JP2005139303A - Carbonizing treatment system for organic matter - Google Patents

Carbonizing treatment system for organic matter Download PDF

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JP2005139303A
JP2005139303A JP2003377345A JP2003377345A JP2005139303A JP 2005139303 A JP2005139303 A JP 2005139303A JP 2003377345 A JP2003377345 A JP 2003377345A JP 2003377345 A JP2003377345 A JP 2003377345A JP 2005139303 A JP2005139303 A JP 2005139303A
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water
carbonization
water tank
organic matter
carbonization furnace
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Yoshio Tsuchida
芳男 土田
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NIPPON KANKYO TECHNO KK
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/143Feedstock the feedstock being recycled material, e.g. plastics

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a carbonizing treatment system emitting no odorous gas generated from organic matter out of the system during operation and capable of speedily carrying out a carbonizing treatment of the organic matter. <P>SOLUTION: The carbonizing treatment system comprises a water tank 2, a boiler 3, a carbonizing oven 4 equipped inside with an exothermic element 12 for generating normal-pressure superheated steam by heating steam fed from the boiler 3 and functioning to carry out the carbonizing treatment by feeding the superheated steam to the organic matter, a pyrolyzer 5 circulatingly connected with the carbonizing oven 4 and functioning to pyrolyze an odorous gas generated from the organic matter, and a surplus steam treatment unit 6 connected with the carbonizing oven 4 and the water tank 2 and functioning to cool surplus steam generated in the carbonizing oven 4, deodorize the resultant surplus water, accommodating the resultant filtrate water and convey the filtrate water to the water tank 2. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、食品廃棄物等の有機物に過熱水蒸気を供給することにより有機物を乾燥して炭化物を製造するための炭化処理装置に関する。   The present invention relates to a carbonization apparatus for producing carbide by drying organic matter by supplying superheated steam to the organic matter such as food waste.

近年、産業廃棄物の規制が強化される中で、食品廃棄物、食品残渣、プラスチック、木材等の有機物に過熱水蒸気を供給して炭化処理を行ない、得られる炭化物を有効利用する炭化処理装置が種々提案されている。   In recent years, while regulations on industrial waste have been strengthened, carbonization processing equipment that supplies superheated steam to organic substances such as food waste, food residues, plastics, and wood to perform carbonization, and effectively uses the resulting carbides. Various proposals have been made.

例えば、過熱水蒸気を炭化炉内へ供給する際のエネルギー効率を高める観点から、通電により発熱する加熱ヒーターを炭化炉の内部に配設し、発生した過熱水蒸気を直ちに有機物に導入する炭化処理装置が開示されている(特許文献1参照)。   For example, from the viewpoint of increasing energy efficiency when supplying superheated steam into the carbonization furnace, a carbonization processing apparatus is provided in which a heater that generates heat by energization is disposed inside the carbonization furnace, and the generated superheated steam is immediately introduced into the organic matter. It is disclosed (see Patent Document 1).

しかしながら、上記炭化処理装置は、有機物の炭化処理により発生した臭気ガスを分解して無害化した上で装置外部に排出する、いわゆる開放型システムを採用しているため、装置の運転中に臭気ガスの分解システムに支障が生じた場合、臭気ガスがそのまま装置外部に排出されるので、安全性の面から、特に屋内で使用するにあたって不都合があった。   However, the carbonization apparatus employs a so-called open type system in which the odor gas generated by the carbonization treatment of organic matter is decomposed and rendered harmless and then discharged to the outside of the apparatus. In the case of trouble in the decomposition system, odor gas is directly discharged to the outside of the apparatus, which is inconvenient when used indoors from the viewpoint of safety.

また、炭化炉内で発生した余剰水蒸気を、いったん凝縮処理を施して装置外部に排出させる炭化処理装置も開示されているが、かかる炭化処理装置の場合、凝縮水に含まれる臭気成分が屋外に漏出する恐れがある(特許文献2参照)。一方、凝縮水を屋外に排出させない場合、凝縮水を全量収容する収容タンクを設けることも考えられるが、かかる場合装置全体が大型化し、屋内で使用するにあたっては設置場所の確保の点で問題がある。
特開2002−206868号公報 特開2002−62044号公報
In addition, a carbonization apparatus is also disclosed in which excess water vapor generated in the carbonization furnace is once condensed and discharged to the outside of the apparatus. In the case of such a carbonization apparatus, odorous components contained in the condensed water are outdoors. There is a risk of leakage (see Patent Document 2). On the other hand, if condensate is not discharged outdoors, it is conceivable to provide a storage tank that accommodates the entire amount of condensate, but in such a case, the entire device becomes larger and there is a problem in securing the installation location when used indoors. is there.
JP 2002-206868 A JP 2002-62044 A

本発明は上記問題点に鑑みてなされたものであり、有機物から発生した臭気ガスが運転中に外部へ排出せず、有機物の炭化処理を速やかに行なうことができる炭化処理装置を提供することを主たる目的とする。   The present invention has been made in view of the above problems, and provides a carbonization apparatus capable of quickly performing carbonization of organic matter without causing odor gas generated from the organic matter to be discharged to the outside during operation. Main purpose.

上記目的を達成するため、本発明の炭化処理装置は、水を収容する水タンクと、前記水タンクから移送された水を蒸気化するボイラーと、前記ボイラーから移送された水蒸気を加熱して常圧の過熱水蒸気を発生させる発熱体を内部に備え、該発熱体から発生した過熱水蒸気を有機物に供給して炭化処理を行なう炭化炉と、前記炭化炉と管路を介して循環接続され、炭化処理の進行に伴ない前記有機物から発生した臭気ガスを連続して熱分解する熱分解装置と、前記炭化炉と前記水タンクに管路を介して接続され、炭化処理の進行に伴ない前記炭化炉内に発生した余剰水蒸気を冷却し、得られた余剰水を脱臭し、これにより生成したろ過水を収容するとともに、該ろ過水が所定量収容されたとき、所定量のろ過水を前記水タンクに移送する余剰水蒸気処理手段を具備することを特徴とする。   In order to achieve the above object, the carbonization apparatus of the present invention normally heats a water tank that contains water, a boiler that vaporizes water transferred from the water tank, and water vapor that is transferred from the boiler. A heating element that generates superheated steam at a pressure, and a carbonization furnace that performs carbonization treatment by supplying superheated steam generated from the heating element to an organic substance, and is circulated and connected to the carbonization furnace via a pipe, A pyrolysis device that continuously pyrolyzes odor gas generated from the organic matter as the treatment progresses, and is connected to the carbonization furnace and the water tank via a pipe line, and the carbonization as the carbonization treatment progresses. The excess water vapor generated in the furnace is cooled, the obtained excess water is deodorized, and the filtrate produced thereby is accommodated. When the filtrate is contained in a predetermined amount, the prescribed amount of filtrate is Surplus to be transferred to the tank Characterized in that it comprises a steaming means.

