WO2023021860A1 - Boiler - Google Patents

Boiler Download PDF

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Publication number
WO2023021860A1
WO2023021860A1 PCT/JP2022/026241 JP2022026241W WO2023021860A1 WO 2023021860 A1 WO2023021860 A1 WO 2023021860A1 JP 2022026241 W JP2022026241 W JP 2022026241W WO 2023021860 A1 WO2023021860 A1 WO 2023021860A1
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WO
WIPO (PCT)
Prior art keywords
water
condensed water
make
boiler
latent heat
Prior art date
Application number
PCT/JP2022/026241
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French (fr)
Japanese (ja)
Inventor
裕介 岡本
務 佐々木
Original Assignee
三浦工業株式会社
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Filing date
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Publication of WO2023021860A1 publication Critical patent/WO2023021860A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22DPREHEATING, OR ACCUMULATING PREHEATED, FEED-WATER FOR STEAM GENERATION; FEED-WATER SUPPLY FOR STEAM GENERATION; CONTROLLING WATER LEVEL FOR STEAM GENERATION; AUXILIARY DEVICES FOR PROMOTING WATER CIRCULATION WITHIN STEAM BOILERS
    • F22D1/00Feed-water heaters, i.e. economisers or like preheaters
    • F22D1/02Feed-water heaters, i.e. economisers or like preheaters with water tubes arranged in the boiler furnace, fire tubes, or flue ways
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22DPREHEATING, OR ACCUMULATING PREHEATED, FEED-WATER FOR STEAM GENERATION; FEED-WATER SUPPLY FOR STEAM GENERATION; CONTROLLING WATER LEVEL FOR STEAM GENERATION; AUXILIARY DEVICES FOR PROMOTING WATER CIRCULATION WITHIN STEAM BOILERS
    • F22D1/00Feed-water heaters, i.e. economisers or like preheaters
    • F22D1/32Feed-water heaters, i.e. economisers or like preheaters arranged to be heated by steam, e.g. bled from turbines
    • F22D1/34Feed-water heaters, i.e. economisers or like preheaters arranged to be heated by steam, e.g. bled from turbines and returning condensate to boiler with main feed supply
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22DPREHEATING, OR ACCUMULATING PREHEATED, FEED-WATER FOR STEAM GENERATION; FEED-WATER SUPPLY FOR STEAM GENERATION; CONTROLLING WATER LEVEL FOR STEAM GENERATION; AUXILIARY DEVICES FOR PROMOTING WATER CIRCULATION WITHIN STEAM BOILERS
    • F22D11/00Feed-water supply not provided for in other main groups
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]

Definitions

  • the present invention relates to boilers. This application claims priority based on Japanese Patent Application No. 2021-134679 filed in Japan on August 20, 2021, the contents of which are incorporated herein.
  • a small package boiler is often installed that generates steam by heating the can body filled with water by the combustion gas of the burner.
  • a technique for improving the energy efficiency of a boiler it is known to provide an economizer that heats make-up water with combustion gas discharged from the boiler (see, for example, Patent Document 1).
  • latent heat recovery of combustion gas may be performed in order to improve boiler efficiency.
  • an object of the present invention is to provide a boiler with excellent energy efficiency.
  • a boiler includes a burner for burning a non-carbon fuel containing hydrogen and not containing carbon (hereinafter, the fuel containing hydrogen and not containing carbon is referred to as a non-carbon fuel), and combustion generated by the burner A can body that generates steam by the heat of gas, a latent heat recovery device that recovers latent heat from the combustion gas that has passed through the can body to make-up water that is supplied to the can body, and moisture in the combustion gas in the latent heat recovery device. and a condensed water supply line for supplying the condensed water stored in the condensed water tank to the can body.
  • the latent heat recovery device is a heat exchanger that exchanges heat between makeup water supplied to the boiler and combustion gas, and the boiler is independent of the condensed water supply line. and an independent makeup water supply line for supplying makeup water to the can body through the latent heat recovery device.
  • the boiler described above further includes a make-up water premixing line that supplies make-up water to the condensed water tank.
  • the latent heat recovery device may be a heat exchanger that exchanges heat between the mixed water of condensed water and make-up water and the combustion gas.
  • the above-described boiler further includes a makeup water primary supply line that supplies makeup water to the latent heat recovery device, the latent heat recovery device is a sprinkler that sprinkles makeup water in the flow path of the combustion gas, and the condensed water
  • the tank may collect make-up water sprayed together with the condensed water, and the condensed water supply line may supply mixed water of the condensed water and make-up water to the can body.
  • the above-described boiler includes a make-up water premixing line that supplies make-up water to the condensed water tank, a mixed water supply line that supplies mixed water of condensed water and make-up water from the condensed water tank to the latent heat recovery device, and the latent heat recovery device may be a sprinkler that sprinkles mixed water of condensed water and make-up water in the flow path of the combustion gas.
  • the above-described boiler may further include a blow control section that adjusts the blow rate from the can body based on the respective amounts of condensed water and make-up water supplied to the can body.
  • the blow control unit may calculate the supply amount of condensed water based on the supply amount of non-carbon fuel.
  • the boiler described above may include a filtering device in the condensed water supply line.
  • the above-described boiler further includes a chemical feeding device for chemically feeding makeup water, and a chemical feeding control section for controlling the chemical feeding amount of the chemical feeding device, and the chemical feeding control section is supplied to the can body.
  • the chemical feeding amount may be adjusted based on the supply amount of condensed water.
  • the chemical dosing control unit may calculate the supply amount of condensed water based on the supply amount of non-carbon fuel.
  • a boiler with excellent energy efficiency can be provided.
  • FIG. 5 is a schematic diagram showing the configuration of a boiler according to a third embodiment of the present invention. It is a schematic diagram which shows the structure of the boiler which concerns on 4th Embodiment of this invention.
  • FIG. 1 is a schematic diagram showing the configuration of a boiler 1 according to the first embodiment of the present invention.
  • the boiler 1 can be a relatively small, space-saving and highly efficient package boiler that can be provided assembled, with all the components shown arranged on a common base.
  • the boiler 1 can be a small once-through boiler and a small once-through boiler.
  • the boiler 1 includes a boiler body 10 having a burner 11 and a can body 12, an exhaust stack 20 attached to the boiler body 10 and having a latent heat recovery device 21 disposed therein, and make-up water supplied to the can body 12.
  • condensed water tank 41 for storing condensed water tank 41, condensed water supply line 42 for supplying condensed water from condensed water tank 41 to boiler body 12, chemical injection device 51 for injecting chemical into make-up water (chemical injection), and other configurations a controller 60 for controlling the operation of the elements.
  • make-up water means water supplied from outside the system, and water supplied to the boiler body 12 regardless of the source is referred to as "boiler feed water”. .
  • the burner 11 generates high-temperature combustion gas by burning a mixed gas of non-carbon fuel containing hydrogen and not containing carbon and combustion air. Since the burner 11 burns the non-carbon fuel, the combustion gas practically does not contain carbon dioxide and unburned carbon (soot) derived from the hydrocarbon fuel. easier.
  • Non-carbon fuels include hydrogen and ammonia and mixtures thereof. It should be noted that non-carbon fuels are allowed to contain trace amounts of hydrocarbons at impurity levels.
  • the combustion air used by the burner 11 it is preferable to use clean air with a carbon dioxide concentration of 1000 ppm or less while minimizing the contamination of hydrocarbon fuel combustion gas and the like. This makes it possible to suppress carbonic acid substances in the condensed water.
  • the burner 11 is preferably designed and combustion controlled so that the concentration of nitrogen oxides in the combustion gas is 50 ppm (at 0% O2) or less. As a result, it is possible to prevent the pH of the condensed water from lowering due to the dissolution of nitrogen oxides.
  • the can body 12 recovers heat from the combustion gas generated by the burner 11 and generates steam.
  • the boiler body 12 extends vertically and includes a plurality of water tubes 13 arranged to surround the flame formed by the burner 11, and a lower header 14 connected to the lower ends of the plurality of water tubes 13 and supplying boiler water to each of the water tubes 13. and an upper header 15 connected to the upper ends of the plurality of water tubes 13 to collect water vapor generated in the water tubes 13 . Further, the can body 12 is provided with a blow valve 16 for discharging boil water.
  • the base side of the exhaust pipe 20 is connected to the can body 12 and exhausts the combustion gas generated in the can body 12 to the outside via the latent heat recovery device 21 .
  • the exhaust pipe 20 has a first upward exhaust passage portion, a downward exhaust passage portion, and a second upward exhaust passage portion, and the latent heat recovery device 21 is preferably provided in the downward exhaust passage portion.
  • the exhaust stack 20 has, below the latent heat recovery device 21, a recovery section 22 that recovers condensed water generated from water vapor in the combustion gas.
  • the recovery unit 22 may be controlled in water level or provided with a trap so as not to become a path for the combustion gas to leak.
  • the latent heat recovery device 21 recovers latent heat from the combustion gas generated in the can body 12 to make-up water supplied to the can body 12 .
  • the latent heat recovery device 21 is a heat exchanger that exchanges heat between the make-up water supplied to the boiler 12 and the combustion gas.
  • the latent heat recovery device 21 recovers the sensible heat of the combustion gas and also recovers the latent heat by condensing water vapor contained in the combustion gas. Therefore, the latent heat recovery device 21 produces condensed water by condensing water in the combustion gas.
  • the latent heat recovery device 21 is preferably made of a highly corrosion-resistant material so that the components of the constituent material do not elute into the condensed water.
  • the temperature (exhaust temperature) of the combustion gas at the outlet of the latent heat recovery device 21 is preferably 40°C or higher and 65°C or lower, more preferably 50°C or higher and 60°C or lower.
  • condensed water by securing the amount of condensed water, it can also be used in combination with other means for the purpose of saving energy, such as preheating make-up water using various types of exhaust heat, mixing drain water in steam lines with make-up water, etc. Stable heat recovery by condensed water is possible by suppressing the influence of them.
  • the primary combustion products are water (water for hydrogen fuels, water and nitrogen (3:1 gas volume ratio) for ammonia fuels), compared to combustion of hydrocarbon fuels.
  • a remarkably large amount of condensed water is generated as the temperature of the combustion gas decreases.
  • FIG. 2 shows the relationship between the exhaust temperature of the combustion gas from the latent heat recovery device 21 and the ratio of the amount of condensed water recovered to the amount of water supplied to the boiler when hydrogen gas and city gas (13A) are used as fuel. show.
  • the temperature of the combustion gas is sufficiently lowered by the latent heat recovery device 21, for example, hydrogen gas is used as the non-carbon fuel
  • the temperature of the combustion gas is lowered to 60 ° C. in the latent heat recovery device 21, and condensed water is added to the combustion gas. If not discharged (carried over), 47% of the water produced by combustion can be recovered as condensed water, which corresponds to the amount of evaporated water in the boiler body 12, that is, 10% of the boiler feed water amount.
  • the condensed water becomes 70% of the combustion water, which corresponds to 14% of the boiler water supply.
  • the make-up water tank 31 stores make-up water, and the make-up water is supplied from the make-up water original supply line 33 by a well-known means such as a ball tap so as to keep the liquid level of the make-up water above a certain level.
  • the make-up water independent supply line 32 is provided independently from the condensed water supply line 42 and has a make-up water pump 34 for sending out make-up water, and supplies make-up water to the lower header 14 via the latent heat recovery device 21. . Since high-temperature condensed water generated in the latent heat recovery device 21 is not mixed with the make-up water independent supply line 32, the water temperature of the make-up water introduced into the latent heat recovery device 21 does not rise, and the heat exchange efficiency does not decrease.
  • the condensed water tank 41 receives the condensed water generated in the latent heat recovery device 21 and recovered in the recovery unit 22 by at least one of a drop, an ejector, and a pump. By storing the condensed water in the condensed water tank 41 , it becomes possible to stably supply the condensed water to the lower header 14 of the boiler body 12 through the condensed water supply line 42 . In addition, dissolution of oxygen from the water surface of the condensed water tank 41 is prevented, and the condensed water generated in a high-temperature, low-oxygen state can be supplied to the lower header 14 while maintaining a low oxygen concentration.
