JP2005069444A - Molding method for roller connection body and mold and molding device used in molding method - Google Patents

Molding method for roller connection body and mold and molding device used in molding method Download PDF

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JP2005069444A
JP2005069444A JP2003303536A JP2003303536A JP2005069444A JP 2005069444 A JP2005069444 A JP 2005069444A JP 2003303536 A JP2003303536 A JP 2003303536A JP 2003303536 A JP2003303536 A JP 2003303536A JP 2005069444 A JP2005069444 A JP 2005069444A
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mold
movable mold
roller
movable
fixed mold
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JP4408357B2 (en
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Takeshi Yamamoto
剛 山本
Fumiaki Morita
文明 森田
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THK Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/50Cages for rollers or needles formed of interconnected members, e.g. chains
    • F16C33/506Cages for rollers or needles formed of interconnected members, e.g. chains formed as a flexible belt
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/02Shaping by casting
    • F16C2220/04Shaping by casting by injection-moulding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C29/00Bearings for parts moving only linearly
    • F16C29/04Ball or roller bearings
    • F16C29/06Ball or roller bearings in which the rolling bodies circulate partly without carrying load
    • F16C29/0633Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides
    • F16C29/0635Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end
    • F16C29/065Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end with rollers

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bearings For Parts Moving Linearly (AREA)
  • Rolling Contact Bearings (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a molding method for a roller connection body for preventing unreasonable force from being applied to a spacer having undercut when releasing from a mold. <P>SOLUTION: This molding method for the roller connection body comprises a process for preparing a fixed mold 21 having a fixed mold side protruding part 21a whose shape is matched with either 12a of a pair of curved face recessed parts in which adjacent spacers 12 face mutually and a movable mold 22 having a movable mold side protruding part 22a whose shape is matched with the other 12a of the curved face recessed parts, a process for tightening the fixed mold 21 and the movable mold 22 to form a cavity corresponding to shapes of the spacer 12 and a flexible band 13, a process for injecting resin into the cavity, and a process for opening the mold to retract the movable mold 22 obliquely for a matching face 24 of the fixed mold 21 and the movable mold 22 so as to avoid the spacer 12 in which the movable mold side protruding part 22a of the movable mold 22 is formed by resin. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、リニアガイド、ボールスプライン等の運動案内装置に組み込まれるローラを一連に回転自在に保持するローラ連結体の成形方法、この成形方法に使用される金型及び成形装置に関する。   The present invention relates to a method for forming a roller assembly that holds a roller incorporated in a motion guide device such as a linear guide or a ball spline in a series of freely rotatable manner, and a mold and a forming apparatus used in this forming method.

リニアガイド、ボールスプライン等の一般的な運動案内装置は、軌道レールと、軌道レールに対して相対的に移動自在に組み付けられた移動ブロックとを有し、テーブル等の案内対象が直線又は曲線運動するのを案内する。   A general motion guide device such as a linear guide or a ball spline has a track rail and a moving block assembled so as to be movable relative to the track rail, and a guide target such as a table moves linearly or curvedly. Guide you to do.

案内対象が円滑に運動できるように、軌道レールと移動ブロックとの間に転がり運動する複数の転動体が介在される。ローラ式の運動案内装置は、転動体として複数のローラ群を用いたものである。軌道レールに対して移動ブロックが相対的に移動するのに伴って、これらのローラは軌道レールと移動ブロックとの間を転がり、循環経路を循環する。すなわち移動ブロックの端までくると、移動ブロック内に掬い上げられ、移動ブロックのローラ戻し路を通って、再び移動ブロック内から軌道レールと移動ブロックの間に送り込まれる。   A plurality of rolling elements that roll and intervene between the track rail and the moving block so that the guide object can move smoothly. A roller-type motion guide device uses a plurality of roller groups as rolling elements. As the moving block moves relative to the track rail, these rollers roll between the track rail and the moving block and circulate in the circulation path. That is, when it reaches the end of the moving block, it is scooped up into the moving block, and is again sent from the moving block between the track rail and the moving block through the roller return path of the moving block.

ローラ連結体は複数のローラが互いに接触することなく滑らかに回転するように保持するもので、中心軸が互いに平行な複数のローラ間に介在され、ローラの周面に対応する曲面状凹部が両端に形成される複数のスペーサを、可撓バンドで連結してなる。   The roller coupling body holds a plurality of rollers so that they rotate smoothly without contacting each other. The central axis is interposed between a plurality of parallel rollers, and curved concave portions corresponding to the circumferential surface of the rollers are provided at both ends. A plurality of spacers formed in the above are connected by a flexible band.

一般にこのようなローラ連結体は、エラストマ等の樹脂を射出成型することで製造される。従来ローラ連結体の成形方法として、ローラをあらかじめ金型内にインサートし、その後ローラ連結体を射出成形することが行われていた。これはローラ連結体のスペーサにアンダーカットが形成されるからである。スペーサの左右方向の両端にはローラの周面に対応する曲面状凹部が形成されるので、スペーサの上下方向の中央にはくぼみとなるアンダーカットが形成される。   In general, such a roller assembly is manufactured by injection molding a resin such as an elastomer. Conventionally, as a method for forming a roller linked body, a roller is inserted in a mold in advance, and then the roller linked body is injection molded. This is because an undercut is formed in the spacer of the roller coupling body. Since the curved concave portions corresponding to the circumferential surface of the roller are formed at both ends in the left and right direction of the spacer, an undercut that becomes a depression is formed at the center in the vertical direction of the spacer.

しかし従来のようにローラをあらかじめインサートしてローラ連結体を成形すると、ローラとスペーサとの間に充分な隙間が形成されず、ローラが円滑に回転できないことがあった。この問題を解決するために、金型の凹部内に中子としてローラ列を突出させた金型を用い、射出成形後にローラ連結体を強制的にローラ列から引き抜く技術が考案されている。特許文献1には、所定の間隔をおいて一列に配列される多数個の転動体(ローラ)間に介装される介装部(スペーサ)を、可撓性を有する連結部(ベルト)で連結してなる可撓バンドを射出成形する方法において、可動側型板と固定側型板に設けた凹部に、突出ピンの先端部に固着した成形用転動体(ローラ)を中子として嵌装した状態で射出成形し、型開時に前記各成形用転動体と共に可動側型板から突出した成形品の長手方向端部を把持して前記連結部が湾曲する方向に引張り、前記突出ピンを側方に弾性変形させつつ隣り合う前記成形用転動体間から前記介装部を順次引出して前記可撓バンドを得る可撓バンドの成形方法が提案されている。   However, when a roller coupling body is formed by inserting a roller in advance as in the prior art, a sufficient gap is not formed between the roller and the spacer, and the roller may not rotate smoothly. In order to solve this problem, a technique has been devised in which a die having a roller row protruding as a core in a concave portion of the die is used to forcibly pull the roller coupling body out of the roller row after injection molding. In Patent Document 1, an interposition part (spacer) interposed between a large number of rolling elements (rollers) arranged in a line at a predetermined interval is a flexible connection part (belt). In a method of injection molding of a flexible band that is connected, a rolling element (roller) fixed to the tip of a protruding pin is fitted as a core in a recess provided in a movable side mold plate and a fixed side mold plate. In this state, injection molding is performed, and when the mold is opened, the longitudinal end portion of the molded product protruding from the movable side mold plate together with each of the molding rolling elements is gripped and pulled in a direction in which the connecting portion is curved, and the protruding pin is moved to the side. There has been proposed a flexible band forming method for obtaining the flexible band by sequentially pulling out the interposition part from between the adjacent forming rolling elements while being elastically deformed in the direction.

