JP2006060027A - Plate-type temperature sensor - Google Patents

Plate-type temperature sensor Download PDF

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JP2006060027A
JP2006060027A JP2004240513A JP2004240513A JP2006060027A JP 2006060027 A JP2006060027 A JP 2006060027A JP 2004240513 A JP2004240513 A JP 2004240513A JP 2004240513 A JP2004240513 A JP 2004240513A JP 2006060027 A JP2006060027 A JP 2006060027A
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temperature sensor
thermal element
flat plate
resin material
lead wire
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JP4547475B2 (en
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Hideo Ikeda
秀夫 池田
Jun Kamiyama
準 神山
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Ishizuka Electronics Corp
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<P>PROBLEM TO BE SOLVED: To provide a plate-type temperature sensor which is composed of a heat-sensitive element with a lead wire and a plate-type insulating coating of organic resin material formed on its surface, which is thin and can be fitted in a small gap, exhibits a quick thermal response, can be brought into surface contact with an object to be detected, and exhibits an excellent electric isolation and a high weather resistance. <P>SOLUTION: The heat-sensitive element is composed of a heat-sensitive element which has an electrode for external lead and a lead wire which is electrically connected with the electrode. In this case, the heat-sensitive element and a part of the lead wire is covered with a plate-type integral insulating coating of organic resin material. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、平板型温度センサ、詳しくは、リード線を備えた感熱素子の表面を樹脂によって平板状の絶縁被膜を形成した平板型温度センサに関するものである。   The present invention relates to a flat plate type temperature sensor, and more particularly to a flat plate type temperature sensor in which a flat insulating film is formed on a surface of a thermosensitive element having a lead wire with a resin.

従来、感熱素子とリード線をはんだ付して構成された温度センサの電気絶縁性、耐候性能を確保する方法としては、図10に示すように、エポキシなどの有機樹脂材料87を満たした槽Bに温度センサの感熱素子86及びリード線83a、83bの一部を浸漬した後、槽Bから取り出し、高温雰囲気で有機樹脂材料87を加熱硬化して絶縁被膜を形成していた。しかしこの方法は、電気絶縁性、耐候性能の良好な温度センサを製作することができるが、加熱硬化する前にリード線83a、83bに付着した有機樹脂材料87が表面張力によって感熱素子86の周囲に集まり、感熱素子86に厚く球状の絶縁被膜87aを形成したり、重力によって余分な樹脂が温度センサ先端部に集まるため、樹脂の加熱硬化後の形状にバラツキが生じて形状不良による不良品を発生させる等の欠点があった。また、このように完成した温度センサは、感熱素子86を覆う絶縁被膜87aの膜厚のバラツキにより、被検知体から吸収された絶縁被膜87aの熱が感熱素子86に伝達するまでの応答時間にバラツキが生じ、熱応答性の面で満足のいくものではなかった。また、この温度センサは、絶縁被膜87aが厚くて形状が球形であるために、狭い隙間に挿入して温度を検知しなければならない用途には適さなかった。   Conventionally, as a method of ensuring the electrical insulation and weather resistance of a temperature sensor constituted by soldering a thermal element and a lead wire, as shown in FIG. 10, a tank B filled with an organic resin material 87 such as epoxy is used. After immersing a part of the thermosensitive element 86 of the temperature sensor and the lead wires 83a and 83b, it was taken out from the tank B, and the organic resin material 87 was heated and cured in a high temperature atmosphere to form an insulating film. However, this method can produce a temperature sensor with good electrical insulation and weather resistance. However, the organic resin material 87 attached to the lead wires 83a and 83b before being heated and cured is surrounded by a surface tension around the thermal element 86. As a result, a thick spherical insulating coating 87a is formed on the thermosensitive element 86, or excess resin collects at the tip of the temperature sensor due to gravity, resulting in variations in the shape after heat curing of the resin, resulting in defective products due to shape defects. There were drawbacks such as generation. Further, the temperature sensor thus completed has a response time until the heat of the insulating coating 87a absorbed from the detection object is transmitted to the thermal sensing device 86 due to the variation in the thickness of the insulating coating 87a covering the thermal sensing device 86. Variations occurred and the thermal response was not satisfactory. In addition, this temperature sensor is not suitable for applications in which the insulating coating 87a is thick and has a spherical shape, so that it must be inserted into a narrow gap to detect the temperature.

このような問題を解消した温度センサとして、例えば、特開平8−54292号(特許文献1)に開示した構造の薄型の温度センサが提案されている。この温度センサは、図11(a)に示すように、一対の細幅金属板部93a、93bの一端から延在する部分を外部引出端子93a’、93b’とし、この細幅金属板部93a、93bの他端に挟持部96a、96bを形成し、この一対の挟持部96a、96bの側壁にチップ状の感熱素子97の電極部を電気的に接続し、前記外部引出端子93a’、93b’の一部を除いて、接着剤付き絶縁シート98a、98bを貼り合せてなる薄型の温度センサである。この薄型の温度センサは、厚みが薄く、平板状であるので、特別な空間を設けることなく、僅かな隙間に実装でき、熱応答速度が速い等の利点がある。
特開平8−54292号
As a temperature sensor that solves such a problem, for example, a thin temperature sensor having a structure disclosed in Japanese Patent Laid-Open No. 8-54292 (Patent Document 1) has been proposed. In this temperature sensor, as shown in FIG. 11 (a), portions extending from one end of a pair of narrow metal plate portions 93a and 93b are external lead terminals 93a ′ and 93b ′, and the narrow metal plate portion 93a. , 93b are formed with clamping portions 96a, 96b. The electrode portions of the chip-like thermal element 97 are electrically connected to the side walls of the pair of clamping portions 96a, 96b, and the external lead terminals 93a ′, 93b are connected. It is a thin temperature sensor formed by bonding insulating sheets 98a and 98b with adhesive except for a part of '. Since this thin temperature sensor is thin and has a flat plate shape, it can be mounted in a small gap without providing a special space, and has advantages such as a high thermal response speed.
JP-A-8-54292

