JP2006097272A - Method of removing redundant portion of pipe bodies in natural ground reinforcing works - Google Patents

Method of removing redundant portion of pipe bodies in natural ground reinforcing works Download PDF

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JP2006097272A
JP2006097272A JP2004282609A JP2004282609A JP2006097272A JP 2006097272 A JP2006097272 A JP 2006097272A JP 2004282609 A JP2004282609 A JP 2004282609A JP 2004282609 A JP2004282609 A JP 2004282609A JP 2006097272 A JP2006097272 A JP 2006097272A
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pipe
tube
steel pipe
natural ground
surplus
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Tetsuji Mikami
哲司 三上
Hidenori Shirohata
秀紀 白旗
Yoshitomo Nakamura
好友 中村
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KAMEYAMA CO Ltd
TMC KK
Obayashi Corp
Kameyama KK
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KAMEYAMA CO Ltd
TMC KK
Obayashi Corp
Kameyama KK
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Priority to JP2004282609A priority Critical patent/JP2006097272A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of removing a redundant portion of pipe bodies in natural ground reinforcing works, according to which the redundant portion of the pipe bodies, protruding from a tunnel cross section into the tunnel is easily cut and removed during construction of the natural ground reinforcing works, in a manner disposing of the same as waste without consuming disposal costs. <P>SOLUTION: The method of removing the redundant portion of the pipe bodies in the natural ground reinforcing works is carried out by using an inner pipe rod 22 on which a drill bit 20 is mounted, and the pipe bodies 24 for housing the internal pipe rod 22 therein. According to the method, prior to excavation of the tunnel cross section, a hole is excavated in front of a cutting face by the drill bit 20, and the pipe bodies 24 are successively spliced to each other and inserted into the hole. Then part of the drill bit 20 and the inner pipe rod are drawn, and a hardener is poured and hardened inside and outside of a circumference of the pipe bodies 24, and thereafter the redundant portion of the pipe bodies, protruding from the tunnel cross section is cut and removed. Herein a terminal pipe which is spliced to a rearmost portion of the pipe bodies 24 and forms the redundant portion is made of a paper pipe or a biodegradable resin pipe. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

この発明は、トンネル断面の掘削に先立って、地山補強用の先受け工として切羽の上方に打設される長尺な管体の余剰部の撤去方法に関するものである。   The present invention relates to a method for removing a surplus portion of a long tubular body placed above a face as a receiving work for reinforcing a natural ground prior to excavation of a tunnel cross section.

亀裂,すべり面の多い地山や、土砂地山、強度の小さい軟岩、膨張性地山、又は土被りの少ない地山などでトンネルを形成する場合、例えば、切羽の掘削に先立って、切羽の上方、略120゜の範囲に複数の鋼管を打設し、各鋼管を通じて地山に固化剤を注入硬化することによって、地山中に地盤沈下などを防止するためのフォアパイリングと呼ばれる補強体を形成する注入式長尺鋼管先受け工注が用いられている。   When a tunnel is formed by a natural ground with many cracks, slip surfaces, earth and sand ground, low-strength soft rock, explosive ground, or ground with little soil cover, for example, prior to excavation of the face, Forming a reinforcement called fore-pyring to prevent ground subsidence in the ground by placing a plurality of steel pipes in the upper, approximately 120 ° range, and injecting and hardening a solidifying agent into the ground through each steel pipe An injection-type long steel pipe tip receiving construction is used.

図14、15は、従来の注入式長尺鋼管先受け工法の手順を示す説明図である。一般に、AGF工法(All Ground Fasten)とも呼ばれるこの工法では、掘削を終了すると、まず、図14(A)に示すように、吹き付けロボット2を用いて切羽面1に鏡面吹き付けコンクリート層aを形成し、次に、図14(B)に示すように、高所作業車3による足場を組み立て、続いて、鋼管を打設するための掘孔のマーキングを行う。マーキングと掘孔の形成には、通常、ジャンボ4を用い、ジャンボ4のガイドブーム5に、打設しようとする鋼管6や地山を削孔するための削孔ビット、内管ロッドなどの穿孔手段を保持する。   14 and 15 are explanatory views showing the procedure of a conventional injection-type long steel pipe tip receiving method. In general, in this construction method also called AGF construction method (All Ground Fasten), when excavation is completed, first, as shown in FIG. 14 (A), a sprayed robot layer 2 is used to form a specular spray concrete layer a on the face 1. Next, as shown in FIG. 14 (B), a scaffold by the aerial work vehicle 3 is assembled, and subsequently, marking of a digging hole for placing a steel pipe is performed. Usually, jumbo 4 is used for marking and formation of a digging hole, and a drill bit for drilling a steel pipe 6 or a natural ground to be placed in a guide boom 5 of the jumbo 4 or an inner pipe rod is drilled. Hold the means.

ジャンボ4のガイドブーム5を、マーキング個所に位置決めし、前記鋼管を打設するための掘孔を形成した後は、図14(C)に示すように、掘孔に鋼管6を打設する。鋼管の打設範囲は、地山の性状等によって変化するが、前記したように、切羽面1の上部側の所定の角度範囲、例えば、120°程度の範囲とし、周方向に所定間隔を隔てて打設する。また、鉛直面内においては、鋼管6は、4ないしは6°の範囲内のほぼ一定の角度で上方に向けて傾斜した状態に、水平方向においては、中心から外側に向かって、放射状に広がるように打設する。   After the guide boom 5 of the jumbo 4 is positioned at the marking location and the digging hole for placing the steel pipe is formed, the steel pipe 6 is placed in the digging hole as shown in FIG. The casting range of the steel pipe varies depending on the nature of the natural ground, etc., but as described above, it is a predetermined angular range on the upper side of the face surface 1, for example, a range of about 120 °, with a predetermined interval in the circumferential direction. To cast. Further, in the vertical plane, the steel pipe 6 is inclined in a state of being inclined upward at a substantially constant angle within a range of 4 to 6 °, and in the horizontal direction, radially spreads from the center toward the outside. To be placed.

全ての鋼管6の打設を終了すると、次は、図15(A),(B)に示すように、鋼管6から掘削ビットおよび内管ロッドを回収し、代わりに注入管を挿入して鋼管6に固化剤を注入する。なお、注入管は注入ポンプ7に接続されている。
固化剤は注入時の圧力により鋼管6の外周にも拡散するので、固化剤が硬化すると図15(C)に示すように前記補強体が地山中に形成される。
When all the steel pipes 6 have been driven, next, as shown in FIGS. 15A and 15B, the excavation bit and the inner pipe rod are collected from the steel pipe 6, and the injection pipe is inserted instead. 6 is injected with a solidifying agent. The injection tube is connected to the injection pump 7.
Since the solidifying agent diffuses also to the outer periphery of the steel pipe 6 due to the pressure at the time of injection, the reinforcing body is formed in the natural ground as shown in FIG.

従って、切羽の掘削、支保工の設置等トンネル構築のための工事の前後に、補強体を形成すれば、安全で信頼性の高いトンネルを形成できるが、補強体の設置後、トンネルの拡幅工事を行わない場合、すなわち、無拡幅工法とする場合には最後の継ぎ足しを行った各鋼管6の端末側がトンネル断面に突出してこれが支保工に干渉してしまうので、当該トンネル断面に突出する余剰部を切除して撤去するようにしている。 Therefore, if a reinforcing body is formed before and after construction for tunnel construction, such as excavation of a face and installation of a supporting structure, a safe and highly reliable tunnel can be formed. If the steel pipe 6 is not widened, that is, if it is a non-widening method , the end side of each steel pipe 6 that has been added last protrudes into the tunnel cross section and interferes with the support work. The part is excised and removed.

ここで、上記余剰部の撤去を行うにあたっては、従来では、特開平8−121073号公報に示されるように、端末の鋼管とその前方の鋼管との接続部を離脱可能な特殊構造となして、当該突出部分、すなわち、余剰部分となる端末の鋼管を撤去するか、又は、特開2000−297592号公報に示されるように、鋼管の外周部に折損をし易くするV字状の溝を設け、溝から折損させることによって撤去するという工法が用いられている。なお、上記鋼管に代えて塩ビ管を用いることも周知になっている。
特開平8−121073号公報 特開2000−297592号公報
Here, in removing the surplus part, conventionally, as shown in JP-A-8-121073, it has a special structure in which the connecting part between the steel pipe of the terminal and the steel pipe in front thereof can be detached. The projecting part, that is, the steel pipe of the terminal that becomes the surplus part is removed, or as shown in Japanese Patent Laid-Open No. 2000-297592, a V-shaped groove that facilitates breakage is formed on the outer peripheral part of the steel pipe. The construction method of removing by breaking and breaking from the groove is used. It is also well known to use a PVC pipe instead of the steel pipe.
JP-A-8-121073 JP 2000-297592 A

しかしながら、上記従来の撤去方法では、鋼管や塩ビ管からなる管体の端末側を切除して廃棄するにあたっては、鋼管や塩ビ管の端末側は固化剤と一体となっているため、鋼管や塩ビ管と固化剤とを分離することが困難であり、これ故、複合廃棄物として廃棄せざるを得ず、そのために処分に多額の費用がかかるという問題があった。   However, in the conventional removal method described above, when cutting and discarding the end side of the pipe body made of a steel pipe or a PVC pipe, the end side of the steel pipe or the PVC pipe is integrated with a solidifying agent. It was difficult to separate the tube from the solidifying agent, and therefore it had to be discarded as a composite waste, which caused a problem that the disposal was expensive.

