JP2006022257A - Sheet formed out of rubber-modified copolymer resin, and molded product for packaging - Google Patents

Sheet formed out of rubber-modified copolymer resin, and molded product for packaging Download PDF

Info

Publication number
JP2006022257A
JP2006022257A JP2004203163A JP2004203163A JP2006022257A JP 2006022257 A JP2006022257 A JP 2006022257A JP 2004203163 A JP2004203163 A JP 2004203163A JP 2004203163 A JP2004203163 A JP 2004203163A JP 2006022257 A JP2006022257 A JP 2006022257A
Authority
JP
Japan
Prior art keywords
rubber
mass
styrene
monomers
sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2004203163A
Other languages
Japanese (ja)
Inventor
Hideaki Nishimura
英明 西村
Fumi Ogata
文 尾形
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denka Co Ltd
Original Assignee
Denki Kagaku Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denki Kagaku Kogyo KK filed Critical Denki Kagaku Kogyo KK
Priority to JP2004203163A priority Critical patent/JP2006022257A/en
Publication of JP2006022257A publication Critical patent/JP2006022257A/en
Pending legal-status Critical Current

Links

Images

Abstract

<P>PROBLEM TO BE SOLVED: To provide a sheet having excellent transparency, strength and rigidity by forming a transparent rubber-modified copolymer resin containing rubber particles having specific diameters; and to provide a molded product for packaging. <P>SOLUTION: The sheet is formed out of a rubber-modified copolymer resin obtained by copolymerizing a styrenic monomer, a (meth)acrylic ester-based monomer and optionally other monomers copolymerizable with these monomers in the presence of a gummy polymer, wherein the volume averaged particle diameter (dv) of the rubber particles dispersed in the resin is 0.4-1.2 μm, the percentage of particles having ≤1.5 μm volume average particle diameter is <15% of the whole particles, and the content of the gummy polymer is 1-10 mass% based on the rubber-modified copolymer resin. The molded product of the sheet is also provided. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、シート成形後の成形体の透明性が良好で、実用強度に優れたゴム変性共重合樹脂から成形されたシート並びに包装用成形体に関する。 The present invention relates to a sheet molded from a rubber-modified copolymer resin having good transparency and excellent practical strength, and a molded article for packaging.

従来より、ゴム状重合体の存在下、スチレン系単量体と(メタ)アクリル酸エステル系単量体を共重合して得られる透明なゴム変性共重合樹脂については、透明性と耐衝撃性のバランス、更にはスチレン系樹脂の持つ優れた加工性から、射出成形分野や押出成形分野と多岐にわたる使用がなされている(例えば、特許文献1)。特に押出用途分野では、その優れた透明性と加工性から食品包装材や電子包装材として広く使われ、シート化した当該樹脂を熱成形することで成形体が得られ、透明感、強度に優れた容器としての利用がなされている。これらの包装用成形体は透明感/強度/剛性のバランスに優れることを特徴としている。しかしながら、これらの成形体は生産性の観点からシート加工後に熱成形して得られることが多いことから、シート加工段階で表面を鏡面化しても、その後の熱成形で樹脂中に存在するゴム状重合体の影響により表面が曇化して写像性が低下するという問題があった。 Conventionally, for transparent rubber-modified copolymer resins obtained by copolymerizing styrene monomers and (meth) acrylate monomers in the presence of rubber-like polymers, transparency and impact resistance In view of the balance of the above, and the excellent processability of styrenic resins, it has been widely used in the fields of injection molding and extrusion (for example, Patent Document 1). Especially in the field of extrusion applications, it is widely used as a food packaging material and electronic packaging material due to its excellent transparency and processability, and a molded body can be obtained by thermoforming the resin in sheet form, and it has excellent transparency and strength. It is used as a container. These packaging moldings are characterized by excellent transparency / strength / rigidity balance. However, since these molded products are often obtained by thermoforming after sheet processing from the viewpoint of productivity, even if the surface is mirror-finished at the sheet processing stage, the rubber-like material present in the resin by subsequent thermoforming There was a problem that the surface was clouded by the influence of the polymer and the image clarity was lowered.

特開平11−60653号公報Japanese Patent Laid-Open No. 11-60653

本発明は、熱成形しても表面の写像性の低下が少なく、透明性、剛性、実用強度に優れたシートと、それを成形加工して得られた包装用成形体を提供することを目的とする。 It is an object of the present invention to provide a sheet that has little deterioration in surface image clarity even when thermoformed and has excellent transparency, rigidity, and practical strength, and a molded article for packaging obtained by molding the sheet. And

本発明者らは、かかる課題に艦み、シート並びに成形体としての実用強度,透明性(写像性)に優れたバランスの良い、透明なシート並びに成形体を得る方法について鋭意検討した結果、特定のゴム粒子径を持つ透明なゴム変性共重合樹脂を用いることにより、透明性,強度,剛性に優れたシート並びに包装用成形体が得られることを見いだし、本発明を完成するに至った。 As a result of diligent investigations on the method for obtaining a well-balanced, transparent sheet and molded body excellent in practical strength and transparency (image clarity) as a sheet and a molded body, the present inventors have determined that the problem has been solved. It has been found that by using a transparent rubber-modified copolymer resin having a rubber particle diameter of the above, a sheet excellent in transparency, strength and rigidity and a molded article for packaging can be obtained, and the present invention has been completed.

すなわち、本発明は1)ゴム状重合体の存在下、スチレン系単量体、(メタ)アクリル酸エステル系単量体、及び必要に応じてこれら単量体と共重合可能なその他の単量体を共重合して得られるゴム変性共重合樹脂を成形したシートであり、ゴム変性共重合樹脂中に分散するゴム粒子の体積平均粒子径(dv)が0.4〜1.2μm、体積粒子径が1.5μm以上の粒子数が全体の15%未満、且つ、ゴム状重合体がゴム変性共重合樹脂中1〜10質量%含むことを特徴とするシートに関する。 That is, the present invention relates to 1) a styrene monomer, a (meth) acrylic acid ester monomer, and other monomers copolymerizable with these monomers as required in the presence of a rubber-like polymer. A rubber-modified copolymer resin obtained by copolymerizing a body, and a volume average particle diameter (dv) of rubber particles dispersed in the rubber-modified copolymer resin is 0.4 to 1.2 μm, volume particles The present invention relates to a sheet characterized in that the number of particles having a diameter of 1.5 μm or more is less than 15% of the total, and the rubber-like polymer is contained in 1 to 10% by mass in the rubber-modified copolymer resin.