ここで、本発明において「有機物」とは、本装置により炭化処理を受ける有機系の物をいい、水分の有無を問わない。代表的な有機物としては、例えば、食品廃棄物、食品残渣等の水分含量の多い有機物、プラスチック、廃タイヤ等の水分含量の少ない有機物、木材等の水分含量が幅広い範囲で存在する有機物等が挙げられる。また、本発明において「余剰水蒸気」とは、炭化炉内で発生するものであって臭気を含有した水蒸気成分をいう。かかる余剰水蒸気は、水分を含む有機物を処理する場合、炭化処理の進展に伴ない有機物から発生するもの、及び過熱水蒸気の連続供給により炭化炉内が飽和蒸気圧に達したときに発生するものの両方を含む。また、水分を含有しない有機物を処理する場合、過熱水蒸気の連続供給により炭化炉内が飽和蒸気圧に達したときに発生するものをいう。   Here, in the present invention, “organic matter” refers to an organic matter that is carbonized by the present apparatus, regardless of the presence or absence of moisture. Typical organic substances include, for example, organic substances having a high water content such as food waste and food residues, organic substances having a low water content such as plastics and waste tires, and organic substances having a wide water content such as wood. It is done. In the present invention, “surplus steam” refers to a steam component that is generated in the carbonization furnace and contains odor. Such surplus steam is generated when organic matter containing water is processed, both generated from the organic matter as carbonization progresses, and generated when the inside of the carbonization furnace reaches a saturated steam pressure by continuous supply of superheated steam. including. Moreover, when processing the organic substance which does not contain a water | moisture content, it means what generate | occur | produces when the inside of a carbonization furnace reaches a saturated vapor pressure by continuous supply of superheated steam.

また、前記炭化炉は、横置きにした円筒状の炭化炉本体と、その左右端部に着脱自在に取り付けられた蓋体とからなり、該蓋体の内壁面にはそれぞれ通電により発熱する管状の発熱体が屈曲して取り付けられていることを特徴とする。   The carbonization furnace includes a horizontally placed cylindrical carbonization furnace main body and a lid body detachably attached to the left and right ends thereof, and each inner wall surface of the lid body generates heat by energization. The heating element is bent and attached.

さらに、前記水タンクは、ろ過水が水タンクへ移送されると、水源から水タンクへの水の供給を停止して、収容したろ過水を優先的にボイラーへ移送するものであることを特徴とする。   Further, the water tank is characterized in that when filtered water is transferred to the water tank, the supply of water from the water source to the water tank is stopped and the stored filtered water is preferentially transferred to the boiler. And

本発明の炭化処理装置によれば、有機物の炭化処理に伴なって発生する臭気ガスが熱分解装置により熱分解され、得られた熱分解物が炭化炉内へ繰り返し供給されるため、炭化炉内の臭気ガスの存在量が著しく減少する。さらに有機物の炭化処理に伴なって発生する余剰水蒸気についても、余剰水蒸気処理手段により液化され、得られた余剰水中に含まれる臭気成分が脱臭される。このため、有機物から発生した臭気ガス(成分)は、炭化処理装置の内部にて確実に脱臭されるので、炭化処理中において炭化処理装置の外部に排出しない。   According to the carbonization apparatus of the present invention, the odor gas generated with the carbonization treatment of the organic matter is thermally decomposed by the thermal decomposition apparatus, and the obtained thermal decomposition product is repeatedly supplied into the carbonization furnace. The amount of odorous gas in the inside is significantly reduced. Further, surplus water vapor generated with the carbonization treatment of the organic matter is also liquefied by the surplus water vapor treatment means, and the odor component contained in the obtained surplus water is deodorized. For this reason, the odor gas (component) generated from the organic substance is surely deodorized inside the carbonization processing apparatus, and thus is not discharged outside the carbonization processing apparatus during the carbonization processing.

また、炭化炉の内部に備えられた発熱体により過熱水蒸気が直接有機物に供給されるとともに、熱分解装置による熱分解作用により得られた分解物は、非常に高温状態で炭化炉に連続して供給されるので、炭化炉内は炭化処理に適した高温状態が常時維持される。このため、有機物の炭化処理を速やかに行なうことができる。   In addition, superheated steam is directly supplied to the organic matter by the heating element provided inside the carbonization furnace, and the decomposition product obtained by the thermal decomposition action by the thermal decomposition apparatus is continuously supplied to the carbonization furnace at a very high temperature state. Since it is supplied, the inside of the carbonization furnace is always maintained at a high temperature suitable for carbonization. For this reason, the carbonization process of organic substance can be performed rapidly.

さらに、余剰水蒸気処理手段により、炭化処理の進行に伴ない炭化炉内に発生した余剰水蒸気は液化および脱臭された後、ろ過水として水タンクに戻されて、過熱水蒸気の発生源として繰り返して使用される。このため、大容量のろ過水収容タンクは不要となり、従来に比べて炭化処理装置を小型化することができる。また、前記余剰水蒸気処理手段では、ろ過水が所定量収容されたとき、所定量のろ過水を前記水タンクに移送するので、炭化処理装置の運転制御を安全かつ容易に行なうことができる。   Furthermore, the surplus steam generated in the carbonization furnace with the progress of the carbonization process is liquefied and deodorized by the surplus steam treatment means, then returned to the water tank as filtered water and repeatedly used as a source of superheated steam. Is done. For this reason, a large-capacity filtered water storage tank is not required, and the carbonization apparatus can be downsized compared to the conventional case. In the surplus steam treatment means, when a predetermined amount of filtered water is stored, a predetermined amount of filtered water is transferred to the water tank, so that the operation control of the carbonization apparatus can be performed safely and easily.

次に、添付図面を参照しながら本発明をさらに詳細に説明する。図1は、本発明に係る炭化処理装置1の一例を示す概略構成図である。また、有機物として水分を含む食品残渣を用いた場合を例として説明する。   Next, the present invention will be described in more detail with reference to the accompanying drawings. FIG. 1 is a schematic configuration diagram showing an example of a carbonizing apparatus 1 according to the present invention. Moreover, the case where the food residue containing a water | moisture content as an organic substance is used is demonstrated as an example.

