクションランス4は二重管構造であるが、インジェクションランス4を単管ランスとし、酸素ガスとArガスとの混合ガス或いは空気などの酸素含有ガスを吹き込んでもよい。吹き込まれた酸素ガス以外のガスは、攪拌用ガス及びランス冷却用ガスとして機能する。また、2本のインジェクションランスを用い、トピードカー1の長手方向に効率良く吹き込んでもよい。更に、溶銑5に吹き込んで添加せず、上吹きランスなどから溶銑5の表面に吹き付けて供給してもよい。   The injection lance 4 described above has a double-pipe structure. However, the injection lance 4 may be a single-pipe lance, and an oxygen-containing gas such as a mixed gas of oxygen gas and Ar gas or air may be blown into the injection lance 4. Gases other than the blown oxygen gas function as a stirring gas and a lance cooling gas. Further, two injection lances may be used to efficiently blow in the longitudinal direction of the topped car 1. Further, it may be supplied by spraying on the surface of the hot metal 5 from an upper spray lance or the like without blowing it into the hot metal 5.

脱珪処理の経過に伴って溶銑5の珪素濃度が低下する。本発明では、脱珪処理中の脱炭反応を抑制するために、即ち、後工程の転炉脱炭精錬における熱余裕を高める観点から、溶銑5の珪素濃度が0.10質量%以上の状態で脱珪処理を終了する。但し、溶銑5の珪素濃度が余りに高い状態で脱珪処理を終了すると、鉄スクラップ7の溶解が進行しないのみならず、脱珪処理自体の目的が達成されないことから、0.17質量%以下になるまで脱珪処理することが好ましい。即ち、溶銑5の珪素濃度が0.10〜0.17質量%の時点で脱珪処理を終了することが好ましい。   As the desiliconization process progresses, the silicon concentration of the hot metal 5 decreases. In the present invention, in order to suppress the decarburization reaction during the desiliconization process, that is, from the viewpoint of increasing the heat margin in the converter decarburization refining in the subsequent step, the silicon concentration of the hot metal 5 is 0.10% by mass or more. The silicon removal process ends. However, if the desiliconization process is terminated in a state where the silicon concentration of the hot metal 5 is too high, not only the melting of the iron scrap 7 does not proceed, but also the purpose of the desiliconization process itself is not achieved. It is preferable to carry out desiliconization treatment until That is, it is preferable to finish the desiliconization process when the silicon concentration of the hot metal 5 is 0.10 to 0.17 mass%.

脱珪処理によって生成するスラグはSiO2 を主体とするものであり、次工程の脱燐処理及び脱硫処理ではそれぞれの反応を阻害する。従って、次工程の脱燐処理及び脱硫処理の前までには、このスラグを溶銑5から除去しておく必要がある。従来、容器内のスラグはドラッガーなどによって除去されているが、別途排滓時間を設ける必要があり、溶銑処理全体の処理時間を長くさせる原因となる。換言すれば、溶銑5からの放熱時間を長くさせており、熱効率の点から好ましくない。 The slag produced by the desiliconization treatment is mainly composed of SiO 2 and inhibits the respective reactions in the dephosphorization treatment and the desulfurization treatment in the next step. Therefore, it is necessary to remove this slag from the hot metal 5 before the dephosphorization process and the desulfurization process in the next step. Conventionally, the slag in the container has been removed by a dragger or the like, but it is necessary to provide a separate draining time, which causes a long processing time for the hot metal processing. In other words, the heat dissipation time from the hot metal 5 is increased, which is not preferable from the viewpoint of thermal efficiency.

