JP2006105447A - Vacuum drying device - Google Patents

Vacuum drying device Download PDF

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JP2006105447A
JP2006105447A JP2004290252A JP2004290252A JP2006105447A JP 2006105447 A JP2006105447 A JP 2006105447A JP 2004290252 A JP2004290252 A JP 2004290252A JP 2004290252 A JP2004290252 A JP 2004290252A JP 2006105447 A JP2006105447 A JP 2006105447A
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drying
dried
blade
crushing
crusher
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JP4139372B2 (en
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Kiyoto Ogawa
清登 小川
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Osaka Gas Co Ltd
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Osaka Gas Co Ltd
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  • Processing Of Solid Wastes (AREA)
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a highly efficient vacuum drying device for giving drying treatment to dried objects which are starch food residues such as white rice with no adverse effects of a crushing device, when provided separately. <P>SOLUTION: The vacuum drying device for heating, agitating and drying the dried objects 3 in a vacuum condition comprises a drying pan 1 to be internally heated in a vacuum condition and an agitator 2 provided in the drying pan 1 for agitating the dried objects 3. A crusher 5 is provided in the drying pan 1 for crushing the dried objects 3 charged from a charge port 4 into the drying pan 1 before agitating and drying them with the agitator 2. A crusher heating means is provided for heating the crusher 5 itself when crushing the dried objects 3 with the crusher 5. When crushed, the dried objects 3 are heated for primary drying and agitated with the agitator 2 for secondary drying. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、水分を含んだ有機廃棄物を真空状態で加熱して乾燥する真空乾燥装置に関するものである。   The present invention relates to a vacuum drying apparatus that heats and dries organic waste containing moisture in a vacuum state.

一般に水分を含んだ有機廃棄物としては、食堂やホテルにおける厨房残滓物や残飯、学校や病院等の給食の残飯、スーパーマッケット、コンビニ、デパート、食料品店等における保証期間の過ぎた食料品、食品工場における残滓物等がある。このような有機廃棄物はそのままでは産業廃棄物処理業者に引き取って貰う量が極めて多くなり、コストが嵩んだりするという問題がある。   In general, organic waste containing moisture includes kitchen leftovers and leftovers in canteens and hotels, leftovers for school and hospital meals, supermarkets, convenience stores, department stores, grocery stores and other items that have passed their warranty period. There are also remnants in food factories. If such organic waste is left as it is, there is a problem that the amount of the waste collected by the industrial waste disposal contractor becomes extremely large and the cost increases.

そこで、有機廃棄物を減量するために近年、有機廃棄物を真空状態で加熱して乾燥する真空乾燥装置が提供されている(例えば、特許文献1参照)。かかる真空乾燥装置は、内部が真空状態で加熱される乾燥釜と、被乾燥物を攪拌するために乾燥釜に設けられた攪拌機とを具備し、真空状態で被乾燥物を加熱すると共に攪拌して乾燥を行うようになっている。
特開平11−337258号公報
Therefore, in order to reduce the amount of organic waste, in recent years, a vacuum drying apparatus for heating and drying organic waste in a vacuum state has been provided (for example, see Patent Document 1). Such a vacuum drying apparatus includes a drying kettle whose inside is heated in a vacuum state and a stirrer provided in the drying kettle to stir the material to be dried, and heats and stirs the material to be dried in a vacuum state. And dry.
JP-A-11-337258

かかる真空乾燥装置では真空状態で加熱して乾燥を行うために乾燥が円滑にできるが、より効率的に乾燥を行うためには図10や図11に示すように真空乾燥処理を行う乾燥機aとは別に付帯設備として破砕装置bを設置し、有機廃棄物である被乾燥物cを破砕装置bで破砕した後に乾燥機aに投入して乾燥処理を行う必要がある。ところがこのような付帯装置としての破砕装置bが必要な真空乾燥装置は、破砕装置b自体の費用が発生するという問題、破砕装置bの設置場所の問題、破砕した被乾燥物の投入方法の問題等がある。それは被乾燥物cの処理量が多い程顕著に現れる。図10に示すものの場合、破砕装置bから乾燥機aとの間の搬送部dにコンベア等の搬送装置が必要になり、コストアップや搬送トラブルの要因があり、また符号eに示すように水平方向の設置スペースが大になるという問題がある。図11に示すものの場合、破砕装置bを設置するための架台fが必要でコストアップとなり、また符号gに示すように上下方向の設置スペースが大になるという問題がある。   In such a vacuum drying apparatus, drying is performed smoothly by heating in a vacuum state, but in order to perform drying more efficiently, a dryer a that performs a vacuum drying process as shown in FIGS. Apart from this, it is necessary to install the crushing device b as ancillary equipment, crush the material c to be dried, which is organic waste, with the crushing device b, and then put it into the dryer a to perform the drying treatment. However, the vacuum drying apparatus that requires the crushing apparatus b as such an accessory apparatus has a problem that the cost of the crushing apparatus b itself is generated, a problem of an installation location of the crushing apparatus b, and a problem of a method of feeding a crushed dry matter. Etc. It appears more prominently as the processing amount of the material to be dried c is larger. In the case of the one shown in FIG. 10, a conveying device such as a conveyor is required in the conveying portion d between the crushing device b and the dryer a, which causes a cost increase and a conveyance trouble, and is horizontal as indicated by a symbol e. There is a problem that the installation space in the direction becomes large. In the case of what is shown in FIG. 11, the stand f for installing the crushing apparatus b is needed, and there exists a problem that the installation space of an up-down direction becomes large as shown to the code | symbol g.

また上記従来の真空乾燥装置では被乾燥物を攪拌するために攪拌羽根で攪拌するようになっているが、従来のこの種の攪拌羽根としては図12に示すようなリボンスクリュー式攪拌羽根hや図13に示すようなパドル式攪拌羽根iが主流である。特に乾燥性能がよいリボンスクリュー式は多くの真空乾燥装置に採用されている。しかしリボンスクリュー式では、被乾燥物を伝熱面に押し当てて攪拌をおこなうため、被乾燥物が白米等の澱粉系食品残渣である場合、練りこねる動作によって、攪拌軸部等への固着(団子現象)が発生し、良好な乾燥が困難である。またパドル式の場合、大きな塊状となり、(場合によっては、大きな塊同士が付着し、巨大な塊となる)、やはり良好な乾燥処理が困難である。   Further, in the conventional vacuum drying apparatus, stirring is performed with a stirring blade in order to stir the material to be dried. As a conventional stirring blade of this type, a ribbon screw type stirring blade h as shown in FIG. A paddle type stirring blade i as shown in FIG. 13 is the mainstream. The ribbon screw type, which has particularly good drying performance, is used in many vacuum drying apparatuses. However, in the ribbon screw type, the material to be dried is pressed against the heat transfer surface and stirred. Therefore, when the material to be dried is a starch-based food residue such as white rice, it is fixed to the stirring shaft or the like by kneading ( A dumpling phenomenon occurs, and it is difficult to dry well. In the case of the paddle type, it becomes a large lump (in some cases, large lumps adhere to each other to form a huge lump), and it is difficult to perform a good drying process.

本発明は上記の従来の問題点に鑑みて発明したものであって、別途破砕装置を設けるような弊害がなく、しかも被乾燥物が白米等の澱粉系食品残渣でも乾燥処理することができる高効率の真空乾燥装置を提供することを課題とするものである。   The present invention has been invented in view of the above-mentioned conventional problems, has no harmful effect of providing a separate crushing apparatus, and can be dried even if the food to be dried is starch-based food residue such as white rice. An object of the present invention is to provide an efficient vacuum drying apparatus.

