JP2005248645A - Roof material - Google Patents

Roof material Download PDF

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JP2005248645A
JP2005248645A JP2004063510A JP2004063510A JP2005248645A JP 2005248645 A JP2005248645 A JP 2005248645A JP 2004063510 A JP2004063510 A JP 2004063510A JP 2004063510 A JP2004063510 A JP 2004063510A JP 2005248645 A JP2005248645 A JP 2005248645A
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piece
tip
water
waterproof
protruding
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JP4342982B2 (en
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Junji Sato
淳二 佐藤
Masahiko Suzuki
雅彦 鈴木
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IG Technical Research Inc
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IG Technical Research Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a roof material having construction property unavailable by conventional roof material, waterproofing function, thermal insulation function, dewproofing function or the like. <P>SOLUTION: This roof material A forms a first waterproofing piece 13 protruding a tip on a water up side of a decorative face 4 upward, a fitting piece 13a protruding a tip of the first waterproofing piece 3 onto a water up side, a second waterproofing piece 13b protruding a tip of the first waterproofing piece 13 upward on a water down side, and a fixed piece 15 protruding a tip of the decorative face 4 onto a water up side. This roof material A forms a step decorative face 6 suspending a part in the vicinity of a tip on a water down side of the decorative face 4 downward, an innermost piece 8 protruding a part in the vicinity of a tip on a water down side of the decorative face 4 downward, an insertion piece 9 protruding a tip of the innermost piece 8 onto a water down side, and an engaging channel 10 by the decorative face 4, the innermost piece 8, and the insertion piece 9. Width between a water up side of the fitting piece 13a and a water down end of the second waterproofing piece 13b and width between the innermost piece 8 and the step decorative face 6 are formed to have substantially the same length. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、屋根材として今までにない施工性を有し、かつ防水機能、断熱機能、結露防止機能、等を形成した屋根材に係るものである。   The present invention relates to a roofing material that has unprecedented workability as a roofing material and that has a waterproof function, a heat insulating function, a dew condensation prevention function, and the like.

一般に、金属製板材をロール成形、プレス成形等して加工した屋根材は数多く上市され、その形状は、所謂引っ掛け構造であった。(例えば、特許文献1、2参照)。   In general, many roof materials obtained by processing metal plate materials by roll molding, press molding, and the like have been put on the market, and the shape thereof is a so-called hook structure. (For example, refer to Patent Documents 1 and 2).

特開2002−038658号公報JP 2002-038658 A 特開2002−155602号公報JP 2002-155602 A

しかしながら、特許文献1、2は引っ掛け構造であるために、勾配が急な屋根に使用した際に、連結した上段の屋根材が自重で落ちてくるので、上段の屋根材の固定部を固定具(釘)で固定するまで、屋根材が落ちないように手で押さえている必要があり、施工が大変であった。   However, since Patent Documents 1 and 2 have a hook structure, when used on a roof with a steep slope, the connected upper roof material falls by its own weight. Until it was fixed with (nails), it was necessary to hold it by hand so that the roofing material did not fall, and the construction was difficult.

本発明はこのような欠点を解決するために、化粧面の水上側の先端を上方に突出した第1防水片と、第1防水片の先端を水上側に突出した嵌合片と、第1防水片の先端を水下側へ突出した第2防水片と、化粧面の先端を水上側で上方へ突出した固定片を形成し、化粧面の水下側の先端近を下方に垂下した段差化粧面と、化粧面の水下側の先端近傍を下方に突出した最奥片と、最奥片の先端を水下側に突出した差込片と、化粧面と最奥片と差込片とから係合溝を形成すると共に、嵌合片の水上端と第2防水片の水下端間の幅と、最奥片と段差化粧面間の幅をほぼ同じ長さに形成した屋根材を提供するものである。   In order to solve such a drawback, the present invention provides a first waterproof piece projecting upward on the water-side tip of the decorative surface, a fitting piece projecting the tip of the first waterproof piece on the water side, A step formed by forming a second waterproofing piece with the tip of the waterproofing piece protruding downward and a fixing piece with the tip of the decorative surface protruding upward on the waterside, and hanging down near the tip of the decorative surface on the lower side A makeup surface, a deepest piece projecting downward near the underwater tip of the makeup surface, an insertion piece projecting the tip of the deepest piece underwater, a makeup surface, the innermost piece, and an insertion piece And a roofing material in which the width between the water upper end of the fitting piece and the water lower end of the second waterproof piece and the width between the innermost piece and the stepped decorative surface are formed to be substantially the same length. It is to provide.