本発明は、上記従来の課題を解決するためになされたものであり、その目的は、トンネル断面に対して前記管体の突出部分となる余剰部を切除して撤去する地山補強工において、余剰部の切除を容易にし、且つ当該切除した余剰部を費用の掛からない廃棄物として廃棄処分し得るか、若しくは廃棄不要となし得る地山補強工用管体の余剰部撤去方法を提供することにある。   The present invention has been made in order to solve the above-described conventional problems, and its purpose is in a natural ground reinforcement work that cuts and removes an excessive portion that becomes a protruding portion of the tubular body with respect to a tunnel cross section. To provide a method for removing a surplus portion of a pipe for reinforcing a natural ground that facilitates excision of the surplus portion and can be disposed of as waste without incurring the cost or can be made unnecessary. It is in.

上記の目的を達成するために、本発明の請求項1にかかる地山補強工用管体の余剰部撤去方法にあっては、削孔ビットが装着された内管ロッドと、この内管ロッドを内部に収容する管体とを用い、トンネル断面の掘削に先立って前記削孔ビットで掘削した切羽前方の削孔内に前記管体を順次継ぎ足しながら挿入した後に、前記削孔ビットの一部と前記内管ロッドとを抜き出して、前記管体の内外周に固化剤を注入固化させ、しかる後に、前記トンネル断面に対して前記管体の突出部分となる余剰部を切除して撤去するに際して、前記管体の最後部に継ぎ足して前記余剰部を形成する端末管にのみに紙管を用い、該端末管より前方の管体には鋼管を用いることを特徴とする。   In order to achieve the above object, in the method for removing surplus portions of a natural ground reinforcement pipe according to claim 1 of the present invention, an inner tube rod having a drill bit attached thereto, and the inner tube rod A part of the drill bit after inserting the pipe body into the drilling hole in front of the face face drilled by the drill bit prior to excavation of the tunnel cross-section. And extracting the inner tube rod and injecting and solidifying a solidifying agent to the inner and outer peripheries of the tube, and then cutting off and removing the surplus portion that becomes the protruding portion of the tube with respect to the cross section of the tunnel The paper tube is used only for the terminal tube that is added to the rearmost portion of the tube to form the surplus portion, and the steel tube is used for the tube in front of the terminal tube.

本発明の請求項2にかかる地山補強工用管体の余剰部撤去方法にあっては、前記紙管が防水又は撥水処理を施されていることを特徴とする。   In the method for removing surplus portions of the ground reinforcement pipe according to claim 2 of the present invention, the paper tube is subjected to waterproofing or water repellent treatment.

本発明の請求項3にかかる地山補強工用管体の余剰部撤去方法にあっては、前記固化剤の注入は、前記管体内に固化剤注入管を挿通して行い、該固化剤注入管を該管体内に挿入する際に、前記固化剤注入管に付帯させて前記余剰部側への固化剤の進入を阻むためのパッカーを前記余剰部の前方に注入形成するパッカー形成手段を設けるとともに、該パッカー形成部位の管体部に、該管体部外側の前記掘孔内へのパッカーの進入を可能とするための開口部を設け、前記固化剤の注入に先立って、前記パッカー形成手段によりパッカーを注入形成して、前記管体の内外に前記余剰部側への固化剤の流出を塞き止める防壁を形成するようにしたことを特徴とする。   In the method for removing surplus portions of the ground reinforcement member according to claim 3 of the present invention, the solidifying agent is injected by inserting a solidifying agent injection tube into the tubular body. Packer forming means is provided for injecting and forming a packer attached to the solidifying agent injection tube to prevent the solidifying agent from entering the surplus portion when the tube is inserted into the tube. In addition, an opening for allowing the packer to enter the borehole outside the tube portion is provided in the tube portion of the packer forming portion, and the packer formation is performed prior to the injection of the solidifying agent. A packer is injected and formed by means, and a barrier is formed inside and outside the tubular body to block out the outflow of the solidifying agent to the surplus portion side.

本発明の請求項4にかかる地山補強工用管体の余剰部撤去方法にあっては、前記掘孔の入口において、前記紙管の外面と掘孔との間に充填材を充填して前記紙管外に前記余剰部側への固化剤の供給を塞き止める防壁を形成するようにしたことを特徴とする。   In the method for removing the surplus portion of the ground reinforcement pipe according to claim 4 of the present invention, a filler is filled between the outer surface of the paper tube and the digging hole at the entrance of the digging hole. A barrier is provided outside the paper tube to block the supply of the solidifying agent to the surplus portion side.

本発明の請求項5にかかる地山補強工用管体の余剰部撤去方法にあっては、前記鋼管と紙管との連結に、これらの連結端部に嵌合する金属又は樹脂製の管継手を用い、該管継手と前記鋼管とをねじにより、前記管継手と前記紙管とを接着剤により連結するようにしたことを特徴とする。   In the method for removing the surplus portion of the ground reinforcement pipe according to claim 5 of the present invention, a metal or resin tube that fits into the connecting end portion of the steel tube and the paper tube is connected. A joint is used, and the pipe joint and the steel pipe are connected by screws, and the pipe joint and the paper pipe are connected by an adhesive.

本発明の請求項6にかかる地山補強工用管体の余剰部撤去方法にあっては、前記鋼管の連結端部外周面に雄ねじを形成するとともに、前記紙管の連結端部先端に外周面に雄ねじが形成された金属製の円筒形部材を止着し、前記鋼管の連結端部と前記円筒形部材とをこれらに螺合する金属又は樹脂製の管継手で連結するようにしたことを特徴とする。   In the method for removing surplus portions of the ground reinforcement member according to claim 6 of the present invention, a male screw is formed on the outer peripheral surface of the connection end of the steel pipe, and an outer periphery is provided at the front end of the connection end of the paper tube. A metal cylindrical member having a male thread formed on its surface is fastened, and the connecting end of the steel pipe and the cylindrical member are connected by a metal or resin pipe joint that is screwed to these. It is characterized by.

本発明の請求項7にかかる地山補強工用管体の余剰部撤去方法にあっては、前記鋼管の連結端部外周面に雄ねじを形成するとともに、前記紙管の連結端部外周に、雄ねじが形成された金属製被覆筒を止着し、前記鋼管の連結端部と金属製被覆筒とをこれらに螺合する金属又は樹脂製の管継手で連結するようにしたことを特徴とする。   In the method of removing the surplus portion of the ground reinforcement member according to claim 7 of the present invention, a male screw is formed on the outer peripheral surface of the connection end of the steel pipe, and the outer periphery of the connection end of the paper tube. A metal-coated cylinder formed with a male screw is fastened, and the connection end of the steel pipe and the metal-coated cylinder are connected by a metal or resin pipe joint that is screwed into these. .

本発明の請求項8にかかる地山補強工用管体の余剰部撤去方法にあっては、前記鋼管の連結端部外周面に雄ねじを形成するとともに、前記紙管の連結端部外周に樹脂を含浸固化させて雄ねじを形成し、前記鋼管と紙管との連結端部同士をこれらに螺合する金属又は樹脂製の管継手で連結するようにしたことを特徴とする。   In the method for removing surplus portions of the ground reinforcement pipe according to claim 8 of the present invention, a male screw is formed on the outer peripheral surface of the connection end of the steel pipe, and a resin is formed on the outer periphery of the connection end of the paper tube. The solid pipe is impregnated and solidified to form a male screw, and the connecting ends of the steel pipe and the paper pipe are connected to each other by a metal or resin pipe joint that is screwed into these.

本発明の請求項9にかかる地山補強工用管体の余剰部撤去方法にあっては、前記鋼管の連結端部内周面に雌ねじを形成するとともに、前記紙管の連結端部先端に外周面に雄ねじが形成された金属製の円筒形部材を止着し、該円筒形部材の雄ねじを該鋼管の雌ねじに螺合させて連結するようにしたことを特徴とする。   In the method for removing the surplus portion of the ground reinforcement member according to claim 9 of the present invention, an internal thread is formed on the inner peripheral surface of the connection end of the steel pipe, and the outer periphery is formed at the tip of the connection end of the paper tube. A metal cylindrical member having a male screw formed on its surface is fastened, and the male screw of the cylindrical member is screwed into and connected to the female screw of the steel pipe.

本発明の請求項10にかかる地山補強工用管体の余剰部撤去方法にあっては、前記鋼管の連結端部内周面に雌ねじを形成するとともに、前記紙管の連結端部外周に、雄ねじが形成された金属製被覆筒を止着し、該金属製被覆筒の雄ねじを該鋼管の雌ねじに螺合させて連結するようにしたことを特徴とする。   In the method of removing the surplus portion of the ground reinforcement member according to claim 10 of the present invention, while forming a female screw on the inner peripheral surface of the connection end of the steel pipe, on the outer periphery of the connection end of the paper tube, A metal-coated cylinder in which a male screw is formed is fastened, and the male screw of the metal-coated cylinder is screwed into and connected to the female screw of the steel pipe.