炭化処理装置1は、水タンク2、ボイラー3、炭化炉4、熱分解装置5、余剰水蒸気処理手段6及びポンプ61等からなる。この炭化処理装置1による有機物の炭化処理過程については、まず、炭化炉4の投入口11から有機物を投入して炭化炉4を密閉した後、水タンク2から取り込んだ水をボイラー3で水蒸気とし、この水蒸気を炭化炉4の内部に備えられた発熱体12を通過させることにより、常圧の過熱水蒸気を連続して発生させる。次いで、発熱体12から発生した常圧過熱水蒸気を前記有機物に供給して炭化処理を行なう。ここで、有機物に過熱水蒸気を供給するにあたっては、有機物の炭化処理を速やかに行なう観点から、350〜700℃の過熱水蒸気を発生させることが好ましい。   The carbonization treatment apparatus 1 includes a water tank 2, a boiler 3, a carbonization furnace 4, a thermal decomposition apparatus 5, excess steam treatment means 6, a pump 61, and the like. Regarding the carbonization process of the organic matter by the carbonization apparatus 1, first, after putting the organic matter from the inlet 11 of the carbonization furnace 4 and sealing the carbonization furnace 4, the water taken from the water tank 2 is converted into steam by the boiler 3. By passing this steam through the heating element 12 provided inside the carbonization furnace 4, normal pressure superheated steam is continuously generated. Next, normal pressure superheated steam generated from the heating element 12 is supplied to the organic material to perform carbonization. Here, in supplying superheated steam to the organic matter, it is preferable to generate superheated steam at 350 to 700 ° C. from the viewpoint of promptly carbonizing the organic matter.

炭化処理が進むにつれ前記有機物から臭気ガスが発生する。この臭気ガスは炭化炉4と管路を介して循環接続された熱分解装置5へ移送される。この熱分解装置5は800〜1300℃の温度に制御された発熱体であり、臭気ガスは熱分解装置5を通過するときに熱分解され、生成した分解物は再度炭化炉4へ戻される。熱分解装置5は、炭化処理装置1の運転中において連続して稼動される。このため、炭化炉4で発生した臭気ガスは、熱分解装置5を通過する際に確実に熱分解されて炭化炉4へ戻され、さらに別途新たに発生した臭気ガスも同様のサイクルで熱分解を受けることになる。ここで、臭気ガスの熱分解の効率を高める観点から、炭化炉4と熱分解装置5の間に気体移送手段22(例えば、シロッコファン等)を設けてもよい。すなわち、かかる気体移送手段22を用いれば、炭化炉4で発生した臭気ガスが強制的に熱分解装置5へ移送されるので、臭気ガスの熱分解を効率よく行なうことができる。   As the carbonization process proceeds, odorous gas is generated from the organic matter. The odor gas is transferred to a thermal decomposition apparatus 5 that is circulated and connected to the carbonization furnace 4 through a pipe line. The thermal decomposition apparatus 5 is a heating element controlled to a temperature of 800 to 1300 ° C. The odor gas is thermally decomposed when passing through the thermal decomposition apparatus 5, and the generated decomposition product is returned to the carbonization furnace 4 again. The thermal decomposition apparatus 5 is continuously operated during operation of the carbonization apparatus 1. For this reason, the odor gas generated in the carbonization furnace 4 is reliably pyrolyzed and returned to the carbonization furnace 4 when passing through the thermal decomposition apparatus 5, and the newly generated odor gas is also pyrolyzed in the same cycle. Will receive. Here, from the viewpoint of increasing the efficiency of thermal decomposition of odor gas, a gas transfer means 22 (for example, a sirocco fan) may be provided between the carbonization furnace 4 and the thermal decomposition apparatus 5. That is, if the gas transfer means 22 is used, the odor gas generated in the carbonization furnace 4 is forcibly transferred to the thermal decomposition apparatus 5, so that the odor gas can be efficiently decomposed.

また、炭化処理が進むにつれ前記有機物から余剰水蒸気(蒸発蒸気及び臭気等)が発生する。この余剰水蒸気は炭化炉4と水タンク2に管路を介して接続された余剰水蒸気処理手段6へ移送される。余剰水蒸気は、まず余剰水蒸気処理手段6を構成する凝縮器31を通過して冷却により液化され余剰水とされる。次いで、この余剰水はろ過水タンク41へ導入され、そこで脱臭され、得られたろ過水は収容される。そして、ろ過水が所定量収容されると、ポンプ61が起動して所定量のろ過水が水タンク2へ移送され、この移送されたろ過水はボイラー3へと移送されて過熱水蒸気の発生源として繰り返し使用される。ここで、ろ過水タンク41から水タンク2へ移送する水の純度を高めたい場合には、ろ過水タンク41と水タンク2の間に浄水器62を設けてもよい。   Further, as the carbonization process proceeds, surplus water vapor (evaporated vapor, odor, etc.) is generated from the organic matter. This surplus steam is transferred to surplus steam treatment means 6 connected to the carbonization furnace 4 and the water tank 2 via a pipe line. The surplus steam first passes through the condenser 31 constituting the surplus steam treatment means 6 and is liquefied by cooling to be surplus water. Subsequently, this surplus water is introduced into the filtrate tank 41, where it is deodorized, and the obtained filtrate is accommodated. When a predetermined amount of filtered water is stored, the pump 61 is activated and a predetermined amount of filtered water is transferred to the water tank 2, and the transferred filtered water is transferred to the boiler 3 to generate superheated steam. As used repeatedly. Here, when it is desired to increase the purity of the water transferred from the filtrate water tank 41 to the water tank 2, a water purifier 62 may be provided between the filtrate water tank 41 and the water tank 2.

上記の過程で炭化処理装置1の運転を行ない、有機物の炭化処理が十分進むと、炭化処理装置1の運転を終了する。運転終了後は、炭化炉4の排出口13から炭化処理済みの炭化物を回収する。   The operation of the carbonization apparatus 1 is performed in the above-described process, and when the carbonization of the organic matter proceeds sufficiently, the operation of the carbonization apparatus 1 is terminated. After the operation is completed, the carbonized carbide is recovered from the discharge port 13 of the carbonization furnace 4.