本発明に係る屋根材によれば、(1)第1防水片と第2防水片を形成した嵌合片が屋根材を落とし込み構造としても、防水性を維持できる。(2)勾配が急な屋根に使用しても、連結した上段の屋根材が自重で落ちてくることがないために、屋根材が落ちないように手で押さえている必要が無く、施工が楽である。(3)化粧面の水上端部と固定片が同一レベルで形成されているために、段差が小さくて良く、連結部分の荷重による変形がない。(4)上段の屋根材を下段の屋根材へ施工した際に、下段の屋根材の第2防水片が上段の屋根材の上面に接触し、常時第2防水片が係合溝内でスプリングバック効果を発揮し、防水性、気密性を向上するものである。(5)第2防水片の形成により、屋根材同士の連結部内で相対する力が相殺されるために、屋根材が破壊されたり、固定片に形成した固定具が下地より抜け落ちない限り、屋根材が風により剥がされることはない。等の特徴、効果がある。   According to the roofing material which concerns on this invention, (1) Even if the fitting piece which formed the 1st waterproofing piece and the 2nd waterproofing piece dropped down the roofing material, waterproofness can be maintained. (2) Even if it is used on a steep roof, the connected upper roof material does not fall under its own weight, so there is no need to hold it down by hand so that the roof material does not fall. It is easy. (3) Since the water upper end portion of the decorative surface and the fixed piece are formed at the same level, the step may be small, and there is no deformation due to the load of the connecting portion. (4) When the upper roof material is applied to the lower roof material, the second waterproof piece of the lower roof material contacts the upper surface of the upper roof material, and the second waterproof piece always springs in the engagement groove. It exhibits a back effect and improves waterproofness and airtightness. (5) The formation of the second waterproof piece cancels out the opposing forces in the connecting portion between the roof materials, so that the roof material is not destroyed or the fixture formed on the fixed piece does not fall out of the ground. The material is not peeled off by the wind. There are features and effects.

以下に図面を用いて本発明に係る屋根材について詳細に説明する。図1は金属製屋根材Bと裏打材Cよりなる屋根材Aの代表的一例を示す説明図、図2(a)、(b)〜図4は屋根材Aの施工状態を示す説明図である。図中、αは下地、βは釘等の固定具を示している。   The roof material according to the present invention will be described in detail below with reference to the drawings. 1 is an explanatory view showing a typical example of a roofing material A made of a metal roofing material B and a backing material C, and FIGS. 2A and 2B to 4 are explanatory views showing a construction state of the roofing material A. FIG. is there. In the figure, α indicates a base, and β indicates a fixture such as a nail.

下地αは、新築の際は図2(a)、(b)〜図4に示すように垂木1、野地板2、防水シート3(一点鎖線で示す)から構成した木造下地を示したものである。すなわち、垂木1上に野地板2を敷設し、野地板2上に防水シート3を配設した一般的な構造の下地αである。また、下地αとしてH形鋼、I形鋼、ミゾ形鋼、軽量ミゾ形鋼、リップ溝形鋼、等辺山形鋼、不等辺山形鋼、角形鋼(角パイプ)、円形鋼(円形パイプ)、等を使用した鉄骨下地でも良いものである。勿論、既存の屋根をそのまま改修する屋根の際には、これら下地α上に新生瓦や瓦棒等の既存屋根(図示せず)が形成された既存屋根構造が下地αとなるものである。勿論、防水シート3を形成しない下地αでも良いものである。   The base α indicates a wooden base composed of a rafter 1, a field board 2, and a waterproof sheet 3 (shown by a one-dot chain line) as shown in FIGS. 2 (a) and 2 (b) to FIG. is there. That is, it is a base α having a general structure in which a base plate 2 is laid on the rafter 1 and a waterproof sheet 3 is disposed on the base plate 2. In addition, as base α, H-shaped steel, I-shaped steel, grooved steel, lightweight grooved steel, lip groove shaped steel, equilateral angled steel, unequal angled angled steel, square steel (square pipe), round steel (circular pipe), It is also possible to use a steel base using, for example. Of course, when the existing roof is refurbished as it is, the existing roof structure in which an existing roof (not shown) such as a new tile or a tile rod is formed on the base α is the base α. Of course, the base α on which the waterproof sheet 3 is not formed may be used.

