JP2005077426A - Substrate-bonding apparatus and substrate-bonding method - Google Patents

Substrate-bonding apparatus and substrate-bonding method Download PDF

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Publication number
JP2005077426A
JP2005077426A JP2003209570A JP2003209570A JP2005077426A JP 2005077426 A JP2005077426 A JP 2005077426A JP 2003209570 A JP2003209570 A JP 2003209570A JP 2003209570 A JP2003209570 A JP 2003209570A JP 2005077426 A JP2005077426 A JP 2005077426A
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Prior art keywords
substrate
temperature
sensitive adhesive
adhesive member
upper stage
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JP2003209570A
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Japanese (ja)
Inventor
Hitoshi Takahashi
仁 高橋
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Shibaura Mechatronics Corp
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Shibaura Mechatronics Corp
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Priority to JP2003209570A priority Critical patent/JP2005077426A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To improve productivity, while preventing deterioration in quality. <P>SOLUTION: A temperature-sensitive adhesive member 14 which exhibits adhesiveness at or below a set temperature or non-adhesiveness at or above the set temperature is disposed on an upper stage 6 of a substrate-bonding apparatus 11. A heater 23 for heating the temperature-sensitive adhesive member 14 and a tube 24 for distributing a cooling medium for cooling it are provided on the upper stage 6. When an upper substrate 2 is held on the upper stage 6, the temperature-sensitive adhesive member 14 is cooled at or below the set temperature to generate the adhesiveness. When the upper substrate 2 held on the upper stage 6 is peeled off, the temperature-sensitive adhesive member 14 is heated at or above the set temperature so as to be changed into non-adhesiveness. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、2枚の基板を接着剤を介して減圧雰囲気下で貼り合わせる基板貼り合わせ装置および基板貼り合わせ方法に関する。
【0002】
【従来の技術】
例えば、液晶表示パネルの製造工程においては、表示領域を囲むように塗布された接着剤としてのシール剤の内側領域に必要量の液晶が供給された一方の基板と、他方の基板とを、減圧雰囲気下で重ね合せ、2枚の基板とシール剤とで形成される閉空間内に液晶を封入して貼り合わせる基板貼り合わせ装置が知られている。
【0003】
このような基板貼り合わせ装置は、真空槽内に上下に対向して配置され対向面をそれぞれ基板の保持面とする上ステージおよび下ステージを有してなり、上ステージには昇降(Z軸)移動機構を、下ステージにはX−Y−θ移動機構を設けて構成される(例えば、特許文献1参照)。
【0004】
そして、上下ステージの基板の保持手段として、真空吸着手段、静電吸着手段、或いは機械的保持手段を用いるものが知られている。
【0005】
【特許文献1】
特開2000−66163号公報
【0006】
【発明が解決しようとする課題】
しかし、真空吸着手段を用いた場合、上下の基板を貼り合わせるときは、真空槽内は減圧雰囲気下にあるため、差圧によって吸着力を得る真空吸着手段においては、十分な保持力を得ることができず、吸着保持している基板の落下、位置ずれ等を生じやすく、貼り合わされた基板の品質を著しく損ねるおそれを有する。
【0007】
また、静電吸着手段を用いた場合、真空吸着手段による問題は低減されるものの、大きな保持力を得るめには、静電吸着手段の電極に高い電圧を印加する必要がある。静電吸着手段の電極に高い電圧を印加した場合、減圧雰囲気下において周囲の金属部との間で放電が生じやすく、放電が生じたときには吸着力が消失或いは著しく低下して、上ステージから基板が落下し、基板の損傷する等して生産性を著しく損ねるおそれがある。
【0008】
さらに、チャックのような機械的保持手段を用いた場合、基板の中央部付近には表示面が形成されている都合上、基板の外周部を保持しなければならないので、特に上ステージに保持された基板はその中央部が自重で垂下し、下に凸状に変形する。上下の基板を位置合わせするときは、上下の基板を近接させた状態で行なうが、このとき、上基板の垂下部が下基板に接触し良好な位置合わせが阻害され、貼り合わされた基板の品質を損ねるおそれを有する。
【0009】
本発明は、品質を損ねることを防ぎつつ、生産性を向上させることができる基板貼り合わせ装置および基板貼り合わせ方法を提供することを目的とする。
【0010】
【課題を解決するための手段】
本発明は、基板を、第1の基板保持ステージ、第2の基板保持ステージの少なとも一方に、感温性粘着部材を粘着性に変化させたときの粘着力にて保持し、保持した基板を感温性粘着部材を非粘着性に変化させて剥離させることを特徴とする。
【0011】
【発明の実施の形態】
本発明の実施の形態について図面を用いて説明する。図1は、本発明に係る基板貼り合わせ装置の構成を示す一部断面正面図、図2(a)は、図1に示す基板貼り合わせ装置の上ステージの底面図、図2(b)は、図2(a)のA−A線から矢視方向を見た断面図である。
【0012】
図1において、基板貼り合わせ装置1は、第1の基板としての上基板2と第2の基板としての下基板3とを接着剤としてのシール剤4を介して貼り合わせるもので、真空槽5、上基板2を保持する上ステージ6、下基板3を保持する下ステージ7、位置検出装置8、および制御装置9を有して構成される。
【0013】
真空槽5は、上チャンバ10と下チャンバ11とを有してなり、不図示の基台上に固定された下チャンバ11に対して上チャンバ10が不図示の駆動装置にて昇降自在に配置されており、真空槽5を上下に2分割できるように構成される。また、上チャンバ10と下チャンバ11との当節部には、不図示のシール部材が配置されており、当接された上チャンバ10と下チャンバ11との間の気密を保持するように構成される。
【0014】
上ステージ6は、上チャンバ10の上部に固定配置された昇降移動装置12に連結部材13を介して連結されて上チャンバ10内に配置される。なお、上チャンバ10と連結部材13との間は、例えば、ベローズ等の弾性を有する気密保持部材により上下方向の移動を許容しつつ気密が保持されている。
【0015】
また、上ステージ6は、後に詳述する、感温性粘着部材14と温度調節装置15を有する。
【0016】
下ステージ7は、水平方向(X、Y方向)および水平面内で回転(θ)自在な水平移動装置16に連結部材17を介して連結されて下チャンバ11内に配置される。また、下ステージ7における下基板3の保持面には、弾性シートSが設けられる。なお、連結部材17と下チャンバ11との間は、例えば、ベローズ等の弾性を有する気密保持部材により上下方向の移動を許容しつつ気密が保持されている。
【0017】
位置検出装置8は、2つのカメラ18、19と、これらカメラ18、19の画像を処理する画像処理装置20とを有してなる。そして、カメラ18、19は、下ステージ7の貫通孔7aおよび下チャンバ11の窓部11aを通して、上ステージ6に保持された上基板2および下ステージ7に保持された下基板3における縁部にそれぞれ対応して付された位置決め用マークを撮像可能に下チャンバ11の下方に配置される。画像処置装置20は、カメラ18、19の撮像画像データをそれぞれ取り込み、カメラ18、19がそれぞれ撮像した上基板2および下基板3の位置検出用マークの画像を公知のパターン認識技術を用いて画像処理し、上基板2と下基板3との相対的な位置ずれを検出する。
