JP2005324272A - Threading device - Google Patents

Threading device Download PDF

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JP2005324272A
JP2005324272A JP2004143796A JP2004143796A JP2005324272A JP 2005324272 A JP2005324272 A JP 2005324272A JP 2004143796 A JP2004143796 A JP 2004143796A JP 2004143796 A JP2004143796 A JP 2004143796A JP 2005324272 A JP2005324272 A JP 2005324272A
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gear
movable body
drive
shaft
holder
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JP4789427B2 (en
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Seiji Hamada
征治 浜田
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HAMADA SEISAKUSHO KK
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HAMADA SEISAKUSHO KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a threading device for continuously carrying out burring and tapping. <P>SOLUTION: The threading device comprises a driving means 19 for vertically moving a movable body 10 by supporting a rotating cylinder body 16 having a driving gear A, rotatably to a screw column 4 fixed to a base; a transmission gear group 17 for transmitting the rotation of the driving gear A by the vertical motion of the movable body 10, to an output shaft 12 of a driving cartridge mounted in a replaceable manner; and a machining means 22 with a tapping shaft 40 mounted to the lower part of a holder 13 connected to the output shaft 12 and supported in a vertically movable and rotatable manner to project downward. Rotation generated by the vertical motion of the movable body 10 screwed with the screw column 4 is transmitted to the output shaft 12 provided at the driving cartridge 11 through the transmission gear group 17, and burring and tapping are continuously performed to a plate to be machined by the machining means 22 mounted to the output shaft through the holder 13. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、バーリング加工とタッピング加工を連続して行うことのできるねじ加工装置に関するものである。   The present invention relates to a screw machining apparatus capable of continuously performing burring and tapping.

各種製品に使用される被加工板を取り付けるため、ボルトを螺着させるねじ孔を形成するねじ加工には、ポンチを取り付けたプレス機を押下げて被加工板に小孔を打ち抜き、該小孔の周りにフランジ部を立ちあがらせるバーリング加工と、該フランジ部の内壁に螺条を刻設するタッピング加工とがある。しかし、両加工法は作業工程が互いに相違することからそれぞれ異なる工作機械を用いて行われている。すなわち、バ−リング加工における軸の送り量と、タッピング加工におけるタップ軸の回転数及び送り速度とを機械的に制御しながら一台の装置で連続的に加工するねじ加工装置はないので、それぞれ別の加工装置を用いて別々に加工を行っている。   In order to attach a work plate used for various products, a screw hole for screwing a bolt is formed. A press machine with a punch is pressed down to punch a small hole in the work plate. There are a burring process in which a flange portion is raised around the inner surface and a tapping process in which a thread is engraved on the inner wall of the flange portion. However, both processing methods are performed using different machine tools because the work processes are different from each other. That is, since there is no screw processing device that continuously processes with one device while mechanically controlling the feed amount of the shaft in burring processing and the rotation speed and feed speed of the tap shaft in tapping processing, Processing is performed separately using another processing device.

バーリング加工やタッピング加工を行う各工作機械は、機械の大きさの違い等による配置の都合等によって離れた場所に設置してある場合、該被加工板が大きくて重量を有していると、該被加工板の移動に多大の時間がかかるという欠点がある。また、その移動に際して、ホイストやクレーン等を移動用の機械を使用できない場所の制約がある場合には、複数の人手が必要となり作業効率が極めて悪いという問題点を有している。   Each machine tool that performs burring and tapping processing is installed at a location separated by the convenience of arrangement due to the difference in the size of the machine, etc. There is a drawback that it takes a long time to move the work plate. In addition, there is a problem in that work efficiency is extremely poor because a plurality of manpower is required when there is a restriction on a place where a machine for moving a hoist or a crane cannot be used during the movement.

タッピング加工を行う工作機械としては、タップ軸の回転数と送り速度とをコンピュータで制御する加工装置は知られているが、コンピュータで制御する工作機械は、装置が複雑であるから大型となってしまい、しかもこの種の装置は複雑で精密であることから必然的に高価となり、部品の加工コスト面からもこの種の高価な機械を購入することはできない。しかも、このような高価な機械を使用して少量のねじ加工を行うことは、多品種で少量生産を行うねじ加工機械としては不向きであった。
特開平07−112322号公報
As a machine tool for performing tapping processing, a processing device for controlling the rotation speed and feed speed of the tap shaft by a computer is known. However, a machine tool controlled by a computer is large because the device is complicated. In addition, this type of apparatus is inevitably expensive because it is complicated and precise, and this type of expensive machine cannot be purchased from the viewpoint of the cost of processing parts. Moreover, performing a small amount of screw processing using such an expensive machine is unsuitable as a screw processing machine that performs a small amount of production with a variety of products.
Japanese Patent Laid-Open No. 07-112322

被加工板にバーリング加工及びタッピング加工を一台の装置で機械的に連続して一工程で行う場合、加工ピッチ(リード)に合わせてタップ軸と、該タップ軸にあわせた回転速度と送り速度とが要求されるため、ねじ孔の径の相違によってタップ軸を交換するたび毎に、回転速度や送り速度の調整や芯だし作業が必要となるため、それらの調整に時間がかかってしまうため作業能率が悪いという問題点を有していた。   When performing burring and tapping on a work plate in one step mechanically using a single device, the tap shaft is matched to the processing pitch (lead), and the rotation speed and feed speed are adjusted to the tap shaft. Therefore, each time the tap shaft is replaced due to the difference in the diameter of the screw hole, it is necessary to adjust the rotational speed and feed speed and to perform the centering work. There was a problem that work efficiency was bad.

本発明は、一台の工作機械を用いて被加工板にバ−リング加工とタッピング加工を連続して行うと共に、異なるピッチ(リード)のタッピング加工をする場合には、タップ軸を交換すると共に該タップ軸の回転速度に合わせた回転数で回転する駆動マガジンを交換可能に取付けてねじ加工を行えるようにすることを目的とする。   The present invention continuously performs burring and tapping on a workpiece plate using a single machine tool, and when tapping with different pitches (leads), the tap shaft is replaced. It is an object of the present invention to be able to perform screw machining by attaching a drive magazine that rotates at a rotation speed in accordance with the rotation speed of the tap shaft in a replaceable manner.