本発明の請求項11にかかる地山補強工用管体の余剰部撤去方法にあっては、前記鋼管の連結端部内周面に雌ねじを形成するとともに、前記紙管の連結端部外周に樹脂を含浸固化させて雄ねじを形成し、該雄ねじを該鋼管の雌ねじに螺合させて連結するようにしたことを特徴とする。   According to the eleventh aspect of the present invention, there is provided a method for removing surplus portions of a pipe for reinforcing a natural ground, wherein an internal thread is formed on the inner peripheral surface of the connection end of the steel pipe and a resin is formed on the outer periphery of the connection end of the paper tube The solid screw is impregnated and solidified to form a male screw, and the male screw is screwed into and connected to the female screw of the steel pipe.

本発明の請求項12にかかる地山補強工用管体の余剰部撤去方法にあっては、請求項1〜11における紙管を生分解性樹脂管に置換したことを特徴とする。   According to a twelfth aspect of the present invention, there is provided a method for removing surplus portions of a pipe for reinforcing a natural ground, wherein the paper tube according to the first to eleventh aspects is replaced with a biodegradable resin tube.

上記構成にかかる本発明の地山補強工用管体の余剰部撤去方法によれば、余剰部は紙管あるいは生分解性樹脂管で形成されていて、切除や固化剤の剥離が容易なので、従来のように複合廃棄物とせずに廃棄することができる。なお、紙管を用いる場合には、好ましくは、内外周の表面に防水又撥水処理を施して紙管の吸水を防止すると共に、紙管内面に対する固化剤の付着を防止すると、固化剤からの剥離が一層容易になる。   According to the surplus portion removing method of the natural ground reinforcement pipe of the present invention according to the above configuration, the surplus portion is formed of a paper tube or a biodegradable resin tube, so that excision and separation of the solidifying agent are easy, It can be disposed of without using complex waste as in the past. In the case of using a paper tube, preferably, the inner and outer peripheral surfaces are waterproofed or water-repellent to prevent water absorption of the paper tube and prevent the solidifying agent from adhering to the inner surface of the paper tube. Is easier to peel.

そして、補強体を地山に打設する際に、掘孔の入口と、管体に挿入する固化剤注入管との間にコーキング材を充填するか、又は、固化剤注入管の外周面に、膨張形成可能なパッカーを配置して固化剤の漏れ出しを防止すると、固化剤の無駄を無くすことができる。例えば、パッカーで固化剤の漏れ出しを防止する場合は、注入管の挿入完了状態で前記注入口と前記余剰部との間で且つ前記管体の内面と前記注入管外面との間にパッカーが配置されるよう、注入管に付帯させてパッカー形成手段を取り付けておき、紙管のパッカー形成部位には管外周部の前記掘孔内へのパッカーの進入を可能とするための開口部を形成しておく。注入管を挿入し、パッカー形成手段によりパッカー形成部位に発泡材例えばウレタンなどを供給すれば、パッカーが紙管の内面と掘孔内面とに密着して防壁を形成するので余剰部側への固化剤の進入が防止され、余剰部は、空洞のままとなる。このため切除が容易で余剰部から固化剤を剥離する必要もないので、切除、廃棄処分に関する費用が低減される。   And, when placing the reinforcing body on the ground, either fill the caulking material between the entrance of the digging hole and the solidifying agent injection pipe inserted into the pipe, or on the outer peripheral surface of the solidifying agent injection pipe If the packer capable of forming an expansion is arranged to prevent the solidifying agent from leaking out, the waste of the solidifying agent can be eliminated. For example, when preventing the leakage of the solidifying agent by the packer, the packer is inserted between the injection port and the surplus portion and between the inner surface of the tube body and the outer surface of the injection tube when the injection tube is completely inserted. A packer forming means is attached to the injection pipe so as to be arranged, and an opening for allowing the packer to enter into the digging hole on the outer periphery of the pipe is formed at the packer forming portion of the paper pipe. Keep it. If an injection tube is inserted and foaming material such as urethane is supplied to the packer formation site by the packer forming means, the packer forms a barrier against the inner surface of the paper tube and the inner surface of the digging hole, so that it solidifies to the surplus part side The entry of the agent is prevented, and the surplus part remains hollow. For this reason, since excision is easy and it is not necessary to peel off the solidifying agent from the surplus part, the cost for excision and disposal is reduced.

以上、説明したことから明らかなように本発明によれば、トンネル断面に対して管体の突出部分となる余剰部を切除して撤去する地山の補強方法において、余剰部の切除が容易になると共に、廃棄処分に関する費用を低減できる。   As is apparent from the above description, according to the present invention, in the method for reinforcing a natural mountain in which a surplus portion that is a protruding portion of a tubular body is excised from the tunnel cross section and removed, the surplus portion is easily excised. At the same time, the cost for disposal can be reduced.

以下に、長尺鋼管先受け工法に適用した本発明の好適な実施の形態を添付図面に基づいて詳細に説明する。   Hereinafter, preferred embodiments of the present invention applied to a long steel pipe tip receiving method will be described in detail with reference to the accompanying drawings.

図1〜図10は、本発明にかかる地山補強工用管体の余剰部撤去方法の一実施例を示すものであり、図1は前述した従来例の長尺鋼管先受け工法おける図14(C)の鋼管打設工程に相当する。   FIGS. 1-10 shows one Example of the surplus part removal method of the pipe for ground reinforcement according to this invention, FIG. 1 is FIG. 14 in the long steel pipe tip receiving method of the prior art example mentioned above. This corresponds to the steel pipe placing step (C).

本実施例の地山補強工用管体の余剰部撤去方法では、切羽に掘孔を形成するための削孔ビット20が先端に装着された内管ロッド22と、この内管ロッド22を内部に収納し、地山中に残置される鋼管製の外管24とが用いられる。   In the method of removing the surplus portion of the ground reinforcement member according to the present embodiment, an inner tube rod 22 having a drill bit 20 for forming a digging hole in the face is attached to the tip, and the inner tube rod 22 is disposed inside. And an outer pipe 24 made of steel pipe that is left in the ground.

前記削孔ビット20の後端部には延長ロッド26が螺着連結され、延長ロッド26の後端側に内管ロッド22がウイングカップリング28を介して螺着連結される。ウイングカップリング28は、その軸芯に内管ロッド22が挿通され、外周縁が外管24の内周面に摺接することによって内管ロッド22を外管24の中心軸上に位置決めする。   An extension rod 26 is screwed and connected to the rear end portion of the drill bit 20, and an inner tube rod 22 is screwed and connected to the rear end side of the extension rod 26 via a wing coupling 28. The inner tube rod 22 is inserted through the axial center of the wing coupling 28, and the outer peripheral edge is in sliding contact with the inner circumferential surface of the outer tube 24 to position the inner tube rod 22 on the central axis of the outer tube 24.

図2の分解説明図に示すように、前記内管ロッド22は、両端にネジが刻設された管状のロッドであって、掘削の進行に伴って順次中継用カップリング30を介して螺着連結される。内管ロッド22が連結されると、内管ロッド22内は、削孔ビット20に削孔水やエアなどの冷却媒体Aを供給するための媒体供給通路32となる。なお、詳細には図示されていないが媒体供給通路32は削孔ビット20の先端に開口している。また、外管24は、先頭管24aと、複数の中間管24bと、端末管24c、ショートヘッド管24fと、ディスチャージャヘッド管24gとを備えている。   As shown in the exploded explanatory view of FIG. 2, the inner tube rod 22 is a tubular rod with screws engraved at both ends, which are sequentially screwed through the relay coupling 30 as the excavation progresses. Connected. When the inner tube rod 22 is connected, the inside of the inner tube rod 22 becomes a medium supply passage 32 for supplying a cooling medium A such as drill water or air to the drill bit 20. Although not shown in detail, the medium supply passage 32 opens at the tip of the drill bit 20. The outer tube 24 includes a leading tube 24a, a plurality of intermediate tubes 24b, a terminal tube 24c, a short head tube 24f, and a discharger head tube 24g.

先頭管24aおよび中間管24bには、その両端部の一方に雄ねじ部240が、他方に雌ねじ部241が刻設され、外周面に多数の貫通孔242が穿設された中空円筒状の管体が用いられる。先頭管24aの後端に螺着連結された中間管24bには、掘削の進行に伴って、複数の中間管24bが順次螺着結される。   The front tube 24a and the intermediate tube 24b are hollow cylindrical tubular bodies in which a male screw portion 240 is engraved on one end and a female screw portion 241 on the other end, and a large number of through holes 242 are formed on the outer peripheral surface. Is used. As the excavation proceeds, a plurality of intermediate tubes 24b are sequentially screwed to the intermediate tube 24b that is screwed to the rear end of the leading tube 24a.