【0018】
制御装置9は、昇降移動装置12、水平移動装置16および画像処理装置20に接続されており、昇降移動装置12、水平移動装置16および画像処理装置20の動作を制御する。
【0019】
前述したように、上ステージ6は、感温性粘着部材14と温度調節装置15を有する。
【0020】
感温性粘着部材14は、温度に応じて粘着性と非粘着性とが切り替わる粘着部材であり、設定温度以上で粘着性を生じるもの、或いは設定温度以下で粘着性を生じるものがあるが、本実施の形態では、設定温度以下で粘着性を生じる感温性粘着部材14を用いる例で説明する。感温性粘着部材14としては、例えば、ニッタ株式会社製、商品名インテリマー(米国ランデック社の商標)が知られている。
【0021】
感温性粘着部材14は、図2に示すように、上基板2よりも大きさのやや小さいシート状を成しており、平板状の保持板21の表面に接着固定される。この保持板21は、上ステージ6における上基板2の保持面6aに設けられた凹部6bに着脱自在に嵌め込まれ、止めネジ22によって固定される。よって、保持板21は、止めネジ22を取り外すことで、上ステージ6の凹部6bから分離して取り外すことが可能とされる。なお、保持板21を凹部6b内に固定した状態で、感温性粘着部材14の表面と上ステージ6の保持面6aはほぼ同一高さとされる。
【0022】
また、保持板21における上ステージ6との当接面21aには、凹部21bが形成されると共に、この凹部21bと感温性粘着部材14の表面との間を連通する複数の真空吸着孔21cが形成される。上ステージ6における凹部21bに対応する位置には、不図示の真空源に接続された連通管6cが設けられる。この真空吸着孔21cは、上ステージ6に上基板2を保持させる際に作用し、感温性粘着部材14に対する上基板2の接着を補助する。
【0023】
温度調節装置15は、上ステージ6に内蔵されたヒータ23、および水や気体等の冷却媒体を流通可能な導管24を有する。図2の例では、ヒータ23は4本並列に配置して設けられ、各ヒータ23の間に導管24が図2(A)に破線で示すように平面視で蛇行して設けられている。各ヒータ23は、温度制御器25に接続されており、発熱量が制御される。導管24は、冷媒供給機26に連通されており、この冷媒供給機26の作用によって導管24内で冷媒を循環可能に構成される。また、温度調節装置15は、上ステージ6に内蔵された温度検出器27を有し、温度検出器27による検出信号は制御装置9に供給される。
【0024】
次に、作動について説明する。
【0025】
まず、下チャンバ10に対して上チャンバ11が上昇して真空槽5が2分割された状態において、上ステージ6と下ステージ7との間に上基板2が不図示の搬送アームによって供給される。つまり、上基板2は、搬送アーム上に下基板3との貼り合わせ面を下に向けた状態で支持されて搬送され、上ステージ6の真下に位置決めされる。
【0026】
次に、上ステージ6が、昇降移動装置12の駆動によって下降され、上ステージ6の保持面6aを上基板2の上面に当接させる。
【0027】
この当接に先立ち、制御装置9は、冷媒供給機26を制御して導管24内に冷媒を循環させ感温性粘着部材14を設定温度以下の温度に冷却し、感温性粘着部材14に粘着力を生じさせる。このとき、ヒータ23の発熱は停止された状態とする。また、制御装置9は、上ステージ6が上基板2に当接する前のタイミングで真空吸着孔21cに真空吸着力を作用させる。
【0028】
上ステージ6の保持面6aが上基板2に当接すると、上基板2は真空吸着孔21cに作用する真空吸着力によって吸着保持されるとともに、この真空吸着力によって感温性粘着部材14に密着されて感温性粘着材14の粘着力によって保持される。
【0029】
上基板2を保持した上ステージ6は、昇降移動装置12によって上昇される。また、搬送アームが待避して、シール剤4と液晶が施された下基板3が上記搬送アーム上に上基板2との貼り合わせ面を上にした状態で支持されて搬送され、下ステージ7の真上に位置決めされる。
【0030】
下基板3が位置決めされると、下ステージ7に内蔵された不図示のリフトピンが上昇し下基板3を搬送アームから持ち上げ支持する。そして、リフトピンは、搬送アームが待避した後下基板3を支持したまま下降して、下基板3を下ステージ7上に受け渡す。
【0031】
次に、上チャンバ10が下降して下チャンバ11に当接して真空槽5を密閉する。制御装置9は、不図示の減圧装置を制御して真空槽5内を約1Paの真空状態まで減圧する。この減圧の過程で、真空吸着孔21cによる真空吸着を停止する。これは、真空槽5内の圧力が真空吸着孔21cに作用する圧力よりも低い圧力に達すると真空吸着孔21cによる真空吸着力が得られなくなるからである。なお、真空吸着力が作用しなくなっても、上基板2は感温性粘着部材14の粘着力で保持されているので落下することはない。したがって、真空吸着孔21cによる真空吸着力は、上基板2を感温性粘着部材14の粘着力で保持した時点で解除するようにしても良い。
【0032】
真空槽5内が真空状態にされると、昇降移動装置12の駆動によって上ステージ6が下動され、下基板3に上基板2が近接される。この状態で、カメラ18、19によって上基板2、および下基板3に付された位置決め用マークを撮像し、画像処理装置20によってカメラ18、19の撮像画像に基づいて上基板2と下基板3との相対的な位置ずれを検出する。上基板2と下基板3との相対的な位置ずれが検出されたならば、制御装置9は、水平移動装置16を制御して上基板2と下基板3との相対的な位置ずれをなくすように下基板3を移動させる。
【0033】
この位置合わせの後、再度カメラ18、19で上基板2と下基板3の位置決め用マークを撮像することで上基板2と下基板3の相対的な位置ずれを検出する。そして、相対的な位置ずれが予め設定された許容範囲内にある場合位置決めを完了し、許容範囲内にない場合、相対的な位置ずれを許容範囲内とするべく再度位置合わせを行なう。このようにして、上下の基板2、3の位置ずれが許容範囲内となるまで位置合わせを繰り返す。
【0034】
位置合わせが完了したら、制御装置9は昇降移動装置12を制御して、上ステージ6を下動させ、上基板2を下基板3にシール剤4を介して接触させるとともに、予め設定された加圧力を上ステージ6に付与し基板2、3を加圧する。
【0035】
制御装置9は、予め設定された時間が経過した後、上ステージ6による加圧を維持した状態のまま、窒素ガスなどの不活性気体の供給装置や大気開放弁等の不図示の昇圧装置を制御して真空槽5内の圧力を大気圧へ復帰させる。この大気圧への復帰過程で、制御装置9は、冷媒供給器26による冷媒の循環を停止させ、温度制御器25を制御してヒータ23を発熱させる。これにより、感温性粘着部材14を設定温度以上の温度に加熱し、感温性粘着部材14の粘着力を低減させ、非粘着性に切り替える。
【0036】
真空槽5内が大気圧に昇圧されると、制御装置9は昇降移動装置12制御して上ステージ6を上昇させる。このとき、感温性粘着部材14の粘着力は低減されているので貼り合わされた上下の基板2、3は上ステージ6から容易に剥離する。なおこのとき、同時に真空吸着孔21cから、不図示の供給源から供給される窒素ガスなどの加圧気体を噴出させて上ステージ6からの貼り合わされた基板2、3の剥離を補助する。ここで、真空槽5内の大気圧への昇圧は、真空槽5内に圧力検出器等を設けておき、真空槽5内の圧力を監視することで知ることができる。
【0037】
上ステージ6の上昇が完了した後、上チャンバ10が上昇される。また、下ステージから不図示のリフトピンが上昇されて貼り合わされた基板2、3を不図示の搬送アームへの受け渡し位置まで持ち上げる。
【0038】
搬送アームが貼り合わされた基板2、3の下側に進入するとリフトピンが下降して貼り合わされた基板2、3は搬送アーム上に保持される。そして、貼り合わされた基板2、3を保持した搬送アームは、貼り合わされた基板2、3を次の工程、例えば、シール剤4の硬化工程へと搬送すべく待避する。
【0039】
以上で、2枚の基板2、3を貼り合わせる一連の動作が完了する。そしてこの後、貼り合わせる基板2、3がなくなるまで上述の貼り合わせ動作を繰り返す。
【0040】
また、貼り合わせ動作を繰り返すうちに、感温性粘着部材14に劣化や破損が生じた場合、貼り合わせ動作を中断し、感温性粘着部材14が固定された保持板21を上ステージ6に固定している止めネジを22を取り外し、上ステージ6から保持板21を取り外し、新たな感温性粘着部材14が固定された保持板21に交換する。ここで、保持板21は複数個用意しておき、感温性粘着部材14を固定した一つの保持板21を上ステージ6に取り付けて使用している間に、他の保持板21に固定された劣化や破損が生じた感温性粘着部材14を剥離して、新しい感温性粘着部材14に交換する作業を行なうと良い。
【0041】
上記実施の形態によれば、上基板2を上ステージ6に感温性粘着部材14の粘着力によって保持するので、真空吸着や静電吸着、或いはチャック等の保持手段にて保持する場合に比べて上基板2を上ステージ6に安定して、且つ確実に保持することができる。これにより、減圧雰囲気下においても上ステージ6に保持された上基板2が落下することが効果的に防止でき、また上基板2が上ステージ6に対して位置ずれを生じることが防止できるので、上基板2と下基板3とを精度よく良好に貼り合わせることができる。
【0042】
また、上ステージ6の保持面6aに真空吸着孔21cを設け、上基板2を上ステージ6に保持するときに真空吸着孔21cに真空吸着力を作用させるようにしたので、上基板2が真空吸着力によって感温性粘着部材14の粘着面に引き寄せられて密着されるので、上基板2を感温性粘着部材14により確実に保持させることができる。したがって、減圧雰囲気下における上ステージ6からの上基板2の落下や、上ステージ6に対する上基板2の位置ずれがより効果的に防止でき、生産される液晶パネルの品質の信頼性を向上させることができる。
