JP2005213307A - Cold-keeping material and method for producing the same - Google Patents
Cold-keeping material and method for producing the same Download PDFInfo
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本発明は、できるだけ少量の水溶性高分子樹脂を用いて、長時間の温度保持を図ることができる保冷材及び保冷材の製造方法に関する。 The present invention relates to a cold insulating material and a method for manufacturing the cold insulating material that can maintain a temperature for a long time by using as little water-soluble polymer resin as possible.
従来、水溶性ポリマーと水とを混合してゲル状の保冷材を製造することが知られている(例えば、特許文献1参照)。 Conventionally, it is known to produce a gel-like cold insulating material by mixing a water-soluble polymer and water (see, for example, Patent Document 1).
このものは、水溶性ポリマーと混合に用いられる水は、市水(水道水)や湧水,井戸水等の原料水がもっぱら使用されていた。
しかしながら、これら原料水は、水分子クラスターが大きいため、十分に水溶性ポリマーと混りあわず、その結果、温度保持時間が短かいもので、それを補うために、水溶性ポリマーをより多く使用することで対応していた。
In this case, water used for mixing with the water-soluble polymer was exclusively used as raw water such as city water (tap water), spring water, and well water.
However, these raw waters have large water molecule clusters, so they do not mix well with water-soluble polymers, and as a result, they have a short temperature holding time. To compensate for this, more water-soluble polymers are used. It corresponded by doing.
本発明は、前記した問題点を解決するためになされたもので、水道水等の一般水を逆浸透膜法により逆浸透膜水を生成して、この逆浸透膜水と水溶性高分子樹脂を主成分としたゲル化剤とを混練して保冷体を得て、この保冷体をフィルムにより製袋した包装体内に収容して密封包装させることにより、できるだけ少量の原料となる水溶性高分子樹脂を用いて、保冷材の全体重量を軽量に成形することができ、しかも、被保冷物に対して長時間の温度保持を図ることができる保冷材及び保冷材の製造方法を提供することを目的としている。 The present invention has been made in order to solve the above-mentioned problems. A reverse osmosis membrane water is produced from a general water such as tap water by a reverse osmosis membrane method, and the reverse osmosis membrane water and a water-soluble polymer resin are produced. A water-soluble polymer which becomes a raw material as little as possible by kneading a gelling agent mainly composed of the above to obtain a cold-retaining body, and containing the cold-retaining body in a package made of a bag and sealingly packaging it. It is possible to provide a method for manufacturing a cold insulating material and a cold insulating material that can form the whole weight of the cold insulating material lightly using a resin and can maintain a temperature for a long time with respect to the cold object. It is aimed.
前記した目的を達成するための本発明の手段は、
包装体内へ保冷体を密封包装した保冷材にあって、
前記保冷体は、水溶性高分子樹脂を主成分としたゲル化剤と、一般水を用いて逆浸透膜法により得た逆浸透膜水とを混練させた保冷材の構成にある。
The means of the present invention for achieving the above-mentioned object is as follows:
In the cold insulation material in which the cold insulation is sealed and packaged in the package,
The cold insulator has a structure of a cold insulator in which a gelling agent mainly composed of a water-soluble polymer resin and reverse osmosis membrane water obtained by a reverse osmosis membrane method using general water are kneaded.
そして、
一般水を逆浸透膜法により逆浸透膜水を生成して、この逆浸透膜水と水溶性高分子樹脂を主成分としたゲル化剤とを混練して保冷体を得て、この保冷体をフィルムにより製袋した包装体内に収容して密封包装させた保冷材の製造方法にある。
And
Reverse osmosis membrane water is produced from general water by the reverse osmosis membrane method, and the reverse osmosis membrane water and a gelling agent mainly composed of a water-soluble polymer resin are kneaded to obtain a cold insulation body. Is in a manufacturing method of a cold insulation material that is sealed and packaged in a package made from a film.
また、
一般水を逆浸透膜法により該一般水の水分子クラスターを小さくした逆浸透膜水を生成して、この逆浸透膜水と水溶性高分子樹脂を主成分としたゲル化剤とを混練して保冷体を得て、この保冷体をフィルムにより製袋した包装体内に収容して密封包装させた保冷材の製造方法にある。
Also,
The reverse osmosis membrane method is used to generate reverse osmosis membrane water in which the water molecule cluster of the general water is reduced, and the reverse osmosis membrane water and a gelling agent mainly composed of a water-soluble polymer resin are kneaded. Thus, a cold insulator is obtained, and the cold insulator is housed in a package formed by a film and sealed and packaged.