ところで、上記端末管24cには紙管が使用される。端末管24cに用いる紙管には、吸水を防止するための防水乃至は揮発処理が施される。そして、端末管24cは、掘削の進行に伴って、最後尾の中間管24bの後端に、後述する管継手を介して連結され、ショートヘッド管24fは、先頭管24aの先端に螺着連結され、そしてディスチャージャヘッド管24gは、端末管24cの後端に螺着連結される。   Incidentally, a paper tube is used for the terminal tube 24c. The paper tube used for the terminal tube 24c is waterproofed or volatilized to prevent water absorption. As the excavation progresses, the terminal pipe 24c is connected to the rear end of the rearmost intermediate pipe 24b via a pipe joint described later, and the short head pipe 24f is screwed to the front end of the front pipe 24a. The discharger head tube 24g is screwed to the rear end of the terminal tube 24c.

このように構成された外管24は、内部に挿通された内管ロッド22の外周面との間が、掘削に伴って発生する掘削スライムBの排出通路34となっている。そして、外管24の先端側には、図3に示すように、両端が開口した円筒状のケーシングシュー36が、ショートヘッド管24fに螺着連結されている。ディスチャージャヘッド管24gには、周方向に沿って複数の排出孔24jが穿設されている。削孔ロッド20に推力と回転および打撃とを伝達するドリフタ42は、スリーブ44を介して、内管ロッド22の後端側と結合されている。   The outer pipe 24 configured in this manner is a discharge passage 34 for the drilling slime B generated during excavation between the outer peripheral surface of the inner pipe rod 22 inserted therein. Further, as shown in FIG. 3, a cylindrical casing shoe 36 having both ends opened is screwed to the short head tube 24f at the distal end side of the outer tube 24. The discharger head tube 24g is provided with a plurality of discharge holes 24j along the circumferential direction. A drifter 42 that transmits thrust, rotation, and impact to the drilling rod 20 is coupled to the rear end side of the inner tube rod 22 via a sleeve 44.

図4〜図7は、前記端末管24cと最後部の中間管24bとの種々の接続構造を示す断面図であり、図4は第1の接続構造を、図5は第2の接続構造を、図6は第3の接続構造を、図7は第4の接続構造をそれぞれ示している。なお、図4の第1の接続構造にあっては、地山に打設された状態で示してあるが、図5〜図7では接続部のみを示している。   4 to 7 are sectional views showing various connection structures between the terminal tube 24c and the rearmost intermediate tube 24b. FIG. 4 shows the first connection structure and FIG. 5 shows the second connection structure. 6 shows a third connection structure, and FIG. 7 shows a fourth connection structure. In addition, in the 1st connection structure of FIG. 4, although it has shown in the state laid in the natural ground, in FIG. 5-7, only the connection part is shown.

図4に示す接続構造では、最後尾の中間管24bに管継手60を介して端末管24cを接続する。すなわち、中間管24bの端末管24cとの接続端部である後端部外周面には段差を付けて縮径した雄ネジ24b1を刻設すると共に、管継手60の一端部内周面に前記中間管24bの雄ネジ24b1に螺合する雌ネジ60aを、他端部内周面に端末管24cの先端部を嵌合する嵌合部60bを形成し、管継手60の雌ネジ60aに中間管24bの雄ネジ24b1に螺着して連結した後、この管継手60の後端部の筒状の嵌合部60bに端末管24cの前端部を挿入して両者の接合面を接着剤で接合するようにしたものである。このようにすると、端末管24cは紙管でありながら接着剤にせん断破壊が生じにくくなるので、接続の強度及び信頼性が向上する。また、管継手60が端末管24cの補強材となるので端末管24c強度も増加する。さらに、管継手60の外径は中間管24bの外径に一致させて面一となるようにして、地山への嵌入の際の抵抗とならないようにする。   In the connection structure shown in FIG. 4, the terminal pipe 24 c is connected to the rearmost intermediate pipe 24 b via the pipe joint 60. That is, a male screw 24b1 having a stepped diameter is provided on the outer peripheral surface of the rear end, which is the connection end of the intermediate pipe 24b with the terminal pipe 24c, and the intermediate thread is formed on the inner peripheral surface of one end of the pipe joint 60. A female screw 60a that is screwed into the male screw 24b1 of the tube 24b is formed, and a fitting portion 60b that fits the tip of the terminal tube 24c is formed on the inner peripheral surface of the other end portion, and the intermediate tube 24b is formed on the female screw 60a of the pipe joint 60. Then, the front end portion of the terminal tube 24c is inserted into the cylindrical fitting portion 60b at the rear end portion of the pipe joint 60, and the joint surfaces thereof are joined with an adhesive. It is what I did. In this case, since the terminal tube 24c is a paper tube, it is difficult for shear failure to occur in the adhesive, so that the connection strength and reliability are improved. Further, since the pipe joint 60 serves as a reinforcing material for the terminal pipe 24c, the strength of the terminal pipe 24c is also increased. Further, the outer diameter of the pipe joint 60 is made to be flush with the outer diameter of the intermediate pipe 24b so as not to become a resistance at the time of fitting into the natural ground.

図5に示す第2の接続構造は、端末管24cの紙管の先端部に金属製の円筒形部材61を嵌合止着して補強し、この金属製円筒形部材61を中間管24bに管継手62を介して連結する。前記金属製円筒形部材61の外周面には端末管24cを管継手62に接続するための雄ネジ61aと、当該端末管24cの紙管を止着するためのリベット61cを挿入するための貫通孔61bとを形成し、端末管24cの紙管先端部外周部には、前記貫通孔61bに対応してリベット61cを挿入するための貫通孔24c2を形成する。   In the second connection structure shown in FIG. 5, a metal cylindrical member 61 is fitted and secured to the tip of the paper tube of the terminal tube 24c, and this metal cylindrical member 61 is attached to the intermediate tube 24b. They are connected via a pipe joint 62. A through hole for inserting a male screw 61a for connecting the end pipe 24c to the pipe joint 62 and a rivet 61c for fixing the paper pipe of the end pipe 24c on the outer peripheral surface of the metal cylindrical member 61. A hole 61b is formed, and a through hole 24c2 for inserting the rivet 61c is formed in the outer periphery of the end of the paper tube of the terminal tube 24c corresponding to the through hole 61b.

金属製円筒部材61に端末管24cの紙管先端部を挿入し、金属製円筒形部材61の貫通孔61bと、端末管24cの紙管に形成した貫通孔24c2とにリベット61cを挿入してカシメ処理を施すと、金属製円筒形部材61が端末管24cの紙管先端部に一体化され、端末管24cの紙管先端部が金属製円筒形部材61によって補強される。次に、中間管24bの後端部の雄ネジ24b1を管継手62の一端部内周面の雌ネジ62aに螺入し、さらに、金属製円筒形部材61外周面の雄ネジ61dを管継手62の他端部内周面の雌ネジ62bに螺入すると、中間管24bと端末管24cとの連結が完了する。   Insert the paper tube tip of the terminal tube 24c into the metal cylindrical member 61, and insert the rivet 61c into the through hole 61b of the metal cylindrical member 61 and the through hole 24c2 formed in the paper tube of the terminal tube 24c. When the caulking process is performed, the metal cylindrical member 61 is integrated with the paper tube tip of the terminal tube 24 c, and the paper tube tip of the terminal tube 24 c is reinforced by the metal cylindrical member 61. Next, the male screw 24b1 at the rear end of the intermediate pipe 24b is screwed into the female screw 62a on the inner peripheral surface of one end of the pipe joint 62, and the male screw 61d on the outer peripheral surface of the metal cylindrical member 61 is further connected to the pipe joint 62. When the other end portion of the inner peripheral surface is screwed into the female screw 62b, the connection between the intermediate tube 24b and the terminal tube 24c is completed.

このようにすると端末管24cの接続側端部が金属製円筒形部材61で補強され、端末管24cの紙管が金属製円筒形部材61と管継手62とを介して中間管24cに連結されるので、連結に係る強度及び信頼性が向上する。   In this way, the connection side end of the terminal tube 24c is reinforced by the metal cylindrical member 61, and the paper tube of the terminal tube 24c is connected to the intermediate tube 24c via the metal cylindrical member 61 and the pipe joint 62. Therefore, the strength and reliability related to the connection are improved.

なお、この接続方法において、締結要素の一例としてリベット61cを使用したが、リベット61cの代わりに止めねじ等を用い、ネジの先端にカシメ処理を施すようにしてもよい。   In this connection method, the rivet 61c is used as an example of a fastening element. However, a set screw or the like may be used instead of the rivet 61c, and a caulking process may be performed on the tip of the screw.

図6に示す第3の接続構造は、端末管24cの先端部を金属製被覆筒63で補強し、この金属製被覆筒63を中間管24bに管継手62を介して接続するものである。前記金属製被覆筒63は、端末管24cの先端部の端面部を覆う端面被覆部63aの一側に、端末管24cの内周面を覆う内周面被覆部63bを連接し、他側に、端末管24cの外周面を覆う外周被覆部63cを連接し、さらに、外周面被覆部63cに、エンボス加工等によって端末管24cの外周面に食い込む爪63dを形成したものである。   In the third connection structure shown in FIG. 6, the end portion of the terminal tube 24c is reinforced with a metal-coated tube 63, and the metal-coated tube 63 is connected to the intermediate tube 24b via a pipe joint 62. The metal-coated cylinder 63 is connected to one side of an end surface covering portion 63a that covers the end surface portion of the distal end portion of the terminal tube 24c, and an inner peripheral surface covering portion 63b that covers the inner peripheral surface of the terminal tube 24c, and to the other side. The outer periphery covering portion 63c that covers the outer peripheral surface of the terminal tube 24c is connected, and the outer surface covering portion 63c is formed with a claw 63d that bites into the outer peripheral surface of the terminal tube 24c by embossing or the like.