2)また、ゴム状重合体が、ポリブタジエン、スチレン−ブタジエンゴム、スチレン−ブタジエンブロックゴム、部分水添ポリブタジエン、部分水添スチレン−ブタジエンゴム、部分水添スチレン−ブタジエンブロックゴムから選ばれる1)のシート、3)ゴム状重合体が、スチレン含量32〜45質量部のスチレン−ブタジエンゴムあるいはスチレン−ブタジエンブロックゴムである1)1または2)のシート、4)ゴム状重合体中に、2,4−ビス[(オクチルチオ)メチル]−O−クレゾールを、ゴム状重合体100質量%に対し、0.02〜0.3質量%添加する1)〜3)のいずれかのシート。5)スチレン系単量体1〜99質量部、(メタ)アクリル酸エステル系単量体99〜1質量部、及び必要に応じて用いるこれら単量体と共重合可能なその他の単量体0〜10質量部(但し、単量体の合計を100質量部とする)を、ゴム状重合体の存在下に重合して得られる1)〜4)のいずれかのシート、6)分子量調整剤をスチレン系単量体、(メタ)アクリル酸エステル系単量体及び必要に応じて用いるこれら単量体と共重合可能なその他の単量体の合計100質量部に対し、0.005〜5質量部添加する1)〜5)のいずれかのシート、7)1)〜6)のいずれかのシートを熱成形してなる成形体、8)7)のシートを真空成形してなる成形体、9)食品包装用に用いることを特徴とした7)または8)の包装用成形体、10)電子包装材に用いる7)または8)の包装用成形体に関する。 2) The rubbery polymer is selected from polybutadiene, styrene-butadiene rubber, styrene-butadiene block rubber, partially hydrogenated polybutadiene, partially hydrogenated styrene-butadiene rubber, and partially hydrogenated styrene-butadiene block rubber. Sheet, 3) The rubber-like polymer is a styrene-butadiene rubber or styrene-butadiene block rubber having a styrene content of 32 to 45 parts by mass. 1) The sheet of 1 or 2), 4) In the rubber-like polymer, 2, The sheet according to any one of 1) to 3), wherein 4-bis [(octylthio) methyl] -O-cresol is added in an amount of 0.02 to 0.3% by mass with respect to 100% by mass of the rubber-like polymer. 5) 1 to 99 parts by mass of a styrene monomer, 99 to 1 part by mass of a (meth) acrylic acid ester monomer, and other monomers that can be copolymerized with these monomers as required 0 10 parts by mass (provided that the total amount of monomers is 100 parts by mass) in the presence of a rubber-like polymer, and any one of 1) to 4), 6) molecular weight regulator 0.005 to 5 parts by weight based on a total of 100 parts by mass of styrene monomer, (meth) acrylic acid ester monomer and other monomers copolymerizable with these monomers if necessary 1) to 5 parts of the sheet to be added by mass, 7) a molded body formed by thermoforming any of the sheets 1) to 6), and 8) a molded body formed by vacuum forming the sheet of 7). 9) A molded article for packaging according to 7) or 8) characterized by being used for food packaging, 10) Electric Packaging molded article 7) or 8) used in the packaging material about.

透明なゴム変性共重合樹脂から成形された本発明のシートは透明性、剛性、強度に優れ、またそのシートを熱成型してなる成形体は、透明性、強度および写像性のバランスに優れたものとなり、包装用成形体の用途に有用である。 The sheet of the present invention molded from a transparent rubber-modified copolymer resin is excellent in transparency, rigidity, and strength, and a molded product formed by thermoforming the sheet is excellent in balance of transparency, strength, and image clarity. It is useful for the use of the molded article for packaging.

以下に本発明を詳細に説明する。
ゴム変性共重合樹脂は、スチレン系単量体と(メタ)アクリル酸エステル系単量体とを共重合されるが、必要に応じてスチレン系単量体および(メタ)アクリル酸エステル系単量体と共重合可能な、その他の単量体を使用しても良い。
The present invention is described in detail below.
The rubber-modified copolymer resin is a copolymer of a styrene monomer and a (meth) acrylate monomer, but if necessary, a styrene monomer and a (meth) acrylate monomer Other monomers copolymerizable with the body may be used.

スチレン系単量体は、例えばスチレン、α−メチルスチレン、p−メチルスチレン、p−t−ブチルスチレン等をあげることができるが、好ましくはスチレンである。これらスチレン系単量体は、単独で用いてもよいし、2種類以上を併用してもよい。 Examples of the styrenic monomer include styrene, α-methyl styrene, p-methyl styrene, pt-butyl styrene, and the like, and styrene is preferable. These styrene monomers may be used alone or in combination of two or more.

(メタ)アクリル酸エステル系単量体とは、例えばメチルメタクリレート、エチルメタクリレート、n−ブチルメタクリレート、2−メチルヘキシルメタクリレート、2−エチルヘキシルメタクリレート、オクチルメタクリレート、メチルアクリレート、エチルアクリレート、n−ブチルアクリレート、2−メチルヘキシルアクリレート、2−エチルヘキシルアクリレート、オクチルアクリレート等があげられるが、好ましくはメチルメタクリレートあるいはn−ブチルアクリレートである。これらの(メタ)アクリル酸エステル系単量体は、それぞれ単独で用いてもよいが、2種類以上を併用してもよい。 Examples of (meth) acrylic acid ester monomers include methyl methacrylate, ethyl methacrylate, n-butyl methacrylate, 2-methylhexyl methacrylate, 2-ethylhexyl methacrylate, octyl methacrylate, methyl acrylate, ethyl acrylate, n-butyl acrylate, Examples include 2-methylhexyl acrylate, 2-ethylhexyl acrylate, octyl acrylate, and the like, preferably methyl methacrylate or n-butyl acrylate. These (meth) acrylic acid ester monomers may be used alone or in combination of two or more.

スチレン系単量体および(メタ)アクリル酸エステル系単量体と共重合可能なその他の単量体としては、例えばアクリロニトリル、n−ブチルアクリレート、メタクリル酸、無水マレイン酸等があげられる。 Examples of other monomers copolymerizable with the styrene monomer and the (meth) acrylic acid ester monomer include acrylonitrile, n-butyl acrylate, methacrylic acid, maleic anhydride and the like.

上記単量体の割合は、好ましくは、スチレン系単量体:(メタ)アクリル酸エステル系単量体:その他単量体=1〜99質量部:99〜1質量部:0〜10質量部、さらに好ましくは5〜95質量部:95〜5質量部:0〜5質量部である。但しスチレン系単量体、(メタ)アクリル酸エステル系単量体及びその他単量体の合計を100質量部とする。 The proportion of the monomer is preferably styrene monomer: (meth) acrylic acid ester monomer: other monomer = 1 to 99 parts by mass: 99 to 1 part by mass: 0 to 10 parts by mass. More preferably, it is 5 to 95 parts by mass: 95 to 5 parts by mass: 0 to 5 parts by mass. However, the total of the styrene monomer, the (meth) acrylic acid ester monomer and other monomers is 100 parts by mass.

ゴム状重合体は、例えばポリブタジエン、スチレン−ブタジエンゴム、スチレン−ブタジエンブロックゴム、部分水添ポリブタジエン、部分水添スチレン−ブタジエンゴム、部分水添スチレン−ブタジエンブロックゴム等があげられ、それらを一種あるいは2種以上用いることができる。好ましくはスチレン含量が32〜45質量部のスチレン−ブタジエンゴム、スチレン−ブタジエンブロックゴムを使用することができる。 Examples of the rubber-like polymer include polybutadiene, styrene-butadiene rubber, styrene-butadiene block rubber, partially hydrogenated polybutadiene, partially hydrogenated styrene-butadiene rubber, and partially hydrogenated styrene-butadiene block rubber. Two or more kinds can be used. Preferably, styrene-butadiene rubber or styrene-butadiene block rubber having a styrene content of 32 to 45 parts by mass can be used.