【0043】
また、感温性粘着部材14は、設定温度を境に粘着性と非粘着性を切り替えることができるので、貼り合わされた基板2、3を上ステージ6から剥離する際に感温性粘着部材14を非粘着性に切り替えることで貼り合わされた基板2、3を上ステージ6から無理なく剥離することができる。これにより、上ステージ6から貼り合わされた基板2、3を剥離する際に、貼り合わされた基板2、3間のギャップを拡大する方向に力が作用することが防止できるので、貼り合わされた基板2、3の品質を損ねることが防止できる。
【0044】
また、貼り合わされた基板2、3を上ステージ6から剥離するときに、上ステージ6の保持面6aに設けた真空吸着孔21cから加圧気体を噴出するようにしたので、この加圧気体による押し出しにより、上ステージ6からの基板2、3の剥離をより容易かる確実に行なうことができる。これにより、貼り合わせ品質の信頼性を向上させることができる。
【0045】
また、感温性粘着部材14を、設定温度以下で粘着性を生じ、設定温度以上で非粘着性となるものを用いたことから、真空槽5内を減圧することによって真空槽5内の雰囲気の温度が低下して上ステージ6が冷却され、感温性粘着部材14の温度が低下されることになったとしても、感温性粘着部材14の粘着性が低減されることがないので、上基板2と下基板3との貼り合わせ精度が阻害されることなく良好な貼り合わせを行なうことができる。
【0046】
また、感温性粘着部材14を保持板21に固定し、この保持板21を止めネジ22にて上ステージ6に対して交換可能に取り付けるようにしたので、感温性粘着部材14に劣化や損傷が生じたときには、新たな感温性粘着部材14を装着した保持板21と交換すればよく、感温性粘着部材14の交換を容易に行なうことができ、感温性粘着部材14の交換による貼り合わせ装置1の稼働率の低下を極力防止することができる。
【0047】
また、劣化や損傷を生じた感温性粘着部材14を装着した保持板21は、新たな感温性粘着部材14を装着した保持板21での貼り合わせ作業中に、劣化や損傷を生じた感温性粘着部材14を剥離除去し、新たな感温性粘着部材14に取り替える作業を行なっておけば、次回の保持板21の交換作業を効率良く行なうことができる。
【0048】
なお、上記第1の実施の形態において、感温性粘着部材14を表面に固定した保持板21を止めねじ21で上ステージ6に着脱自在に固定した例で説明したが、例えば、手動或いは自動にて進退するストッパピンを上ステージに内蔵し、このストッパピンを保持板21に係合させて保持板21を固定する等、上ステージ6に対する保持板21の固定は他の固定手段を用いて行なってもよい。
【0049】
また、上ステージ6の真空吸着孔21cから加圧気体を噴出させて非粘着性に切り替えられた感温性粘着部材14から貼り合わされた基板2、3を剥離する例で説明したが、上ステージ6にノックアウトピンを組み込み、ノックアウトピンの押出し操作により基板2、3を剥離するようにしても良い。
【0050】
次に、本発明における第2の実施の形態について図3を用いて説明する。
【0051】
第2の実施の形態は、第1の実施の形態が、感温性粘着部材14を上基板2より大きさのやや小さい一つのシート状に形成したのに対し、感温性粘着部を複数個の小片シート状とし、例えば、図3(a)に示すように、基板2の各角部に対応する位置と中央部に対応する位置の合計5箇所に設けるようしたものである。第2の実施の形態は、図1に示す第1の実施の形態と、上ステージ6の構成が異なる以外、第1の実施の形態と同様の構成であるので、上ステージ6の構成について説明し、その他の構成については説明を省略ずる。
【0052】
図3(b)に示すように、感温性粘着部材14aは、上ステージ6に対して例えばエアシリンダによる昇降駆動装置31にて昇降自在に支持された移動ブロック30に固定して設けられており、感温性粘着部材14aの表面と上ステージ6の保持面6aとがほぼ一致する基板2の保持位置(図示a位置)と、感温性粘着部材14aの表面が上ステージ6aの保持面6aから没した没入位置(図示b位置)との間で移動可能とされる。
【0053】
また、それぞれの移動ブロック30には、ヒータ23aと冷媒を流通させる導管24aが設けられ、感温性粘着部材14aの温度制御を可能とする。なお、第1の実施の形態と同様に、ヒータ23aは温度制御器25に接続される。また、導管24aは、移動ブロック30中に平面視略U字状に形成されており、冷媒供給器26から供給される冷媒をU字の一端から他端へ流通可能に構成される。さらにまた、図示は省略しているが、各移動ブロック30には、不図示の温度検出器が内蔵されており、制御装置9が温度検出器の検出値に基づいて、温度制御器25および冷媒供給器26を制御することで、感温性粘着部材14aの温度制御を正確に行なうことを可能としている。
【0054】
このように構成することで、基板2(貼り合わされた2枚の基板2、3)を上ステージ6から引き離すときに感温性粘着部材14aを非粘着性に切り替えるとともに、感温性粘着部材14aを保持位置aから没入位置bに移動させるようにすれば、感温性粘着部材14aが上昇するものの基板2は上ステージ6の保持面6aにてその位置に保持されるので、基板2は感温性粘着部材14aから引き剥がされ、基板2の剥離を容易かつ確実に行なうことができる。よって、上述した第1の実施の形態と同様に、基板2、3の貼り合わせ品質の信頼性を向上させることができる。
【0055】
またこの実施の形態では、それぞれの移動ブロック30に個別にヒータ23aと冷媒を流通させる導管24aを設けたので、第1の実施の形態のように、上ステージ6全体を温度制御する場合に比べて、感温性粘着部材14aの温度制御を少ないエネルギーで効率的に行なうことができる。つまり、一般に与える温度エネルギーが同じであれば、構造体の大きさが大きくなるほどその構造体の温度変化は緩慢となる傾向にあるので、上ステージ6全体の温度を制御するよりも、移動ブロック30を個別に温度制御した方が、温度制御する構造体を小さくできるため、感温性粘着部材14aの温度制御を少ないエネルギーで効率的に行なうことができるのである。
【0056】
また、移動ブロック30と上ステージ6の間に断熱部材を設けるようにすれば、移動ブロック30から上ステージ6への熱の伝達を防止することができるので、感温性粘着部材14aの温度制御をより少ないエネルギーで行なうことができる。
【0057】
なお、上記第2の実施の形態において、感温性粘着部材14aを移動ブロック30に固定したが、第1の実施の形態と同様に、感温性粘着部材14aを保持板に固定し、この保持板を止めネジ等の固定具を用いて移動ブロック30に取り付けるようにしてもよい。
【0058】
また、感温性粘着部材14a或いは上ステージ6の保持面6aに真空吸着孔を設け、真空吸着力で上基板2を感温性粘着部材14aに密着させて、感温性粘着部材14aによる上基板2の保持を補助するようにしてもよい。
【0059】
なお、上記実施の形態において、感温性粘着部材14は、設定温度以下で粘着性となり、設定温度以上で非粘着性となるのものを用いた例で説明したが、これとは逆に、設定温度以上で粘着性となり、設定温度以下で非粘着性となるものを用いるようにしても良い。
【0060】
また、感温性粘着部材14、14aを上ステージ6に、保持板21や移動ブロック30を介して固定したが、上ステージ6に直接固定しても構わない。
【0061】
また、感温性粘着部材14、14aを保持板21や移動ブロック30に直接固定した例で説明したが、シリコンゴム等の弾性体を介して、保持板21や移動ブロック30、或いは上ステージ6に固定しても構わない。
【0062】
また、感温性粘着部材14、14aが四角形状のもので説明したが、円形や他の多角形状であっても良い。
【0063】
【発明の効果】
本発明によれば、品質を損ねることを防止しつつ、生産性を向上させることができる。
【図面の簡単な説明】
【図1】本発明に係る基板貼り合わせ装置の構成を示す一部断面正面図である。
【図2】図2(A)は、図1に示す基板貼り合わせ装置の上ステージの底面図、図2(b)は、図2(A)のA−A線から矢視方向を見た断面図である。
【図3】図3(A)は、本発明に係る基板貼り合わせ装置における他の構成の上ステージを下方から見た平面図、図3(B)は、図3(A)のB−B線から矢視方向を見た断面図である。
【符号の説明】
1 基板貼り合わせ装置
2 上基板
3 下基板
4 シール剤
5 真空槽
6 上ステージ
6a 保持面
6b 凹部
6c 連通管
7 下ステージ
8 位置検出装置
9 制御装置
10 上チャンバ
11 下チャンバ
12 昇降移動装置
14、14a 感温性粘着部材
15 温度調節装置
21 保持板
21a 当接面
21b 凹部
21c 真空吸着孔
22 止めネジ
23、23a ヒータ
24、24a 導管
25 温度制御器
26 冷媒供給器
27 温度検出器
30 移動ブロック
31 昇降駆動装置
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a substrate laminating apparatus and a substrate laminating method for laminating two substrates through an adhesive under a reduced pressure atmosphere.
[0002]
[Prior art]