そこで、本発明では、排滓時間を短縮させるために、図3に示すように、脱珪処理中にトピードカー本体2を鉛直線に対して傾斜させ、生成したスラグ6を炉口3からピット8に流出させる。図3は、脱珪処理中にトピードカー本体2を傾動させ、スラグ6を流出させている概略図である。鉛直線に対する傾斜角度θは、トピードカー本体2に収容された溶銑5の質量にも依存するが、通常の場合では5°〜10°程度で十分である。要は、スラグ6のみが流出し、溶銑5が流出しない範囲とすればよい。当然ながら、トピードカー本体2を傾動させただけでは、スラグ6を全て排出することはできない。従って、脱珪処理終了後、別途ドラッガーなどによってスラグ6を除去することとする。ピット8に排出したスラグ6は、ショベルカー9などの適宜の処理設備によって処分する。トピードカー本体2を傾動させてスラグ6を流出させることで、スラグが不可避的に付着した地金類を使用した場合でも、除滓の負荷を増大させることはない。   Therefore, in the present invention, in order to shorten the evacuation time, as shown in FIG. 3, the topped car body 2 is inclined with respect to the vertical line during the desiliconization process, and the generated slag 6 is removed from the furnace port 3 to the pit 8. Spill into. FIG. 3 is a schematic view in which the topped car body 2 is tilted and the slag 6 flows out during the desiliconization process. The inclination angle θ with respect to the vertical line depends on the mass of the hot metal 5 accommodated in the topped car body 2, but about 5 ° to 10 ° is sufficient in a normal case. The point is that only the slag 6 flows out and the molten iron 5 does not flow out. Of course, the slag 6 cannot be completely discharged only by tilting the topped car body 2. Therefore, the slag 6 is separately removed by a dragger or the like after the desiliconization process. The slag 6 discharged to the pit 8 is disposed of by an appropriate processing facility such as an excavator 9. By tilting the topped car main body 2 and causing the slag 6 to flow out, even if a bullion to which the slag is inevitably attached is used, the load of removal is not increased.

脱珪処理が終了したならば、溶銑5を次工程の脱燐処理及び脱硫処理に供し、その後、転炉(図示せず)に装入して酸素ガスによる脱炭精錬を施し、溶鋼を得る。脱燐処理及び脱硫処理は、高炉からの溶銑を受銑したトピードカー1で実施しても、トピードカー1から他の搬送容器或いは処理容器に移した後に実施してもどちらでも構わず、また、実施する順序もどちらが先になっても構わない。但し、脱燐処理及び脱硫処理の終了後には生成したスラグをドラッガーなどによって除去する必要がある。脱燐処理及び脱硫処理の方法は、特別の方法を用いる必要はなく、公知・慣用の方法で実施すればよい。   When the desiliconization process is completed, the hot metal 5 is subjected to the dephosphorization process and desulfurization process of the next step, and then charged into a converter (not shown) and subjected to decarburization refining with oxygen gas to obtain molten steel. . The dephosphorization treatment and the desulfurization treatment may be carried out either in the topped car 1 that has received the hot metal from the blast furnace, or after being transferred from the topped car 1 to another transport container or processing container. It does not matter which order comes first. However, after the dephosphorization treatment and the desulfurization treatment are completed, it is necessary to remove the generated slag with a dragger or the like. The dephosphorization treatment and the desulfurization treatment method do not need to use a special method, and may be performed by a publicly known and commonly used method.

以上説明したように、本発明によれば、高炉から出銑された溶銑5をトピードカー1や溶銑鍋などの溶銑搬送容器で受銑し、受銑した溶銑5に対して脱珪処理、脱燐処理、脱硫処理を施し、この溶銑を転炉で脱炭精錬して溶鋼を溶製する一連の工程において、高炉から出銑される溶銑5を受銑し、受銑した溶銑5を搬送するための溶銑搬送容器に、高炉からの溶銑5を受銑する前に鉄スクラップ7を入れ置きし、入れ置きした鉄スクラップ7を、溶銑搬送容器の有する熱、受銑した溶銑5の顕熱、及び受銑した溶銑搬送容器内において実施する脱珪処理の珪素の酸化熱を利用して鉄スクラップ7を溶解するので、鉄スクラップ7を迅速に且つ効率良く溶解することができる。   As described above, according to the present invention, the hot metal 5 discharged from the blast furnace is received by the hot metal transfer container such as the topped car 1 or the hot metal ladle, and the received hot metal 5 is subjected to desiliconization treatment and dephosphorization. In order to receive the hot metal 5 discharged from the blast furnace and transport the received hot metal 5 in a series of processes in which the hot metal is decarburized and refined by a converter and the molten steel is melted in a series of processes. Before receiving the hot metal 5 from the blast furnace, the iron scrap 7 is put in the hot metal transport container, and the iron scrap 7 placed in the hot metal transport container is subjected to heat of the hot metal transport container, sensible heat of the hot metal 5 received, and Since the iron scrap 7 is melted using the oxidation heat of silicon in the silicon removal treatment performed in the received hot metal transport container, the iron scrap 7 can be melted quickly and efficiently.