ゴム状重合体の割合は、スチレン系単量体、(メタ)アクリル酸エステル系単量体、その他単量体およびゴム状重合体の合計100質量部に対し、好ましくは1〜10質量部、さらに好ましくは2〜7質量部、特に好ましくは3.5〜7質量部である。ゴム状重合体が該範囲未満の場合は、成形体の剛性は高いものの耐衝撃性に劣りやすくなり、当該範囲を超えると成形体の剛性が低下する傾向があり包装用成形体として好ましくないことがある。 The ratio of the rubber-like polymer is preferably 1 to 10 parts by mass with respect to a total of 100 parts by mass of the styrene monomer, the (meth) acrylic acid ester monomer, the other monomers, and the rubber-like polymer. More preferably, it is 2-7 mass parts, Most preferably, it is 3.5-7 mass parts. When the rubber-like polymer is less than the above range, the molded body has high rigidity but tends to be inferior in impact resistance. When the rubbery polymer exceeds the range, the rigidity of the molded body tends to decrease, which is not preferable as a molded body for packaging. There is.

本発明では必要に応じてゴム状重合体に各種添加剤を含有させることが可能である。一例としては熱安定性を向上させる目的で、ゴム状重合体中に2,4−ビス[(オクチルチオ)メチル]−O−クレゾールを含有させることが望ましい。その含有量は、ゴム状重合体100質量%に対し、0.02〜0.3質量%、好ましくは0.06〜0.15質量%、さらに好ましくは0.08〜0.12質量%である。該範囲外の場合は、重合時に反応を阻害させたり、トルエンによる膨潤指数に影響し、実用強度を低下させる場合がある。 In the present invention, various additives can be contained in the rubber-like polymer as necessary. As an example, for the purpose of improving thermal stability, it is desirable that 2,4-bis [(octylthio) methyl] -O-cresol is contained in the rubber-like polymer. The content thereof is 0.02 to 0.3% by mass, preferably 0.06 to 0.15% by mass, and more preferably 0.08 to 0.12% by mass with respect to 100% by mass of the rubber-like polymer. is there. If the amount is outside this range, the reaction may be inhibited during the polymerization, or the swelling index by toluene may be affected to lower the practical strength.

ゴム状重合体は、例えばスチレン系単量体、(メタ)アクリル酸エステル系単量体及びその他単量体に溶解した後、重合に使用することができる。 The rubber-like polymer can be used for polymerization after being dissolved in, for example, a styrene monomer, a (meth) acrylic acid ester monomer, and other monomers.

共重合方法は例えば、溶液重合、塊状重合、懸濁重合等公知の方法が採用でき、かつ回分式重合法、連続式重合法のいずれの方式であっても差し支えないが、溶液又は塊状で重合した後、脱揮予熱器・脱揮槽で高温下にさらされる塊状重合又は溶液重合の連続式重合法には特に高い効果が得られ好ましい。 As the copolymerization method, for example, known methods such as solution polymerization, bulk polymerization, suspension polymerization and the like can be adopted, and any of a batch polymerization method and a continuous polymerization method may be used, but the polymerization is performed in a solution or a bulk shape. After that, the continuous polymerization method of bulk polymerization or solution polymerization which is exposed to a high temperature in a devolatilization preheater / devolatilization tank is preferable because a particularly high effect is obtained.

重合開始剤として、例えばアゾビスイソブチロニトリル、アゾビスシクロヘキサンカルボニトリル等の公知のアゾ化合物や、ベンゾイルパーオキサイド、t−ブチルパーオキシベンゾエート、1,1−ビス(t−ブチルパーオキシ)−3,3,5−トリメチルシクロヘキサン、t−ブチルパーオキシイソプロピルモノカーボネート、t−ブチルパーオキシ−2−エチルヘキサノエート、ジ−t−ブチルパーオキサイド、ジクミルパーオキサイド、エチル−3,3−ジ−(t−ブチルパーオキシ)ブチレート等の公知の有機過酸化物を用いることができるが、1時間半減期温度が90〜130℃である有機過酸化物が好ましい。有機過酸化物の添加量は、スチレン系単量体、(メタ)アクリル酸エステル系単量体及びその他単量体の合計100質量部に対し、0.05〜0.5質量部、さらに好ましくは0.08〜0.1質量部であることが好ましい。0.05質量部以下であると本発明の効果が低く、0.5質量部以上使用すると、重合速度が速くなりすぎて制御が困難となる場合がある。これらの有機過酸化物は、それぞれ単独で用いてもよいが、2種類以上を併用してもよい。 Examples of the polymerization initiator include known azo compounds such as azobisisobutyronitrile and azobiscyclohexanecarbonitrile, benzoyl peroxide, t-butylperoxybenzoate, 1,1-bis (t-butylperoxy)- 3,3,5-trimethylcyclohexane, t-butylperoxyisopropyl monocarbonate, t-butylperoxy-2-ethylhexanoate, di-t-butyl peroxide, dicumyl peroxide, ethyl-3,3- Known organic peroxides such as di- (t-butylperoxy) butyrate can be used, but organic peroxides having a one-hour half-life temperature of 90 to 130 ° C. are preferred. The added amount of the organic peroxide is 0.05 to 0.5 parts by mass, more preferably 100 parts by mass in total of the styrene monomer, the (meth) acrylic acid ester monomer and other monomers. Is preferably 0.08 to 0.1 parts by mass. When the amount is 0.05 parts by mass or less, the effect of the present invention is low, and when the amount is 0.5 parts by mass or more, the polymerization rate may become too fast and control may be difficult. These organic peroxides may be used alone or in combination of two or more.

重合時、4−メチル−2,4−ジフェニルペンテン−1、t−ドデシルメルカプタン、n−ドデシルメルカプタン等の公知の分子量調整剤を少なくとも一種以上添加することが好ましい。
分子量調整剤の添加量はスチレン系単量体、(メタ)アクリル酸エステル系単量体及びその他単量体の合計100質量部に対し、好ましくは0.005〜5質量部、さらに好ましくは0.01〜1質量部である。該範囲外の場合は目的を達しない場合がある。
At the time of polymerization, it is preferable to add at least one known molecular weight regulator such as 4-methyl-2,4-diphenylpentene-1, t-dodecyl mercaptan, n-dodecyl mercaptan.
The addition amount of the molecular weight modifier is preferably 0.005 to 5 parts by mass, more preferably 0 with respect to 100 parts by mass in total of the styrene monomer, the (meth) acrylate monomer and other monomers. 0.01 to 1 part by mass. If it is outside this range, the purpose may not be achieved.