金属製屋根材Bは、例えば金属板(カラー鋼板、銅板、アルミニウム板、チタン板、ステンレス板、サンドイッチ鋼板、クラッド鋼板等)等をロール成形、プレス成形、押出成形、等によって形成したものである。勿論、屋根材Aの表面材として、金属製屋根材Bの代わりに窯業系素材、もしくは合成樹脂材(プラスチック)、等で形成してもよいものである。   The metal roof material B is formed by roll forming, press forming, extrusion forming, or the like of a metal plate (color steel plate, copper plate, aluminum plate, titanium plate, stainless steel plate, sandwich steel plate, clad steel plate, etc.), for example. . Of course, as a surface material of the roof material A, instead of the metal roof material B, it may be formed of a ceramic material, a synthetic resin material (plastic), or the like.

さらに説明すると、金属製屋根材Bは長尺板状であり、図1に示すように、略水平面状の化粧面4と、裏面5と、化粧面4の先端を下方に垂下した段差化粧面6と、段差化粧面6と化粧面4に沿って内側方に突出した上面7と、上面7の先端を下方に突出した最奥片8と、最奥片8の先端を水下側に突出した差込片9と、上面7と最奥片8と差込片9とから略コ字状の係合溝10を形成し、上面7と係合溝10により挿入間隙11を形成して雄型連結部12としたものである。   More specifically, the metal roofing material B has a long plate shape, and as shown in FIG. 1, a stepped decorative surface in which a substantially horizontal decorative surface 4, a back surface 5, and a tip of the decorative surface 4 are suspended downward. 6, the upper surface 7 projecting inward along the stepped decorative surface 6 and the decorative surface 4, the innermost piece 8 projecting downward from the tip of the upper surface 7, and the distal end of the innermost piece 8 projecting below the water A substantially U-shaped engaging groove 10 is formed from the inserted piece 9, the upper surface 7, the innermost piece 8, and the inserted piece 9, and an insertion gap 11 is formed by the upper surface 7 and the engaging groove 10. The mold connecting portion 12 is used.

また、図1に示すように、化粧面4の水上側端部分には、化粧面4の上端部分をさらに水上側に突出し、先端を水下側に垂下した固定片15と、固定片15の下端を上方に屈曲した第1防水片13と、第1防水片13の先端を水上側に突出した上面14と、上面14と固定面15とから断面略コ字状に形成した前記差込片9と嵌合する嵌合溝16と、上面14の先端を水下側に屈曲した嵌合片13aと、嵌合片13aの先端を、水下側でかつ上方へ突出した第2防水片13bとから雌型連結部17を形成したものである。   Further, as shown in FIG. 1, the water-side end portion of the decorative surface 4 includes a fixed piece 15 that protrudes further from the upper end portion of the decorative surface 4 to the water-side and the tip hangs down to the water-side. The insertion piece formed in a substantially U-shaped cross section from a first waterproof piece 13 having a lower end bent upward, an upper surface 14 projecting the tip of the first waterproof piece 13 from the water side, and an upper surface 14 and a fixed surface 15. 9, a fitting groove 13 that fits into the fitting groove 16, a fitting piece 13 a in which the tip of the upper surface 14 is bent under water, and a second waterproof piece 13 b that projects the tip of the fitting piece 13 a under water and upward. A female connecting part 17 is formed from the above.

段差化粧面6は、第2防水片13bと図3(b)に示すように連結されるものである。つまり、嵌合時に段差化粧面6が第2防水片13bの先端部分に衝突し、第2防水片13bがその衝突力により自己の持つスプリングバックにより変形し、強固に連結されるものである。   The stepped decorative surface 6 is connected to the second waterproof piece 13b as shown in FIG. That is, the stepped decorative surface 6 collides with the tip of the second waterproof piece 13b during fitting, and the second waterproof piece 13b is deformed by its own springback by the collision force and is firmly connected.

嵌合片13aの水上端と第2防水片13bの水下端間の幅Tと、最奥片8と段差化粧面6間の幅をtとすると、T<tかつT≒t(ほぼ等しい)の関係で、ほぼ同じ長さに形成したものである。実際には、t=T+(0.5〜5mm)位である。これは、上記第2防水片13bがその衝突力により自己の持つスプリングバックにより変形し、段差化粧面6内部に強固に連結されるために必要な関係である。   Assuming that the width T between the water upper end of the fitting piece 13a and the water lower end of the second waterproof piece 13b and the width between the innermost piece 8 and the stepped decorative surface 6 are t, T <t and T≈t (approximately equal). Therefore, they are formed to have substantially the same length. Actually, t = T + (0.5 to 5 mm). This is a necessary relationship for the second waterproof piece 13b to be deformed by its own springback due to its collision force and to be firmly connected to the inside of the stepped decorative surface 6.

第1防水片13は、上側に屈曲することにより防水機能を付加すると共に、嵌合片13aの一部としても機能する部分である。   The 1st waterproof piece 13 is a part which functions as a part of fitting piece 13a while adding a waterproof function by bending upward.