一般に、鉄スクラップは、精錬時の発熱量が多いことから転炉における脱炭精錬時に添加されることが多いが、鉄スクラップの添加量が増加すると、鉄スクラップ装入時間の増大、鉄スクラップ溶解時間の増大につながり、転炉脱炭精錬といえども生産性が低下する。加えて、鉄スクラップ装入時の転炉内張り耐火物の損耗を抑制する観点から、使用する鉄スクラップの形状を制限する場合もあり、一概に鉄スクラップの装入量を増加できない場合も発生する。本発明では、転炉脱炭精錬における鉄スクラップの使用量は従来レベルを維持し、溶銑処理工程において鉄スクラップを添加することで、総量で従来レベル以上の鉄スクラップを使用することが可能となる。換言すれば、同一組成及び同一温度の溶銑を用いた場合であっても、従来に比べてより多くの溶鋼を溶製することが可能となる。   Generally, iron scrap is often added at the time of decarburization and refining in the converter because of the large amount of heat generated during refining. However, if the amount of iron scrap added increases, the iron scrap charging time increases and iron scrap melting This leads to an increase in time, and productivity decreases even in converter decarburization refining. In addition, from the viewpoint of suppressing the wear of the converter lining refractories when charging iron scrap, the shape of the iron scrap to be used may be limited, and in some cases the amount of iron scrap charged cannot be increased. . In the present invention, the amount of iron scrap used in converter decarburization refining is maintained at a conventional level, and by adding iron scrap in the hot metal treatment process, it is possible to use iron scrap that exceeds the conventional level in the total amount. . In other words, even when hot metal having the same composition and the same temperature is used, it is possible to produce more molten steel than in the past.

以下、本発明の実施例について説明する。高炉から出銑された溶銑を、トピードカーで受銑し、トピードカーに収容された溶銑に、先ず脱珪処理を施し、次いで脱燐処理を施し、その後、溶銑をトピードカーから装入鍋に移し、装入鍋内で脱硫処理を施し、この溶銑を転炉に装入して脱炭精錬を施し、溶鋼を溶製する工程において本発明を実施した(「本発明例」と記す)。本発明例で用いたトピードカーは容量が300トンであり、転炉脱炭精錬の1チャージに相当する溶銑を受銑する能力を有している。   Examples of the present invention will be described below. The hot metal discharged from the blast furnace is received by a topped car, and the hot metal contained in the topped car is first subjected to desiliconization treatment, then dephosphorized, and then the hot metal is transferred from the topped car to the charging pan. The present invention was carried out in the process of performing desulfurization treatment in the ladle, charging the molten iron into a converter, performing decarburization refining, and melting molten steel (referred to as “example of the present invention”). The topped car used in the example of the present invention has a capacity of 300 tons and has the ability to receive hot metal equivalent to one charge of converter decarburization refining.

本発明例は以下のようにして実施した。即ち、トピードカーから装入鍋に溶銑を移した後の空のトピードカーに6トンの鉄スクラップを装入し、このトピードカーで高炉から出銑される300トンの溶銑を受銑した。受銑後、前述した図2及び図3に示す方法と同様に、二重管構造のインジェクションランスから酸素ガスと窒素ガスとを吹き込み、且つ、処理中にトピードカー本体を傾動させて生成するスラグを流出させながら脱珪処理を実施した。脱珪処理後、更にドラッガーで排滓し、排滓後、酸素ガスを溶銑中に吹き込むとともに、固体酸素源としての鉄鉱石粉及び脱燐剤としての生石灰粉を溶銑中に吹き込んで脱燐処理を実施した。脱燐処理後、トピードカーから装入鍋に溶銑を移し、装入鍋内でドラッガーによって排滓した後、生石灰を主体とする脱硫剤を用いて機械攪拌法により、脱硫処理を実施した。脱硫処理後、生成したスラグを排滓し、溶銑を転炉に装入して脱炭精錬を実施した。転炉では15トンの鉄スクラップを装入して脱炭精錬を実施した。   The inventive example was carried out as follows. That is, 6 tons of iron scrap was charged into the empty topped car after the hot metal was transferred from the topped car to the charging pan, and 300 tons of hot metal discharged from the blast furnace was received with this topped car. After receiving, as in the method shown in FIGS. 2 and 3, the slag generated by injecting oxygen gas and nitrogen gas from the injection lance having a double-pipe structure and tilting the topped car body during processing is generated. Desiliconization treatment was carried out while allowing it to flow out. After desiliconization treatment, exhaust with a dragger, and after exhaustion, oxygen gas is blown into the hot metal, and iron ore powder as a solid oxygen source and quick lime powder as a dephosphorizing agent are blown into the hot metal to perform dephosphorization treatment. Carried out. After the dephosphorization treatment, the hot metal was transferred from the topped car to the charging pan, and was discharged with a dragger in the charging pan, and then desulfurization processing was performed by a mechanical stirring method using a desulfurizing agent mainly composed of quicklime. After the desulfurization treatment, the generated slag was discharged, the hot metal was charged into the converter, and decarburization refining was performed. In the converter, 15 tons of iron scrap was charged and decarburized and refined.