For example, in the manufacturing process of a liquid crystal display panel, one substrate to which a required amount of liquid crystal is supplied to the inner region of a sealing agent as an adhesive applied so as to surround the display region and the other substrate are decompressed. 2. Description of the Related Art There is known a substrate bonding apparatus in which liquid crystal is stacked and bonded in a closed space formed by two substrates and a sealing agent.
[0003]
Such a substrate bonding apparatus has an upper stage and a lower stage, which are arranged in a vacuum chamber so as to face each other vertically and each has a facing surface as a holding surface of the substrate. The moving mechanism is configured by providing an XY-θ moving mechanism on the lower stage (see, for example, Patent Document 1).
[0004]
As a means for holding the substrates of the upper and lower stages, those using vacuum suction means, electrostatic suction means, or mechanical holding means are known.
[0005]
[Patent Document 1]
Japanese Patent Laid-Open No. 2000-66163 [0006]
[Problems to be solved by the invention]
However, when the vacuum suction means is used, when the upper and lower substrates are bonded together, the vacuum chamber is in a reduced-pressure atmosphere. And the substrate held by suction is likely to drop, misalign, and the like, and the quality of the bonded substrate may be significantly impaired.
[0007]
Further, when the electrostatic attraction means is used, the problem due to the vacuum attraction means is reduced, but in order to obtain a large holding force, it is necessary to apply a high voltage to the electrodes of the electrostatic attraction means. When a high voltage is applied to the electrode of the electrostatic adsorption means, a discharge easily occurs between the surrounding metal parts in a reduced pressure atmosphere, and when the discharge occurs, the adsorption force disappears or significantly decreases, and the substrate from the upper stage May fall, and the substrate may be damaged.
[0008]
Furthermore, when a mechanical holding means such as a chuck is used, the display surface is formed near the center of the substrate, so that the outer periphery of the substrate must be held. The central part of the substrate hangs down by its own weight and deforms downward. When aligning the upper and lower substrates, the upper and lower substrates are brought close to each other. At this time, the drooping portion of the upper substrate contacts the lower substrate, preventing good alignment, and the quality of the bonded substrates. There is a risk of damage.
[0009]
An object of this invention is to provide the board | substrate bonding apparatus and the board | substrate bonding method which can improve productivity, preventing impairing quality.
[0010]
[Means for Solving the Problems]
In the present invention, a substrate is held and held on at least one of a first substrate holding stage and a second substrate holding stage with an adhesive force when a temperature-sensitive adhesive member is changed to adhesive. The temperature sensitive adhesive member is changed to non-adhesive and peeled off.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described with reference to the drawings. 1 is a partially sectional front view showing the configuration of a substrate bonding apparatus according to the present invention, FIG. 2A is a bottom view of the upper stage of the substrate bonding apparatus shown in FIG. 1, and FIG. FIG. 3 is a cross-sectional view taken in the direction of the arrow from the line AA in FIG.
[0012]
In FIG. 1, a substrate bonding apparatus 1 bonds an upper substrate 2 as a first substrate and a lower substrate 3 as a second substrate through a sealing agent 4 as an adhesive. And an upper stage 6 for holding the upper substrate 2, a lower stage 7 for holding the lower substrate 3, a position detection device 8, and a control device 9.
[0013]
The vacuum chamber 5 includes an upper chamber 10 and a lower chamber 11, and the upper chamber 10 is disposed so as to be movable up and down by a driving device (not shown) with respect to the lower chamber 11 fixed on a base (not shown). It is comprised so that the vacuum chamber 5 can be divided into 2 parts up and down. In addition, a seal member (not shown) is disposed at the joint between the upper chamber 10 and the lower chamber 11, and is configured to maintain airtightness between the upper chamber 10 and the lower chamber 11 that are in contact with each other. Is done.
