JP2005205259A - Fermentation bacteria culture plant using organic matter - Google Patents

Fermentation bacteria culture plant using organic matter Download PDF

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JP2005205259A
JP2005205259A JP2004011922A JP2004011922A JP2005205259A JP 2005205259 A JP2005205259 A JP 2005205259A JP 2004011922 A JP2004011922 A JP 2004011922A JP 2004011922 A JP2004011922 A JP 2004011922A JP 2005205259 A JP2005205259 A JP 2005205259A
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JP3866244B2 (en
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Yoshikazu Kobayashi
由和 小林
Hidemasa Kobayashi
秀匡 小林
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Miike Inc
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
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    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
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Abstract

<P>PROBLEM TO BE SOLVED: To convert not only clusters of water being a medium but also organic matter to ultrafine particles to perform the efficient decomposition treatment of the organic matter by fermentation bacteria and to perform the culture of useful fermentation bacteria at the same time. <P>SOLUTION: This fermentation bacteria culture plant 1 is constituted of a seed bacteria tank 2 for housing fermentation bacterial seeds, an additive tank 3 for an additive containing molasses, a water finely dividing device 4 for receiving the supply of tap water (w) and finely dividing the clusters of the tap water by the impact force of the high speed water streams caused by a high pressure pump 41, shearing force by a large water stream difference and ultrasonic waves caused by the rupture of air bubbles, a fermentation bacteria culture tank 5 receiving the supply of the fermentation bacteria seeds, the additive and fine clusters of the tap water from the tanks 2 and 3 and the water finely dividing tank 4 to culture fermentation bacteria in large quantities, organic matter grinders 6 and 7 for receiving the supply of the organic matter such as discarded food or the like to grind the organic matter, an ultrafine particle forming device 9 for finely grinding the ground organic matter and the clusters of water on the basis of the theory of the water finely dividing tank 4 to form ultrafine particles and a fermentation accelerating tank 10 for culturing the fermentation bacteria from the fermentation bacteria culture tank 5 using ultrafine particles of the organic matter and water to treat the organic matter. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、廃棄食品や余剰汚泥などの有機物を使用して発酵菌を培養し、有機物も分解処理するプラントに関する。   The present invention relates to a plant for culturing fermented bacteria using organic substances such as waste food and surplus sludge and decomposing the organic substances.

廃棄食品や余剰汚泥などの有機物を使用した発酵菌培養プラントに関連した従来の装置として、高分子材料から成る種々の廃棄物を微生物により発酵分解処理するようにした廃棄物処理装置がある(例えば、特許文献1参照)。   As a conventional apparatus related to a fermentation bacteria culture plant using organic substances such as waste food and surplus sludge, there is a waste treatment apparatus in which various wastes made of polymer materials are fermentatively decomposed by microorganisms (for example, , See Patent Document 1).

図4aと図4bによって、この種の廃棄物を微生物により発酵分解処理する廃棄物処理装置100を説明すると、増殖させた発酵菌を収容する処理槽102内に投入口133から粉砕した高分子材料の廃棄物を投入し、処理槽102内に設けた発酵菌の撹拌手段107によって撹拌しながら順次配列された複数の温度の熱源121、122、123から温風を吹出部130、131、132から供給して培養温度の異なる複数の発酵菌によって二酸化炭素と水に分解処理し、ガスを排気処理槽115を通して脱臭してから排出するようにしている。
特開2003−305443号公報(図1)
4A and 4B, a waste treatment apparatus 100 for fermenting and decomposing this kind of waste with microorganisms will be described. A polymer material pulverized from an inlet 133 into a treatment tank 102 containing fermented germs. From the heat sources 121, 122, and 123 that are sequentially arranged while being stirred by the stirring means 107 for fermenting bacteria provided in the treatment tank 102. It is supplied and decomposed into carbon dioxide and water by a plurality of fermentation bacteria having different culture temperatures, and the gas is deodorized through the exhaust treatment tank 115 before being discharged.
Japanese Patent Laying-Open No. 2003-305443 (FIG. 1)

上述の廃棄物処理装置は廃棄物の処理を発酵菌で分解処理することを目的としていて、本願発明の目的とは異なるが、発酵菌による分解処理過程で共通する技術的課題として、廃棄物処理装置に投入前に廃棄物を粉砕するようにしているが、粉砕程度では微細な菌には大き過ぎて効率的な分解処理ができない点と、分解処理媒体としての水のクラスタも超微細化しなければ被処理物と発酵菌の均一な分散もできず、効率的な分解処理ができない点が指摘される。また、コンビニエンスストアやスーパーマーケットの普及に伴って大量に廃棄されるようになった賞味期限の切れた廃棄包装食品に対し、家畜用飼料にも利用でき且つ発酵菌培養にも利用する上で好ましい包装材の除去についての解決策が考えられていない点が指摘される。   The above-mentioned waste treatment apparatus is intended to decompose the waste treatment with the fermenting bacteria and is different from the purpose of the present invention, but as a technical problem common in the decomposition treatment process with the fermenting bacteria, the waste treatment Although waste is pulverized before being put into the equipment, the size of the pulverization is too large for fine bacteria and efficient decomposition treatment cannot be performed, and the water cluster as the decomposition treatment medium must also be made ultrafine. In other words, it is pointed out that the material to be treated and the fermenting bacteria cannot be evenly dispersed, and that efficient decomposition cannot be performed. In addition, it can be used for livestock feed as well as for fermenting fungus culture for waste packaged foods that have expired due to the widespread use of convenience stores and supermarkets. It is pointed out that no solution for removing the material is considered.

本発明は、ラクトバチルス菌などの発酵菌種を収容した種菌タンクと、
糖蜜を含む添加物を収容した添加物タンクと、
例えば、水の供給を受け、ポンプで発生された高速水流の衝撃力と大きな水流速度差による剪断力と気泡破裂の超音波とによって水のクラスタを微細化する水微細化装置と、
上記種菌タンクから発酵菌種が、上記添加物タンクから添加物が、上記水微細化装置から微細化されたクラスタの水がそれぞれ供給されて発酵菌を大量に培養する発酵菌培養タンクと、
廃棄食品や余剰汚泥などの有機物の供給を受けて、粉砕する有機物粉砕装置と、
該有機物粉砕装置から粉砕有機物が供給され、例えば、ポンプで発生された高速水流の衝撃力と大きな水流速度差による剪断力と気泡破裂の超音波とによって粉砕有機物と水のクラスタを超微粒子化する超微粒子化装置と、
該超微粒子化装置から超微粒子化された有機物と水の供給を受け、上記発酵菌培養タンクから発酵菌の供給を受けて、有機物を処理しながら発酵菌を培養する発酵促進タンクとから構成されている有機物を使用した発酵菌培養プラントである。
The present invention is a seed tank containing a fermenting bacterial species such as Lactobacillus,
An additive tank containing an additive containing molasses;
For example, a water refining device that receives water supply and refines a water cluster by an impact force of a high-speed water flow generated by a pump, a shearing force due to a large water flow speed difference, and an ultrasonic wave of bubble burst,
Fermented bacteria seeds from the inoculum tank, fermented bacteria culture tank for culturing a large amount of fermented bacteria by supplying the water from the additive tank and the refined cluster water from the water refiner,
An organic substance crusher that receives and supplies organic substances such as waste food and surplus sludge;
The pulverized organic matter is supplied from the organic matter pulverizer, and, for example, the pulverized organic matter and the water cluster are made into ultrafine particles by the impact force of the high-speed water flow generated by the pump, the shearing force due to the large difference in the water flow velocity, and the ultrasonic wave of the bubble burst. An ultrafine atomizer,
It is composed of a fermentation promotion tank that receives supply of ultrafine organic matter and water from the ultrafine particle generation device, receives fermentation bacteria from the fermentation bacteria culture tank, and cultures the fermentation bacteria while treating the organic matter. It is a fermentative fungus culture plant that uses organic materials.