上記課題を解決するため、本発明は、プレス機1のベース台2に下端を固定した螺条柱4に、駆動歯車Aを有した回転筒体16を回転可能に軸承させ、前記プレス機に昇降可能に設けた昇降体1aの下部に取り付けた可動体10を上下動させる駆動手段19と、前記可動体10の上下動による前記駆動歯車Aの回転を、該可動体に交換可能に取り付けた駆動カートリッジの出力軸12に伝えるため該可動体内に設けた伝達歯車群17と、前記出力軸12と着脱可能に連結して前記可動体10に上下動且つ回転可能に軸承させて下方から突出させたホルダー13の下部に、螺旋切刃部43と斜面螺旋切刃部44と拡径部46とポンチ部47を連続して設けたタップ軸40を着脱可能に取り付けた加工手段22とからなり、前記螺条柱4に螺合した駆動歯車Aを有する可動体10の上下動により生じた回転を伝達歯車群17を介して前記駆動カートリッジ11に設けた出力軸12に伝達し、該出力軸にホルダー13を介して装着した加工手段22の該タップ軸を回転させながら上下動して、前記ベース台上に設けたダイ上に設置した被加工板にバーリング加工とタッピング加工を連続して行うことを特徴とする。   In order to solve the above-mentioned problems, the present invention allows a screw cylinder 4 having a lower end fixed to a base base 2 of a press machine 1 to rotatably support a rotating cylinder body 16 having a drive gear A so that the press machine A drive means 19 for moving up and down the movable body 10 attached to the lower part of the lift body 1a provided so as to be movable up and down, and rotation of the drive gear A due to the vertical movement of the movable body 10 is attached to the movable body in an exchangeable manner. A transmission gear group 17 provided in the movable body for transmitting to the output shaft 12 of the drive cartridge, and the output shaft 12 are detachably connected to the movable body 10 so that the movable body 10 can be moved up and down and rotated to project from below. The processing means 22 detachably attached to the lower part of the holder 13 is a tap shaft 40 continuously provided with a spiral cutting edge portion 43, an inclined spiral cutting edge portion 44, an enlarged diameter portion 46, and a punch portion 47, Screwed into the threaded column 4 Processing means for transmitting the rotation generated by the vertical movement of the movable body 10 having the drive gear A to the output shaft 12 provided in the drive cartridge 11 via the transmission gear group 17 and mounting the output shaft via the holder 13. The tapping shaft 22 is moved up and down while rotating, and a burring process and a tapping process are continuously performed on a work plate installed on a die provided on the base table.

また、前記伝達歯車群17は、駆動歯車Aと噛合する歯車Bと同軸に軸支させた歯車Cと、該歯車Cと噛合する歯車Dと同軸に軸支させた歯車Eをそれぞれ同一直線上に配し、該歯車Eと係脱可能に噛合する歯車E及び出力軸を有した歯車Gを設けた駆動カートリッジの該歯車Gを前記直線L上に配し、前記駆動筒体16と一体の駆動歯車Aと前記駆動カートリッジの出力軸12を有した歯車Gとを連結してなることを特徴とする。さらに、前記加工手段22は、可動体の空間部10e内に上下動可能に収容したガイド筒25内にホルダー13を回転可能に軸承し、前記出力軸12の下部に設けた係合凸部12aと周方向に固定する係合凹部や設け、該ホルダーの下部にタップ軸40を着脱可能に取り付け、バーリング加工時の衝撃を吸収するばねなどからなる緩衝手段20と、被加工板をダイに押圧する保持手段32を設けたことを特徴とする。さらに、前記緩衝手段20は、可動体の空間部10e内に上下動可能に形成したガイド筒の鍔部25aを複数のばね26を下方に付勢させ、該ガイド筒25とホルダー13とタップ軸40とからなる加工手段22を上下動可能に設けたことを特徴とする。また、前記保持手段32は、中央に開口部を有した押え板33を前記可動体の下部に軸支したガイド杆35に上下動可能に挿通し、前記押え板を下方に付勢させるばね26を具えてなることを特徴とする。   The transmission gear group 17 includes a gear C coaxially supported with a gear B meshed with the drive gear A and a gear E coaxially supported with the gear D meshed with the gear C on the same straight line. The gear G of a drive cartridge provided with a gear E that is detachably engaged with the gear E and a gear G having an output shaft is arranged on the straight line L, and is integrated with the drive cylinder 16. The drive gear A is connected to a gear G having an output shaft 12 of the drive cartridge. Further, the processing means 22 rotatably supports the holder 13 in a guide cylinder 25 accommodated in the space 10e of the movable body so as to be movable up and down, and an engaging convex portion 12a provided at the lower portion of the output shaft 12. And an engaging recess for fixing in the circumferential direction, a tap shaft 40 is detachably attached to the lower part of the holder, and a buffer means 20 comprising a spring or the like for absorbing an impact during burring, and a workpiece to be pressed against the die The holding means 32 is provided. Further, the buffer means 20 urges the flanges 25a of the guide cylinder formed in the space 10e of the movable body so as to be movable up and down downwards by a plurality of springs 26, and the guide cylinder 25, the holder 13, and the tap shaft. 40 is provided so as to be movable up and down. Further, the holding means 32 is inserted into a guide rod 35 pivotally supported at the lower part of the movable body so as to be able to move up and down through a holding plate 33 having an opening at the center, and a spring 26 for urging the holding plate downward. It is characterized by comprising.

本発明は、機械的駆動手段によって被加工板にバ−リング加工とタッピング加工を連続して一工程で行うことができ、一台のねじ加工装置で加工できるため経済的であると共に、被加工板を移動させる必要がないので孔あけのためのセンタ−合わせ作業が1回でよいので簡略化でき、さらに、人手を減らすことができるため作業性を一段と向上させてコストダウンを図ることができる。また、各タップ軸の回転数に合わせた歯車群を収容した駆動マガジンを交換可能に取り付けることにより、異なる径のねじ加工も一台の装置で行うことができるので経済的である。さらに、駆動歯車を有した回転筒体の上下運動をタップ軸の送り幅とし、該回転筒体の回転運動を伝達歯車群を介してタップ軸に駆動力として伝達することにより適正なバ−リング加工とタッピング加工を連続して一工程で行うことができ、操作が簡単で作業性を向上させることができる。タップ軸を取り付けるホルダーを可動体に上下動可能に取付けたことにより、タップ軸が被加工板に当接するときの衝撃を吸収してタップ軸のセンタ−がずれたり、タップ軸が折れたりするのを防止でき、作業の安全性を高めることができる。   The present invention is economical because it can perform burring and tapping on a workpiece plate in one step continuously by a mechanical driving means, and can be machined with a single screw machining device. Since there is no need to move the plate, the centering operation for drilling can be performed only once, which can be simplified. Further, since manpower can be reduced, the workability can be further improved and the cost can be reduced. . Further, by attaching the drive magazine containing the gear group corresponding to the rotational speed of each tap shaft in an exchangeable manner, it is economical because screwing with different diameters can be performed with a single device. Further, the vertical movement of the rotating cylinder having the driving gear is used as the feed width of the tap shaft, and the rotational movement of the rotating cylinder is transmitted as a driving force to the tap shaft through the transmission gear group, so that appropriate barring is achieved. Processing and tapping can be performed continuously in one step, and the operation is simple and workability can be improved. By attaching the holder that attaches the tap shaft to the movable body so that it can move up and down, the tap shaft absorbs the impact when it abuts the work plate, and the center of the tap shaft shifts or the tap shaft breaks. Can be prevented and work safety can be improved.