炭化処理装置1によれば、有機物の炭化処理に伴なって発生する臭気ガスが、熱分解装置5により熱分解され、得られた分解物が炭化炉4内へ繰り返し供給されるため、炭化炉4内の臭気ガスの存在量が著しく減少する。さらに有機物の炭化処理の進行に伴なって発生する余剰水蒸気についても、余剰水蒸気処理手段6により液化され、得られた余剰水中に含まれる臭気成分が脱臭される。このため、有機物から発生した臭気ガス(成分)は、炭化処理装置1の内部にて確実に脱臭されるので、炭化処理中において炭化処理装置1の外部に排出しない。   According to the carbonization apparatus 1, the odor gas generated in association with the carbonization process of the organic matter is thermally decomposed by the thermal decomposition apparatus 5, and the obtained decomposition product is repeatedly supplied into the carbonization furnace 4. The amount of odorous gas in 4 is significantly reduced. Furthermore, surplus water vapor generated with the progress of carbonization of the organic matter is also liquefied by the surplus water vapor treatment means 6, and the odor components contained in the obtained surplus water are deodorized. For this reason, since the odor gas (component) generated from the organic substance is surely deodorized inside the carbonization processing apparatus 1, it is not discharged outside the carbonization processing apparatus 1 during the carbonization processing.

また、炭化炉4の内部に備えられた発熱体12により過熱水蒸気が直接有機物に供給されるとともに、熱分解装置5による熱分解作用により得られた分解物は、非常に高温状態で炭化炉4に連続して供給されるので、炭化炉4内は炭化処理に適した高温状態が常時維持される。このため、有機物の炭化処理を速やかに行なうことができる。   Further, superheated steam is directly supplied to the organic matter by the heating element 12 provided inside the carbonization furnace 4, and the decomposition product obtained by the thermal decomposition action by the thermal decomposition apparatus 5 is in a very high temperature state. Therefore, the inside of the carbonization furnace 4 is always maintained at a high temperature suitable for carbonization. For this reason, the carbonization process of organic substance can be performed rapidly.

さらに、余剰水蒸気処理手段6により、炭化処理の進行に伴ない有機物から発生した余剰水蒸気は液化および脱臭された後、ろ過水として水タンク2へ戻されて、過熱水蒸気の発生源として繰り返して使用される。このため、大容量のろ過水タンク41は不要となり、従来に比べて炭化処理装置1を小型化することができる。また、前記余剰水蒸気処理手段6では、ろ過水が所定量収容されたとき、所定量のろ過水を前記水タンク2へ移送するので、炭化処理装置1の運転制御を安全かつ容易に行なうことができる。   Further, the surplus steam generated from the organic matter as the carbonization process proceeds is liquefied and deodorized by the surplus steam treatment means 6 and then returned to the water tank 2 as filtered water and repeatedly used as a source of superheated steam. Is done. For this reason, the large capacity filtered water tank 41 becomes unnecessary, and the carbonization apparatus 1 can be reduced in size compared with the past. Moreover, in the said excess steam processing means 6, when a predetermined amount of filtrate water is accommodated, since a predetermined amount of filtrate water is transferred to the said water tank 2, operation control of the carbonization processing apparatus 1 can be performed safely and easily. it can.

続いて、上述した炭化処理装置1を構成する各構成部材について説明する。図2は、炭化炉4の内部構造の一例を示す概略構成図である。炭化炉4は、横置きにした円筒状の炭化炉本体14の左右端部に蓋体15,15が図示しない複数のボルトで着脱自在に取り付けられており、蓋体15,15の内壁面には、それぞれ発熱体12,12が取り付けられるとともに、該発熱体12,12よりもやや中央部寄りに隔壁板20,20が設けられている。この発熱体12は、通電により発熱する管体であり、屈曲して渦巻き状に取り付けられている(図3参照)。具体的には、外部から水蒸気を導入する蓋体15の中央やや上方の導入部12aから出発して、蓋体15の周縁へ向かって渦巻き状に取り付けられており、蓋体15の下端近くが排出部12bとされている。前記発熱体12は、その長さと電力供給量に応じて発熱温度を自由に調節できるものであり、例えば、SUS製の公知のパイプヒーター等が好適に使用できる。また、隔壁板20は、炭化炉4内部にある有機物が発熱体12と接触せず、かつ発熱体の排出部12bから排出される過熱水蒸気の流通を妨げない構成であればよく、例えば、金属製の板材に多数の開孔が形成されたもの(パンチングメタル)が好ましく用いられる。   Then, each structural member which comprises the carbonization processing apparatus 1 mentioned above is demonstrated. FIG. 2 is a schematic configuration diagram showing an example of the internal structure of the carbonization furnace 4. In the carbonization furnace 4, lid bodies 15, 15 are detachably attached to left and right ends of a cylindrical carbonization furnace main body 14 placed horizontally by a plurality of bolts (not shown), and are attached to inner wall surfaces of the lid bodies 15, 15. Are provided with heating elements 12 and 12, respectively, and partition plates 20 and 20 are provided slightly closer to the center than the heating elements 12 and 12, respectively. The heating element 12 is a tubular body that generates heat when energized, and is bent and attached in a spiral shape (see FIG. 3). Specifically, starting from the introduction portion 12a slightly above the center of the lid body 15 for introducing water vapor from the outside, the lid body 15 is attached in a spiral shape toward the periphery of the lid body 15, and the lower end of the lid body 15 is near the lower end. It is set as the discharge part 12b. The heating element 12 can freely adjust the heat generation temperature according to its length and the amount of power supplied. For example, a known pipe heater made of SUS can be suitably used. The partition plate 20 may be configured so that the organic matter inside the carbonization furnace 4 does not come into contact with the heating element 12 and does not hinder the circulation of superheated steam discharged from the heating element discharge portion 12b. A plate material made of a large number of openings (punching metal) is preferably used.

炭化炉4に投入された有機物は、炭化処理の運転中ほとんど炭化炉4の下部にある。このため、発熱体12を渦巻き状に取り付け、常圧過熱水蒸気の排出部12bを蓋体15の下端近くに配置することにより、処理する有機物に応じた最適温度の過熱水蒸気を簡易に供給できるとともに、より近い距離から過熱水蒸気を有機物に直接供給できるので、炭化処理を速やかに行なうことができる。炭化処理時間は、炭化炉4の容量、有機物の種類、含水率及びその処理量に応じある程度の幅があり一概にいえないが、炭化炉4の容量を150〜200L、有機物の処理量をその1/2〜1/3とした場合、通常1時間弱〜3時間程度である。   The organic substance charged into the carbonization furnace 4 is almost in the lower part of the carbonization furnace 4 during the operation of the carbonization treatment. For this reason, by attaching the heating element 12 in a spiral shape and disposing the discharge portion 12b of the normal pressure superheated steam near the lower end of the lid 15, superheated steam at the optimum temperature according to the organic matter to be treated can be easily supplied. Since the superheated steam can be directly supplied to the organic matter from a closer distance, the carbonization can be performed quickly. The carbonization treatment time has a certain range depending on the capacity of the carbonization furnace 4, the type of organic matter, the water content, and the amount of treatment, but it cannot be generally stated. When it is set to 1/2 to 1/3, it is usually about 1 hour to about 3 hours.