  • the recovery unit 22 and the condensed water tank 41 may be configured integrally.
  • the condensed water supply line 42 supplies condensed water to the lower header 14 from the condensed water tank 41 that stores condensed water generated in the latent heat recovery device 21 and recovered in the recovery unit 22 . Since high-temperature condensed water is supplied to the lower header 14 through the shortest route without being mixed with make-up water, it is possible to suppress a decrease in the temperature of the condensed water, and to effectively utilize the heat capacity of the condensed water to increase boiler efficiency. can be done. On the other hand, the make-up water is not mixed with the condensed water on the upstream side of the latent heat recovery device 21, and the heat exchange capacity does not decrease due to the increase in water temperature.
  • the condensed water generated in the latent heat recovery device 21 contains almost no corrosive components such as scale components, chloride ions, and sulfate ions (mainly derived from combustion air and may contain only trace amounts), condensation
  • the blow rate can be reduced, and heat loss and chemical loss associated with blowing can be reduced.
  • the condensed water supply line 42 includes a filtering device 43 for removing foreign substances in the condensed water, a condensed water pump 44 for sending out the condensed water, and a condensed water flow meter 45 for measuring the flow rate of the condensed water supplied to the boiler body 12. and are provided.
  • the filtering device 43 removes, for example, inorganic particles contained in the combustion air, oxides of the material of the can body, etc., as well as substances dropped from the exhaust pipe 20 and the latent heat recovery device 21, when the condensed water is mixed with such foreign substances. is prevented from entering the can body 12.
  • the filtering device 43 is preferably made of metal, and may be provided with a filtering part such as a corrosion-resistant metal mesh.
  • the condensed water pump 44 (and the filtering device 43) is provided in close proximity to the can body 12 and the exhaust stack 20, or close to the side of the exhaust stack 20 opposite to the can body 12. If the condensed water tank 41 is provided close to the boiler 12 or the exhaust stack 20 , the condensed water pump 44 may be provided close to the condensed water tank 41 .
  • the condensed water pump 44 and the boiler body 12 and/or the condensed water pump 44 and the condensed water tank in close proximity, heat loss from the condensed water can be suppressed.
  • there is an advantage that the condensed water pump 44 and the like can be installed compactly.
  • the chemical injection device 51 injects chemicals such as pH adjusters, scale inhibitors, and corrosion inhibitors into the supplementary water.
  • the chemical injection device 51 injects the chemical into the supplementary water tank 31, but may be arranged to inject the chemical into the supplementary water independent supply line 32 or the like, for example.
  • the control device 60 includes a combustion control unit 61 that controls the amount of non-carbon fuel and combustion air supplied to the burner 11 , a makeup water control unit 62 that controls the makeup water pump 34 , and a condensate water controller that controls the condensate pump 44 . It has a water control unit 63 , a chemical injection control unit 64 that controls the chemical injection device 51 , and a blow control unit 65 that controls the blow valve 16 .
  • the combustion control unit 61 controls the amount of combustion, that is, the amount of non-carbon fuel and combustion air supplied, so that the steam pressure of the upper header 15 is kept within a predetermined range, and fuel is supplied according to the amount of combustion air.
  • the make-up water control unit 62 adjusts the supply of make-up water (amount and timing) so that the water level in the water pipe 13 is kept within a predetermined range according to the combustion state.
  • the condensed water control unit 63 maintains the water level of the condensed water tank 41 within a predetermined range, and cooperates with the supplementary water control unit 62 so that the supply (amount and timing) of the condensed water to the can body is appropriate. Control the condensate pump 44 .
  • the boiler efficiency can be further increased by 1% compared to the case where only latent heat exchange is performed, according to calculations assuming that there is no condensed water loss. .
  • FIG. 3 shows the relationship between the combustion gas discharge temperature and the boiler efficiency (relative value) when hydrogen gas is used as the fuel. A case where only heat is recovered and latent heat is not recovered is illustrated separately.
  • FIG. 3 shows the relationship between the combustion gas discharge temperature and the boiler efficiency (relative value) when hydrogen gas is used as the fuel. A case where only heat is recovered and latent heat is not recovered is illustrated separately.
  • the chemical injection control unit 64 adjusts the amount of chemical injection by the chemical injection device 51 based on the amount of condensed water supplied to the can body 12 , that is, the measured value of the condensed water flow meter 45 .
  • the chemical dosing control unit 52 has a proportionality constant set based on the assumed quality of make-up water, determines the amount of chemical dosing in proportion to the amount of make-up water required from the boiler main body 10, and uses the condensed water flow meter It may be configured to adjust the dosing volume proportionality constant based on the 45 measurements. Also, in the case of intermittent dosing, the dosing cycle and/or the dosing amount per dose may be adjusted. These chemical injection amount adjustments may be automatically adjusted by the chemical injection control unit 64 based on the measured value of the condensed water flowmeter 45, or may be changed by the person in charge of maintenance or the like.
  • the proportion of the condensed water supplied to the boiler is added to the make-up water. Increase the amount of pH adjuster to be dosed.
  • the condensed water contains almost no scale components, it is possible to eliminate or reduce the fine adjustment of the chemical amount for preventing the adhesion of scales and the like associated with the use of the condensed water. In this way, the chemical-feeding control unit 64 adjusts the chemical-feeding amount of the chemical-feeding device 51 based on the amount of condensed water. can be administered.
  • the blow control unit 65 performs blow control based on a blow rate (ratio between blow amount and water supply amount) set in advance or calculated from the water quality of the make-up water.
  • the blow rate from the can body 12 is adjusted based on the percentage of condensed water. Blowing is performed to keep the concentration of impurities in the boiler water within the permissible range and to suppress scale adhesion and corrosion. can reduce the blow rate. For example, if the concentration blow rate is 10% under the condition that no condensed water is supplied (makeup water 100%), condensed water containing almost no scale or corrosive components is supplied to the make-up water by 10% for concentration. Blow rate is 9%. This reduces the amount of blow water discharged by concentrated blow (longer blow interval), reducing heat and water loss.
  • the supply amount of make-up water may be measured by providing a flow meter in the independent make-up water supply line 32 , or may be calculated based on the amount of non-carbon fuel supplied to the burner 11 .
  • a condensed water supply amount calculator (not shown) is provided in the control device 60 to calculate the amount of condensed water supplied based on the amount of water produced by combustion calculated from the amount of non-carbon fuel burned. good too.
  • the amount of water produced by combustion is calculated from the amount of combustion of non-carbon fuel
  • the amount of water produced by combustion discharged as steam is calculated from the exhaust gas temperature downstream of the latent heat recovery device 21 (or the amount of condensed water is calculated)
  • the amount of water produced by combustion is calculated. Condensed water loss and other condensed water loss, etc.
  • the boiler 1 having the above configuration can recover heat from the combustion gas to make-up water in the latent heat recovery device 21, and can also recover the heat of the condensed water generated in the latent heat recovery device 21, so it is excellent in energy efficiency. Furthermore, in the boiler 1, since condensed water with few impurities is supplied to the boiler body 12, blowing can be suppressed, and this can also improve energy efficiency.
  • FIG. 5 is a schematic diagram showing the configuration of a boiler 1A according to the second embodiment of the invention.
  • the boiler 1A includes a boiler body 10 having a burner 11 and a boiler body 12, an exhaust stack 20 attached to the boiler body 10 and having a latent heat recovery device 21 disposed therein, and moisture in the combustion gas in the latent heat recovery device 21.
  • a condensed water tank 41A for storing condensed water condensed, a make-up water premixing line 46 for supplying make-up water to the condensed water tank 41A, and a mixed water obtained by mixing the condensed water and make-up water from the condensed water tank 41A.
  • the chemical injection device 51 only needs to be able to chemically inject the chemical into the mixed water formed by mixing the condensed water and the make-up water, and may be arranged so as to inject the chemical anywhere in the condensed water tank 41A and the condensed water supply line 42A.
  • the condensed water tank 41A stores condensed water generated in the latent heat recovery device 21 and makeup water supplied from the makeup water premixing line 46 .
  • the condensed water supply line 42A supplies mixed water of condensed water and make-up water through the latent heat recovery device 21 to the boiler body 12 as boiler feed water.
  • the condensed water supply line 42A of the present embodiment is provided with a filtering device 43A and a condensed water pump 44A having a larger capacity than those of the first embodiment.
  • the mixed water of condensed water and make-up water is supplied to the boiler body 12 via the latent heat recovery device 21, there is no condensed water supply line connecting the condensed water tank 41A and the boiler body 12. This can be simplified and the water level control of the condensed water tank 41A is facilitated.
  • the control device 60A includes a combustion control unit 61 that controls the amount of non-carbon fuel and combustion air supplied to the burner 11, and a mixing unit that controls the amount of mixed water supplied to the boiler body 12, that is, the operation of the condensed water pump 44A. It has a water control unit 66 , a chemical injection control unit 64A that controls the chemical injection device 51 , and a blow control unit 65A that controls the blow valve 16 .
  • the mixed water control unit 66 adjusts the supply amount of makeup water so that the water level in the water pipe 13 is kept within a certain range.
  • the water level in the condensed water tank may be maintained within a predetermined range by control using a ball tap or a water level sensor, and the mixed water control unit 66 may control the water level in the water pipe to be within the predetermined range according to the combustion state. .
  • the mixed water control unit 66 receives the condensed water from the recovery unit 22 preferentially over the supplementary water from the external water source in the condensed water tank 41A.
  • the water level at which the condensed water tank 41A starts receiving make-up water may be lower than the water level at which it starts receiving condensed water.
  • the chemical injection control unit 64A sets the proportionality constant of the flow rate proportional chemical injection based on the supply amount of the mixed water of the condensed water supply line 42A and the water quality of the make-up water, and the water quality change (decrease in scale component, Correct the constant of proportionality to reflect the pH drop, etc.). For example, the amount of water generated by combustion is calculated based on the chemical composition and amount of combustion of the non-carbon fuel, and the supply amount of condensed water is calculated by multiplying this amount of water by the recovery rate assumed in the latent heat recovery device 21.
  • the supply amount of this condensed water is calculated, and the mixing ratio with the condensed water in the condensed water supply line 42A, which is representative of the predetermined period, is calculated.
  • the water quality of the condensed water can be measured in advance, or the water quality that does not contain scale components and is assumed to have a predetermined pH drop by adding a safety factor can be used. As a result, it is possible to perform appropriate chemical dosing without measuring the supply amount of condensed water and the water quality of the mixed water, which fluctuate depending on the combustion state of the boiler and the like.
  • the chemical injection control unit 64A may perform intermittent chemical injection based on the calculation of the supply amounts of the make-up water and the condensed water and the estimation of the water quality of the condensed water supply line 42A.
  • the blow control unit 65A also calculates the supply amount of condensed water based on the supply amount of non-carbon fuel, and adjusts the blow rate based on the calculated supply amount.
  • the boiler 1A of this embodiment can also recover the heat of the condensed water generated by the latent heat recovery device 21, so it is excellent in energy efficiency.
  • FIG. 6 is a schematic diagram showing the configuration of a boiler 1B according to the third embodiment of the invention.
  • the boiler 1B includes a boiler body 10 having a burner 11 and a can body 12, an exhaust stack 20 attached to the boiler body 10 and having a latent heat recovery device 21B therein, and makeup water supplied to the can body 12.
  • the latent heat recovery device 21B of this embodiment is a water sprinkler that sprinkles make-up water in the flow path of the combustion gas.
  • the combustion gas and the makeup water come into direct contact with each other, and the makeup water is heated.
  • water in the combustion gas is condensed to produce condensed water, and the mixed water of the make-up water and the condensed water at approximately the dew point temperature is recovered by the recovering unit 22 .
  • a demister may be provided in the exhaust stack 20 in order to suppress splashes of water spray and condensed water from being accompanied by the combustion gas.
  • the supplementary water primary supply line 35 is pressurized by a supplementary water pump 34B and supplied to the latent heat recovery device 21B.
  • the condensed water supply line 42B directly supplies the mixed water of the make-up water and the condensed water recovered by the recovery unit 22 and stored in the condensed water tank 41A to the can body 12 .