しかしながら特許文献1に開示された構造の薄型の温度センサは、感熱素子及び外部引出端子の一部を除く金属板部を接着剤付き絶縁シートで貼り合わせた構造であるので、高温多湿の環境下や長い期間使用していると、絶縁シートの接着剤の接着力が低下し、絶縁シートが金属板部から剥がれる場合があり、長期的な信頼性の点で十分なものではなかった。またこの温度センサの構造は、図11(b)の断面図に示すように、薄い絶縁シートを使用し、感熱素子や細幅金属板部に対して両面から貼り合せた構造であるために、感熱素子や細幅金属板の側壁部分に空隙(t)が生じ、周囲の温度変化によって空隙部分から水分や湿気が侵入して感熱素子の電気的特性が劣化したり絶縁シートが剥離する等、長期的な信頼性の点で十分なものではなかった。またこの薄型の温度センサの構造は、薄い絶縁シートを使用し、感熱素子の形状に沿って貼り合わせた構造であるので、感熱部の感熱素子が挟持部の厚みより出っ張った構造となっており、感熱素子部が被検知体との接触において過度の応力を受けて損傷したり、感熱素子の角部分によって絶縁シートが破損し絶縁不良を生じる等の欠点があった。   However, since the thin temperature sensor having the structure disclosed in Patent Document 1 has a structure in which a metal plate portion excluding a part of the thermal element and the external lead terminal is bonded with an insulating sheet with an adhesive, When used for a long period of time, the adhesive strength of the adhesive of the insulating sheet is reduced, and the insulating sheet may be peeled off from the metal plate portion, which is not sufficient in terms of long-term reliability. In addition, as shown in the cross-sectional view of FIG. 11 (b), the structure of this temperature sensor is a structure in which a thin insulating sheet is used and bonded to the thermal element and the narrow metal plate part from both sides. A gap (t) is generated in the side wall portion of the heat sensitive element or the narrow metal plate, moisture or moisture enters from the gap portion due to a change in ambient temperature, the electrical characteristics of the heat sensitive element deteriorate, the insulating sheet peels off, etc. It was not enough in terms of long-term reliability. The thin temperature sensor has a structure in which a thin insulating sheet is used and pasted along the shape of the thermal element, so that the thermal element of the thermal part protrudes from the thickness of the clamping part. Further, there are drawbacks such that the thermal element portion is damaged due to excessive stress in contact with the body to be detected, and the insulating sheet is broken by the corner portions of the thermal element to cause insulation failure.

本発明は、上述の課題に鑑みなされたものであり、リード線を備えた感熱素子の表面に有機樹脂材料により絶縁被膜を形成した平板型の温度センサであって、厚みが薄く僅かな隙間へ実装でき、熱応答性が速く、被検知体と面接触可能で、尚且つ電気絶縁性、耐候性能に優れた平板型温度センサを提供することを目的とするものである。   The present invention has been made in view of the above-described problems, and is a flat plate type temperature sensor in which an insulating film is formed of an organic resin material on the surface of a thermosensitive element having a lead wire, and the thickness is thin and a slight gap is formed. An object of the present invention is to provide a flat plate type temperature sensor that can be mounted, has a high thermal response, can be brought into surface contact with an object to be detected, and is excellent in electrical insulation and weather resistance.

本発明は、上記した課題を達成するためになされたものであり、請求項1の発明は、外部引出用の電極を有する感熱エレメントと、前記電極に電気的に接続されたリード線からなる感熱素子において、前記感熱エレメントと前記リード線の一部を有機樹脂材料によって平板状で同一体の絶縁被膜を形成したことを特徴とする平板型温度センサである。この製造方法によって完成した平板型温度センサは、厚みの薄い平板状の絶縁被膜が形成できるために、被検知体の僅かな隙間へ実装でき、熱応答性が速く、被検知体と面接触可能で、尚且つ電気絶縁性、耐候性能に優れたものである。   The present invention has been made to achieve the above-described problems, and the invention of claim 1 is a heat-sensitive element comprising a heat-sensitive element having an electrode for external lead and a lead wire electrically connected to the electrode. The element is a flat plate type temperature sensor in which a part of the heat sensitive element and the lead wire are formed in a flat plate shape with an organic resin material and the same insulating film is formed. The flat plate temperature sensor completed by this manufacturing method can be formed in a small gap in the sensing object because it can form a thin flat insulating film, has high thermal response, and can be in surface contact with the sensing object. In addition, it has excellent electrical insulation and weather resistance.

本発明の請求項2に係わる発明は、前記基台上に平面な底部を有する凹部を設け、前記凹部内に前記感熱素子の感熱エレメントとリード線の一部が位置するように配置し、液状の有機樹脂材料を前記感熱素子の前記感熱エレメントと前記リード線の一部が埋没するように前記凹部内に流動させた後、前記有機樹脂材料を加熱硬化させて平板状の絶縁被膜を形成させたことを特徴とする請求項1に記載の平板型温度センサである。この製造方法によって完成した平板型温度センサは、感熱エレメントとリード線の部分に厚みの薄い平板状の絶縁被膜を形成できるために、被検知体の僅かな隙間へ実装することができ、また熱応答性が速く、さらに被検知体と面接触可能で、尚且つ電気絶縁性、耐候性能に優れたものである。また、基台に設けた凹部の深さを変えることで完成品の絶縁被膜の厚みを管理できる。   According to a second aspect of the present invention, a recess having a flat bottom is provided on the base, and the heat-sensitive element of the heat-sensitive element and a part of the lead wire are disposed in the recess, After flowing the organic resin material into the recess so that a part of the thermal element and the lead wire of the thermal element is buried, the organic resin material is heated and cured to form a flat insulating film. The flat plate type temperature sensor according to claim 1. The flat plate temperature sensor completed by this manufacturing method can be mounted in a small gap in the detected object because a thin flat insulating film can be formed on the thermal element and the lead wire. It is fast in response, can be in surface contact with the object to be detected, and has excellent electrical insulation and weather resistance. Moreover, the thickness of the insulating coating of a finished product can be managed by changing the depth of the recessed portion provided on the base.

本発明の請求項3に係わる発明は、前記基台上に平面な頂部を有する凸部を設け、前記凸部上に前記感熱素子の感熱エレメントとリード線の一部が位置するように配置し、液状の有機樹脂材料を前記感熱素子の前記感熱エレメントと前記リード線の一部が埋没するように前記凸部上に流動させた後、前記有機樹脂材料を加熱硬化させて平板状の絶縁被膜を形成させたことを特徴とする請求項1に記載の平板型温度センサである。この製造方法によって完成した平板型温度センサは、感熱エレメントとリード線の部分に厚みの薄い平板状の絶縁被膜を形成できるために、被検知体の僅かな隙間へ実装することができ、また熱応答性が速く、さらに被検知体と面接触可能で、尚且つ電気絶縁性、耐候性能に優れたものである。   According to a third aspect of the present invention, a convex portion having a flat top is provided on the base, and the thermal element of the thermal element and a part of the lead wire are disposed on the convex portion. The liquid organic resin material is allowed to flow on the convex portion so that a part of the thermal element and the lead wire of the thermal element is buried, and then the organic resin material is heated and cured to form a flat insulating coating. The flat plate type temperature sensor according to claim 1, wherein: The flat plate temperature sensor completed by this manufacturing method can be mounted in a small gap in the detected object because a thin flat insulating film can be formed on the thermal element and the lead wire. It is fast in response, can be in surface contact with the object to be detected, and has excellent electrical insulation and weather resistance.