上記のように構成される炭化炉4によれば、蓋体15が炭化炉本体14の左右に着脱自在に取り付けられているので、上下に取り付けられた場合と比較して蓋体15の取り外しが容易にできる。このため、炭化炉4内部の構成部材のメンテナンス、清掃等が容易にできる。なお、発熱体12は、蓋体15にコンパクトに取り付けられる限り、その取り付け形態は渦巻き状に限定されず、例えば、直線状、蛇状、螺旋状、U字状若しくはこれらを組み合わせた形態としてもよい。また、炭化炉4内部が炭化処理を好適に進める雰囲気温度に維持できる限りにおいて、炭化炉本体14の左右の蓋体15,15に取り付けた発熱体12,12は常時発熱させる必要はなく、所定時間ごとに交互に発熱させることもできる。   According to the carbonization furnace 4 configured as described above, since the lid 15 is detachably attached to the left and right of the carbonization furnace main body 14, the lid 15 can be removed as compared with the case where the lid 15 is attached up and down. Easy to do. For this reason, maintenance, cleaning, and the like of the components inside the carbonization furnace 4 can be easily performed. In addition, as long as the heat generating body 12 is attached to the cover body 15 compactly, the attachment form is not limited to a spiral shape, For example, a linear form, a serpentine form, a spiral form, a U-shape, or a combination form thereof may be used. Good. Further, as long as the inside of the carbonization furnace 4 can be maintained at an atmospheric temperature that favorably promotes the carbonization treatment, the heating elements 12 and 12 attached to the left and right lid bodies 15 and 15 of the carbonization furnace main body 14 do not always need to generate heat, It is also possible to generate heat alternately every time.

また、本発明では、必要に応じて炭化炉4内部に攪拌手段を設けることにより、有機物の炭化処理を効率的に進めるようにしてもよい。このような攪拌手段としては、炭化炉4の底部に滞留する有機物を左右の端部から中央付近に集めつつ、有機物を掬い上げるように持ち上げて落下させることを繰り返す機能を有するものが好ましい。かかる機能を有する攪拌手段としては、例えば、左右の蓋体15,15の中央部を貫通する略水平に配置された回転軸16、並びに一端が該回転軸16と接続するとともに他端が炭化炉の内周壁面へ向かって延設された支持軸17と、該支持軸17と接続された板状のブレード18を有する略L字型の攪拌翼19とから構成されるものが好ましい(図4参照)。攪拌翼19は、炭化炉4を貫通した回転軸16のうち、炭化炉の左右端部近くに位置する部分(図2では、隔壁板20よりもやや中央部寄りの部分)に支持軸17を接続し、2つを1組として、それぞれのブレード18,18の基端部を非直線的に、かつやや離間して対向配置させている(図4参照)。   Moreover, in this invention, you may make it advance the carbonization process of organic substance efficiently by providing a stirring means inside the carbonization furnace 4 as needed. Such a stirring means preferably has a function of repeatedly raising and dropping the organic matter so as to scoop up the organic matter while collecting the organic matter staying at the bottom of the carbonization furnace 4 from the left and right ends near the center. As the stirring means having such a function, for example, the rotating shaft 16 disposed substantially horizontally passing through the central portions of the left and right lids 15 and 15, and one end connected to the rotating shaft 16 and the other end is a carbonization furnace. And a support shaft 17 extending toward the inner peripheral wall surface, and a substantially L-shaped stirring blade 19 having a plate-like blade 18 connected to the support shaft 17 is preferable (FIG. 4). reference). The stirring blade 19 has a support shaft 17 on a portion of the rotating shaft 16 penetrating the carbonization furnace 4 that is located near the left and right ends of the carbonization furnace (a portion closer to the center than the partition plate 20 in FIG. 2). The two blades 18 and 18 are connected to each other, and the base end portions of the blades 18 and 18 are arranged in a non-linear manner and slightly spaced apart from each other (see FIG. 4).

このように2つの攪拌翼19,19を対向配置させることにより、回転軸16の回転に伴ない、まず、炭化炉4の底部において有機物が中央部付近にあるブレード18,18部分に向けて集められる。そして、ブレード18,18が炭化炉4の内周壁面に沿って上方に回転移動することにより、有機物が掬い上げられるようにして持ち上げられ、ブレード18,18が炭化炉4の内周壁面に沿って下方に回転移動することにより、有機物が炭化炉4の底部に落下する。以上のように有機物が繰り返して持ち上げられ、落下する工程が繰り返されることにより、有機物がばらけやすくなるので有機物の全体にわたって過熱水蒸気を供給することができ、これにより有機物の炭化処理を効率的に進めることができる。なお、用いる攪拌翼19の数は、有機物を効果的に炭化処理できる限り特に限定されないが、図2に示す1組の外に複数組の攪拌翼を用いてもよい。   By arranging the two stirring blades 19 and 19 so as to face each other, the organic matter is first collected toward the blades 18 and 18 near the center at the bottom of the carbonization furnace 4 as the rotating shaft 16 rotates. It is done. Then, the blades 18, 18 are rotated upward along the inner peripheral wall surface of the carbonization furnace 4, so that the organic matter is lifted so that the blades 18, 18 are moved along the inner peripheral wall surface of the carbonization furnace 4. Then, the organic matter falls to the bottom of the carbonization furnace 4 by rotating downward. As described above, when the organic matter is repeatedly lifted and dropped, the organic matter is easily dispersed, so that superheated steam can be supplied over the entire organic matter, thereby efficiently performing the carbonization treatment of the organic matter. Can proceed. The number of the stirring blades 19 to be used is not particularly limited as long as the organic substance can be effectively carbonized, but a plurality of sets of stirring blades may be used in addition to the one set shown in FIG.

上記図2から図4に示される炭化炉4は、内部に収容した所定量の有機物を非連続的に炭化処理するバッチ式であるが、本発明で用いる炭化炉は必ずしもバッチ式に限定されず、有機物の処理量を増やして炭化処理の効率化を図る観点から、炭化炉へ連続して有機物を供給して炭化処理を行ない、炭化処理を終了した炭化物を連続して炭化炉から排出する連続式を採用することもできる。かかる連続式炭化炉は、炭化炉内部に投入された有機物を排出口まで搬送するための搬送手段(例えば、ベルトコンベヤー等)を設けることにより構成することができる。   The carbonization furnace 4 shown in FIG. 2 to FIG. 4 is a batch type in which a predetermined amount of organic matter contained therein is discontinuously carbonized, but the carbonization furnace used in the present invention is not necessarily limited to the batch type. From the viewpoint of increasing the amount of organic matter to increase the efficiency of carbonization treatment, the organic matter is continuously supplied to the carbonization furnace to perform carbonization treatment, and the carbonized carbide is continuously discharged from the carbonization furnace. An expression can also be adopted. Such a continuous carbonization furnace can be configured by providing a transport means (for example, a belt conveyor) for transporting an organic substance charged into the carbonization furnace to a discharge port.