本発明の実施形態を説明すると、図1において、本発明のねじ加工装置は、例えば、プレス機1の下部に設けたベース台2の上面一側に支持台3を固定し、該支持台3に下端を固着して樹立させた多条ねじからなる螺条柱4を設けてある。このベース台2の上方に位置させて、前記プレス機の作動により上下動する昇降体1aの下部に取付基板5を取り付け、該取付基板5の一側には前記螺条柱4が貫通できる挿通孔5aを設けてある。そのため、該取付基板5は、多条ねじからなる螺条柱4の上端より下方まで降下でき、該取付基板5の下部に可動体10を着脱可能に取り付けてある。この可動体10は、上部板10aと中間板10bと下部板10cを重合させて形成し、上部板10aの一側には駆動マガジン11を交換可能に前記中間板10b上に取り付けてある。前記螺条柱4に隣接させて、被加工板にフランジ部を設けるためのダイ6と、該ダイを保持するダイ受部7を該ベース台2上に取り付けてある。   An embodiment of the present invention will be described. In FIG. 1, the screw machining apparatus of the present invention fixes, for example, a support table 3 on one side of the upper surface of a base table 2 provided at the lower part of a press machine 1, and the support table 3 A threaded column 4 made of a multi-threaded screw having a lower end fixed and established is provided. An attachment substrate 5 is attached to the lower part of the elevating body 1a which is positioned above the base table 2 and moves up and down by the operation of the press, and the threaded pillar 4 can be inserted through one side of the attachment substrate 5. A hole 5a is provided. Therefore, the mounting substrate 5 can be lowered below the upper end of the threaded column 4 made of multiple threads, and the movable body 10 is detachably attached to the lower portion of the mounting substrate 5. The movable body 10 is formed by superposing an upper plate 10a, an intermediate plate 10b, and a lower plate 10c, and a drive magazine 11 is attached on the intermediate plate 10b on one side of the upper plate 10a in a replaceable manner. A die 6 for providing a flange portion on the plate to be processed and a die receiving portion 7 for holding the die are mounted on the base table 2 so as to be adjacent to the threaded column 4.

図6において、可動体10の一側には、前記螺条柱4に螺合して回転しながら上下動する多条ねじからなる大径な駆動歯車Aを一体に設けた回転筒体16を可動体内部に設けた空間部10e内に軸承させ、該可動体10の上下動により生じる歯車Aの回転を伝達する複数の歯車からなる伝達歯車群17を介して伝達される駆動マガジン11に設けた出力軸12の回転を駆動源として、タップ軸40を具えた加工手段22によりねじ加工を行う。即ち、加工手段22は、駆動カートリッジ11に設けた出力軸12に連動するホルダー13の下部に設けたチャック部14に着脱可能に取り付けたタップ軸40を用いて被加工板にバーリング加工とタッピング加工を連続して行う。   In FIG. 6, on one side of the movable body 10, a rotating cylinder 16 integrally provided with a large-diameter driving gear A composed of a multi-thread screw that moves up and down while being screwed into the screw pillar 4 and rotating. Provided in the drive magazine 11 transmitted through a transmission gear group 17 composed of a plurality of gears that are supported in a space 10e provided in the movable body and transmit the rotation of the gear A caused by the vertical movement of the movable body 10. Using the rotation of the output shaft 12 as a drive source, threading is performed by the processing means 22 including the tap shaft 40. That is, the processing means 22 uses the tap shaft 40 detachably attached to the chuck portion 14 provided at the lower portion of the holder 13 interlocked with the output shaft 12 provided in the drive cartridge 11 to perform burring processing and tapping processing on the work plate. Is performed continuously.

多条ねじからなる螺条柱4と可動体10内に軸承させた多条ねじからなる駆動歯車Aを有した回転筒体16とで駆動手段19を設けてあるが、前記螺条柱4に螺合させた駆動歯車Aを有する回転筒体16は、可動体10を構成する上部板10aと下部板10cにそれぞれベアリングを介して回転可能に軸支してあり、前記プレス機の昇降体1aの上下動と共に可動体10が上下動すると、駆動歯車Aは上下動しながら回転する。この可動体10が前記螺条柱に沿って上下動するストロ−クは、タップ軸40の降下量、即ち、送り量と送り速度となり、歯車Aの回転数が前記駆動マガジン11の出力軸12を介してホルダー13の下部に装着したタップ軸40の回転数となる。   A driving means 19 is provided by a threaded column 4 made of a multi-threaded screw and a rotary cylinder 16 having a driving gear A made of a multi-threaded screw supported in the movable body 10. The rotating cylinder 16 having the drive gear A screwed together is rotatably supported on the upper plate 10a and the lower plate 10c constituting the movable body 10 via bearings, respectively, and the lifting body 1a of the press machine. When the movable body 10 moves up and down together with the up and down movement, the drive gear A rotates while moving up and down. The stroke in which the movable body 10 moves up and down along the threaded column is the amount by which the tap shaft 40 is lowered, that is, the feed amount and the feed speed, and the rotational speed of the gear A is the output shaft 12 of the drive magazine 11. The number of rotations of the tap shaft 40 attached to the lower part of the holder 13 via the.

伝達歯車群17は、駆動手段19の駆動歯車Aと噛合するピニオンである小径の歯車Bと同軸に固着したやや大径な歯車Cと噛合するピニオンである小径の歯車Dと同軸に固着したやや大径な歯車Eとからなり、可動体10内の空間部10e内において直線L上にそれぞれ位置させてある。該可動体10の上部板10a後端の連結面10fから歯車Eの歯部を外方に突出させ、マガジンの有する歯車と噛合しやすくしてある。   The transmission gear group 17 is slightly fixed coaxially with a small-diameter gear D, which is a pinion meshed with a slightly larger gear C, which is fixed coaxially with a small-diameter gear B, which is a pinion meshing with the drive gear A of the driving means 19. It consists of a large-diameter gear E and is positioned on a straight line L in the space 10e in the movable body 10. The tooth portion of the gear E protrudes outwardly from the connecting surface 10f at the rear end of the upper plate 10a of the movable body 10 so that it can be easily engaged with the gear of the magazine.

図8、9において、駆動マガジン11の前方に位置して前記可動体10に設けた歯車Eと噛合する歯車Fと噛合して該駆動マガジンの中間部に軸承させた歯車Gに軸着させた出力軸12の下部に、角形状をして上下方向にやや長く形成した係合凸部12aを設けてある。この係合凸部12aは駆動マガジン11の下方に突出させて、前記空間部10e内に位置させてあり、ホルダー13の上面に設けたやや深い係合凹部13aに係合させて周方向に固定してある。この駆動マガジン11は、可動体10の上部後方の中間板10b上に設けた取付部10dに着脱可能に取り付けてある。   In FIGS. 8 and 9, a gear F that is positioned in front of the drive magazine 11 and meshes with a gear E provided on the movable body 10 is engaged with a gear G that is supported by an intermediate portion of the drive magazine. At the lower part of the output shaft 12, there is provided an engaging convex portion 12a that is formed in a square shape and is slightly longer in the vertical direction. The engaging convex portion 12a protrudes below the drive magazine 11 and is positioned in the space portion 10e. The engaging convex portion 12a is engaged with a slightly deep engaging concave portion 13a provided on the upper surface of the holder 13 and fixed in the circumferential direction. It is. The drive magazine 11 is detachably attached to an attachment portion 10d provided on the intermediate plate 10b on the upper rear side of the movable body 10.