本発明の請求項4に係わる発明は、前記基台上の所定の位置に、予め液状の有機樹脂材料を加熱硬化させた予備絶縁被膜を形成した後、前記感熱素子の感熱エレメントとリード線の一部が前記予備絶縁被膜上に位置するように配置し、前記液状の有機樹脂材料を前記感熱素子の前記感熱エレメントと前記リード線の一部が埋没するように流動させた後、前記有機樹脂材料を加熱硬化させて前記予備絶縁被膜と同一体の絶縁被膜を形成したことを特徴とする請求項1乃至4に記載の平板型温度センサである。この製造方法によって完成した平板型温度センサは、感熱エレメントとリード線の部分に厚みの薄い平板状の絶縁被膜を形成できるために、被検知体の僅かな隙間へ実装することができ、また熱応答性が速く、さらに被検知体と面接触可能で、尚且つ電気絶縁性、耐候性能に優れたものである。また、基台上の所定の位置に、予め液状の有機樹脂材料を加熱硬化させた予備絶縁被膜を形成した後、感熱素子の感熱エレメントとリード線の一部を予備絶縁被膜上に位置するように配置するので、完成品の絶縁被膜の厚み管理が容易にできて電気絶縁性が向上する。   In the invention according to claim 4 of the present invention, after a preliminary insulating film obtained by heat-curing a liquid organic resin material in advance is formed at a predetermined position on the base, the thermal element and the lead wire of the thermal element are formed. The organic resin is disposed so that a part thereof is positioned on the preliminary insulating coating, and the liquid organic resin material is flowed so that the thermal element of the thermal element and a part of the lead wire are buried. 5. The flat plate type temperature sensor according to claim 1, wherein the material is heat-cured to form an insulating coating that is the same as the preliminary insulating coating. The flat plate temperature sensor completed by this manufacturing method can be mounted in a small gap in the detected object because a thin flat insulating film can be formed on the thermal element and the lead wire. It is fast in response, can be in surface contact with the object to be detected, and has excellent electrical insulation and weather resistance. In addition, after forming a preliminary insulating film in which a liquid organic resin material is previously heat-cured at a predetermined position on the base, the thermal element of the thermal element and a part of the lead wire are positioned on the preliminary insulating film. Therefore, the thickness of the insulating coating of the finished product can be easily managed, and the electrical insulation is improved.

本発明の請求項5に係わる発明は、前記感熱素子を構成するリード線がリードフレームから構成されたことを特徴とする請求項1乃至4に記載の平板型温度センサである。この製造方法によって完成した平板型温度センサは、感熱エレメントとリード線の部分に厚みの薄い平板状の絶縁被膜を形成できるために、被検知体の僅かな隙間へ実装することができ、また熱応答性が速く、さらに被検知体と面接触可能で、尚且つ電気絶縁性、耐候性能に優れたものである。   The invention according to claim 5 of the present invention is the flat plate type temperature sensor according to any one of claims 1 to 4, wherein a lead wire constituting the heat sensitive element is constituted by a lead frame. The flat plate temperature sensor completed by this manufacturing method can be mounted in a small gap in the detected object because a thin flat insulating film can be formed on the thermal element and the lead wire. It is fast in response, can be in surface contact with the object to be detected, and has excellent electrical insulation and weather resistance.

本発明の請求項6に係わる発明は、前記有機樹脂材料がポリイミド樹脂、ポリアミドイミド樹脂、ポリウレタン樹脂、ポリエステル樹脂、ポリエチレン樹脂、シリコーン樹脂の一種からなることを特徴とする請求項1乃至5に記載の平板型温度センサである。この製造方法によって完成した平板型温度センサは、感熱エレメントとリード線の部分に厚みの薄い平板状の絶縁被膜を形成できるために、被検知体の僅かな隙間へ実装することができ、また熱応答性が速く、さらに被検知体と面接触可能で、尚且つ電気絶縁性、耐候性能に優れたものである。   The invention according to claim 6 of the present invention is characterized in that the organic resin material is made of one of polyimide resin, polyamideimide resin, polyurethane resin, polyester resin, polyethylene resin, and silicone resin. This is a flat plate type temperature sensor. The flat plate temperature sensor completed by this manufacturing method can be mounted in a small gap in the detected object because a thin flat insulating film can be formed on the thermal element and the lead wire. It is fast in response, can be in surface contact with the object to be detected, and has excellent electrical insulation and weather resistance.

本発明の平板型温度センサは、外部引出用の電極を形成した感熱エレメントにリード線を電気的に接続した感熱素子において、前記感熱素子を平らな表面を有する基台上に置き、液状の有機樹脂材料を前記感熱素子の感熱エレメントと前記リード線の一部が埋没するように前記基台上に流動させた後、前記有機樹脂材料を加熱硬化させて平板状の絶縁被膜を形成し、前記感熱エレメントと前記リード線の一部を絶縁被覆することによって、従来例で示したような感熱素子及びリード線の一部を除く金属板部を接着剤付き絶縁シートで貼り合わせた構造で課題となっていた、高温多湿の環境下や長期間の使用による絶縁シートの剥離による絶縁性能および耐久性等の信頼性の問題を解消できる。また本発明の平板型温度センサは、感熱エレメント及びリード線の一部を有機樹脂材料からなる平板状の絶縁被膜とすることによって、従来の先端部が球状の温度センサでは難しかった狭い隙間内の温度検知ができる平板型温度センサが作製できる。また本発明の平板型温度センサは、上記のように感熱部分に平板状の絶縁被膜を形成することで、被検知体に対して面接触で温度検知きるために精度のよい温度検知が可能である。   The flat plate type temperature sensor of the present invention is a thermal element in which a lead wire is electrically connected to a thermal element on which an electrode for external drawing is formed. The thermal element is placed on a base having a flat surface, and a liquid organic After allowing the resin material to flow on the base so that a part of the thermal element and the lead wire of the thermal element is buried, the organic resin material is cured by heating to form a flat insulating film, By insulatingly coating a part of the heat sensitive element and the lead wire, there is a problem in the structure in which the metal plate part excluding a part of the heat sensitive element and the lead wire as shown in the conventional example is bonded with an insulating sheet with an adhesive. The problems of reliability such as insulation performance and durability due to peeling of the insulation sheet in a high-temperature and high-humidity environment or long-term use can be solved. The flat plate type temperature sensor of the present invention has a flat insulating film made of an organic resin material for a part of the heat sensitive element and the lead wire, so that it is difficult to use a conventional temperature sensor with a spherical tip. A flat plate temperature sensor capable of detecting temperature can be manufactured. In addition, the flat plate temperature sensor of the present invention is capable of detecting the temperature with high accuracy because it can detect the temperature by surface contact with the object to be detected by forming the flat insulating film on the heat sensitive portion as described above. is there.