この方法によれば、型開時に突出された連結部(ベルト)の長手方向の端部を把持して、突出ピンを弾性変形させつつ介装部(スペーサ)を成形用転動体(ローラ)から順次引き出すようにしたので、可撓バンドを小さな力で容易に金型から離型させることができる。   According to this method, the end portion in the longitudinal direction of the connecting portion (belt) protruding when the mold is opened is gripped, and the interposed portion (spacer) is removed from the rolling element (roller) for molding while elastically deforming the protruding pin. Since it is made to pull out sequentially, the flexible band can be easily released from the mold with a small force.

特許第3281952号公報Japanese Patent No. 3281952

しかし特許文献1に記載の成形方法を使用しても、スペーサがアンダーカットを有するので、成形用転動体(ローラ)から無理やり介装部(スペーサ)を離型させることになる。このため、離型時に介装部や連結部(ベルト)が成形用転動体に引っ掛かって破損するおそれがある。また介装部が破損することがなくても、介装部が成形用転動体から抜き出されるときに、成形用転動体間の隙間よりも幅が大きい介装部の上下の縁が変形するおそれもある。   However, even if the molding method described in Patent Document 1 is used, the spacer has an undercut, so that the interposed portion (spacer) is forcibly released from the molding rolling element (roller). For this reason, there exists a possibility that an interposed part and a connection part (belt) may be caught on the rolling element for shaping | molding, and may be damaged at the time of mold release. Even if the intervening part is not damaged, when the intervening part is pulled out from the rolling element for molding, the upper and lower edges of the intervening part having a width larger than the gap between the rolling elements for molding are deformed. There is also a fear.

そこで本発明は、離型時にアンダーカットを有するスペーサに無理な力がかかることのないローラ連結体の成形方法、この成形方法に使用される金型及び成形装置を提供することを目的とする。   SUMMARY OF THE INVENTION An object of the present invention is to provide a method for forming a roller assembly in which an excessive force is not applied to a spacer having an undercut at the time of mold release, and a mold and a molding apparatus used in this forming method.

以下、本発明について説明する。なお本発明の理解を容易にするために添付図面の参照番号を括弧書きにて付記するが、それにより本発明が図示の形態に限定されるものでない。   The present invention will be described below. In addition, in order to make an understanding of this invention easy, the reference number of an accompanying drawing is attached in parenthesis, However, This invention is not limited to the form of illustration by it.

上記課題を解決するために本発明者は、固定型及び可動型の双方にスペーサの曲面状凹部に形状を合わせた突部を設け、射出成形後、可動型の突部が樹脂成形されたスペーサを避けるように、固定型と可動型の合せ面に対して斜めに可動型を後退させた。   In order to solve the above-mentioned problems, the present inventor has provided a protrusion having a shape matched to the curved concave portion of the spacer on both the fixed mold and the movable mold, and after injection molding, the spacer having the resin mold formed on the movable mold. In order to avoid this, the movable mold was retracted obliquely with respect to the mating surface of the fixed mold and the movable mold.

具体的には本発明のローラ連結体の成形方法は、中心軸が互いに平行な複数のローラ(3)間に介在され、ローラ(3)の周面に対応する曲面状凹部(12a)が両端に形成される複数のスペーサ(12)を、可撓バンド(13)で連結してなるローラ連結体(11)の成形方法であって、隣接する前記スペーサ(12)の互いに向かい合う一対の曲面状凹部のうちの一方(12a)に形状を合わせた固定型側突部(21a)を有する固定型(21)、並びに曲面状凹部の他方(12a)に形状を合わせた可動型側突部(22a)を有する可動型(22)を用意する工程と、前記スペーサ(12)及び前記可撓バンド(13)の形状に対応したキャビティを形成できるように前記固定型(21)及び前記可動型(22)を型締めする工程と、前記キャビティに樹脂を射出する工程と、前記可動型(22)の前記可動型側突部(22a)が樹脂成形された前記スペーサ(12)を避けるように、前記固定型(21)と前記可動型(22)の合せ面(24)に対して斜めに前記可動型(22)を後退させる型開き工程と、を備えることを特徴とする。   Specifically, in the method for forming a roller assembly according to the present invention, the curved recesses (12a) corresponding to the circumferential surface of the roller (3) are disposed at both ends. A plurality of spacers (12) formed on a roller connecting body (11) formed by connecting a plurality of spacers (12) with a flexible band (13), wherein a pair of curved surfaces of adjacent spacers (12) face each other. A fixed mold (21) having a fixed mold-side protrusion (21a) matched to one of the recesses (12a), and a movable mold-side protrusion (22a) matched to the other curved face (12a) ) Having a movable mold (22), and the fixed mold (21) and the movable mold (22) so that cavities corresponding to the shapes of the spacer (12) and the flexible band (13) can be formed. ) A step of injecting resin into the cavity, and the movable mold (22) and the movable mold side protrusion (22a) so as to avoid the resin-molded spacer (12) and the fixed mold (21) and the movable mold (22). A mold opening step of retracting the movable mold (22) obliquely with respect to the mating surface (24) of the mold (22).

この発明によれば、離型時にアンダーカットを有するスペーサに無理な力がかかることがない。   According to this invention, an excessive force is not applied to the spacer having an undercut at the time of mold release.

前記固定型(21)及び前記可動型(22)の型締め工程では、前記固定型側突部(21a)と前記可動型側突部(22a)との合せ面となる突部合せ面(32)が前記スペーサ(12)間に仮想されるローラ(3)の軸線を含み、前記型開き工程では、前記可動型(22)を前記突部合せ面(32)に沿って後退させることが望ましい。   In the mold clamping step of the fixed mold (21) and the movable mold (22), a protrusion mating surface (32) which is a mating surface between the fixed mold side protrusion (21a) and the movable mold side protrusion (22a). ) Includes the axis of the roller (3) hypothesized between the spacers (12), and in the mold opening step, the movable mold (22) is preferably retracted along the projecting surface (32). .