できるだけ少量の原料となる水溶性高分子樹脂を用いて、保冷材の全体重量を軽量に成形することができ、しかも、被保冷物に対して長時間の温度保持を図ることができる。 By using a water-soluble polymer resin as a raw material as little as possible, the entire weight of the cold insulating material can be molded lightly, and the temperature of the object to be cooled can be maintained for a long time.
次に本発明に関する保冷材の実施の一例を図面に基づいて説明する。
図1においてAは保冷材で、包装体1内へ保冷体2を密封包装してあって、包装体1と、保冷体2とにより基本的に構成される。
Next, an example of the implementation of the cold insulating material according to the present invention will be described based on the drawings.
In FIG. 1, A is a cold insulation material, and a cold insulation body 2 is hermetically packaged in a
前記した包装体1は、プラスチックフィルムや該プラスチックフィルムと金属箔等のフィルムとの複合体により、合掌袋や三方体等の適宜な形状に形成してある。
そして、後記する保冷体2が充填された後は慣用なヒートシールなどの手段により、その充填開口部は密封包装される。
The
After the cold insulator 2 described later is filled, the filling opening is hermetically packaged by means such as a conventional heat seal.
前記した保冷体2は、ゲル化状に成形した水溶性高分子樹脂を原料として用いてあって、詳しくは、例えば、アクリル酸系の化合物、または天然増粘剤、カルボキシメチルセルロースナトリウム塩(CMC)等によるセルロース系等の水溶性高分子物質を主成分としたゲル化剤であり、必要に応じて、安定剤や防腐剤等を加えてあって、成形においては、原料の粉末体へ、所定粘度(ゲル状)を得るために逆浸透膜水を添加して、所定に混練する。 The above-mentioned cold insulator 2 uses a water-soluble polymer resin molded into a gelled form as a raw material. Specifically, for example, an acrylic acid-based compound or a natural thickener, carboxymethylcellulose sodium salt (CMC) It is a gelling agent mainly composed of a water-soluble high molecular substance such as cellulose, and if necessary, a stabilizer or preservative is added. In order to obtain viscosity (gel form), reverse osmosis membrane water is added and kneaded in a predetermined manner.
この逆浸透膜水は、一般水を、例えば、水道水や湧水,井戸水など簡易に入手できる水を用いて、逆浸透膜法により得たものである。
この逆浸透膜法により、例えば、半透膜により二区画に仕切られた槽内において、一側の槽に一般水を収容して、この一側槽を加圧することで、前記半透膜を通過した水は、該半透膜により不純物等の異物が除去されると共に、水のクラスターが一度分解されかつその分子量が小さくされて、前記他側の槽に蓄溜されるものである。
This reverse osmosis membrane water is obtained by the reverse osmosis membrane method using general water, such as tap water, spring water, and well water, which can be easily obtained.
By this reverse osmosis membrane method, for example, in a tank partitioned into two compartments by a semipermeable membrane, ordinary water is accommodated in a tank on one side, and the one side tank is pressurized, whereby the semipermeable membrane is The water that has passed through is removed by foreign substances such as impurities by the semipermeable membrane, the water cluster is once decomposed and its molecular weight is reduced, and is stored in the other tank.
前記水溶性高分子樹脂と逆浸透膜水との混練により成形される保冷体2は、その配合割合は、水溶性高分子樹脂:逆浸透膜水=3重量%:97重量%〜0.5重量%:99.5重量%の範囲内によるもので、好ましくは、1.5重量%:98.5重量%〜0.6重量%:99.4重量%の範囲である。
水溶性高分子樹脂が3重量%以上となっても冷凍性能(温度保持時間等)はほとんど変わらず、かえって、膨潤速度が遅く、ゲル化されたときの粘性が高くなって成形しにくい。また、水溶性高分子樹脂が0.5重量%であると、保冷材としての機能を保つ十分な硬度が得られない。
The cold insulator 2 formed by kneading the water-soluble polymer resin and reverse osmosis membrane water has a blending ratio of water-soluble polymer resin: reverse osmosis membrane water = 3% by weight: 97% by weight to 0.5%. % By weight: 99.5% by weight, preferably 1.5% by weight: 98.5% by weight to 0.6% by weight: 99.4% by weight.
Even when the water-soluble polymer resin is 3% by weight or more, the refrigerating performance (temperature holding time, etc.) is hardly changed, and on the contrary, the swelling speed is slow and the viscosity when gelled becomes high and it is difficult to mold. Further, when the water-soluble polymer resin is 0.5% by weight, sufficient hardness for maintaining the function as a cold insulating material cannot be obtained.