熱分解装置5としては、炭化炉4で発生した臭気ガスを800〜1300℃で熱分解できるものであればその構造は特に限定されないが、温度制御を容易にする観点から、例えば、内部にニクロム線を配したセラミックヒーターが好ましく用いられる。この場合、臭気成分が通過する管路の外側の一部分を外側から包み込むように装着すればよい。上記温度は、発生した臭気ガス中にダイオキシンが含まれる場合でも、確実に熱分解できる温度として設定される。   The structure of the thermal decomposition apparatus 5 is not particularly limited as long as the odor gas generated in the carbonization furnace 4 can be thermally decomposed at 800 to 1300 ° C. From the viewpoint of facilitating temperature control, for example, nichrome inside. A ceramic heater provided with a wire is preferably used. In this case, what is necessary is just to mount | wear so that a part of the outer side of the pipe line through which an odor component passes may be wrapped from the outside. The above temperature is set as a temperature at which pyrolysis can be reliably performed even when dioxin is contained in the generated odor gas.

図5は、余剰水蒸気処理手段6の一例を示す概略構成図である。余剰水蒸気処理手段6を構成する凝縮器31は、略円筒状の冷却管32ならびに冷水タンク33が導水管34と排水管35を介して接続されているとともに、炭化炉4で生成した余剰水蒸気が通過するドレン管21が、冷却管32の左右の端面を軸方向に沿って貫通している。この冷却管32の内部にあるドレン管21には、冷却管32の内径よりやや小さい円形の放熱フィン36が冷却管32の軸方向と直交して所定間隔で複数取り付けられている。冷却管32の筒部には、軸方向に沿って所定間隔で貫通穴が複数設けられており、該貫通穴に沿って導水管34が冷却管32の筒部外表面上に配置されるとともに、導水管34から分岐した噴射ノズル37が、前記貫通穴を介して冷却管32の内部に挿入されている。より具体的には、噴射ノズル37は、筒状のノズル基部37a及びその基端部に設けられた冷水噴射用のノズル部37bからなり、ノズル基部37aが導水管34から分岐して前記貫通穴に挿入され、ノズル部37bが冷却管32の内部に配設されている(図6参照)。また、排水管35の一端は、冷却管32の左端下部と接続して冷却管32の内部と連通している。   FIG. 5 is a schematic configuration diagram showing an example of the surplus steam treatment means 6. The condenser 31 constituting the surplus steam treatment means 6 has a substantially cylindrical cooling pipe 32 and a cold water tank 33 connected to each other via a water conduit 34 and a drain pipe 35, and surplus steam generated in the carbonization furnace 4 The drain pipe 21 passing therethrough penetrates the left and right end faces of the cooling pipe 32 along the axial direction. A plurality of circular radiating fins 36 slightly smaller than the inner diameter of the cooling pipe 32 are attached to the drain pipe 21 inside the cooling pipe 32 at a predetermined interval perpendicular to the axial direction of the cooling pipe 32. The cylindrical portion of the cooling pipe 32 is provided with a plurality of through holes at predetermined intervals along the axial direction, and the water guide pipe 34 is disposed on the outer surface of the cylindrical portion of the cooling pipe 32 along the through holes. The spray nozzle 37 branched from the water conduit 34 is inserted into the cooling pipe 32 through the through hole. More specifically, the injection nozzle 37 includes a cylindrical nozzle base portion 37a and a cold water injection nozzle portion 37b provided at a base end portion of the injection nozzle 37. The nozzle base portion 37a branches from the water conduit 34 and the through hole is formed. The nozzle part 37b is arrange | positioned inside the cooling pipe 32 (refer FIG. 6). One end of the drain pipe 35 is connected to the lower left end of the cooling pipe 32 and communicates with the inside of the cooling pipe 32.

冷水タンク33には5℃程度の冷水が収容されており、導水管34に介設したポンプ38を駆動することによりこの冷水は所定流量で導水管34を通じ、さらに該導水管34から分岐した噴射ノズル37を通じて冷却管32内部へ導入される。そして、噴射ノズル37から冷水がドレン管21へ向けて噴射され、これによりドレン管21内にある余剰水蒸気は液化されて、好ましくは10℃前後の余剰水とされ、冷却管32を通過する。ドレン管21に当たって冷却管32の底部に落ちた水は、排水管35を通じて冷水タンク33へ戻され、冷水タンク33内で再度5℃程度に冷却された後、上記のサイクルを繰り返す。ここで、放熱フィン36は、冷却管32に導入されたドレン管21を効率よく冷却するために用いられるものであるが、ドレン管21の冷却をより効率よく行なうために、円形の放熱フィン36に多数の小穴を設けてもよい(図6参照)。なお、冷却管32の内部にあるドレン管21の冷却方式としては、上述した如く冷水をドレン管21に噴射する方式に限定されず、例えば、冷却管32に冷水を満たしつつ、冷水を循環させる方式を用いることもできる。また、本発明では、炭化炉4と凝縮器31の間には上述した熱分解装置5と同様の熱分解装置を必要に応じて介設することもできる。かかる熱分解装置を設けることにより、炭化処理の進行に伴ない発生する余剰水蒸気に含まれる臭気を気体状態のまま効率よく熱分解することができる。   Cold water of about 5 ° C. is stored in the cold water tank 33, and by driving a pump 38 interposed in the water conduit 34, this cold water is injected at a predetermined flow rate through the water conduit 34 and further branched from the water conduit 34. It is introduced into the cooling pipe 32 through the nozzle 37. Then, cold water is sprayed from the spray nozzle 37 toward the drain pipe 21, whereby excess water vapor in the drain pipe 21 is liquefied, and preferably is made into surplus water at around 10 ° C. and passes through the cooling pipe 32. The water that hits the drain pipe 21 and falls to the bottom of the cooling pipe 32 is returned to the cold water tank 33 through the drain pipe 35 and cooled again to about 5 ° C. in the cold water tank 33, and then the above cycle is repeated. Here, the radiating fin 36 is used for efficiently cooling the drain pipe 21 introduced into the cooling pipe 32, but in order to cool the drain pipe 21 more efficiently, the circular radiating fin 36 is used. A large number of small holes may be provided in (see FIG. 6). The cooling method of the drain pipe 21 inside the cooling pipe 32 is not limited to the method of injecting cold water to the drain pipe 21 as described above. For example, the cooling water is circulated while filling the cooling pipe 32 with the cold water. A scheme can also be used. In the present invention, a thermal decomposition apparatus similar to the above-described thermal decomposition apparatus 5 may be interposed between the carbonization furnace 4 and the condenser 31 as necessary. By providing such a thermal decomposition apparatus, it is possible to efficiently thermally decompose the odor contained in the surplus water vapor generated with the progress of the carbonization treatment in a gaseous state.