この発明によれば、可動型の可動型側突部が樹脂成形されたスペーサを避けるように、可動型を固定型から後退させることができる。   According to the present invention, the movable mold can be moved backward from the fixed mold so that the movable mold-side protrusion of the movable mold avoids the resin-molded spacer.

前記ローラ連結体(11)の成形方法はさらに、前記固定型(21)に残る樹脂成形されたローラ連結体(11)を、前記固定型(21)から突出可能な突出ピン(25)によって前記固定型(21)から排出する排出工程とを備えるのが望ましい。   The method of forming the roller coupling body (11) further includes the step of projecting the resin-molded roller coupling body (11) remaining on the stationary mold (21) by a projecting pin (25) that can project from the stationary mold (21). It is desirable to provide a discharge step of discharging from the fixed mold (21).

上述のように離型時にスペーサに無理な力がかからないので、成形されたローラ連結体が可動型に付着してしまうことが少なくなり、固定型に残り易くなる。本発明のように排出工程を備えることで、可動型に付着したローラ連結体を手作業で回収することがなく、自動的にローラ連結体を回収することができる。   As described above, since an excessive force is not applied to the spacer at the time of mold release, the molded roller assembly is less likely to adhere to the movable mold, and is likely to remain on the fixed mold. By providing the discharging step as in the present invention, the roller coupling body attached to the movable mold is not collected manually, and the roller coupling body can be automatically collected.

本発明は、中心軸が互いに平行な複数のローラ(3)間に介在され、ローラ(3)の周面に対応する曲面状凹部(12a)が両端に形成される複数のスペーサ(12)を、可撓バンド(13)で連結してなるローラ連結体成形用の金型であって、隣接する前記スペーサ(12)の互いに向かい合う一対の曲面状凹部のうちの一方(12a)に形状を合わせた固定型側突部(21a)を有する固定型(21)と、曲面状凹部の他方(12a)に形状を合わせた可動型側突部(22a)とを有し、前記固定型(21)及び前記可動型(22)を型締めすると、前記スペーサ(12)及び前記可撓バンド(13)の形状に対応したキャビティが形成されることを特徴とするローラ連結体成形用の金型としても構成することができる。   The present invention includes a plurality of spacers (12) interposed between a plurality of rollers (3) whose central axes are parallel to each other, and curved concave portions (12a) corresponding to the peripheral surfaces of the rollers (3) are formed at both ends. A die for forming a roller assembly, which is connected by a flexible band (13), and has a shape matched to one (12a) of a pair of curved concave portions facing each other of the adjacent spacer (12). A fixed mold (21) having a fixed mold side protrusion (21a) and a movable mold side protrusion (22a) having a shape matched to the other curved surface recess (12a). When the movable mold (22) is clamped, a cavity corresponding to the shape of the spacer (12) and the flexible band (13) is formed. Can be configured.

さらに本発明は、中心軸が互いに平行な複数のローラ(3)間に介在され、ローラ(3)の周面に対応する曲面状凹部(12a)が両端に形成される複数のスペーサ(12)を、可撓バンド(13)で連結してなるローラ連結体(11)の成形装置であって、隣接する前記スペーサ(12)の互いに向かい合う一対の曲面状凹部のうちの一方(12a)に形状を合わせた固定型側突部(21a)を有する固定型(21)と、曲面状凹部の他方(12a)に形状を合わせた可動型側突部(22a)とを有する可動型(22)とを備え、前記固定型(21)及び前記可動型(22)を型締めすると前記スペーサ(12)及び前記可撓バンド(13)の形状に対応したキャビティが形成される金型(21,22)と、前記可動型(22)を型開きするときに、前記可動型(22)の前記可動型側突部(22a)が樹脂成形されたスペーサ(12)を避けるように前記固定型(21)と前記可動型(22)の合せ面(24)に対して斜めに前記可動型(22)を後退させる型開き機構(30)と、を備えることを特徴とする成形装置としても構成することができる。   Further, according to the present invention, a plurality of spacers (12) are interposed between a plurality of rollers (3) whose central axes are parallel to each other, and curved concave portions (12a) corresponding to the peripheral surfaces of the rollers (3) are formed at both ends. Is a roller connecting body (11) forming device connected by a flexible band (13), and is formed in one of a pair of curved concave portions facing each other (12a) of the adjacent spacer (12). A movable mold (22) having a fixed mold (21) having a fixed mold-side protrusion (21a) and a movable mold-side protrusion (22a) having a shape matched to the other curved surface recess (12a); And molds (21, 22) in which cavities corresponding to the shapes of the spacer (12) and the flexible band (13) are formed by clamping the fixed mold (21) and the movable mold (22). And opening the movable mold (22) Sometimes, the movable mold side protrusion (22a) of the movable mold (22) has a mating surface (24) between the fixed mold (21) and the movable mold (22) so as to avoid the resin-molded spacer (12). ) And a mold opening mechanism (30) for retracting the movable mold (22) at an angle to the molding apparatus.

前記成形装置は、前記固定型(21)が取付けられ、前記固定型(21)と前記可動型(22)の合せ面(24)に対して斜めに傾けられた固定型側傾斜面(23a)を有する固定型支持部(23)と、前記可動型(22)が取付けられ、前記固定型側傾斜面(23a)と傾斜角度を合わせた可動型側傾斜面(26a)を有する可動型支持部(26)と、を備え、前記型開き機構(30)は、前記可動型側傾斜面(26a)を前記固定型側傾斜面(23a)に付勢しながら前記可動型(22)を前記固定型(21)から後退させてもよい。   In the molding apparatus, the fixed mold (21) is attached, and the fixed mold side inclined surface (23a) inclined obliquely with respect to the mating surface (24) of the fixed mold (21) and the movable mold (22). And a movable mold support section having a movable mold side inclined surface (26a) which is attached to the movable mold (22) and has an inclination angle with the fixed mold side inclined surface (23a). (26), and the mold opening mechanism (30) fixes the movable mold (22) while urging the movable mold side inclined surface (26a) against the fixed mold side inclined surface (23a). The mold (21) may be retracted.

この発明によれば、固定型と可動型の合せ面に対して斜めに可動型を後退させることができる。   According to the present invention, the movable mold can be retracted obliquely with respect to the mating surface of the fixed mold and the movable mold.