保冷体2の成形において、前記水溶性高分子樹脂と逆浸透膜水との混練に際して、この逆浸透膜水が不純物等の異物が除去されて、また、該逆浸透膜水のクラスターの分子量が小さくされているため、この逆浸透膜水は、前記水溶性高分子樹脂の網目状構造となった分子間へ万遍なく入り込んで、該水溶性高分子樹脂と十分かつ均一に混ざり合い介在することができる。
これにより、前記混練時において、前記水溶性高分子樹脂の膨潤スピードが大幅に高速化されて成形効率の向上となるばかりか、できあがった保冷体2の硬度が大きく増すことができ、しかも、その膨潤容積も増大する。
In the formation of the cold insulator 2, when the water-soluble polymer resin and the reverse osmosis membrane water are kneaded, foreign substances such as impurities are removed from the reverse osmosis membrane water, and the molecular weight of the cluster of the reverse osmosis membrane water is reduced. Since the reverse osmosis membrane water is made small, the reverse osmosis membrane water uniformly enters between the water-soluble polymer resin having a network structure, and is intermixed with the water-soluble polymer resin sufficiently and uniformly. be able to.
Thereby, at the time of the kneading, not only the swelling speed of the water-soluble polymer resin is greatly increased to improve the molding efficiency, but also the hardness of the finished cold insulator 2 can be greatly increased, The swelling volume also increases.
したがって、使用する前記水溶性高分子樹脂の量を大幅に減少させることができる。いわゆる、従来品と同等の温度保持時間を有するのであれば、保冷体2の容積と重量を小さくすることができ、被鮮度保持物に用いた際、該被鮮度保持物を収容包装する容器内にあって、その収納スペースを取らず、輸送の際に重量をできるだけ抑えることができて梱包容積を減少させることができる。
また、軽量かつ減容化させた場合であっても、温度保持時間を長時間に維持させることができる。
このことは、図2に示す本実施例と従来の比較例との性能比較を見れば、その差が顕著に示される。
Therefore, the amount of the water-soluble polymer resin used can be greatly reduced. If the so-called conventional product has a temperature holding time equivalent to that of a conventional product, the volume and weight of the cold insulator 2 can be reduced, and when used for a freshness-keeping material, the container is used for storing and packaging the freshness-keeping material. In this case, the storage space is not taken, the weight can be suppressed as much as possible during transportation, and the packing volume can be reduced.
Further, even when the weight is reduced and the volume is reduced, the temperature holding time can be maintained for a long time.
This difference is remarkably shown in the performance comparison between the present embodiment shown in FIG. 2 and the conventional comparative example.
(実施例1)
水溶性高分子樹脂として、ゲル化剤であるセルロース(ハイモサブ社製商品名H−960)を用い、この粉末状のゲル化剤と、水道水から生成させた逆浸透膜水とを、それぞれ、0.7重量%:99.3重量%の配合割合により500gの保冷体2を作成し、ナイロンポリエチレンにより製袋した包装体1に充填包装して保冷材Aを得た。(一般的な慣用の保冷材の製造法による。)
(Example 1)
Cellulose (trade name H-960, manufactured by Hymo Sub Co., Ltd.), which is a gelling agent, is used as the water-soluble polymer resin, and each of the powdery gelling agent and reverse osmosis membrane water generated from tap water, A cold insulating material 2 of 500 g was prepared at a blending ratio of 0.7% by weight: 99.3% by weight, and filled and packaged in a
(実施例2)
水溶性高分子樹脂として、ゲル化剤であるセルロース(ハイモサブ社製商品名H−960)を用い、この粉末状のゲル化剤と、水道水から生成させた逆浸透膜水とを、それぞれ、0.7重量%:99.3重量%の配合割合により40gおよび50gの保冷体2を作成し、ナイロンポリエチレンにより製袋した包装体1に充填包装して保冷材Aを得た。(一般的な慣用の保冷材の製造法による。)
(Example 2)
Cellulose (trade name H-960, manufactured by Hymo Sub Co., Ltd.), which is a gelling agent, is used as the water-soluble polymer resin, and each of the powdery gelling agent and reverse osmosis membrane water generated from tap water, 40 g and 50 g of the cold insulator 2 were prepared at a blending ratio of 0.7 wt%: 99.3% by weight, and filled in and packed in a
(比較例(従来品)1)
水溶性高分子樹脂として、ゲル化剤であるセルロース(ハイモサブ社製商品名H−960)を用い、この粉末状のゲル化剤と、水道水とを、それぞれ、1.0重量%:99.0重量%の配合割合により500gの保冷体を作成し、ナイロンポリエチレンにより製袋した包装体に充填包装して保冷材を得た。(一般的な慣用の保冷材の製造法による。)
(Comparative example (conventional product) 1)
As the water-soluble polymer resin, cellulose (trade name H-960, manufactured by Hymo Sub Co., Ltd.), which is a gelling agent, is used, and 1.0% by weight of each of the powdery gelling agent and tap water is 99.99%. A cold-retaining body of 500 g was prepared at a blending ratio of 0% by weight and filled and packaged in a package made of nylon polyethylene to obtain a cold-retaining material. (According to a general method of manufacturing a cold insulation material.)
