WO2005007311A1 - Wastes treatment equipment for food and drink - Google Patents

Wastes treatment equipment for food and drink Download PDF

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Publication number
WO2005007311A1
WO2005007311A1 PCT/JP2003/009251 JP0309251W WO2005007311A1 WO 2005007311 A1 WO2005007311 A1 WO 2005007311A1 JP 0309251 W JP0309251 W JP 0309251W WO 2005007311 A1 WO2005007311 A1 WO 2005007311A1
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WO
WIPO (PCT)
Prior art keywords
drying
food
container
stirring
magnetron
Prior art date
Application number
PCT/JP2003/009251
Other languages
French (fr)
Japanese (ja)
Inventor
Kiyoshi Matuda
Original Assignee
Groun Z Yugenkaisha
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Groun Z Yugenkaisha filed Critical Groun Z Yugenkaisha
Priority to AU2003252666A priority Critical patent/AU2003252666A1/en
Priority to PCT/JP2003/009251 priority patent/WO2005007311A1/en
Priority to JP2005504393A priority patent/JPWO2005007311A1/en
Publication of WO2005007311A1 publication Critical patent/WO2005007311A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/30Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
    • B09B3/35Shredding, crushing or cutting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B11/00Machines or apparatus for drying solid materials or objects with movement which is non-progressive
    • F26B11/02Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
    • F26B11/04Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis
    • F26B11/0495Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis with provisions for drying by electro-magnetic means, e.g. radiation, microwaves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/30Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
    • B09B3/38Stirring or kneading
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/50Destroying solid waste or transforming solid waste into something useful or harmless involving radiation, e.g. electro-magnetic waves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B11/00Machines or apparatus for drying solid materials or objects with movement which is non-progressive
    • F26B11/02Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
    • F26B11/04Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis
    • F26B11/0463Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis having internal elements, e.g. which are being moved or rotated by means other than the rotating drum wall
    • F26B11/0468Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis having internal elements, e.g. which are being moved or rotated by means other than the rotating drum wall for disintegrating, crushing, or for being mixed with the materials to be dried
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00Drying solid materials or objects by processes involving the application of heat
    • F26B3/32Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action
    • F26B3/34Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action by using electrical effects
    • F26B3/343Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action by using electrical effects in combination with convection

Definitions

  • the present invention for example, food waste from food factories, restaurants, and the like is dried by microwave heating, the waste is put into a processing container of a horizontal rotating drum, and the material is stirred and broken by a stirring blade while being rolled and rotated.
  • the present invention relates to the structure of a processing apparatus that irradiates microwaves while crushing, efficiently heats and dries, and converts the raw materials into reusable materials, and a method of controlling processing operations.
  • Conventional processing equipment of this class consists of placing the processed material in a drying container and simply rotating it to heat the drying container directly with oil, gas, or an electric heater, or blowing hot air into it.
  • the structure of the drying container in the drying machine does not rotate, and the agitating operation is also a low rotation operation.
  • the drying time is prolonged, which leads to extra running costs, and a part of the drying container. by but become hot, or odor is generated scorched processing dust during processing, problems the machine failure adhering dust is burnt to dry the surface of the container there ivy 0
  • the heater drying method and other drying methods also require long-term operation, and the reason for this is that when the treated material is dried up from the surface of the treated material, Dry As the drying efficiency deteriorates and the hot air temperature of the heater hot air is high, the surface of the processed material becomes scorched and the machine itself becomes hot, thus damaging the machine itself and increasing maintenance costs.
  • An object of the present invention is to solve such a problem, and it is possible to dry a processed product at a low temperature of 100 ° C. or less, and the drying processing container and the machine itself can be dried at a high temperature. If there is no damage, and if there is no off-flavor due to the non-burning of the processed material, the surface of the processed material can be made to have a large air contact area on the structure of the drying processing container, and the moisture of the processed material can be removed. It is characterized in that it is easily released into the air, uniformly dried to the inside of the processed material, which is a characteristic of microwave drying, and that the processed material is dried at high speed by utilizing the fact that the processed material itself generates heat. is there.
  • the present invention relates to a rotating drum structure having a decompression structure in a drying container, a structure in which stirring blades are mounted inside the rotating drum structure, a stirring function in which a rotating drum structure is provided with a draining function, and a high-speed rotation is provided.
  • a sorting device with the function of separating the processed material and foreign matter is provided at the processed material inlet, inside or outside the drying container.
  • microwave drying is that the drying efficiency is extremely high because the moisture contained in the processed material generates heat when the inside of the processed material is uniformly dried.
  • the agitating blade has a crushing blade structure so that the lump that can be formed when it comes at a crushing blade structure.
  • a fixed crushing blade is also provided in the drying vessel, and the lump is pressed against this fixed blade to rotate the crushing blade.
  • This is a food and beverage waste treatment device that has the feature of shortening the drying time by having the function of pinching and crushing with a blade structure.
  • FIG. 1 is an overall mechanism diagram of an embodiment in which a container 8 and a stirring device 15 are dried by microwaves radiated from a magnetron 11 (microwave oscillator) while rotating arbitrarily, and FIG. 1 is a schematic view of this device. .
  • the sorted material is collected at the bottom of the drying vessel through the crushed material drop hole 6b, and the motor 5 for driving the crushing roller 6a stops at the start of the drying operation.