上記発酵促進タンクへの発酵菌の供給は、上記廃棄食品や余剰汚泥の貯溜部において散布された発酵菌とそれら廃棄食品や余剰汚泥と共に、及び/若しくは上記有機物粉砕装置において散布された発酵菌と粉砕された有機物と共に、及び/若しくは上記超微粒子化装置に混入された発酵菌と超微粒子化された有機物と共に供給され、及び/若しくは上記発酵促進タンクに直接供給される。   The fermenting bacteria supplied to the fermentation accelerating tank may be fermented bacteria sprayed in the waste food and excess sludge storage unit and the fermented bacteria sprayed in the organic grinder with the waste food and surplus sludge. It is supplied together with the pulverized organic matter and / or the fermenting bacteria and ultrafine organic matter mixed in the ultrafine atomizer, and / or directly supplied to the fermentation promotion tank.

上記廃棄食品は、無包装の廃棄食品と包装された廃棄食品とを含み、また包装された廃棄食品は、紙パック入り牛乳や紙筒入りポテトチップ、ペットボトル入り飲料物などの丈夫な容器入り食品と柔軟容器入り食品とを含み、これら丈夫な容器入り食品及び柔軟容器入り食品は、破砕部で破砕された包装食品をスクリーン付き円筒体内で回転螺旋羽根の回転によって中身の食品から包装材を分離する廃棄包装食品の包装材分離装置によって包装材が分離された状態にすることができる。   The above-mentioned waste food includes unwrapped waste food and packaged waste food, and the packaged waste food is contained in a strong container such as milk in a paper pack, potato chips in a paper tube, beverages in a plastic bottle, etc. These foods and foods in flexible containers include foods in flexible containers and foods in flexible containers. The packaged foods that are crushed in the crushing part are removed from the contents of the food by rotating the rotating spiral blades inside the cylinder with a screen. The packaging material can be separated by the packaging material separation device for the waste packaged food to be separated.

上記丈夫な容器入り食品は、2軸式ロータリカッターや2軸式スクリュークラッシャーによって破砕され、スクリーン式選別機によって容器破片が中身の食品から分離される構成をとることができる。上記柔軟容器入り食品は、スクリーン付き円筒体内で破砕用突起又は羽根を食品入口部に備えた回転螺旋羽根の回転によって破砕され、スクリーン円筒部によって容器破片が中身の食品から分離される構成をとることができる。   The durable food in a container can be crushed by a biaxial rotary cutter or a biaxial screw crusher, and the container fragments can be separated from the food in the container by a screen type sorter. The food in the flexible container is crushed in a cylindrical body with a screen by the rotation of a rotating spiral blade provided with a crushing projection or blade at the food inlet, and the container fragment is separated from the food in the container by the screen cylindrical portion. be able to.

上記発酵菌培養タンクと上記発酵促進タンクとは、発酵菌と共生関係を取る光合成菌が添加される。また上記発酵菌培養タンクと上記発酵促進タンクとは、内部に撹拌手段を備えることができる。更に上記発酵促進タンクは、内部に撹拌手段と温度制御手段とを備えることができる。   A photosynthetic bacterium having a symbiotic relationship with the fermentation bacterium is added to the fermentation bacterium culture tank and the fermentation promotion tank. Moreover, the said fermentation microbe culture tank and the said fermentation promotion tank can be equipped with a stirring means inside. Furthermore, the said fermentation promotion tank can be equipped with a stirring means and a temperature control means inside.

本発明の効果として、本発明は、発酵菌培養タンクにおいて種菌タンクから供給されたラクトバチルス菌などの発酵菌種を、添加物タンクから供給された糖蜜を含む添加物と共に水微細化装置供給されたクラスタの微細化された個々の水クラスタ間に広くほぼ均一に分散して短時間で効率的に大量に培養することができ、廃棄食品や余剰汚泥などの有機物を分解処理する過程で腐敗防止用に散布することもでき、悪臭の発生も防止しつつ有機物を使用して更に発酵菌を培養することができる。水のクラスタが、発酵菌の培養に大きく影響することを知見するに至り、ポンプで発生された高速水流の衝撃力と大きな水流速度差による剪断力と気泡破裂の超音波とによって水のクラスタを超微細化する水微細化装置が非常に培養上有効な手段として採用されている。廃棄食品や余剰汚泥などの有機物も粉砕だけでは、発酵菌にとって摂取する上で依然として大き過ぎる餌であり、発酵菌の培養上効率の悪い大きさにしかならない。本発明では、水ばかりではなく、有機物も先ず回転歯付きロータなどの有機物粉砕装置による粉砕後に更に水微細化装置と同じ原理の超微粒子化装置によってミクロンレベルまで超微粒子化して発酵促進タンクに供給し、そこで粉砕状態よりも格段に大きな表面積を発酵菌に提供することで超微細化されたクラスタの水に均一に分散した有機物を効率的に分解処理し、同時に用途の広い発酵菌の培養を促進することができる。   As an effect of the present invention, the present invention provides a fermenting bacterial species such as Lactobacillus supplied from a seed tank in a fermentation bacterial culture tank together with an additive containing molasses supplied from an additive tank and supplied with a water refinement device. It is possible to cultivate a large amount efficiently in a short time by widely and evenly disperse the finely divided individual water clusters and prevent corruption in the process of decomposing organic substances such as waste food and excess sludge. Further, fermenting bacteria can be further cultured using organic substances while preventing the generation of malodor. It has been found that water clusters have a significant effect on the culture of fermenting bacteria, and the water clusters are affected by the impact force of the high-speed water flow generated by the pump, the shear force due to the large water flow velocity difference, and the ultrasonic waves of bubble rupture. An ultrafine water refining device has been adopted as a very effective means for culture. If only organic matter such as waste food and surplus sludge is ground, it is still too large for the ingestion of the fermenting bacteria, and it is only inferior in terms of culture efficiency of the fermenting bacteria. In the present invention, not only water but also organic matter is first pulverized by an organic matter pulverizing device such as a rotor with a rotating tooth, and then supplied to the fermentation promotion tank after being further micronized to the micron level by an ultrafine pulverizing device based on the same principle as the water pulverizing device. Therefore, by providing the fermenting bacteria with a surface area that is much larger than the ground state, the organic matter uniformly dispersed in the water of the ultra-fine cluster is efficiently decomposed, and at the same time, the culture of fermenting bacteria with a wide range of uses is possible. Can be promoted.