酸化防止剤として、例えばオクタデシル−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート、ペンタエリスリトール テトラキス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート、2,4−ジメチル−6−(1−メチルペンタデシル)フェノール、3,3’,3’’,5,5’,5’’−ヘキサ−tert−ブチル−a,a’,a’’−(メシチレン−2,4,6−トリイル)トリ−p−クレゾール、4,6−ビス(オクチルチオメチル)−o−クレゾール、エチレンビス(オキシエチレン)ビス[3−(5−tert−ブチル−4−ヒドロキシ−m−トリル)プロピオネート、1,3,5−トリス(3,5−ジーテrt−ブチルー4−ヒドロキシベンジル)−1,3,5−トリアジンー2,4,6(1H,3H,5H)−トリオン、2,6−ジーテrt−ブチルー4−(4,6−ビス(オクチルチオ)−1,3,5−トリアジンー2−イルアミノ)フェノール等の公知の酸化防止剤を用いることができるが、オクタデシル−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネートが好ましい。 As an antioxidant, for example, octadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate, pentaerythritol tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) Propionate, 2,4-dimethyl-6- (1-methylpentadecyl) phenol, 3,3 ′, 3 ″, 5,5 ′, 5 ″ -hexa-tert-butyl-a, a ′, a ′ '-(Mesitylene-2,4,6-triyl) tri-p-cresol, 4,6-bis (octylthiomethyl) -o-cresol, ethylenebis (oxyethylene) bis [3- (5-tert-butyl -4-hydroxy-m-tolyl) propionate, 1,3,5-tris (3,5-dirt-butyl-4-hydroxybenzyl) -1,3,5-tria 2,4,6 (1H, 3H, 5H) -trione, 2,6-dirt-butyl-4- (4,6-bis (octylthio) -1,3,5-triazin-2-ylamino) phenol, etc. Although known antioxidants can be used, octadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate is preferred.

酸化防止剤の添加量はスチレン系単量体、(メタ)アクリル酸エステル系単量体及びその他単量体の合計100質量部に対し、好ましくは0.05〜5質量部、さらに好ましくは0.1〜1質量部である。重合時ヒンダードフェノール系酸化防止剤を添加しない場合や、ヒンダードフェノール系酸化防止剤以外の酸化防止剤を用いた場合、さらにヒンダードフェノール系酸化防止剤を1質量部を越えて添加した場合は、樹脂の黄色味が増す傾向となり好ましくない。 The addition amount of the antioxidant is preferably 0.05 to 5 parts by mass, more preferably 0 with respect to 100 parts by mass in total of the styrene monomer, the (meth) acrylate monomer and other monomers. .1 to 1 part by mass. When hindered phenolic antioxidants are not added during polymerization, when antioxidants other than hindered phenolic antioxidants are used, and when more than 1 part by weight of hindered phenolic antioxidants are added Is not preferable because the yellowishness of the resin tends to increase.

重合後、未反応の単量体や溶剤等の除去を目的に2基以上の脱揮槽または/および押出機等公知の設備を用い、脱揮を実施することが望ましい。このとき、1基目の脱揮槽では、好ましくは、樹脂温度が150〜200℃、圧力が100kPa以下、さらに好ましくは、樹脂温度が160〜190℃、圧力が90kPa以下で脱揮することが望ましい。2基目以降の脱揮槽では、好ましくは、樹脂温度が220〜260℃、圧力が7kPa以下、さらに好ましくは、樹脂温度が240〜250℃、圧力が2kPa以下で脱揮する。該範囲外の場合は樹脂中の残存揮発分残量が多く、透明性と耐衝撃性のバランスが劣る場合がある。 After the polymerization, it is desirable to carry out devolatilization using known equipment such as two or more devolatilization tanks and / or an extruder for the purpose of removing unreacted monomers and solvents. At this time, in the first devolatilization tank, the resin temperature is preferably 150 to 200 ° C. and the pressure is 100 kPa or less, more preferably, the resin temperature is 160 to 190 ° C. and the pressure is 90 kPa or less. desirable. In the second and subsequent devolatilization tanks, devolatilization is preferably performed at a resin temperature of 220 to 260 ° C. and a pressure of 7 kPa or less, more preferably at a resin temperature of 240 to 250 ° C. and a pressure of 2 kPa or less. If it is outside this range, the residual volatile content in the resin is large, and the balance between transparency and impact resistance may be poor.

ゴム変性共重合樹脂中にはゴム粒子が分散してなる。ゴム粒子の体積平均粒子径(dv)は、0.4〜1.2μm、好ましくは0.4〜1.1μm、さらに好ましくは0.5〜1.0μmであり、且つ、体積粒子径が1.5μm以上の粒子数が全体の15%未満である。該範囲外の場合は透明性を重視する成形体において透明性と耐衝撃性のバランスが劣る場合がある。特に、1.5μm以上の大粒子はシート成形により得られる成形体で表面の外観を悪化(写像性を低下)させる場合があり、体積粒子径が1.5μm以上の粒子数が全体の15%未満であることが望ましく、好ましくは0.1〜14%、特に好ましくは、3〜13%である。15%以上であると成形体の強度は得られるも成形体として写像性に著しく劣る場合があり成形体として望ましくない。 Rubber particles are dispersed in the rubber-modified copolymer resin. The volume average particle diameter (dv) of the rubber particles is 0.4 to 1.2 μm, preferably 0.4 to 1.1 μm, more preferably 0.5 to 1.0 μm, and the volume particle diameter is 1. The number of particles of 5 μm or more is less than 15% of the whole. If it is outside this range, the balance between transparency and impact resistance may be inferior in a molded product that places importance on transparency. In particular, large particles of 1.5 μm or more may deteriorate the appearance of the surface (decrease image clarity) in a molded product obtained by sheet molding, and the number of particles having a volume particle diameter of 1.5 μm or more is 15% of the total. It is desirable that it is less than 0.1%, preferably 0.1 to 14%, particularly preferably 3 to 13%. If it is 15% or more, the strength of the molded product can be obtained, but the image clarity of the molded product may be remarkably inferior.

本発明の体積平均粒子径(dv)は、樹脂あるいは重合液をジメチルホルムアミドに溶解し、超音波溶解槽で30分ほど分散させ、これをジメチルホルムアミドで満たしておいたベックマン・コールター(株)社製レーザ回折・散乱法粒度分布測定装置(LS−230)中に滴下し、偏光散乱強度差計測(PIDS理論)で測定した粒子径(体積球相当径=(6v/π)1/3)を求め、次式数1により得られる平均粒子径として求めた。また、1.5um以上の粒子数は測定によつて得られた粒子径分布を累積頻度に換算し算出した。 The volume average particle size (dv) of the present invention is such that Beckman Coulter Co., Ltd. was prepared by dissolving a resin or polymerization solution in dimethylformamide and dispersing it in an ultrasonic dissolution tank for about 30 minutes and filling it with dimethylformamide. The particle diameter (volume sphere equivalent diameter = (6v / π) 1/3) measured by polarization scattering intensity difference measurement (PIDS theory) was dropped into a laser diffraction / scattering particle size distribution measuring device (LS-230). It calculated | required and calculated | required as an average particle diameter obtained by following Formula number 1. The number of particles of 1.5 μm or more was calculated by converting the particle size distribution obtained by measurement into cumulative frequency.

Figure 2006022257
ゴム粒子はゴム変性共重合樹脂を重合する際、重合の進行に伴い形成される。体積平均粒子径(dv)の制御は例えば、重合時の撹拌数、重合開始剤や分子量調整剤の添加量、異なる粒子径を有するゴム変性共重合樹脂の混合等で実施できる。
Figure 2006022257
The rubber particles are formed as the polymerization proceeds when the rubber-modified copolymer resin is polymerized. The volume average particle diameter (dv) can be controlled by, for example, the number of stirring during polymerization, the addition amount of a polymerization initiator or a molecular weight modifier, and the mixing of rubber-modified copolymer resins having different particle diameters.