  • the start of the drying operation is based on the signal from the sensor switch with each door closed. Start with the start switch on the operation panel i.
  • the stirring device 15 rotates and the processed material is stirred by the stirring blade 1 (15a) and the stirring blade 2 (15b), and the processed material at the bottom is moved to the air surface by the stirring blade spatula 15d.
  • the stirring is efficiently performed by the stirring blades 81 mounted inside the drying treatment container drum 8.
  • the crushing operation is performed between the stirring blade crushing blade 15c and the fixed crushing blade 16, and the surfaces of the stirring blades 1 (15a) and 2 (15b) are stirred.
  • Each of the stirring blades l (15a) and 2 (, 15b) gently curves from the base toward the center of the rotation axis of the device 15 toward the distal end, and the distal end portion is extremely curved, and the stirring blade spatula 15d is
  • the processed material easily gathers at the center of the rotation axis of the stirring device 15, and the crushing operation and the stirring operation can be performed more effectively, thereby increasing the drying speed. Not only can it be dried, but it can also dry more safely and can be dried safely.
  • the waste liquid flowing out of the waste liquid hole 8a of the drying container 8 flows into the waste liquid tray 20, is collected in the waste liquid receiving container 21, and is washed by the water discharged from the container washing water pipe 22, and the amount of water and the cleaning timing are controlled by the washing water control port.
  • the washing water is controlled by the device 24, and the washing water flows from the waste liquid piping 23 to the sewage.
  • the processed material discharge port 8d is positioned on waste container 3 by the operation of the drying container drive motor 20 on the waste container 3 using the drying container rotation position sensor. After aligning, press the movable hook on the main unit side to the outlet opening / closing door opening / closing bar 8k, open the discharging door 8h, take out the processed material inside the drying container 8, and collect it in the waste container 3.
  • the movable hook on the main unit retracts, and the discharge door 8h is closed with the discharge port opening / closing door movable spring 3 ⁇ 4.
  • the rotation operation of the stirring device 15, the rotation operation of the drying container 8, and the operation of the magnetron 11 in the drying operation process are controlled based on the measured values of the temperature sensor 17a, the moisture sensor 10a, and the gas sensor 10b.
  • the temperature sensor 17a which is used to detect the temperature of the processed material, provides an efficient command for each control circuit in the power control of the magnetron 11, the rotation control of the agitator 15, and the rotation control of the drying vessel 8, and provides efficient drying operation. Let go.
  • the moisture sensor 10a which detects moisture in the exhaust gas, controls the rotation of the stirring device 15 and the power of the magnetron 11, and sends an accurate command value to the power control circuit during processing to save power and protect the magnetron 11. .
  • the gas sensor 10b which detects the gas in the exhaust, detects excessive overheating of the processed material and controls the power of the magnetron 11, and sends accurate command values to the power control circuit during processing to save power and protect the magnetron 11. Then, an operation for suppressing overheating of the processing object is performed.
  • Fig. 6 shows the relationship between the microwave power in the drying process as the humidity and the gas concentration axis on the vertical axis and the time axis on the horizontal axis, and explains the control method of the microwave power circuit in the drying process with a graph.
  • heating is performed with 100% power until time a, the slope of humidity from time a to time b is calculated, and microwave power during time b is calculated to control the microwave power circuit.
  • Controlling the microwave power circuit by calculating the microwave power below the Q time concentration even if it exceeds the Q time starting from the P time concentration in the gas concentration graph G.
  • the present invention is not limited to the above embodiment, but includes the shape of the drying container drum 8, the surface structure and internal structure of the drying container drum 8, the stirring device 15, and the stirring blade added to the stirring device 15. 1, 2
  • stirring blade crushing blade 15c stirring blade spatula 15d, etc.
  • the materials and structures to be used are designed with appropriate changes, and the mounting location for each sensor is relocated to a location where the machine's performance is at its maximum.
  • FIG. 1 is a schematic view of an embodiment in which a sorting device having a function of separating a processed material and a foreign substance at a processed material input port of a drying processing container is provided in a drying container and an exhaust device.
  • Fig. 2 Layout drawing of internal equipment components.
  • Fig. 3 Inside view of the drying vessel and the layout of the parts connected to the periphery of the drying vessel.
  • Figure 4 Structural view of the rotating drum surface of the drying container.
  • FIG. 1 Front and left and right side views of a stirring blade with a crushing blade added to the stirring blade.
  • the processed material can be directly heated by microwaves, and only the water is removed without damaging the components of the substance.
  • dioxins and global warming gases generated when burned do not generate harmful gases because only moisture is removed by low-temperature drying.
  • the size of the machine can be reduced as compared with other combustion type machines, so that the machine can be installed in a narrow place and can be mounted in a kitchen such as a ship.
  • the running cost is also an advantage of microwave drying.
  • the drying efficiency is very high because the part can be heated uniformly.
  • the drying time can be shortened, and the cost for drying can be kept low.