発酵促進タンクへの発酵菌の供給を、廃棄食品や余剰汚泥の貯溜部において散布した発酵菌とそれら廃棄食品や余剰汚泥と共に、及び/若しくは有機物粉砕装置において散布した発酵菌と粉砕された有機物と共に、及び/若しくは超微粒子化装置に混入された発酵菌と超微粒子化された有機物と共に行うと発酵促進タンクへ供給過程で腐敗を防止すると共に悪臭の発生を防止することができる。勿論発酵菌を発酵促進タンクに直接供給することもできる。   Fermentation bacteria supplied to the fermentation accelerating tank with fermented bacteria and waste food and surplus sludge dispersed in the waste food and surplus sludge storage, and / or with fermented bacteria and crushed organic matter sprinkled in the organic matter crusher And / or when it is performed with fermenting bacteria and ultrafine organic matter mixed in the ultrafine atomization apparatus, it is possible to prevent spoilage and generation of malodor during the supply process to the fermentation promotion tank. Of course, the fermenting bacteria can be directly supplied to the fermentation promoting tank.

利用する有機物として廃棄食品には、バラ売りの果物や魚、醤油カスや焼酎カスなどの無包装の廃棄食品と包装された廃棄食品とを含んでおり、無包装の廃棄食品はそのまま余剰汚泥などと有機物として発酵菌培養のために粉砕処理に送られ、また包装された廃棄食品の紙パック入り牛乳や紙筒入りポテトチップ、ペットボトル入り飲料物などの丈夫な容器入り食品も柔軟容器入り食品も、廃棄包装食品の包装材分離装置の破砕部で破砕して、スクリーン付き円筒体内で回転螺旋羽根の回転によって中身の食品から包装材を分離することができ、今日コンビニエンスストアやスーパーマーケットの普及に伴って大量に廃棄されるようになった賞味期限の切れた廃棄包装食品に対し、家畜用飼料にも利用でき且つ発酵菌培養にも利用できるように包装材を除去した状態にできる。   Waste foods used as organic matter include unpacked waste foods such as fruit and fish sold for sale, soy sauce casks and shochu scum, and packaged waste foods. Foods in flexible containers such as milk in paper packs of packed food, potato chips in paper tubes, beverages in plastic bottles, etc. However, it can be crushed by the crushing section of the packaging material separator for waste packaged food, and the packaging material can be separated from the contents of the food by rotating the rotating spiral blade in the cylindrical body with a screen, which is now popular in convenience stores and supermarkets. It is possible to use it for livestock feed and fermenting fungus culture for waste packaged foods that have expired due to their disposal. It can be in a state of the removal of the packaging material.

丈夫な容器入り食品は、2軸式ロータリカッターや2軸式スクリュークラッシャーによって破砕され、スクリーン式選別機によって容器破片が中身の食品から分離される構成とすることで、丈夫な容器入り食品が大量に廃棄される所で破砕部に重点をおいた簡単な構成の専用機で分離処理をすることができる。また柔軟容器入り食品は、スクリーン付き円筒体内で破砕用突起又は羽根を食品入口部に備えた回転螺旋羽根の回転によって破砕され、スクリーン円筒部によって容器破片が中身の食品から分離される構成とすることで、柔軟容器入り食品が大量に廃棄される所で分離に重点をおいた簡単な構成の専用機で包装材の分離処理をすることができる。   Durable container food is crushed by a 2-axis rotary cutter or a 2-axis screw crusher, and the container is separated from the food by a screen type sorter. Can be separated by a dedicated machine with a simple structure that focuses on the crushing section. The food in the flexible container is crushed by the rotation of a rotating spiral blade provided with a crushing projection or blade at the food inlet in a cylindrical body with a screen, and the container pieces are separated from the food in the container by the screen cylindrical portion. Thus, the packaging material can be separated by a dedicated machine having a simple configuration with an emphasis on separation in a place where a large amount of food in a flexible container is discarded.

発酵菌培養タンクと発酵促進タンクとに発酵菌と共生関係を取る光合成菌が添加されると、光合成菌はアミノ酸やミネラルやビタミン等の優れた栄養分に富んでいて菌体自身が有機肥料としても有用であり、互いに必要とする物質を供給しあって培養を早めてくれる他、腐敗菌が発生させる悪臭物質を栄養源として摂取するので更に腐敗防止を確実に行うことができる。また発酵菌培養タンクと発酵促進タンクが内部に撹拌手段を備えることで超微粒子化された水クラスタ間に更に均一に添加物や有機物を分散することができる。更に発酵促進タンクが内部に撹拌手段と温度制御手段とを備えることで超微粒子化された水クラスタ間に更に均一に有機物を分散し、発酵菌に適した温度で培養速度を高めることができる。   When photosynthetic bacteria that take a symbiotic relationship with the fermenting bacteria are added to the fermentation bacteria culture tank and the fermentation promotion tank, the photosynthetic bacteria are rich in amino acids, minerals, vitamins, and other excellent nutrients, and the cells themselves can be used as organic fertilizers. In addition to supplying useful substances to each other and accelerating culture, malodorous substances generated by spoilage bacteria are ingested as a nutrient source, so that it is possible to further prevent spoilage. Moreover, the fermenting bacteria culture tank and the fermentation promotion tank are provided with stirring means inside, so that additives and organic substances can be more uniformly dispersed between the ultrafine water clusters. Furthermore, since the fermentation promotion tank includes the stirring means and the temperature control means inside, the organic matter can be more uniformly dispersed between the ultrafine water clusters, and the culture speed can be increased at a temperature suitable for the fermentation bacteria.