  • the control device 60B includes a combustion control unit 61 that controls the amount of non-carbon fuel and combustion air supplied to the burner 11, a makeup water control unit 62 that controls the makeup water pump 34, and a mixing unit that controls the condensed water pump 44A. It has a water control unit 66 , a chemical injection control unit 64A that controls the chemical injection device 51 , and a blow control unit 65A that controls the blow valve 16 .
  • the make-up water control unit 62 controls the make-up water pump 34 so as to increase or decrease the amount of sprayed water according to the combustion state (for example, when the amount of exhaust gas is large, the amount of sprayed water is increased).
  • the mixed water control unit 66 controls the condensed water pump 44A so that the water level in the water pipe is within a predetermined range according to the combustion state.
  • the boiler 1B of the present embodiment is excellent in energy efficiency because the heat of the condensed water generated by the latent heat recovery device 21 can be recovered directly to make-up water.
  • the condensed water is collected and supplied to the boiler body 12 as mixed water with the make-up water, the piping configuration and control can be simplified.
  • FIG. 7 is a schematic diagram showing the configuration of a boiler 1C according to the fourth embodiment of the invention.
  • the boiler 1C includes a boiler main body 10 having a burner 11 and a boiler body 12, an exhaust stack 20 attached to the boiler main body 10 and having a latent heat recovery device 21B therein, and moisture in combustion gas in the latent heat recovery device 21B.
  • a condensed water tank 41A for storing condensed water and make-up water condensed, a make-up water premixing line 46 for supplying make-up water to the condensed water tank 41A, and a mixed water of the condensed water and make-up water from the condensed water tank 41A.
  • a condensed water supply line 42B for supplying to the boiler body 12, a chemical injection device 51 for injecting chemicals into the condensed water tank 41A, and a mixed water of condensed water and makeup water from the condensed water tank 41A is supplied to the latent heat recovery device 21B. It has a mixed water supply line 71 and a controller 60C that controls the operation of other components.
  • the mixed water supply line 71 has a mixed water pump 72 that pressurizes the mixed water.
  • the mixed water pump 72 operates according to the combustion state (for example, when the amount of exhaust gas is large, the amount of sprayed water is increased).
  • the boiler 1C of this embodiment has water circulation between the latent heat recovery device and the condensed water tank. Sufficient water is sprinkled for latent heat recovery without being restricted by the amount of water within the water level fluctuation range), and sufficient contact between the combustion gas and mixed water can be ensured, so even if the load fluctuates, the combustion gas It is possible to stably recover heat from
  • the chemical feeding amount is adjusted based on the amount of condensed water supplied to the boiler body.
  • the dosage may be determined in consideration of the measured value.
  • the boiler according to the invention may comprise further components not mentioned in the above embodiments.
  • Reference Signs List 1 boiler 10 boiler body 11 burner 12 can body 20 exhaust stack 21, 21B latent heat recovery device 22 recovery unit 31 makeup water tank 32 makeup water independent supply line 33 makeup water raw supply line 34, 34B makeup water pump 35 makeup water primary supply line 41 , 41A Condensed water tank 42, 42A, 42B Condensed water supply line 43, 43A Filtration device 44, 44A Condensed water pump 45 Condensed water flow meter 46 Make-up water premixing line 51 Chemical dosing device 60, 60A, 60B, 60C Control device 61 Combustion control unit 62 Make-up water control unit 63 Condensed water control unit 64, 64A Chemical injection control unit 65, 65A Blow control unit 66 Mixed water control unit 71 Mixed water supply line 72 Mixed water pump

Abstract

A boiler (1) according to one embodiment of the present invention is provided with: a burner (11) for combusting a non-carbon fuel containing hydrogen and not containing carbon; a can body (12) for generating steam by the heat of combustion gas generated by the burner (11); a latent heat recovery device (21) for recovering latent heat into supplementary water supplied to the can body (12), from combustion gas that has traveled through the can body (12); a condensed water tank (41) for storing condensed water obtained by moisture in combustion gas condensing in the latent heat recovery device (21); and, a condensed water supply line (42) for supplying condensed water stored in the condensed water tank (41) to the can body.

Description

ボイラboiler
 本発明は、ボイラに関する。
 本願は、2021年8月20日に日本に出願された特願2021-134679号に基づき優先権を主張し、その内容をここに援用する。
The present invention relates to boilers.
This application claims priority based on Japanese Patent Application No. 2021-134679 filed in Japan on August 20, 2021, the contents of which are incorporated herein.
 各種の工場等には、バーナの燃焼ガスによって水が封入される缶体を加熱して蒸気を発生させる小型のパッケージボイラが設置されることが多い。ボイラのエネルギー効率を向上する技術として、缶体から排出される燃焼ガスによって補給水を加熱するエコノマイザを設けること知られている(例えば特許文献1参照)。このようなエコノマイザでは、ボイラ効率を高めるために燃焼ガスの潜熱回収が行われる場合もある。 In various factories, etc., a small package boiler is often installed that generates steam by heating the can body filled with water by the combustion gas of the burner. As a technique for improving the energy efficiency of a boiler, it is known to provide an economizer that heats make-up water with combustion gas discharged from the boiler (see, for example, Patent Document 1). In such an economizer, latent heat recovery of combustion gas may be performed in order to improve boiler efficiency.
 また、ボイラでは、蒸気を発生し続けると缶水(缶体内の水)の不純物質濃度が上昇し、スケール付着やキャリーオーバーの原因となる。このため、不純物濃度の上昇した缶水の一部を系外に排出するブローを行い、新たな補給水が供給される。高温のブロー水による熱損失を抑制するために、燃焼量と補給水の不純物濃度に基づいて適正なブロー間隔を設定するなどの制御が行われている。 In addition, in boilers, if steam continues to be generated, the concentration of impurities in the boiler water (water inside the boiler) will increase, causing scale adhesion and carryover. Therefore, a part of boiler water with an increased concentration of impurities is blown out of the system, and new make-up water is supplied. In order to suppress heat loss due to high-temperature blow water, control such as setting an appropriate blow interval based on the amount of combustion and the concentration of impurities in the make-up water is performed.
特開平9-250818号公報JP-A-9-250818
 近年、地球環境への関心が高まるにつれ、小型ボイラにおいても、資源及びエネルギーをさらに効率的に利用することが求められている。このため、本発明は、エネルギー効率に優れるボイラを提供することを目的とする。 In recent years, as interest in the global environment has increased, even small boilers are required to use resources and energy more efficiently. Therefore, an object of the present invention is to provide a boiler with excellent energy efficiency.
 本発明の一態様に係るボイラは、水素を含み炭素を含まない非炭素燃料(以後、水素を含み炭素を含まない燃料を非炭素燃料とする)を燃焼するバーナと、前記バーナで発生した燃焼ガスの熱により蒸気を発生させる缶体と、前記缶体を経由した燃焼ガスから前記缶体に供給される補給水に潜熱回収を行う潜熱回収装置と、前記潜熱回収装置において燃焼ガス中の水分が凝縮した凝縮水を貯留する凝縮水タンクと、前記凝縮水タンクに貯留される凝縮水を前記缶体に供給する凝縮水供給ラインと、備える。 A boiler according to an aspect of the present invention includes a burner for burning a non-carbon fuel containing hydrogen and not containing carbon (hereinafter, the fuel containing hydrogen and not containing carbon is referred to as a non-carbon fuel), and combustion generated by the burner A can body that generates steam by the heat of gas, a latent heat recovery device that recovers latent heat from the combustion gas that has passed through the can body to make-up water that is supplied to the can body, and moisture in the combustion gas in the latent heat recovery device. and a condensed water supply line for supplying the condensed water stored in the condensed water tank to the can body.
 上述のボイラにおいて、前記潜熱回収装置は、前記缶体に供給される補給水と燃焼ガスとの間で熱交換を行う熱交換器であり、当該ボイラは、前記凝縮水供給ラインから独立して、補給水を前記潜熱回収装置を通して前記缶体に供給する補給水独立供給ラインをさらに備えてもよい。 In the boiler described above, the latent heat recovery device is a heat exchanger that exchanges heat between makeup water supplied to the boiler and combustion gas, and the boiler is independent of the condensed water supply line. and an independent makeup water supply line for supplying makeup water to the can body through the latent heat recovery device.
 上述のボイラは、前記凝縮水タンクに補給水を供給する補給水予混合ラインをさらに備え、前記凝縮水供給ラインは、凝縮水と補給水との混合水を前記潜熱回収装置を介して前記缶体に供給し、前記潜熱回収装置は、凝縮水と補給水との混合水と燃焼ガスとの間で熱交換を行う熱交換器であってもよい。 The boiler described above further includes a make-up water premixing line that supplies make-up water to the condensed water tank. The latent heat recovery device may be a heat exchanger that exchanges heat between the mixed water of condensed water and make-up water and the combustion gas.
 上述のボイラは、前記潜熱回収装置に補給水を供給する補給水一次供給ラインをさらに備え、前記潜熱回収装置は、燃焼ガスの流路内に補給水を散水する散水器であり、前記凝縮水タンクは、凝縮水と共に散水された補給水を回収し、前記凝縮水供給ラインは、凝縮水と補給水との混合水を前記缶体に供給してもよい。 The above-described boiler further includes a makeup water primary supply line that supplies makeup water to the latent heat recovery device, the latent heat recovery device is a sprinkler that sprinkles makeup water in the flow path of the combustion gas, and the condensed water The tank may collect make-up water sprayed together with the condensed water, and the condensed water supply line may supply mixed water of the condensed water and make-up water to the can body.
 上述のボイラは、前記凝縮水タンクに補給水を供給する補給水予混合ラインと、前記凝縮水タンクから凝縮水と補給水との混合水を前記潜熱回収装置に供給する混合水供給ラインと、をさらに備え、前記潜熱回収装置は、燃焼ガスの流路内に凝縮水と補給水との混合水を散水する散水器であってもよい。 The above-described boiler includes a make-up water premixing line that supplies make-up water to the condensed water tank, a mixed water supply line that supplies mixed water of condensed water and make-up water from the condensed water tank to the latent heat recovery device, and the latent heat recovery device may be a sprinkler that sprinkles mixed water of condensed water and make-up water in the flow path of the combustion gas.
 上述のボイラが、前記缶体への凝縮水及び補給水のそれぞれの供給量に基づいて、前記缶体からのブロー率を調整するブロー制御部をさらに備えてもよい。 The above-described boiler may further include a blow control section that adjusts the blow rate from the can body based on the respective amounts of condensed water and make-up water supplied to the can body.
 上述のボイラにおいて、前記ブロー制御部は、非炭素燃料の供給量に基づいて凝縮水の供給量を算出してもよい。 In the boiler described above, the blow control unit may calculate the supply amount of condensed water based on the supply amount of non-carbon fuel.
 上述のボイラは、前記凝縮水供給ラインにろ過装置を備えてもよい。 The boiler described above may include a filtering device in the condensed water supply line.
 上述のボイラが、補給水に薬注する薬注装置と、前記薬注装置の薬注量を制御する薬注制御部と、をさらに備え、前記薬注制御部は前記缶体に供給される凝縮水の供給量に基づいて薬注量を調整してもよい。 The above-described boiler further includes a chemical feeding device for chemically feeding makeup water, and a chemical feeding control section for controlling the chemical feeding amount of the chemical feeding device, and the chemical feeding control section is supplied to the can body. The chemical feeding amount may be adjusted based on the supply amount of condensed water.
 上述のボイラにおいて、前記薬注制御部は、非炭素燃料の供給量に基づいて凝縮水の供給量を算出してもよい。 In the boiler described above, the chemical dosing control unit may calculate the supply amount of condensed water based on the supply amount of non-carbon fuel.
 本発明によれば、エネルギー効率に優れるボイラを提供できる。 According to the present invention, a boiler with excellent energy efficiency can be provided.