Abstract

Wastes treatment equipment for food and drink, comprising a magnetron (oscillator) capable of simply generating microwave without using heaters used before as heat sources for drying wastes, wherein such advantages of the microwave that can directly heat and dry the wastes themselves are utilized and such a structure that can flow air to most efficiently act on the promotion of the drying is used, whereby, as compared with a conventional drying by heaters, the wastes can be prevented from being overheated during treatment to emit odor, a drying time can be shortened, and the consumption of an energy used for drying can be suppressed.

Description

明細  Statement
飲食物に関した廃棄物処理装 g_ Food and beverage waste treatment equipment g_
技術分野 Technical field
本発明は、例えば食品工場、飲食店などから出る飲食物の廃棄 物をマイクロ波加熱の乾燥方式で、廃棄物を横置き回転ドラムの 処理容器に入れローリング回転させながら撹拌羽根で撹拌及ぴ破 砕をしながらマイクロ波を照射して、効率良く加熱乾燥させて再 利用できる原料に換える処理装置の構造と、 処理動作の制御方法 に関するものである。  According to the present invention, for example, food waste from food factories, restaurants, and the like is dried by microwave heating, the waste is put into a processing container of a horizontal rotating drum, and the material is stirred and broken by a stirring blade while being rolled and rotated. The present invention relates to the structure of a processing apparatus that irradiates microwaves while crushing, efficiently heats and dries, and converts the raw materials into reusable materials, and a method of controlling processing operations.
背景技術 Background art
従来のこの部類の処理装置は、 乾燥処理容器に処理物を入れて 単純に回転させて石油、 ガス又は、電気ヒータにより乾燥処理容 器を直に加熱したり、 温風を吹き込んでの温風乾燥機で乾燥処理 容器の構造が、 回転動作するものが無く、撹拌動作も低回転動作 のため、 その結果、乾燥時間が長くなり、 それによりランニング コストが余分に掛かると共に、 乾燥処理容器の內部が高温になる ことにより、処理中に処理ゴミが焦げて異臭が発生したり 、 ゴミ が乾燥容器表面に焦げ付いて付着して機械の故障となる問題があ つた 0 Conventional processing equipment of this class consists of placing the processed material in a drying container and simply rotating it to heat the drying container directly with oil, gas, or an electric heater, or blowing hot air into it. The structure of the drying container in the drying machine does not rotate, and the agitating operation is also a low rotation operation. As a result, the drying time is prolonged, which leads to extra running costs, and a part of the drying container. by but become hot, or odor is generated scorched processing dust during processing, problems the machine failure adhering dust is burnt to dry the surface of the container there ivy 0
従来の技術の欠点例を説明すると、 ヒータ乾燥方式及び、 その 他の乾燥方式においても長時間運転が伴いその理由として処理物 の表面から乾燥するため処理物が団子状になった場合、 非常に乾 燥効率が悪化すると共にヒータ温風の温風温度が高いため、 処理 物の表面が焦げ付き機械自体が高温になるため機械自体を傷める ことによりメンテナス費用が高価になる。 Explaining the drawbacks of the conventional technology, the heater drying method and other drying methods also require long-term operation, and the reason for this is that when the treated material is dried up from the surface of the treated material, Dry As the drying efficiency deteriorates and the hot air temperature of the heater hot air is high, the surface of the processed material becomes scorched and the machine itself becomes hot, thus damaging the machine itself and increasing maintenance costs.
本発明は、 このような不具合を解決することを目的とするもの で、 処理物を 1 0 0 °C以下の低温で乾燥させることが可能で、 乾 燥処理容器及び、機械自体が高温度による傷みを生じないと、 処 理物が焦げないことでの異臭発生がないと、 乾燥処理容器の構造 上において、 処理物の表面の空気接触面積を広く取れることによ り、 処理物の水分を空気中に放出しやすくして、 マイクロ波乾燥 の特徴である処理物の内部まで均一に乾燥すると共に処理物自体 が発熱することを利用して処理物を高速乾燥させることを特徴と するものである。  An object of the present invention is to solve such a problem, and it is possible to dry a processed product at a low temperature of 100 ° C. or less, and the drying processing container and the machine itself can be dried at a high temperature. If there is no damage, and if there is no off-flavor due to the non-burning of the processed material, the surface of the processed material can be made to have a large air contact area on the structure of the drying processing container, and the moisture of the processed material can be removed. It is characterized in that it is easily released into the air, uniformly dried to the inside of the processed material, which is a characteristic of microwave drying, and that the processed material is dried at high speed by utilizing the fact that the processed material itself generates heat. is there.
発明の開示 Disclosure of the invention
本発明は、 乾燥処理容器に減圧構造の回転ドラム構造、 回転ド ラム構造の内側に撹拌羽根を装着した構造、 回転ドラム構造に水 切り機能を付加し高速に回転する撹拌機能と乾燥処理容器の処理 物投入口に処理物と異物を分ける機能を持った選別装置を乾燥処 理容器内、 又は乾燥処理容器の外に設けた構造になっている。  The present invention relates to a rotating drum structure having a decompression structure in a drying container, a structure in which stirring blades are mounted inside the rotating drum structure, a stirring function in which a rotating drum structure is provided with a draining function, and a high-speed rotation is provided. A sorting device with the function of separating the processed material and foreign matter is provided at the processed material inlet, inside or outside the drying container.