金属製被覆筒63を取付ける際は、端面被覆部63aに対して外面被覆部63cを外開きの状態とする。次に、外面被覆部63c、内面被覆部63b及び端面被覆部63aによって略コ字形に形成された金属製被覆筒63の嵌込部63eを、端末管24cの先端部に嵌め込む。次に、端面被覆部63aが端末管24cの端面に当接した状態で外周面被覆部63cの内側への折り曲げによって爪63dを端末管24cの外周部に食い込ませると、端末管24cの先端部に金属製被覆筒63が一体化する。   When the metal-coated cylinder 63 is attached, the outer surface covering portion 63c is opened outward with respect to the end surface covering portion 63a. Next, the fitting portion 63e of the metal coated cylinder 63 formed in a substantially U shape by the outer surface covering portion 63c, the inner surface covering portion 63b, and the end surface covering portion 63a is fitted into the distal end portion of the terminal tube 24c. Next, when the claw 63d is bitten into the outer peripheral portion of the terminal tube 24c by bending the outer surface covering portion 63c inward with the end surface covering portion 63a in contact with the end surface of the terminal tube 24c, the distal end portion of the terminal tube 24c The metal-coated cylinder 63 is integrated with each other.

次に、中間管24bの外周面の雄ネジ24b1に管継手62の一端部内周面の雌ネジ62aを螺入し、管継手62の他端部内周面の雌ネジ62bに前記金属製被覆筒63の外周面の雄ネジ63fを螺入して、中間管24bに対する端末管24cの連結を完了する。   Next, the female screw 62a on the inner peripheral surface of one end of the pipe joint 62 is screwed into the male screw 24b1 on the outer peripheral surface of the intermediate pipe 24b, and the metal coated cylinder is inserted into the female screw 62b on the inner peripheral surface of the other end of the pipe joint 62. The male screw 63f on the outer peripheral surface 63 is screwed in to complete the connection of the terminal tube 24c to the intermediate tube 24b.

この第3の接続構造によれば紙管との接合部において、金属製被覆筒63の断面係数が前記金属製円筒形部材61の断面係数よりも高くなるので、連結に係る強度及び信頼性は、図5の第2の接続構造の金属製円筒形部材61の場合よりも高くなる。なお、この第3の接続構造において、金属製被覆筒63の外周面被覆部63cと内周面被覆部63bとの外開きをなくすために最終的にリベット(図示せず)で固定してもよい。また、金属製被覆筒63の肉厚を厚くして強度を上げる場合は、内側被覆部63b及び端面被覆部63aを廃止してもよい。   According to the third connection structure, since the section modulus of the metal-coated cylinder 63 is higher than the section modulus of the metal cylindrical member 61 at the joint portion with the paper tube, the strength and reliability of the connection are The height is higher than that of the metal cylindrical member 61 having the second connection structure shown in FIG. In this third connection structure, even if it is finally fixed with a rivet (not shown) in order to eliminate the outer opening of the outer peripheral surface covering portion 63c and the inner peripheral surface covering portion 63b of the metal-coated tube 63. Good. Further, when the strength is increased by increasing the thickness of the metallic covering cylinder 63, the inner covering portion 63b and the end surface covering portion 63a may be eliminated.

図7に示す第4の接続構造は、端末管24cの先端部を樹脂化によって端末管24cの先端部を補強し、この先端部に形成された雄ネジ24c1に管継手62を介して接続するようにしたものである。端末管24cの先端部の樹脂化は、少なくとも先端部外周に樹脂を含浸させた後、成形を施すことによって行い、雄ネジ24c1は、成形と同時又は、その後の刻設によって形成する。端末管24cの先端部の雄ネジ24c1を中間管24bの後端部内周面の雌ネジ24b2に螺入し、管継手62に第1端末管24を連結すると、中間管24bに対する連結が終了する。   The fourth connection structure shown in FIG. 7 reinforces the distal end portion of the terminal tube 24c by resinating the distal end portion of the end tube 24c, and connects to the male screw 24c1 formed at the distal end portion via a pipe joint 62. It is what I did. The distal end portion of the terminal tube 24c is made resin by impregnating at least the outer periphery of the distal end portion with molding, and then the male screw 24c1 is formed simultaneously with molding or by engraving thereafter. When the male screw 24c1 at the tip of the terminal tube 24c is screwed into the female screw 24b2 at the inner peripheral surface of the rear end of the intermediate tube 24b and the first terminal tube 24 is connected to the pipe joint 62, the connection to the intermediate tube 24b is completed. .

なお、樹脂を端末管24cの先端部だけでなく端末管24c全体に含浸させ、全体の強度を向上してもよい。また、セルロース(短繊維、長繊維を含む)と樹脂とを混合した樹脂で端末管24cを形成してもよく、さらにセルロースを含んだ生分解可能な生分解性樹脂、又はセルロースを含まない生分解性樹脂で端末管24cを構成してもよい。   In addition, not only the front-end | tip part of the terminal pipe 24c but the whole terminal pipe 24c may be impregnated, and the whole intensity | strength may be improved. Further, the terminal tube 24c may be formed of a resin in which cellulose (including short fibers and long fibers) and a resin are mixed, and further, a biodegradable resin containing cellulose or a biodegradable resin containing no cellulose. The terminal tube 24c may be made of a degradable resin.

ここで、上記生分解性樹脂とは、例えばトウモロコシ等の植物から取り出したポリ乳酸等を原料として、これに特殊な界面活性材を使用して粘土の微粒子をちりばめる等して作成される熱や水に強い樹脂のことであり、主成分として澱粉成分が60〜80%を占めている。   Here, the biodegradable resin is, for example, heat generated by using, for example, polylactic acid extracted from a plant such as corn as a raw material, and using a special surfactant for this, and fine particles of clay. It is a resin that is resistant to water, and the starch component accounts for 60 to 80% as a main component.

このような生分解性樹脂を用いると、土中の微生物が生分解性樹脂を分解するので、後述するように端末管24cの余剰部を切除して廃棄する場合に、特定の環境下で処理する必要が無く、掘削ズリと一緒に廃棄できるので廃棄処分費用が大幅に削減される。   When such a biodegradable resin is used, microorganisms in the soil degrade the biodegradable resin. Therefore, when the excess portion of the terminal tube 24c is excised and discarded as described later, it is treated in a specific environment. It is not necessary to dispose of it and it can be disposed of together with the excavation sludge, so the disposal cost is greatly reduced.

削孔ヘッド20の周辺を拡大して示した図3を参照すると、削孔ヘッド20は、リングロストビット20aと、インナービット20bとから構成されていて、リングロストビット20aに嵌合されたインナービット20bが、ケーシングシュー36の内部に挿入されている。インナービット20bの外周面には、軸方向に沿って分断された凹溝20cが設けられていて、この凹溝20cの先端側は、インナービット20bの先端縁に開口し、後端側は、スライムBの排出通路34と連通している。そして、インナービット20bとケーシングシュー36との間には、ドリフタ42から加えられる推力および打撃の動力伝達部分46が設けられている。本実施例の動力伝達部分46は、ケーシングシュー36の内周面に設けられた段部48と、この段部48に当接する凸部50とから構成されていて、凸部50は、インナービット20bの外周面に設けられていて、外管24の先端側に配置されている。なお、段部48と凸部50との当接関係は、その全周に渡るものではなく、インナービット20bの外周に設けられた凹溝20cの部分で分断されている。   Referring to FIG. 3 showing an enlarged view of the periphery of the hole drilling head 20, the hole drilling head 20 is composed of a ring lost bit 20a and an inner bit 20b, and an inner member fitted to the ring lost bit 20a. A bit 20 b is inserted into the casing shoe 36. A concave groove 20c divided along the axial direction is provided on the outer peripheral surface of the inner bit 20b. The front end side of the concave groove 20c opens at the front end edge of the inner bit 20b, and the rear end side is The slime B communicates with the discharge passage 34. Between the inner bit 20b and the casing shoe 36, a thrust and impact power transmission portion 46 applied from the drifter 42 is provided. The power transmission portion 46 of the present embodiment includes a step portion 48 provided on the inner peripheral surface of the casing shoe 36 and a convex portion 50 that abuts on the step portion 48. The convex portion 50 is an inner bit. It is provided on the outer peripheral surface of 20 b and is disposed on the distal end side of the outer tube 24. Note that the contact relationship between the stepped portion 48 and the convex portion 50 does not extend over the entire circumference of the stepped portion 48, but is divided at the concave groove 20c provided on the outer periphery of the inner bit 20b.

