JP2006026599A - Garbage treatment method and garbage treatment apparatus - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a garbage treatment apparatus in which an agitation blade of a special shape is used thereby even viscous leftovers such as boiled rice and noodles can be efficiently agitated in pieces without bunching up together and the time to dry garbage can be shortened. <P>SOLUTION: The garbage treatment apparatus is provided with a treatment tank 5, a rotary shaft 18 arranged horizontally in the treatment tank and the agitation blade 19 for agitating garbage arranged freely rotatably around the rotary shaft 18, wherein the agitation blade 19 is formed from a belt-like continuous plate extending over the almost full length of the rotary shaft in the direction of the rotary shaft in the treatment tank 5 and arranged to be opposed closely to the inside surface of the treatment tank 5 over the full length of the agitation blade. As a result, since garbage is agitated by the full length of the agitation blade 19 while scooping garbage up along the inside surface of the treatment tank 5, garbage, particularly, even viscous leftovers such as boiled rice can be agitated and dried in pieces in a short period of time without bunching up together. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a garbage disposal method and apparatus suitable for stirring and drying raw garbage from a large number of restaurants, restaurants, and the like, in particular, residual rice having viscosity such as cooked rice, noodles, and eggplant.

  As this kind of garbage processing machine, for example, a stirring blade or a stirring bar is attached to a rotating shaft that is horizontally disposed in a processing tank into which the garbage is charged, and the processed product is stirred by the stirring blade or the stirring bar. There are those that take measures such as promoting vacuum drying and volume-reducing effects (see, for example, Patent Document 1). As the agitating blade, as shown in FIGS. 6 and 7, a strip-like agitating blade 32 is provided at each end of a plurality of connecting rods 31 mounted on the rotating shaft 30 at predetermined intervals. Some of them are attached so that they are at right angles to the inner surface.

JP 2003-106768 A

However, in the said garbage disposal apparatus provided with the stirring blade 32 as shown to FIG. 6, FIG. 7, each stirring blade currently attached to each front-end | tip of the several connecting rod 31 with which it installed on the rotating shaft 30 at predetermined intervals. Each of the 32 stirs while partially pushing and hitting the processed material on each surface, but the processed material to be put into the processing tank 33 is only the leftover rice having a viscosity such as cooked rice or noodles, When the amount of leftover food such as cooked rice occupies the majority (60-70% or more), the processed product becomes dumpling with stirring, and this dumpling continues for a long time until it is finely granulated. Take it. The reason for the dumpling state is not clear, but a state in which a plurality of strip-shaped stirring blades 32 are alternately sprinkled and kneaded, that is, a behavior of hitting and crushing with the stirring blades 32 is seen. This is considered to be a dumpling. In the dumpling state, the vacuum drying process takes a long time, and in the worst case, it may be difficult to discharge to the discharge port.
In the case of stirring with a plurality of stirring blades 32, the processed material is temporarily stopped on the inner surface 33a of the processing tank 33 without being pushed and moved between the stirring blades 32, 32 adjacent in the axial direction. There is also a problem that the processed product is burned to the inner surface 33a of the processing tank 33 by the heating means disposed on the outer bottom side of the processing tank 33.

  The present invention has been made in order to solve the above-mentioned problems, and the object of the present invention is to scorch viscous rice such as cooked rice and noodles by using a specially shaped stirring blade. In addition, an object of the present invention is to provide a garbage disposal method and apparatus that can efficiently stir in a loose state without becoming a dumpling state and can shorten the drying treatment time.

  In the garbage processing method of the present invention, when the garbage in the treatment tank is agitated by a stirring blade that is rotatably mounted around a rotation shaft that is horizontally disposed in the treatment tank, the stirring blade is disposed in the treatment tank. It is formed by a strip-shaped continuous plate extending substantially over the entire length in the rotation axis direction, and is characterized in that the garbage is agitated while being scooped up from the inner surface of the treatment tank along the entire length of the stirring blade as the stirring blade rotates. .

  The garbage processing apparatus of the present invention is a garbage treatment apparatus in which a rotating shaft is horizontally disposed in a treatment tank, and a stirring blade for stirring the garbage is provided so as to be rotatable about the rotation shaft. It is characterized by being formed of a strip-like continuous plate extending substantially over the entire length in the direction of the rotation axis in the processing tank, and the stirring blades being arranged so as to face and face the inner surface of the processing tank over the entire length thereof. As a result, the stirring blade formed by the continuous belt-like plate is stirred while scooping up the garbage from the inner surface of the treatment tank along the entire length thereof.

  As one suitable aspect, the garbage processing method and garbage processing apparatus by this invention can form the said stirring blade in the shape twisted in the longitudinal direction. Moreover, the garbage processing apparatus by this invention can be equipped with the drive motor which drives the said stirring blade forward / reversely around the said rotating shaft.