第2防水片13bは屋根材Aに吹き付ける雨、風が、直接屋根材Aの上面7に吹き付けるのを防止し、屋根材Aが風により剥がされるのを防止するものである。つまり、図4に示すように、風が矢印に示すように吹き付けると、下段の屋根材Aの第2防水片13bは風により一点鎖線矢印アに示すように防水片13の先端を中心に回転するように浮き上がる力が働くが、逆に上面14が一点鎖線矢印イに示すように上段の屋根材Aの差込片9を押さえ込むような力が働き係合力が強化され、屋根材Aが風により剥がされるのを防止するものである。   The second waterproof piece 13b prevents rain and wind blowing on the roof material A from directly blowing onto the upper surface 7 of the roof material A, and prevents the roof material A from being peeled off by the wind. That is, as shown in FIG. 4, when the wind blows as shown by the arrow, the second waterproof piece 13b of the lower roofing material A rotates around the tip of the waterproof piece 13 as shown by the one-dot chain line arrow A by the wind. However, the upper surface 14 is pressed against the insertion piece 9 of the upper roof material A as shown by the alternate long and short dash line a, and the engagement force is strengthened. Is to prevent peeling.

このように、屋根材A同士の連結部内で相対する力が相殺されるために、屋根材Aが破壊されたり、固定片15に形成した固定具βが下地αより抜け落ちない限り、屋根材Aが風により剥がされることはないものである。   Thus, since the opposing force is canceled in the connection part of roofing material A, unless roofing material A is destroyed or the fixture (beta) formed in the fixing piece 15 falls out from the base (alpha), the roofing material A Is not peeled off by the wind.

第2防水片13bは、防水片13の先端を水下側へ突出することにより、断面コ字状の溝を形成し、この溝により入ってこようとする風雨を、逆方向に回転させて排出し、防水性を向上するための形成したものである。   The second waterproofing piece 13b has a U-shaped groove formed by projecting the tip of the waterproofing piece 13 to the underwater side, and the wind and rain that is about to enter through the groove is rotated in the opposite direction and discharged. And formed to improve waterproofness.

裏打材Cは防水材、断熱材、吸音材、緩衝材、防火材、結露防止材、等として機能するものであり、不織布、合成樹脂製発泡シート(架橋化発泡ポリエチレンシート、等)、ロックウール、テックス(軟質繊維板)、ゴムシート、樹脂シート、等、あるいはこれらに遮音材、耐火材等を含浸、含有、混合、積層(一層、あるいは複数層)、サンドイッチ、等したものを使用することもできる。特に不織布は、縦糸と横糸を交差させて繊維から織物にする従来の方法と異なり、各種の繊維を接着剤等で結合した不織布等である。この不織布はまず繊維が平行に交差するか、また無秩序に配列された薄いフェルト状のものを接着剤で結合させるか、または主体となる繊維状態の中に別の熱可塑性繊維を混在させて、加熱および加圧して溶融し相互に結合させたりして作られたものである。勿論、素材自体に防水性の無いものには、樹脂材をコーティング、あるいは撥水剤、防水コーティング剤、等で防水機能を片面あるいは両面に付加したものである。   The backing material C functions as a waterproof material, heat insulating material, sound absorbing material, shock absorbing material, fireproof material, anti-condensation material, etc., non-woven fabric, synthetic resin foam sheet (cross-linked foamed polyethylene sheet, etc.), rock wool , Tex (soft fiber board), rubber sheet, resin sheet, etc., or impregnated, contained, mixed, laminated (single layer or multiple layers), sandwich, etc. with a sound insulation material, fireproof material, etc. You can also. In particular, the non-woven fabric is a non-woven fabric in which various fibers are bonded with an adhesive or the like, unlike a conventional method in which warps and wefts are crossed to make a fabric from a fiber. In this nonwoven fabric, fibers are crossed in parallel, or a thin felt-like material arranged randomly is bonded with an adhesive, or another thermoplastic fiber is mixed in the main fiber state, It is made by melting by heating and pressing and bonding them together. Of course, if the material itself is not waterproof, a resin material is coated, or a waterproof function is added to one or both sides with a water repellent, a waterproof coating agent, or the like.

以上説明したのは本発明に係る屋根材の一実施例にすぎず、図5(a)、(b)〜図12(a)、(b)に示すように屋根材Aを形成することもできる。   What has been described above is only one embodiment of the roofing material according to the present invention, and the roofing material A may be formed as shown in FIGS. 5 (a), 5 (b) to 12 (a), (b). it can.