外管24を地山に設置する際は、図1に示すように、ドリフタ42を駆動する。ドリフタ42から推力と回転および打撃とが、内管ロッド22を介して削孔ビット20に伝達され、これにより地山Dが掘削され、図3に示すように、削孔Cが形成される。このとき、媒体供給通路32から削孔水やエアおよび気泡などの冷却媒体Aが削孔ビット20に供給され、削孔ビット20で掘削されたスライムBは、排出通路34を介して外部に排出される。   When installing the outer tube 24 on a natural ground, the drifter 42 is driven as shown in FIG. Thrust, rotation, and impact are transmitted from the drifter 42 to the drill bit 20 via the inner tube rod 22, thereby excavating the natural ground D and forming the drill hole C as shown in FIG. At this time, cooling medium A such as drilling water, air, and bubbles is supplied from the medium supply passage 32 to the drill bit 20, and the slime B excavated by the drill bit 20 is discharged to the outside through the discharge passage 34. Is done.

一方、外管24には、ドリフタ42の推力と打撃とが、外管24の先端側に設けられた動力伝達部分46を介して、その先端側に伝達され、これにより外管24は、削孔ビット20により掘削形成された削孔C内に、前引き方式により挿入されるので、端末管24cを紙管あるいは生分解性樹脂管としても打設中に管が破損することはない。このようにして、外管24の先端側に推力および打撃の動力伝達部分46を設け、外管24を前引き方式で削孔C内に挿入すると、外管24の後端側にスライム排出通路34を閉塞する打設治具を設ける必要がなくなる。これにより、外管24の後端側を開放した掘削スライムBの排出口とすることができ、外管24の後端を開放することで、掘削スライムBを内部に溜めることなく円滑に排出することができる。なお、外管24は、詳細は図示していないが、適宜個所に設置されるセントライザーにより、内管ロッド22と同心状に位置決め支持される。   On the other hand, the thrust and impact of the drifter 42 are transmitted to the outer tube 24 via the power transmission portion 46 provided on the distal end side of the outer tube 24, thereby the outer tube 24 is ground. Since it is inserted into the drilling hole C formed by the hole bit 20 by the front pulling method, even if the terminal tube 24c is a paper tube or a biodegradable resin tube, the tube will not be damaged during placement. In this way, when the thrust and impact power transmission portion 46 is provided on the distal end side of the outer tube 24 and the outer tube 24 is inserted into the drilling hole C by the forward pulling method, the slime discharge passage is formed on the rear end side of the outer tube 24. There is no need to provide a placing jig for closing 34. Thereby, it can be set as the discharge port of the drilling slime B which opened the rear end side of the outer pipe 24, and by discharging the rear end of the outer pipe 24, the drilling slime B can be discharged smoothly without accumulating inside. be able to. Although not shown in detail, the outer tube 24 is positioned and supported concentrically with the inner tube rod 22 by a centerer installed at an appropriate place.

所定長さの外管24を地山D中に打設すると、図12で同様に、削孔ビット20のインナービット20bと内管ロッド22とを回収し、その代わりに、図8に示すように、固縛等によりパッカー形成手段Pを取り付けて付帯させた固化剤注入管66を挿入する。この場合、固化剤注入管66には外管24に対する挿入完了の状態で、先端の注入口66aが端末管24cの余剰部よりも掘削方向前方に存在し得る長さのものを用い、パッカー形成手段Pは、端末管24cの余剰部の先端と前記注入口66aとの間に配置する。ここで、本図示例では、パッカーP0は端末管24cの接続部に近接させて中間管24bの後端部に形成するようになっており、中間管24bのパッカー形成部位には発泡ウレタン等のパッカー形成材料を管体外周部の掘孔内に導出させるための開口部67が形成される。   When the outer tube 24 having a predetermined length is driven into the natural ground D, the inner bit 20b and the inner tube rod 22 of the drill bit 20 are recovered in the same manner as in FIG. 12, and instead, as shown in FIG. Further, the solidifying agent injection tube 66 attached with the packer forming means P attached thereto by lashing or the like is inserted. In this case, as the solidifying agent injection pipe 66, a tube having a length that allows the injection port 66a at the tip to exist forward of the excavation direction with respect to the surplus portion of the terminal pipe 24c in a state where the insertion into the outer pipe 24 is completed, The means P is arranged between the tip of the surplus portion of the terminal tube 24c and the inlet 66a. Here, in the illustrated example, the packer P0 is formed at the rear end portion of the intermediate tube 24b in the vicinity of the connecting portion of the terminal tube 24c. An opening 67 is formed to guide the packer forming material into the borehole in the outer periphery of the tube.

パッカー形成手段Pはパッカー形成材料の発泡ウレタン等を供給する形成材供給管P1と、中間管24b内部の所定部位にパッカー形成空間を画成するための膨張拡縮可能な袋体P2とを有する。袋体P2は上記開口部67の前後に位置されて2つが一対で設けられており、この袋体P2にはこれを膨張させて中間管24bの内周面に密着させるためのエアーを供給するエアー供給管P3が接続されていて、上記形成材供給管P1の先端は両袋体P2に挟まれたパッカー形成空間まで延びている。   The packer forming means P includes a forming material supply pipe P1 that supplies foamed urethane or the like as a packer forming material, and a bag body P2 that can be expanded and contracted to define a packer forming space in a predetermined portion inside the intermediate pipe 24b. The bag body P2 is positioned in front of and behind the opening 67 and is provided with a pair, and the bag body P2 is supplied with air for inflating it and bringing it into close contact with the inner peripheral surface of the intermediate tube 24b. An air supply pipe P3 is connected, and the tip of the forming material supply pipe P1 extends to a packer forming space sandwiched between both bag bodies P2.

即ち、袋体P2内にエアーを供給して膨らませ、上記開口部67の前後を当該袋体P2で閉塞することでパッカー形成空間を画成する。そして、当該パッカー画成空間に形成材供給管P1から例えば発泡ウレタンなどのパッカー形成材を供給充填すると、パッカー形成材は中間管24bの開口部67から外周部にも漏れだして、中間管24bと掘孔との内外のパッカー形成部位に、これらに密着したパッカーP0が形成されて、当該パッカーP0が端末管24c側への固化剤の進入を防止するための防壁W1,W2を形成することになる。   That is, air is supplied into the bag body P2 to inflate, and the front and back of the opening 67 are closed with the bag body P2, thereby defining a packer forming space. Then, when a packer forming material such as urethane foam is supplied and filled into the packer defining space from the forming material supply pipe P1, the packer forming material leaks out from the opening 67 of the intermediate pipe 24b to the outer peripheral portion, and the intermediate pipe 24b. The packer P0 that is in close contact with these is formed at the inner and outer packer forming sites of the pit and the pit, and the barriers W1 and W2 are formed for the packer P0 to prevent the solidifying agent from entering the terminal tube 24c. become.

このため、この後に固化剤注入管66より外管24内に固化剤を注入しても防壁W1,W2が端末管24cの余剰部への固化剤の進入を防止するので、余剰部内は空洞のままとなり、固化剤注入管66を通じて外管24に注入した固化剤は中間管24bの貫通孔242と先頭管24a先端の開口から地山の掘孔内に充填供給された後、固化して地盤沈下などを防止する補強体となる。   For this reason, even if the solidifying agent is injected into the outer tube 24 from the solidifying agent injection pipe 66 thereafter, the barriers W1 and W2 prevent the solidifying agent from entering the surplus portion of the terminal tube 24c. The solidifying agent injected into the outer pipe 24 through the solidifying agent injection pipe 66 is filled and supplied from the through hole 242 of the intermediate pipe 24b and the opening of the leading end of the leading pipe 24a into the ground hole, and then solidified and ground. Reinforcing body to prevent settlement.

図9は補強体設置後のトンネル断面を示す説明図である。同図においてH形形状で示した部材が、掘削されるトンネル断面に沿って設置されるアーチ型の支保工501である。この支保工501は外管24を打設される前に現在の切羽521の直前に設置する。   FIG. 9 is an explanatory view showing a tunnel cross section after the reinforcement body is installed. The member shown by H shape in the figure is the arch-type support 501 installed along the tunnel cross section to be excavated. This support 501 is installed immediately before the current face 521 before the outer tube 24 is driven.

本実施例で打設された鋼管製の外管24は、支保工501の下方側から上方側に向けて所定の傾斜角度で地山D中に打設される。外管24は、切羽521から後端側が少し突出するように端末管24cが設置される。現在の切羽521 から前方側に向けて掘削する前に、切羽521から突出している端末管24cの端部に、ブレーカなどによりそれぞれ振動,衝撃を加えて余剰部を折損させることにより撤去する。この後、掘削することにより掘削前の切羽521を掘削後の切羽522にまで前進させ、支保工502を設置し、次いで、端末管24cの余剰部を同様に折損させて撤去する。さらに、掘削することにより切羽522を切羽523にまで前進させて支保工503を設置し、次いで、端末管24cの余剰部を折損によって撤去する。この工程以降は、外管24が支保工505の設置に障害とならないので、撤去されることはない。   The outer pipe 24 made of steel pipe placed in the present embodiment is placed in the natural ground D at a predetermined inclination angle from the lower side to the upper side of the support 501. The outer tube 24 is provided with the terminal tube 24c so that the rear end side slightly protrudes from the face 521. Before excavating from the current face 521 toward the front side, the end part of the terminal pipe 24c protruding from the face 521 is subjected to vibration and impact by a breaker or the like to break off the excess part. Thereafter, by excavating, the face 521 before excavation is advanced to the face 522 after excavation, the supporting work 502 is installed, and then the surplus portion of the terminal pipe 24c is broken and removed in the same manner. Further, the face 522 is advanced to the face 523 by excavation to install the support work 503, and then the excess portion of the terminal pipe 24c is removed by breakage. After this process, the outer tube 24 does not become an obstacle to the installation of the support 505 and is not removed.