  According to the garbage processing method and the garbage processing apparatus having the above-described configuration, the garbage is stirred while being scooped up from the inner surface of the treatment tank with the entire length of the stirring blade formed by the belt-like continuous plate. Even when the residue is viscous, it can be dried in a short time without being burnt to the inner surface of the treatment tank and without being dumped. The reason for this is not clear, but when the raw garbage is cooked rice etc., the rice grains are scooped up by the entire length of the stirring blades, and when they move backward in the rotational direction along the rake face of the stirring blades, Since it does not crawl or knead, it is thought that it can be dried in a short time without becoming a dumpling state. Therefore, the present invention is extremely useful as a garbage disposal method and apparatus exclusively for the remaining rice having viscosity such as cooked rice and noodles.

  In addition, the stirring blade is formed by a strip-like continuous plate extending over almost the entire length in the rotation axis direction in the treatment tank, and stirs the raw garbage in the treatment tank all at once along the entire length in the rotation axis direction. Well, as in the case of stirring with a plurality of stirring blades as in the prior art, it is possible to temporarily stop the garbage on the inner surface of the treatment tank without pushing between the adjacent stirring blades. Therefore, it is possible to solve the problem of scavenging the garbage that is staying on the inner surface of the treatment tank.

If the stirring blade is formed in a twisted shape in the longitudinal direction, the scooping action of the garbage can be effectively exerted and the stirring efficiency can be increased, and the twisted stirring blade can be twisted. By rotating in one direction corresponding to the direction, the processed product after stirring and drying can be smoothly moved toward the discharge port and discharged.
By rotating the stirring blades forward and backward with a forward / reverse rotation driving device during stirring, the entire garbage can be uniformly stirred without unevenness of the garbage, thereby enabling more efficient stirring of the garbage.

  A preferred embodiment of the present invention will be described with reference to the drawings. 1 is a front view showing a garbage disposal apparatus according to an embodiment of the present invention in a partially broken state, FIG. 2 is a side view showing the garbage treatment apparatus of FIG. 1 in a partially broken state, and FIG. FIG. 4 is a plan view of the rotating shaft and the stirring blade, and FIG. 5 is a cross-sectional view taken along line AA in FIG.

  1 and 2, a garbage disposal apparatus capable of implementing the garbage disposal method of the present invention is entirely surrounded by a rectangular casing 1, and a lid that can be opened and closed at an opening 2 on the upper surface of the casing 1. 3 is attached, and a control panel 4 is installed on the side of the lid 3.

  Inside the casing 1, a processing tank 5, a heating unit 6, a stirring unit 7, a condensing unit 8, a drain tank 9, a decompression unit 10, and the like are installed. In the figure, 11 is a steam discharge pipe, 12 is a temperature sensor, and 13 is a control means. In FIG. 1 and FIG. 2, illustration of wiring between the control means 13 and each component is omitted.

  As shown in FIGS. 1 and 2, for example, the treatment tank 5 has a rectangular shape when viewed from the front and above, and the front and rear straight wall side surfaces 5a and 5b facing each other when viewed from the side, and the straight wall side surface 5a. , 5b is formed in a horseshoe shape having a partial arc-shaped bottom surface 5c that connects the lower ends of each other, and the entire upper part is an open top that is open upward and communicates with the opening 2. 3 to open and close. Further, a steam discharge port 15 is formed in the upper part of the straight wall side surface 5 b of the processing tank 5. Further, a processed product discharge port 16 is provided at a lower portion of one side surface 5 e of the processing tank 5, and a lower end portion of a discharge chute 17 communicating with the processed product discharge port 16 protrudes outward from a lower side surface of the casing 1. .

  As shown in FIG. 2, the heating means 6 is composed of, for example, a rubber heater attached to the outside of the bottom surface 5 c of the processing tank 5, and is configured to heat the garbage in the processing tank 5. Instead of the rubber heater, hot air or the like may be sent into the processing tank. In this case, a ventilation port (not shown) is provided in the processing tank 5.

  As shown in FIGS. 1 and 2, the agitating means 7 drives the rotating shaft 18 disposed horizontally inside the processing tank 5, the stirring blade 19 attached to the rotating shaft 18, and the rotating shaft 18 to rotate forward and backward. The driving motor 20 includes a winding transmission mechanism 21 that transmits the driving force of the driving motor 20 to the rotary shaft 18. The stirring blade 19 is a feature of the present invention and will be described in detail later.

  The condensing means 8 rapidly cools the steam discharged from the treatment tank 5 and separates it into condensed water and gas. For example, as shown in FIG. 2, an air-cooled condenser having a condenser body 8a and a cooling fan 8b is used. is there. The condensing means is not limited to the air cooling type and may be a water cooling type.

  The decompression means 10 is, for example, a vacuum pump, and as shown in FIG. 2, an exhaust pipe 22 is disposed between the decompression means 10 and the condensation means 8 so as to suck out steam or gas from the processing tank 5 and the condensation means 8. ing.

  As shown in FIG. 2, the steam discharge pipe 11 extends in the horizontal direction from the steam discharge port 15 of the processing tank 5, is bent downward above the condensing means 8, and is downstream (condensing means 8 side). The temperature sensor 12 is installed on the outer peripheral surface in the vicinity of the end of the. The temperature sensor 12 is for measuring the temperature of the steam discharge pipe 11, and the detected value is transmitted to the control means 13.