ホルダー13の上面中央に設けた係合凹部13aと出力軸12の係合凸部12aとは、ホルダーが出力軸12に対して多少上下動しても周方向に係合した状態で、該ホルダー13は一定範囲で上下動できるように可動体10を装着し、下部板10cに設けた軸受孔15に上下動可能に挿通してある。さらに、該ホルダーに上下動可能に挿通させたガイド筒25の上部とホルダーの上部に設けた掛止部13bとを係合し、中間板10bに設けた複数のばね孔24内とガイド筒25の下部に設けた鍔部25aとの間にバネ26を弾発させて緩衝手段20を設けてある。そのため、ホルダー13は、前記下部板10cに設けた軸受孔15内に上下動且回転可能に装着し、下方から衝撃が加わるとバネ26などからなる緩衝手段20を圧縮させながら上下動して衝撃を吸収する機能を有している。   The engagement concave portion 13a provided at the center of the upper surface of the holder 13 and the engagement convex portion 12a of the output shaft 12 are engaged in the circumferential direction even when the holder is slightly moved up and down with respect to the output shaft 12. A movable body 10 is mounted so that it can move up and down within a certain range, and 13 is inserted through a bearing hole 15 provided in the lower plate 10c so as to be movable up and down. Further, the upper portion of the guide tube 25 inserted through the holder so as to be movable up and down is engaged with the hook portion 13b provided at the upper portion of the holder, and the inside of the plurality of spring holes 24 provided in the intermediate plate 10b and the guide tube 25 are engaged. A shock absorbing means 20 is provided by springing a spring 26 between the flange 25a provided at the lower part of the spring. Therefore, the holder 13 is mounted in the bearing hole 15 provided in the lower plate 10c so as to move up and down and rotate. When an impact is applied from below, the holder 13 moves up and down while compressing the buffer means 20 including the spring 26. Has the function of absorbing water.

図2、3、4において、可動体10の下部に前記多条ねじからなる螺条柱4に隣接させて取り付けた保持手段32の押え板33の中心に開口部33aを設け、該押え板33の一側に設けた複数の掛止孔34に、前記下部板10cの下部に取り付けた複数のガイド杆35を挿通させ、該ガイド杆35に前記押え板を上下動可能に挿通し、該ガイド杆の下端に設けた係止部35aを該押え板の掛止孔34の下面に掛止させてストッパー機能を有するようにして該押え板33を支持している。さらに、該下部板10cと押え板33に設けた複数の凹部34aの内部との間に複数のスプリング36を弾発して装着させて上下動可能に取り付けてある。さらに、この押え板33の下方のベース台2上に取り付けたダイ受部7内に前記ダイ6を着脱可能に取り付け、該押え板の開口部33a内にタップ軸40を位置させ、該タップ軸の中心と前記ダイ6の中心とを同一軸線上に配してある。   2, 3, and 4, an opening 33 a is provided at the center of the holding plate 33 of the holding means 32 that is attached to the lower part of the movable body 10 so as to be adjacent to the threaded column 4 made of the multi-threaded screw. A plurality of guide rods 35 attached to the lower portion of the lower plate 10c are inserted into a plurality of retaining holes 34 provided on one side of the lower plate 10c, and the presser plate is inserted into the guide rod 35 so as to be movable up and down. The holding plate 33 is supported so as to have a stopper function by hooking a locking portion 35a provided at the lower end of the collar to the lower surface of the holding hole 34 of the holding plate. Further, a plurality of springs 36 are elastically mounted between the lower plate 10c and a plurality of recesses 34a provided in the presser plate 33 so as to be movable up and down. Further, the die 6 is detachably mounted in the die receiving portion 7 mounted on the base table 2 below the pressing plate 33, the tap shaft 40 is positioned in the opening 33a of the pressing plate, and the tap shaft And the center of the die 6 are arranged on the same axis.

駆動マガジン11の略中央に位置させて出力用の小径な歯車Gを具えた出力軸12を回転自在に軸承し、歯車Gと前記伝達歯車群の設けた歯車Eとを連結する歯車Fは歯車Eと歯車Gとの間の距離に合わせて、図5に矢印Yで示す如く上下方向に位置を調整して取り付けてある。即ち、歯車Gの径が大きければ歯車EとGとの距離が狭くなるため歯車Fは下方に位置する。また、歯車Gの径が小さければ歯車EとGとの距離が広まるので歯車Fは上方に位置する。このように、駆動マガジンの種類に応じて歯車Fの位置は上下方向に位置を調整して取り付けてある。そして、歯車Fは駆動マガジン11の前方に位置しているので、前記可動体の連結面10fから突出している歯車Eとの噛合が容易である。   A gear F, which is positioned approximately at the center of the drive magazine 11 and rotatably supports an output shaft 12 having a small gear G for output, and connects the gear G and the gear E provided with the transmission gear group is a gear. In accordance with the distance between E and the gear G, the position is adjusted in the vertical direction as shown by the arrow Y in FIG. That is, if the diameter of the gear G is large, the distance between the gears E and G becomes narrow, so the gear F is positioned below. Further, if the diameter of the gear G is small, the distance between the gears E and G increases, so that the gear F is positioned upward. Thus, the position of the gear F is adjusted in the vertical direction according to the type of drive magazine. Since the gear F is located in front of the drive magazine 11, it can be easily engaged with the gear E protruding from the connecting surface 10f of the movable body.

図5、6において、可動体10に夫々設けた駆動歯車Aと伝達歯車群17を構成する歯車B、C、D、Eを噛合させ、駆動マガジン11に設けた歯車Fは、該歯車の径に応じて直線L上に位置する歯車A〜Eおよび歯車Gの軸芯が位置する同一直線Lから下方に位置をずらせて軸支してある。小径な歯車Bとやや大径な歯車Cは第1軸18に軸着してあり、小径な歯車Dとやや大径な歯車Eは第2軸18aに軸着してあり、該第1、2軸は、上部板10aと下部板10cとにベアリングを介して軸支してある。歯車A〜Eと歯車Gの軸心を位置させた直線Lと直交する矢印Y線上に位置させて軸支する位置を調整して駆動カートリッジに取り付けてある。歯車Fと歯車Gは、タッピング加工をする際に使用する特殊なタップ軸40の回転速度と回転数に同期させた歯車を夫々組合せて駆動マガジン11に収容し、タップ軸40の回転数に合わせた複数の駆動マガジンを用意してある。また、歯車A〜Eはそれぞれ可動体内部の空間部10e内に設置してある。   5 and 6, the drive gear A provided on the movable body 10 and the gears B, C, D, E constituting the transmission gear group 17 are meshed with each other, and the gear F provided on the drive magazine 11 has a diameter of the gear. Accordingly, the gears A to E located on the straight line L and the shaft core of the gear G are axially supported with their positions shifted downward from the same straight line L on which the shaft cores are located. The small-diameter gear B and the slightly large-diameter gear C are attached to the first shaft 18, and the small-diameter gear D and the somewhat large-diameter gear E are attached to the second shaft 18a. The two shafts are pivotally supported on the upper plate 10a and the lower plate 10c via bearings. The position of the gears A to E and the gear G is positioned on the arrow Y line orthogonal to the straight line L where the axes of the gears G are positioned, and the position of the shaft is adjusted and attached to the drive cartridge. The gear F and the gear G are accommodated in the drive magazine 11 by combining gears synchronized with the rotational speed and the rotational speed of a special tap shaft 40 used for tapping, and matched with the rotational speed of the tap shaft 40. Several drive magazines are available. The gears A to E are respectively installed in the space 10e inside the movable body.