ゴム変性共重合樹脂の重量平均分子量は好ましくは40000〜500000、さらに好ましくは60000〜200000である。重量平均分子量(Mw)が該範囲外の場合は成形性や透明性と衝撃強度のバランスが悪いものとなる場合がある。重量平均分子量(Mw)は重合時に使用する開始剤や連鎖移動剤、重合温度条件等で調整することができる。
なお、ゴム変性共重合樹脂の重量平均分子量(Mw)はGPCにて測定されるポリスチレン換算の重量平均分子量(Mw)であり、下記記載の測定条件で測定した。
装置名:GPC−8020(東ソー社製)
カラム:KF404−HQ(Shodex社製) 4本
温度:40℃
検出:示差屈折率
溶媒:テトラヒドロフラン
濃度:0.3質量%
検量線:標準ポリスチレン(PS)(PL社製)を用いて作製し、重量平均分子量はPS換算値で表した。
The weight average molecular weight of the rubber-modified copolymer resin is preferably 40000 to 500000, more preferably 60000 to 200000. When the weight average molecular weight (Mw) is outside this range, the balance between moldability, transparency and impact strength may be poor. The weight average molecular weight (Mw) can be adjusted by an initiator, a chain transfer agent, a polymerization temperature condition, etc. used at the time of polymerization.
The weight average molecular weight (Mw) of the rubber-modified copolymer resin is a polystyrene equivalent weight average molecular weight (Mw) measured by GPC, and was measured under the measurement conditions described below.
Device name: GPC-8020 (manufactured by Tosoh Corporation)
Column: 4 KF404-HQ (manufactured by Shodex) Temperature: 40 ° C
Detection: Differential refractive index Solvent: Tetrahydrofuran Concentration: 0.3% by mass
Calibration curve: produced using standard polystyrene (PS) (manufactured by PL), and the weight average molecular weight was expressed in terms of PS.

“熱成形により得られる成形体”とは、Tダイ法、キャスト法、カレンダー法等の各種方法で作成されたシートを熱盤成形,真空成形,真空圧空成形,プラグアシスト真空成形等のシートを再加熱して成形する各種熱成形方法によって得られる成形体を指す。このような成形体の製造方法は透明樹脂、不透明樹脂に限らず薄肉の包装容器製造方法として広く用いられている方法である。 “Molded body obtained by thermoforming” means sheets made by various methods such as T-die method, casting method, calendar method, etc., such as hot plate forming, vacuum forming, vacuum / pressure forming, plug assist vacuum forming, etc. It refers to a molded body obtained by various thermoforming methods for reheating and molding. Such a method for producing a molded body is not limited to a transparent resin and an opaque resin, and is a method widely used as a method for producing a thin packaging container.

成形体の透明性は成形体を容器として用いた際の内容物の見え方(クッキリ感)を指したものであり、写像性として判断が可能である。尚、写像性の評価は、シート成形により得られた成形体を切り出し、光を透過させた際の透過光を用い、以下の式により写像性値(C%)として求められ、目視のクッキリ感と対応が得られる。
C=(M−m)/(M+m)×100
M:光学櫛明部の透過光最大値
m:光学櫛暗部の透過光最小値
The transparency of the molded body refers to how the contents are visible (crispness) when the molded body is used as a container, and can be judged as image clarity. The evaluation of the image clarity is obtained as the image clarity value (C%) by the following formula using the transmitted light obtained by cutting out the molded body obtained by sheet molding and transmitting the light, and visually clear feeling And correspondence is obtained.
C = (M−m) / (M + m) × 100
M: Maximum value of transmitted light in optical comb light portion m: Minimum value of transmitted light in dark portion of optical comb

本発明の共重合樹脂には、必要に応じて耐候剤、滑剤、可塑剤、着色剤、帯電防止剤、鉱油、難燃剤等の添加剤を添加することができ、製造時任意の段階で配合することができる。 Additives such as weathering agents, lubricants, plasticizers, colorants, antistatic agents, mineral oils, flame retardants and the like can be added to the copolymer resin of the present invention as needed, and are blended at any stage during production. can do.

次に実施例をもって本発明をさら説明するが、本発明はこれらの例によって限定されるものではない。
(ゴム状重合体A)
ゴム状重合体Aは、US3、094、512をはじめとするリビングアニオン重合によるスチレン−ブタジエン系ランダム共重合体ゴムの製造方法の条件が大略利用される。具体的な実施方法は、内容積1000Lのジャケット・コイル・攪拌機付きステンレス製重合槽を、水分含量10ppm以下に脱水したシクロヘキサンで洗浄し窒素置換後、窒素ガス雰囲気下において、水分含量10ppm以下に脱水しテトラヒドロフラン152ppmを含むシクロヘキサン540kgを重合槽に仕込み、内温80℃に昇温後、n−ブチルリチウム10wt%のシクロヘキサン溶液を0.8kg添加した。次に、内温80℃一定の条件下で、水分含量10ppm以下に脱水したスチレンは6.25kg/hrの速度で、モレキュラーシーブを通過させて脱水したブタジエンは35kg/hrの速度で同時に4時間かけて添加し重合した。その後、水分含量10ppm以下に脱水したスチレンを80℃で65kg添加し、最高温度が120℃を超えない範囲で10分間重合し、仕込んだスチレンを全て重合させた。その後、重合溶液を次の反応槽へ移送し、水を重合体100質量部に対して0.08質量部加えて重合を停止した後、次の反応槽に移行する間に炭酸ガスを加え中和した。
次に、2,4−ビス[(オクチルチオ)メチル]−O−クレゾール(チバスペシャリティーケミカルズ(株)製IRGNOX1520L)とオクタデシル−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート(チバスペシャリティーケミカルズ(株)製IRGNOX1076)を仕込んだモノマー重量の合計100質量部に対し、それぞれ0.08質量部と0.24質量部添加してからスチームストリッピングにより溶媒を除去し、100℃の熱ロールにて乾燥してスチレン−ブタジエン系のゴム状重合体Aを得た。
EXAMPLES Next, although an Example demonstrates this invention further, this invention is not limited by these examples.
(Rubber polymer A)
For the rubbery polymer A, the conditions of the method for producing a styrene-butadiene random copolymer rubber by living anionic polymerization such as US 3,094,512 are mostly used. Specifically, a stainless steel polymerization tank with a jacket, coil, and stirrer with an internal volume of 1000 L was washed with cyclohexane dehydrated to a moisture content of 10 ppm or less, purged with nitrogen, and dehydrated to a moisture content of 10 ppm or less in a nitrogen gas atmosphere. Then, 540 kg of cyclohexane containing 152 ppm of tetrahydrofuran was charged into the polymerization tank, and after raising the internal temperature to 80 ° C., 0.8 kg of a cyclohexane solution of 10 wt% n-butyllithium was added. Next, styrene dehydrated to a water content of 10 ppm or less under a constant internal temperature of 80 ° C. at a rate of 6.25 kg / hr, and butadiene dehydrated by passing through a molecular sieve at the same time for 4 hours at a rate of 35 kg / hr. Added and polymerized. Thereafter, 65 kg of styrene dehydrated to a water content of 10 ppm or less was added at 80 ° C., and polymerization was performed for 10 minutes within a range where the maximum temperature did not exceed 120 ° C., and all of the charged styrene was polymerized. Thereafter, the polymerization solution was transferred to the next reaction vessel, 0.08 parts by mass of water was added to 100 parts by mass of the polymer to stop the polymerization, and carbon dioxide gas was added during the transition to the next reaction vessel. It was summed up.
Next, 2,4-bis [(octylthio) methyl] -O-cresol (IRGNOX1520L manufactured by Ciba Specialty Chemicals Co., Ltd.) and octadecyl-3- (3,5-di-t-butyl-4-hydroxyphenyl) For a total of 100 parts by weight of monomers charged with propionate (IRGNOX 1076 manufactured by Ciba Specialty Chemicals Co., Ltd.), 0.08 parts by weight and 0.24 parts by weight were added respectively, and then the solvent was removed by steam stripping. A styrene-butadiene rubber-like polymer A was obtained by drying with a hot roll at 100 ° C.