上記課題を解決するために本発明の請求項1の真空乾燥装置は、内部が真空状態で加熱される乾燥釜1と、被乾燥物3を攪拌するために乾燥釜1に設けられた攪拌機2とを具備し、真空状態で被乾燥物3を加熱すると共に攪拌して乾燥を行う真空乾燥装置において、攪拌機2で攪拌して乾燥する前に乾燥釜1に投入口4から投入された被乾燥物3を破砕する破砕機5を乾燥釜1内に設け、この破砕機5にて被乾燥物3を破砕するとき破砕機5自体を加熱する破砕機加熱手段を設け、被乾燥物3を破砕するとき加熱しながら破砕して一次乾燥をすると共に攪拌機2で攪拌しながら二次乾燥をするようにしたことを特徴とする。   In order to solve the above problems, a vacuum drying apparatus according to a first aspect of the present invention includes a drying pot 1 whose inside is heated in a vacuum state, and a stirrer 2 provided in the drying pot 1 for stirring an object to be dried 3. In a vacuum drying apparatus that heats the material to be dried 3 in a vacuum state and stirs to dry, the material to be dried that is put into the drying kettle 1 from the inlet 4 before being stirred and dried by the stirrer 2 A crusher 5 for crushing the product 3 is provided in the drying kettle 1, and a crusher heating means for heating the crusher 5 itself is provided when crushing the material 3 to be dried by the crusher 5, thereby crushing the material 3 to be dried. It is characterized by crushing while heating and performing primary drying and secondary drying while stirring with a stirrer 2.

上記の構成によれば、投入口4から乾燥釜1内に被乾燥物3が投入されると、破砕機5にて被乾燥物3が破砕されるが、このとき乾燥釜1内の真空状態で加熱された雰囲気で破砕されると共に破砕機加熱手段で加熱しながら破砕され、破砕しながら被乾燥物3の一次乾燥が行なわれ、破砕して一次乾燥した被乾燥物3が攪拌機2で攪拌されながら乾燥釜1内の雰囲気で二次乾燥される。このように被乾燥物3が乾燥されるが、破砕機5で破砕されるために乾燥の効率が良くなるのは勿論、破砕機5が乾燥釜1内に設けてあるために従来のように別途破砕装置を設けるような弊害を生じない。また破砕機5で破砕するとき被乾燥物3の一次乾燥を行うために攪拌機2で攪拌しながら乾燥する二次乾燥に要する時間が短くなり、結果的に乾燥に要する時間を短縮でき、さらに破砕機5で破砕するとき一次乾燥するために被乾燥物3がある程度乾燥されてから二次乾燥が行なわれるため、被乾燥物が白米等の澱粉系食品残渣でも攪拌機2で攪拌しながら乾燥するときに団子状態になったりしにくく、被乾燥物3が白米等の澱粉系食品残渣でも弊害なく乾燥処理することができる。また上記のように2段階に乾燥するのに加えて攪拌機2で二次乾燥する部分に破砕機5から定量的にゆっくり被乾燥物3を落下させることができ、この点でも乾燥を促進することができる。   According to said structure, when the to-be-dried material 3 is thrown in in the drying pot 1 from the inlet 4, the to-be-dried material 3 will be crushed with the crusher 5, but the vacuum state in the drying pot 1 at this time The material to be dried 3 is first dried while being crushed while being heated by a crusher heating means and being crushed, and the material to be dried 3 crushed and primary dried is stirred by the stirrer 2. However, it is secondarily dried in the atmosphere in the drying pot 1. In this way, the material to be dried 3 is dried, but since it is crushed by the crusher 5, the drying efficiency is improved and, of course, the crusher 5 is provided in the drying pot 1, so that it is conventional. There is no adverse effect such as providing a separate crushing device. In addition, when crushing with the crusher 5, the time required for the secondary drying to be dried while stirring with the stirrer 2 is reduced in order to perform the primary drying of the material 3 to be dried. When the material to be dried 3 is dried to some extent for primary drying when crushing with the machine 5, secondary drying is performed, so when the material to be dried is dried with stirring by the stirrer 2 even with starch-based food residues such as white rice The dried product 3 can be dried without any harmful effects even if it is a starch-based food residue such as white rice. Moreover, in addition to drying in two stages as described above, the material to be dried 3 can be quantitatively and slowly dropped from the crusher 5 to the portion to be secondarily dried by the stirrer 2, which also promotes drying. Can do.

また本発明の請求項2の真空乾燥装置は、内部が真空状態で加熱される乾燥釜1と、被乾燥物3を攪拌するために乾燥釜1に設けられた攪拌機2とを具備し、真空状態で被乾燥物を加熱すると共に攪拌して乾燥を行う真空乾燥装置において、攪拌機2は回転駆動される攪拌軸7から放射状に複数の羽根支持軸8が突設されると共に羽根支持軸8の先端に短いリボン状の板からなる羽根9を設けて形成され、乾燥釜1は乾燥釜1の内壁が加熱されるように乾燥釜1の外部から加熱され、攪拌軸7が回転駆動されて羽根9にて攪拌するとき、被乾燥物3の団子を破砕する角度、被乾燥物3を乾燥釜1の内壁にゆっくり押し付ける角度、被乾燥物3を乾燥釜1の内壁に強く押し付ける角度、被乾燥物3を乾燥釜1の内壁から掻き取る角度になるように攪拌軸7の周方向に羽根9の角度を順に変えて設けたことを特徴とする。   The vacuum drying apparatus according to claim 2 of the present invention includes a drying pot 1 whose inside is heated in a vacuum state, and a stirrer 2 provided in the drying pot 1 for stirring the object to be dried 3. In a vacuum drying apparatus that heats and drys an object to be dried in a state, a plurality of blade support shafts 8 project radially from a stirring shaft 7 that is rotationally driven, and the blade support shaft 8 A blade 9 made of a short ribbon-like plate is provided at the tip, and the drying kettle 1 is heated from the outside of the drying kettle 1 so that the inner wall of the drying kettle 1 is heated, and the stirring shaft 7 is driven to rotate. When stirring at 9, the angle at which the dumpling of the material to be dried 3 is crushed, the angle at which the material to be dried 3 is slowly pressed against the inner wall of the drying kettle 1, the angle at which the material to be dried 3 is strongly pressed against the inner wall of the drying kettle 1, So that the object 3 is scraped off from the inner wall of the drying pot 1 Characterized in that the angle of the vanes 9 in the circumferential direction of the stirring shaft 7 is provided in place of the order.

上記構成によれば、攪拌軸7を回転駆動して羽根9にて攪拌して乾燥するとき、羽根9が短いリボン状の板にて形成されているために従来のリボンスクリュー式のものに比べて団子状になったりしにくく、被乾燥物3が白米等の澱粉系食品残渣でも乾燥処理ができる。このとき加熱される乾燥釜1の内壁に被乾燥物3を押し付けて乾燥を促進し、乾燥釜1の内壁に付着した被乾燥物3を乾燥釜1の内壁から掻き取り、乾燥釜1の内壁から掻き取った被乾燥物3の団子を破砕し、再び被乾燥物3を乾燥釜1の内壁に押し付けて乾燥を促進するように攪拌が繰り返され、乾燥を促進しながら団子にならないように攪拌でき、被乾燥物が白米等の澱粉系食品残渣でも一層弊害なく乾燥処理することができる。特に加熱された乾燥釜1の内壁に被乾燥物3を強く押し付けることにより被乾燥物の乾燥の効率がよくなり、乾燥が促進される。   According to the above configuration, when the stirring shaft 7 is rotationally driven and stirred by the blade 9 to dry, the blade 9 is formed of a short ribbon-like plate, so that compared to the conventional ribbon screw type. It is difficult to form dumplings, and the dried product 3 can be dried even with starch-based food residues such as white rice. At this time, the object to be dried 3 is pressed against the inner wall of the drying kettle 1 that is heated to accelerate drying, and the object to be dried 3 adhered to the inner wall of the drying kettle 1 is scraped off from the inner wall of the drying kettle 1. The dumpling of the material 3 to be dried was crushed, and the agitation was repeated so as to accelerate the drying by pressing the material 3 again against the inner wall of the drying kettle 1 and stirring so as not to form a dumpling while promoting the drying. In addition, even if the material to be dried is starch-based food residue such as white rice, it can be further dried without any harmful effects. In particular, by strongly pressing the object to be dried 3 against the inner wall of the heated drying kettle 1, the efficiency of drying the object to be dried is improved and drying is promoted.