以下、本発明の平板型温度センサの実施の形態について図面を参照して説明する。図1は、本発明の平板型温度センサ及びリードフレームの説明図であり、図1(a)は平板型温度センサの斜視図であり、図1(b)は図1(a)のX−X線に沿った断面図であり、図1(c)は本発明に係る平板型温度センサに用いられるリード線となるリードフレームの形状を示す平面図である。まず本発明の平板型温度センサに使用されるリードフレームについて、図1(c)に基づいて説明する。Aはステンレス、コバール、ニッケル又はニッケル合金等の帯状の金属板を化学エッチング或いはプレス等によって形成されたリードフレームである。スプロケット孔1が一定間隔で形成された帯状部2には、帯状部2に対し直角方向にリード部3a、3bが連なっている。このように、平行なリード部3a、3bを一組とする複数組が帯状部2に設けられている。リード部3a、3bの先端には、感熱エレメントを挟持するための挟持部5a、5bが形成されている。   Hereinafter, embodiments of a flat plate temperature sensor of the present invention will be described with reference to the drawings. FIG. 1 is an explanatory view of a flat plate temperature sensor and a lead frame according to the present invention, FIG. 1 (a) is a perspective view of the flat plate temperature sensor, and FIG. 1 (b) is an X- FIG. 1C is a cross-sectional view taken along the X-ray, and FIG. 1C is a plan view showing the shape of a lead frame serving as a lead wire used in the flat plate temperature sensor according to the present invention. First, a lead frame used in the flat plate type temperature sensor of the present invention will be described with reference to FIG. A is a lead frame formed by chemical etching or pressing a strip-shaped metal plate such as stainless steel, Kovar, nickel or nickel alloy. Lead portions 3 a and 3 b are connected to the belt-like portion 2 in which the sprocket holes 1 are formed at regular intervals in a direction perpendicular to the belt-like portion 2. As described above, a plurality of sets each including the parallel lead portions 3 a and 3 b are provided in the belt-like portion 2. At the tips of the lead portions 3a and 3b, sandwiching portions 5a and 5b for sandwiching the thermal element are formed.

次に、本発明の平板型温度センサの実施の形態について図1(a)及び図1(b)に基づいて説明する。図1(a)は本発明の平板型温度センサの構造を示す。サーミスタ等の感熱エレメント6は、挟持部5a、5bに挟持され感熱エレメント6に形成された電極部がはんだによって電気的に接続されている。感熱エレメント6と挟持部5a、5b及びリード部3a、3bの一部には、ポリアミドイミド樹脂またはポリイミド樹脂等の有機樹脂材料を加熱硬化して形成した平板状の絶縁被膜7が形成されている。   Next, an embodiment of the flat plate type temperature sensor of the present invention will be described with reference to FIGS. 1 (a) and 1 (b). FIG. 1A shows the structure of a flat plate type temperature sensor of the present invention. The thermal element 6 such as a thermistor is sandwiched between the sandwiching portions 5a and 5b, and the electrode portions formed on the thermal element 6 are electrically connected by solder. A flat insulating film 7 formed by heat curing an organic resin material such as polyamide-imide resin or polyimide resin is formed on the heat-sensitive element 6 and part of the sandwiching portions 5a and 5b and the lead portions 3a and 3b. .

次に、この平板型温度センサの製造方法について簡単に説明する。   Next, a method for manufacturing this flat plate type temperature sensor will be briefly described.

図2は、本発明の第1の実施例による平板型温度センサを製造するための基台の構造を説明するための図を示し、図2(a)は基台の構造を示す斜視図であり、図2(b)は図2(a)のY−Y線で切断した断面図を示す。図3は、第1の実施例による本発明の平板型温度センサの製造方法を示す図であり、図3(a)はリードフレームで作製された感熱素子を基台上に設けられた凹部にセットした状態を示す斜視図である。図3(b)は図3(a)のY−Y線で切断した断面図、図3(c)は前記基台上の凹部に有機樹脂材料を流し込んだ状態を示すY−Y線断面図、図3(d)は前記基台上から取り出された一連の感熱素子に平板状の絶縁被膜が形成されたリードフレームを示す斜視図である。   FIG. 2 is a view for explaining the structure of the base for manufacturing the flat plate type temperature sensor according to the first embodiment of the present invention, and FIG. 2 (a) is a perspective view showing the structure of the base. 2B is a cross-sectional view taken along line YY in FIG. FIG. 3 is a diagram showing a manufacturing method of the flat plate type temperature sensor of the present invention according to the first embodiment. FIG. 3A shows a thermal element made of a lead frame in a recess provided on a base. It is a perspective view which shows the set state. 3B is a cross-sectional view taken along line YY in FIG. 3A, and FIG. 3C is a cross-sectional view taken along line YY showing an organic resin material poured into the recess on the base. FIG. 3D is a perspective view showing a lead frame in which a flat insulating film is formed on a series of thermosensitive elements taken out from the base.

先ず、感熱素子に絶縁被膜を形成するための基台の構造について説明する。図2(a)、図2(b)に示すように、基台Jには液状の有機樹脂材料を流し込み絶縁被膜7を形成するために深さ0.5〜1.0mmの凹部51が形成されており、更にリードフレームAを位置決めするための位置決めピン52と、感熱エレメント6とリード部3a、3bの一部を凹部51内に保持するために、リードフレームAの帯状部2を固定するための台座部53が形成されている。上記実施例における凹部51の深さは、上記に限定されず所望する厚みの絶縁被膜を得るための深さとすることができる。   First, the structure of the base for forming an insulating film on the thermosensitive element will be described. As shown in FIGS. 2A and 2B, a recess 51 having a depth of 0.5 to 1.0 mm is formed on the base J in order to form a dielectric coating 7 by pouring a liquid organic resin material. Further, a positioning pin 52 for positioning the lead frame A, and the belt-like portion 2 of the lead frame A are fixed to hold the thermal element 6 and part of the lead portions 3a and 3b in the recess 51. A pedestal portion 53 is formed. The depth of the recessed part 51 in the said Example is not limited above, It can be made into the depth for obtaining the insulating film of desired thickness.