以上説明したように本発明によれば、固定型及び可動型の双方にスペーサの曲面状凹部に形状を合わせた突部を設け、射出成形後、可動型の突部が樹脂成形されたスペーサを避けるように、固定型と可動型の合せ面に対して斜めに可動型を後退させたので、離型時にアンダーカットを有するスペーサに無理な力がかかることがない。   As described above, according to the present invention, both the fixed mold and the movable mold are provided with protrusions having shapes matched to the curved concave portions of the spacers, and after injection molding, the spacers in which the movable protrusions are resin-molded are provided. Since the movable mold is retracted obliquely with respect to the mating surface of the fixed mold and the movable mold so as to avoid, an excessive force is not applied to the spacer having the undercut at the time of mold release.

図1乃至図3は、ローラ連結体が組み込まれる運動案内装置としてローラ式のリニアガイドを示す。図1はリニアガイドの斜視図を示し、図2は軌道レールの長手方向と直交する方向の断面図を示し、図3はローラ循環路の経路に沿った断面図を示す。   1 to 3 show a roller type linear guide as a motion guide device in which a roller coupling body is incorporated. 1 shows a perspective view of the linear guide, FIG. 2 shows a cross-sectional view in a direction orthogonal to the longitudinal direction of the track rail, and FIG. 3 shows a cross-sectional view along the path of the roller circulation path.

リニアガイドの構成について説明する。リニアガイドは、直線状に延びる軌道軸としての軌道レール1と、この軌道レール1に移動自在に組付けられた移動部材としての移動ブロック2とを備えている。軌道レール1と移動ブロック2との間には多数のローラ3…が転がり運動可能に介在される。   The configuration of the linear guide will be described. The linear guide includes a track rail 1 as a track shaft extending linearly and a moving block 2 as a moving member that is movably assembled to the track rail 1. A large number of rollers 3 are interposed between the track rail 1 and the moving block 2 so as to allow rolling motion.

細長く延びる軌道レール1の左右側面には、長手方向に沿ってローラ転走面が形成される。この実施形態では軌道レール1の左右側面に断面略V字状の溝1aが形成され、溝1aの上下に2条のローラ転走面1b,1bが形成されている。ローラ転走面1b…は合計4条設けられている。   Roller rolling surfaces are formed on the left and right side surfaces of the elongated track rail 1 along the longitudinal direction. In this embodiment, a groove 1a having a substantially V-shaped cross section is formed on the left and right side surfaces of the track rail 1, and two roller rolling surfaces 1b and 1b are formed above and below the groove 1a. A total of four roller rolling surfaces 1b are provided.

移動ブロック2は鞍状に形成され、軌道レール1の上面に対向する水平部2aと、水平部2aの左右両側から下方に延び、軌道レール1の左右側面に対向する袖部2b,2bとを備える。左右の袖部2b,2bには、軌道レール1のローラ転走面1b,1bに対向する負荷ローラ転走面4,4を含む2条のローラ循環路が形成されている。   The moving block 2 is formed in a bowl shape, and includes a horizontal portion 2a facing the upper surface of the track rail 1, and sleeve portions 2b and 2b extending downward from the left and right sides of the horizontal portion 2a and facing the left and right side surfaces of the track rail 1. Prepare. Two roller circulation paths including load roller rolling surfaces 4 and 4 facing the roller rolling surfaces 1b and 1b of the track rail 1 are formed in the left and right sleeve portions 2b and 2b.

ローラ循環路について説明する。図2に示すように移動ブロック2の袖部2b,2bには、軌道レール1のローラ転走面1b,1bに対向する上下2条の負荷ローラ転走面4,4が形成される。この負荷ローラ転走面4,4とローラ転走面1b,1bとの間でローラ循環路の負荷域を構成する。袖部2b,2bには負荷ローラ転走面4,4と所定間隔を隔てて平行に、上下2条のローラ逃げ通路5,5が設けられる。このローラ逃げ通路5,5がローラ循環路の無負荷域を構成する。さらに袖部2b,2bには、直線状の負荷ローラ転走面4,4と直線状のローラ逃げ通路5,5の両端を接続するU字状の方向転換路6,6が設けられる(図3参照)。この方向転換路6,6は移動ブロック2の進行方向の両端に設けられたエンドプレート7に設けられる。2条の方向転換路6,6は、図2に示される上側の負荷ローラ転走面4と下側のローラ逃げ通路5、及び下側の負荷ローラ転走面4と上側のローラ逃げ通路5を立体交差するように接続している。この方向転換路6,6もローラ循環路の無負荷域を構成する。   The roller circulation path will be described. As shown in FIG. 2, upper and lower two load roller rolling surfaces 4, 4 facing the roller rolling surfaces 1 b, 1 b of the track rail 1 are formed on the sleeve portions 2 b, 2 b of the moving block 2. A load region of the roller circulation path is formed between the loaded roller rolling surfaces 4 and 4 and the roller rolling surfaces 1b and 1b. The sleeve portions 2b, 2b are provided with two upper and lower roller escape passages 5, 5 in parallel with the load roller rolling surfaces 4, 4 at a predetermined interval. The roller escape passages 5 and 5 constitute a no-load region of the roller circulation path. Further, the sleeve portions 2b and 2b are provided with U-shaped direction change paths 6 and 6 that connect both ends of the linear load roller rolling surfaces 4 and 4 and the linear roller escape passages 5 and 5 (FIG. 3). The direction change paths 6 and 6 are provided on end plates 7 provided at both ends of the moving block 2 in the traveling direction. The two direction change paths 6 and 6 include the upper load roller rolling surface 4 and the lower roller escape passage 5 and the lower load roller rolling surface 4 and the upper roller escape passage 5 shown in FIG. Are connected so as to cross three-dimensionally. These direction change paths 6 and 6 also constitute a no-load region of the roller circulation path.

これらの負荷ローラ転走面4,4、一対の方向転換路6,6、およびローラ逃げ通路5,5によって環状のローラ循環路が構成される。軌道レール1に対して移動ブロック2が相対的に移動すると、複数のローラ群3…がローラ循環路に沿って循環する。ローラ群3…は軌道レール1のローラ転走面1bと移動ブロック2の負荷ローラ転走面4との間の負荷転走路を転がり運動した後、エンドプレート7に形成された方向転換路6内に掬い上げられ、ローラ逃げ通路5、反対側のエンドプレート7に形成された方向転換路6を順次通過した後、再び負荷転走路に戻される。   An annular roller circulation path is constituted by the loaded roller rolling surfaces 4 and 4, the pair of direction changing paths 6 and 6, and the roller escape paths 5 and 5. When the moving block 2 moves relative to the track rail 1, the plurality of roller groups 3... Circulate along the roller circulation path. The roller group 3... Rolls along a load rolling path between the roller rolling surface 1 b of the track rail 1 and the loaded roller rolling surface 4 of the moving block 2, and then in the direction changing path 6 formed on the end plate 7. Then, after passing sequentially through the roller escape passage 5 and the direction change path 6 formed in the end plate 7 on the opposite side, it is returned to the load rolling path again.