[0014]
The upper stage 6 is connected to an elevating / moving device 12 fixedly disposed on the upper portion of the upper chamber 10 via a connecting member 13 and is disposed in the upper chamber 10. In addition, between the upper chamber 10 and the connection member 13, airtightness is hold | maintained, allowing the movement of an up-down direction with the airtight holding member which has elasticity, such as a bellows, for example.
[0015]
The upper stage 6 has a temperature-sensitive adhesive member 14 and a temperature adjusting device 15 which will be described in detail later.
[0016]
The lower stage 7 is connected to a horizontal movement device 16 that is rotatable (θ) in a horizontal direction (X, Y direction) and a horizontal plane via a connecting member 17 and is arranged in the lower chamber 11. An elastic sheet S is provided on the holding surface of the lower substrate 3 in the lower stage 7. In addition, between the connection member 17 and the lower chamber 11, airtightness is hold | maintained allowing the movement of an up-down direction with the airtight holding member which has elasticity, such as a bellows, for example.
[0017]
The position detection device 8 includes two cameras 18 and 19 and an image processing device 20 that processes images of the cameras 18 and 19. The cameras 18 and 19 pass through the through hole 7a of the lower stage 7 and the window 11a of the lower chamber 11 to the edge of the upper substrate 2 held by the upper stage 6 and the lower substrate 3 held by the lower stage 7. The corresponding positioning marks are arranged below the lower chamber 11 so that they can be imaged. The image processing device 20 captures captured image data of the cameras 18 and 19, respectively, and images of the position detection marks on the upper substrate 2 and the lower substrate 3 captured by the cameras 18 and 19 are imaged using a known pattern recognition technique. The relative position shift between the upper substrate 2 and the lower substrate 3 is detected.
[0018]
The control device 9 is connected to the lifting / lowering moving device 12, the horizontal moving device 16 and the image processing device 20, and controls the operations of the lifting / lowering moving device 12, the horizontal moving device 16 and the image processing device 20.
[0019]
As described above, the upper stage 6 includes the temperature-sensitive adhesive member 14 and the temperature adjusting device 15.
[0020]
The temperature-sensitive adhesive member 14 is an adhesive member that switches between adhesive and non-adhesive depending on the temperature, and there are those that produce adhesiveness above the set temperature, or those that produce adhesiveness below the set temperature, In the present embodiment, an example in which a temperature-sensitive adhesive member 14 that generates adhesiveness at a set temperature or lower is used will be described. As the temperature-sensitive adhesive member 14, for example, trade name Intellimer (trademark of Landeck Corporation, USA) manufactured by NITTA Corporation is known.
[0021]
As shown in FIG. 2, the temperature-sensitive adhesive member 14 has a sheet shape that is slightly smaller than the upper substrate 2, and is bonded and fixed to the surface of the flat holding plate 21. The holding plate 21 is detachably fitted into a recess 6 b provided on the holding surface 6 a of the upper substrate 2 in the upper stage 6, and is fixed by a set screw 22. Therefore, the holding plate 21 can be detached and removed from the recess 6 b of the upper stage 6 by removing the set screw 22. In the state where the holding plate 21 is fixed in the recess 6b, the surface of the temperature-sensitive adhesive member 14 and the holding surface 6a of the upper stage 6 are substantially the same height.
[0022]
Further, a concave surface 21b is formed on the contact surface 21a of the holding plate 21 with the upper stage 6, and a plurality of vacuum suction holes 21c communicating between the concave portion 21b and the surface of the temperature sensitive adhesive member 14 are formed. Is formed. A communication pipe 6c connected to a vacuum source (not shown) is provided at a position corresponding to the recess 21b in the upper stage 6. The vacuum suction hole 21 c acts when the upper substrate 2 is held by the upper stage 6 and assists the adhesion of the upper substrate 2 to the temperature-sensitive adhesive member 14.
[0023]
The temperature control device 15 has a heater 23 built in the upper stage 6 and a conduit 24 through which a cooling medium such as water or gas can flow. In the example of FIG. 2, four heaters 23 are arranged in parallel, and a conduit 24 is provided between the heaters 23 in a meandering manner in a plan view as indicated by a broken line in FIG. Each heater 23 is connected to a temperature controller 25, and the amount of heat generated is controlled. The conduit 24 is in communication with a refrigerant supply machine 26, and is configured to be able to circulate the refrigerant in the conduit 24 by the action of the refrigerant supply machine 26. The temperature adjustment device 15 includes a temperature detector 27 built in the upper stage 6, and a detection signal from the temperature detector 27 is supplied to the control device 9.
[0024]
Next, the operation will be described.
[0025]
First, in a state where the upper chamber 11 is raised with respect to the lower chamber 10 and the vacuum chamber 5 is divided into two, the upper substrate 2 is supplied between the upper stage 6 and the lower stage 7 by a transfer arm (not shown). . That is, the upper substrate 2 is supported and transported on the transport arm with the bonding surface with the lower substrate 3 facing down, and is positioned directly below the upper stage 6.
[0026]
Next, the upper stage 6 is lowered by driving the lifting / lowering device 12, and the holding surface 6 a of the upper stage 6 is brought into contact with the upper surface of the upper substrate 2.
[0027]
Prior to this contact, the control device 9 controls the refrigerant supply machine 26 to circulate the refrigerant in the conduit 24 to cool the temperature-sensitive adhesive member 14 to a temperature equal to or lower than the set temperature. Produces adhesive strength. At this time, the heating of the heater 23 is stopped. In addition, the control device 9 causes the vacuum suction force to act on the vacuum suction hole 21 c at a timing before the upper stage 6 comes into contact with the upper substrate 2.
[0028]
When the holding surface 6a of the upper stage 6 comes into contact with the upper substrate 2, the upper substrate 2 is adsorbed and held by the vacuum adsorbing force acting on the vacuum adsorbing hole 21c, and is in close contact with the temperature sensitive adhesive member 14 by this vacuum adsorbing force. And is held by the adhesive force of the temperature-sensitive adhesive material 14.
[0029]
The upper stage 6 holding the upper substrate 2 is raised by the lifting / lowering device 12. Further, the transfer arm is retracted, and the lower substrate 3 on which the sealant 4 and the liquid crystal are applied is supported and transferred on the transfer arm with the bonding surface of the upper substrate 2 facing upward, and the lower stage 7 Is positioned directly above.
[0030]
When the lower substrate 3 is positioned, lift pins (not shown) built in the lower stage 7 are lifted to lift and support the lower substrate 3 from the transfer arm. Then, the lift pin descends while supporting the lower substrate 3 after the transfer arm is retracted, and transfers the lower substrate 3 onto the lower stage 7.
[0031]
Next, the upper chamber 10 descends and comes into contact with the lower chamber 11 to seal the vacuum chamber 5. The control device 9 controls a decompression device (not shown) to decompress the inside of the vacuum chamber 5 to a vacuum state of about 1 Pa. During this decompression process, the vacuum suction by the vacuum suction hole 21c is stopped. This is because if the pressure in the vacuum chamber 5 reaches a pressure lower than the pressure acting on the vacuum suction hole 21c, the vacuum suction force by the vacuum suction hole 21c cannot be obtained. Even if the vacuum suction force does not act, the upper substrate 2 is held by the adhesive force of the temperature sensitive adhesive member 14 and therefore does not fall. Therefore, the vacuum suction force by the vacuum suction hole 21 c may be released when the upper substrate 2 is held by the adhesive force of the temperature sensitive adhesive member 14.