以上、説明したように、本発明にあっては、端末管24cを紙管あるいは生分解性樹脂管で形成し、その余剰部側への固化剤の進入をパッカーP0が形成する防壁W1,W2によって防止し中空な余剰部とすることによって固化剤の無駄な消費を省き、折損を容易にする。折損した余剰部は中空であり、固化剤が充填されていないので、単独の一般廃棄物として廃棄処分が可能となり、廃棄処分費用が減少する。   As described above, in the present invention, the end pipe 24c is formed of a paper pipe or a biodegradable resin pipe, and the barriers W1, W2 are formed by the packer P0 to enter the solidifying agent into the surplus portion side. This prevents the wasteful consumption of the solidifying agent and makes it easy to break. Since the broken excess part is hollow and not filled with the solidifying agent, it can be disposed as a single general waste, and the disposal cost is reduced.

図10は掘孔の入口にコーキング材を充填することにより、固化剤の使用量を削減するようにしたものである。すなわち、前記固化剤注入管66を、中間管24b、端末管24c等から外管24に挿入した後、掘孔の入口にコーキング材を充填して固化剤の漏れ出しを防止する防壁W3を形成する。掘孔の入口が防壁W3によって閉鎖されていると、注入管66により固化剤を注入しても固化剤が外部に漏れ出さず、前記掘削ビットの開口及び中間管24bの前記貫通孔242等から地山側に固化剤が供給されるので補強体を無駄なく形成することができる。 この場合、前記したようにパッカーP0を設けていないので端末管24cにも固化剤が充填されることになるが、紙管あるいは生分解性樹脂管は固化剤からの剥離や切除が容易であり、余剰部の切除後に固化剤と分離して廃棄することができるので、コーキング材を用いた場合でも廃棄処分費用の削減が可能となる。   FIG. 10 shows a case where the amount of the solidifying agent used is reduced by filling the entrance of the pit with a caulking material. That is, after the solidifying agent injection pipe 66 is inserted into the outer pipe 24 from the intermediate pipe 24b, the terminal pipe 24c, etc., a barrier wall W3 is formed to prevent leakage of the solidifying agent by filling the caulking material at the entrance of the digging hole. To do. When the entrance of the digging hole is closed by the barrier W3, the solidifying agent does not leak to the outside even if the solidifying agent is injected by the injection pipe 66, and from the opening of the digging bit and the through hole 242 of the intermediate pipe 24b. Since the solidifying agent is supplied to the natural mountain side, the reinforcing body can be formed without waste. In this case, since the packer P0 is not provided as described above, the terminal tube 24c is also filled with the solidifying agent. However, the paper tube or the biodegradable resin tube can be easily peeled off or removed from the solidifying agent. Since the excess part can be separated from the solidifying agent and discarded, the disposal cost can be reduced even when a caulking material is used.

図11〜図13は中間管24bと端末管24cとの接続構造の変形例を示すものである。これらの変形例は図示するように、中間管24bである鋼管の接続端部には、その内周面に雌ねじ24b2を形成しておき、この雌ねじ部24b2に紙管からなる端末管24cの接続端の外周面に形成した雄ねじ部61d,63f,24c1を螺合させて、管継手を介さずに両者を直接に連結するようにしてある。ここで、端末管24cである紙管の雄ねじ部61d,63f,24c1の構成は前述した図5〜図7の場合と全く同様であり、よって同一部分には同一の符号を付してその説明は省略するが、図11は図5の変形例であり、図12は図6の変形例、図13は図7の変形例である。   FIGS. 11-13 show the modification of the connection structure of the intermediate pipe 24b and the terminal pipe 24c. In these modified examples, as shown in the figure, an internal thread 24b2 is formed on the inner peripheral surface of the connecting end of the steel pipe, which is the intermediate pipe 24b, and a terminal pipe 24c made of a paper tube is connected to the internal thread 24b2. Male thread portions 61d, 63f, 24c1 formed on the outer peripheral surface of the end are screwed together so that both are directly connected without using a pipe joint. Here, the configuration of the male screw portions 61d, 63f, 24c1 of the paper tube which is the terminal tube 24c is exactly the same as the case of FIG. 5 to FIG. 7 described above. 11 is a modification of FIG. 5, FIG. 12 is a modification of FIG. 6, and FIG. 13 is a modification of FIG.

なお、前記した各実施形態の説明は、本発明を長尺鋼管先受け工に適用した場合を説明したが、本発明は、これに限定されることはなく、鋼管を用いて地山を補強した後に、鋼管を撤去する必要がある場合に適用することができる。また、端末管24cを除く他の管体24、つまり先端管24aと中間管24bには鋼管に代えて繊維強化樹脂管等を採用するようにしても良い。   In addition, although description of each embodiment mentioned above demonstrated the case where this invention was applied to a long steel pipe tip receiving construction, this invention is not limited to this, A natural mountain is reinforced using a steel pipe. After that, it can be applied when it is necessary to remove the steel pipe. Further, instead of the steel pipe, a fiber reinforced resin pipe or the like may be adopted for the other pipe body 24 excluding the terminal pipe 24c, that is, the tip pipe 24a and the intermediate pipe 24b.

本発明に係る地山補強工用管体の余剰部撤去方法を説明するための鋼管を打設する際の施工説明図である。It is construction explanatory drawing at the time of driving in the steel pipe for demonstrating the surplus part removal method of the pipe body for ground reinforcement according to this invention. 図1の要部分解図である。It is a principal part exploded view of FIG. 図1の要部拡大図である。It is a principal part enlarged view of FIG. 中間管と端末管との第1の接続構造を示す説明図である。It is explanatory drawing which shows the 1st connection structure of an intermediate pipe and a terminal pipe. 同じく中間管と端末管との第2の接続構造を示す説明図である。It is explanatory drawing which similarly shows the 2nd connection structure of an intermediate pipe and a terminal pipe. 同じく中間管と端末管との第3の接続構造を示す説明図である。It is explanatory drawing which similarly shows the 3rd connection structure of an intermediate pipe and a terminal pipe. 同じく中間管と端末管との第4の接続構造を示す説明図である。It is explanatory drawing which similarly shows the 4th connection structure of an intermediate pipe and a terminal pipe. パッカー形成手段を設置した状態を示す説明図である。It is explanatory drawing which shows the state which installed the packer formation means. 補強体設置後のトンネル断面を示す説明図である。It is explanatory drawing which shows the tunnel cross section after reinforcement body installation. コーキング材により防壁を設置した状態を示す説明図である。It is explanatory drawing which shows the state which installed the barrier with the caulking material. 図5に示す中間管と端末管との第2の接続構造の変形例を示す説明図である。It is explanatory drawing which shows the modification of the 2nd connection structure of the intermediate | middle pipe | tube and terminal pipe | tube shown in FIG. 図6に示す中間管と端末管との第3の接続構造の変形例を示す説明図である。It is explanatory drawing which shows the modification of the 3rd connection structure of the intermediate | middle pipe | tube and terminal pipe | tube shown in FIG. 図7に示す中間管と端末管との第4の接続構造の変形例を示す説明図である。It is explanatory drawing which shows the modification of the 4th connection structure of the intermediate | middle pipe | tube and terminal pipe | tube shown in FIG. 従来の注入式長尺鋼管先受け工法の手順を示す説明図である。It is explanatory drawing which shows the procedure of the conventional injection type long steel pipe tip receiving method. 図14の説明図の手順に続く、従来の注入式長尺鋼管先受け工法の手順を示す説明図である。It is explanatory drawing which shows the procedure of the conventional injection type long steel pipe tip receiving construction method following the procedure of explanatory drawing of FIG.