また、比較のために、従来の方法で溶銑を処理した場合(「従来例」と記す)と、本発明例と同様の脱珪処理を施すものの、トピードカーに鉄スクラップを入れ置きしないで処理した場合(「比較例」と記す)についても実施した。図4に、本発明例、従来例及び比較例のプロセスフローを示す。   For comparison, when the hot metal was processed by a conventional method (referred to as “conventional example”), the same desiliconization treatment as in the present invention example was performed, but the iron scrap was not placed in the topped car. The case (denoted as “Comparative Example”) was also carried out. FIG. 4 shows process flows of the present invention example, the conventional example, and the comparative example.

従来例は、鉄スクラップの入れ置きされていないトピードカーで受銑し、受銑した溶銑に脱珪処理を施すことなくトピードカーで脱燐処理し、脱燐処理した溶銑を装入鍋に移して脱硫処理し、その後、転炉で15トンの鉄スクラップを装入して溶銑の脱炭精錬を実施した。また、比較例は、鉄スクラップの入れ置きされていないトピードカーで受銑し、受銑した溶銑に脱珪処理を施し、更に脱燐処理を施し、この溶銑を装入鍋に移して脱硫処理し、その後、転炉で21トンの鉄スクラップを装入して溶銑の脱炭精錬を実施した。本発明例と比較例とでは、鉄スクラップのトータル装入量を一致させた。従来例及び比較例における脱燐処理、脱硫処理、転炉脱炭精錬は本発明例と同様に実施した。   In the conventional example, the steel is received with a topped car where iron scrap is not placed, and the received hot metal is dephosphorized with a toped car without desiliconization, and the dephosphorized hot metal is transferred to a charging pan and desulfurized. Then, 15 tons of iron scrap was charged in the converter and decarburization refining of the hot metal was performed. Also, in the comparative example, it was received by a topped car where iron scrap was not placed, and the received hot metal was subjected to desiliconization treatment, further subjected to dephosphorization treatment, and this hot metal was transferred to a charging pan and subjected to desulfurization treatment. After that, 21 tons of iron scrap was charged in the converter and decarburization of the hot metal was performed. In the inventive example and the comparative example, the total amount of iron scrap charged was matched. The dephosphorization treatment, desulfurization treatment, and converter decarburization refining in the conventional example and the comparative example were carried out in the same manner as in the present invention example.

そして、本発明例、従来例、比較例において、転炉脱炭精錬後の溶鋼成分、得られた溶鋼量、溶銑処理から転炉脱炭精錬に至るトータルの生石灰の原単位を調査して比較した。表2に、操業条件及び操業結果を本発明例、従来例、比較例で対比して示す。   Then, in the present invention example, the conventional example, and the comparative example, the molten steel components after the converter decarburization refining, the obtained molten steel amount, the total unit of quick lime from the hot metal treatment to the converter decarburization refining are investigated and compared. did. Table 2 shows the operation conditions and operation results in comparison with the present invention example, the conventional example, and the comparative example.

Figure 2006138003
Figure 2006138003

調査結果から、以下のことが判明した。即ち、本発明例では、従来例に対して、酸素ガスを使用した脱珪処理を実施したこと、並びに、鉄スクラップをトピードカーに入れ置きしたことによる予熱効果により、鉄スクラップ比率で2.5%分だけの熱的有利が得られた。また、比較例に対しては、鉄スクラップをトピードカーに入れ置きしたことによる予熱効果、並びに、トピードカー及び転炉における鉄歩留まり差により、鉄スクラップ比率で1.4%分だけの熱的有利が得られた。ここで、温度評価は、溶鋼質量と転炉終点温度換算(鉄スクラップ比率1%が温度17℃に相当するとした)とに基づいて行った。このように、本発明例では、従来例及び比較例に比べて熱的に有利な条件となり、同一組成、同一温度の溶銑から、より多くの溶鋼を溶製できることが確認された。   From the survey results, the following was found. That is, in the example of the present invention, compared with the conventional example, the desiliconization process using oxygen gas was performed, and the preheating effect by placing the iron scrap in the topped car, the iron scrap ratio was 2.5%. Only a minute thermal advantage was obtained. In addition, for the comparative example, a thermal advantage of only 1.4% in terms of the iron scrap ratio is obtained due to the preheating effect by placing the iron scrap in the topped car and the iron yield difference in the topped car and the converter. It was. Here, temperature evaluation was performed based on the molten steel mass and converter end point temperature conversion (assuming that an iron scrap ratio of 1% corresponds to a temperature of 17 ° C.). As described above, in the present invention example, it was confirmed that the condition is thermally advantageous as compared with the conventional example and the comparative example, and more molten steel can be produced from the hot metal having the same composition and the same temperature.