歯車A〜Eと歯車F及びGとの組合せは、加工するピッチ径に使用するタップ軸40の回転数を合致して設けてある。ここでタッピング加工する場合、ねじ径とねじリードとの関係はJISにより定められている。例えば、1mmリードのねじ溝を加工する場合は、36回転するタップ軸40を使用してタッピング加工を行う。その場合、各歯車の歯数は、例えば、駆動歯車Aの歯数を45、歯車Bの歯数を10、歯車Cの歯数を48、歯車Dの歯数を12、歯車Eの歯数を40に設定してある。次いで、駆動マガジン11に設けた歯車Fおよび歯車Gの歯数をそれぞれ20に設定し、出力歯車である歯車Aが1回転するとタップ軸40は36回転する。   The combinations of the gears A to E and the gears F and G are provided so as to match the rotational speed of the tap shaft 40 used for the pitch diameter to be processed. Here, when tapping, the relationship between the screw diameter and the screw lead is defined by JIS. For example, when machining a 1 mm lead thread groove, tapping is performed using a tap shaft 40 that rotates 36 times. In that case, the number of teeth of each gear is, for example, 45 for the drive gear A, 10 for the gear B, 48 for the gear C, 12 for the gear D, and 12 for the gear E. Is set to 40. Next, when the number of teeth of the gear F and the gear G provided in the drive magazine 11 is set to 20, and the gear A, which is the output gear, rotates once, the tap shaft 40 rotates 36 times.

図5、6において、駆動手段19である螺条柱4に螺合した駆動歯車Aと一体の回転筒体16が回転しながら下降して1回転する降下幅と回転速度が、加工時の送り幅および送り速度になり、回転筒体16の1回転が歯車A〜Eを介して回転する出力軸12に連結した加工手段22をなすホルダー13の下部に装着したタップ軸40の所望の回転数となる。所定のタップ軸40と、該タップ軸の回転数に合致する駆動マガジン11を交換可能に取付け、ねじ加工装置を複数台使用することなく、一台のねじ加工装置でタップ軸40と駆動マガジン11を交換するだけで、加工手段22のタップ軸40によりバーリング加工と該バーリング加工によって設けたフランジ部の内面に螺条を設けるタップ加工とを連続して加工できるので、人手を減らしてコストの軽減を図ると共に作業効率を向上させることができる。   5 and 6, the rotation width 16 and the rotation speed of the rotating cylindrical body 16 integrated with the driving gear A screwed to the screw column 4 as the driving means 19 are rotated and rotated. The desired number of rotations of the tap shaft 40 mounted at the lower part of the holder 13 that forms the processing means 22 connected to the output shaft 12 in which one rotation of the rotating cylinder 16 is rotated via the gears A to E. It becomes. A predetermined tap shaft 40 and a drive magazine 11 that matches the number of rotations of the tap shaft are exchangeably mounted, and the tap shaft 40 and the drive magazine 11 can be replaced with a single screw processing device without using a plurality of screw processing devices. By simply exchanging, the tap shaft 40 of the processing means 22 can continuously perform the burring process and the tapping process in which a thread is provided on the inner surface of the flange portion provided by the burring process, thereby reducing labor and reducing costs. As a result, work efficiency can be improved.

図10において、タップ軸40は、後端に角形をした固着部42を設けた軸杆41の前側にタッピングするための螺旋切刃部43と斜面螺旋切刃部44とを連続して設け、斜面螺旋切刃部44の先方に設けた小径部45を介してバーリング加工用の拡径部46を設け、該拡径部の先端周面に曲面状の面取部46aを形成し、且つ、拡径部の先端中心に孔開け用の小径なポンチ部47を形成してある。タップ軸40は、被加工板50に加工するねじのピッチ(リード)に合わせるため種類の異なるものを複数用意してある。   In FIG. 10, the tap shaft 40 is continuously provided with a spiral cutting blade portion 43 and a sloped spiral cutting blade portion 44 for tapping on the front side of the shaft rod 41 provided with a square-shaped fixing portion 42 at the rear end, An enlarged portion 46 for burring is provided via a small diameter portion 45 provided at the tip of the inclined spiral cutting edge 44, a curved chamfered portion 46a is formed on the tip peripheral surface of the enlarged diameter portion, and A small-diameter punch portion 47 for forming a hole is formed at the center of the distal end of the enlarged diameter portion. A plurality of different types of tap shafts 40 are prepared in order to match the pitch (lead) of a screw to be processed on the workpiece plate 50.

以下、本実施形態のねじ加工装置で被加工板にバーリング加工およびタップ加工を行う場合について説明すると、ベース台2上に位置させたダイ6のセンタ−に合わせて被加工板50を位置し、モータ又は油圧シリンダなどの駆動源(図示せず)を具えたプレス機1に作動させて、前記昇降体1aに取り付けた取付基板5に装着した可動体10を最上位置から最下位置まで連続して降下させると、駆動手段19により生じた回転を伝達歯車群17で増速させて加工手段22のタップ軸40を回転させながら降下してバーリング加工とタップ加工を連続して一工程で行い、最下位置でタップ軸40の降下と回転を停止させた後、該タップ軸を逆回転させながら元の最上位置まで上昇復帰させ手作業を終了する。   Hereinafter, the case where burring and tapping are performed on the processed plate by the screw processing apparatus of the present embodiment will be described. The processed plate 50 is positioned in accordance with the center of the die 6 positioned on the base table 2. The movable body 10 mounted on the mounting board 5 attached to the elevating body 1a is continuously operated from the uppermost position to the lowermost position by operating the press 1 having a driving source (not shown) such as a motor or a hydraulic cylinder. , The rotation generated by the drive means 19 is accelerated by the transmission gear group 17 and lowered while rotating the tap shaft 40 of the processing means 22 to perform burring and tapping in one step continuously. After stopping the descent and rotation of the tap shaft 40 at the lowermost position, the tap shaft 40 is returned to the original uppermost position while reversely rotating the tap shaft, and the manual operation is completed.

取付基板5に取り付けた可動体10の降下量は、前記螺条柱4の螺条部と筒体16の雌ねじとの螺旋溝の形によって決められるため、該筒体の1回転での上下移動幅は大きく、駆動歯車である歯車Aの1回転で約10から20mm、好ましくは約15〜20mm上下動する。例えば、1ピッチ1mmのねじ溝を加工する場合、タップ軸40の回転数を36回転に設定するため、36回転用の駆動マガジン11を可動体10の上部板10aの後部に取り付けてある。   Since the descending amount of the movable body 10 attached to the mounting substrate 5 is determined by the shape of the spiral groove between the threaded portion of the threaded column 4 and the female thread of the tubular body 16, the tubular body is moved up and down by one rotation. The width is large, and it moves up and down about 10 to 20 mm, preferably about 15 to 20 mm in one rotation of the gear A which is a driving gear. For example, when machining a thread groove with a pitch of 1 mm, the drive magazine 11 for 36 rotations is attached to the rear portion of the upper plate 10a of the movable body 10 in order to set the rotation speed of the tap shaft 40 to 36 rotations.