本実施形態においては、ローラ列は軌道レール1の左右側面に2条ずつとされているが、その条数及び配置位置は、負荷の大きさ、荷重方向等に応じて適宣変えられる。また軌道レール1、移動ブロック2の構成自体も、本実施例の例に限られるものではない。   In the present embodiment, two roller rows are provided on the left and right side surfaces of the track rail 1, but the number and arrangement positions of the roller rows can be appropriately changed according to the magnitude of the load, the load direction, and the like. Further, the configuration itself of the track rail 1 and the moving block 2 is not limited to the example of this embodiment.

ローラ群3…はローラ連結体11によって一連に回転・摺動自在に保持されている。図4はローラ連結体11の斜視図を示す。図5(a)はローラ連結体11の平面図を示し、図5(b)は図5(a)のA−A線断面図を示し、図5(c)は図5(b)のB−B線断面図を示し、図5(d)は図5(b)のC−C線断面図を示す。   The roller groups 3... Are held in series by a roller coupling body 11 so as to be rotatable and slidable. FIG. 4 is a perspective view of the roller coupling body 11. 5A is a plan view of the roller coupling body 11, FIG. 5B is a cross-sectional view taken along line AA of FIG. 5A, and FIG. 5C is B of FIG. 5B. -B line sectional drawing is shown, FIG.5 (d) shows the CC sectional view taken on the line of FIG.5 (b).

ローラ連結体11は複数のスペーサ12…と可撓バンド13,13とを一体に樹脂成形したもので、全体として有端帯状になっている。具体的にはローラ連結体11は中心軸が互いに平行な複数のローラ3…間に介在され、ローラ3…の周面に対応する曲面状凹部12aが両端に形成される複数のスペーサ12…を可撓バンド13で連結してなる。   The roller coupling body 11 is formed by integrally molding a plurality of spacers 12... And flexible bands 13, 13 and has an end band shape as a whole. Specifically, the roller coupling body 11 is interposed between a plurality of rollers 3 whose central axes are parallel to each other, and has a plurality of spacers 12 each having curved concave portions 12a corresponding to the peripheral surfaces of the rollers 3. Connected with a flexible band 13.

スペーサ12の進行方向の両端には、隣り合うローラ3,3の外周面に形状を合わせ、ローラ3,3の外周面に摺動自在に接触する曲面状凹部12a,12aが形成される。曲面状凹部12aの曲率半径はローラの半径よりも若干大きく設定される場合もある。この曲面状凹部12aが形成されることによって、スペーサ12の上下方向の中央にはくぼみとなるアンダーカット12bが形成される(図5(b)参照)。   Curved recesses 12a and 12a are formed at both ends of the spacer 12 in the traveling direction so as to conform to the outer peripheral surface of the adjacent rollers 3 and 3 and to slidably contact the outer peripheral surface of the rollers 3 and 3. The radius of curvature of the curved recess 12a may be set slightly larger than the radius of the roller. By forming the curved concave portion 12a, an undercut 12b that becomes a depression is formed at the center in the vertical direction of the spacer 12 (see FIG. 5B).

一対の可撓バンド13,13は、ローラ3の軸線方向におけるスペーサ12…の両側面12c,12cの上下方向の中央部に連結され、ローラ3の端面から外側に突出している。可撓バンド13,13の厚みは、ローラ循環路に対応して可撓できるように薄肉に形成されている。   The pair of flexible bands 13, 13 are connected to the center portions in the vertical direction of both side surfaces 12 c, 12 c of the spacers 12 in the axial direction of the roller 3, and protrude outward from the end surface of the roller 3. The thicknesses of the flexible bands 13 and 13 are formed thin so that they can be flexed corresponding to the roller circulation path.

図2に示されるようにローラ循環路にはその全周に渡ってローラ連結体11の可撓バンド13が移動するのを案内する案内溝9が形成される。勿論負荷転走路のボール循環路にも可撓バンド13が移動するのを案内する案内溝9が形成されていて、これにより軌道レール1から移動ブロック2を取り外したときにローラ連結体11が移動ブロック2から脱落するのが防止されている。ここでローラ群3…はローラ連結体11に保持されているので、ローラ群3…も移動ブロック2から脱落することがない。   As shown in FIG. 2, a guide groove 9 is formed in the roller circulation path to guide the movement of the flexible band 13 of the roller coupling body 11 over the entire circumference. Of course, a guide groove 9 for guiding the movement of the flexible band 13 is also formed in the ball circulation path of the load rolling path, so that the roller coupling body 11 moves when the moving block 2 is removed from the track rail 1. It is prevented from falling out of the block 2. Here, since the roller groups 3 are held by the roller coupling body 11, the roller groups 3 do not fall off the moving block 2.

図6〜図8はローラ連結体11を射出成形する本発明の一実施形態の成形装置を示す。図6は型締め状態、図7は型開き状態、図8は型開き終了、ローラ連結体排出状態を示す。成形装置の金型は、固定型21と固定型21に対して進退可能な可動型22とで構成される。   6 to 8 show a molding apparatus according to an embodiment of the present invention for injection molding the roller coupling body 11. 6 shows the mold clamping state, FIG. 7 shows the mold opening state, FIG. 8 shows the mold opening completion, and the roller coupling body discharging state. The mold of the molding apparatus includes a fixed mold 21 and a movable mold 22 that can move forward and backward with respect to the fixed mold 21.

固定型21の両端は固定型支持部23,23に取り付けられる。一対の固定型支持部23,23には、固定型21と可動型22の合せ面24に対して所定角度傾斜する一対の傾斜面23a,23bが形成される。傾斜面23a,23bは互いに上方に向かうにしたがって徐々に離れるように合せ面24に対して等しい角度傾けられている。詳しくは後述するが型開き時にはこの傾斜面の一方23aに沿って可動型22が固定型21から後退する。   Both ends of the fixed mold 21 are attached to fixed mold support portions 23 and 23. A pair of inclined surfaces 23 a and 23 b that are inclined at a predetermined angle with respect to the mating surface 24 of the fixed mold 21 and the movable mold 22 are formed on the pair of fixed mold support portions 23 and 23. The inclined surfaces 23a and 23b are inclined at an equal angle with respect to the mating surface 24 so as to be gradually separated from each other toward the upper side. As will be described in detail later, the movable mold 22 retreats from the fixed mold 21 along one of the inclined surfaces 23a when the mold is opened.