次に、本発明の代表的な実施形態の有機物を使用した発酵菌培養プラントを図面によって説明する。
図1から図3において、本発明の代表的な実施形態の有機物を使用した発酵菌培養プラント1は、廃棄食品や余剰汚泥などの有機物W1、W2を使用して発酵菌を培養すると共に有機物を発酵菌の培養の養分として分解処理するもので、ラクトバチルス菌などの発酵菌種を収容した種菌タンク2と、糖蜜を含む添加物を収容した添加物タンク3と、上水wの供給を受け、高圧ポンプ41で発生された高速水流の衝撃力と大きな水流速度差による剪断力と気泡破裂の超音波とによって水のクラスタを微細化する水微細化装置4と、種菌タンク2から発酵菌種が、添加物タンク3から添加物が、水微細化装置4から微細化されたクラスタの水がそれぞれポンプで供給されて発酵菌を大量に培養する発酵菌培養タンク5と、賞味期限切れの各種包装廃棄食品などの有機物W1がコンベヤC1を介して供給され、破砕部61において発酵菌培養タンク5からの培養発酵菌が散布ノズルN1で散布されるようになっていて、廃棄包装食品の破砕とパック片などの包装材片の異物F1の分離を行う包装材分離装置6と、無包装廃棄食品や食品加工残渣や余剰汚泥などの廃棄有機物W2がコンベヤC2を介して供給され、コンベヤC2において発酵菌培養タンク5からの培養発酵菌が散布ノズルN2で散布されるようになっていて、廃棄有機物の塊まりを粉砕する有機物粉砕装置(解砕機)7と、該解砕機7から粉砕残渣/汚泥の粉砕有機物がコンベヤC3を介して供給され、コンベヤC3において発酵菌培養タンク5からの培養発酵菌が投入部81で散布ノズルN3によって散布されるようになっていて、キャップや石などの異物F2を除去するロータリ式スクリーン選別機8と、該選別機8と包装材分離装置6とから異物除去後の粉砕有機物が媒体の上水wの付加でスラリー状にしてコンベヤC4を介して供給を受け、スラリー供給部95で発酵菌培養タンク5から配管を介して発酵菌の供給を受け、粉砕有機物と上水のクラスタを共に超微粒子化して培養液を生成する超微粒子化装置9(上記水微細化装置4と同じ原理で作動)と、超微粒子化された有機物と上水とから成る培養液を超微粒子化装置9からポンプを介して供給され、上記散布ノズルN1〜N3と配管を経て供給された発酵菌で培養液中の有機物を処理しながら発酵菌を更に増殖培養する発酵促進タンク10とから構成されている。
Next, a fermentation bacteria culture plant using an organic substance according to a representative embodiment of the present invention will be described with reference to the drawings.
In FIG. 1 to FIG. 3, the fermenting bacteria culture plant 1 using the organic substance according to the representative embodiment of the present invention uses the organic substances W1 and W2 such as waste food and excess sludge to culture the fermenting bacteria and It is decomposed as a nutrient for culturing fermenting bacteria, and is supplied with an inoculum tank 2 containing fermenting bacterial species such as Lactobacillus, an additive tank 3 containing an additive containing molasses, and water supply w The water refining device 4 for refining the water cluster by the impact force of the high-speed water flow generated by the high-pressure pump 41, the shearing force due to the large water flow speed difference and the ultrasonic wave of the bubble rupture, However, the fermented bacteria culture tank 5 for cultivating a large amount of fermented bacteria by supplying the additives from the additive tank 3 and the water of the clusters refined from the water refining device 4 by a pump, and various packages with expired expiration dates Organic matter W1 such as abandoned food is supplied via the conveyor C1, and culture fermented bacteria from the fermenter culture tank 5 are sprayed by the spray nozzle N1 in the crushing unit 61, and the waste packaged food is crushed and packed. A packaging material separating device 6 for separating the foreign material F1 of the packaging material pieces such as a piece, and a waste organic matter W2 such as unwrapped waste food, food processing residue and surplus sludge are supplied via the conveyor C2, and fermented bacteria in the conveyor C2 The culture fermented bacteria from the culture tank 5 are sprayed by the spray nozzle N2, and an organic matter pulverizer (pulverizer) 7 for pulverizing a lump of waste organic matter, and the pulverized residue / sludge from the pulverizer 7 The pulverized organic matter is supplied via the conveyor C3, and the cultured fermented bacteria from the fermentation bacteria culture tank 5 are sprayed by the spray nozzle N3 in the charging unit 81 in the conveyor C3. In addition, the rotary screen sorter 8 that removes foreign matter F2 such as caps and stones, and the crushed organic matter after removal of the foreign matter from the sorter 8 and the packaging material separating device 6 are made into a slurry form by adding the medium water w Then, the slurry is supplied via the conveyor C4, and the slurry supply unit 95 is supplied with the fermentation bacteria from the fermentation bacteria culture tank 5 via the pipe. The ground organic matter and the cluster of clean water are both made into ultrafine particles to produce a culture solution. And an ultrafine particle device 9 (operating on the same principle as the water fine device 4), and a culture liquid composed of ultrafine organic material and clean water is supplied from the ultrafine particle device 9 via a pump. It consists of a spraying nozzle N1 to N3 and a fermentation accelerating tank 10 for further growing and culturing the fermented bacteria while processing the organic matter in the culture solution with the fermented bacteria supplied through the pipes.

発酵菌培養タンク5で大量に培養された発酵菌としては、ラクトバチルス菌などの乳酸菌や酵母菌や納豆菌が一般的に知られており、本プラントで各種の有機物の処理と発酵菌培養に使用されるが、レンダリングやグリーストラップでの悪臭防止やコンポスト/家畜下水処理を始め、生ゴミ保管、河川の汚泥処理、池などの底ヘドロ処理、魚介類加工工場残渣処理や焼酎カス処理などのために売却もされる。廃棄包装食品の包装材分離装置6からの包装材の異物F1が除去され粉砕され発酵菌が混入された廃棄食品は、そのまま家畜の飼料E1として出荷も可能であり、また搬送途中で塊まったり、更に粉砕が必要な場合に経路R1を経て適宜有機物粉砕装置(解砕機)7の上流部のコンベヤC2に搬送することができる。発酵促進タンク10で大量に増殖培養された発酵菌は、家畜の木質チップ床や飼料に散布して更に栄養価の高い飼料にしたり、無臭養豚などの環境改善に利用されたり、間伐材や剪定材の処理場で採用されている縦形やプール形や回転ドラム式などの緩速発酵分解から急速発酵分解を行う各種の木質チップ処理機に添加されたり、農地の土壌改良の液体肥料や河川の浄化剤として使用するためにタンクローリーTで出荷される。   Lactic acid bacteria such as Lactobacillus, yeast and natto bacteria are generally known as fermentative bacteria cultured in large quantities in the fermenter culture tank 5 and are used for various organic matter treatment and fermentation bacteria culture in this plant. Used for rendering, preventing odors in grease traps, compost / livestock sewage treatment, raw garbage storage, river sludge treatment, bottom sludge treatment in ponds, seafood processing factory residue treatment and shochu waste treatment, etc. They are also sold. The waste food from which the foreign material F1 of the packaging material from the packaging material separation device 6 of the waste packaged food is removed, pulverized, and mixed with fermentation bacteria can be shipped as livestock feed E1 as it is, Further, when pulverization is necessary, it can be appropriately conveyed to the conveyor C2 in the upstream portion of the organic matter pulverizer (disintegrator) 7 via the path R1. Fermented bacteria grown and cultured in large quantities in the fermentation accelerating tank 10 are sprayed on livestock wood chip floors and feeds to make them more nutritious feeds, used for environmental improvements such as odorless pigs, thinned wood, and pruned wood It is added to various wood chip processing machines that perform rapid fermentation decomposition from slow fermentation decomposition such as vertical type, pool type, rotary drum type, etc. used in various treatment plants, and liquid fertilizers and river purification for soil improvement of farmland Shipped in tanker truck T for use as an agent.