[0032]
When the inside of the vacuum chamber 5 is evacuated, the upper stage 6 is moved downward by driving the elevating / lowering device 12, and the upper substrate 2 is brought close to the lower substrate 3. In this state, the positioning marks attached to the upper substrate 2 and the lower substrate 3 are imaged by the cameras 18 and 19, and the upper substrate 2 and the lower substrate 3 are based on the captured images of the cameras 18 and 19 by the image processing device 20. The relative positional deviation with respect to is detected. If a relative displacement between the upper substrate 2 and the lower substrate 3 is detected, the control device 9 controls the horizontal movement device 16 to eliminate the relative displacement between the upper substrate 2 and the lower substrate 3. The lower substrate 3 is moved as described above.
[0033]
After this alignment, the relative position shift between the upper substrate 2 and the lower substrate 3 is detected by imaging the positioning marks of the upper substrate 2 and the lower substrate 3 with the cameras 18 and 19 again. If the relative positional deviation is within the preset allowable range, the positioning is completed. If the relative positional deviation is not within the allowable range, alignment is performed again so that the relative positional deviation is within the allowable range. In this way, the alignment is repeated until the positional deviation between the upper and lower substrates 2 and 3 falls within the allowable range.
[0034]
When the alignment is completed, the control device 9 controls the elevating / lowering device 12 to move the upper stage 6 downward to bring the upper substrate 2 into contact with the lower substrate 3 through the sealant 4 and to apply a preset addition. Pressure is applied to the upper stage 6 to press the substrates 2 and 3.
[0035]
After a preset time has elapsed, the control device 9 maintains a pressurization device (not shown) such as a supply device for an inert gas such as nitrogen gas or an air release valve while maintaining the pressurization by the upper stage 6. The pressure in the vacuum chamber 5 is returned to atmospheric pressure by controlling. In the process of returning to the atmospheric pressure, the controller 9 stops the circulation of the refrigerant by the refrigerant supplier 26 and controls the temperature controller 25 to cause the heater 23 to generate heat. Thereby, the temperature-sensitive adhesive member 14 is heated to a temperature equal to or higher than the set temperature, the adhesive force of the temperature-sensitive adhesive member 14 is reduced, and the temperature-sensitive adhesive member 14 is switched to non-adhesive.
[0036]
When the pressure in the vacuum chamber 5 is increased to atmospheric pressure, the control device 9 controls the lifting / lowering device 12 to raise the upper stage 6. At this time, since the adhesive force of the temperature-sensitive adhesive member 14 is reduced, the upper and lower substrates 2 and 3 bonded together easily peel off from the upper stage 6. At this time, a pressurized gas such as nitrogen gas supplied from a supply source (not shown) is simultaneously ejected from the vacuum suction hole 21c to assist the separation of the bonded substrates 2 and 3 from the upper stage 6. Here, the pressure increase to the atmospheric pressure in the vacuum chamber 5 can be known by providing a pressure detector or the like in the vacuum chamber 5 and monitoring the pressure in the vacuum chamber 5.
[0037]
After the raising of the upper stage 6 is completed, the upper chamber 10 is raised. Further, the lift pins (not shown) are lifted from the lower stage and lifted to the delivery position to the transfer arm (not shown).
[0038]
When entering the lower side of the substrates 2 and 3 to which the transfer arm is bonded, the lift pins are lowered to hold the bonded substrates 2 and 3 on the transfer arm. Then, the transfer arm that holds the bonded substrates 2 and 3 retracts to transfer the bonded substrates 2 and 3 to the next step, for example, the curing step of the sealant 4.
[0039]
Thus, a series of operations for bonding the two substrates 2 and 3 is completed. Thereafter, the above-described bonding operation is repeated until there are no more substrates 2 and 3 to be bonded.
[0040]
Further, when the temperature-sensitive adhesive member 14 is deteriorated or broken while repeating the bonding operation, the bonding operation is interrupted and the holding plate 21 to which the temperature-sensitive adhesive member 14 is fixed is placed on the upper stage 6. The fixing screw 22 is removed, the holding plate 21 is removed from the upper stage 6, and the new temperature-sensitive adhesive member 14 is replaced with the holding plate 21 fixed thereto. Here, a plurality of holding plates 21 are prepared, and one holding plate 21 to which the temperature sensitive adhesive member 14 is fixed is attached to the upper stage 6 and used while being fixed to the other holding plate 21. The temperature-sensitive adhesive member 14 having deteriorated or broken may be peeled off and replaced with a new temperature-sensitive adhesive member 14.
[0041]
According to the above embodiment, the upper substrate 2 is held on the upper stage 6 by the adhesive force of the temperature-sensitive adhesive member 14, so that it is compared with the case where the upper substrate 2 is held by holding means such as vacuum suction, electrostatic suction or chuck. Thus, the upper substrate 2 can be stably and reliably held on the upper stage 6. Thereby, it is possible to effectively prevent the upper substrate 2 held on the upper stage 6 from dropping even under a reduced pressure atmosphere, and to prevent the upper substrate 2 from being displaced with respect to the upper stage 6. The upper substrate 2 and the lower substrate 3 can be bonded together with good accuracy.
[0042]
In addition, since the vacuum suction hole 21c is provided in the holding surface 6a of the upper stage 6 and the vacuum suction force is applied to the vacuum suction hole 21c when the upper substrate 2 is held on the upper stage 6, the upper substrate 2 is vacuumed. Since the attracting force attracts and adheres to the adhesive surface of the temperature-sensitive adhesive member 14, the upper substrate 2 can be reliably held by the temperature-sensitive adhesive member 14. Accordingly, it is possible to more effectively prevent the upper substrate 2 from dropping from the upper stage 6 in a reduced-pressure atmosphere and the positional displacement of the upper substrate 2 with respect to the upper stage 6, and to improve the reliability of the quality of the produced liquid crystal panel. Can do.
[0043]
Further, since the temperature-sensitive adhesive member 14 can switch between adhesive and non-adhesive at the set temperature, the temperature-sensitive adhesive member 14 is peeled off when the bonded substrates 2 and 3 are peeled off from the upper stage 6. By switching to non-adhesive, the bonded substrates 2 and 3 can be peeled off from the upper stage 6 without difficulty. Accordingly, when the substrates 2 and 3 bonded from the upper stage 6 are peeled off, it is possible to prevent a force from acting in a direction in which the gap between the bonded substrates 2 and 3 is enlarged. 3 can be prevented from being impaired.
[0044]
Further, when the bonded substrates 2 and 3 are peeled from the upper stage 6, the pressurized gas is ejected from the vacuum suction holes 21c provided in the holding surface 6a of the upper stage 6. By extruding, the substrates 2 and 3 can be peeled off from the upper stage 6 more reliably and reliably. Thereby, the reliability of bonding quality can be improved.
[0045]
In addition, since the temperature-sensitive adhesive member 14 used is one that generates adhesiveness at a set temperature or lower and becomes non-adhesive at a set temperature or higher, the atmosphere in the vacuum chamber 5 is reduced by reducing the pressure in the vacuum chamber 5. Even if the upper stage 6 is cooled and the temperature of the temperature sensitive adhesive member 14 is lowered, the adhesiveness of the temperature sensitive adhesive member 14 is not reduced. Good bonding can be performed without hindering the bonding accuracy between the upper substrate 2 and the lower substrate 3.
[0046]
Further, since the temperature-sensitive adhesive member 14 is fixed to the holding plate 21 and the holding plate 21 is attached to the upper stage 6 with a set screw 22 so as to be replaceable, the temperature-sensitive adhesive member 14 is deteriorated. When damage occurs, the temperature-sensitive adhesive member 14 can be easily replaced by replacing the holding plate 21 with a new temperature-sensitive adhesive member 14, and the temperature-sensitive adhesive member 14 can be replaced. It is possible to prevent the operating rate of the laminating apparatus 1 from being lowered as much as possible.