マイクロ波乾燥の特徴は処理物の内部まで均一に乾燥すると共 に処理物に含まれている水分が発熱するため乾燥効率が非常に高 い。  The feature of microwave drying is that the drying efficiency is extremely high because the moisture contained in the processed material generates heat when the inside of the processed material is uniformly dried.
減圧容器內で処理物が空気にふれる面積を広くとれる構造とす ればより高能率で乾燥は加速することを踏まえて機械の構造を考 えると、 撹拌の羽根が付いた回転軸と乾燥容器内に撹拌軸が付い た構造で、任意の回転数で各々回転させることで効率よく処理物 を撹拌させ、 このことにより乾いた処理物を湿った処理物の中に 混ぜ、湿つた処理物を空気に触れさせ処理物に含まれる水分を空 気に同伴させ、湿った空気を乾燥容器外へ強制的に排気させ効率 のよい乾燥をさせることが出来、 乾燥が進んで来た時に出来る塊 を破枠できるよう撹拌の羽根の形状が破砕刃構造となっていて、 乾燥容器内にも固定の破砕刃が付きこの固定刃に塊を押し付け撹 拌波根の回転する破砕刃構造で挟み込んで破砕する動作を機能と して持つことにより乾燥時間の短縮を実現することが出きる特徴 をもつ飲食物に関した廃棄物処理装置である。 Considering the structure of the machine in view of the fact that drying can be accelerated with higher efficiency if the area where the treated material is exposed to the air can be increased in the decompression vessel と, the rotating shaft with stirring blades and the drying vessel With a structure with a stirring shaft inside, the processed material is efficiently agitated by rotating each at an arbitrary number of revolutions. Mixing and moistening the treated material into contact with the air, causing the moisture contained in the treated material to accompany the air, and forcibly exhausting the moist air out of the drying container to achieve efficient drying, and drying proceeds The agitating blade has a crushing blade structure so that the lump that can be formed when it comes at a crushing blade structure.A fixed crushing blade is also provided in the drying vessel, and the lump is pressed against this fixed blade to rotate the crushing blade. This is a food and beverage waste treatment device that has the feature of shortening the drying time by having the function of pinching and crushing with a blade structure.
図 2, 図 3、 図 5は、 異物を分ける機能を持った選別装置 6を 乾燥処理容器 8内と、 乾燥処理容器 8外に持つどちらか構造と、 乾燥処理容器 8が減圧構造で横置き回転ドラム構造と、 乾燥処理 容器 8内に破砕刃 15cによる破砕構造が付加された撹拌装置 15が 装着された構造で、 乾燥処理容器 8内にも破砕刃 16が装着されて V、て乾燥処理容器 8と撹拌装置 15が各々任意に回転しながらマグ ネトロン 11 (マイクロ波発振器)から放射されるマイクロ波で乾燥 させる一実施例の全体機構図であり図 1はこの装置の概観図であ る。  Figures 2, 3, and 5 show either a structure in which the sorting device 6 with the function of separating foreign matter is inside the drying vessel 8 or outside the drying vessel 8, and the drying vessel 8 is placed in a decompressed structure. A rotating drum structure and a drying treatment vessel 8 are equipped with a stirrer 15 with a crushing structure with a crushing blade 15c, and a crushing blade 16 is also installed in the drying treatment vessel 8 to perform drying. FIG. 1 is an overall mechanism diagram of an embodiment in which a container 8 and a stirring device 15 are dried by microwaves radiated from a magnetron 11 (microwave oscillator) while rotating arbitrarily, and FIG. 1 is a schematic view of this device. .
処理物を処理物投入扉 2、 乾燥処理容器 8の処理物投入開閉扉 8b開け、処理物投入口 7に投入すると破砕ローラ 6aで砕かれた 紙類やビニール類はエアープロ一 14の空気で飛ばされ、排気ダク ト 10に排気装置 12の吸引動作により排気装置 12内に回収され吸 引された空気のみを排気ダクト外部 13で機械外部に排気される。 排気装置 12の吸引動作により排気装置 12内に回収され異物 は、機械正面ドアを開けて取出し出来る構造になっている。  Open the processed product input door 2 and the processed product input opening / closing door 8b of the drying process container 8 and open the processed product into the processed material input port 7, and the paper and vinyl that are crushed by the crushing roller 6a are blown by the air from the air pro 14 The air is blown out, and only the air collected and sucked into the exhaust device 12 by the suction operation of the exhaust device 12 into the exhaust duct 10 is exhausted to the outside of the machine by the outside of the exhaust duct 13. Foreign matter collected in the exhaust device 12 by the suction operation of the exhaust device 12 can be taken out by opening the front door of the machine.
選別された処理物は、破碎物落下穴 6bを通って乾燥容器底に溜 まり破碎ローラ 6aを駆動するモータ 5は乾燥動作開始時に停止す る。  The sorted material is collected at the bottom of the drying vessel through the crushed material drop hole 6b, and the motor 5 for driving the crushing roller 6a stops at the start of the drying operation.
乾燥動作の開始は、各ドアが閉状態のセンサスィッチの信号と 操作パネル iのスタートスィツチで起動する。 The start of the drying operation is based on the signal from the sensor switch with each door closed. Start with the start switch on the operation panel i.