ラクトバチルス菌などの発酵菌種は、有機物の処理現場や発酵菌の培養現場で採取されたものが、その現場での気候風土で生存してきたもので好ましく、細菌生存圏にできるだけ余計な摩擦をもたらさないようにして存分に効力を発揮できる丈夫な発酵菌を得ることができる。また発酵菌培養タンク5と発酵促進タンク10とには、共生関係を取る光合成菌が添加され、互いに必要とする物質を供給しあって培養を早めてくれるほか、光合成菌は腐敗菌が発生させる悪臭物質を栄養源として摂取してくれ、次に説明するように発酵菌が増殖力を高める。即ち、光合成菌は、アミノ酸やミネラルやビタミン等の優れた栄養分に富んでいて菌体自身が有機肥料としても有用であるが、腐敗汚泥に会うと硫酸還元菌が発生させる硫化水素を栄養源として積極的に摂取するばかりでなく、有毒アミンであるプトレシンやカタベリン、また発癌催奇性のジメチルニトロサミンも好んで基質として摂取して分解除去する。更に、光合成菌は、緑農地に還元すると作物の根が嫌う有害物質を分解除去し、根の呼吸や栄養代謝系を守り、窒素固定も行って作物の増収をもたらす働きをするばかりでなく、上述のように栄養分に富んでいて土壌中の放線菌が好んで基質として使用することから放線菌の増殖も促進する。増殖された放線菌は、植物病原性の糸状菌を食い殺して更に増殖し、植物病原性の糸状菌による連作障害を防除する働きをする。   Fermented bacterial species such as Lactobacillus are those collected at the site of organic matter treatment or culture of fermented bacteria, and preferably survived in the climate of the site. It is possible to obtain a strong fermentative bacterium that can fully exert its effect without causing any effect. In addition, photosynthetic bacteria having a symbiotic relationship are added to the fermentation bacteria culture tank 5 and the fermentation promotion tank 10 to supply necessary substances to accelerate the culture, and the photosynthetic bacteria generate spoilage bacteria. Takes malodorous substances as a nutrient source, and fermented bacteria increase the growth potential as explained below. In other words, photosynthetic bacteria are rich in excellent nutrients such as amino acids, minerals and vitamins, and the cells themselves are useful as organic fertilizers, but when they encounter septic sludge, they use hydrogen sulfide generated by sulfate-reducing bacteria as a nutrient source. In addition to active intake, the toxic amines putrescine and cataverine, as well as carcinogenic teratogenic dimethylnitrosamine, are preferably taken as substrates and decomposed and removed. Furthermore, photosynthetic bacteria not only work to reduce the harmful substances that crop roots dislike when they are reduced to green farmland, protect root respiration and nutrient metabolism, and also perform nitrogen fixation to increase crop yield. As described above, it is rich in nutrients and is preferably used as a substrate by actinomycetes in the soil, so that the growth of actinomycetes is also promoted. The propagated actinomycetes kill and kill the phytopathogenic filamentous fungi, and act to control continuous cropping damage caused by the phytopathogenic filamentous fungi.

発酵菌培養タンク5には撹拌装置51が適宜設けられる。また発酵促進タンク10への発酵菌の供給は、上記のようにコンベヤC1上の有機物や包装材分離装置6の破砕部61の有機物や選別機8の投入部81での有機物に散布ノズルN1〜N3を介して行う以外に、廃棄食品や余剰汚泥の貯溜部において散布して、また発酵促進タンク10に直接供給される。発酵促進タンク10にも撹拌装置51が適宜設けられ、更に必要に応じてヒータを備えた温度制御装置(図示省略)も適宜設けられる。   A stirring device 51 is appropriately provided in the fermentation bacteria culture tank 5. The fermenting bacteria are supplied to the fermentation accelerating tank 10 by spraying nozzles N1 to N1 on the organic matter on the conveyor C1, the organic matter in the crushing part 61 of the packaging material separator 6 and the organic matter in the input part 81 of the sorter 8 as described above. In addition to being performed through N3, it is sprayed in the storage part of waste food and excess sludge, and is directly supplied to the fermentation promotion tank 10. The fermentation accelerating tank 10 is also provided with a stirring device 51 as appropriate, and a temperature control device (not shown) provided with a heater is also provided as needed.

水微細化装置4は、高圧ポンプ41が発生する高速水流による滝壷作用のよう衝撃力と大きな水流速度差による剪断力と気泡破裂の超音波によって上水wを超微粒化するものであり、有機物微細化装置9も同じ原理でスラリー状の有機物を超微粒化する。水微細化装置4は、例えば図2aと図2bに示すように、中空円筒容器42を天板42aと底板42bと周囲壁42cとから形成し、内部に円筒内壁43cを同心状に設けて外側の環状流路43と内腔室44とを形成している。周囲壁42cの底板42bの近くに水噴出管41aの吐出口部41bを接線方向から内部に向けて取り付け、高圧ポンプ41から供給される水流によって環状流路43内に循環する、例えば約8m/秒以上の高速水流H1を発生させる。微粒化すべき上水w(有機物スラリーS)を高速水流H1に略直角に衝突させるために、円筒内壁43cに縦長のスロット43dを複数形成すると共に上水供給管45(スラリー供給部95)を内腔室44に開口するように天板42aに取り付けて、上水w(スラリーS)を内腔室44を経て縦長のスロット43dから環状流路43へ供給するようにしている。スロット43dから出た混合領域Aで、スラリーS中の有機物を衝撃による圧縮と、高速水流H1による剪断とキャビテーションとによって、また高速水流H1と円筒内壁43cの外面や周囲壁42の内面に沿った付着水との大きな速度差による剪断とによって1〜10μmまで微粒化する。水噴出管41aからの水流に気泡を混入する気泡発生器を水噴出管41aに付設してもよい。クラスタが微粒化された上水w´はポンプで排出管46を経て 発酵菌培養タンク5に送られる。有機物微細化装置9においては、微粒化されて比表面積を増大した有機物を含む培養液S´の大部分をポンプで排出管96を経て発酵促進タンク10に送り出す。その場合、半径が1mmの球状有機物の比表面積が0.00120m2 /gにすぎなかったものが、半径が0.0001mmの球状に微細化されているとすると、比表面積は12.0m2 /gと1万倍にも成り、従って1万倍の数の発酵菌が表面に付着することができて、発酵菌培養タンク5や発酵促進タンク10において発酵菌を効率的に大量に培養することができる。高圧ポンプ41、91は、水微細化装置4や有機物微細化装置9の環状流路43内から吸水する循環方式を取っている。 The water refining device 4 is for atomizing the clean water w by impact force, shear force due to a large difference in water flow velocity and ultrasonic waves of bubble rupture, such as a waterfall action caused by a high-speed water flow generated by the high-pressure pump 41. The micronizer 9 also micronizes slurry-like organic matter based on the same principle. As shown in FIGS. 2a and 2b, for example, the water refining device 4 includes a hollow cylindrical container 42 formed of a top plate 42a, a bottom plate 42b, and a peripheral wall 42c, and a cylindrical inner wall 43c provided concentrically on the outside. The annular flow path 43 and the lumen chamber 44 are formed. Near the bottom plate 42b of the peripheral wall 42c, the discharge port 41b of the water ejection pipe 41a is attached from the tangential direction to the inside, and circulates in the annular flow path 43 by the water flow supplied from the high-pressure pump 41, for example, about 8 m / A high-speed water flow H1 of more than 1 second is generated. In order to cause the clean water w (organic slurry S) to be atomized to collide with the high-speed water flow H1 at a substantially right angle, a plurality of vertically long slots 43d are formed in the cylindrical inner wall 43c and the clean water supply pipe 45 (slurry supply portion 95) is provided inside. Attached to the top plate 42 a so as to open to the cavity chamber 44, the clean water w (slurry S) is supplied to the annular flow path 43 from the vertically long slot 43 d via the lumen chamber 44. In the mixing region A coming out of the slot 43d, the organic matter in the slurry S is compressed by impact, sheared and cavitation by the high-speed water flow H1, and along the outer surface of the high-speed water flow H1 and the cylindrical inner wall 43c and the inner surface of the peripheral wall 42. It atomizes to 1-10 micrometers by the shear by the big speed difference with adhesion water. You may attach to the water ejection pipe 41a the bubble generator which mixes a bubble into the water flow from the water ejection pipe 41a. The clean water w ′ in which the clusters are atomized is sent to the fermentation bacteria culture tank 5 through the discharge pipe 46 by a pump. In the organic material refinement device 9, most of the culture solution S ′ containing the organic material that has been atomized and increased in specific surface area is sent to the fermentation promotion tank 10 via the discharge pipe 96 by a pump. In this case, if the specific surface area of a spherical organic substance having a radius of 1 mm is only 0.00120 m 2 / g, but is refined into a spherical shape having a radius of 0.0001 mm, the specific surface area is 12.0 m 2 / g. 10 times as many as g, so that 10,000 times the number of fermentation bacteria can adhere to the surface, and the fermentation bacteria can be efficiently cultured in large quantities in the fermentation bacteria culture tank 5 and the fermentation promotion tank 10. Can do. The high-pressure pumps 41 and 91 adopt a circulation system that absorbs water from the annular flow path 43 of the water refiner 4 or the organic refiner 9.