本発明の第1実施形態に係るボイラの構成を示す模式図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a schematic diagram which shows the structure of the boiler which concerns on 1st Embodiment of this invention. 燃焼ガス排出温度と凝縮水回収量との関係を示すグラフである。4 is a graph showing the relationship between the combustion gas exhaust temperature and the amount of condensed water collected. 水素燃料を用いる場合の燃焼ガス排出温度とボイラ効率との関係を示すグラ  フである。4 is a graph showing the relationship between combustion gas exhaust temperature and boiler efficiency when hydrogen fuel is used. 都市ガスを用いる場合の燃焼ガス排出温度とボイラ効率との関係を示すグラ  フである。4 is a graph showing the relationship between combustion gas discharge temperature and boiler efficiency when city gas is used. 本発明の第2実施形態に係るボイラの構成を示す模式図である。It is a schematic diagram which shows the structure of the boiler which concerns on 2nd Embodiment of this invention. 本発明の第3実施形態に係るボイラの構成を示す模式図である。FIG. 5 is a schematic diagram showing the configuration of a boiler according to a third embodiment of the present invention; 本発明の第4実施形態に係るボイラの構成を示す模式図である。It is a schematic diagram which shows the structure of the boiler which concerns on 4th Embodiment of this invention.
 以下、本発明の各実施形態について、図面を参照しながら説明する。なお、後から説明する実施形態において、先に説明した実施形態と同様の構成要素には同じ符号を付して重複する説明を省略することがある。 Hereinafter, each embodiment of the present invention will be described with reference to the drawings. In addition, in the embodiments described later, the same reference numerals may be assigned to the same components as in the previously described embodiments, and overlapping descriptions may be omitted.
<第1実施形態>
 図1は、本発明の第1実施形態に係るボイラ1の構成を示す模式図である。ボイラ1は、比較的小型で、図示する全ての構成要素が共通のベース上に配設され、組み立て状態で提供され得る省スペース且つ高効率のパッケージボイラとされ得る。典型的には、ボイラ1は、小型貫流ボイラ及び小規模貫流ボイラであり得る。
<First Embodiment>
FIG. 1 is a schematic diagram showing the configuration of a boiler 1 according to the first embodiment of the present invention. The boiler 1 can be a relatively small, space-saving and highly efficient package boiler that can be provided assembled, with all the components shown arranged on a common base. Typically, the boiler 1 can be a small once-through boiler and a small once-through boiler.
 ボイラ1は、バーナ11及び缶体12を有するボイラ本体10と、ボイラ本体10に付設され、内部に潜熱回収装置21が配設される排気筒20と、缶体12に供給される補給水を貯留する補給水タンク31と、補給水タンク31から補給水を潜熱回収装置21を通して缶体12に供給する補給水独立供給ライン32と、潜熱回収装置21において燃焼ガス中の水分が凝縮した凝縮水を貯留する凝縮水タンク41と、凝縮水タンク41から凝縮水を缶体12に供給する凝縮水供給ライン42と、補給水に薬品を注入(薬注)する薬注装置51と、他の構成要素の動作を制御する制御装置60と、を備える。なお、本明細書において「補給水」は、系外から供給される水を意味し、出所を問わずに缶体12に供給される水を指す場合には「ボイラ給水」と称するものとする。 The boiler 1 includes a boiler body 10 having a burner 11 and a can body 12, an exhaust stack 20 attached to the boiler body 10 and having a latent heat recovery device 21 disposed therein, and make-up water supplied to the can body 12. A make-up water tank 31 to be stored, a make-up water independent supply line 32 for supplying the make-up water from the make-up water tank 31 to the can body 12 through the latent heat recovery device 21, and condensed water in which moisture in the combustion gas is condensed in the latent heat recovery device 21. condensed water tank 41 for storing condensed water tank 41, condensed water supply line 42 for supplying condensed water from condensed water tank 41 to boiler body 12, chemical injection device 51 for injecting chemical into make-up water (chemical injection), and other configurations a controller 60 for controlling the operation of the elements. In this specification, "make-up water" means water supplied from outside the system, and water supplied to the boiler body 12 regardless of the source is referred to as "boiler feed water". .
 バーナ11は、水素を含み炭素を含まない非炭素燃料と燃焼用空気の混合ガスを燃焼することにより、高温の燃焼ガスを発生する。バーナ11が非炭素燃料を燃焼することによって、燃焼ガスが実施的に炭化水素燃料由来の二酸化炭素や未燃炭素(煤)を含まないものとなるため、潜熱回収装置21の凝縮水の利用が容易となる。非炭素燃料としては、水素とアンモニア及びその混合物がある。なお、非炭素燃料は、不純物レベルの微量の炭化水素を含むことが許容される。 The burner 11 generates high-temperature combustion gas by burning a mixed gas of non-carbon fuel containing hydrogen and not containing carbon and combustion air. Since the burner 11 burns the non-carbon fuel, the combustion gas practically does not contain carbon dioxide and unburned carbon (soot) derived from the hydrocarbon fuel. easier. Non-carbon fuels include hydrogen and ammonia and mixtures thereof. It should be noted that non-carbon fuels are allowed to contain trace amounts of hydrocarbons at impurity levels.
 バーナ11が用いる燃焼用空気としては、炭化水素燃料の燃焼ガス等の混入を極力抑制し、二酸化炭素濃度が1000ppm以下である清浄な空気を用いることが好ましい。これによって、凝縮水中の炭酸物質を抑制できる。 As the combustion air used by the burner 11, it is preferable to use clean air with a carbon dioxide concentration of 1000 ppm or less while minimizing the contamination of hydrocarbon fuel combustion gas and the like. This makes it possible to suppress carbonic acid substances in the condensed water.
 また、バーナ11は、燃焼ガス中の窒素酸化物濃度が50ppm(at0%O2)以下となるよう設計及び燃焼制御されることが好ましい。これにより、窒素酸化物の溶解により凝縮水のpHが低下することを抑制できる。 Also, the burner 11 is preferably designed and combustion controlled so that the concentration of nitrogen oxides in the combustion gas is 50 ppm (at 0% O2) or less. As a result, it is possible to prevent the pH of the condensed water from lowering due to the dissolution of nitrogen oxides.
 缶体12は、バーナ11で発生した燃焼ガスから熱回収を行い、蒸気を発生させる。缶体12は、鉛直に延び、バーナ11が形成する火炎を囲むよう配設される複数の水管13と、複数の水管13の下端に接続され、各水管13に缶水を供給する下部ヘッダ14と、複数の水管13の上端に接続され、水管13で発生される水蒸気を収集する上部ヘッダ15と、を有する構成とされ得る。また、缶体12には、缶水を排出するためのブロー弁16が設けられる。 The can body 12 recovers heat from the combustion gas generated by the burner 11 and generates steam. The boiler body 12 extends vertically and includes a plurality of water tubes 13 arranged to surround the flame formed by the burner 11, and a lower header 14 connected to the lower ends of the plurality of water tubes 13 and supplying boiler water to each of the water tubes 13. and an upper header 15 connected to the upper ends of the plurality of water tubes 13 to collect water vapor generated in the water tubes 13 . Further, the can body 12 is provided with a blow valve 16 for discharging boil water.
 排気筒20は、基部側が缶体12に接続され、缶体12で発生した燃焼ガスを潜熱回収装置21を経由して外部に排出する。排気筒20は、第1上向き排気路部と、下向き排気路部と、第2上向き排気路部とを有し、潜熱回収装置21は、下向き排気路部に設けられることが好ましい。このように構成することで、潜熱回収装置21において燃焼ガス中の水分が凝縮することにより生成される凝縮水の飛沫が燃焼ガスに同伴し排出されることを抑制できる。 The base side of the exhaust pipe 20 is connected to the can body 12 and exhausts the combustion gas generated in the can body 12 to the outside via the latent heat recovery device 21 . The exhaust pipe 20 has a first upward exhaust passage portion, a downward exhaust passage portion, and a second upward exhaust passage portion, and the latent heat recovery device 21 is preferably provided in the downward exhaust passage portion. By configuring in this way, it is possible to suppress the droplets of condensed water generated by condensation of moisture in the combustion gas in the latent heat recovery device 21 from being accompanied with the combustion gas and discharged.
 排気筒20は、潜熱回収装置21の下方に、燃焼ガス中の水蒸気から生成される凝縮水を回収する回収部22を有する。回収部22は、燃焼ガスが漏出する経路とならないよう、水位制御されたり、トラップが設けられたりしてもよい。 The exhaust stack 20 has, below the latent heat recovery device 21, a recovery section 22 that recovers condensed water generated from water vapor in the combustion gas. The recovery unit 22 may be controlled in water level or provided with a trap so as not to become a path for the combustion gas to leak.
 潜熱回収装置21は、缶体12で発生した燃焼ガスから缶体12に供給される補給水に潜熱回収を行う。本実施形態において、潜熱回収装置21は、缶体12に供給される補給水と燃焼ガスとの間で熱交換を行う熱交換器である。潜熱回収装置21は、燃焼ガスの顕熱を回収するとともに、燃焼ガスに含まれる水蒸気を凝縮させてその潜熱も回収する。このため、潜熱回収装置21は、燃焼ガス中の水分を凝縮させた凝縮水を生じる。なお、潜熱回収装置21は、構成材料の成分が凝縮水に溶出しないよう、耐食性の高い材料で形成されることが好ましい。 The latent heat recovery device 21 recovers latent heat from the combustion gas generated in the can body 12 to make-up water supplied to the can body 12 . In this embodiment, the latent heat recovery device 21 is a heat exchanger that exchanges heat between the make-up water supplied to the boiler 12 and the combustion gas. The latent heat recovery device 21 recovers the sensible heat of the combustion gas and also recovers the latent heat by condensing water vapor contained in the combustion gas. Therefore, the latent heat recovery device 21 produces condensed water by condensing water in the combustion gas. Note that the latent heat recovery device 21 is preferably made of a highly corrosion-resistant material so that the components of the constituent material do not elute into the condensed water.
 潜熱回収装置21の出口における燃焼ガスの温度(排出温度)としては、40℃以上65℃以下が好ましく、50℃以上60℃以下がより好ましい。燃焼ガスの排出温度をこの範囲内まで低下させることにより、潜熱回収装置21を大型化或いは高性能化する必要がないので、コスト等を抑制しつつ、燃焼ガスから回収される凝縮水の水量を確保し、ボイラ給水の一部として安定して利用できる。また、所定量以上の凝縮水を継続的に回収することによって缶体12に供給されるまでの間の蒸発等による不純物濃度の上昇などが起こりにくく、水質に関連する不具合いを抑制できる。さらに、凝縮水の水量を確保することによって、例えば各種排熱による補給水の予熱、蒸気ラインのドレン水の補給水への混合等の他の省エネルギーを目的とする手段と併用される場合にも、それらの影響を抑えて凝縮水による安定した熱回収が可能となる。 The temperature (exhaust temperature) of the combustion gas at the outlet of the latent heat recovery device 21 is preferably 40°C or higher and 65°C or lower, more preferably 50°C or higher and 60°C or lower. By reducing the discharge temperature of the combustion gas to within this range, it is not necessary to increase the size or improve the performance of the latent heat recovery device 21. Therefore, the amount of condensed water recovered from the combustion gas can be reduced while suppressing costs. It can be secured and used stably as part of the boiler feed water. Further, by continuously recovering a predetermined amount or more of condensed water, it is difficult for the concentration of impurities to increase due to evaporation or the like until the condensed water is supplied to the boiler body 12, and problems related to water quality can be suppressed. Furthermore, by securing the amount of condensed water, it can also be used in combination with other means for the purpose of saving energy, such as preheating make-up water using various types of exhaust heat, mixing drain water in steam lines with make-up water, etc. Stable heat recovery by condensed water is possible by suppressing the influence of them.