(ゴム変性共重合樹脂 T−1)
容積約5Lの完全混合型攪拌槽である第一反応器と容積約20Lの第二反応器と容積約40Lの塔式プラグフロー型反応器、予熱器を付した脱揮槽を2基直列に接続して構成した。参考例1で得たゴム状重合体A7質量部を、スチレン44質量部、メチルメタアクリレート(以下MMA)31質量部、n−ブチルアクリレート(以下n−BA)6質量部、エチルベンゼン12質量部で構成される混合溶液に溶解し、さらに1,1−ビス(t−ブチルパーオキシ)−シクロヘキサン(日本油脂社製パーヘキサC、1時間半減期温度111.1℃)0.02質量部、オクタデシル−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート(チバ・スペシャリティ・ケミカルズ(株)製のIRGANOX1076)を0.2質量部を混合し原料溶液とした。この原料溶液を7kg/hrの速度で温度110℃に制御した第一反応器に導入した。第一反応器より反応液を連続的に抜き出し、この反応液にn−ドデシルメルカプタン(花王社製チオカルコール20)を3.0g/hrの速度で加えた後、温度130℃に制御した第二反応器に導入した。なお、第二反応器の撹拌数は100rpmで実施した。次いで第二反応器より反応液を連続的に抜き出し、この反応液にn−ドデシルメルカプタンを3.0g/hrの速度で加えた後、流れの方向に向かって温度130℃から150℃の勾配がつくように調整した塔式プラグフロー型反応器に導入した。この反応液を予熱器で加温しながら、温度175℃で圧力70kPaに制御した1基目の脱揮槽に導入し、さらに、温度240℃で圧力0.7kPaに制御した脱揮槽に導入し、未反応単量体等の揮発分を除去した。この樹脂液をギアポンプで抜き出し、ストランド状に押出し、水冷後切断することによりペレット形状の樹脂T−1を得た。表1に物性評価結果を示した。
(Rubber-modified copolymer resin T-1)
Two devolatilization tanks with a first reactor, a fully mixed stirring tank with a capacity of about 5 L, a second reactor with a capacity of about 20 L, a tower-type plug flow reactor with a capacity of about 40 L, and a preheater are connected in series. Connected and configured. 7 parts by mass of the rubber-like polymer A obtained in Reference Example 1 was 44 parts by mass of styrene, 31 parts by mass of methyl methacrylate (hereinafter MMA), 6 parts by mass of n-butyl acrylate (hereinafter n-BA), and 12 parts by mass of ethylbenzene. Dissolved in the mixed solution constituted, and further 0.01 part by mass of 1,1-bis (t-butylperoxy) -cyclohexane (Perhexa C, 1-hour half-life temperature 111.1 ° C. manufactured by NOF Corporation), octadecyl- 0.2 parts by mass of 3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate (IRGANOX1076 manufactured by Ciba Specialty Chemicals) was mixed to obtain a raw material solution. This raw material solution was introduced into the first reactor controlled at a temperature of 110 ° C. at a rate of 7 kg / hr. The reaction solution was continuously withdrawn from the first reactor, and n-dodecyl mercaptan (Tiocalcol 20 manufactured by Kao Corporation) was added to the reaction solution at a rate of 3.0 g / hr, and then the temperature was controlled at 130 ° C. Introduced into the vessel. The second reactor was stirred at 100 rpm. Next, the reaction solution was continuously withdrawn from the second reactor, and n-dodecyl mercaptan was added to the reaction solution at a rate of 3.0 g / hr, and then a gradient from 130 ° C. to 150 ° C. in the flow direction was observed. It was introduced into a tower-type plug flow reactor adjusted so as to be attached. While heating this reaction liquid with a preheater, it was introduced into the first devolatilization tank controlled at a temperature of 175 ° C. and a pressure of 70 kPa, and further introduced into a devolatilization tank controlled at a temperature of 240 ° C. and a pressure of 0.7 kPa. Then, volatile components such as unreacted monomers were removed. This resin liquid was extracted with a gear pump, extruded into a strand shape, cut with water, and then cut to obtain a pellet-shaped resin T-1. Table 1 shows the physical property evaluation results.

(ゴム変性共重合樹脂 T−2 〜 T−5)
第2反応器の攪拌数を変更した以外は、T−1と同様に行いゴム粒子径の異なるゴム変性共重合樹脂T−2〜T−5を得た。即ちT−1より大きなゴム粒子径を得るときには、T−1製造時の攪拌数より低回転で行い(T−3,T−5)、小さなゴム粒子径を得るときには、T−1製造時の攪拌数より高回転で行った(T−4)。表1に物性評価結果を示した。
(Rubber-modified copolymer resin T-2 to T-5)
Except having changed the stirring number of the 2nd reactor, it carried out like T-1 and obtained rubber-modified copolymer resin T-2 to T-5 from which a rubber particle diameter differs. That is, when a rubber particle size larger than T-1 is obtained, rotation is performed at a lower speed than the number of stirring during the production of T-1 (T-3, T-5). The rotation was performed at a higher speed than the number of stirring (T-4). Table 1 shows the physical property evaluation results.

(ゴム変性共重合樹脂 T−6)
配合量を、ゴム状重合体A11質量部、スチレン41.8質量部、MMA29.5質量部、n−BA5.7質量部と変更した以外はT−1と同様に行い、ゴム粒子径がT−1と同等となるように第2反応器の攪拌数を変更しゴム変性共重合樹脂T−6を得た。表1に物性評価結果を示した。
(Rubber-modified copolymer resin T-6)
Except that the blending amount was changed to 11 parts by mass of rubber-like polymer A, 41.8 parts by mass of styrene, 29.5 parts by mass of MMA, 5.7 parts by mass of n-BA, and the same as T-1, the rubber particle diameter was T The rubber-modified copolymer resin T-6 was obtained by changing the stirring number of the second reactor so as to be equal to -1. Table 1 shows the physical property evaluation results.