乾燥動作が起動すると、撹拌装置 15が回転して撹拌羽根 1 ( 1 5 a )撹拌羽根 2 ( 1 5 b )で処理物を撹拌して撹拌羽根ヘラ 15dで 底部の処理物を空気面に移動させると同時に乾燥処理容器ドラム 8の内側に装着してある撹拌羽根 8 1で撹拌を効率的に行う。 乾燥途中で処理物が塊状になつた時、撹拌羽根破砕刃 15cと固定 破砕刃 16との間で破砕動作をさせて、撹拌羽根 1 ( 15a )、撹拌羽 根 2 (15b )の面が撹拌装置 15の回転軸中央方向に向かって各々、 撹拌羽根 l(15a), 撹拌羽根 2 (,15b)の付け根から先端方向に緩やか に湾曲して先端部は極度に湾曲して撹拌羽根ヘラ 15dは、直角に 湾曲している構造になっているため処理物が撹拌装置 15の回転軸 中央に集まり易くなり、破砕動作と撹拌動作がより効果的に行う ことが出来、 これにより乾燥速度を上げることが出来るだけでは なく、 より乾燥度を上げることが出来ると共に安全に乾燥させる 事が出来る。  When the drying operation starts, the stirring device 15 rotates and the processed material is stirred by the stirring blade 1 (15a) and the stirring blade 2 (15b), and the processed material at the bottom is moved to the air surface by the stirring blade spatula 15d. At the same time, the stirring is efficiently performed by the stirring blades 81 mounted inside the drying treatment container drum 8. When the processed material becomes a lump during drying, the crushing operation is performed between the stirring blade crushing blade 15c and the fixed crushing blade 16, and the surfaces of the stirring blades 1 (15a) and 2 (15b) are stirred. Each of the stirring blades l (15a) and 2 (, 15b) gently curves from the base toward the center of the rotation axis of the device 15 toward the distal end, and the distal end portion is extremely curved, and the stirring blade spatula 15d is However, because of the structure that is curved at a right angle, the processed material easily gathers at the center of the rotation axis of the stirring device 15, and the crushing operation and the stirring operation can be performed more effectively, thereby increasing the drying speed. Not only can it be dried, but it can also dry more safely and can be dried safely.
乾燥容器 8の廃液穴 8aから出る廃液は、廃液トレィ 20に流れ て廃液受け容器 21に回収され、容器洗浄用水配管 22から出る水 により洗浄され、水量と洗浄タイミング時間は洗浄用水コント口 —ル装置 24で制御され、 洗浄水は廃液配管 23から下水に流され る。  The waste liquid flowing out of the waste liquid hole 8a of the drying container 8 flows into the waste liquid tray 20, is collected in the waste liquid receiving container 21, and is washed by the water discharged from the container washing water pipe 22, and the amount of water and the cleaning timing are controlled by the washing water control port. The washing water is controlled by the device 24, and the washing water flows from the waste liquid piping 23 to the sewage.
乾燥処理が終了して乾燥容器內の乾燥物を廃棄物容器 3に排出 する場合、 乾燥容器回転位置センサで廃棄物容器 3の上に処理物 排出口 8dを乾燥容器駆動モータ 20の動作で位置合わせをして、 本体側の可動フックで排出口開閉ドァ開閉バー 8kに押し当て排出 ドア 8hを開き乾燥容器 8内部の処理物を出し廃棄物容器 3に回収 する。  When the dried material in drying container 內 is discharged to waste container 3 after the drying process is completed, the processed material discharge port 8d is positioned on waste container 3 by the operation of the drying container drive motor 20 on the waste container 3 using the drying container rotation position sensor. After aligning, press the movable hook on the main unit side to the outlet opening / closing door opening / closing bar 8k, open the discharging door 8h, take out the processed material inside the drying container 8, and collect it in the waste container 3.
廃棄物容器 3に回収された後、本体側の可動フックが引っ込み 排出口開閉ドア可動バネ ¾で排出ドァ 8hを閉める。 乾燥動作過程における撹拌装置 15の回転動作、 乾燥容器 8の回 転動作とマグネトロン 11動作は、温度センサ 17a、水分センサ 10a、 ガスセンサ 10bの測定値を基準に制御される。 After being collected in the waste container 3, the movable hook on the main unit retracts, and the discharge door 8h is closed with the discharge port opening / closing door movable spring ¾. The rotation operation of the stirring device 15, the rotation operation of the drying container 8, and the operation of the magnetron 11 in the drying operation process are controlled based on the measured values of the temperature sensor 17a, the moisture sensor 10a, and the gas sensor 10b.
処理物の温度検出に使用する温度センサ 17aは、 マグネトロン 11の電力制御、撹拌装置 15の回転制御、 乾燥容器 8の回転制御に おける各制御回路に的確な指令値を出して効率の良い乾燥動作を させる。  The temperature sensor 17a, which is used to detect the temperature of the processed material, provides an efficient command for each control circuit in the power control of the magnetron 11, the rotation control of the agitator 15, and the rotation control of the drying vessel 8, and provides efficient drying operation. Let go.
排気中の水分を検出する水分センサ 10aは、撹拌装置 15の回転 制御とマグネトロン 11の電力制御を行い処理中において的確な指 令値を電力制御回路に送り省電力、 マグネトロン 11の保護をさせ る。  The moisture sensor 10a, which detects moisture in the exhaust gas, controls the rotation of the stirring device 15 and the power of the magnetron 11, and sends an accurate command value to the power control circuit during processing to save power and protect the magnetron 11. .