また本発明の請求項3の真空乾燥装置は、請求項1において、破砕機5は平行な一対の駆動軸10に夫々破砕刃11が軸方向に複数並べて並設されると共に一方の駆動軸10の破砕刃11と他方の駆動軸10の破砕刃11とが軸方向に交互位置するように破砕刃11が噛み合わせて形成され、各破砕刃11は周方向に等間隔に突出する複数個の突片状の切刃部11aが設けられたことを特徴とする。この場合、駆動軸10を駆動することにより、破砕刃11の切刃部11aにて細かく破砕できると共に被乾燥物3に円滑に熱を加えて効果的に乾燥することができる。   The vacuum drying apparatus according to a third aspect of the present invention is the vacuum drying apparatus according to the first aspect, wherein the crusher 5 includes a plurality of crushing blades 11 arranged in parallel in the axial direction on a pair of parallel drive shafts 10 and one drive shaft 10. The crushing blades 11 are engaged with each other so that the crushing blades 11 of the other drive shaft 10 and the crushing blades 11 of the other drive shaft 10 are alternately positioned in the axial direction. A protruding piece-like cutting edge portion 11a is provided. In this case, by driving the drive shaft 10, it can be finely crushed by the cutting edge portion 11 a of the crushing blade 11 and can be effectively dried by smoothly applying heat to the object to be dried 3.

また本発明の請求項4の真空乾燥装置は、請求項1または請求項3において、攪拌機2は回転駆動される攪拌軸7から放射状に複数の羽根支持軸8が突設されると共に羽根支持軸8の先端に羽根9を設けて形成され、上記羽根9が短いリボン状の板で形成されたことを特徴とする。この場合、攪拌軸7を回転駆動して羽根9にて攪拌するが、羽根9が短いリボン状の板で形成されているために従来のリボンスクリュー式のものに比べて練られて団子状になったりしにくく、被乾燥物3が白米等の澱粉系食品残渣でも乾燥処理がしやすい。   According to a fourth aspect of the present invention, there is provided a vacuum drying apparatus according to the first or third aspect, wherein the agitator 2 is provided with a plurality of blade support shafts 8 projecting radially from the rotationally driven stirring shaft 7 and the blade support shaft. 8 is formed by providing a blade 9 at the tip, and the blade 9 is formed of a short ribbon-like plate. In this case, the agitation shaft 7 is rotationally driven and agitated by the blade 9, but since the blade 9 is formed of a short ribbon-shaped plate, it is kneaded and dumped in comparison with the conventional ribbon screw type. It is difficult to dry, and the drying object 3 is easy to be dried even with starch-based food residues such as white rice.

また本発明の請求項5の真空乾燥装置は、請求項1または請求項3または請求項4において、乾燥釜1は乾燥釜1の内壁が加熱されるように乾燥釜1の外部から加熱したことを特徴とする。この場合、被乾燥物3を攪拌して乾燥するとき被乾燥物3を乾燥釜1の内壁に押し付けることで被乾燥物3を加熱して乾燥を促進できる。   In the vacuum drying apparatus according to claim 5 of the present invention, the drying pot 1 is heated from the outside of the drying pot 1 so that the inner wall of the drying pot 1 is heated. It is characterized by. In this case, when the material to be dried 3 is stirred and dried, the material to be dried 3 is pressed against the inner wall of the drying kettle 1 to heat the material to be dried 3 to promote drying.

また本発明の請求項6の真空乾燥装置は、請求項5において、攪拌軸7が回転駆動されて羽根9にて攪拌するとき、被乾燥物3の団子を破砕する角度、被乾燥物3を乾燥釜1の内壁にゆっくり押し付ける角度、被乾燥物3を乾燥釜1の内壁に強く押し付ける角度、被乾燥物3を乾燥釜1の内壁から掻き取る角度になるように攪拌軸7の周方向に羽根9の角度を順に変えて設けたことを特徴とする。この場合、攪拌軸7を回転駆動して被乾燥物3を乾燥するとき、乾燥釜1の内壁に被乾燥物3を押し付けて乾燥を促進し、乾燥釜1の内壁に付着した被乾燥物3を乾燥釜1の内壁から掻き取り、乾燥釜1から掻き取った被乾燥物の団子を破砕し、再び被乾燥物3を乾燥釜1の内壁に押し付けて乾燥を促進するように攪拌が繰り返され、乾燥を促進しながら団子にならないように攪拌でき、被乾燥物3が白米等の澱粉系食品残渣でも一層弊害なく乾燥処理することができる。   The vacuum drying apparatus according to a sixth aspect of the present invention is the vacuum drying apparatus according to the fifth aspect, wherein when the stirring shaft 7 is rotationally driven and stirred by the blades 9, the angle of crushing the dumplings of the dried material 3 is reduced. In the circumferential direction of the agitation shaft 7, the angle of pressing slowly against the inner wall of the drying pot 1, the angle of pressing the object to be dried 3 strongly against the inner wall of the drying pot 1, and the angle of scraping the object to be dried 3 from the inner wall of the drying pot 1. It is characterized in that the angle of the blades 9 is changed in order. In this case, when the object to be dried 3 is dried by rotating the stirring shaft 7, the object to be dried 3 is pressed against the inner wall of the drying pot 1 to accelerate the drying, and the object to be dried 3 adhered to the inner wall of the drying pot 1. Is removed from the inner wall of the drying kettle 1, the dumpling of the material to be dried scraped from the drying kettle 1 is crushed, and stirring is repeated so as to accelerate the drying by pressing the dried material 3 against the inner wall of the drying kettle 1 again. Further, it can be stirred so as not to form dumplings while promoting drying, and even the starch-based food residue such as white rice can be further dried without causing any harmful effects.

本発明は叙述の如く破砕機で破砕されるために乾燥の効率が良くなるのは勿論、破砕機が乾燥釜内に設けてあるために従来のように別途破砕装置を設けるような弊害を生じないという効果がある。つまり、破砕機を乾燥釜内に内蔵した内蔵型にすることにより、従来のように破砕装置と乾燥機との取り合いの心配が不要になり、また別途破砕装置を設置するより低コストになる。しかも別途破砕装置の設置の場合、その破砕装置の設置場所が問題となるが、内蔵型により設置スペースが低減できる。また破砕機で破砕するとき被乾燥物の一次乾燥を行うために攪拌機で攪拌しながら乾燥する二次乾燥に要する時間が短くなり、結果的に乾燥に要する時間を短縮できるという効果があり、さらに破砕機で破砕するとき一次乾燥するために被乾燥物がある程度乾燥されてから二次乾燥が行なわれるため、被乾燥物が白米等の澱粉系食品残渣でも攪拌機で攪拌しながら乾燥するときに団子状態になったりしにくく、被乾燥物が白米等の澱粉系食品残渣でも弊害なく乾燥処理することができるという効果がある。   Since the present invention improves the efficiency of drying because it is crushed by a crusher as described above, the crusher is provided in the drying kettle, so that the conventional crushing device is separately provided. There is no effect. That is, by using a built-in crusher built in the drying kettle, there is no need to worry about the crushing device and the dryer as in the conventional case, and the cost is lower than installing a separate crushing device. Moreover, in the case of installing a crushing device separately, the installation location of the crushing device becomes a problem, but the installation space can be reduced by the built-in type. In addition, when crushing with a crusher, in order to perform primary drying of the material to be dried, the time required for secondary drying while stirring with a stirrer is shortened, and as a result, the time required for drying can be shortened. When crushing with a crusher, the dried product is dried to a certain extent in order to perform primary drying, so the dried product is dried while stirring with a stirrer even with starch-based food residues such as white rice. It is less likely to be in a state, and there is an effect that it can be dried without adverse effects even if the material to be dried is a starch-based food residue such as white rice.