次に、この基台を用いた本発明の平板型温度センサの製造方法について説明する。まず、リードフレームAを用いた感熱素子の製造方法について簡単に説明する。リードフレームAの帯状部2から延びるリード部3a、3bの先端部に設けられた挟持部5a、5bの隙間に、両面に電極を形成した感熱エレメント6を挟持固定する。その後、感熱エレメント6が挟持されたリードフレームAは、はんだ槽に送られ、感熱エレメント6と挟持部5a、5bがはんだ付けされ電気的に接続固定される(不図示)。このようにしてリードフレームA上に形成された一連の感熱素子は、図3(a)及び図3(b)に示すように、リードフレームAのスプロケット孔1を基台Jの位置決めのピン52に挿入することにより位置決めされるとともに台座部53によって、感熱エレメント6とリード部3a、3bの一部が、凹部51内に保持されることになる。次に図3(c)に示すように、凹部51内に感熱エレメント6とリード部3a、3bが埋没する程度まで液状の有機樹脂材料7を吐出装置等を用いて充填する。なお、本実施例では、液状の有機樹脂材料としてポリイミドアミド樹脂またはポリイミド樹脂が用いられたが、その他にポリウレタン樹脂、ポリエステル樹脂、ポリエステルイミド樹脂、ポリエチレン樹脂、シリコーン樹脂等も使用することができる。次に液状の有機樹脂材料7が充填された基台Jを指定の加熱硬化温度に設定された恒温槽中で一定時間保持して加熱硬化させて、感熱エレメント6とリード部3a、3bの一部分を被覆した絶縁被膜7を形成する。その後図3(d)に示すように、基台Jから取り出されたリードフレームAは、C−C線に示す部分から切断し、平板型温度センサSが完成する。本実施例においては、リード部3a、3bの厚み及びリードフレームAの厚み方向の感熱エレメント6の寸法に対応して、凹部の深さを変えることで完成した平板型温度センサの絶縁被膜7の厚みを調整することができる。   Next, the manufacturing method of the flat plate type temperature sensor of this invention using this base is demonstrated. First, a method for manufacturing a thermal element using the lead frame A will be briefly described. The thermal element 6 having electrodes formed on both sides is sandwiched and fixed in the gaps between the sandwiching portions 5a and 5b provided at the tip portions of the lead portions 3a and 3b extending from the belt-like portion 2 of the lead frame A. Thereafter, the lead frame A with the thermal element 6 sandwiched is sent to a solder bath, and the thermal element 6 and the sandwiching portions 5a and 5b are soldered and electrically connected and fixed (not shown). A series of thermosensitive elements formed on the lead frame A in this way is formed by positioning the sprocket holes 1 of the lead frame A through the positioning pins 52 of the base J as shown in FIGS. 3 (a) and 3 (b). The thermal element 6 and a part of the lead portions 3 a and 3 b are held in the recess 51 by the pedestal portion 53. Next, as shown in FIG. 3C, the liquid organic resin material 7 is filled in the concave portion 51 to the extent that the thermal element 6 and the lead portions 3a and 3b are buried. In this embodiment, polyimide amide resin or polyimide resin is used as the liquid organic resin material, but polyurethane resin, polyester resin, polyester imide resin, polyethylene resin, silicone resin, etc. can also be used. Next, the base J filled with the liquid organic resin material 7 is heated and cured for a certain period of time in a thermostat set at a specified heat-curing temperature, and the heat-sensitive element 6 and a part of the lead portions 3a, 3b. An insulating coating 7 is formed by coating Thereafter, as shown in FIG. 3D, the lead frame A taken out from the base J is cut from the portion indicated by the line CC, and the flat plate temperature sensor S is completed. In this embodiment, the insulating film 7 of the flat plate type temperature sensor completed by changing the depth of the concave portion corresponding to the thickness of the lead portions 3a and 3b and the dimension of the thermal element 6 in the thickness direction of the lead frame A. The thickness can be adjusted.

なお、本実施例で開示された感熱エレメント6は両面に電極を有する構造のサーミスタ素子について説明したが、これに限定されるものではなく、図3(e)に示すように、絶縁基板の一表面上に電極が形成された薄膜構造の素子を使用してもよい。この場合は、リード部3a、3b間に薄膜素子を架橋させて電極と前記リード部とを電気的に接続すればよい。また積層チップサーミスタのような構造の素子を使用することも可能であることはもちろんである。   The thermal element 6 disclosed in the present embodiment has been described with respect to a thermistor element having a structure having electrodes on both sides. However, the present invention is not limited to this, and as shown in FIG. You may use the element of the thin film structure in which the electrode was formed on the surface. In this case, a thin film element may be bridged between the lead portions 3a and 3b to electrically connect the electrode and the lead portion. Of course, it is possible to use an element having a structure such as a multilayer chip thermistor.

図4は、第2の実施例による本発明の平板型温度センサを製造する方法を説明するための図であり、図4(a)は基台上の凹部に一連の感熱素子が形成されたリードフレームをセットした状態を示す斜視図、図4(b)は図4(a)のY−Y線で切断された断面を示す断面図、図4(c)は基台上の凹部内に有機樹脂材料が充填された状態を示すY−Y線断面図、図4(d)は基台から取り出された一連の感熱素子に絶縁被膜が形成されたリードフレームを示す斜視図である。なお使用する符号は、実施例1と同一部分については同じ符号を使用し、基台は図2で示したものと同じ基台を使用する。   FIG. 4 is a view for explaining a method of manufacturing the flat plate type temperature sensor of the present invention according to the second embodiment. FIG. 4A shows a series of thermal elements formed in the recesses on the base. FIG. 4B is a cross-sectional view showing a cross section taken along line YY of FIG. 4A, and FIG. 4C is a view of a recess on the base. FIG. 4D is a perspective view showing a lead frame in which an insulating film is formed on a series of thermosensitive elements taken out from the base, showing a state in which the organic resin material is filled. In addition, the code | symbol used uses the same code | symbol about the same part as Example 1, and uses the same base as what was shown in FIG.

リードフレームAを用いた感熱素子の製造方法については、実施例1において簡単に説明したので省略する。本実施例による平板型温度センサの製造方法の特徴は、予め基台J上に形成された凹部51の底部にポリアミドイミド樹脂の少量の液状有機樹脂材料を流し込み、加熱硬化させて予備絶縁被膜7aを形成しておくことである。上述したように、予め予備絶縁皮膜7aが形成された基台Jの凹部51内に、図4(a)、図4(b)に示すように、感熱エレメント6及びリード部3a、3bを保持する。そして、図4(c)に示すように感熱エレメント6とリード部3a、3bが埋没する程度までポリアミドイミド樹脂からなる液状の有機樹脂材料7を吐出装置等を用いて充填する。次に上記液状の有機樹脂材料7が充填された基台Jを指定の加熱硬化温度に設定された恒温槽中で一定時間保持して有機樹脂材料7を加熱硬化させて、感熱エレメント6とリード部3a、3bの一部分を被覆した絶縁被膜7を形成する。次に図4(d)に示すようにリードフレームAを基台Jから取り出しC−C線に示す部分を切断機などによって切断し、平板型温度センサSが完成する。   The method for manufacturing the thermosensitive element using the lead frame A has been described briefly in the first embodiment, and will be omitted. The feature of the manufacturing method of the flat plate type temperature sensor according to the present embodiment is that a small amount of polyamideimide resin liquid organic resin material is poured into the bottom of the recess 51 formed on the base J in advance, and is cured by heating and preliminarily insulating coating 7a. It is to form. As described above, the thermal element 6 and the lead portions 3a and 3b are held in the recess 51 of the base J on which the preliminary insulating film 7a is formed in advance, as shown in FIGS. 4 (a) and 4 (b). To do. Then, as shown in FIG. 4C, a liquid organic resin material 7 made of polyamideimide resin is filled using a discharge device or the like until the thermal element 6 and the lead portions 3a and 3b are buried. Next, the base J filled with the liquid organic resin material 7 is held for a certain period of time in a thermostatic bath set to a specified heat curing temperature to heat and cure the organic resin material 7 so that the thermal element 6 and the lead An insulating film 7 covering a part of the portions 3a and 3b is formed. Next, as shown in FIG. 4D, the lead frame A is taken out from the base J, and the portion indicated by the line CC is cut by a cutting machine or the like to complete the flat plate temperature sensor S.