[0047]
In addition, the holding plate 21 to which the temperature-sensitive adhesive member 14 that has deteriorated or damaged is attached and deteriorated during the bonding operation on the holding plate 21 to which the new temperature-sensitive adhesive member 14 is attached. If the temperature-sensitive adhesive member 14 is peeled and removed and replaced with a new temperature-sensitive adhesive member 14, the next replacement work of the holding plate 21 can be performed efficiently.
[0048]
In the first embodiment, the holding plate 21 having the temperature-sensitive adhesive member 14 fixed to the surface has been described as being detachably fixed to the upper stage 6 with a set screw 21. However, for example, manual or automatic The holding plate 21 is fixed to the upper stage 6 by using other fixing means, such as a stopper pin that moves forward and backward in the upper stage is built in, and the holding plate 21 is fixed by engaging the stopper pin with the holding plate 21. You may do it.
[0049]
Moreover, although demonstrated by the example which exfoliates the board | substrates 2 and 3 bonded together from the temperature sensitive adhesive member 14 which ejected pressurized gas from the vacuum suction hole 21c of the upper stage 6 and was switched to non-adhesiveness, 6, a knockout pin may be incorporated, and the substrates 2 and 3 may be peeled off by pushing out the knockout pin.
[0050]
Next, a second embodiment of the present invention will be described with reference to FIG.
[0051]
The second embodiment is different from the first embodiment in that the temperature-sensitive adhesive member 14 is formed in a single sheet shape that is slightly smaller in size than the upper substrate 2, whereas a plurality of temperature-sensitive adhesive portions are provided. For example, as shown in FIG. 3A, the sheet is provided at a total of five positions including a position corresponding to each corner of the substrate 2 and a position corresponding to the center. The second embodiment is the same as the first embodiment except that the configuration of the upper stage 6 is different from that of the first embodiment shown in FIG. However, description of other configurations is omitted.
[0052]
As shown in FIG. 3 (b), the temperature-sensitive adhesive member 14a is fixed to a moving block 30 that is supported by the upper stage 6 so as to be movable up and down by an elevating drive device 31 using, for example, an air cylinder. The holding position (a position in the figure) of the substrate 2 where the surface of the temperature-sensitive adhesive member 14a and the holding surface 6a of the upper stage 6 substantially coincide, and the surface of the temperature-sensitive adhesive member 14a is the holding surface of the upper stage 6a. It is possible to move between an immersion position (b position in the figure) that has been submerged from 6a.
[0053]
In addition, each moving block 30 is provided with a conduit 24a through which the heater 23a and the refrigerant are circulated, thereby enabling temperature control of the temperature-sensitive adhesive member 14a. Note that, similarly to the first embodiment, the heater 23 a is connected to the temperature controller 25. The conduit 24a is formed in a substantially U shape in plan view in the moving block 30, and is configured to allow the refrigerant supplied from the refrigerant supplier 26 to flow from one end to the other end of the U shape. Furthermore, although not shown in the drawings, each moving block 30 includes a temperature detector (not shown), and the control device 9 controls the temperature controller 25 and the refrigerant based on the detection value of the temperature detector. By controlling the supply device 26, it is possible to accurately control the temperature of the temperature-sensitive adhesive member 14a.
[0054]
With this configuration, the temperature-sensitive adhesive member 14a is switched to non-adhesive when the substrate 2 (the two bonded substrates 2 and 3) is separated from the upper stage 6, and the temperature-sensitive adhesive member 14a is switched. Is moved from the holding position a to the immersion position b, the temperature-sensitive adhesive member 14a rises, but the substrate 2 is held at that position by the holding surface 6a of the upper stage 6, so that the substrate 2 is sensitive. The substrate 2 is peeled off from the warm adhesive member 14a and can be easily and reliably peeled off. Therefore, as in the first embodiment described above, the reliability of the bonding quality of the substrates 2 and 3 can be improved.
[0055]
Further, in this embodiment, each moving block 30 is provided with the conduit 24a for individually circulating the heater 23a and the refrigerant, so that the temperature of the entire upper stage 6 is controlled as in the first embodiment. Thus, the temperature control of the temperature-sensitive adhesive member 14a can be efficiently performed with less energy. That is, if the temperature energy generally given is the same, the larger the size of the structure, the more slowly the temperature change of the structure tends to be slow. Therefore, the moving block 30 is controlled rather than controlling the temperature of the entire upper stage 6. When the temperature is individually controlled, the structure for temperature control can be made smaller, and therefore the temperature control of the temperature-sensitive adhesive member 14a can be efficiently performed with less energy.
[0056]
Further, if a heat insulating member is provided between the moving block 30 and the upper stage 6, heat transfer from the moving block 30 to the upper stage 6 can be prevented, so that the temperature control of the temperature-sensitive adhesive member 14a. Can be performed with less energy.
[0057]
In the second embodiment, the temperature-sensitive adhesive member 14a is fixed to the moving block 30, but as in the first embodiment, the temperature-sensitive adhesive member 14a is fixed to the holding plate. The holding plate may be attached to the moving block 30 using a fixing tool such as a set screw.
[0058]
Further, a vacuum suction hole is provided in the temperature-sensitive adhesive member 14a or the holding surface 6a of the upper stage 6, and the upper substrate 2 is brought into close contact with the temperature-sensitive adhesive member 14a by the vacuum suction force. You may make it assist holding | maintenance of the board | substrate 2. FIG.
[0059]
In the above-described embodiment, the temperature-sensitive adhesive member 14 is described as an example using a material that becomes adhesive at a set temperature or lower and becomes non-adhesive at a set temperature or higher. You may make it use the thing which becomes adhesiveness above setting temperature, and becomes non-adhesiveness below setting temperature.
[0060]
Further, although the temperature sensitive adhesive members 14 and 14a are fixed to the upper stage 6 via the holding plate 21 and the moving block 30, they may be directly fixed to the upper stage 6.
[0061]
Further, the temperature-sensitive adhesive members 14 and 14a have been described as being directly fixed to the holding plate 21 and the moving block 30, but the holding plate 21 and the moving block 30 or the upper stage 6 are interposed via an elastic body such as silicon rubber. You may fix to.
[0062]
Further, although the temperature-sensitive adhesive members 14 and 14a have been described as having a quadrangular shape, they may be circular or other polygonal shapes.
[0063]
【The invention's effect】
According to the present invention, productivity can be improved while preventing deterioration in quality.
[Brief description of the drawings]
FIG. 1 is a partial cross-sectional front view showing a configuration of a substrate bonding apparatus according to the present invention.
2A is a bottom view of the upper stage of the substrate bonding apparatus shown in FIG. 1, and FIG. 2B is a view seen in the direction of the arrow from the line AA in FIG. 2A. It is sectional drawing.