タップ軸40の36回転は、駆動手段19をなす回転筒体16と一体の駆動歯車A(歯数は45)が1回転しながら降下する間に、歯車Aと噛合する歯車Bの歯数が10枚であることから該歯車Bは4.5回転する。このように各歯車の歯数に合わせて各歯車がそれぞれ回転し、歯車Aが1回転したとき歯車Eは720回転するように設定してある。この歯車群A〜Eは一定であって歯車を交換しないため、歯車の回転数は径の異なるタップ軸を使用する場合でも変わらない。   The 36 rotations of the tap shaft 40 are caused by the number of teeth of the gear B meshing with the gear A while the drive gear A (the number of teeth is 45) integrated with the rotary cylinder 16 constituting the driving means 19 descends while rotating once. Since there are 10 sheets, the gear B rotates 4.5 times. In this way, each gear rotates according to the number of teeth of each gear, and when the gear A rotates once, the gear E rotates 720 times. Since the gear groups A to E are constant and the gears are not exchanged, the rotation speed of the gears does not change even when tap shafts having different diameters are used.

駆動マガジン11内の歯車Gの回転数を36回転にするために、歯車Fと歯車Gの歯数をそれぞれ20枚に設定し、歯車Eの720回転を歯車Fの歯数20で割った歯車Fの回転数は36回転となり、同じ歯数をした歯車Gの回転数を36回転にすることができる。   In order to set the number of rotations of the gear G in the drive magazine 11 to 36, the number of teeth of the gear F and the gear G is set to 20, and the number of teeth of the gear E is divided by 20 of the gear F. The rotation speed of F is 36 rotations, and the rotation speed of the gear G having the same number of teeth can be 36 rotations.

歯車F、Gの歯数の組合わせを変えて調整することにより、タップ軸の回転数が相違する歯車群を収容した種類の異なる駆動マガジン11を設けることができ、この駆動マガジン11を交換可能にすることにより、1台のねじ加工装置を用いて径の異なるバーリング加工およびタッピング加工を連続して行うことができる。   By changing and adjusting the combination of the number of teeth of the gears F and G, it is possible to provide different types of drive magazines 11 that accommodate gear groups having different tap shaft rotation speeds, and the drive magazines 11 can be exchanged. By doing so, burring and tapping with different diameters can be continuously performed using one screw processing apparatus.

図11〜14に示すように、バーリング加工は、始動前の状態(図11)から可動体の降下が開始すると、駆動手段19の駆動により加工手段22のタップ軸40は回転しながら降下し、可動体10の下部に取り付けた保持手段32の押え板33が被加工板50をダイ6及びダイ受部7上に押圧して保持する(図12)。この場合、被加工板50をダイ6及びダイ受部7に押え板33で押し付ける際の衝撃はスプリング36で吸収できる。さらに、可動体10が降下すると、押え板33の開口部33a内を降下するタップ軸40のポンチ部46は、被加工板50の表面に当たって小径なポンチ孔51を打ち抜く(図13)。その際、タップ軸40の先端が回転しながら被加工板50の表面に当たる衝撃を吸収する緩衝手段20のバネ26が圧縮してホルダー13を上昇させその衝撃を吸収する。そのため、タップ軸40が回転しながら被加工板50の表面に当たる時の衝撃により該タップ軸の先端がポンチマークからずれたり、タップ軸が折れたりするのを防止することができる。   As shown in FIGS. 11 to 14, in the burring process, when the descent of the movable body starts from the state before the start (FIG. 11), the tap shaft 40 of the processing means 22 is lowered while rotating by the drive of the driving means 19, The holding plate 33 of the holding means 32 attached to the lower part of the movable body 10 presses and holds the workpiece plate 50 on the die 6 and the die receiving portion 7 (FIG. 12). In this case, the spring 36 can absorb an impact when the work plate 50 is pressed against the die 6 and the die receiving portion 7 with the presser plate 33. Further, when the movable body 10 is lowered, the punch portion 46 of the tap shaft 40 descending in the opening 33a of the presser plate 33 hits the surface of the work plate 50 and punches out the small diameter punch hole 51 (FIG. 13). At that time, the spring 26 of the buffer means 20 that absorbs the impact hitting the surface of the work plate 50 while the tip of the tap shaft 40 rotates compresses to raise the holder 13 and absorb the impact. For this reason, it is possible to prevent the tip end of the tap shaft from being displaced from the punch mark or the tap shaft from being broken due to an impact when the tap shaft 40 contacts the surface of the work plate 50 while rotating.

さらに、タップ軸40が回転しながら降下すると、ポンチ部47で打ちぬいた小径なポンチ孔51は、該ポンチ部47に連続して設けたやや大径な拡径部46によって該ポンチ孔の周縁部分をダイ6の内面に向かって下方に押しさげながら周面に広げてフランジ部52を形成(図14)し、これによってバ−リング加工を終了する。この場合、ポンチ孔51に連なる周縁部分は、回転しながら降下する拡径部46の下端周縁部に設けた滑らかな曲面からなる面取部46aによって局部的に無理な力を加えることなく均一な力で下方に湾曲させながら押し拡げるためポンチ孔51の内縁部に亀裂の発生を防止し、ダイ6と拡径部46とによってフランジ部52を均一に成形することができる。   Further, when the tap shaft 40 is lowered while rotating, the small-diameter punch hole 51 punched by the punch portion 47 is surrounded by a slightly larger diameter enlarged portion 46 continuously provided in the punch portion 47. The portion is expanded on the peripheral surface while pressing downward toward the inner surface of the die 6 to form the flange portion 52 (FIG. 14), thereby completing the burring process. In this case, the peripheral portion connected to the punch hole 51 is uniform without applying excessive force locally by a chamfered portion 46a formed of a smooth curved surface provided at the lower end peripheral portion of the enlarged diameter portion 46 that descends while rotating. Since it is expanded while being bent downward by force, the occurrence of cracks in the inner edge of the punch hole 51 is prevented, and the flange portion 52 can be uniformly formed by the die 6 and the enlarged diameter portion 46.

ついで、前記バーリング加工に連続してタップ加工を行う。回転しているタップ軸40は、前記バーリング加工に連続して降下すると、タップ軸40はさらに降下して前記拡径部46の後部に設けた小径部45に連続して設けた斜面螺旋切刃部44によってタッピング加工をスタートし、前記フランジ部52の内面への螺条加工をに開始する(図14)。   Next, tapping is performed continuously to the burring process. When the rotating tap shaft 40 descends continuously in the burring process, the tap shaft 40 further descends and the inclined spiral cutting blade continuously provided in the small diameter portion 45 provided at the rear portion of the enlarged diameter portion 46. The tapping process is started by the part 44, and the threading process on the inner surface of the flange part 52 is started (FIG. 14).

斜面螺螺切刃部44の上部に連続して設けた所定径の螺旋切刃部43によって、外周面をダイ6によって保持されているフランジ部52の内壁に螺条孔53を形成するため、該フランジ部52の内壁に無理な力が加わることなくスム−ズに螺条を形成することができる。それと同時に、フランジ部52の外周に位置するダイ6によって該フランジ部の外周面は綺麗に整形される(図15)。   In order to form the screw hole 53 in the inner wall of the flange portion 52 whose outer peripheral surface is held by the die 6 by the spiral cutting blade portion 43 having a predetermined diameter continuously provided on the upper portion of the inclined screw cutting blade portion 44, The thread can be smoothly formed without applying an excessive force to the inner wall of the flange portion 52. At the same time, the outer peripheral surface of the flange portion is neatly shaped by the die 6 positioned on the outer periphery of the flange portion 52 (FIG. 15).