なお、実施例1、2では、ひとつの感熱素子に対してひとつの凹部が対応する基台の例について説明したが、リードフレームAに配列された一連の感熱素子に対してひとつの凹部を形成した基台を使用してもよい。この場合には、一連の感熱素子に対してひとつの絶縁被膜が形成されることになるので加熱硬化後に、形成された絶縁被膜を個々に切断することで完成した個々の平板型温度センサが得られる。   In the first and second embodiments, the example of the base in which one concave portion corresponds to one thermal element has been described, but one concave portion is formed for a series of thermal elements arranged in the lead frame A. You may use the base which we did. In this case, since one insulating film is formed for a series of thermosensitive elements, individual flat plate type temperature sensors completed by cutting the formed insulating film individually after heat curing are obtained. It is done.

図5は、第3の実施例による本発明の平板型温度センサを製造する方法を説明するための図であり、図5(a)は基台の構造を示す斜視図、図5(b)は図5(a)のZ−Z線で切断した断面図を示す。図6は、本発明の平板型温度センサの製造方法を説明する図を示し、図6(a)は基台上に形成された凸部に一連の感熱素子が形成されたリードフレームをセットした状態を示す斜視図、図6(b)は図6(a)のZ−Z線で切断された断面を示す断面図、図6(c)は基台上の凸部上に有機樹脂材料が充填された状態を示すZ−Z線断面図、図6(d)は基台上から取り出された一連の感熱素子に絶縁被膜が形成されたリードフレームを示す斜視図である。   FIG. 5 is a view for explaining a method of manufacturing the flat plate type temperature sensor of the present invention according to the third embodiment. FIG. 5 (a) is a perspective view showing the structure of the base, and FIG. 5 (b). FIG. 5 shows a cross-sectional view taken along the line ZZ in FIG. FIG. 6 is a diagram for explaining a method for manufacturing a flat plate type temperature sensor according to the present invention. FIG. 6A shows a lead frame in which a series of heat-sensitive elements are formed on convex portions formed on a base. FIG. 6B is a cross-sectional view showing a cross section cut along the line ZZ in FIG. 6A, and FIG. 6C is an organic resin material on the convex portion on the base. FIG. 6D is a perspective view showing a lead frame in which an insulating film is formed on a series of thermal elements taken out from the base.

次に、この基台を用いた本発明の平板型温度センサの製造方法について説明する。リードフレームAを用いた感熱素子の製造方法については、実施例1において簡単に説明したので省略する。図5(a)、図5(b)に示すように、基台J上には、形成される絶縁被膜7の形状に合わせた平面な頂部を有する凸部54が形成されており、更にリードフレームAを位置決めするための位置決めピン52と、リードフレームAの帯状部を固定するための台座部53が形成されている。   Next, the manufacturing method of the flat plate type temperature sensor of this invention using this base is demonstrated. The method for manufacturing the thermosensitive element using the lead frame A has been described briefly in the first embodiment, and will be omitted. As shown in FIGS. 5 (a) and 5 (b), a convex portion 54 having a flat top corresponding to the shape of the insulating coating 7 to be formed is formed on the base J. Further, as shown in FIG. A positioning pin 52 for positioning the frame A and a pedestal portion 53 for fixing the strip-shaped portion of the lead frame A are formed.

先ずリードフレームA上に形成された一連の感熱素子は、図6(a)に示すように、リードフレームAのスプロケット孔1を基台Jの位置決めのピン52に挿入することにより位置決めされるとともに台座部53によって、感熱エレメント6とリード部3a、3bの一部が、平面な頂部を有する凸部54上に保持されることになる。次に図6(c)に示すように、感熱エレメント6及びリード部3a、3bが埋没する程度まで有機樹脂材料7を吐出装置等を用いて吐出させる。このとき有機樹脂材料は、表面張力により平面な頂部を有する凸部54上に留まり凸部の形状を維持する。次に液状の有機樹脂材料7が充填された基台Jを指定の加熱硬化温度に設定された恒温槽中で一定時間保持して加熱硬化させて、感熱エレメント6とリード部3a、3bの一部分が被覆された絶縁被膜7が形成される。最後に、図6(d)に示すようにリードフレームA部分を基台Jから取りはずし、C−C線に示す部分を切断することによって平板型温度センサSが完成する。なお、有機樹脂材料としては上記実施例と同様に、ポリイミドアミド樹脂またはポリイミド樹脂が用いられた。   First, a series of thermosensitive elements formed on the lead frame A are positioned by inserting the sprocket holes 1 of the lead frame A into the positioning pins 52 of the base J as shown in FIG. The pedestal portion 53 holds the thermal element 6 and part of the lead portions 3a and 3b on the convex portion 54 having a flat top portion. Next, as shown in FIG.6 (c), the organic resin material 7 is discharged using a discharge apparatus etc. to such an extent that the thermal element 6 and lead part 3a, 3b are buried. At this time, the organic resin material stays on the convex portion 54 having a flat top due to surface tension and maintains the shape of the convex portion. Next, the base J filled with the liquid organic resin material 7 is heated and cured for a certain period of time in a thermostat set at a specified heat-curing temperature, and the heat-sensitive element 6 and a part of the lead portions 3a, 3b. An insulating coating 7 coated with is formed. Finally, as shown in FIG. 6D, the lead frame A portion is removed from the base J, and the portion indicated by line CC is cut to complete the flat plate temperature sensor S. As the organic resin material, a polyimide amide resin or a polyimide resin was used as in the above example.

図7は、第4の実施例による本発明の平板型温度センサを製造する方法を説明するための図であり、図7(a)は基台上に一連の感熱素子が形成されたリードフレームをセットした状態を示す斜視図、図7(b)は図7(a)のZ−Z線で切断された断面図、図7(c)は基台上の平面な頂部を有する凸部上に有機樹脂材料によって一連の感熱素子に絶縁被膜が形成された状態を示すZ−Z線断面図、図7(d)は基台から取りはずされた一連の感熱素子に絶縁被膜が形成されたリードフレームを示す斜視図である。なお使用する符号は、他の実施例と同一部分については同じ符号を使用し、基台は図5で示したものと同じ基台を使用する。   FIG. 7 is a view for explaining a method of manufacturing the flat plate type temperature sensor of the present invention according to the fourth embodiment, and FIG. 7A is a lead frame in which a series of thermal elements are formed on a base. 7B is a cross-sectional view taken along line ZZ in FIG. 7A, and FIG. 7C is a top view of a convex portion having a flat top on the base. FIG. 7D is a cross-sectional view taken along the line ZZ showing a state in which an insulating film is formed on a series of thermal elements using an organic resin material. FIG. 7D shows an insulating film formed on the series of thermal elements removed from the base. It is a perspective view which shows a lead frame. In addition, the code | symbol used uses the same code | symbol about the same part as another Example, and uses the same base as what was shown in FIG.