排気中のガスを検出するガスセンサ 10bは、 処理物の過度の過 熱を検出してマグネトロン 11の電力制御を行い処理中において的 確な指令値を電力制御回路に送り省電力、 マグネトロン 11の保護 と処理物の過熱を抑える動作をさせる。  The gas sensor 10b, which detects the gas in the exhaust, detects excessive overheating of the processed material and controls the power of the magnetron 11, and sends accurate command values to the power control circuit during processing to save power and protect the magnetron 11. Then, an operation for suppressing overheating of the processing object is performed.
図 6に縦軸に湿度とガス濃度軸、横軸に時間軸として乾燥過程 におけるマイクロ波電力の関係を示し、 乾燥過程におけるマイク 口波電力回路の制御方法をグラフ図で説明している。  Fig. 6 shows the relationship between the microwave power in the drying process as the humidity and the gas concentration axis on the vertical axis and the time axis on the horizontal axis, and explains the control method of the microwave power circuit in the drying process with a graph.
湿度グラフ mの a時間まで 1 0 0 %電力で加熱し、 a時間から b時間までの湿度の傾きを計算して b時間のマイクロ波電力を算 出してマイクロ波電力回路の制御を行う。  In the humidity graph m, heating is performed with 100% power until time a, the slope of humidity from time a to time b is calculated, and microwave power during time b is calculated to control the microwave power circuit.
ガス濃度グラフ Gの P時間の濃度を起点にして Q時間を越えて も、 Q時間の濃度以下になるマイクロ波電力を算出してマイクロ 波電力回路の制御を行う。  Controlling the microwave power circuit by calculating the microwave power below the Q time concentration even if it exceeds the Q time starting from the P time concentration in the gas concentration graph G.
尚、本発明は上記実施の形態例に限られたものではなく、 乾燥 容器ドラム 8の形状、 乾燥容器ドラム 8の表面構造及び内部構 造、撹拌装置 15、撹拌装置 15に付加される撹拌羽根 1 , 2 The present invention is not limited to the above embodiment, but includes the shape of the drying container drum 8, the surface structure and internal structure of the drying container drum 8, the stirring device 15, and the stirring blade added to the stirring device 15. 1, 2
(15a,15b)、撹拌羽根破碎刃 15c、撹拌羽根ヘラ 15dなどに使用さ れる材質及び構造は、適宜変更して設計され、 各センサの取付け 場所は、機械の性能が最大限の性能になる所に再配置される。 (15a, 15b), stirring blade crushing blade 15c, stirring blade spatula 15d, etc. The materials and structures to be used are designed with appropriate changes, and the mounting location for each sensor is relocated to a location where the machine's performance is at its maximum.
図の簡単な説明 Brief description of figures
図 1. 乾燥処理容器を減圧構造及び回転ドラム構造として回転し ながら水切りをする機能と低速からむ段階に高速に回転す る撹拌羽根に破砕刃が付加されて固定破砕刃との間で塊を 破砕する機能を持ち、 乾燥処理容器の処理物投入口に処理 物と異物を分ける機能を持った選別装置を乾燥容器内と排 気装置内に設けた方式とした一実施例の概観図である。 図 2 . 同上の内部装置部品の配置図である。  Figure 1. A function of draining while rotating the drying container as a decompression structure and a rotating drum structure, and a crushing blade is added to the stirring blade that rotates at high speed at the stage of starting at low speed, and crushes lump with the fixed crushing blade. FIG. 1 is a schematic view of an embodiment in which a sorting device having a function of separating a processed material and a foreign substance at a processed material input port of a drying processing container is provided in a drying container and an exhaust device. Fig. 2. Layout drawing of internal equipment components.
図 3. 同上の乾燥容器内部図と乾燥処理容器周辺に接続する装置 部品の配置図である。  Fig. 3. Inside view of the drying vessel and the layout of the parts connected to the periphery of the drying vessel.
図 4 . 乾燥処理容器の回転ドラム表面の構造図である。  Figure 4. Structural view of the rotating drum surface of the drying container.
図 5. 撹拌羽根に破砕刃を付加した撹拌羽根の正面図と左右側面 図である。  Figure 5. Front and left and right side views of a stirring blade with a crushing blade added to the stirring blade.