3A is a plan view of an upper stage of another structure in the substrate bonding apparatus according to the present invention as viewed from below, and FIG. 3B is a cross-sectional view taken along line BB in FIG. 3A. It is sectional drawing which looked at the arrow direction from the line.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Board | substrate bonding apparatus 2 Upper board | substrate 3 Lower board | substrate 4 Sealing agent 5 Vacuum tank 6 Upper stage 6a Holding surface 6b Recessed part 6c Communication pipe 7 Lower stage 8 Position detection apparatus 9 Control apparatus 10 Upper chamber 11 Lower chamber 12 Elevation moving apparatus 14, 14a Temperature-sensitive adhesive member 15 Temperature control device 21 Holding plate 21a Contact surface 21b Recess 21c Vacuum suction hole 22 Set screw 23, 23a Heater 24, 24a Conduit 25 Temperature controller 26 Refrigerant supplier 27 Temperature detector 30 Moving block 31 Lifting drive device

Claims (8)

第1の基板保持ステージに保持した第1の基板と第2の基板保持ステージに保持した第2の基板とを対向させて接着剤を介して減圧雰囲気下で貼り合わせる基板貼り合わせ装置において、
前記第1の基板保持ステージと前記第2の基板保持ステージの少なくとも一方に、前記基板の保持面に配置され、温度によって粘着性と非粘着性とに変化する感温性粘着部材と、
この感温性粘着部材の温度を変化させる温度調節装置と、を設けたことを特徴とする基板貼り合わせ装置。
In the substrate bonding apparatus in which the first substrate held on the first substrate holding stage and the second substrate held on the second substrate holding stage are opposed to each other and bonded under a reduced pressure atmosphere through an adhesive.
A temperature-sensitive adhesive member that is disposed on a holding surface of the substrate on at least one of the first substrate holding stage and the second substrate holding stage and changes between adhesive and non-adhesive depending on temperature;
A substrate bonding apparatus comprising: a temperature adjusting device that changes a temperature of the temperature-sensitive adhesive member.
前記感温性粘着部材は、前記基板保持ステージに着脱自在に設けられたことを特徴とする請求項1記載の基板貼り合わせ装置。The substrate bonding apparatus according to claim 1, wherein the temperature-sensitive adhesive member is detachably provided on the substrate holding stage. 前記感温性粘着部材が配置された前記保持面は、吸着手段を有することを特徴とする請求項1または2記載の基板貼り合わせ装置。The substrate bonding apparatus according to claim 1, wherein the holding surface on which the temperature-sensitive adhesive member is disposed has a suction unit. 前記感温性粘着部材は、前記基板保持ステージに複数個配置されてなることを特徴とする請求項1乃至3いずれかに記載の基板貼り合わせ装置。The substrate bonding apparatus according to claim 1, wherein a plurality of the temperature sensitive adhesive members are arranged on the substrate holding stage. 前記第1の基板保持ステージは、前記第1の基板の保持面を上向きに設け、前記第2の基板保持ステージは、前記第1の基板保持ステージの上方で前記第2の基板の保持面を前記第1の基板保持ステージの保持面に対向して設けてなり、
前記感温性粘着部材は、前記第2の基板保持ステージの保持面に配置されたことを特徴とする請求項1乃至4いずれかに記載の基板貼り合わせ装置。
The first substrate holding stage is provided with the holding surface of the first substrate facing upward, and the second substrate holding stage has the holding surface of the second substrate above the first substrate holding stage. It is provided opposite to the holding surface of the first substrate holding stage,
The substrate bonding apparatus according to claim 1, wherein the temperature-sensitive adhesive member is disposed on a holding surface of the second substrate holding stage.
前記第1の基板保持ステージは、前記保持面に弾性部材を配置してなることを特徴とする請求項5記載の基板貼り合わせ装置。The substrate bonding apparatus according to claim 5, wherein the first substrate holding stage has an elastic member disposed on the holding surface. 第1の基板保持ステージに保持した第1の基板と第2の基板保持ステージに保持した第2の基板とを対向させて接着剤を介して減圧雰囲気下で貼り合わせる基板貼り合わせ方法において、
前記第1の基板保持ステージと前記第2の基板保持ステージの少なくとも一方の基板の保持面に感温性粘着部材の粘着力にて基板を保持し、前記感温性粘着部材にて保持された基板と他方の基板保持ステージに保持された基板とを前記接着剤を介して貼り合わせ、貼り合わされた基板を前記感温性粘着部材の粘着力を非粘着性に変化させて前記基板保持ステージから剥離することを特徴とする基板貼り合わせ方法。
In the substrate bonding method in which the first substrate held on the first substrate holding stage and the second substrate held on the second substrate holding stage are opposed to each other and bonded in a reduced-pressure atmosphere via an adhesive.
The substrate was held on the holding surface of at least one of the first substrate holding stage and the second substrate holding stage by the adhesive force of the temperature sensitive adhesive member, and held by the temperature sensitive adhesive member. The substrate and the substrate held on the other substrate holding stage are bonded together via the adhesive, and the bonded substrate is removed from the substrate holding stage by changing the adhesive force of the temperature sensitive adhesive member to non-adhesive. A method for laminating a substrate, comprising peeling.
前記感温性粘着部材は、昇温によって粘着性から非粘着性へ変化することを特徴とする請求項7記載の基板貼り合わせ方法。The substrate bonding method according to claim 7, wherein the temperature-sensitive adhesive member changes from adhesive to non-adhesive with a temperature rise.
JP2003209570A 2003-08-29 2003-08-29 Substrate-bonding apparatus and substrate-bonding method Pending JP2005077426A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007069376A1 (en) 2005-12-12 2007-06-21 Murata Manufacturing Co., Ltd. Aligning apparatus, bonding apparatus and aligning method
JP2010128404A (en) * 2008-12-01 2010-06-10 Advanced Display Process Engineering Co Ltd Sticky chuck and substrate sticking device having the chuck
JP2012078519A (en) * 2010-09-30 2012-04-19 Shibaura Mechatronics Corp Vacuum lamination device and vacuum lamination method
KR20140122933A (en) * 2013-04-11 2014-10-21 삼성디스플레이 주식회사 Cooler for adhesive layer of display device and method for separating panel from display device using the same
KR101755340B1 (en) * 2015-01-02 2017-07-07 안성룡 The apparatus for attaching the window glass to the displaypanel
CN109087587A (en) * 2018-08-09 2018-12-25 京东方科技集团股份有限公司 A kind of flexible display substrates, preparation method and display device

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007069376A1 (en) 2005-12-12 2007-06-21 Murata Manufacturing Co., Ltd. Aligning apparatus, bonding apparatus and aligning method
EP1962128A1 (en) * 2005-12-12 2008-08-27 Murata Manufacturing Co., Ltd. Aligning apparatus, bonding apparatus and aligning method
EP1962128A4 (en) * 2005-12-12 2010-11-03 Murata Manufacturing Co Aligning apparatus, bonding apparatus and aligning method
JP4941307B2 (en) * 2005-12-12 2012-05-30 株式会社村田製作所 Alignment apparatus, joining apparatus and alignment method
US8333009B2 (en) 2005-12-12 2012-12-18 Murata Manufacturing Co., Ltd. Aligning device and bonding apparatus
JP2010128404A (en) * 2008-12-01 2010-06-10 Advanced Display Process Engineering Co Ltd Sticky chuck and substrate sticking device having the chuck
JP2012078519A (en) * 2010-09-30 2012-04-19 Shibaura Mechatronics Corp Vacuum lamination device and vacuum lamination method
KR20140122933A (en) * 2013-04-11 2014-10-21 삼성디스플레이 주식회사 Cooler for adhesive layer of display device and method for separating panel from display device using the same
KR102075486B1 (en) 2013-04-11 2020-02-11 삼성디스플레이 주식회사 Cooler for adhesive layer of display device and method for separating panel from display device using the same
KR101755340B1 (en) * 2015-01-02 2017-07-07 안성룡 The apparatus for attaching the window glass to the displaypanel
CN109087587A (en) * 2018-08-09 2018-12-25 京东方科技集团股份有限公司 A kind of flexible display substrates, preparation method and display device

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