 非炭素燃料の燃焼では、主要な燃焼生成物は水(水素燃料では水、アンモニア燃料では水と窒素(気体の体積比3:1))であり、炭化水素燃料を燃焼する場合と比較して燃焼ガス温度の低下に伴う凝縮水の発生量が格段に多い。図2に、燃料として水素ガスを用いる場合と都市ガス(13A)を用いる場合について、潜熱回収装置21からの燃焼ガスの排出温度と、ボイラ給水量に対する凝縮水の回収量の比率との関係を示す。なお、図2は、O2=5%(空気比1.32)として計算により求められたものであり、露点を水素の場合には71℃、都市ガスの場合には54℃として計算したものである。潜熱回収装置21によって燃焼ガスの温度を十分に低下させた場合、例えば、非炭素燃料として水素ガスを用い、潜熱回収装置21において燃焼ガスの温度を60℃まで低下させ、凝縮水が燃焼ガスに同伴して排出(キャリーオーバー)されない場合、燃焼生成水の47%が凝縮水として回収でき、その水量は、缶体12における蒸発水量、つまりボイラ給水量の10%に相当する。また、燃焼ガス温度を50℃まで低下させた場合、凝縮水は燃焼生成水の70%になり、ボイラ給水量の14%に相当する。一方、燃料として都市ガス(13A)を用いる場合、燃焼ガス温度を60℃まで低下させた場合には計算上は凝縮水の発生はなく、燃焼ガス温度を50℃まで低下させた場合であっても凝縮水は燃焼生成水の20%に過ぎず、ボイラ給水量の2%でしかない。このように、水素ガスの燃焼では、燃焼ガス中の水分量が多いため水露点が比較的高い。都市ガスと比べて潜熱回収域に入る温度は高く、潜熱回収によるボイラ効率向上が大きい。したがって、潜熱回収装置21の現実的な運転条件において、十分な量の凝縮水を回収することができる。 In the combustion of non-carbon fuels, the primary combustion products are water (water for hydrogen fuels, water and nitrogen (3:1 gas volume ratio) for ammonia fuels), compared to combustion of hydrocarbon fuels. A remarkably large amount of condensed water is generated as the temperature of the combustion gas decreases. FIG. 2 shows the relationship between the exhaust temperature of the combustion gas from the latent heat recovery device 21 and the ratio of the amount of condensed water recovered to the amount of water supplied to the boiler when hydrogen gas and city gas (13A) are used as fuel. show. In addition, FIG. 2 was obtained by calculation with O2 = 5% (air ratio 1.32), and was calculated with a dew point of 71 ° C for hydrogen and 54 ° C for city gas. be. When the temperature of the combustion gas is sufficiently lowered by the latent heat recovery device 21, for example, hydrogen gas is used as the non-carbon fuel, the temperature of the combustion gas is lowered to 60 ° C. in the latent heat recovery device 21, and condensed water is added to the combustion gas. If not discharged (carried over), 47% of the water produced by combustion can be recovered as condensed water, which corresponds to the amount of evaporated water in the boiler body 12, that is, 10% of the boiler feed water amount. Also, when the combustion gas temperature is lowered to 50° C., the condensed water becomes 70% of the combustion water, which corresponds to 14% of the boiler water supply. On the other hand, when city gas (13A) is used as fuel, if the combustion gas temperature is lowered to 60°C, there is no condensed water in calculation, and even if the combustion gas temperature is lowered to 50°C, However, the condensed water is only 20% of the combustion water and only 2% of the boiler feed water. Thus, in the combustion of hydrogen gas, the water dew point is relatively high because the amount of water in the combustion gas is large. Compared to city gas, the temperature entering the latent heat recovery zone is higher, and the latent heat recovery greatly improves boiler efficiency. Therefore, a sufficient amount of condensed water can be recovered under realistic operating conditions of the latent heat recovery device 21 .
 補給水タンク31は、補給水を貯留し、補給水原供給ライン33から、例えばボールタップ等の周知の手段により、補給水の液面高さを一定以上に保持するよう補給水が供給される。 The make-up water tank 31 stores make-up water, and the make-up water is supplied from the make-up water original supply line 33 by a well-known means such as a ball tap so as to keep the liquid level of the make-up water above a certain level.
 補給水独立供給ライン32は、凝縮水供給ライン42から独立して設けられ補給水を送出するための補給水ポンプ34を備え、潜熱回収装置21を経由して下部ヘッダ14に補給水を供給する。補給水独立供給ライン32は、潜熱回収装置21で発生する高温の凝縮水が混合されないため潜熱回収装置21に導入される補給水の水温の上昇はなく、熱交換効率は低下することがない。 The make-up water independent supply line 32 is provided independently from the condensed water supply line 42 and has a make-up water pump 34 for sending out make-up water, and supplies make-up water to the lower header 14 via the latent heat recovery device 21. . Since high-temperature condensed water generated in the latent heat recovery device 21 is not mixed with the make-up water independent supply line 32, the water temperature of the make-up water introduced into the latent heat recovery device 21 does not rise, and the heat exchange efficiency does not decrease.
 凝縮水タンク41は、潜熱回収装置21において発生し、回収部22において回収された凝縮水が、落差、エゼクタ、ポンプの少なくともいずれかにより導入される。凝縮水タンク41において凝縮水を貯留することにより、凝縮水供給ライン42を通して缶体12の下部ヘッダ14に凝縮水を安定して供給することが可能となる。また、凝縮水タンク41の水面から酸素の溶存を防止し、高温の低酸素状態で発生した凝縮水の酸素濃度が低く維持された状態で下部ヘッダ14に供給できる。回収部22と凝縮水タンク41は一体に構成されてもよい。 The condensed water tank 41 receives the condensed water generated in the latent heat recovery device 21 and recovered in the recovery unit 22 by at least one of a drop, an ejector, and a pump. By storing the condensed water in the condensed water tank 41 , it becomes possible to stably supply the condensed water to the lower header 14 of the boiler body 12 through the condensed water supply line 42 . In addition, dissolution of oxygen from the water surface of the condensed water tank 41 is prevented, and the condensed water generated in a high-temperature, low-oxygen state can be supplied to the lower header 14 while maintaining a low oxygen concentration. The recovery unit 22 and the condensed water tank 41 may be configured integrally.
 凝縮水供給ライン42は、潜熱回収装置21において発生し、回収部22において回収された凝縮水を貯留する凝縮水タンク41から、下部ヘッダ14に凝縮水を供給する。高温の凝縮水を補給水と混合することなく最短経路で下部ヘッダ14に供給するため、凝縮水の温度低下を抑制でき、凝縮水の保有熱量を効果的に利用することでボイラ効率を高めることができる。一方、補給水は、潜熱回収装置21の上流側で凝縮水が混合されることがなく、水温上昇により熱交換能力の低下が起こらない。 The condensed water supply line 42 supplies condensed water to the lower header 14 from the condensed water tank 41 that stores condensed water generated in the latent heat recovery device 21 and recovered in the recovery unit 22 . Since high-temperature condensed water is supplied to the lower header 14 through the shortest route without being mixed with make-up water, it is possible to suppress a decrease in the temperature of the condensed water, and to effectively utilize the heat capacity of the condensed water to increase boiler efficiency. can be done. On the other hand, the make-up water is not mixed with the condensed water on the upstream side of the latent heat recovery device 21, and the heat exchange capacity does not decrease due to the increase in water temperature.
 また、潜熱回収装置21で生じる凝縮水はスケール成分や塩化物イオン、硫酸イオンなどの腐食成分をほとんど含まない(主に燃焼用空気に由来して微量を含有し得るのみである)ため、凝縮水供給ライン42を通して凝縮水を供給することによってブロー率を低下させることができ、ブローに伴う熱損失や薬品損失を低減できる。 In addition, since the condensed water generated in the latent heat recovery device 21 contains almost no corrosive components such as scale components, chloride ions, and sulfate ions (mainly derived from combustion air and may contain only trace amounts), condensation By supplying condensed water through the water supply line 42, the blow rate can be reduced, and heat loss and chemical loss associated with blowing can be reduced.
 凝縮水供給ライン42には、凝縮水中の異物を除去する濾過装置43と、凝縮水を送出する凝縮水ポンプ44と、缶体12に供給される凝縮水の流量を測定する凝縮水流量計45と、が設けられる。濾過装置43は、例えば燃焼用空気に含まれる無機物粒子や缶体の材料の酸化物等のほか、排気筒20及び潜熱回収装置21からの脱落物等が凝縮水に混入した場合、それらの異物が缶体12に進入することを防止する。濾過装置43は金属製のものが好ましく、耐食性金属メッシュ等の濾過部を備えるものを使用してもよい。 The condensed water supply line 42 includes a filtering device 43 for removing foreign substances in the condensed water, a condensed water pump 44 for sending out the condensed water, and a condensed water flow meter 45 for measuring the flow rate of the condensed water supplied to the boiler body 12. and are provided. The filtering device 43 removes, for example, inorganic particles contained in the combustion air, oxides of the material of the can body, etc., as well as substances dropped from the exhaust pipe 20 and the latent heat recovery device 21, when the condensed water is mixed with such foreign substances. is prevented from entering the can body 12. The filtering device 43 is preferably made of metal, and may be provided with a filtering part such as a corrosion-resistant metal mesh.
 凝縮水ポンプ44(と濾過装置43と)は、缶体12と排気筒20の並びに近接して、又は排気筒20の缶体12と反対側に近接して設けられる。凝縮水タンク41が缶体12又は排気筒20に近接して設けられる場合は、凝縮水ポンプ44は凝縮水タンク41に近接して設けられてもよい。凝縮水ポンプ44と缶体12、及び/又は凝縮水ポンプ44と凝縮水タンクを近接して配置することにより、凝縮水からの熱量損失を抑制できる。また、省スペースの小型貫流ボイラ及び小規模貫流ボイラにおいては、凝縮水ポンプ44等をコンパクトに設置できるメリットがある。 The condensed water pump 44 (and the filtering device 43) is provided in close proximity to the can body 12 and the exhaust stack 20, or close to the side of the exhaust stack 20 opposite to the can body 12. If the condensed water tank 41 is provided close to the boiler 12 or the exhaust stack 20 , the condensed water pump 44 may be provided close to the condensed water tank 41 . By arranging the condensed water pump 44 and the boiler body 12 and/or the condensed water pump 44 and the condensed water tank in close proximity, heat loss from the condensed water can be suppressed. Moreover, in space-saving small once-through boilers and small-scale once-through boilers, there is an advantage that the condensed water pump 44 and the like can be installed compactly.
 薬注装置51は、補給水に例えばpH調整剤、スケール防止剤、腐食防止剤、の薬品を注入する。本実施形態において、薬注装置51は、補給水タンク31に薬品を注入するが、たとえば補給水独立供給ライン32等に薬品を注入するよう配設されてもよい。 The chemical injection device 51 injects chemicals such as pH adjusters, scale inhibitors, and corrosion inhibitors into the supplementary water. In this embodiment, the chemical injection device 51 injects the chemical into the supplementary water tank 31, but may be arranged to inject the chemical into the supplementary water independent supply line 32 or the like, for example.
 制御装置60は、バーナ11への非炭素燃料及び燃焼用空気の供給量を制御する燃焼制御部61と、補給水ポンプ34を制御する補給水制御部62と、凝縮水ポンプ44を制御する凝縮水制御部63と、薬注装置51を制御する薬注制御部64と、ブロー弁16を制御するブロー制御部65と、を有する。 The control device 60 includes a combustion control unit 61 that controls the amount of non-carbon fuel and combustion air supplied to the burner 11 , a makeup water control unit 62 that controls the makeup water pump 34 , and a condensate water controller that controls the condensate pump 44 . It has a water control unit 63 , a chemical injection control unit 64 that controls the chemical injection device 51 , and a blow control unit 65 that controls the blow valve 16 .
 燃焼制御部61は、上部ヘッダ15の蒸気圧力を所定範囲に保持するよう、燃焼量、つまり非炭素燃料及び燃焼用空気の供給量を制御し、燃焼用空気量に応じた燃料の供給が行われる。  The combustion control unit 61 controls the amount of combustion, that is, the amount of non-carbon fuel and combustion air supplied, so that the steam pressure of the upper header 15 is kept within a predetermined range, and fuel is supplied according to the amount of combustion air. will be 
 補給水制御部62は、水管13における水位を燃焼状態に応じて所定範囲内に保持するよう、補給水の供給(量とタイミング)を調整する。 The make-up water control unit 62 adjusts the supply of make-up water (amount and timing) so that the water level in the water pipe 13 is kept within a predetermined range according to the combustion state.