リードフレームAを用いた感熱素子の製造方法については、実施例1において簡単に説明したので省略する。本実施例による平板型温度センサの製造方法の特徴は、予め基台J上に形成された平面な頂部を有する凸部54の頂部にポリアミドイミド樹脂またはポリイミド樹脂の少量の液状有機樹脂材料を流し、加熱硬化させて予備絶縁被膜7aを形成しておくことである。予め予備絶縁被膜7aが形成された基台Jの凸部54上に、図7(a)、図7(b)に示すように、感熱エレメント6及びリード部3a、3bを配置する。その後、図7(c)に示すように感熱エレメント6とリード部3a、3bが埋没する程度までポリアミドイミド樹脂またはポリイミド樹脂からなる液状の有機樹脂材料7を吐出装置等を用いて吐出させ、前記凸部54の平面な頂部に表面張力によって滞留させることができる。次に液状の有機樹脂材料7が前記凸部54の平面な頂部に滞留した基台Jを指定の加熱硬化温度に設定された恒温槽中で一定時間保持して加熱硬化させて、感熱エレメント6とリード部3a、3bの一部分を被覆した絶縁被膜7が形成される。最後に、図7(d)に示すようにリードフレームAを基台Jから取りはずしC−C線に示す部分を切断して平板型温度センサSが完成する。   The method for manufacturing the thermosensitive element using the lead frame A has been described briefly in the first embodiment, and will be omitted. A feature of the manufacturing method of the flat plate type temperature sensor according to the present embodiment is that a small amount of polyamide-imide resin or polyimide resin liquid organic resin material is poured on the top of the projection 54 having a flat top formed in advance on the base J. The preliminary insulating coating 7a is formed by heat curing. As shown in FIGS. 7A and 7B, the thermal element 6 and the lead portions 3a and 3b are arranged on the convex portion 54 of the base J on which the preliminary insulating coating 7a is formed in advance. Thereafter, as shown in FIG. 7 (c), the liquid organic resin material 7 made of polyamideimide resin or polyimide resin is discharged using a discharge device or the like until the thermal element 6 and the lead portions 3a and 3b are buried. It can be retained by the surface tension at the flat top of the convex portion 54. Next, the base J in which the liquid organic resin material 7 stays on the flat top of the convex portion 54 is held for a certain period of time in a thermostatic bath set to a specified heat-curing temperature, and is heat-cured. As a result, an insulating film 7 covering a part of the lead portions 3a and 3b is formed. Finally, as shown in FIG. 7 (d), the lead frame A is removed from the base J, and the portion indicated by line CC is cut to complete the flat plate temperature sensor S.

図8は、本発明の平板型温度センサの他の実施例を示した図であり、図8(a)に示すように、上記実施例のリードフレームを用いた感熱素子に換えて、単線のリードワイヤ3a、3bを用いた感熱素子に上記方法によって平板状の絶縁被膜を形成しても良いし、図8(b)に示すように絶縁被膜7に被検知体に固定するためのねじ孔を形成したり、被検知体の検知部分の形状に合わせて上記基台の有機樹脂材料の充填部の形状を変えることで、最適な形状を有する平板型温度センサが製作可能である。また図8(c)、(d)は、電気絶縁を更に必要とする用途には、有機樹脂材料を成型する前に感熱エレメント部分にワニス8などの絶縁物を被覆してから絶縁被膜を形成してもよいし、エナメル等の被覆部3a’、3b’が形成されたリード線3a、3bを使用してもよいことはもちろんである。   FIG. 8 is a diagram showing another embodiment of the flat plate type temperature sensor of the present invention. As shown in FIG. 8A, instead of the thermal element using the lead frame of the above embodiment, a single wire is used. A flat insulating film may be formed on the thermosensitive element using the lead wires 3a and 3b by the above method, or a screw hole for fixing the insulating film 7 to the object to be detected as shown in FIG. By changing the shape of the filling portion of the organic resin material of the base in accordance with the shape of the detection portion of the object to be detected, a flat plate type temperature sensor having an optimum shape can be manufactured. 8 (c) and 8 (d) show that an insulating film is formed after coating an insulating material such as varnish 8 on the heat sensitive element portion before molding the organic resin material for applications requiring further electrical insulation. Of course, lead wires 3a and 3b in which covering portions 3a 'and 3b' such as enamel are formed may be used.

また本発明の平板型温度センサは、被検知体の形状に合わせて形状自在な絶縁被膜を形成できるので、図9に示すような複写機の定着装置に使用される加熱ローラの曲面にあわせた形状の平板型温度センサを製作することができる。また、バッテリーパックのセル表面に密着できる形状としたり、パイプの表面温度を検知できるような形状の温度センサを製作できる。   Further, since the flat plate type temperature sensor of the present invention can form an insulating coating that can be freely shaped according to the shape of the object to be detected, it is adapted to the curved surface of the heating roller used in the fixing device of the copying machine as shown in FIG. A flat plate-shaped temperature sensor can be manufactured. Also, it is possible to manufacture a temperature sensor having a shape that can be in close contact with the cell surface of the battery pack or a shape that can detect the surface temperature of the pipe.

図1は、本発明の平板型温度センサ及びリードフレームの説明図である。FIG. 1 is an explanatory view of a flat plate type temperature sensor and a lead frame according to the present invention. 図2は、第1の実施例、第2の実施例による本発明の平板型温度センサを製造するための基台の構造を説明するための図である。FIG. 2 is a view for explaining the structure of a base for manufacturing the flat plate type temperature sensor of the present invention according to the first embodiment and the second embodiment. 図3は、第1の実施例による本発明の平板型温度センサの製造方法を示す図である。FIG. 3 is a diagram showing a manufacturing method of the flat plate type temperature sensor of the present invention according to the first embodiment. 図4は、第2の実施例による本発明の平板型温度センサを製造する方法を説明するための図である。FIG. 4 is a view for explaining a method of manufacturing the flat plate type temperature sensor of the present invention according to the second embodiment. 図5は、第3の実施例、第4の実施例による本発明の平板型温度センサを製造するための基台の構造を説明するための図である。FIG. 5 is a view for explaining the structure of a base for manufacturing the flat plate type temperature sensor of the present invention according to the third and fourth embodiments. 図6は、第3の実施例による本発明の平板型温度センサの製造方法を説明する図を示す図である。FIG. 6 is a diagram for explaining the method for manufacturing the flat plate type temperature sensor of the present invention according to the third embodiment. 図7は、第4の実施例による本発明の平板型温度センサを製造する方法を説明するための図である。FIG. 7 is a view for explaining a method of manufacturing the flat plate type temperature sensor of the present invention according to the fourth embodiment. 図8は、本発明の平板型温度センサの他の実施例を示した図である。FIG. 8 is a view showing another embodiment of the flat plate type temperature sensor of the present invention. 図9は、被検知体への取り付けを説明する説明図である。FIG. 9 is an explanatory diagram illustrating attachment to a detection target. 図10は、従来の温度センサの製造方法と構造を説明する説明図である。FIG. 10 is an explanatory diagram for explaining a conventional temperature sensor manufacturing method and structure. 図11は、従来の薄型の温度センサの構造を説明する説明図である。FIG. 11 is an explanatory diagram illustrating the structure of a conventional thin temperature sensor.