廃棄包装食品の包装材分離装置6は、図3aから図3dにおいて、その供給側に相当する上流側端部の上方にほぼ水平に搭載され、投入部61aから廃棄包装食品W1が投入されて廃棄包装食品破片に破砕して出口61dから分離部62aへ供給する破砕部61と、出口61dに接続していて供給されてくる廃棄包装食品破片を横長の回転螺旋体65によって包装材破片の排出側に相当する下流側へ搬送しながら解して分離する分離室62とから構成されており、分離室62は、横長の円筒体63を構成しているスクリーンによって分離包装材破片F1と分離食品W1´とに分ける分離部62aと、分離包装材破片F1を排出する排出部68と、分離食品W1´を排出する排出部69とを有している。   The packaging material separating device 6 for waste packaged food is mounted almost horizontally above the upstream end corresponding to the supply side in FIGS. 3a to 3d, and the waste packaged food W1 is loaded from the loading section 61a and discarded. A crushing part 61 that is crushed into packaged food fragments and supplied from the outlet 61d to the separation unit 62a, and a waste packaged food fragment that is connected to the outlet 61d and supplied to the discharge side of the packaging material debris by the horizontally long rotating spiral body 65. The separation chamber 62 is separated while being transported to the corresponding downstream side, and the separation chamber 62 is separated from the separated packaging material fragments F1 and the separated food W1 ′ by a screen constituting a horizontally long cylindrical body 63. A separating part 62a, a discharging part 68 for discharging the separated packaging material fragments F1, and a discharging part 69 for discharging the separated food W1 ′.

破砕部61は、ほぼ水平のケーシング61Aのほぼ全長に渡って上方に廃棄包装食品Wの投入部のホッパー61aを備えると共に、ケーシング61Aの内部において投入廃棄食品W1を上から下に噛み込んで破砕しながら下流端部の出口61cに送るように等速度で反対方向に回転駆動される一対の互いに内側でオーバーラップして平行に回転可能に軸受けされた歯付き破砕螺旋体61b、61cを収容して構成されている。一方の破砕螺旋体61bは、モータM1によって回転駆動され、各軸部に固定された互いに噛み合う歯車16d、16eを介して他方の破砕螺旋体61cを反対方向に回転駆動する。破砕螺旋体61b、61cには、歯が回転方向に先端を向けて複数個等間隔で螺旋周縁に配列されていて、スリップを防いで廃棄包装食品W1の噛み込みを促進する。   The crushing part 61 is provided with a hopper 61a for the input part of the waste packaged food W at the upper part of the substantially horizontal casing 61A, and the input waste food W1 is bitten from the top to the bottom inside the casing 61A. While receiving a pair of toothed crushing spirals 61b and 61c that are rotatably driven in parallel so as to be rotated in the opposite direction at the same speed so as to be sent to the outlet 61c at the downstream end. It is configured. One crushing helical body 61b is driven to rotate by the motor M1, and the other crushing helical body 61c is driven to rotate in the opposite direction via gears 16d, 16e fixed to each shaft and meshing with each other. In the crushing spirals 61b and 61c, a plurality of teeth are arranged on the spiral periphery at equal intervals with the tip in the rotation direction, and the biting of the waste packaged food W1 is promoted by preventing slipping.

分離室62は、前後の両端壁62a、62bで塞がれたスクリーン製の横長の円筒体63から成る分離部62aと、これを取り囲むと共に前後の両端壁62a、62bを共有した上部ケーシング66及び漏斗状の横断面をなす下部ケーシング67と、包装材破片用口として上部ケーシング66の下流側端部に搭載された分離包装材破片F1を排出する排出部68と、下部ケーシング67の下部に搭載された分離食品W1´を排出する排出部69とから構成されている。分離部62aは、多数の2〜3mmの直径孔を有したパンチングメタルなどのスクリーン製の円筒体63から成るが、上部ケーシング66に搭載された排出部68と連通した包装材破片用出口を形成するために下流側上端部に矩形開口を設けている。上部ケーシング66は、スクリーン63を通過してくる分離食品W1´を受け止めて下部ケーシング67に落下させるために円筒体63との間に隙間を設けており、また排出部68を除いて開閉可能に下部ケーシング67に蝶番で連接されている。分離食品排出部69は、下部ケーシング67の下部にほぼ水平に搭載され、モータM2で回転駆動されるスクリューコンベヤ69aと排出ノズル部69bとから構成されている。   The separation chamber 62 includes a separation portion 62a formed of a horizontally long cylindrical body 63 made of a screen closed by front and rear end walls 62a and 62b, an upper casing 66 that surrounds the upper casing 66 and surrounds the front and rear end walls 62a and 62b. A lower casing 67 having a funnel-shaped cross section, a discharge portion 68 for discharging a separation packaging material fragment F1 mounted on the downstream end of the upper casing 66 as a packaging material fragment outlet, and a lower casing 67 And a discharge part 69 for discharging the separated separated food W1 ′. The separation part 62a is composed of a cylindrical body 63 made of a screen made of punching metal or the like having a large number of holes having a diameter of 2 to 3 mm, and forms an outlet for packaging material fragments communicating with the discharge part 68 mounted on the upper casing 66. In order to achieve this, a rectangular opening is provided at the upper end on the downstream side. The upper casing 66 is provided with a gap with the cylindrical body 63 in order to receive the separated food W1 ′ passing through the screen 63 and drop it onto the lower casing 67, and can be opened and closed except for the discharge portion 68. A hinge is connected to the lower casing 67. The separated food discharge unit 69 is mounted on the lower portion of the lower casing 67 substantially horizontally, and includes a screw conveyor 69a and a discharge nozzle portion 69b that are rotationally driven by a motor M2.