また、脱珪処理中にトピードカー本体を傾動させてスラグを流出させたことで、短時間で脱珪スラグの除去が可能となった。その結果、後工程の脱燐処理工程において、生石灰の原単位を4〜5kg/t削減することができた。   In addition, by removing the slag by tilting the topped car body during the desiliconization process, the desiliconization slag can be removed in a short time. As a result, it was possible to reduce the basic unit of quick lime by 4 to 5 kg / t in the dephosphorization processing step as a subsequent step.

脱珪処理終了時の溶銑中珪素濃度を変化させたときの溶銑の脱炭量を示す図である。It is a figure which shows the decarburization amount of hot metal when the silicon concentration in hot metal at the time of completion | finish of a desiliconization process is changed. トピードカーに収容された溶銑に対して脱珪処理を実施している様子を示す概略断面図である。It is a schematic sectional drawing which shows a mode that the desiliconization process is implemented with respect to the hot metal accommodated in the topped car. 脱珪処理中にトピードカーを傾動させ、スラグを流出させる概略図である。It is the schematic which tilts a topped car during a desiliconization process and flows out slag. 本発明例、従来例及び比較例のプロセスフローを示す図である。It is a figure which shows the process flow of the example of this invention, a prior art example, and a comparative example.

符号の説明Explanation of symbols

1 トピードカー
2 トピードカー本体
3 炉口
4 インジェクションランス
5 溶銑
6 スラグ
7 鉄スクラップ
8 ピット
9 ショベルカー
θ 傾斜角度
1 Topped Car 2 Topped Car Body 3 Furnace 4 Injection Lance 5 Hot Metal 6 Slag 7 Iron Scrap 8 Pit 9 Excavator θ Inclination Angle

Claims (3)

溶銑を排出した後の空の溶銑搬送容器に鉄スクラップを入れ置き、当該溶銑搬送容器で高炉から出銑される溶銑を受銑し、受銑後、溶銑搬送容器内の溶銑に酸素源として酸素ガスまたは酸素含有ガスのみを供給して、脱珪処理終了時の溶銑中珪素濃度を0.10質量%以上の範囲内として脱珪処理を行うことを特徴とする、溶銑の処理方法。   Iron scrap is placed in an empty hot metal transfer container after discharging the hot metal, and the hot metal discharged from the blast furnace is received in the hot metal transfer container. After receiving, the hot metal in the hot metal transfer container is supplied with oxygen as an oxygen source. A method for treating hot metal, wherein only the gas or oxygen-containing gas is supplied to carry out the desiliconization treatment so that the silicon concentration in the hot metal at the end of the desiliconization treatment is within a range of 0.10% by mass or more. 前記脱珪処理中に、溶銑搬送容器を傾動させ、脱珪処理によって生成するスラグを溶銑搬送容器から流出させることを特徴とする、請求項1に記載の溶銑の処理方法。   2. The hot metal processing method according to claim 1, wherein the hot metal transport container is tilted during the desiliconization process, and the slag generated by the desiliconization process is caused to flow out of the hot metal transport container. 前記溶銑搬送容器は、トピードカーであることを特徴とする、請求項1または請求項2に記載の溶銑の処理方法。   The hot metal processing container according to claim 1, wherein the hot metal transport container is a topped car.
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JP2008088502A (en) * 2006-10-02 2008-04-17 Kobe Steel Ltd Converter facility
JP4651599B2 (en) * 2006-10-02 2011-03-16 株式会社神戸製鋼所 Converter equipment
KR101206950B1 (en) 2010-12-28 2012-11-30 주식회사 포스코 Method for Pre-Treating Pig Iron and Method for Treating Pig Iron
JP2021152192A (en) * 2020-03-24 2021-09-30 日本製鉄株式会社 Hot metal pretreatment method and hot metal pretreatment lance
JP7410393B2 (en) 2020-03-24 2024-01-10 日本製鉄株式会社 Hot metal pretreatment method and hot metal pretreatment lance

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