図 6. 乾燥室内部の湿度とガス濃度に対するマイクロ波電力値の グラフ図である。 符号の説明  Figure 6. Graph of microwave power versus humidity and gas concentration inside the drying chamber. Explanation of symbols
1 ·機械操作パネル 2·処理物投入扉 3·廃棄物容器 4·異物選 別用のエアーブロー装置 5 ·破砕ローラ駆動用モータ 6·異物選 別装置 6&·破砕ローラ 6b'破砕物落下穴 6c'排気フィルター 7·処理物投入口 8·乾燥処理容器ドラム 8a'廃液穴 8b ·処理物投 入開閉扉 8c*処理物投入開閉扉ロック金具 8(1·処理物排出口 8β·排出口開閉扉用ガイドプロック 8f*排出口開閉扉用ガイド摺 動溝 8g*排出口開閉扉用搢動ローラ 8h ·排出扉 8i*排出口開 閉扉可動パネ固定ブロック 8j*排出口開閉扉可動パネ 8k*排出口 開閉扉開閉バ一 81·撹拌羽根 9·乾燥容器ドラム支持用固定プロ ック 10·排気ダクト内部 10a'水分センサ 10b'ガスセンサ 11·マグネトロン 12·排気装置 13·排気ダクト外部 14·異物選 別用のエアープロ一噴射口 15·撹拌羽根装置 15a'撹拌羽根 1 15 撹拌羽根 2 15 撹拌羽根破砕刃 15d'撹拌羽根ヘラ 16·固 定破碎刃 17·固定破碎刃取付けプロック 17a'温度センサ 18· 撹拌羽根駆動用歯車 19·乾燥容器駆動モータ 20·廃液トレィ 21· 廃液受け容器 22·容器洗浄用水配管 23·廃液配管 24·洗浄用 水コントロール装置 25·撹拌羽根駆動モータ 26·異物選別装置 1 ・ Machine operation panel 2 ・ Processed material input door 3 ・ Waste container 4 ・ Air blow device for foreign matter selection 5 ・ Crushing roller drive motor 6 ・ Foreign matter sorting device 6 &・ Crushing roller 6b'Crushed material drop hole 6c 'Exhaust filter 7 Process inlet 8 Drying container drum 8a' Waste liquid hole 8b Process inlet opening / closing door 8c * Process inlet opening / closing door lock fitting 8 (1 Process outlet 8β Door guide block 8f * Guide slide for outlet opening / closing door Moving groove 8g * Driving roller for outlet opening / closing door 8h Closed door movable panel fixing block 8j * Outlet opening and closing door movable panel 8k * Outlet opening and closing door opening and closing door 81Agitating blade 9Drying container drum support fixed block 10Exhaust duct inside 10a'Moisture sensor 10b'Gas sensor 11 Magnetron 12 Exhaust device 13 Exhaust duct outside 14 Air pro-injection port for foreign object selection 15 Stirring blade device 15a 'Stirring blade 1 15 Stirring blade 2 15 Stirring blade crushing blade 15d' Stirring blade spatula 16 Fixed crushing blade 17Fixed crushing blade mounting block 17a'Temperature sensor 18Agitating blade drive gear 19Drying container drive motor 20Waste liquid tray 21Waste liquid receiving container 22Water cleaning water piping 23Waste water piping 24 Water control device 25 ・ Agitator blade drive motor 26 ・ Foreign matter sorting device
産業上の利用可能性 Industrial applicability
本発明は、処理物をマイクロ波で直接加熱でき物質の成分を損 なうことなく、水分のみを取り去ることにより、資源再利用とし て肥料や飼料の原科とすることが出来る。  According to the present invention, the processed material can be directly heated by microwaves, and only the water is removed without damaging the components of the substance.
処理中における有害物質の発生を生じさせない。  Does not generate harmful substances during processing.
又、燃やした時に発生するダイォキシンや、地球温暖化ガスな どは、低温乾燥処理で水分のみを除去するので有害ガスを発生さ せない。  Also, dioxins and global warming gases generated when burned do not generate harmful gases because only moisture is removed by low-temperature drying.
この発明にあっては、他の燃焼方式の機械に比較して機械の大 きさを小さく出来るため狭い場所にも設置が可能となり船舶等の 厨房の中へ搭載も出来る。  According to the present invention, the size of the machine can be reduced as compared with other combustion type machines, so that the machine can be installed in a narrow place and can be mounted in a kitchen such as a ship.
ランニングコストもマイクロ波乾燥の利点である內部を均一に 加熱することが出来るため乾燥効率が非常に高いため、減圧構造 内で乾燥空気を効率良く処理物に当て強制排気することで両者の 相乗効果で乾燥時間を短く出来、 乾燥に費やすコストを低く抑え ることが出来る。  The running cost is also an advantage of microwave drying.The drying efficiency is very high because the part can be heated uniformly. The drying time can be shortened, and the cost for drying can be kept low.

Claims

請求の範囲 . 処理物を入れる乾燥処理容器を横置き構造で回転させ、 この乾 燥処理容器内面に破砕刃を設置して乾燥過程で出来る塊を破砕し ながらマグネトロン(発振器)から放出するマイクロ波で加熱乾燥 させる構造を乾燥処理容器内の中に持った特徴を備えた飲食物に 関した廃棄物処理装置。 Scope of claims: A drying processing container containing a processed material is rotated in a horizontal structure, and a crushing blade is installed on the inner surface of this drying processing container to break up lumps formed during the drying process, while microwaves are emitted from a magnetron (oscillator). A waste processing device for food and beverages that has a structure inside the drying container that heats and dries the food.
. 処理物を入れる乾燥処理容器の中に、撹拌装置を持って乾燥処 理容器と個別に撹拌装置の軸を回転させ、撹拌羽根の破砕刃と乾 燥処理容器内部の破砕刃との間に塊を挟み込んで破砕する特徴を 備えた飲食物に関した廃棄物処理装置。 Hold the stirring device inside the drying processing container in which the material to be processed is placed, and rotate the shaft of the stirring device separately from the drying processing container, so that the material is placed between the crushing blade of the stirring blade and the crushing blade inside the drying processing container. A waste treatment device for food and beverages that has the feature of pinching and crushing lumps.