回転螺旋体65は、モータM3によって例えば300〜600RPMで、又は10〜25m/秒の周速度で回転駆動される回転軸65aと、その周面上において供給側軸端から包装材破片用出口の手前まで延びると共に円筒体63の内面に外縁が接するように半径方向に突出して設けられた2枚の前置螺旋羽根65Aと供給側軸端から離れ場所から包装材破片用出口側終端まで延びると共に円筒体63の内面に外縁が接するように半径方向に突出して設けられた2枚の後置螺旋羽根65Bと、供給側軸端部に取り付けられた一対のブレードBとを有しており、前置螺旋羽根65Aと後置螺旋羽根65Bとは周囲方向において交互に配列されている。前置螺旋羽根65Aと後置螺旋羽根65Bとは、供給側の前縁部を斜め後方に傾斜させて破砕部61からの破砕包装食品の受け入れを容易にすると共に該前縁部に三角形状の散らし板を回転方向に突出させている。各螺旋羽根65A、65Bは、外縁を細長いゴム板で形成しており、交換可能に取り付けられている。ブレードBは、等しい間隔で複数枚設けることができる。別の形態の回転螺旋体として、回転軸の上流側周面上において下流側の包装材破片用出口に向かって破片送りかけるように螺旋状に4条に間隔をおいて配列された複数の突起と、該4条に配列された複数の突起の列の間において供給側軸端から離れ場所から包装材破片用出口側に向かって延び、円筒体63の内面に外縁が接するように設けられた4枚の螺旋羽根と、供給側軸端部に取り付けられた上述の一対のブレードとで構成される。   The rotating spiral 65 is rotated by the motor M3 at, for example, 300 to 600 RPM or at a peripheral speed of 10 to 25 m / sec, and on the peripheral surface from the supply side shaft end to the front of the packaging material fragment outlet. And the two front spiral blades 65A provided so as to project radially from the inner surface of the cylindrical body 63 so as to contact the outer edge of the cylindrical body 63. And a pair of rear spiral blades 65B provided so as to protrude radially so that the outer edge contacts the inner surface of the body 63, and a pair of blades B attached to the supply side shaft end portion. The spiral blades 65A and the rear spiral blades 65B are alternately arranged in the circumferential direction. The front spiral blade 65A and the rear spiral blade 65B are configured such that the front edge portion on the supply side is inclined obliquely rearward to facilitate the reception of the crushed packaged food from the crushing portion 61, and the front edge portion has a triangular shape. The scattering plate protrudes in the rotation direction. Each spiral blade 65A, 65B has an outer edge formed of an elongated rubber plate, and is attached so as to be exchangeable. A plurality of blades B can be provided at equal intervals. As a rotating spiral body of another form, a plurality of protrusions arranged in a spiral manner at intervals of four strips so as to send pieces toward the downstream packaging material outlet on the upstream peripheral surface of the rotating shaft 4 extending from the supply-side shaft end toward the packaging material fragment outlet side between the plurality of protrusions arranged in the four rows, and provided so that the outer edge is in contact with the inner surface of the cylindrical body 63. It is composed of a single spiral blade and the above-described pair of blades attached to the supply side shaft end.

丈夫な容器入り食品は、2軸式ロータリカッターや2軸式スクリュークラッシャーによって破砕され、スクリーン式選別機8によって容器破片が中身の食品から分離される構成をとることができる。柔軟容器入り食品は、上記廃棄包装食品の包装材分離装置6の破砕部61を省略した構成とでき、スクリーン付き円筒体内で破砕用突起又は羽根を食品入口部に備えた回転螺旋羽根の回転によって破砕され、スクリーン円筒部によって容器破片が中身の食品から分離される構成をとることができ、専用化と簡略化ができる。   A strong food in a container can be crushed by a biaxial rotary cutter or a biaxial screw crusher, and a container can be separated from the food in the container by a screen type sorter 8. The food in the flexible container can be configured such that the crushing portion 61 of the packaging material separating device 6 for the waste packaged food is omitted, and by rotation of a rotating spiral blade provided with crushing projections or blades in the food inlet portion in a cylindrical body with a screen. The container is crushed and the container fragments are separated from the food in the container by the screen cylindrical portion, and can be dedicated and simplified.

本発明の活用例として下水道施設の無い山岳や僻地で収集される糞尿に、大量に培養した発酵菌を光合成菌と共に投入すると、トイレの浄化にも利用できる。   As an application example of the present invention, if fermented bacteria cultured in large quantities together with photosynthetic bacteria are placed in manure collected in mountains or remote areas where there is no sewerage facility, it can also be used for toilet purification.

本発明の代表的な実施形態の有機物を使用した発酵菌培養プラントの構成を示した作業フローブロック線図。The work flow block diagram which showed the structure of the fermentation microbe culture plant using the organic substance of typical embodiment of this invention. 同プラントの水微細化装置と超微粒子化装置に使用される微粒化装置の一部切り欠き平面図。The partially notched top view of the atomization apparatus used for the water refinement | miniaturization apparatus and ultrafine-particle-ized apparatus of the plant. 同プラントの水微細化装置と超微粒子化装置に使用される微粒化装置の一部切り欠き立面図。The partially cutaway elevation view of the atomization apparatus used for the water atomization apparatus and ultrafine particle generation apparatus of the plant. 同プラントの廃棄包装食品の包装材分離装置の一部切り欠き立面図。Fig. 3 is a partially cutaway elevation view of the packaging material separating apparatus for waste packaged food of the plant. 同プラントの廃棄包装食品の包装材分離装置の一部切り欠き平面図。The partially cutaway top view of the packaging material separation apparatus of the waste packaged food of the plant. 同プラントの廃棄包装食品の包装材分離装置の回転螺旋体の立面図。The elevation view of the rotation spiral body of the packaging material separation device of the waste packaging food of the plant. 同プラントの廃棄包装食品の包装材分離装置の回転螺旋体の平面図。The top view of the rotation spiral body of the packaging material separation apparatus of the waste packaging foodstuff of the plant. 従来の発酵菌を使用した廃棄物処理装置の縦断面図。The longitudinal cross-sectional view of the waste disposal apparatus using the conventional fermentation microbe. 従来の発酵菌を使用した廃棄物処理装置の横断面図。The cross-sectional view of the waste disposal apparatus using the conventional fermentation bacteria.

符号の説明Explanation of symbols

1:有機物を使用した発酵菌培養プラント
2:種菌タンク
3:添加物タンク
4:水微細化装置
41:高圧ポンプ
5:発酵菌培養タンク
51:撹拌手段
6:有機物粉砕装置(包装材分離装置)
61:破砕部
63:スクリーン付き円筒体
65:回転螺旋羽
7:有機物粉砕装置
8:スクリーン式選別機
9:超微粒子化装置
91:高圧ポンプ
10:発酵促進タンク
H1:高速水流
W1:廃棄包装食品
W2:無包装上水や余剰汚泥
w:上水

1: Fermenting bacteria culture plant 2 using organic matter 2: Inoculum tank 3: Additive tank 4: Water refiner 41: High pressure pump 5: Fermented bacteria culture tank 51: Stirring means 6: Organic matter crusher (packaging material separator)
61: Crushing unit 63: Cylindrical body with screen 65: Rotating spiral feather 7: Organic matter crusher 8: Screen type sorter 9: Ultrafine particle device 91: High pressure pump 10: Fermentation promotion tank H1: High speed water flow W1: Waste packaged food W2: Unwrapped clean water and surplus sludge w: Clean water

Claims (8)