また攪拌軸を回転駆動して羽根にて攪拌して乾燥するとき、羽根が短いリボン状の板にて形成されているために従来のリボンスクリュー式のものに比べて団子状になったりしにくく、被乾燥物が白米等の澱粉系食品残渣で乾燥処理ができるという効果があり、さらに加熱される乾燥釜の内壁に被乾燥物を押し付けて乾燥を促進し、乾燥釜の内壁に付着した被乾燥物を乾燥釜の内壁から掻き取り、乾燥釜の内壁から掻き取った被乾燥物の団子を破砕し、再び被乾燥物を乾燥釜の内壁に押し付けて乾燥を促進するように攪拌が繰り返され、乾燥を促進しながら団子にならないように攪拌でき、被乾燥物が白米等の澱粉系食品残渣でも一層弊害なく乾燥処理することができるという効果がある。   Also, when the agitation shaft is driven to rotate and agitated with a blade and dried, the blade is formed of a short ribbon-like plate, so it is less likely to form a dumpling than the conventional ribbon screw type. This has the effect that the dried product can be dried with starch-based food residues such as white rice, and the dried product is pressed against the inner wall of the heated drying kettle to accelerate the drying, and the coated material adhered to the inner wall of the dried kettle. The dried product is scraped from the inner wall of the drying kettle, the dumplings of the dried product scraped from the inner wall of the drying kettle are crushed, and stirring is repeated so as to accelerate the drying by pressing the dried product against the inner wall of the drying kettle again. In addition, it is possible to stir so as not to form dumplings while promoting drying, and it is effective in that even a starch-based food residue such as white rice can be further dried without causing any harmful effects.

以下、本発明を添付図面に示す実施形態に基いて説明する。図1は本発明の真空乾燥装置の全体のシステムを示すものである。この装置の主体となる乾燥釜1は内部に投入した被乾燥物3を真空状態で加熱して乾燥するようになっている。乾燥釜1の周囲には加熱ジャケット12を設けてあり、この加熱ジャケット12に温水、蒸気等の熱媒で熱を供給することで乾燥釜1の内壁を加熱できるようになっている。このとき熱媒が温水の場合、図1の矢印Aのように加熱ジャケット12に熱媒が入り、加熱ジャケット12から図1の矢印Bのように熱媒が出るように熱源機を介して循環するようになっている。矢印Aにように加熱ジャケット12に入る熱媒の温度は例えば85℃で、矢印Bのように加熱ジャケット12から出る熱媒の温度は例えば80℃である。熱媒が蒸気の場合は、図1の矢印Bと逆方向に熱媒が加熱ジャケット12に入り、図1の矢印Aと逆方向に加熱ジャケット12から熱媒が出るようになっている。   Hereinafter, the present invention will be described based on embodiments shown in the accompanying drawings. FIG. 1 shows the entire system of the vacuum drying apparatus of the present invention. The drying pot 1 which is the main body of this apparatus is configured to heat and dry a material to be dried 3 put in the apparatus in a vacuum state. A heating jacket 12 is provided around the drying kettle 1, and the inner wall of the drying kettle 1 can be heated by supplying heat to the heating jacket 12 with a heating medium such as warm water or steam. At this time, when the heat medium is hot water, the heat medium enters the heating jacket 12 as indicated by an arrow A in FIG. 1 and circulates through the heat source device such that the heat medium exits from the heating jacket 12 as indicated by an arrow B in FIG. It is supposed to be. The temperature of the heating medium entering the heating jacket 12 as indicated by the arrow A is 85 ° C., for example, and the temperature of the heating medium exiting from the heating jacket 12 as indicated by the arrow B is, for example, 80 ° C. When the heat medium is steam, the heat medium enters the heating jacket 12 in the direction opposite to the arrow B in FIG. 1, and the heat medium exits from the heating jacket 12 in the direction opposite to the arrow A in FIG.

また乾燥釜1内の空気は集塵部14、熱交換器(コンデンサー)15、ドレンタンク16、逆止弁17を介して真空ポンプ13で吸引されて真空状態が維持されるようになっている。またクーリングタワー18で冷却された冷却水が熱交換器15に循環させられて熱交換器15が冷却されるようになっている。真空ポンプ13を駆動して乾燥釜1内を真空引きしたとき乾燥釜1内が60〜100Torr程度に減圧されるようになっている。乾燥釜1の加熱により乾燥釜1内の被乾燥物3に含有した水が蒸発されて行き、真空ポンプ13の吸引により蒸発水含有排ガスは集塵器14を通り、熱交換器15で冷却凝縮されて気液分離され、凝縮水がドレンタンク16に溜まると共にドライ排ガスは大気に排気される。ドンレンタンク16には液面計19が設けられており、ドレンタンク16に一定量の凝縮水が溜まると排水されるようになっている。   Further, the air in the drying pot 1 is sucked by the vacuum pump 13 through the dust collecting unit 14, the heat exchanger (condenser) 15, the drain tank 16, and the check valve 17, so that the vacuum state is maintained. . Further, the cooling water cooled by the cooling tower 18 is circulated to the heat exchanger 15 so that the heat exchanger 15 is cooled. When the vacuum pump 13 is driven and the inside of the drying pot 1 is evacuated, the inside of the drying pot 1 is decompressed to about 60 to 100 Torr. The water contained in the material to be dried 3 in the drying kettle 1 is evaporated by heating the drying kettle 1, and the exhaust gas containing evaporated water passes through the dust collector 14 by the suction of the vacuum pump 13 and is cooled and condensed by the heat exchanger 15. As a result, the gas and liquid are separated, and the condensed water accumulates in the drain tank 16 and the dry exhaust gas is exhausted to the atmosphere. The donren tank 16 is provided with a liquid level gauge 19 so that when a certain amount of condensed water accumulates in the drain tank 16, it is drained.

乾燥釜1の上部には水分を含んだ有機廃棄物からなる被乾燥物3が投入される投入口4を設けてあり、投入口4は投入口蓋20にて気密的に閉塞されている。乾燥釜1内の上部には投入口4から投入した被乾燥物3を受けるホッパー21を設けてあり、ホッパー21の下端の出口には破砕機5を配置してある。この破砕機5はモータにて回転駆動される一対の駆動軸10と、各駆動軸10に軸方向に複数枚並べるように装着した破砕刃11とで構成されている。この破砕機5の駆動軸10の内部には破砕機5を加熱する加熱ジャケットを設けてあり、この加熱ジャケットにも温水、蒸気等の熱媒で熱を供給するようになっており、例えば矢印Cに示すように熱媒が入り、矢印Dのように熱媒が出るようになっている。矢印Cのように入る熱媒の温度は例えば85℃で、矢印Dのように出る熱媒の温度は例えば80℃である。   At the upper part of the drying pot 1, there is provided an inlet 4 into which an object to be dried 3 made of organic waste containing moisture is introduced. The inlet 4 is airtightly closed by an inlet lid 20. A hopper 21 that receives an object to be dried 3 introduced from the inlet 4 is provided in the upper part of the drying pot 1, and a crusher 5 is disposed at the lower end outlet of the hopper 21. The crusher 5 includes a pair of drive shafts 10 that are rotationally driven by a motor, and a crushing blade 11 that is mounted on each drive shaft 10 so as to be arranged in the axial direction. A heating jacket for heating the crusher 5 is provided inside the drive shaft 10 of the crusher 5, and heat is also supplied to the heating jacket with a heat medium such as hot water or steam. As shown in C, the heat medium enters, and as shown by the arrow D, the heat medium comes out. The temperature of the heat medium entering as indicated by arrow C is, for example, 85 ° C., and the temperature of the heat medium exiting as indicated by arrow D is, for example, 80 ° C.