 凝縮水制御部63は、凝縮水タンク41の水位を所定の範囲に維持すると共に、補給水制御部62と連携して凝縮水の缶体への供給(量とタイミング)が適切となるように凝縮水ポンプ44を制御する。潜熱回収装置21で発生した凝縮水の全量をボイラ給水とした場合、凝縮水ロスがないと仮定した計算によれば潜熱熱交換のみを行う場合と比べてボイラ効率をさらに1%高めることができる。図3に、燃料として水素ガスを用いる場合の燃焼ガス排出温度とボイラ効率(相対値)との関係を、潜熱及び凝縮水を回収する場合、潜熱を回収して凝縮水を回収しない場合、顕熱のみを回収して潜熱を回収しない場合に分けて図示する。また、図4に燃料として都市ガス(13A)を用いる場合のボイラ効率についても示す。図示するように、燃料として水素ガスを使用する場合、潜熱回収及び凝縮水回収によるボイラ効率向上効果が大きい。なお、図3及び図4において、空気比等の条件は図2と同様とし、ボイラ効率は低位発熱量基準として記載する。潜熱回収を行う場合には、凝縮水の潜熱分が潜熱回収を行わない場合に対する効率向上分となり、さらに凝縮水を回収する場合には、回収する凝縮水の顕熱分がさらなる効率向上分となっている。 The condensed water control unit 63 maintains the water level of the condensed water tank 41 within a predetermined range, and cooperates with the supplementary water control unit 62 so that the supply (amount and timing) of the condensed water to the can body is appropriate. Control the condensate pump 44 . When the total amount of condensed water generated in the latent heat recovery device 21 is used as boiler feed water, the boiler efficiency can be further increased by 1% compared to the case where only latent heat exchange is performed, according to calculations assuming that there is no condensed water loss. . FIG. 3 shows the relationship between the combustion gas discharge temperature and the boiler efficiency (relative value) when hydrogen gas is used as the fuel. A case where only heat is recovered and latent heat is not recovered is illustrated separately. FIG. 4 also shows the boiler efficiency when city gas (13A) is used as fuel. As shown in the figure, when hydrogen gas is used as the fuel, the latent heat recovery and condensed water recovery are highly effective in improving boiler efficiency. 3 and 4, the conditions such as the air ratio are the same as in FIG. 2, and the boiler efficiency is described based on the lower calorific value. When latent heat recovery is performed, the latent heat of the condensed water is the efficiency improvement compared to when the latent heat recovery is not performed, and when the condensed water is recovered, the sensible heat of the recovered condensed water is the further efficiency improvement. It's becoming
 薬注制御部64は、缶体12に供給される凝縮水の供給量、つまり凝縮水流量計45の測定値に基づいて、薬注装置51による薬注量を調整する。例えば、薬注制御部52は、想定される補給水の水質に基づいて比例定数が設定され、ボイラ本体10から要求される補給水の水量に比例して薬注量を定め、凝縮水流量計45の測定値に基づいて薬注量の比例定数を調整するよう構成され得る。また、間欠薬注の場合は、薬注サイクル及び/又は1回の薬注量を調整してもよい。これらの薬注量調整は、凝縮水流量計45の測定値に基づいて薬注制御部64が自動調整してもよく、メンテナンス担当者等が設定を変更してもよい。 The chemical injection control unit 64 adjusts the amount of chemical injection by the chemical injection device 51 based on the amount of condensed water supplied to the can body 12 , that is, the measured value of the condensed water flow meter 45 . For example, the chemical dosing control unit 52 has a proportionality constant set based on the assumed quality of make-up water, determines the amount of chemical dosing in proportion to the amount of make-up water required from the boiler main body 10, and uses the condensed water flow meter It may be configured to adjust the dosing volume proportionality constant based on the 45 measurements. Also, in the case of intermittent dosing, the dosing cycle and/or the dosing amount per dose may be adjusted. These chemical injection amount adjustments may be automatically adjusted by the chemical injection control unit 64 based on the measured value of the condensed water flowmeter 45, or may be changed by the person in charge of maintenance or the like.
 燃焼ガスの凝縮水が、燃焼用空気に含まれる微量の二酸化炭素と燃焼生成したppmオーダーの窒素酸化物の溶解等により酸性になる場合、ボイラへ供給される凝縮水の割合分だけ補給水へ薬注するpH調整剤の量を増量する。非炭素燃料を用いるボイラ1では、都市ガス燃焼ガスのように多量の二酸化炭素の溶解はないため、pH調整剤の薬注量を微調整することで対応できる。また、凝縮水はスケール成分をほとんど含まないため、凝縮水の利用に伴うスケール付着等を防止するための薬剤量を微調整が不要又は低減できる。このように、薬注制御部64は、凝縮水量に基づいて薬注装置51の薬注量を調整することで、ボイラ本体10に供給される凝縮水に別途の薬注を行うことなく、適切な薬注を行うことができる。 If the condensed water of the combustion gas becomes acidic due to the dissolution of a trace amount of carbon dioxide contained in the combustion air and the nitrogen oxides of ppm order generated by combustion, etc., the proportion of the condensed water supplied to the boiler is added to the make-up water. Increase the amount of pH adjuster to be dosed. In the boiler 1 using non-carbon fuel, unlike city gas combustion gas, a large amount of carbon dioxide does not dissolve, so it can be dealt with by finely adjusting the dosage of the pH adjuster. In addition, since the condensed water contains almost no scale components, it is possible to eliminate or reduce the fine adjustment of the chemical amount for preventing the adhesion of scales and the like associated with the use of the condensed water. In this way, the chemical-feeding control unit 64 adjusts the chemical-feeding amount of the chemical-feeding device 51 based on the amount of condensed water. can be administered.
 ブロー制御部65は、予め設定された或いは補給水の水質から算出されたブロー率(ブロー量と給水量との比率)に基づいてブロー制御を行うと共に、缶体12へ供給される補給水に対する凝縮水の割合に基づいて、缶体12からのブロー率を調整する。ブローは缶水の不純物質濃度を許容範囲内に抑え、スケール付着や腐食を抑制するために行われるが、燃焼ガスの凝縮水をボイラ給水に利用することで、缶内への不純物の持ち込み量を減少し、ブロー率を低減することができる。例えば、凝縮水を供給しない条件(補給水100%)での濃縮ブロー率が10%である場合、スケール成分や腐食成分をほとんど含まない凝縮水を補給水に対して10%供給することで濃縮ブロー率は9%になる。これにより、濃縮ブローにより排出されるブロー水量は減少し(ブロー間隔が長くなる)、熱及び水の損失を低減できる。 The blow control unit 65 performs blow control based on a blow rate (ratio between blow amount and water supply amount) set in advance or calculated from the water quality of the make-up water. The blow rate from the can body 12 is adjusted based on the percentage of condensed water. Blowing is performed to keep the concentration of impurities in the boiler water within the permissible range and to suppress scale adhesion and corrosion. can reduce the blow rate. For example, if the concentration blow rate is 10% under the condition that no condensed water is supplied (makeup water 100%), condensed water containing almost no scale or corrosive components is supplied to the make-up water by 10% for concentration. Blow rate is 9%. This reduces the amount of blow water discharged by concentrated blow (longer blow interval), reducing heat and water loss.
 補給水の供給量は、補給水独立供給ライン32に流量計を設けることで実測してもよいが、バーナ11への非炭素燃料の供給量に基づいて算出してもよい。また、凝縮水の供給量は、制御装置60に凝縮水供給量算出部(図示せず)を設けることにより、非炭素燃料の燃焼量から算出される燃焼生成水の量に基づいて算出してもよい。例えば、非炭素燃料の燃焼量から燃焼生成水量を算出し、潜熱回収装置21の後流の排ガス温度から蒸気として排出される燃焼生成水量を算出し(又は凝縮水量を算出し)、排ガスに同伴されることによる凝縮水損失及びその他凝縮水損失等を加味して算出してもよい。このような凝縮水供給量の演算値を用いることによって、高温かつ温度変化がある凝縮水の流量計による直接測定が必要なく、比較的簡単に濃縮ブロー率を適切化することができる。 The supply amount of make-up water may be measured by providing a flow meter in the independent make-up water supply line 32 , or may be calculated based on the amount of non-carbon fuel supplied to the burner 11 . A condensed water supply amount calculator (not shown) is provided in the control device 60 to calculate the amount of condensed water supplied based on the amount of water produced by combustion calculated from the amount of non-carbon fuel burned. good too. For example, the amount of water produced by combustion is calculated from the amount of combustion of non-carbon fuel, the amount of water produced by combustion discharged as steam is calculated from the exhaust gas temperature downstream of the latent heat recovery device 21 (or the amount of condensed water is calculated), and the amount of water produced by combustion is calculated. Condensed water loss and other condensed water loss, etc. may be taken into account in the calculation. By using such a calculated value of the condensed water supply amount, it is possible to relatively easily optimize the concentration blow rate without the need for direct measurement by a flow meter of the condensed water, which has a high temperature and changes in temperature.
 以上の構成を有するボイラ1は、潜熱回収装置21において燃焼ガスから補給水に熱回収するともに、潜熱回収装置21で発生する凝縮水の熱も回収することができるので、エネルギー効率に優れる。さらに、ボイラ1では、不純物が少ない凝縮水を缶体12に供給するため、ブローを抑制することができるで、これによってもエネルギー効率を向上することができる。 The boiler 1 having the above configuration can recover heat from the combustion gas to make-up water in the latent heat recovery device 21, and can also recover the heat of the condensed water generated in the latent heat recovery device 21, so it is excellent in energy efficiency. Furthermore, in the boiler 1, since condensed water with few impurities is supplied to the boiler body 12, blowing can be suppressed, and this can also improve energy efficiency.
<第2実施形態>
 図5は、本発明の第2実施形態に係るボイラ1Aの構成を示す模式図である。ボイラ1Aは、バーナ11及び缶体12を有するボイラ本体10と、ボイラ本体10に付設され、内部に潜熱回収装置21が配設される排気筒20と、潜熱回収装置21において燃焼ガス中の水分が凝縮した凝縮水を貯留する凝縮水タンク41Aと、凝縮水タンク41Aに補給水を供給する補給水予混合ライン46と、凝縮水タンク41Aから凝縮水と補給水を混合してなる混合水を潜熱回収装置21を通して缶体12に供給する凝縮水供給ライン42Aと、補給水に薬品を注入する薬注装置51と、他の構成要素の動作を制御する制御装置60Aと、を備える。薬注装置51は、凝縮水と補給水とが混合してなる混合水に薬品を薬注できればよく、凝縮水タンク41A及び凝縮水供給ライン42Aのどこに薬注するよう配設されてもよい。
<Second embodiment>
FIG. 5 is a schematic diagram showing the configuration of a boiler 1A according to the second embodiment of the invention. The boiler 1A includes a boiler body 10 having a burner 11 and a boiler body 12, an exhaust stack 20 attached to the boiler body 10 and having a latent heat recovery device 21 disposed therein, and moisture in the combustion gas in the latent heat recovery device 21. A condensed water tank 41A for storing condensed water condensed, a make-up water premixing line 46 for supplying make-up water to the condensed water tank 41A, and a mixed water obtained by mixing the condensed water and make-up water from the condensed water tank 41A. It has a condensed water supply line 42A that supplies the can body 12 through the latent heat recovery device 21, a chemical injection device 51 that injects chemicals into the make-up water, and a control device 60A that controls the operations of other components. The chemical injection device 51 only needs to be able to chemically inject the chemical into the mixed water formed by mixing the condensed water and the make-up water, and may be arranged so as to inject the chemical anywhere in the condensed water tank 41A and the condensed water supply line 42A.
 凝縮水タンク41Aは、潜熱回収装置21において発生する凝縮水と、補給水予混合ライン46から供給される補給水を貯留する。凝縮水供給ライン42Aは、凝縮水と補給水との混合水を潜熱回収装置21を通してボイラ給水として缶体12に供給する。このため、本実施形態の凝縮水供給ライン42Aには、第1実施形態に比して容量が大きい濾過装置43A及び凝縮水ポンプ44Aが設けられる。本実施形態では、凝縮水と補給水との混合水を潜熱回収装置21を介して缶体12に供給するため、凝縮水タンク41Aと缶体12を繋ぐ凝縮水供給ラインがなく、配管構成をシンプルにできると共に凝縮水タンク41Aの水位制御が容易となる。 The condensed water tank 41A stores condensed water generated in the latent heat recovery device 21 and makeup water supplied from the makeup water premixing line 46 . The condensed water supply line 42A supplies mixed water of condensed water and make-up water through the latent heat recovery device 21 to the boiler body 12 as boiler feed water. For this reason, the condensed water supply line 42A of the present embodiment is provided with a filtering device 43A and a condensed water pump 44A having a larger capacity than those of the first embodiment. In this embodiment, since the mixed water of condensed water and make-up water is supplied to the boiler body 12 via the latent heat recovery device 21, there is no condensed water supply line connecting the condensed water tank 41A and the boiler body 12. This can be simplified and the water level control of the condensed water tank 41A is facilitated.