固定型21の上面にはローラ連結体11のスペーサ用キャビティを形成するための固定型側突部21aが形成され、また固定型側突部21aの周囲に可撓バンド用キャビティを形成するための溝部21bが形成される。固定型21には樹脂成形されたローラ連結体11を固定型21から排出するための突出ピン25…がスペーサ12の数に応じて複数設けられる。図6に示されるように型締め時、突出ピン25…の先端はスペーサ用のキャビティを形成している。図8に示されるように射出成形後に、突出ピン25…が固定型21から突出して固定型に残るローラ連結体11を排出する。   A fixed mold side protrusion 21a for forming a spacer cavity of the roller coupling body 11 is formed on the upper surface of the fixed mold 21, and a flexible band cavity is formed around the fixed mold side protrusion 21a. A groove portion 21b is formed. The fixed mold 21 is provided with a plurality of projecting pins 25 for discharging the resin-molded roller coupling body 11 from the fixed mold 21 in accordance with the number of spacers 12. As shown in FIG. 6, when the mold is clamped, the tips of the protruding pins 25 ... form a cavity for the spacer. As shown in FIG. 8, after injection molding, the protruding pins 25... Protrude from the fixed mold 21 and discharge the roller coupling body 11 remaining on the fixed mold.

可動型22の両端も可動型支持部26,26に取付けられる。一対の可動型支持部26,26にも固定型側傾斜面23a,23bと傾斜角度を合わせた一対の可動型側傾斜面26a,26bが形成される。これら可動型22及び可動型支持部26,26は、固定型21に対して垂直方向に移動可能な垂直移動部27,27に水平方向にスライド可能に取付けられる。垂直移動部27,27の一方と可動型支持部26との間にはスプリング28が設けられ、スプリング28は可動型22及び可動型支持部26,26を垂直移動部27の他方に付勢させている(図7参照)。これら垂直移動部27,27及びスプリング28が型開き機構30を構成する。型開き時、可動型22は型開き機構30によって合せ面24に対して斜めに固定型21から後退される。   Both ends of the movable mold 22 are also attached to the movable support sections 26 and 26. A pair of movable mold side inclined surfaces 26a, 26b having the same inclination angle as that of the fixed mold side inclined surfaces 23a, 23b are also formed on the pair of movable support portions 26, 26. The movable mold 22 and the movable mold supports 26 and 26 are attached to vertical movement sections 27 and 27 that are movable in the vertical direction with respect to the fixed mold 21 so as to be slidable in the horizontal direction. A spring 28 is provided between one of the vertical moving parts 27, 27 and the movable support 26, and the spring 28 urges the movable mold 22 and the movable support 26, 26 to the other of the vertical moving parts 27. (See FIG. 7). These vertical moving parts 27 and 27 and the spring 28 constitute a mold opening mechanism 30. When the mold is opened, the movable mold 22 is retracted from the fixed mold 21 obliquely with respect to the mating surface 24 by the mold opening mechanism 30.

可動型22の下面にはローラ連結体11のスペーサ用キャビティを形成するための可動型側突部22aが形成される。また可動型22には射出成形装置のノズルからキャビティに溶融した樹脂を供給するためのゲート22bが形成される。   On the lower surface of the movable mold 22, a movable mold-side protrusion 22 a for forming a spacer cavity of the roller coupling body 11 is formed. The movable mold 22 is formed with a gate 22b for supplying molten resin from the nozzle of the injection molding apparatus to the cavity.

型締め時垂直移動部27,27を下降させると、図6に示されるように固定型側傾斜面23a,23bに可動型側傾斜面26a,26bが嵌まり込むように接触し、固定型21に対して可動型22が位置決めされる。型開き時垂直移動部27,27を上昇させると、スプリング28が可動型側傾斜面26aを固定型側傾斜面23aに付勢しながら可動型22が固定型21から垂直方向に後退する。このため、可動型22が固定型側傾斜面23aに沿って合せ面24に対して垂直でも水平でもない斜めに後退する。可動型22がさらに固定型21から後退すると、可動型22は垂直移動部27の他方に付勢され、垂直方向に後退するようになる。   When the vertical moving portions 27 and 27 are lowered during mold clamping, the movable mold side inclined surfaces 26a and 26b come into contact with the fixed mold side inclined surfaces 23a and 23b as shown in FIG. The movable mold 22 is positioned with respect to. When the vertical moving portions 27 and 27 are raised when the mold is opened, the movable mold 22 is retracted in the vertical direction from the fixed mold 21 while the spring 28 urges the movable mold-side inclined face 26a to the fixed mold-side inclined face 23a. For this reason, the movable mold | type 22 retreats diagonally with respect to the mating surface 24 along the fixed mold | type side inclined surface 23a which is neither perpendicular nor horizontal. When the movable mold 22 is further retracted from the fixed mold 21, the movable mold 22 is urged by the other of the vertical moving portions 27 and retracts in the vertical direction.

図9ないし図12は固定型21及び可動型22の詳細図を示す。図9は型締め状態、図10及び図11は型開き状態、図12は型開き終了、ローラ連結体排出状態を示す。固定型21には隣接するスペーサ12の互いに向かい合う一対の曲面状凹部12aのうちの一方に形状を合わせた固定型側突部21aが形成され、可動型22には曲面状凹部12aの他方に形状を合わせた可動型側突部22aが形成される。型締め時、固定型側突部21aと可動型側突部22aとでスペーサ間に仮想されるローラ3の中子が構成される。複数のスペーサ12…間に仮想される複数のローラ3…の回転軸は互いに平行を保ち且つ水平面内に配置される。固定型側突部21aと可動型側突部22aとの合せ面となる突部合せ面32はスペーサ12,12間に仮想されるローラの軸線を含む傾斜面になっている。この突部合せ面32は固定型側傾斜面23aに平行で、固定型21及び可動型22の合せ面24(水平面)に対して所定角度傾けられている。型開き時可動型22が突部合せ面32に沿って移動する。   9 to 12 show detailed views of the fixed mold 21 and the movable mold 22. 9 shows the mold clamping state, FIGS. 10 and 11 show the mold opening state, and FIG. 12 shows the mold opening completion and the roller connected body discharging state. The fixed mold 21 is formed with a fixed mold-side protrusion 21a having a shape matched to one of a pair of curved concave sections 12a facing each other of the adjacent spacer 12, and the movable mold 22 is formed on the other of the curved concave sections 12a. A movable side protrusion 22a is formed. When the mold is clamped, the fixed mold side protrusion 21a and the movable mold side protrusion 22a constitute the core of the roller 3 virtually between the spacers. The rotation axes of the plurality of rollers 3 imaginary between the plurality of spacers 12 are arranged parallel to each other and arranged in a horizontal plane. A protrusion mating surface 32 which is a mating surface between the fixed mold side protrusion 21 a and the movable mold side protrusion 22 a is an inclined surface including an axis of a roller virtually between the spacers 12 and 12. The protrusion mating surface 32 is parallel to the fixed mold side inclined surface 23 a and is inclined at a predetermined angle with respect to the mating surface 24 (horizontal plane) of the fixed mold 21 and the movable mold 22. When the mold is opened, the movable mold 22 moves along the projecting surface 32.