乾燥釜1内の下部には攪拌機2を内装してあり、被乾燥物3を攪拌機2にて攪拌することにより乾燥できるようになっている。この攪拌機2はモータで駆動される攪拌軸7から羽根支持軸8を放射状に突設すると共に羽根支持軸8の先端に羽根9を装着してあり、攪拌軸7を回転駆動することで羽根9にて攪拌できるようになっている。この攪拌軸7は正転と逆転とを繰り返すように駆動されるようになっており、回転速度は2〜3rpm程度である。乾燥釜1の底部には乾燥した乾燥物を排出する乾燥物排出部28を設けてある。   A stirrer 2 is provided in the lower part of the drying kettle 1 so that the material to be dried 3 can be dried by stirring with the stirrer 2. The stirrer 2 has blade support shafts 8 projecting radially from a stirring shaft 7 driven by a motor and a blade 9 attached to the tip of the blade support shaft 8. Can be agitated. The stirring shaft 7 is driven so as to repeat forward rotation and reverse rotation, and the rotation speed is about 2 to 3 rpm. A dry matter discharge unit 28 for discharging the dried product is provided at the bottom of the drying pot 1.

上記のように構成せる真空乾燥装置で水分を含んだ有機廃棄物からなる被乾燥物3を乾燥する場合バッチ式で次のように行う。投入口4から乾燥釜1内のホッパー21に被乾燥物3を投入し、乾燥釜1の加熱ジャケット12に熱媒を供給して乾燥釜1内を加熱すると共に乾燥釜1内を真空引きし、破砕機5を駆動すると共に破砕機5を加熱し、攪拌機2を駆動する。すると、ホッパー21に投入された被乾燥物3は加熱釜1内の雰囲気で乾燥され、また破砕機5で破砕されると共に破砕されるとき加熱されて乾燥される。これにより被乾燥物3が乾燥釜1内の上部の一次乾燥部で一次乾燥され、乾燥釜1内の下部の二次乾燥部に供給される。ホッパー21内の被乾燥物3を全て破砕してしまうまでの時間は被乾燥物3の量にもよるが例えば4時間程度である。また一次乾燥部で被乾燥物3を乾燥するとき、例えば、含水率が65%から50%程度になるように乾燥される。一次乾燥部で一次乾燥されて二次乾燥部に落下した被乾燥物3は攪拌機2で攪拌されながら乾燥釜1の雰囲気で乾燥される。かかる二次乾燥部で乾燥する時間は例えば20時間程度である。二次乾燥部で乾燥することにより例えば含水率が50%から10%になるように乾燥される。この乾燥された乾燥物は細かな粒状となり、乾燥物排出部28から排出される。   In the case of drying an object to be dried 3 made of organic waste containing moisture with the vacuum drying apparatus configured as described above, the drying is performed as follows in a batch method. The material to be dried 3 is charged into the hopper 21 in the drying kettle 1 from the charging port 4, a heating medium is supplied to the heating jacket 12 of the drying kettle 1 to heat the drying kettle 1, and the inside of the drying kettle 1 is evacuated. The crusher 5 is driven, the crusher 5 is heated, and the stirrer 2 is driven. Then, the to-be-dried material 3 thrown into the hopper 21 is dried in the atmosphere in the heating kettle 1, and is crushed by the crusher 5 and heated and dried when crushed. As a result, the material to be dried 3 is primarily dried in the upper primary drying section in the drying pot 1 and supplied to the lower secondary drying section in the drying pot 1. The time until all of the object to be dried 3 in the hopper 21 is crushed is, for example, about 4 hours although it depends on the amount of the object to be dried 3. Moreover, when drying the to-be-dried material 3 in a primary drying part, it dries so that a moisture content may be about 65 to 50%, for example. The material to be dried 3 that has been primary dried in the primary drying section and dropped to the secondary drying section is dried in the atmosphere of the drying kettle 1 while being stirred by the stirrer 2. The time for drying in the secondary drying section is, for example, about 20 hours. By drying in the secondary drying section, for example, the moisture content is dried to be 50% to 10%. The dried product is finely granulated and is discharged from the dried product discharge unit 28.

上記のようにして被乾燥物3を乾燥するが、一次乾燥部と二次乾燥部とで2段階の乾燥をするための乾燥に要する時間を短縮することができるのは勿論、破砕機5で被乾燥物3を破砕すると共に一次乾燥部で一次乾燥してから二次乾燥部で二次乾燥するために被乾燥物3が白米等の澱粉系食品の残渣でも攪拌機2の攪拌軸7等に団子状に付着したり、大きな塊となったりせず、良好に乾燥することができる。また上記のように2段階に乾燥するのに加えて攪拌機2で二次乾燥する部分に破砕機5から定量的にゆっくり被乾燥物3を落下させることができ、この点でも乾燥を促進することができる。このように乾燥することにより減量され、産業廃棄物としての引き取り量を減らすことができる。またこのように乾燥したものは肥料化したりすることもできる。   Although the material to be dried 3 is dried as described above, the time required for drying for two-stage drying in the primary drying unit and the secondary drying unit can be shortened. The material to be dried 3 is crushed and primary dried in the primary drying unit and then secondary dried in the secondary drying unit. It can be dried well without adhering to a dumpling or forming a large lump. Moreover, in addition to drying in two stages as described above, the material to be dried 3 can be quantitatively and slowly dropped from the crusher 5 to the portion to be secondarily dried by the stirrer 2, which also promotes drying. Can do. It is reduced by drying in this way, and the amount taken up as industrial waste can be reduced. In addition, the dried product can be fertilized.

次に破砕機5の構造についてさらに詳しく説明する。図2や図3は野菜の残滓の破砕に適した破砕刃11を装着した破砕機5を示すものである。破砕刃11は円環状の本体11bの外周に周方向に等間隔に外に突出する切刃部11aを複数設けてある。かかる切刃部11aは本例の場合、5個設けてあって5枚刃となっている。かかる破砕刃11は板厚が12mm程度の厚いものであるが、切刃部1aの外周方向への突出量は少ない。駆動軸10の外周には円筒状のたいこ部23を軸方向に設けてあり、このたいこ部23に複数枚の破砕刃11を被嵌するように装着してあり、破砕刃11をねじ具24の締め付けにてたいこ部23に固着してある。たいこ部23に複数個の破砕刃11を軸方向に並べて固着するとき破砕刃11の厚みだけ間隔を隔てて装着してあり、隣り合う駆動軸10の破砕刃11が交互に重なって噛み合うようにしてある。駆動軸10の軸方向に複数枚の破砕刃11を並べて装着するとき隣り合う破砕刃11の周方向の位相が少しづつずらせてあることが好ましい。そして一対の駆動軸10を回転駆動することにより対応する破砕刃11の切刃部11a間で被乾燥物3を切断して破砕できるようになっている。   Next, the structure of the crusher 5 will be described in more detail. 2 and 3 show a crusher 5 equipped with a crushing blade 11 suitable for crushing vegetable residues. The crushing blade 11 is provided with a plurality of cutting blade portions 11a protruding outward at equal intervals in the circumferential direction on the outer periphery of the annular main body 11b. In the case of this example, five cutting blade portions 11a are provided and have five blades. The crushing blade 11 has a thickness of about 12 mm, but the amount of protrusion of the cutting blade portion 1a in the outer peripheral direction is small. A cylindrical lever portion 23 is provided in the axial direction on the outer periphery of the drive shaft 10, and a plurality of crushing blades 11 are fitted on the lever portion 23, and the crushing blade 11 is attached to the screw tool 24. It is fixed to the lever part 23 by tightening. When a plurality of crushing blades 11 are axially aligned and fixed to the lever portion 23, the crushing blades 11 of the adjacent drive shafts 10 are alternately overlapped with each other so as to be engaged with each other. It is. When a plurality of crushing blades 11 are mounted side by side in the axial direction of the drive shaft 10, it is preferable that the circumferential phases of adjacent crushing blades 11 are slightly shifted. And the to-be-dried material 3 can be cut | disconnected and crushed between the cutting-blade parts 11a of the corresponding crushing blade 11 by rotationally driving a pair of drive shaft 10. FIG.