(比較例(従来品)2)
水溶性高分子樹脂として、ゲル化剤であるセルロース(ハイモサブ社製商品名H−960)を用い、この粉末状のゲル化剤と、水道水とを、それぞれ、1.0重量%:99.0重量%の配合割合により50gの保冷体を作成し、ナイロンポリエチレンにより製袋した包装体に充填包装して保冷材を得た。(一般的な慣用の保冷材の製造法による。)
(Comparative example (conventional product) 2)
As the water-soluble polymer resin, cellulose (trade name H-960, manufactured by Hymo Sub Co., Ltd.), which is a gelling agent, is used, and 1.0% by weight of each of the powdery gelling agent and tap water is 99.99%. 50 g of a cold insulator was prepared at a blending ratio of 0% by weight, and the cold insulator was obtained by filling and packaging in a package made of nylon polyethylene. (According to a general method of manufacturing a cold insulation material.)
上記の実施例1,2と比較例1,2との製法による比較試験を行った。 The comparative test by the manufacturing method of said Examples 1 and 2 and Comparative Examples 1 and 2 was done.
これによれば、実施例1と比較例1にあって、図2において性能比較グラフに示すように、比較例1の保冷材が4時間を超えた時点で保冷能力が低下するのに対して、実施例1の保冷材Aは、6時間以上の長時間にわたり、温度保持することができた。すなわち、長時間の温度保持能力を有することが示された。 According to this, in Example 1 and Comparative Example 1, as shown in the performance comparison graph in FIG. 2, while the cold insulation material of Comparative Example 1 is less than 4 hours, the cold insulation capacity decreases. The cold insulating material A of Example 1 was able to maintain the temperature for a long time of 6 hours or more. That is, it was shown to have a long-term temperature holding ability.
また、実施例2と比較例2にあって、図3において性能比較グラフに示すように、比較例2の保冷材が50gを有するにもかかわらず、40gにて作成した実施例2の保冷材Aは、前記比較例2とほぼ等しい時間経過による融解状態を推移して、1.2時間で溶融することを示すもので、これにより、同一温度保持能力を発揮するとすれば、本実施例2の保冷材Aは、その全体重量において、約20%の減量化が可能となった。
更に、実施例2における50gの保冷材Aは、1.8時間後に溶解が始まったことを示している。これにより、実施例2の保冷材Aは、前記比較例2の保冷体より40分弱も更に長い温度保持能力を発揮しているもので、実施例2と比較例2との比較において、同量の保冷体であれば、実施例2は、その温度保持時間は約20%の延長が図れた。
Moreover, in Example 2 and Comparative Example 2, as shown in the performance comparison graph in FIG. 3, the cold insulating material of Example 2 prepared at 40 g although the cold insulating material of Comparative Example 2 has 50 g. A shows that the melting state changes with the passage of time substantially the same as in Comparative Example 2 and melts in 1.2 hours. Thus, if the same temperature holding ability is exhibited, Example 2 The cold insulation material A can be reduced by about 20% in the total weight.
Furthermore, 50 g of the cold insulation material A in Example 2 shows that dissolution started after 1.8 hours. As a result, the cold insulation material A of Example 2 exhibits a temperature holding ability that is a little longer than 40 minutes than the cold insulation body of Comparative Example 2, and in comparison between Example 2 and Comparative Example 2, In the case of the amount of the cold insulator, Example 2 was able to extend the temperature holding time by about 20%.
A…保冷材.1…包装体.2…保冷体. A ... Cold insulation material. 1 ... Packaging body. 2 ... Cold insulator.
Claims (3)
前記保冷体は、水溶性高分子樹脂を主成分としたゲル化剤と、一般水を用いて逆浸透膜法により得た逆浸透膜水とを混練させたことを特徴とする保冷材。 In the cold insulation material in which the cold insulation is sealed and packaged in the package,
The cold insulating material is characterized in that a gelling agent mainly composed of a water-soluble polymer resin and reverse osmosis membrane water obtained by a reverse osmosis membrane method using general water are kneaded.
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