次に、余剰水蒸気処理手段6を構成するろ過水タンク41について、図5を参照しつつ説明する。ろ過水タンク41は、上面、側壁及び下面で6面を囲まれた箱体からなり、該箱体の上部には、ドレン管21の端部が接続されるとともに、このドレン管21から排出される余剰水を所定量収容可能な6面を壁で囲まれた箱型の第1ろ過部42が設けられているとともに、第1ろ過部の下方には、第1ろ過部42を通過した余剰水を収容可能な6面を壁で囲まれた箱型の第2ろ過部43が設けられている。上記第1ろ過部42と第2ろ過部43の箱体を構成する側壁にはそれぞれ開口部44,45が設けられ、これらの開口部44,45には臭気成分を吸着するとともに余剰水を通過させる脱臭部材(例えば、不織布)46,47がそれぞれ取り付けられている。また、第2ろ過部43の下方には、第2ろ過部43の開口部45から落下したろ過水が収容されるろ過水収納部48とされており、このろ過水収容部48は、管路49を介して前記第1ろ過部42と接続されるとともに、管路50を介して水タンク2と接続されている。また、ろ過水収容部48の上面には、外部から適宜空気の出入りを行なわせるための空気流通部51が設けられている。この空気流通部51は、空気が通過する筒状の本体部51aと、その先端に装着された臭気成分を吸着する脱臭部材51bとから構成されている。   Next, the filtered water tank 41 constituting the surplus steam treatment means 6 will be described with reference to FIG. The filtrate water tank 41 is composed of a box body that is surrounded on six sides by an upper surface, a side wall, and a lower surface, and an end portion of a drain pipe 21 is connected to the upper part of the box body and discharged from the drain pipe 21. A box-shaped first filtration unit 42 surrounded by six walls that can store a predetermined amount of surplus water is provided, and surplus that has passed through the first filtration unit 42 below the first filtration unit A box-shaped second filtration unit 43 is provided in which six surfaces capable of containing water are surrounded by walls. Openings 44 and 45 are respectively provided in the side walls constituting the box of the first filtration unit 42 and the second filtration unit 43, and adsorb odor components and pass excess water through these openings 44 and 45. Deodorizing members (for example, non-woven fabrics) 46 and 47 are attached, respectively. Moreover, below the 2nd filtration part 43, it is set as the filtrate water storage part 48 in which the filtrate which fell from the opening part 45 of the 2nd filtration part 43 is accommodated, This filtration water storage part 48 is a pipe line. 49 is connected to the first filtration unit 42 through 49, and is connected to the water tank 2 through a pipe 50. In addition, an air circulation part 51 is provided on the upper surface of the filtrate storage part 48 to allow air to enter and exit from the outside as appropriate. This air circulation part 51 is comprised from the cylindrical main-body part 51a through which air passes, and the deodorizing member 51b which adsorb | sucks the odor component with which the front-end | tip was mounted | worn.

上記構成からなるろ過水タンク41は次のように運転される。まず、管路49に介設されたポンプ52を駆動させて、あらかじめ5℃程度の冷水を第1ろ過部42に所定量収容しておく。ドレン管21から余剰水が排出すると、余剰水があらかじめ収容した冷水中に拡散し、これにより余剰水中の臭気成分がある程度遮蔽される。収容量が増加して開口部44の高さまで達すると、余剰水は脱臭部材46を介して下方にある第2ろ過部43に収容される。このとき収容される余剰水は当初含まれていた臭気成分が脱臭部材46により吸着されて、臭気成分をほとんど含んでいない。次に、第2ろ過部43に収容された余剰水の収容量が増加して開口部45の高さまで達すると、余剰水は脱臭部材47を介して下方にあるろ過水収容部48に収容される。このとき収容されるろ過水は当初含まれていた臭気成分をほとんど含んでいないので、過熱水蒸気の発生源として好適に用いられる。このようにして、ろ過水の収容量が増加して、図示しない水位センサーが基準水位に達したことを検知すると、ポンプ61が駆動して所定量のろ過水を水タンクへ移送する。   The filtered water tank 41 having the above-described configuration is operated as follows. First, the pump 52 provided in the pipe line 49 is driven, and a predetermined amount of cold water of about 5 ° C. is stored in the first filtration unit 42 in advance. When surplus water is discharged from the drain pipe 21, the surplus water diffuses into the cold water stored in advance, thereby shielding the odor component in the surplus water to some extent. When the amount of storage increases and reaches the height of the opening 44, excess water is stored in the second filtration unit 43 located below via the deodorizing member 46. The excess water contained at this time is adsorbed by the deodorizing member 46 at the beginning and contains almost no odor component. Next, when the amount of surplus water accommodated in the second filtration unit 43 increases and reaches the height of the opening 45, the surplus water is accommodated in the filtrate water storage unit 48 below through the deodorizing member 47. The Since the filtered water accommodated at this time contains almost no odor components originally contained, it is suitably used as a source of superheated steam. In this way, when the capacity of filtrate water increases and a water level sensor (not shown) has reached the reference water level, the pump 61 is driven to transfer a predetermined amount of filtrate water to the water tank.

本発明では、上述したようにろ過水が水タンク2へ移送されると、水源から水タンク2への水の供給を停止して、収容したろ過水を優先的にボイラー3へ移送するようにすることが好ましい。このように水タンク2からボイラー3への水の供給にあたって、ろ過水を優先使用することにより、水源から水タンク2へ供給するトータルの水量を低減させることができる。すなわち、本発明では、最初に所定量の水を水源から水タンク2へ移送して、過熱水蒸気を発生させた後、上述した如くろ過水を水タンク2へ移送して循環使用することが好ましい。なお、最初に水源から移送する水量は、有機物の種類、投入量等に応じてあらかじめテストを行なっておき、そのデータに基づいて適宜設定すればよい。   In the present invention, when filtered water is transferred to the water tank 2 as described above, the supply of water from the water source to the water tank 2 is stopped, and the stored filtered water is preferentially transferred to the boiler 3. It is preferable to do. In this way, when water is supplied from the water tank 2 to the boiler 3, the total amount of water supplied from the water source to the water tank 2 can be reduced by preferential use of the filtered water. That is, in the present invention, it is preferable that a predetermined amount of water is first transferred from the water source to the water tank 2 to generate superheated steam, and then the filtered water is transferred to the water tank 2 as described above for circulation. . It should be noted that the amount of water transferred from the water source first may be set as appropriate based on data obtained by performing a test in advance according to the type of organic matter, the amount of input, and the like.