また図4は白米等の澱粉系食品の残渣の破砕に適した破砕刃11を装着した破砕機5を示すものである。破砕刃11は中央に正方形の角穴25を穿孔した本体11bの外周に周方向に等間隔に外に突出する切刃部11aを設けてある。かかる切刃部11aは本例の場合、5個設けてあって5枚刃となっている。かかる破砕刃11は板厚が5mm程度の薄いものであるが、切刃部1aの外周方向への突出量は大きい。駆動軸10の外周には四角筒状の筒体26を軸方向に装着してあり、この筒体26に角穴25を挿通するように複数枚の破砕刃11を装着してある。筒体26に複数枚の破砕刃11を並べて装着するとき破砕刃11の厚みだけ間隔を隔てて装着してあり、隣り合う駆動軸10の破砕刃11が交互に重なって噛み合うようにしてある。また駆動軸10の軸方向に複数枚の破砕刃11を並べて装着するとき隣り合う破砕刃11の周方向の位相が少しづつずらせてあることが好ましい。そして一対の駆動軸10を回転駆動することにより対応する破砕刃11の切刃部11a間で被乾燥物3を切断して破砕できるようになっているが、破砕刃11が薄いと共に切刃部11aの突出長さ長いため白米等の澱粉系食品残渣でも破砕することができる。   FIG. 4 shows a crusher 5 equipped with a crushing blade 11 suitable for crushing residues of starch-based foods such as white rice. The crushing blade 11 is provided with a cutting edge portion 11a protruding outward at equal intervals in the circumferential direction on the outer periphery of a main body 11b having a square hole 25 drilled in the center. In the case of this example, five cutting blade portions 11a are provided and have five blades. The crushing blade 11 has a thin plate thickness of about 5 mm, but the protruding amount of the cutting blade portion 1a in the outer peripheral direction is large. A square cylindrical cylinder 26 is attached to the outer periphery of the drive shaft 10 in the axial direction, and a plurality of crushing blades 11 are attached so that the square holes 25 are inserted into the cylindrical body 26. When a plurality of crushing blades 11 are mounted side by side on the cylindrical body 26, the crushing blades 11 of the adjacent drive shafts 10 are alternately overlapped with each other so as to be engaged with each other. In addition, when a plurality of crushing blades 11 are mounted side by side in the axial direction of the drive shaft 10, it is preferable that the circumferential phases of the adjacent crushing blades 11 are slightly shifted. Then, by rotating and driving the pair of drive shafts 10, the material to be dried 3 can be cut and crushed between the cutting blade portions 11 a of the corresponding crushing blades 11. Since the protruding length of 11a is long, even starch-based food residues such as white rice can be crushed.

また図5の破砕刃11は切刃部11aを6個設けた6枚刃となっている。また本体11bの中央にはには位相を45°ずらせた正方形を2個重ねて形状の角穴27を設けてある。かかる破砕刃11を図4に示す例と同様に駆動軸10の筒体26に角穴27を挿通して装着してある。   Further, the crushing blade 11 of FIG. 5 is a six-blade having six cutting blade portions 11a. A square hole 27 is formed in the center of the main body 11b by overlapping two squares whose phases are shifted by 45 °. Similar to the example shown in FIG. 4, the crushing blade 11 is attached to the cylindrical body 26 of the drive shaft 10 by inserting a square hole 27.

次に攪拌機2について説明する。攪拌機2は図6に示すように正転と逆転とを繰り返して回転駆動される攪拌軸7に複数本の羽根支持軸8を放射方向に突設してあり、羽根支持軸8の先端に短リボン状の羽根9を装着してある。羽根支持軸8は攪拌軸7の周方向及び軸方向に複数本並べて突設してある。本例の場合、攪拌軸7の周方向に90°づつ位相をずらせて4本突設してある。ここで周方向に位相のずれた羽根支持軸8を便宜上、羽根支持軸8a,8b,8c,8dとする。羽根支持軸8aには掻き取り用羽根9aが装着され、羽根支持軸8bには破砕用羽根9bが装着され、羽根支持軸8cには第1押し付け用羽根9cが装着され、羽根支持軸8dには第2押し付け用羽根9dがされている。   Next, the stirrer 2 will be described. As shown in FIG. 6, the stirrer 2 has a plurality of blade support shafts 8 protruding in a radial direction on a stirring shaft 7 that is rotationally driven by repeating forward rotation and reverse rotation, and is short at the tip of the blade support shaft 8. Ribbon-shaped blades 9 are attached. A plurality of blade support shafts 8 are juxtaposed in the circumferential direction and the axial direction of the stirring shaft 7. In the case of this example, four protrusions are provided with a phase shift of 90 ° in the circumferential direction of the stirring shaft 7. Here, for convenience, the blade support shafts 8 whose phases are shifted in the circumferential direction are referred to as blade support shafts 8a, 8b, 8c, and 8d. A scraping blade 9a is mounted on the blade support shaft 8a, a crushing blade 9b is mounted on the blade support shaft 8b, a first pressing blade 9c is mounted on the blade support shaft 8c, and the blade support shaft 8d is attached to the blade support shaft 8d. Has a second pressing blade 9d.

掻き取り用羽根9aは図7に示すように長方形の平板状の羽根板30に接続筒31を一体に接合して形成されるが、羽根板30に対して接続筒31が交差する角度αが略45°になるように交差させてある。この掻き取り用羽根9aは接続筒31を羽根支持軸8aに被嵌して締め付けネジ32を締め付けることで固定してある。   As shown in FIG. 7, the scraping blade 9 a is formed by integrally joining a connection tube 31 to a rectangular flat blade plate 30, and an angle α at which the connection tube 31 intersects the blade plate 30 is The crossing is made at approximately 45 °. The scraping blade 9 a is fixed by fitting the connecting cylinder 31 onto the blade support shaft 8 a and tightening the tightening screw 32.

破砕用羽根9bは図8に示すように扇形の平板状の羽根板33に接続筒31を一体に接合して形成されるが、羽根板33に対して接続筒31が交差する角度βが略45°になるように交差させてある。この破砕用羽根9bは接続筒31を羽根支持軸8bに被嵌して締め付けネジ32の締め付けにて固定してあるが、図9に示すように羽根板33が攪拌軸7と平行な状態からγ(本例の場合45°)の角度傾斜させてある。   As shown in FIG. 8, the crushing blade 9 b is formed by integrally joining the connecting cylinder 31 to the fan-shaped flat blade plate 33, but the angle β at which the connecting cylinder 31 intersects the blade plate 33 is substantially equal. It crosses to be 45 °. In this crushing blade 9b, the connecting cylinder 31 is fitted on the blade support shaft 8b and fixed by tightening the tightening screw 32, but the blade plate 33 is in a state parallel to the stirring shaft 7 as shown in FIG. The angle is inclined by γ (45 ° in this example).