符号の説明Explanation of symbols

20 削孔ビット
22 内管ロッド
24 外管
24a 先頭管
24b 中間管
24c 端末管
A 冷却媒体
B 掘削スライム
C 削孔
D 地山
P パッカー形成手段
P0 パッカー
P1 形成材供給管
P2 袋体
P3 エアー供給管
20 Drilling bit 22 Inner tube rod 24 Outer tube 24a Leader tube 24b Intermediate tube 24c Terminal tube A Cooling medium B Drilling slime C Drilling hole D Ground P Packer forming means P0 Packer P1 Forming material supply tube P2 Bag body P3 Air supply tube

Claims (12)

削孔ビットが装着された内管ロッドと、この内管ロッドを内部に収容する管体とを用い、トンネル断面の掘削に先立って前記削孔ビットで掘削した切羽前方の削孔内に前記管体を順次継ぎ足しながら挿入した後に、前記削孔ビットの一部と前記内管ロッドとを抜き出して、前記管体の内外周に固化剤を注入固化させ、しかる後に、前記トンネル断面に対して前記管体の突出部分となる余剰部を切除して撤去するに際して、前記管体の最後部に継ぎ足して前記余剰部を形成する端末管にのみに紙管を用い、該端末管より前方の管体には鋼管を用いることを特徴とする地山補強工用管体の余剰部撤去方法。   Using an inner tube rod fitted with a drill bit and a pipe body that accommodates the inner tube rod, the pipe is inserted into the drill hole in front of the face face excavated by the drill bit prior to excavation of the tunnel cross section. After inserting the body while sequentially adding it, a part of the drill bit and the inner tube rod are extracted, and a solidifying agent is injected and solidified on the inner and outer circumferences of the tube, and then the tunnel cross-section is When excising and removing the surplus portion that becomes the protruding portion of the tubular body, a paper tube is used only for the terminal tube that is added to the rearmost portion of the tubular body to form the surplus portion, and the tubular body in front of the terminal tube A method for removing surplus portions of a pipe for reinforcing natural ground characterized by using a steel pipe. 前記紙管が防水又は撥水処理を施されていることを特徴とする請求項1に記載の地山補強工用管体の余剰部撤去方法。   The method for removing surplus portions of a pipe for reinforcing natural ground according to claim 1, wherein the paper tube is waterproofed or water-repellent. 前記固化剤の注入は、前記管体内に固化剤注入管を挿通して行い、該固化剤注入管を該管体内に挿入する際に、前記固化剤注入管に付帯させて前記余剰部側への固化剤の進入を阻むためのパッカーを前記余剰部の前方に注入形成するパッカー形成手段を設けるとともに、該パッカー形成部位の管体部に、該管体部外側の前記掘孔内へのパッカーの進入を可能とするための開口部を設け、前記固化剤の注入に先立って、前記パッカー形成手段によりパッカーを注入形成して、前記管体の内外に前記余剰部側への固化剤の流出を塞き止める防壁を形成するようにしたことを特徴とする請求項1または2のいずれかに記載の地山補強工用管体の余剰部撤去方法。   The solidifying agent is injected by inserting a solidifying agent injection tube into the tubular body. When the solidifying agent injection tube is inserted into the tubular body, the solidifying agent injection tube is attached to the excess portion side. Provided with a packer forming means for injecting and forming a packer for preventing the entrance of the solidifying agent in front of the surplus portion, and the packer into the borehole outside the tube portion at the tube portion of the packer forming portion Before the injection of the solidifying agent, the packer is injected and formed by the packer forming means, so that the solidifying agent flows into and out of the tubular body. 3. A method for removing surplus portions of a pipe for reinforcing natural ground according to claim 1, wherein a barrier is provided to block the ground. 前記掘孔の入口において、前記紙管の外面と掘孔との間に充填材を充填して前記紙管外に前記余剰部側への固化剤の供給を塞き止める防壁を形成するようにしたことを特徴とする請求項1記載の地山補強工用管体の余剰部撤去方法。   At the entrance of the digging hole, a barrier is formed between the outer surface of the paper tube and the digging hole so as to block the supply of the solidifying agent to the surplus portion side outside the paper tube. The surplus part removal method of the pipe body for natural ground reinforcement works of Claim 1 characterized by the above-mentioned. 前記鋼管と紙管との連結に、これらの連結端部に嵌合する金属又は樹脂製の管継手を用い、該管継手と前記鋼管とをねじにより、前記管継手と前記紙管とを接着剤により連結するようにしたことを特徴とする請求項1〜4のいずれかに記載の地山補強工用管体の余剰部撤去方法。   For the connection between the steel pipe and the paper pipe, a metal or resin pipe joint fitted to these connection ends is used, and the pipe joint and the paper pipe are bonded together by screws. The surplus part removal method of the pipe for a natural ground reinforcement work according to any one of claims 1 to 4, wherein the pipe is connected by an agent. 前記鋼管の連結端部外周面に雄ねじを形成するとともに、前記紙管の連結端部先端に外周面に雄ねじが形成された金属製の円筒形部材を止着し、前記鋼管の連結端部と前記円筒形部材とをこれらに螺合する金属又は樹脂製の管継手で連結するようにしたことを特徴とする請求項1〜4のいずれかに記載の地山補強工用管体の余剰部撤去方法。   Forming a male screw on the outer peripheral surface of the connecting end of the steel pipe, and fastening a metal cylindrical member having an outer thread formed on the outer peripheral surface at the tip of the connecting end of the paper tube; and a connecting end of the steel pipe; The surplus part of the pipe body for ground reinforcement according to any one of claims 1 to 4, wherein the cylindrical member is connected by a metal or resin pipe joint that is screwed to the cylindrical member. Removal method. 前記鋼管の連結端部外周面に雄ねじを形成するとともに、前記紙管の連結端部外周に、雄ねじが形成された金属製被覆筒を止着し、前記鋼管の連結端部と金属製被覆筒とをこれらに螺合する金属又は樹脂製の管継手で連結するようにしたことを特徴とする請求項1〜4のいずれかに記載の地山補強工用管体の余剰部撤去方法。   A male screw is formed on the outer peripheral surface of the connecting end of the steel pipe, and a metal-coated tube formed with a male screw is fixed to the outer periphery of the connecting end of the paper tube, and the connecting end of the steel pipe and the metal-coated tube The surplus part removal method of the pipe body for natural ground reinforcement works in any one of Claims 1-4 which was made to connect with these by the metal or resin pipe joint screwed together. 前記鋼管の連結端部外周面に雄ねじを形成するとともに、前記紙管の連結端部外周に樹脂を含浸固化させて雄ねじを形成し、前記鋼管と紙管との連結端部同士をこれらに螺合する金属又は樹脂製の管継手で連結するようにしたことを特徴とする請求項1〜4のいずれかに記載の地山補強工用管体の余剰部撤去方法。   A male screw is formed on the outer peripheral surface of the connection end of the steel pipe, and a male screw is formed by impregnating and solidifying resin on the outer periphery of the connection end of the paper pipe, and the connection ends of the steel pipe and the paper pipe are screwed together. The surplus part removal method of the pipe for a natural ground reinforcement work according to any one of claims 1 to 4, wherein the pipes are connected by a metal or resin pipe joint. 前記鋼管の連結端部内周面に雌ねじを形成するとともに、前記紙管の連結端部先端に外周面に雄ねじが形成された金属製の円筒形部材を止着し、該円筒形部材の雄ねじを該鋼管の雌ねじに螺合させて連結するようにしたことを特徴とする請求項1〜4のいずれかに記載の地山補強工用管体の余剰部撤去方法。   A steel cylindrical member having a male screw formed on the outer peripheral surface thereof is fixed to the distal end of the connecting end of the paper tube, and a male cylindrical screw is formed on the inner peripheral surface of the connecting end of the steel tube. 5. The method for removing surplus portions of a natural steel reinforcement pipe according to any one of claims 1 to 4, wherein the steel pipe is screwed into and connected to an internal thread. 前記鋼管の連結端部内周面に雌ねじを形成するとともに、前記紙管の連結端部外周に、雄ねじが形成された金属製被覆筒を止着し、該金属製被覆筒の雄ねじを該鋼管の雌ねじに螺合させて連結するようにしたことを特徴とする請求項1〜4のいずれかに記載の地山補強工用管体の余剰部撤去方法。   A female thread is formed on the inner peripheral surface of the connection end of the steel pipe, and a metal-coated cylinder with a male screw is fixed to the outer periphery of the connection end of the paper pipe. The male screw of the metal-coated cylinder is attached to the steel pipe. The excess part removing method of the pipe for a natural ground reinforcement work according to any one of claims 1 to 4, wherein the pipe is connected to a female screw. 前記鋼管の連結端部内周面に雌ねじを形成するとともに、前記紙管の連結端部外周に樹脂を含浸固化させて雄ねじを形成し、該雄ねじを該鋼管の雌ねじに螺合させて連結するようにしたことを特徴とする請求項1〜4のいずれかに記載の地山補強工用管体の余剰部撤去方法。   A female screw is formed on the inner peripheral surface of the connection end of the steel pipe, and a male screw is formed by impregnating and solidifying resin on the outer periphery of the connection end of the paper tube, and the male screw is screwed to the female screw of the steel pipe to be connected. The surplus part removal method of the pipe for natural ground reinforcement works in any one of Claims 1-4 characterized by the above-mentioned. 前記紙管を生分解性樹脂管に置換したことを特徴とする請求項1〜11のいずれかに記載の地山補強工用管体の余剰部撤去方法。
The method for removing surplus portions of a pipe for reinforcing natural ground according to any one of claims 1 to 11, wherein the paper tube is replaced with a biodegradable resin tube.
JP2004282609A 2004-09-28 2004-09-28 Method of removing redundant portion of pipe bodies in natural ground reinforcing works Pending JP2006097272A (en)

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