  The control means 13 may be a microcomputer composed of a CPU, ROM, RAM, I / O port, etc. The I / O port includes the temperature sensor 12 as well as the control panel 4, the heating means 6, and the stirring means 7. A signal line is wired between the drive motor 20, the cooling fan 8 b of the condensing unit 8, and the decompression unit 10, and the detection value of the temperature sensor 12 becomes a value corresponding to the dryness set value by the control panel 4. At this stage, the operation of the heating means 6 and the like is stopped.

  As shown in FIG. 1, the stirring blade 19 of the stirring means 7, which is a feature of the present invention, has bearings 24, 25 at substantially the entire length in the rotational axis direction in the processing tank 5, i. It is formed by a belt-like continuous plate extending over almost the entire length between the left and right side surfaces 5d and 5e supported via the. The stirring blade 19 is connected to one or more rotating shafts 18 so that the outer surface side 19a of the stirring blade 19 faces the lower end of the inner surfaces of the straight wall side surfaces 5a and 5b of the treatment tank 5 and the inner surface of the bottom surface 5c. The rod 23 is detachably attached via a fastening member 26 such as a bolt and a nut. In the illustrated example, the connecting rod 23 includes a blade-side connecting rod 23a protruding inward from the inner surface of the stirring blade 19 and a shaft-side connecting rod 23b protruding perpendicularly from the rotating shaft 18, and the blade-side connecting rod 23a The projecting side end and the projecting end of the shaft side connecting rod 23b are overlapped, and this overlapped part is fastened by a fastening member 26 using bolts and nuts.

  Thus, according to the stirring blade 19 formed of the belt-like continuous plate, the garbage is scooped up from the inner surface of the treatment tank 5 by the entire length of the scooping surface 19b on the inner surface side and moved rearward in the rotational direction along the scooping surface 19b. As a result, even if the raw garbage does not burn to the inner surface heated by the heating means 6 of the treatment tank 5 and the raw garbage is a residual rice having viscosity such as cooked rice and noodles, the grains of rice It was possible to vacuum-dry in a short time without causing sticking.

  The stirring blade 19 may be formed as a straight blade that is not twisted, but is preferably formed in a shape twisted in the longitudinal direction as shown in FIGS. That is, since the stirring blade 19 can be twisted so that the scraping action of the garbage can be effectively exerted, the stirring efficiency can be further increased. Further, the twisted stirring blade 19 is rotated in one direction corresponding to the twisting direction, whereby the processed product after stirring and drying can be smoothly moved toward the processed product discharge port 16 and discharged. The outer surface side 19a of the agitating blade 19 twisted in this way can be brought close to the inner surface of the partial arc-shaped bottom surface 5c of the treatment tank 5 with almost no gap over the entire length thereof. The rotating shaft 18 is attached with a connecting rod 23 so as to have an oblique posture intersecting the rotating shaft 18.

  During stirring, the stirring blade 19 repeats low-speed normal rotation and reverse rotation several times by the drive motor 20 and reciprocates (for example, 5-6 times / RPM), so that the remaining rice such as cooked rice is uniform and uniform. It was possible to stir in a loose state and to enable more efficient stirring of the leftovers.

It is a front view which shows the garbage processing apparatus which concerns on one Example of this invention in a partially broken state. FIG. 2 is a side view showing the garbage disposal apparatus of FIG. It is a front view of a stirring blade. It is a top view of a rotating shaft and a stirring blade. It is the sectional view on the AA line in FIG. It is a front view of the stirring blade and rotating shaft of the garbage processing apparatus of a prior art example. It is a side view of the stirring blade and rotating shaft of the garbage processing apparatus of a prior art example.

Explanation of symbols

5 Treatment tank 18 Rotating shaft 19 Stirring blade 19b Rake face 20 Drive motor

Claims (5)

  When stirring the garbage in the processing tank with the stirring blades rotatably mounted around the rotation axis disposed horizontally in the processing tank, the stirring blades extend in the direction of the rotation axis in the processing tank. A garbage disposal method comprising: forming a continuous plate, and stirring the garbage while scooping up the garbage from the inner surface of the treatment tank along the entire length of the stirring blade as the stirring blade rotates.   The garbage processing method according to claim 1, wherein the stirring blade is formed in a shape twisted in the longitudinal direction.   In the garbage processing apparatus, in which a rotating shaft is horizontally disposed in the processing tank, and a stirring blade for stirring the garbage is rotatably provided around the rotating shaft, the stirring blade is substantially the entire length in the rotation axis direction in the processing tank. A garbage disposal apparatus, which is formed of a belt-like continuous plate extending over the entire length, and the stirring blades are disposed so as to be in close proximity to the inner surface of the treatment tank over the entire length thereof.   The garbage processing apparatus according to claim 3, wherein the stirring blade is formed in a shape twisted in a longitudinal direction thereof. The garbage processing apparatus of Claim 3 or 4 provided with the drive motor which drives the said stirring blade forward / reversely around the said rotating shaft.

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