次に上記構成の成形装置及び金型によってローラ連結体を成形する成形方法を説明する。まず図9に示される型締め状態とし、固定型21と可動型22との間にスペーサ12…及び可撓バンド13用のキャビティを形成する。次に溶融樹脂をキャビティ内に射出し、保圧・冷却をおこなって射出成形する。   Next, a molding method for molding the roller coupling body using the molding apparatus and the mold having the above-described configuration will be described. First, the mold clamping state shown in FIG. 9 is set, and the spacers 12 and the cavity for the flexible band 13 are formed between the fixed mold 21 and the movable mold 22. Next, the molten resin is injected into the cavity and injection molding is performed by holding and cooling.

次に図10に示されるように型開きする。このとき可動型22の可動型側突部22aが樹脂成形されたスペーサ12を避けるように、可動型22を固定型側傾斜面23a(突部合せ面32)に沿って斜めに後退させる。このとき可動型側突部22aからスペーサ12には無理な力がかかることがなく、このためローラ連結体11が固定型21に残る。図11に示されるように、スペーサ12を避けた可動型22をさらに後退させると、可動型22は垂直方向に後退する。   Next, the mold is opened as shown in FIG. At this time, the movable mold 22 is retreated obliquely along the fixed mold side inclined surface 23a (projection mating surface 32) so that the movable mold side protrusion 22a of the movable mold 22 avoids the resin-molded spacer 12. At this time, an excessive force is not applied to the spacer 12 from the movable mold-side protrusion 22 a, and the roller coupling body 11 remains on the fixed mold 21. As shown in FIG. 11, when the movable mold 22 that avoids the spacer 12 is further retracted, the movable mold 22 is retracted in the vertical direction.

最後に図12に示されるように、固定型21に残る樹脂成形されたローラ連結体11を固定型21から突出可能な突出ピン25…によって固定型21から排出する。   Finally, as shown in FIG. 12, the resin-molded roller coupling body 11 remaining on the fixed mold 21 is discharged from the fixed mold 21 by the protruding pins 25 that can protrude from the fixed mold 21.

このようにして得られたローラ連結体11に可撓バンド13を湾曲させつつスペーサ12…間にローラ3…を介在させる。ローラ3…とスペーサ12…との間には隙間が形成されているのでローラ連結体11に対してローラ3…が円滑に循環する。   The rollers 3 are interposed between the spacers 12 while curving the flexible band 13 in the roller coupling body 11 thus obtained. Since a gap is formed between the rollers 3 and the spacers 12, the rollers 3 circulate smoothly with respect to the roller coupling body 11.

なおこの発明は上記実施形態に限られることなく、本発明の要旨を変更しない範囲で種々変更可能である。例えば固定型及び可動型の具体的構造は上記以外の構造にしてもよく、可撓バンド用のキャビティを形成するための凹部を可動型側に形成してもよく、またゲートを固定型側に形成してもよい。さらに固定型に突出ピンを設けなくて手作業によりローラ連結体を離型させてもよい。さらに型開き機構は可動型を斜めに後退させることができるものであれば、上記実施形態に限られることはない。   In addition, this invention is not restricted to the said embodiment, A various change is possible in the range which does not change the summary of this invention. For example, the specific structures of the fixed type and the movable type may be other than those described above, a recess for forming a cavity for the flexible band may be formed on the movable type side, and the gate on the fixed type side. It may be formed. Further, the roller coupling body may be released manually without providing the protruding pin on the fixed mold. Further, the mold opening mechanism is not limited to the above embodiment as long as the movable mold can be moved obliquely.

ローラ連結体の形状及び構造にしても、スペーサの曲面状凹部に潤滑剤を収容する溝部が形成されてもよく、種々変更可能である。また上記実施形態では、ローラ連結体を運動案内装置としてリニアガイドに組み込んだ例について説明したが、スプライン、ローラねじ等に組み込んでも良い。   Even in the shape and structure of the roller coupling body, a groove for accommodating the lubricant may be formed in the curved concave portion of the spacer, and various changes can be made. Moreover, although the said embodiment demonstrated the example which integrated the roller coupling body in the linear guide as a motion guide apparatus, you may integrate in a spline, a roller screw, etc.

リニアガイドの斜視図。The perspective view of a linear guide. 軌道レールの長手方向と直交する方向のリニアガイドの断面図。Sectional drawing of the linear guide of the direction orthogonal to the longitudinal direction of a track rail. ローラ循環路の経路に沿ったリニアガイドの断面図。Sectional drawing of the linear guide along the path | route of a roller circulation path. ローラ連結体の斜視図。The perspective view of a roller coupling body. 図5(a)はローラ連結体の平面図、図5(b)は図5(a)のA−A線断面図、図5(c)は図5(b)のB−B線断面図、図5(d)は図5(b)のC−C線断面図。5A is a plan view of the roller assembly, FIG. 5B is a cross-sectional view taken along the line AA in FIG. 5A, and FIG. 5C is a cross-sectional view taken along the line BB in FIG. 5B. FIG.5 (d) is CC sectional view taken on the line of FIG.5 (b). 本発明の一実施形態の成形装置を示す断面図(型締め状態)Sectional drawing (mold clamping state) which shows the shaping | molding apparatus of one Embodiment of this invention 本発明の一実施形態の成形装置を示す断面図(型開き状態)。Sectional drawing (mold open state) which shows the shaping | molding apparatus of one Embodiment of this invention. 本発明の一実施形態の成形装置を示す断面図(型開き終了、ローラ連結体排出状態)。Sectional drawing which shows the shaping | molding apparatus of one Embodiment of this invention (The mold opening completion | finish, a roller coupling body discharge state). 固定型及び可動型の詳細図(型締め状態)。Detailed view of fixed type and movable type (clamped state). 固定型及び可動型の詳細図(型開き状態)。Detailed view of fixed type and movable type (opened state). 固定型及び可動型の詳細図(型開き状態)。Detailed view of fixed type and movable type (opened state). 固定型及び可動型の詳細図(型開き終了、ローラ連結体排出状態)。Detailed view of fixed type and movable type (end of mold opening, roller assembly discharged state).