 制御装置60Aは、バーナ11への非炭素燃料及び燃焼用空気の供給量を制御する燃焼制御部61と、缶体12への混合水の給水量、つまり凝縮水ポンプ44Aの動作を制御する混合水制御部66と、薬注装置51を制御する薬注制御部64Aと、ブロー弁16を制御するブロー制御部65Aと、を有する。 The control device 60A includes a combustion control unit 61 that controls the amount of non-carbon fuel and combustion air supplied to the burner 11, and a mixing unit that controls the amount of mixed water supplied to the boiler body 12, that is, the operation of the condensed water pump 44A. It has a water control unit 66 , a chemical injection control unit 64A that controls the chemical injection device 51 , and a blow control unit 65A that controls the blow valve 16 .
 混合水制御部66は、水管13における水位を一定の範囲内に保持するよう、補給水の供給量を調整する。例えば、凝縮水タンクの水位をボールタップ或いは水位センサを用いた制御により所定範囲に維持し、水管の水位が燃焼状態に応じて所定範囲になるように混合水制御部66による制御を行ってもよい。また、混合水制御部66は、凝縮水タンク41Aにおいて外部水源からの補給水より回収部22からの凝縮水を優先して受水することが好ましい。例えば、凝縮水タンク41Aにおいて補給水の受水を開始する水位を、凝縮水の受け入れを開始する水位より低くしてもよい。 The mixed water control unit 66 adjusts the supply amount of makeup water so that the water level in the water pipe 13 is kept within a certain range. For example, the water level in the condensed water tank may be maintained within a predetermined range by control using a ball tap or a water level sensor, and the mixed water control unit 66 may control the water level in the water pipe to be within the predetermined range according to the combustion state. . Moreover, it is preferable that the mixed water control unit 66 receives the condensed water from the recovery unit 22 preferentially over the supplementary water from the external water source in the condensed water tank 41A. For example, the water level at which the condensed water tank 41A starts receiving make-up water may be lower than the water level at which it starts receiving condensed water.
 薬注制御部64Aは、凝縮水供給ライン42Aの混合水の供給量と補給水の水質に基づいて流量比例薬注の比例定数を設定し、凝縮水の混合による水質変化(スケール成分の低下、pH低下など)を反映するように比例定数を補正する。例えば、非炭素燃料の化学組成と燃焼量に基づいて燃焼により生成される水量を算出し、この水量に潜熱回収装置21において想定される回収率を乗じることで凝縮水の供給量を算出する。さらに、凝縮水供給ライン42Aの流量からこの凝縮水の供給量を減じることで補給水の供給量を算出し、所定期間の代表となる凝縮水供給ライン42Aにおける凝縮水との混合割合を算出する。凝縮水の水質は、予め測定しておくか、スケール成分を含まず安全率を加え所定のpH低下を仮定した水質を用いることができる。これにより、ボイラの燃焼状態等により変動する凝縮水の供給量や混合水の水質を測定しなくとも、適切な薬注を行うことができる。また、薬注制御部64Aは、補給水と凝縮水の供給量算出及び凝縮水供給ライン42Aの水質の推定に基づいて、間欠薬注を行ってもよい。 The chemical injection control unit 64A sets the proportionality constant of the flow rate proportional chemical injection based on the supply amount of the mixed water of the condensed water supply line 42A and the water quality of the make-up water, and the water quality change (decrease in scale component, Correct the constant of proportionality to reflect the pH drop, etc.). For example, the amount of water generated by combustion is calculated based on the chemical composition and amount of combustion of the non-carbon fuel, and the supply amount of condensed water is calculated by multiplying this amount of water by the recovery rate assumed in the latent heat recovery device 21. Furthermore, by subtracting the supply amount of this condensed water from the flow rate of the condensed water supply line 42A, the supply amount of makeup water is calculated, and the mixing ratio with the condensed water in the condensed water supply line 42A, which is representative of the predetermined period, is calculated. . The water quality of the condensed water can be measured in advance, or the water quality that does not contain scale components and is assumed to have a predetermined pH drop by adding a safety factor can be used. As a result, it is possible to perform appropriate chemical dosing without measuring the supply amount of condensed water and the water quality of the mixed water, which fluctuate depending on the combustion state of the boiler and the like. In addition, the chemical injection control unit 64A may perform intermittent chemical injection based on the calculation of the supply amounts of the make-up water and the condensed water and the estimation of the water quality of the condensed water supply line 42A.
 ブロー制御部65Aも同様に、非炭素燃料の供給量に基づいて凝縮水の供給量を算出し、算出した供給量に基づいてブロー率を調整する。 Similarly, the blow control unit 65A also calculates the supply amount of condensed water based on the supply amount of non-carbon fuel, and adjusts the blow rate based on the calculated supply amount.
 本実施形態のボイラ1Aも、潜熱回収装置21で生成される凝縮水の熱も回収することができるので、エネルギー効率に優れる。 The boiler 1A of this embodiment can also recover the heat of the condensed water generated by the latent heat recovery device 21, so it is excellent in energy efficiency.
<第3実施形態>
 図6は、本発明の第3実施形態に係るボイラ1Bの構成を示す模式図である。ボイラ1Bは、バーナ11及び缶体12を有するボイラ本体10と、ボイラ本体10に付設され、内部に潜熱回収装置21Bが配設される排気筒20と、缶体12に供給される補給水を貯留する補給水タンク31と、補給水タンク31から補給水を潜熱回収装置21Bに供給する補給水一次供給ライン35と、潜熱回収装置21Bにおいて燃焼ガス中の水分が凝縮した凝縮水及び補給水を貯留する凝縮水タンク41Aと、凝縮水タンク41Aから凝縮水と補給水との混合水を缶体12に供給する凝縮水供給ライン42Bと、補給水タンク31に薬品を注入する薬注装置51と、他の構成要素の動作を制御する制御装置60Bと、を備える。
<Third Embodiment>
FIG. 6 is a schematic diagram showing the configuration of a boiler 1B according to the third embodiment of the invention. The boiler 1B includes a boiler body 10 having a burner 11 and a can body 12, an exhaust stack 20 attached to the boiler body 10 and having a latent heat recovery device 21B therein, and makeup water supplied to the can body 12. A make-up water tank 31 to be stored, a make-up water primary supply line 35 for supplying make-up water from the make-up water tank 31 to the latent heat recovery device 21B, and condensed water in which water in the combustion gas is condensed in the latent heat recovery device 21B and make-up water. A condensed water tank 41A to be stored, a condensed water supply line 42B for supplying mixed water of condensed water and make-up water from the condensed water tank 41A to the boiler body 12, and a chemical injection device 51 for injecting chemicals into the make-up water tank 31. , and a controller 60B that controls the operation of the other components.
 本実施形態の潜熱回収装置21Bは、燃焼ガスの流路内に補給水を散水する散水器である。補給水を散水することで、燃焼ガスと補給水とが直接接触し、補給水が加温される。また、燃焼ガスが補給水によって冷却されることにより、燃焼ガス中の水分が凝縮して凝縮水を生じ、ほぼ露点温度の補給水と凝縮水の混合水が回収部22で回収される。また、散水及び凝縮水の飛沫が燃焼ガスに同伴されて排出されることを抑制するために、排気筒20にデミスタを設けてもよい。 The latent heat recovery device 21B of this embodiment is a water sprinkler that sprinkles make-up water in the flow path of the combustion gas. By sprinkling the makeup water, the combustion gas and the makeup water come into direct contact with each other, and the makeup water is heated. Further, as the combustion gas is cooled by the make-up water, water in the combustion gas is condensed to produce condensed water, and the mixed water of the make-up water and the condensed water at approximately the dew point temperature is recovered by the recovering unit 22 . Further, a demister may be provided in the exhaust stack 20 in order to suppress splashes of water spray and condensed water from being accompanied by the combustion gas.
 補給水一次供給ライン35は、補給水ポンプ34Bで加圧して、潜熱回収装置21Bに供給する。凝縮水供給ライン42Bは、回収部22で回収されて凝縮水タンク41Aに貯留される補給水と凝縮水の混合水を缶体12に直接供給する。 The supplementary water primary supply line 35 is pressurized by a supplementary water pump 34B and supplied to the latent heat recovery device 21B. The condensed water supply line 42B directly supplies the mixed water of the make-up water and the condensed water recovered by the recovery unit 22 and stored in the condensed water tank 41A to the can body 12 .
 制御装置60Bは、バーナ11への非炭素燃料及び燃焼用空気の供給量を制御する燃焼制御部61と、補給水ポンプ34を制御する補給水制御部62と、凝縮水ポンプ44Aを制御する混合水制御部66と、薬注装置51を制御する薬注制御部64Aと、ブロー弁16を制御するブロー制御部65Aと、を有する。例えば、補給水制御部62は、燃焼状態に応じて(例えば、排ガス量が多いときは散布水量を多く)散水量が増減するように補給水ポンプ34を制御する。また、混合水制御部66は、水管の水位が燃焼状態に応じて所定範囲になるように凝縮水ポンプ44Aを制御する。 The control device 60B includes a combustion control unit 61 that controls the amount of non-carbon fuel and combustion air supplied to the burner 11, a makeup water control unit 62 that controls the makeup water pump 34, and a mixing unit that controls the condensed water pump 44A. It has a water control unit 66 , a chemical injection control unit 64A that controls the chemical injection device 51 , and a blow control unit 65A that controls the blow valve 16 . For example, the make-up water control unit 62 controls the make-up water pump 34 so as to increase or decrease the amount of sprayed water according to the combustion state (for example, when the amount of exhaust gas is large, the amount of sprayed water is increased). Also, the mixed water control unit 66 controls the condensed water pump 44A so that the water level in the water pipe is within a predetermined range according to the combustion state.
 本実施形態のボイラ1Bは、潜熱回収装置21で発生する凝縮水の熱を直接補給水に回収することができるので、エネルギー効率に優れる。また、凝縮水を補給水との混合水として回収及び缶体12に供給するので、配管構成及び制御を簡素化できる。 The boiler 1B of the present embodiment is excellent in energy efficiency because the heat of the condensed water generated by the latent heat recovery device 21 can be recovered directly to make-up water. In addition, since the condensed water is collected and supplied to the boiler body 12 as mixed water with the make-up water, the piping configuration and control can be simplified.
<第4実施形態>
 図7は、本発明の第4実施形態に係るボイラ1Cの構成を示す模式図である。ボイラ1Cは、バーナ11及び缶体12を有するボイラ本体10と、ボイラ本体10に付設され、内部に潜熱回収装置21Bが配設される排気筒20と、潜熱回収装置21Bにおいて燃焼ガス中の水分が凝縮した凝縮水及び補給水を貯留する凝縮水タンク41Aと、凝縮水タンク41Aに補給水を供給する補給水予混合ライン46と、凝縮水タンク41Aから凝縮水と補給水との混合水を缶体12に供給する凝縮水供給ライン42Bと、凝縮水タンク41Aに薬品を注入する薬注装置51と、凝縮水タンク41Aから凝縮水と補給水との混合水を潜熱回収装置21Bに供給する混合水供給ライン71と、他の構成要素の動作を制御する制御装置60Cと、を備える。
<Fourth Embodiment>
FIG. 7 is a schematic diagram showing the configuration of a boiler 1C according to the fourth embodiment of the invention. The boiler 1C includes a boiler main body 10 having a burner 11 and a boiler body 12, an exhaust stack 20 attached to the boiler main body 10 and having a latent heat recovery device 21B therein, and moisture in combustion gas in the latent heat recovery device 21B. A condensed water tank 41A for storing condensed water and make-up water condensed, a make-up water premixing line 46 for supplying make-up water to the condensed water tank 41A, and a mixed water of the condensed water and make-up water from the condensed water tank 41A. A condensed water supply line 42B for supplying to the boiler body 12, a chemical injection device 51 for injecting chemicals into the condensed water tank 41A, and a mixed water of condensed water and makeup water from the condensed water tank 41A is supplied to the latent heat recovery device 21B. It has a mixed water supply line 71 and a controller 60C that controls the operation of other components.