符号の説明Explanation of symbols

S 平板型温度センサ
3a、3b リード線
5a、5b 挟持部
6 感熱素子
7 絶縁被膜
J 基台
51 凹部
52 位置決めのピン
53 台座部
54 凸部
S flat plate type temperature sensor 3a, 3b lead wire 5a, 5b clamping part 6 thermal element 7 insulating coating J base 51 concave part 52 positioning pin 53 pedestal part 54 convex part

Claims (6)

外部引出用の電極を有する感熱エレメントと、前記電極に電気的に接続されたリード線からなる感熱素子において、前記感熱エレメントと前記リード線の一部を有機樹脂材料によって平板状に同一体の絶縁被膜を形成したことを特徴とする平板型温度センサ。   In a heat sensitive element comprising a heat sensitive element having an electrode for external extraction and a lead wire electrically connected to the electrode, the heat sensitive element and a part of the lead wire are insulated in a flat form by an organic resin material. A flat plate type temperature sensor characterized in that a film is formed. 基台上に平面な底部を有する凹部を設け、前記凹部内に前記感熱素子の感熱エレメントとリード線の一部が位置するように配置し、液状の有機樹脂材料を前記感熱素子の前記感熱エレメントと前記リード線の一部が埋没するように前記凹部内に流動させた後、前記有機樹脂材料を加熱硬化させて平板状の絶縁被膜を形成させたことを特徴とする請求項1に記載の平板型温度センサ。   A concave portion having a flat bottom is provided on a base, and the thermal element of the thermal element and a part of the lead wire are arranged in the concave portion, and a liquid organic resin material is used as the thermal element of the thermal element. 2. The flat insulating film is formed by causing the organic resin material to heat and cure after flowing into the recess so that a part of the lead wire is buried. Flat plate temperature sensor. 前記基台上に平面な頂部を有する凸部を設け、前記凸部上に前記感熱素子の感熱エレメントとリード線の一部が位置するように配置し、液状の有機樹脂材料を前記感熱素子の前記感熱エレメントと前記リード線の一部が埋没するように前記凸部上に流動させた後、前記有機樹脂材料を加熱硬化させて平板状の絶縁被膜を形成させたことを特徴とする請求項1に記載の平板型温度センサ。   A convex part having a flat top is provided on the base, and the thermal element of the thermal element and a part of the lead wire are arranged on the convex part, and a liquid organic resin material is disposed on the thermal element. The flat plate-like insulating film is formed by heat-curing the organic resin material after flowing the heat-sensitive element and the lead wire so that a part of the lead wire is buried. The flat plate type temperature sensor according to 1. 前記基台上の所定の位置に、予め液状の有機樹脂材料を加熱硬化させた予備絶縁被膜を形成した後、前記感熱素子の感熱エレメントとリード線の一部が前記予備絶縁被膜上に位置するように配置し、前記液状の有機樹脂材料を前記感熱素子の前記感熱エレメントと前記リード線の一部が埋没するように流動させた後、前記有機樹脂材料を加熱硬化させて前記予備絶縁被膜と同一体の絶縁被膜を形成したことを特徴とする請求項1乃至3に記載の平板型温度センサ。   After forming a preliminary insulating film in which a liquid organic resin material is previously heat-cured at a predetermined position on the base, the thermal element of the thermal element and a part of the lead wire are positioned on the preliminary insulating film. The liquid organic resin material is flowed so that the thermal element of the thermal element and a part of the lead wire are buried, and then the organic resin material is heated and cured to form the preliminary insulating coating. 4. The flat plate type temperature sensor according to claim 1, wherein the same insulating film is formed. 前記感熱素子を構成するリード線がリードフレームから構成されたことを特徴とする請求項1乃至4に記載の平板型温度センサ。   5. The flat plate type temperature sensor according to claim 1, wherein the lead wire constituting the heat sensitive element is constituted by a lead frame. 前記有機樹脂材料がポリイミド樹脂、ポリアミドイミド樹脂、ポリウレタン樹脂、ポリエステル樹脂、ポリエステルイミド樹脂、ポリエチレン樹脂、シリコーン樹脂の一種からなることを特徴とする請求項1乃至5に記載の平板型温度センサ。
6. The flat plate type temperature sensor according to claim 1, wherein the organic resin material is one of polyimide resin, polyamideimide resin, polyurethane resin, polyester resin, polyesterimide resin, polyethylene resin, and silicone resin.
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JP2008026199A (en) * 2006-07-24 2008-02-07 Matsushita Electric Ind Co Ltd Temperature sensor and heated toilet seat equipped therewith
JP2009016372A (en) * 2007-06-29 2009-01-22 Koa Corp Cement resistor and its manufacturing method
JP2009016373A (en) * 2007-06-29 2009-01-22 Koa Corp Cement resistor and its manufacturing method
US20100090332A1 (en) * 2008-10-09 2010-04-15 Joinset Co., Ltd. Ceramic chip assembly
JP2010093258A (en) * 2008-10-09 2010-04-22 Joinset Co Ltd Ceramic chip assembly
CZ302213B6 (en) * 2009-02-17 2010-12-22 Západoceská@univerzita@v@Plzni Device to monitor resin-hardening process
KR101008310B1 (en) * 2010-07-30 2011-01-13 김선기 Ceramic chip assembly

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JP2000340403A (en) * 1999-05-26 2000-12-08 Murata Mfg Co Ltd Thermal sensor and manufacture therefor

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JP2000340403A (en) * 1999-05-26 2000-12-08 Murata Mfg Co Ltd Thermal sensor and manufacture therefor

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008026199A (en) * 2006-07-24 2008-02-07 Matsushita Electric Ind Co Ltd Temperature sensor and heated toilet seat equipped therewith
JP2009016372A (en) * 2007-06-29 2009-01-22 Koa Corp Cement resistor and its manufacturing method
JP2009016373A (en) * 2007-06-29 2009-01-22 Koa Corp Cement resistor and its manufacturing method
US20100090332A1 (en) * 2008-10-09 2010-04-15 Joinset Co., Ltd. Ceramic chip assembly
JP2010093258A (en) * 2008-10-09 2010-04-22 Joinset Co Ltd Ceramic chip assembly
EP2175457A3 (en) * 2008-10-09 2011-07-06 Joinset Co. Ltd. Ceramic chip assembly
CZ302213B6 (en) * 2009-02-17 2010-12-22 Západoceská@univerzita@v@Plzni Device to monitor resin-hardening process
KR101008310B1 (en) * 2010-07-30 2011-01-13 김선기 Ceramic chip assembly
US8599539B2 (en) 2010-07-30 2013-12-03 Joinset Co., Ltd. Ceramic chip assembly

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