. 減圧構造を持った乾燥処理容器で強制排気する特徴を持った飲 食物に関した廃棄物処理装置。 A waste treatment device for food and beverages that features forced exhaust air using a drying treatment container with a decompression structure.
. 撹拌装置の撹拌羽根の回転制御において、 間欠回転に撹拌羽根 が回転して乾燥して行く過程で間欠回転する時間を替えていくと 共に撹拌速度も高回転方向に回転制御する特徴を備えた飲食物に 関した廃棄物処理装置。 In the rotation control of the stirring blade of the stirring device, the stirring blade rotates intermittently and changes the intermittent rotation time during the drying process, and the stirring speed is also controlled in the high rotation direction. Food and beverage waste processing equipment.
. 乾燥開始時からある任意の時間で乾燥処理容器ドラムの回転数 を段階的及び、無段階に上げて行き任意の時間後、正回転及び反 転回転動作する特徴を備えた飲食物に関した廃棄物処理装置。 Disposal of food and beverages that is characterized by increasing the rotational speed of the drying processing container drum stepwise or steplessly at a given time from the start of drying, and then rotating in the forward and reverse directions after a given time. Material processing equipment.
6 , 水分センサで検出する排気中の水分量が、低下の度合いに応 じて撹拌羽根の回転速度を段階的に、及び連続的に高速で回転さ せる特徴を持つことにより効率よく乾燥させる特徴を持った飲食 物に関した廃棄物処理装置。 6. Efficient drying is achieved by rotating the rotation speed of the stirring blade stepwise and continuously at high speed according to the degree of decrease in the amount of moisture in the exhaust gas detected by the moisture sensor. Food and beverage waste processing equipment with
7 . 温度センサを乾燥容器内部の底部及び、処理物に隠れる所に 装着することにより処理物の温度を直接測定する事が出来る特徴 の他、 乾燥処理物が入っていない状態で乾燥動作を行った場合、 マグネトロンから放射されるマイクロ波によって、 直接、 乾燥容 器自体や温度センサ周辺金属が短時間で高温になることを利用し てマグネトロンの無負荷運転を防ぎマグネトロンの保護が出来る 特徴を持つた飲食物に関した廃棄物処理装置。 7. In addition to being able to directly measure the temperature of the processed material by installing a temperature sensor at the bottom of the drying container or in a place hidden behind the processed material, the drying operation can be performed even when there is no processed material in the drying container. If This food and drink product has the feature of protecting the magnetron by preventing no-load operation of the magnetron by taking advantage of the fact that the microwaves emitted from the magnetron directly heat the drying container itself and the metal surrounding the temperature sensor to high temperatures in a short period of time. related waste treatment equipment.
8 . 水分センサで撹拌装置の回転制御を行い、撹拌装置の回転制 御に対しての水分センサの変化量を計算してマグネトロン電力制 御を行う特徴を持つた飲食物に関した廃棄物処理装置。 8. Food and beverage waste treatment equipment that controls the rotation of the stirring device using a moisture sensor and controls the magnetron power by calculating the amount of change in the moisture sensor in response to the rotational control of the stirring device. .
9 . ガスセンサで撹拌装置の回転制御を行い、撹拌装置の回転制 御に対しての水分センサの変化量を計算してマグネトロン電力制 御を行う特徴を持った飲食物に関した廃棄物処理装置。 9. A waste treatment device for food and beverages that uses a gas sensor to control the rotation of the stirring device and controls the magnetron power by calculating the amount of change in the moisture sensor in response to the rotational control of the stirring device.
1 0 . 乾燥処理容器の内面に撹拌羽根を装着した特徴を持った飲 食物に関した廃棄物処理装置。 10. A food and beverage waste processing device featuring a stirring blade attached to the inner surface of a drying processing container.
PCT/JP2003/009251 2003-07-22 2003-07-22 Wastes treatment equipment for food and drink WO2005007311A1 (en)

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WO2013022231A3 (en) * 2011-08-08 2013-04-04 주식회사 마이크로웨이브테크놀러지 Tunnel-type drying machine
CN104874309A (en) * 2015-06-15 2015-09-02 江苏朝阳液压机械集团有限公司 Mouse cage stirring machine
CN104874309B (en) * 2015-06-15 2017-01-04 江苏朝阳液压机械集团有限公司 Mouse cage blender
CN109966971A (en) * 2019-04-08 2019-07-05 黄冠盛 A kind of anti-multi-faceted the stirring from formula mixing arrangement to core sliding of feed processing station-service
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CN111397329A (en) * 2020-03-24 2020-07-10 南京永成分子筛有限公司 High-temperature activation system for molecular sieve production
CN111397329B (en) * 2020-03-24 2021-06-01 南京永成分子筛有限公司 High-temperature activation system for molecular sieve production
CN115727651A (en) * 2023-01-02 2023-03-03 东莞市金蚨新材料科技有限公司 PC alloy material drying-machine
CN115727651B (en) * 2023-01-02 2023-06-16 东莞市金蚨新材料科技有限公司 PC alloy material dryer

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