以上のように構成される炭化処理装置1は、含水率が50%以下の有機物から含水率95〜96%のもやしまで1時間弱〜3時間程度で炭化処理を速やかに行なうことができ、炭化処理中において臭気ガスが装置外部に排出されないので、屋外はもとより屋内にも適したものとして使用することができる。   The carbonization treatment apparatus 1 configured as described above can quickly perform carbonization in less than 1 hour to 3 hours from organic matter having a moisture content of 50% or less to bean sprouts having a moisture content of 95 to 96%. Since odor gas is not discharged outside the apparatus during processing, it can be used not only outdoors but also indoors.

本発明に係る炭化処理装置1の一例を示す概略構成図である。It is a schematic structure figure showing an example of carbonization processing device 1 concerning the present invention. 炭化炉4の内部構造の一例を示す概略構成図である。2 is a schematic configuration diagram showing an example of an internal structure of a carbonization furnace 4. FIG. 発熱体12の取り付け状態を示す正面図である。It is a front view which shows the attachment state of the heat generating body. 攪拌翼19の取り付け状態を示す斜視図である。FIG. 6 is a perspective view showing an attached state of the stirring blade 19. 余剰水蒸気処理手段6の一例を示す概略構成図である。3 is a schematic configuration diagram showing an example of surplus steam treatment means 6. FIG. 図5の冷却管32の内部構造を示す概略構成図である。It is a schematic block diagram which shows the internal structure of the cooling pipe 32 of FIG.

符号の説明Explanation of symbols

1 炭化処理装置
2 水タンク
3 ボイラー
4 炭化炉
5 熱分解装置
6 余剰水蒸気処理手段
11 投入口
12 発熱体
12a 導入部
12b 排出部
13 排出口
14 炭化炉本体
15 蓋体
16 回転軸
17 支持軸
18 ブレード
19 攪拌翼
20 隔壁板
21 ドレン管
22 気体移送手段
31 凝縮器
32 冷却管
33 冷水タンク
34 導水管
35 排水管
36 放熱フィン
37 噴射ノズル
37a ノズル基部
37b ノズル部
38 ポンプ
41 ろ過水タンク
42 第1ろ過部
43 第2ろ過部
44,45 開口部
46,47 脱臭部材
48 ろ過水収容部
49,50 管路
51 空気流通部
51a 本体部
51b 脱臭部材
52 ポンプ
61 ポンプ
62 浄水器
DESCRIPTION OF SYMBOLS 1 Carbonization apparatus 2 Water tank 3 Boiler 4 Carbonization furnace 5 Thermal decomposition apparatus 6 Surplus steam processing means 11 Input port 12 Heating element 12a Introduction part 12b Discharge part 13 Discharge port 14 Carbonization furnace main body 15 Cover body 16 Rotating shaft 17 Support shaft 18 Blade 19 Stirring blade 20 Partition plate 21 Drain pipe 22 Gas transfer means 31 Condenser 32 Cooling pipe 33 Chilled water tank 34 Conduit pipe 35 Drain pipe 36 Radiation fin 37 Injection nozzle 37a Nozzle base 37b Nozzle part 38 Pump 41 Filtration water tank 42 1st Filtration part 43 2nd filtration part 44,45 Opening part 46,47 Deodorization member 48 Filtrated water storage part 49,50 Pipe line 51 Air circulation part 51a Main body part 51b Deodorization member 52 Pump 61 Pump 62 Water purifier

Claims (3)

水を収容する水タンクと、
前記水タンクから移送された水を蒸気化するボイラーと、
前記ボイラーから移送された水蒸気を加熱して常圧の過熱水蒸気を発生させる発熱体を内部に備え、該発熱体から発生した過熱水蒸気を有機物に供給して炭化処理を行なう炭化炉と、
前記炭化炉と管路を介して循環接続され、炭化処理の進行に伴ない前記有機物から発
生した臭気ガスを連続して熱分解する熱分解装置と、
前記炭化炉と前記水タンクに管路を介して接続され、炭化処理の進行に伴ない前記炭化炉内に発生した余剰水蒸気を冷却し、得られた余剰水を脱臭し、これにより生成したろ過水を収容するとともに、該ろ過水が所定量収容されたとき、所定量のろ過水を前記水タンクに移送する余剰水蒸気処理手段を具備する炭化処理装置。
A water tank for containing water;
A boiler that vaporizes water transferred from the water tank;
A heating element that heats steam transferred from the boiler to generate atmospheric superheated steam is provided inside, a carbonization furnace that performs carbonization by supplying superheated steam generated from the heating element to an organic substance,
A thermal decomposition apparatus that is circulated and connected to the carbonization furnace via a pipe line and continuously decomposes the odor gas generated from the organic matter as the carbonization process proceeds;
The carbonized furnace is connected to the water tank via a pipe line, the excess steam generated in the carbonization furnace with the progress of carbonization treatment is cooled, the obtained excess water is deodorized, and the filtration generated thereby A carbonization apparatus comprising surplus steam treatment means for containing water and transferring a predetermined amount of filtered water to the water tank when the filtered water is stored in a predetermined amount.
前記炭化炉は、横置きにした円筒状の炭化炉本体と、その左右端部に着脱自在に取り付けられた蓋体とからなり、該蓋体の内壁面にはそれぞれ通電により発熱する管状の発熱体が屈曲して取り付けられている請求項1に記載の炭化処理装置。   The carbonization furnace comprises a horizontally placed cylindrical carbonization furnace main body and a lid body detachably attached to the left and right ends thereof, and tubular heating that generates heat by energizing each of the inner wall surfaces of the lid body. The carbonization processing apparatus according to claim 1, wherein the body is bent and attached. 前記水タンクは、ろ過水が水タンクへ移送されると、水源から水タンクへの水の供給を停止して、収容したろ過水を優先的にボイラーへ移送するものである請求項1または請求項2に記載の炭化処理装置。   The said water tank stops supply of water from a water source to a water tank when filtered water is transferred to the water tank, and preferentially transfers the stored filtered water to the boiler. Item 3. The carbonization apparatus according to Item 2.
JP2003377345A 2003-11-06 2003-11-06 Carbonizing treatment system for organic matter Pending JP2005139303A (en)

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