可動体10が所定の位置まで降下すると、リミットスイッチ(図示せず)が作動して可動体10の降下が停止すると同時にタップ軸40の回転も停止する(図15)。即ち、可動体が降下している間はタップ軸は回転し続けている。次いで、可動体10も復帰上昇し、螺条柱4に螺合している筒体16と一体の歯車Aは逆回転して上昇するため、この歯車Aに連動するタップ軸40も逆回転しながら上昇し、元の最上位置まで復帰するとリミットスイッチ(図示せず)が作動して上昇を停止し、タップ軸40の回転も停止する。   When the movable body 10 is lowered to a predetermined position, a limit switch (not shown) is actuated to stop the lowering of the movable body 10 and simultaneously the rotation of the tap shaft 40 is stopped (FIG. 15). That is, the tap shaft continues to rotate while the movable body is descending. Next, the movable body 10 also returns and rises, and since the gear A integrated with the cylindrical body 16 screwed into the threaded column 4 rises in the reverse direction, the tap shaft 40 interlocked with the gear A also rotates in the reverse direction. When it rises and returns to its original uppermost position, a limit switch (not shown) is actuated to stop the rise, and the rotation of the tap shaft 40 is also stopped.

タップ軸40が逆回転しながら上昇すると、フランジ部52の内壁に設けた螺条孔53の螺条に沿ってタップ軸の螺旋切刃部43は該フランジ部内から上方に抜け出す(図16)。この可動体10が上昇復帰するとスプリング36の弾発力により下方に押し下げている押え板33で被加工板50の上昇を防止し、被加工板50がダイ6からスムーズに抜き出して図1と同じ状態に復帰し、連続して行ったバーリング加工とタップ加工を終了する。   When the tap shaft 40 rises while rotating in the reverse direction, the spiral cutting blade portion 43 of the tap shaft comes out upward from the inside of the flange portion along the thread of the threaded hole 53 provided in the inner wall of the flange portion 52 (FIG. 16). When the movable body 10 is lifted and returned, the work plate 50 is prevented from rising by the holding plate 33 pushed downward by the spring force of the spring 36, and the work plate 50 is smoothly extracted from the die 6 and is the same as FIG. It returns to the state, and the burring and tapping performed continuously are finished.

以上のごとく、機械的駆動手段によって被加工板にバ−リング加工とタッピング加工を一台の装置で連続して一工程で行うことができるので、高価な装置を複数備える必要がないため安価で経済的であると共に、人手が少なくてよいので多品種少量生産に適するものであり、さらに、被加工板のセンタ−合わせ作業は1回でよく作業性を一段と向上させて製品のコストダウンを図ることができる利点がある。   As described above, it is possible to perform baring processing and tapping processing on a processed plate by a mechanical drive means in one step continuously with a single device, so that it is not necessary to provide a plurality of expensive devices, so it is inexpensive. It is economical and requires less manpower, making it suitable for high-mix low-volume production. Furthermore, centering work of processed plates can be performed only once, further improving workability and reducing product costs. There are advantages that can be made.

ねじ加工装置を具えたプレス機の正面図である。It is a front view of the press machine provided with the screw processing apparatus. ねじ加工装置に被加工板を載置させて加工前の一部破断した要部の正面図である。It is a front view of the principal part by which a processed board was mounted in a screw processing device, and it was partly fractured before processing. ねじ加工装置でバーリング加工前の一部破断して拡大した要部の拡大断面図である。It is an expanded sectional view of the important section expanded by partially breaking before burring processing with a screw processing device. ねじ加工装置でタッピング加工中の一部破断した要部の拡大断面図である。It is an expanded sectional view of the important section partially broken during tapping with a screw processing device. 可動体の平面図である。It is a top view of a movable body. 図5の中央縦断面図である。It is a center longitudinal cross-sectional view of FIG. 可動体から駆動マガジンを外した状態の正面図である。It is a front view of the state which removed the drive magazine from the movable body. 駆動マガジンの平面図である。It is a top view of a drive magazine. 図8の中央縦断面図である。It is a center longitudinal cross-sectional view of FIG. タップ軸の側面図である。It is a side view of a tap shaft. バーリング加工におけるタップ軸の作動前の要部拡大断面図である。It is a principal part expanded sectional view before the action | operation of the tap shaft in a burring process. 押え板で被加工板をダイに保持して回転するタップ軸の降下開始前の要部拡大断面図である。It is a principal part expanded sectional view before the fall start of the tap axis | shaft which hold | maintains a to-be-processed board to die | dye with a pressing board, and rotates. タップ軸のポンチ部で被加工板にポンチ孔を打ち抜いた状態の要部拡大断面図である。It is a principal part expanded sectional view of the state which punched the punched hole in the to-be-processed board in the punch part of the tap shaft. タップ軸を押下げて拡径部で被加工板に設けたポンチ孔の周縁を押し広げてフランジ部を設け、タップ加工の開始前の状態を示す要部拡大断面図である。It is a principal part expanded sectional view which pushes down a tap axis | shaft, pushes the periphery of the punch hole provided in the to-be-processed plate in the enlarged diameter part, provides a flange part, and shows the state before the start of tapping. タップ軸の螺旋刃部でフランジ部の内面にタップ加工すると共に、外側に位置するダイでフランジ部の外面を整形する状態の要部拡大断面図である。It is a principal part expanded sectional view of the state which taps the inner surface of a flange part with the spiral blade part of a tap shaft, and shapes the outer surface of a flange part with the die located outside. タップ軸を逆回転しながら上昇復帰させて被加工板のフランジ部内から引き抜いた状態の要部拡大断面図である。It is an important section expanded sectional view of the state where it raised and returned while reversely rotating a tap shaft, and it pulled out from the inside of a flange part of a processed plate.

符号の説明Explanation of symbols

1 プレス機
2 ベース台
3 支持台
4 螺条柱
5 取付基板
6 ダイ
10 可動体
11 駆動マガジン
12 出力軸
13 ホルダー
16 筒体
17 伝達歯車群
19 駆動手段
20 緩衝手段
22 加工手段
25 ガイド筒
26 バネ
32 保持手段
33 押え板
33a 開口部
34 掛止孔
35 ガイド杆
36 スプリング
40 タップ軸
41 軸杆
43 螺旋切刃部
44 斜面螺旋切刃部
46 拡径部
47 ポンチ部
50 被加工板
52 フランジ部
53 螺条孔
A 駆動歯車
B 歯車
C 歯車
D 歯車
E 歯車
F 歯車
G 歯車
DESCRIPTION OF SYMBOLS 1 Press machine 2 Base stand 3 Support stand 4 Screw pillar 5 Mounting board 6 Die 10 Movable body 11 Drive magazine 12 Output shaft 13 Holder 16 Cylindrical body 17 Transmission gear group 19 Drive means 20 Buffer means 22 Processing means 25 Guide cylinder 26 Spring 32 Holding means 33 Presser plate 33a Opening 34 Latching hole 35 Guide rod 36 Spring 40 Tap shaft 41 Shaft rod 43 Spiral cutting blade portion 44 Slope spiral cutting blade portion 46 Expanded portion 47 Punch portion 50 Work plate 52 Flange portion 53 Screw hole A Drive gear B Gear C Gear D Gear E Gear F Gear G Gear