 混合水供給ライン71は、混合水を加圧する混合水ポンプ72を有する。混合水ポンプ72は、燃焼状態に応じて(例えば、排ガス量が多いときは散布水量を多く)運転する。 The mixed water supply line 71 has a mixed water pump 72 that pressurizes the mixed water. The mixed water pump 72 operates according to the combustion state (for example, when the amount of exhaust gas is large, the amount of sprayed water is increased).
 本実施形態のボイラ1Cは、潜熱回収装置と凝縮水タンクの間での水循環があるため、燃焼量が少なく缶体へ供給する水量が少ない場合であっても、凝縮水タンクのバッファ能力(許容される水位変動幅の水量)に制限されることなく潜熱回収に十分な散水を行い、焼ガスと混合水との十分な接触を担保することができるため、負荷が変動する場合にも燃焼ガスから安定して熱回収を行うことができる。 The boiler 1C of this embodiment has water circulation between the latent heat recovery device and the condensed water tank. Sufficient water is sprinkled for latent heat recovery without being restricted by the amount of water within the water level fluctuation range), and sufficient contact between the combustion gas and mixed water can be ensured, so even if the load fluctuates, the combustion gas It is possible to stably recover heat from
 以上、本発明に係るボイラの好ましい実施形態につき説明したが、本発明は、上述の実施形態に制限されるものではなく、適宜変更が可能である。 Although the preferred embodiments of the boiler according to the present invention have been described above, the present invention is not limited to the above-described embodiments and can be modified as appropriate.
 例として、上述の実施形態の構成要素の組み合わせは例示であって、各実施形態の構成要素は他の実施形態の構成要素と置換することができる。 As an example, the combination of the components of the above-described embodiments is an example, and the components of each embodiment can be replaced with the components of other embodiments.
 上述の実施形態では、凝縮水の缶体への供給量に基づいて薬注量を調整したが、本発明に係るボイラでは、缶体に供給される補給水等の水質を測定して水質の測定値を考慮して薬注量を定めてもよい。 In the above-described embodiment, the chemical feeding amount is adjusted based on the amount of condensed water supplied to the boiler body. The dosage may be determined in consideration of the measured value.
 上述の第3及び4実施形態のように、潜熱回収装置として散水器を用いる場合、排気筒の散水器よりも上流側に補給水との熱交換により燃焼ガスの温度を露点近くまで低下させる熱交換器を追加してもよい。 As in the above-described third and fourth embodiments, when a water sprinkler is used as a latent heat recovery device, the heat that lowers the temperature of the combustion gas to near the dew point by heat exchange with makeup water on the upstream side of the water sprinkler in the exhaust stack Additional exchangers may be added.
 本発明に係るボイラは、上述の実施形態で言及されていないさらなる構成要素を備えてもよい。 The boiler according to the invention may comprise further components not mentioned in the above embodiments.
 1 ボイラ
 10 ボイラ本体
 11 バーナ
 12 缶体
 20 排気筒
 21,21B 潜熱回収装置
 22 回収部
 31 補給水タンク
 32 補給水独立供給ライン
 33 補給水原供給ライン
 34,34B 補給水ポンプ
 35 補給水一次供給ライン
 41,41A 凝縮水タンク
 42,42A,42B 凝縮水供給ライン
 43,43A 濾過装置
 44,44A 凝縮水ポンプ
 45 凝縮水流量計
 46 補給水予混合ライン
 51 薬注装置
 60,60A,60B,60C 制御装置
 61 燃焼制御部
 62 補給水制御部
 63 凝縮水制御部
 64,64A 薬注制御部
 65,65A ブロー制御部
 66 混合水制御部
 71 混合水供給ライン
 72 混合水ポンプ
 
Reference Signs List 1 boiler 10 boiler body 11 burner 12 can body 20 exhaust stack 21, 21B latent heat recovery device 22 recovery unit 31 makeup water tank 32 makeup water independent supply line 33 makeup water raw supply line 34, 34B makeup water pump 35 makeup water primary supply line 41 , 41A Condensed water tank 42, 42A, 42B Condensed water supply line 43, 43A Filtration device 44, 44A Condensed water pump 45 Condensed water flow meter 46 Make-up water premixing line 51 Chemical dosing device 60, 60A, 60B, 60C Control device 61 Combustion control unit 62 Make-up water control unit 63 Condensed water control unit 64, 64A Chemical injection control unit 65, 65A Blow control unit 66 Mixed water control unit 71 Mixed water supply line 72 Mixed water pump

Claims (10)

  1.  水素を含み炭素を含まない非炭素燃料を燃焼するバーナと、
     前記バーナで発生した燃焼ガスの熱により蒸気を発生させる缶体と、
     前記缶体を経由した燃焼ガスから前記缶体に供給される補給水に潜熱回収を行う潜熱回収装置と、
     前記潜熱回収装置において燃焼ガス中の水分が凝縮した凝縮水を貯留する凝縮水タンクと、
     前記凝縮水タンクに貯留される凝縮水を前記缶体に供給する凝縮水供給ラインと、
    を備えるボイラ。
    a burner that burns a non-carbon fuel containing hydrogen and no carbon;
    a can body for generating steam by the heat of the combustion gas generated by the burner;
    a latent heat recovery device that recovers latent heat from the combustion gas that has passed through the can body to make-up water supplied to the can body;
    a condensed water tank for storing condensed water obtained by condensing moisture in the combustion gas in the latent heat recovery device;
    a condensed water supply line for supplying condensed water stored in the condensed water tank to the can;
    boiler with
  2.  前記潜熱回収装置は、前記缶体に供給される補給水と燃焼ガスとの間で熱交換を行う熱交換器であり、
     前記凝縮水供給ラインから独立して、補給水を前記潜熱回収装置を通して前記缶体に供給する補給水独立供給ラインをさらに備える、請求項1に記載のボイラ。
    The latent heat recovery device is a heat exchanger that exchanges heat between makeup water supplied to the boiler body and combustion gas,
    2. The boiler according to claim 1, further comprising a make-up water independent supply line for supplying make-up water to said boiler body through said latent heat recovery device independently of said condensed water supply line.
  3.  前記凝縮水タンクに補給水を供給する補給水予混合ラインをさらに備え、
     前記凝縮水供給ラインは、凝縮水と補給水との混合水を前記潜熱回収装置を介して前記缶体に供給し、
     前記潜熱回収装置は、凝縮水と補給水との混合水と燃焼ガスとの間で熱交換を行う熱交換器である、請求項1に記載のボイラ。
    further comprising a make-up water premixing line that supplies make-up water to the condensed water tank;
    The condensed water supply line supplies mixed water of condensed water and make-up water to the boiler via the latent heat recovery device,
    2. The boiler according to claim 1, wherein said latent heat recovery device is a heat exchanger that exchanges heat between a mixture of condensed water and make-up water and combustion gas.
  4.  前記潜熱回収装置に補給水を供給する補給水一次供給ラインをさらに備え、
     前記潜熱回収装置は、燃焼ガスの流路内に補給水を散水する散水器であり、
     前記凝縮水タンクは、凝縮水と共に散水された補給水を回収し、
     前記凝縮水供給ラインは、凝縮水と補給水との混合水を前記缶体に供給する、請求項1に記載のボイラ。
    further comprising a makeup water primary supply line for supplying makeup water to the latent heat recovery device,
    The latent heat recovery device is a sprinkler that sprinkles make-up water in the flow path of the combustion gas,
    The condensed water tank collects make-up water sprinkled with the condensed water,
    2. The boiler according to claim 1, wherein said condensed water supply line supplies mixed water of condensed water and make-up water to said boiler body.
  5.  前記凝縮水タンクに補給水を供給する補給水予混合ラインと、
     前記凝縮水タンクから凝縮水と補給水との混合水を前記潜熱回収装置に供給する混合水供給ラインと、
    をさらに備え、
     前記潜熱回収装置は、燃焼ガスの流路内に凝縮水と補給水との混合水を散水する散水器である、請求項1に記載のボイラ。
    a make-up water premixing line that supplies make-up water to the condensed water tank;
    a mixed water supply line for supplying mixed water of condensed water and make-up water from the condensed water tank to the latent heat recovery device;
    further comprising
    2. The boiler according to claim 1, wherein said latent heat recovery device is a sprinkler for spraying mixed water of condensed water and make-up water in the flow path of combustion gas.
  6.  前記缶体への凝縮水及び補給水のそれぞれの供給量に基づいて、前記缶体からのブロー率を調整するブロー制御部をさらに備える、請求項1から5のいずれかに記載のボイラ。 The boiler according to any one of claims 1 to 5, further comprising a blow control unit that adjusts the blow rate from said can body based on the respective supply amounts of condensed water and make-up water to said can body.
  7.  前記ブロー制御部は、非炭素燃料の供給量に基づいて凝縮水の供給量を算出する、請求項6に記載のボイラ。 The boiler according to claim 6, wherein the blow control unit calculates the supply amount of condensed water based on the supply amount of non-carbon fuel.
  8.  前記凝縮水供給ラインにろ過装置を備える請求項1から7のいずれかに記載のボイラ。 The boiler according to any one of claims 1 to 7, wherein the condensed water supply line is equipped with a filtering device.
  9.  補給水に薬注する薬注装置と、
     前記薬注装置の薬注量を制御する薬注制御部と、
    をさらに備え、
     前記薬注制御部は前記缶体に供給される凝縮水の供給量に基づいて薬注量を調整する、請求項1から8のいずれかに記載のボイラ。
    a chemical dosing device for dosing replenishment water;
    a chemical injection control unit that controls the chemical injection amount of the chemical injection device;
    further comprising
    The boiler according to any one of claims 1 to 8, wherein said chemical feeding control unit adjusts the amount of chemical feeding based on the amount of condensed water supplied to said boiler body.
  10.  前記薬注制御部は、非炭素燃料の供給量に基づいて凝縮水の供給量を算出する、請求項9に記載のボイラ。
     
    10. The boiler according to claim 9, wherein said chemical dosing control unit calculates a supply amount of condensed water based on a supply amount of non-carbon fuel.
PCT/JP2022/026241 2021-08-20 2022-06-30 Boiler WO2023021860A1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005139303A (en) * 2003-11-06 2005-06-02 Nippon Kankyo Techno Kk Carbonizing treatment system for organic matter
JP2005164118A (en) * 2003-12-02 2005-06-23 Takuma Co Ltd Exhaust heat recovery system
JP2009030817A (en) * 2007-07-24 2009-02-12 Kurita Water Ind Ltd Blow control method in boiler water system
JP2011058671A (en) * 2009-09-08 2011-03-24 Mizoguchi Shigeru Heat exchanger equipped with dew condensation recovery device
JP2013190182A (en) * 2012-03-15 2013-09-26 Samson Co Ltd Boiler that preheats water-supply
JP2019138477A (en) * 2018-02-06 2019-08-22 株式会社サムソン Boiler including chemical feeder to water supply

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005139303A (en) * 2003-11-06 2005-06-02 Nippon Kankyo Techno Kk Carbonizing treatment system for organic matter
JP2005164118A (en) * 2003-12-02 2005-06-23 Takuma Co Ltd Exhaust heat recovery system
JP2009030817A (en) * 2007-07-24 2009-02-12 Kurita Water Ind Ltd Blow control method in boiler water system
JP2011058671A (en) * 2009-09-08 2011-03-24 Mizoguchi Shigeru Heat exchanger equipped with dew condensation recovery device
JP2013190182A (en) * 2012-03-15 2013-09-26 Samson Co Ltd Boiler that preheats water-supply
JP2019138477A (en) * 2018-02-06 2019-08-22 株式会社サムソン Boiler including chemical feeder to water supply

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