第1押し付け用羽根9cは図8に示すように扇形の平板状の羽根板33に接続筒31を一体に接合して形成されるが、羽根板33に対して接続筒31が交差する角度βが例えば67.5°になるように交差させてある。この第1押し付け用羽根9cは接続筒31を羽根支持軸8cに被嵌して締め付けネジ32の締め付けにて固定してあるが、図9に示すように羽根板33が攪拌軸7と平行な状態からγ(本例の場合45°)の角度傾斜させてある。   As shown in FIG. 8, the first pressing blade 9 c is formed by integrally joining the connecting tube 31 to the fan-shaped flat blade plate 33, but the angle β at which the connecting tube 31 intersects the blade plate 33. Is crossed so as to be 67.5 °, for example. In this first pressing blade 9c, the connecting cylinder 31 is fitted on the blade support shaft 8c and fixed by tightening the tightening screw 32, but the blade plate 33 is parallel to the stirring shaft 7 as shown in FIG. The angle is inclined from the state by γ (45 ° in this example).

第2押し付け用羽根9dは図8に示すように扇形の平板状の羽根板33に接続筒31を一体に接合して形成されるが、羽根板33に対して接続筒31が交差する角度βが例えば77.6°になるように交差させてある。この第2押し付け用羽根9dは接続筒31を羽根支持軸8dに被嵌して締め付けネジ32の締め付けにて固定してあるが、図9に示すように羽根板33が攪拌軸7と平行な状態からγ(本例の場合45°)の角度傾斜させてある。   As shown in FIG. 8, the second pressing blade 9 d is formed by integrally joining the connecting tube 31 to the fan-shaped flat blade plate 33, but the angle β at which the connecting tube 31 intersects the blade plate 33. Is crossed so as to be, for example, 77.6 °. In the second pressing blade 9d, the connecting cylinder 31 is fitted on the blade support shaft 8d and fixed by tightening the tightening screw 32, but the blade plate 33 is parallel to the stirring shaft 7 as shown in FIG. The angle is inclined from the state by γ (45 ° in this example).

上記のように構成せる攪拌機2で攪拌軸7を回転駆動することで羽根支持軸8を介して羽根9が回転駆動されて二次乾燥部で被乾燥物3が攪拌しながら乾燥される。このとき攪拌軸7は正転{ここでは図6(a)の反時計方向とする}と逆転とを繰り返して駆動される。このとき羽根9は短リボン状に形成されているため被乾燥物3が白米等の澱粉食品残渣でも練られて団子になりにくく、円滑に攪拌されて乾燥できる。   By rotating the stirring shaft 7 with the stirrer 2 configured as described above, the blade 9 is rotationally driven through the blade support shaft 8, and the material to be dried 3 is dried while stirring in the secondary drying section. At this time, the agitation shaft 7 is driven by repeating forward rotation (here, the counterclockwise direction in FIG. 6A) and reverse rotation. At this time, since the blades 9 are formed in a short ribbon shape, the material to be dried 3 is not kneaded even with starch food residues such as white rice, and can be smoothly stirred and dried.

特に攪拌軸2を正転させて攪拌するときは乾燥釜1の内壁に付着した被乾燥物3が掻き取り羽根9aに掻き取られ、この掻き取った被乾燥物3の団子が破砕用羽根9bで破砕され、次いで第1押し付け用羽根9cにて被乾燥物3が外部から加熱される乾燥釜1の内壁にゆっくり押し付けられ、次いで第2押し付け用羽根9dにて被乾燥物3が外部から加熱される乾燥釜1の内壁に強く押し付けられ、次いで再び乾燥釜1の内壁に付着した被乾燥物3が掻き取られるように被乾燥物2が攪拌され、被乾燥物3が白米等の澱粉食品残渣でも団子や塊になったりしないように一層円滑に攪拌されて乾燥される。このとき加熱された乾燥釜1の内壁に被乾燥物3を強く押し付けることにより被乾燥物3の加熱の効率がよくなり乾燥がより促進される。乾燥釜1の内壁を加熱しないで、乾燥釜1内部をヒーター等を用いることによって加熱した状態で攪拌を実施しても良好な乾燥状態にならず、米飯だけの乾燥では乾燥されるどころか、餅状の塊となってしまった。   In particular, when the stirring shaft 2 is rotated forward and stirred, the material 3 to be dried adhered to the inner wall of the drying pot 1 is scraped off by the scraping blade 9a, and the dumped dumped material 3 becomes the crushing blade 9b. Then, the material to be dried 3 is slowly pressed against the inner wall of the drying pot 1 heated from the outside by the first pressing blade 9c, and then the material to be dried 3 is heated from the outside by the second pressing blade 9d. The to-be-dried material 2 is stirred so that the to-be-dried material 3 adhered to the inner wall of the drying kettle 1 is scraped again, and the to-be-dried material 3 is a starch food such as white rice. The residue is further stirred and dried so as not to form dumplings or lumps. At this time, the object to be dried 3 is strongly pressed against the inner wall of the heated drying pot 1, so that the efficiency of heating the object to be dried 3 is improved and drying is further promoted. If the inner wall of the drying pot 1 is not heated and stirring is performed while the inside of the drying pot 1 is heated by using a heater or the like, it does not become a good dry state. It became a lump of shape.

また上記実施の形態の説明では放射状の羽根支持軸8a,8b,8c,8dに掻き取り羽根9a、破砕用羽根9b、第1押し付け用羽根9c、第2押し付け用羽根9dを設けるとき、攪拌軸7の軸方向に亙って同じ位相のものを図示して説明したが、攪拌軸7の軸方向で掻き取り羽根9a、破砕用羽根9b、第1押し付け用羽根9c、第2押し付け用羽根9dの位相を周方向にずらせてもよい。このように位相をずらせる方が攪拌が効果的に行われる。   In the description of the above embodiment, when the scraping blade 9a, the crushing blade 9b, the first pressing blade 9c, and the second pressing blade 9d are provided on the radial blade support shafts 8a, 8b, 8c, 8d, the stirring shaft Although the same phase is illustrated and described over the axial direction of 7, the scraping blade 9a, the crushing blade 9b, the first pressing blade 9c, and the second pressing blade 9d in the axial direction of the stirring shaft 7 are described. May be shifted in the circumferential direction. Stirring is effectively performed by shifting the phase in this way.

本発明の真空乾燥装置の実施の形態の一例の全体をシステムを示す概念図である。It is a conceptual diagram which shows a system for the whole example of embodiment of the vacuum-drying apparatus of this invention. 同上の破砕機の一例を示し、(a)は平面図、(b)は破砕刃の噛み合いを示す側面図である。An example of a crusher same as the above is shown, (a) is a plan view, and (b) is a side view showing meshing of crushing blades. (a)は破砕刃の斜視図、(b)は破砕刃の取り付け状態を示す平面図である。(A) is a perspective view of a crushing blade, (b) is a top view which shows the attachment state of a crushing blade. 同上の破砕機の他の例を示し、(a)は破砕刃の側面図、(b)は破砕刃の取り付け状態を示す斜視図である。The other example of a crusher same as the above is shown, (a) is a side view of a crushing blade, (b) is a perspective view which shows the attachment state of the crushing blade. 同上の破砕刃の他の例の側面図である。It is a side view of the other example of the crushing blade same as the above. (a)同上の攪拌機を示す側面図、(b)は要部の斜視図、(c)は(b)とは異なる状態の斜視図である。(A) The side view which shows the agitator same as the above, (b) is a perspective view of the principal part, (c) is a perspective view of a state different from (b). 同上の掻き取り用羽根を説明する斜視図である。It is a perspective view explaining the blade | wing for scraping same as the above. (a)(b)は同上の破砕用羽根や第1押し付け用羽根や第2押し付け用羽根を説明する斜視図である。(A) (b) is a perspective view explaining the blade | wing for crushing same as the above, the blade | wing for 1st pressing, and the blade | wing for 2nd pressing. 同上の同上の破砕用羽根や第1押し付け用羽根や第2押し付け用羽根の取り付け状態を説明する正面図である。It is a front view explaining the attachment state of the blade | wing for crushing same as the above, the blade | wing for 1st pressing, and the blade | wing for 2nd pressing. 一従来例を説明する概念図である。It is a conceptual diagram explaining a prior art example. 他の従来例を説明する概念図である。It is a conceptual diagram explaining another prior art example. リボンスクリュー式攪拌羽根を示す正面図であるIt is a front view which shows a ribbon screw type stirring blade. パドル式攪拌羽根を示す正面図である。It is a front view which shows a paddle type stirring blade.