Claims (5)

プレス機(1)のベース台(2)に下端を固定した螺条柱(4)に、駆動歯車(A)を有した回転筒体(16)を回転可能に軸承し、前記プレス機に昇降可能に設けた昇降体(1a)に取り付けた可動体(10)を上下動させる駆動手段(19)と、
前記可動体(10)の上下動による前記駆動歯車(A)の回転を、該可動体に交換可能に取り付けた駆動カートリッジの出力軸(12)に伝えるため該可動体内に設けた伝達歯車群(17)と、
前記出力軸(12)と着脱可能に連結して前記可動体(10)に上下動且つ回転可能に軸承させて下方から突出させたホルダー(13)の下部に、螺旋切刃部(43)と斜面螺旋切刃部(44)と拡径部(46)とポンチ部(47)を連続して設けたタップ軸(40)を着脱可能に取り付けた加工手段(22)とからなり、
前記螺条柱(4)に螺合した駆動歯車(A)を有する可動体(10)の上下動により生じた回転を伝達歯車群(17)を介して前記駆動カートリッジ(11)に設けた出力軸(12)に伝達し、該出力軸にホルダー(13)を介して装着した加工手段(22)の該タップ軸を回転させながら上下動して、前記ベース台上に設けたダイ上に設置する被加工板にバーリング加工とタッピング加工を連続して行うことを特徴とするねじ加工装置。
A rotating cylinder (16) having a drive gear (A) is rotatably supported on a threaded column (4) whose lower end is fixed to a base base (2) of the press machine (1), and is moved up and down to the press machine. Drive means (19) for moving the movable body (10) attached to the liftable body (1a) provided in an up and down direction;
A transmission gear group provided in the movable body (10) for transmitting the rotation of the drive gear (A) due to the vertical movement of the movable body (10) to the output shaft (12) of the drive cartridge attached to the movable body in a replaceable manner. 17)
A spiral cutting edge portion (43) is provided at a lower portion of a holder (13) which is detachably connected to the output shaft (12) and is supported by the movable body (10) so as to move up and down and rotate and is protruded from below. It comprises processing means (22) removably attached with a tap shaft (40) provided with a sloped spiral cutting edge part (44), an enlarged diameter part (46) and a punch part (47),
An output provided in the drive cartridge (11) via the transmission gear group (17) for the rotation generated by the vertical movement of the movable body (10) having the drive gear (A) screwed to the screw column (4). It is transmitted to the shaft (12) and moved up and down while rotating the tap shaft of the processing means (22) attached to the output shaft via the holder (13), and installed on the die provided on the base table. A screw machining apparatus characterized by continuously performing burring and tapping on a workpiece plate to be processed.
前記伝達歯車群(17)は、駆動歯車(A)と噛合する歯車(B)と同軸に軸支させた歯車(C)と、該歯車(C)と噛合する歯車(D)と同軸に軸支させた歯車(E)をそれぞれ同一直線上に配し、該歯車(E)と係脱可能に噛合する歯車(E)及び出力軸を有した歯車(G)を設けた駆動カートリッジの該歯車(G)を前記直線(L)上に配し、前記駆動筒体(16)と一体の駆動歯車(A)と前記駆動カートリッジの出力軸(12)を有した歯車(G)とを連結してなることを特徴とする請求項1記載のねじ加工装置。   The transmission gear group (17) includes a gear (C) that is coaxially supported with a gear (B) that meshes with the drive gear (A), and a gear that is coaxial with the gear (D) that meshes with the gear (C). The gear of the drive cartridge provided with a gear (E) and a gear (G) having an output shaft, the gears (E) supported being arranged on the same straight line and meshingly engaged with the gear (E). (G) is arranged on the straight line (L), and a drive gear (A) integrated with the drive cylinder (16) and a gear (G) having an output shaft (12) of the drive cartridge are connected. The screw machining apparatus according to claim 1, wherein: 前記加工手段(22)は、可動体の空間部(10e)内に上下動可能に収容したガイド筒(25)内にホルダー(13)を回転可能に軸承し、前記出力軸(12)の下部に設けた係合凸部(12a)と周方向に固定する係合凹部(13a)をホルダーの上部にやや深く設け、該ホルダーの下部にタップ軸(40)を着脱可能に取り付け、バーリング加工時の衝撃を吸収するばねなどからなる緩衝手段(20)と、被加工板をダイに押圧する保持手段(32)を設けたことを特徴とする請求項1記載のねじ加工装置。   The processing means (22) rotatably supports a holder (13) in a guide tube (25) accommodated in a space (10e) of a movable body so as to move up and down, and a lower part of the output shaft (12). An engaging protrusion (12a) provided on the holder and an engaging recess (13a) for fixing in the circumferential direction are provided a little deeper in the upper part of the holder, and the tap shaft (40) is detachably attached to the lower part of the holder. 2. A screw machining apparatus according to claim 1, further comprising a buffer means (20) comprising a spring or the like that absorbs the impact of the screw and a holding means (32) for pressing the work plate against the die. 前記緩衝手段(20)は、可動体の空間部(10e)内に上下動可能に形成したガイド筒の鍔部(25a)を複数のばね(26)を下方に付勢し、該ガイド筒(25)とホルダー(13)とタップ軸(40)とからなる加工手段(22)を上下動可能に設けたことを特徴とする請求項1記載のねじ加工装置。   The buffer means (20) urges a flange portion (25a) of a guide tube formed in the space portion (10e) of the movable body so as to be movable up and down downward by a plurality of springs (26). 25. The screw machining apparatus according to claim 1, wherein machining means (22) comprising 25), a holder (13) and a tap shaft (40) is provided so as to be movable up and down. 前記保持手段(32)は、中央に開口部を有した押え板(33)を前記可動体の下部に軸支したガイド杆(35)に上下動可能に挿通し、前記押え板を下方に付勢させるばね(26)を具えてなることを特徴とする請求項1記載のねじ加工装置。   The holding means (32) is inserted into a guide rod (35) pivotally supported at the lower part of the movable body so that the presser plate (33) having an opening in the center is vertically movable, and the presser plate is attached downward. 2. A threading device according to claim 1, characterized in that it comprises a spring (26) for biasing.
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JP2017113845A (en) * 2015-12-24 2017-06-29 株式会社中谷製作所 Punch, punch driving device, press mold, and press processing method
CN108480798A (en) * 2018-06-29 2018-09-04 海盐县石泉塑料五金厂 A kind of equipment of milling wrench worm burr
CN109531138A (en) * 2018-11-28 2019-03-29 盈利时表业(东莞)有限公司 A kind of automatic bead equipment of stainless steel watch band part and automatic beads stringing method
CN109531138B (en) * 2018-11-28 2024-01-26 盈利时表业(东莞)有限公司 Automatic bead stringing equipment and automatic bead stringing method for stainless steel watchband parts
CN109727814A (en) * 2018-11-30 2019-05-07 浙江大学宁波理工学院 Relay movable reed contact riveted holes tapping device
CN113523092A (en) * 2021-06-25 2021-10-22 江苏锦瑞金属制品有限公司 Stamping die is used in nut production

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