本発明に係る屋根材は、外壁材としても使用できるので、利用範囲が広範である。     Since the roof material according to the present invention can be used as an outer wall material, the range of use is wide.

本発明に係る屋根材の代表的一例を示す説明図である。It is explanatory drawing which shows a typical example of the roofing material which concerns on this invention. 本発明に係る屋根材の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the roof material which concerns on this invention. 本発明に係る屋根材の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the roof material which concerns on this invention. 本発明に係る屋根材の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the roof material which concerns on this invention. 本発明に係る屋根材のその他の実施例を示す説明図である。It is explanatory drawing which shows the other Example of the roofing material which concerns on this invention. 本発明に係る屋根材のその他の実施例を示す説明図である。It is explanatory drawing which shows the other Example of the roofing material which concerns on this invention. 本発明に係る屋根材のその他の実施例を示す説明図である。It is explanatory drawing which shows the other Example of the roofing material which concerns on this invention. 本発明に係る屋根材のその他の実施例を示す説明図である。It is explanatory drawing which shows the other Example of the roofing material which concerns on this invention. 本発明に係る屋根材のその他の実施例を示す説明図である。It is explanatory drawing which shows the other Example of the roofing material which concerns on this invention. 本発明に係る屋根材のその他の実施例を示す説明図である。It is explanatory drawing which shows the other Example of the roofing material which concerns on this invention. 本発明に係る屋根材のその他の実施例を示す説明図である。It is explanatory drawing which shows the other Example of the roofing material which concerns on this invention. 本発明に係る屋根材のその他の実施例を示す説明図である。It is explanatory drawing which shows the other Example of the roofing material which concerns on this invention.

符号の説明Explanation of symbols

α 下地
β 固定具
γ 空間
A 屋根材
B 金属製屋根材
C 裏打材
1 垂木
2 野地板
3 防水シート
4 化粧面
5 裏面
6 段差化粧面
7 上面
8 最奥片
9 差込片
10 係合溝
11 挿入間隙
12 雄型連結部
13 第1防水片
13a 嵌合片
13b 第2防水片
14 上面
15 固定片
16 嵌合溝
17 雌型連結部
α Base β Fixture γ Space A Roof material B Metal roof material C Backing material 1 Rafter 2 Field plate 3 Waterproof sheet 4 Makeup surface 5 Back surface 6 Stepped surface 7 Top surface 8 Insertion piece 10 Engagement groove 11 Insertion gap 12 Male connecting portion 13 First waterproof piece 13a Fitting piece 13b Second waterproof piece 14 Upper surface 15 Fixed piece 16 Fitting groove 17 Female connecting portion

Claims (1)

化粧面の水上側の先端を上方に突出した第1防水片と、該第1防水片の先端を水上側に突出した嵌合片と、第1防水片の先端を水下側で上方へ突出した第2防水片と、化粧面の先端を水上側に突出した固定片を形成し、化粧面の水下側の先端近傍を下方に垂下した段差化粧面と、化粧面の水下側の先端近傍を下方に突出した最奥片と、該最奥片の先端を水下側に突出した差込片と、化粧面と最奥片と差込片とから係合溝を形成すると共に、嵌合片の水上端と第2防水片の水下端間の幅と、最奥片と段差化粧面間の幅をほぼ同じ長さに形成したことを特徴とする屋根材。
A first waterproof piece projecting upward from the water-side tip of the decorative surface, a fitting piece projecting the tip of the first waterproof piece above the water surface, and a tip of the first waterproof piece projecting upward from the water side Forming a second waterproof piece, a fixed piece with the tip of the decorative surface protruding above the water surface, and a stepped decorative surface that hangs downward from the vicinity of the water-side tip of the decorative surface, and a tip of the decorative surface under the water An engagement groove is formed from the innermost piece protruding downward in the vicinity, the insertion piece protruding the tip of the innermost piece to the underwater side, the decorative surface, the innermost piece and the insertion piece, and fitted. A roofing material characterized in that the width between the water upper end of the combined piece and the water lower end of the second waterproof piece and the width between the innermost piece and the stepped decorative surface are formed to be substantially the same length.
JP2004063510A 2004-03-08 2004-03-08 Roofing material Expired - Fee Related JP4342982B2 (en)

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JP2004063510A JP4342982B2 (en) 2004-03-08 2004-03-08 Roofing material

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JP2004063510A JP4342982B2 (en) 2004-03-08 2004-03-08 Roofing material

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JP2005248645A true JP2005248645A (en) 2005-09-15
JP4342982B2 JP4342982B2 (en) 2009-10-14

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