Figure 2006022257
Figure 2006022257

実施例1〜5 比較例1〜6
表2に示す配合比で材料をハンドブレンドし、0.3mm厚のシートを作成。その後、シートサンプルを使って真空成形(プラグなし)を行い、図1に示す形状の成形体を得た。尚、得られた成形品には、表1に示す項目について特性の評価を行った。また、ブレンドして用いる材料については別途射出成形にて2mmtの成形品を作成し透明性の確認を実施した。尚、透明樹脂のブレンドに使用した下記の樹脂はゴム変性共重合体(T−1〜T−6)と同じ屈折率(Nd:1.55)を持った以下のMMA−Stの共重合樹脂(MS樹脂)を合わせて使用した。
TX−800(デンカTXポリマー:電気化学工業株式会社製):MS樹脂
Examples 1-5 Comparative Examples 1-6
Hand blended materials at the compounding ratio shown in Table 2 to create a 0.3mm thick sheet. Thereafter, vacuum forming (without plug) was performed using the sheet sample to obtain a formed body having the shape shown in FIG. The obtained molded product was evaluated for the characteristics shown in Table 1. As for the material to be blended, a 2 mmt molded product was separately prepared by injection molding and the transparency was confirmed. The following resins used for blending the transparent resin are the following MMA-St copolymer resins having the same refractive index (Nd: 1.55) as the rubber-modified copolymers (T-1 to T-6). (MS resin) was used together.
TX-800 (Denka TX polymer: manufactured by Denki Kagaku Kogyo Co., Ltd.): MS resin

Figure 2006022257
Figure 2006022257

本発明のゴム変性共重合樹脂から成形されたシート並びに成形体に係わる実施例は、何れも、透明性,強度および写像性のバランスに優れた包装用成形体が確認され、本発明の条件に合わない比較例では、いずれかの物性(特性)において劣るものであった。 In all of the examples relating to the sheet and the molded product molded from the rubber-modified copolymer resin of the present invention, a molded product for packaging excellent in the balance of transparency, strength and image clarity was confirmed. In the comparative example which does not match, it was inferior in any physical property (characteristic).

なお、評価は下記の方法によった。
(1)ゴム粒子の体積平均粒子径(dv)は前掲した方法で測定した。
(2)重量平均分子量(Mw)は前掲した方法で測定した。
(3)透明性
東芝機械(株)社製射出成形機(IS−50EPN)を用いて、金型温度60℃、シリンダー温度230℃で厚さ2mmのプレートを成形した。この成形品を用い、透明性の尺度としてJIS K7105に準拠し、全光線透過率および曇価を測定した(単位:%)。なお、測定機は、日本電色工業社製HAZEメーター(NDH−1001DP型)を用いた。全光線透過率が85%以上、曇価が4%以下を合格とした。
(4)MFR
JIS K6874に基づき評価を行った(200℃/5kg荷重)。
(5)引張弾性率
JIS K7113に従い引張試験を実施した(試験片形状;JIS−2号ダンベル、チャック間距離50mm、引っ張り速度:5mm/min)。
(6)シート押出
田辺プラスチック機械株式会社製 押出成形機(V−40/800型:フルフライトスクリュー)を用いて、ロール温度70℃、シリンダー温度230℃で厚さ0.3mmのシートを作成した。
(7)シートインパクト
シート押出で得られた0.3mm厚のシートサンプルを用いて評価した。
先端形状(R10)の衝撃圧子を使用した。 (単位:N/mm)。
(8)成形体作成
図1に示す容器を真空成形(プラグなし)にて作成した。
余熱温度:120℃
(9)写像性評価
上記(8)にて作成した成形品の天面部を切り出し、写像性測定器(スガ試験機製)にて天面中央部の写像性を評価した。光学櫛には2mmを採用。
また、成形品を新聞紙の上に載せ、下の文字の見え方を比較し文字が見づらいものを写像性×と目視判定した。
(10)折り曲げ試験
上記(8)にて作成した成形品を中央から手で180度に折り曲げ、割れの発生を観察した(n=3)。
The evaluation was based on the following method.
(1) The volume average particle diameter (dv) of the rubber particles was measured by the method described above.
(2) The weight average molecular weight (Mw) was measured by the method described above.
(3) Transparency Using a Toshiba Machine Co., Ltd. injection molding machine (IS-50EPN), a plate having a thickness of 2 mm was molded at a mold temperature of 60 ° C and a cylinder temperature of 230 ° C. Using this molded product, the total light transmittance and haze value were measured according to JIS K7105 as a measure of transparency (unit:%). In addition, the Nippon Denshoku Industries Co., Ltd. HAZE meter (NDH-1001DP type) was used for the measuring machine. A total light transmittance of 85% or more and a haze value of 4% or less were accepted.
(4) MFR
Evaluation was performed based on JIS K6874 (200 ° C./5 kg load).
(5) Tensile modulus A tensile test was performed according to JIS K7113 (test piece shape; JIS-2 dumbbell, distance between chucks: 50 mm, pulling speed: 5 mm / min).
(6) Sheet extrusion Using a Tanabe Plastic Machine Co., Ltd. extruder (V-40 / 800 type: full flight screw), a sheet having a roll temperature of 70 ° C. and a cylinder temperature of 230 ° C. and a thickness of 0.3 mm was prepared. .
(7) Sheet impact Evaluation was performed using a 0.3 mm thick sheet sample obtained by sheet extrusion.
A tip-shaped (R10) impact indenter was used. (Unit: N / mm).
(8) Formation of molded body The container shown in Fig. 1 was formed by vacuum forming (without plug).
Preheating temperature: 120 ° C
(9) Evaluation of image clarity The top surface of the molded product prepared in (8) above was cut out, and the image clarity at the center of the top surface was evaluated with a image clarity measuring instrument (manufactured by Suga Test Instruments). 2mm is used for the optical comb.
Further, the molded product was placed on a newspaper, and the appearance of the characters below were compared, and those having difficulty in seeing the characters were visually judged as image clarity x.
(10) Bending test The molded product prepared in the above (8) was bent by 180 degrees by hand from the center, and the occurrence of cracks was observed (n = 3).

評価用成形体の形状である。It is the shape of the molded article for evaluation.

Claims (10)