ラクトバチルス菌などの発酵菌種を収容した種菌タンクと、
糖蜜を含む添加物を収容した添加物タンクと、
水のクラスタを微細化する水微細化装置と、
上記種菌タンクから発酵菌種が、上記添加物タンクから添加物が、上記水微細化装置から微細化されたクラスタの水がそれぞれ供給されて発酵菌を大量に培養する発酵菌培養タンクと、
廃棄食品や余剰汚泥などの有機物の供給を受けて、粉砕する有機物粉砕装置と、
該有機物粉砕装置から粉砕有機物が供給され、粉砕有機物と水のクラスタを超微粒子化する超微粒子化装置と、
該超微粒子化装置から超微粒子化された有機物と水の供給を受け、上記発酵菌培養タンクから発酵菌の供給を受けて、有機物を処理しながら発酵菌を培養する発酵促進タンクとから構成されていることを特徴とする有機物を使用した発酵菌培養プラント。
An inoculum tank containing fermenting bacterial species such as Lactobacillus,
An additive tank containing an additive containing molasses;
A water refining device for refining water clusters;
Fermented bacteria seeds from the inoculum tank, fermented bacteria culture tank for culturing a large amount of fermented bacteria by supplying the water from the additive tank and the refined cluster water from the water refiner,
An organic substance crusher that receives and supplies organic substances such as waste food and surplus sludge;
A pulverized organic material is supplied from the organic pulverizer, and an ultrafine particle pulverizer for making fine particles of the pulverized organic material and a cluster of water;
It is composed of a fermentation promotion tank that receives supply of ultrafine organic matter and water from the ultrafine particle generation device, receives fermentation bacteria from the fermentation bacteria culture tank, and cultures the fermentation bacteria while treating the organic matter. Fermentation bacteria culture plant using organic matter characterized by
上記発酵促進タンクへの発酵菌の供給は、上記廃棄食品や余剰汚泥の貯溜部において散布された発酵菌とそれら廃棄食品や余剰汚泥と共に、及び/若しくは上記有機物粉砕装置において散布された発酵菌と粉砕された有機物と共に、及び/若しくは上記超微粒子化装置に混入された発酵菌と超微粒子化された有機物と共に供給され、及び/若しくは上記発酵促進タンクに直接供給される請求項1記載のプラント。   The fermenting bacteria supplied to the fermentation accelerating tank may be fermented bacteria sprayed in the waste food and excess sludge storage unit and the fermented bacteria sprayed in the organic grinder with the waste food and surplus sludge. The plant according to claim 1, wherein the plant is supplied together with the pulverized organic matter and / or together with the fermenting bacteria and the ultrafinely divided organic matter mixed in the ultrafine pulverizer and / or directly supplied to the fermentation promotion tank. 上記廃棄食品は、無包装の廃棄食品と包装された廃棄食品とを含んでおり、包装された廃棄食品は、紙パック入り牛乳や紙筒入りポテトチップ、ペットボトル入り飲料物などの丈夫な容器入り食品と柔軟容器入り食品とを含んでおり、これら丈夫な容器入り食品及び柔軟容器入り食品は、破砕部で破砕部された包装食品をスクリーン付き円筒体内で回転螺旋羽根の回転によって中身の食品から包装材を分離する廃棄包装食品の包装材分離装置によって包装材が分離された状態になっている請求項1記載のプラント。   The above-mentioned waste food includes unwrapped waste food and packaged waste food, and the packaged waste food is a strong container such as milk in paper packs, potato chips in paper tubes, beverages in plastic bottles, etc. Foods in flexible containers and foods in flexible containers, and foods in flexible containers and foods in flexible containers are packaged foods that have been crushed by the crushing part. The plant according to claim 1, wherein the packaging material is separated by a packaging material separation device for waste packaging food that separates the packaging material from the packaging material. 上記丈夫な容器入り食品は、2軸式ロータリカッターや2軸式スクリュークラッシャーによって破砕され、スクリーン式選別機によって容器破片が中身の食品から分離される請求項3記載のプラント。   The plant according to claim 3, wherein the strong food in a container is crushed by a two-shaft rotary cutter or a two-screw screw crusher, and the container debris is separated from the food in the container by a screen type sorter. 上記柔軟容器入り食品は、スクリーン付き円筒体内で破砕用突起又は羽根を食品入口部に備えた回転螺旋羽根の回転によって破砕され、スクリーン円筒部によって容器破片が中身の食品から分離される請求項3記載のプラント。   The food in the flexible container is crushed by rotation of a rotating spiral blade provided with a crushing protrusion or blade at a food inlet in a cylindrical body with a screen, and the container fragments are separated from the food in the container by the screen cylindrical portion. The plant described. 上記発酵菌培養タンクと上記発酵促進タンクとは、発酵菌と共生関係を取る光合成菌が添加される請求項1記載のプラント。   The plant according to claim 1, wherein the fermentation bacteria culture tank and the fermentation promotion tank are added with photosynthetic bacteria having a symbiotic relationship with the fermentation bacteria. 上記発酵菌培養タンクと上記発酵促進タンクとは、内部に撹拌手段を有している請求項1又は6記載のプラント。   The plant according to claim 1 or 6, wherein the fermentation bacteria culture tank and the fermentation promotion tank have stirring means inside. 上記発酵促進タンクは、内部に撹拌手段と温度制御手段とを有している請求項1,6又は7記載のプラント。
The plant according to claim 1, 6 or 7, wherein the fermentation promotion tank has an agitation means and a temperature control means inside.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005334778A (en) * 2004-05-27 2005-12-08 Miike Iron Works Co Ltd Method and equipment for fermenting organic waste
JP2010162494A (en) * 2009-01-16 2010-07-29 Yamatakagumi:Kk Deodorizing and solidifying method of sludge, and water purifying solid material and reproduction lower-layer base material produced by deodorizing and solidifying method of sludge
CN108479977A (en) * 2018-05-18 2018-09-04 江西省食品发酵研究所 A kind of gardens environmental-friendly plant nutriment producing device

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KR101863693B1 (en) * 2016-12-06 2018-06-01 오창원 Mass microorganism culture medium
CN111040927B (en) * 2019-12-11 2021-11-30 杭州三得农业科技有限公司 Production line capable of physically manufacturing plant cell synthetic fragments

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JP2003010880A (en) * 2001-06-29 2003-01-14 Yoshihiro Kodama Reduction of generation amount of sludge and commercialization method of the same
JP2003305443A (en) * 2002-04-15 2003-10-28 Sanyo Electric Co Ltd Waste treatment equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005334778A (en) * 2004-05-27 2005-12-08 Miike Iron Works Co Ltd Method and equipment for fermenting organic waste
JP4515825B2 (en) * 2004-05-27 2010-08-04 株式会社御池鐵工所 Fermentation treatment method for organic waste and its treatment equipment
JP2010162494A (en) * 2009-01-16 2010-07-29 Yamatakagumi:Kk Deodorizing and solidifying method of sludge, and water purifying solid material and reproduction lower-layer base material produced by deodorizing and solidifying method of sludge
CN108479977A (en) * 2018-05-18 2018-09-04 江西省食品发酵研究所 A kind of gardens environmental-friendly plant nutriment producing device

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