符号の説明Explanation of symbols

1 乾燥釜
2 攪拌機
3 被乾燥物
4 投入口
5 破砕機
7 攪拌軸
8 羽根支持軸
9 羽根
10 駆動軸
11 破砕刃
11a 切刃部
DESCRIPTION OF SYMBOLS 1 Drying pot 2 Stirrer 3 To-be-dried object 4 Inlet 5 Crusher 7 Agitation shaft 8 Blade support shaft 9 Blade 10 Drive shaft 11 Crushing blade 11a Cutting blade part

Claims (6)

内部が真空状態で加熱される乾燥釜と、被乾燥物を攪拌するために乾燥釜に設けられた攪拌機とを具備し、真空状態で被乾燥物を加熱すると共に攪拌して乾燥を行う真空乾燥装置において、攪拌機で攪拌して乾燥する前に乾燥釜に投入口から投入された被乾燥物を破砕する破砕機を乾燥釜内に設け、この破砕機にて被乾燥物を破砕するとき破砕機自体を加熱する破砕機加熱手段を設け、被乾燥物を破砕するとき加熱しながら破砕して一次乾燥をすると共に攪拌機で攪拌しながら二次乾燥をするようにしたことを特徴とする真空乾燥装置。 Vacuum drying that has a drying pot heated inside in a vacuum state and a stirrer provided in the drying pot to stir the material to be dried, and heats the material to be dried in a vacuum state and stirs to dry In the apparatus, a crusher is provided in the drying kettle to crush the material to be dried that has been introduced from the inlet into the drying kettle before being stirred and dried with a stirrer, and the crusher is used to crush the material to be dried with this crusher. A vacuum drying apparatus provided with a crusher heating means for heating itself, crushing while drying the material to be dried and performing primary drying and secondary drying while stirring with a stirrer . 内部が真空状態で加熱される乾燥釜と、被乾燥物を攪拌するために乾燥釜に設けられた攪拌機とを具備し、真空状態で被乾燥物を加熱すると共に攪拌して乾燥を行う真空乾燥装置において、攪拌機は回転駆動される攪拌軸から放射状に複数の羽根支持軸が突設されると共に羽根支持軸の先端に短いリボン状の板からなる羽根を設けて形成され、乾燥釜は乾燥釜の内壁が加熱されるように乾燥釜の外部から加熱され、攪拌軸が回転駆動されて羽根にて攪拌するとき、被乾燥物の団子を破砕する角度、被乾燥物を乾燥釜の内壁にゆっくり押し付ける角度、被乾燥物を乾燥釜の内壁に強く押し付ける角度、被乾燥物を乾燥釜の内壁から掻き取る角度になるように攪拌軸の周方向に羽根の角度を順に変えて設けたことを特徴とする真空乾燥装置。 Vacuum drying that has a drying pot heated inside in a vacuum state and a stirrer provided in the drying pot to stir the material to be dried, and heats the material to be dried in a vacuum state and stirs to dry In the apparatus, the stirrer is formed by projecting a plurality of blade support shafts radially from a rotationally driven stirring shaft and providing a blade made of a short ribbon-like plate at the tip of the blade support shaft. When the stirring shaft is driven to rotate and the blade is stirred with blades, the angle to crush the dumpling of the material to be dried, and the material to be dried slowly onto the inner wall of the drying kettle The blade angle is changed in order in the circumferential direction of the stirring shaft so that the angle to press, the angle to strongly press the material to be dried against the inner wall of the drying kettle, and the angle to scrape the material to be dried from the inner wall of the drying kettle are provided. Vacuum drying equipment. 破砕機は平行な一対の駆動軸に夫々破砕刃が軸方向に複数並べて並設されると共に一方の駆動軸の破砕刃と他方の駆動軸の破砕刃とが軸方向に交互位置するように破砕刃が噛み合わせて形成され、各破砕刃は周方向に等間隔に突出する複数個の突片状の切刃部が設けられたことを特徴とする請求項1記載の真空乾燥装置。 In the crusher, a plurality of crushing blades are arranged side by side in parallel in a pair of parallel drive shafts, and crushing blades of one drive shaft and crushing blades of the other drive shaft are alternately positioned in the axial direction. 2. The vacuum drying apparatus according to claim 1, wherein the blade is formed by meshing, and each crushing blade is provided with a plurality of protruding piece-like cutting blade portions protruding at equal intervals in the circumferential direction. 攪拌機は回転駆動される攪拌軸から放射状に複数の羽根支持軸が突設されると共に羽根支持軸の先端に羽根を設けて形成され、上記羽根が短いリボン状の板で形成されたことを特徴とする請求項1または請求項3記載の真空乾燥装置。 The stirrer is formed by projecting a plurality of blade support shafts radially from a rotationally driven stirring shaft and providing a blade at the tip of the blade support shaft, and the blade is formed by a short ribbon-like plate. The vacuum drying apparatus according to claim 1 or 3. 乾燥釜は乾燥釜の内壁が加熱されるように乾燥釜の外部から加熱したことを特徴とする請求項1または請求項3または請求項4記載の真空乾燥装置。 The vacuum drying apparatus according to claim 1, 3 or 4, wherein the drying kettle is heated from the outside of the drying kettle so that the inner wall of the drying kettle is heated. 攪拌軸が回転駆動されて羽根にて攪拌するとき、被乾燥物の団子を破砕する角度、被乾燥物を乾燥釜の内壁にゆっくり押し付ける角度、被乾燥物を乾燥釜の内壁に強く押し付ける角度、被乾燥物を乾燥釜の内壁から掻き取る角度になるように攪拌軸の周方向に羽根の角度を順に変えて設けたことを特徴とする請求項5記載の真空乾燥装置。
When the stirring shaft is driven to rotate and agitates with blades, the angle to crush the dumpling of the material to be dried, the angle to slowly push the material to be dried against the inner wall of the drying kettle, the angle to strongly press the material to be dried against the inner wall of the drying kettle, 6. The vacuum drying apparatus according to claim 5, wherein the blades are provided in such a manner that the blade angle is changed in order in the circumferential direction of the stirring shaft so that the material to be dried is scraped from the inner wall of the drying kettle.
JP2004290252A 2004-10-01 2004-10-01 Vacuum drying equipment Expired - Fee Related JP4139372B2 (en)

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Publication number Priority date Publication date Assignee Title
CN107649263A (en) * 2017-10-20 2018-02-02 张家港大塚化学有限公司 It is provided with the drying machine of material-pulverizing device
KR101842157B1 (en) * 2016-11-11 2018-05-14 손종철 poor egg processing equipment
JP2020024051A (en) * 2018-08-06 2020-02-13 株式会社大川原製作所 Dryer comprising mechanism of peeling dried product
JP2020133978A (en) * 2019-02-18 2020-08-31 株式会社野口システム Dryer and liquid recovery device using the same
CN114345523A (en) * 2021-12-30 2022-04-15 常州恒干干燥设备有限公司 Low-temperature continuous flash drying complete equipment and drying process

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KR101765117B1 (en) * 2016-01-26 2017-08-23 태림인더스트리(주) Sludge dryer

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CN114345523A (en) * 2021-12-30 2022-04-15 常州恒干干燥设备有限公司 Low-temperature continuous flash drying complete equipment and drying process
CN114345523B (en) * 2021-12-30 2024-01-16 常州恒干干燥设备有限公司 Low-temperature continuous flash complete equipment and drying process

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