ゴム状重合体の存在下、スチレン系単量体、(メタ)アクリル酸エステル系単量体、及び必要に応じてこれら単量体と共重合可能なその他の単量体を共重合して得られるゴム変性共重合樹脂を成形したシートであり、ゴム変性共重合樹脂中に分散するゴム粒子の体積平均粒子径(dv)が0.4〜1.2μm、体積粒子径が1.5μm以上の粒子数が全体の15%未満、且つ、ゴム状重合体がゴム変性共重合樹脂中1〜10質量%含むことを特徴とするシート。 Obtained by copolymerizing styrene monomers, (meth) acrylate monomers, and other monomers copolymerizable with these monomers as necessary in the presence of rubbery polymers. The rubber-modified copolymer resin is a sheet formed by molding, and the rubber particles dispersed in the rubber-modified copolymer resin have a volume average particle diameter (dv) of 0.4 to 1.2 μm and a volume particle diameter of 1.5 μm or more. A sheet characterized in that the number of particles is less than 15% of the total, and the rubber-like polymer is contained in the rubber-modified copolymer resin in an amount of 1 to 10% by mass. ゴム状重合体が、ポリブタジエン、スチレン−ブタジエンゴム、スチレン−ブタジエンブロックゴム、部分水添ポリブタジエン、部分水添スチレン−ブタジエンゴム、部分水添スチレン−ブタジエンブロックゴムから選ばれることを特徴とする請求項1記載のシート。 The rubbery polymer is selected from polybutadiene, styrene-butadiene rubber, styrene-butadiene block rubber, partially hydrogenated polybutadiene, partially hydrogenated styrene-butadiene rubber, and partially hydrogenated styrene-butadiene block rubber. The sheet according to 1. ゴム状重合体が、スチレン含量32〜45質量部のスチレン−ブタジエンゴムあるいはスチレン−ブタジエンブロックゴムであることを特徴とする請求項1または2記載のシート。 The sheet according to claim 1 or 2, wherein the rubbery polymer is a styrene-butadiene rubber or a styrene-butadiene block rubber having a styrene content of 32 to 45 parts by mass. ゴム状重合体中に、2,4−ビス[(オクチルチオ)メチル]−O−クレゾールを、ゴム状重合体100質量%に対し、0.02〜0.3質量%添加することを特徴とする請求項1〜3記載のいずれか一項記載のシート。 The rubbery polymer is characterized by adding 0.02 to 0.3% by mass of 2,4-bis [(octylthio) methyl] -O-cresol with respect to 100% by mass of the rubbery polymer. The sheet according to any one of claims 1 to 3. スチレン系単量体1〜99質量部、(メタ)アクリル酸エステル系単量体99〜1質量部、及び必要に応じて用いるこれら単量体と共重合可能なその他の単量体0〜10質量部(但し、単量体の合計を100質量部とする)を、ゴム状重合体の存在下に重合して得られることを特徴とする請求項1〜4のいずれか1項記載のシート。 1 to 99 parts by mass of a styrene monomer, 99 to 1 part by mass of a (meth) acrylic acid ester monomer, and other monomers 0 to 10 copolymerizable with these monomers used as necessary The sheet according to any one of claims 1 to 4, wherein the sheet is obtained by polymerizing part by mass (provided that the total amount of monomers is 100 parts by mass) in the presence of a rubbery polymer. . 分子量調整剤をスチレン系単量体、(メタ)アクリル酸エステル系単量体及び必要に応じて用いるこれら単量体と共重合可能なその他の単量体の合計100質量部に対し、0.005〜5質量部添加することを特徴とする請求項1〜5のいずれか1項記載のシート。 The molecular weight modifier is added to the total amount of 100 parts by mass of the styrene monomer, the (meth) acrylic acid ester monomer, and other monomers copolymerizable with these monomers as required. 005-5 mass parts is added, The sheet | seat of any one of Claims 1-5 characterized by the above-mentioned. 請求項1〜請求項6のいずれか1項記載のシートを熱成形してなる成形体。 The molded object formed by thermoforming the sheet | seat of any one of Claims 1-6. 請求項7記載のシートを真空成形してなる成形体。 A molded body obtained by vacuum forming the sheet according to claim 7. 食品包装用に用いることを特徴とした請求項7または8記載の包装用成形体。 The packaging molded body according to claim 7 or 8, which is used for food packaging. 電子包装材に用いることを特徴とした請求項7または8記載の包装用成形体。 The molded article for packaging according to claim 7 or 8, which is used for an electronic packaging material.
JP2004203163A 2004-07-09 2004-07-09 Sheet formed out of rubber-modified copolymer resin, and molded product for packaging Pending JP2006022257A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004203163A JP2006022257A (en) 2004-07-09 2004-07-09 Sheet formed out of rubber-modified copolymer resin, and molded product for packaging

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004203163A JP2006022257A (en) 2004-07-09 2004-07-09 Sheet formed out of rubber-modified copolymer resin, and molded product for packaging

Publications (1)

Publication Number Publication Date
JP2006022257A true JP2006022257A (en) 2006-01-26

Family

ID=35795769

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2004203163A Pending JP2006022257A (en) 2004-07-09 2004-07-09 Sheet formed out of rubber-modified copolymer resin, and molded product for packaging

Country Status (1)

Country Link
JP (1) JP2006022257A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007326964A (en) * 2006-06-08 2007-12-20 Toyo Styrene Co Ltd Aromatic vinyl compound-based resin composition and method for producing the same
JP2008094914A (en) * 2006-10-10 2008-04-24 Sumitomo Chemical Co Ltd Sheet for optical screen and resin composition
JP2019052251A (en) * 2017-09-15 2019-04-04 Psジャパン株式会社 Rubber-modified styrene resin composition and method for producing the same, sheet and molded article of the same

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996006127A1 (en) * 1994-08-19 1996-02-29 Asahi Kasei Kogyo Kabushiki Kaisha Styrenic resin sheet and molding
JP2001131298A (en) * 1999-11-04 2001-05-15 Denki Kagaku Kogyo Kk Molded article of rubber modified styrenic polymer
JP2002161145A (en) * 2000-09-14 2002-06-04 Denki Kagaku Kogyo Kk Shrinkable film

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996006127A1 (en) * 1994-08-19 1996-02-29 Asahi Kasei Kogyo Kabushiki Kaisha Styrenic resin sheet and molding
JP2001131298A (en) * 1999-11-04 2001-05-15 Denki Kagaku Kogyo Kk Molded article of rubber modified styrenic polymer
JP2002161145A (en) * 2000-09-14 2002-06-04 Denki Kagaku Kogyo Kk Shrinkable film

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007326964A (en) * 2006-06-08 2007-12-20 Toyo Styrene Co Ltd Aromatic vinyl compound-based resin composition and method for producing the same
JP2008094914A (en) * 2006-10-10 2008-04-24 Sumitomo Chemical Co Ltd Sheet for optical screen and resin composition
JP2019052251A (en) * 2017-09-15 2019-04-04 Psジャパン株式会社 Rubber-modified styrene resin composition and method for producing the same, sheet and molded article of the same

Similar Documents

Publication Publication Date Title
JP6055832B2 (en) Copolymer for improving heat resistance of methacrylic resin
JP2008262182A (en) Retardation film
WO2014065129A1 (en) Copolymer for improving heat resistance of aromatic vinyl-vinyl cyanide resin
CN115427468A (en) Maleimide copolymer, and chlorine-containing polymer resin composition containing maleimide copolymer and chlorine-containing polymer
CN115443294A (en) Maleimide copolymer, and chlorine-containing polymer resin composition containing maleimide copolymer and chlorine-containing polymer
JP2008050536A (en) Resin composition and optical molded product
KR100311756B1 (en) Styrene-resin compositions and injection- and extrusion-molded articles
JP4105879B2 (en) Rubber-reinforced thermoplastic resin and rubber-reinforced thermoplastic resin composition
JP2007224221A (en) Optical molded item
JP2008276203A (en) Optical film
JP2006022257A (en) Sheet formed out of rubber-modified copolymer resin, and molded product for packaging
JP6058420B2 (en) Light guide plate
JP2008268929A (en) Resin composition for optical element
JP4152245B2 (en) Heat-resistant light guide plate
JP4458931B2 (en) Transparent rubber-modified copolymer resin composition, molded product obtained therefrom, and method for producing the composition
CN109476899B (en) Resin composition and film made of the same
WO2020217687A1 (en) Thermoplastic resin composition and molded article thereof
JP4386772B2 (en) Rubber-modified copolymer resin and production method
JP4727116B2 (en) Rubber-modified copolymer resin composition
JP7199595B2 (en) maleimide copolymer
JP7336840B2 (en) Styrene-based copolymer resin, resin composition, its sheet and molded article
JP2004292548A (en) Transparent styrene-based resin composition and its molding
JP2004339357A (en) Transparent rubber-modified polystyrene resin
JP4776148B2 (en) Rubber-modified copolymer resin and molded article thereof
JP2009298965A (en) Resin composition or molding thereof

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20070620

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20091211

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20091222

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20100219

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20100928