符号の説明Explanation of symbols

3…ローラ
11…ローラ連結体
12…スペーサ
12a…曲面状凹部
13…可撓バンド
21…固定型
21a…固定型側突部
22…可動型
22a…可動型側突部
23…固定型支持部
23a…固定型側傾斜面
26…可動型支持部
26a…可動型側傾斜面
30…型開き機構
32…突部合せ面
DESCRIPTION OF SYMBOLS 3 ... Roller 11 ... Roller coupling body 12 ... Spacer 12a ... Curved concave part 13 ... Flexible band 21 ... Fixed mold 21a ... Fixed mold side protrusion 22 ... Movable mold 22a ... Movable mold side protrusion 23 ... Fixed mold support part 23a ... Fixed mold side inclined surface 26 ... Movable mold support part 26a ... Movable mold side inclined surface 30 ... Mold opening mechanism 32 ... Projection mating surface

Claims (6)

中心軸が互いに平行な複数のローラ間に介在され、ローラの周面に対応する曲面状凹部が両端に形成される複数のスペーサを、可撓バンドで連結してなるローラ連結体の成形方法であって、
隣接する前記スペーサの互いに向かい合う一対の曲面状凹部のうちの一方に形状を合わせた固定型側突部を有する固定型、並びに曲面状凹部の他方に形状を合わせた可動型側突部を有する可動型を用意する工程と、
前記スペーサ及び前記可撓バンドの形状に対応したキャビティを形成できるように前記固定型及び前記可動型を型締めする工程と、
前記キャビティに樹脂を射出する工程と、
前記可動型の前記可動型側突部が樹脂成形された前記スペーサを避けるように、前記固定型と前記可動型の合せ面に対して斜めに前記可動型を後退させる型開き工程と、を備えることを特徴とするローラ連結体の成形方法。
A method for forming a roller assembly in which a plurality of spacers having central axes interposed between a plurality of parallel rollers and curved recesses formed at both ends corresponding to the circumferential surfaces of the rollers are connected by flexible bands. There,
A movable mold having a fixed mold having a fixed mold-side protrusion matched to one of a pair of curved curved depressions facing each other, and a movable mold-shaped protrusion matching the other of the curved depressions. Preparing the mold,
Clamping the fixed mold and the movable mold so that a cavity corresponding to the shape of the spacer and the flexible band can be formed;
Injecting resin into the cavity;
A mold opening step of retracting the movable mold obliquely with respect to the mating surface of the fixed mold and the movable mold so that the movable mold-side protrusion of the movable mold avoids the resin-molded spacer. A method for forming a roller assembly, wherein:
前記固定型及び前記可動型の型締め工程では、前記固定型側突部と前記可動型側突部との合せ面となる突部合せ面が前記スペーサ間に仮想されるローラの軸線を含み、
前記型開き工程では、前記可動型を前記突部合せ面に沿って後退させることを特徴とする請求項1に記載のローラ連結体の成形方法。
In the mold clamping step of the fixed mold and the movable mold, the projecting surface that is the mating surface of the stationary mold side projecting portion and the movable mold side projecting portion includes a roller axis that is virtually between the spacers,
2. The method for forming a roller linked body according to claim 1, wherein, in the mold opening step, the movable mold is retracted along the projecting surface.
前記ローラ連結体の成形方法はさらに、
前記固定型に残る樹脂成形されたローラ連結体を、前記固定型から突出可能な突出ピンによって前記固定型から排出する排出工程とを備えることを特徴とする請求項1又は2に記載のローラ連結体の成形方法。
The method for forming the roller assembly further includes:
The roller coupling according to claim 1, further comprising: a discharging step of discharging the resin-molded roller coupling body remaining on the stationary mold from the stationary mold by a projecting pin that can project from the stationary mold. Body molding method.
中心軸が互いに平行な複数のローラ間に介在され、ローラの周面に対応する曲面状凹部が両端に形成される複数のスペーサを、可撓バンドで連結してなるローラ連結体成形用の金型であって、
隣接する前記スペーサの互いに向かい合う一対の曲面状凹部のうちの一方に形状を合わせた固定型側突部を有する固定型と、曲面状凹部の他方に形状を合わせた可動型側突部とを有する可動型と、を備え
前記固定型及び前記可動型を型締めすると、前記スペーサ及び前記可撓バンドの形状に対応したキャビティが形成されることを特徴とするローラ連結体成形用の金型。
A gold for forming a roller assembly, in which a plurality of spacers, which are interposed between a plurality of rollers whose central axes are parallel to each other and have curved concave portions corresponding to the peripheral surfaces of the rollers at both ends, are connected by flexible bands. Type,
A fixed mold having a fixed mold-side protrusion that matches the shape of one of a pair of curved concave portions facing each other of the adjacent spacer; and a movable mold-side protrusion that matches the shape of the other curved recess. A mold for forming a roller assembly, wherein a cavity corresponding to the shape of the spacer and the flexible band is formed when the fixed mold and the movable mold are clamped.
中心軸が互いに平行な複数のローラ間に介在され、ローラの周面に対応する曲面状凹部が両端に形成される複数のスペーサを、可撓バンドで連結してなるローラ連結体の成形装置であって、
隣接する前記スペーサの互いに向かい合う一対の曲面状凹部のうちの一方に形状を合わせた固定型側突部を有する固定型と、曲面状凹部の他方に形状を合わせた可動型側突部とを有する可動型とを備え、前記固定型及び前記可動型を型締めすると前記スペーサ及び前記可撓バンドの形状に対応したキャビティが形成される金型と、
前記可動型を型開きするときに、前記可動型の前記可動型側突部が樹脂成形されたスペーサを避けるように前記固定型と前記可動型の合せ面に対して斜めに前記可動型を後退させる型開き機構と、を備えることを特徴とする成形装置。
An apparatus for forming a roller assembly in which a plurality of spacers having central axes interposed between a plurality of parallel rollers and curved recesses corresponding to the peripheral surface of the roller are formed at both ends by flexible bands. There,
A fixed mold having a fixed mold-side protrusion that matches the shape of one of a pair of curved concave portions facing each other of the adjacent spacer; and a movable mold-side protrusion that matches the shape of the other curved recess. A mold in which a cavity corresponding to the shape of the spacer and the flexible band is formed by clamping the fixed mold and the movable mold;
When the movable mold is opened, the movable mold is retracted obliquely with respect to the mating surface of the fixed mold and the movable mold so that the movable mold side protrusion of the movable mold avoids the resin-molded spacer. And a mold opening mechanism.
前記成形装置は、
前記固定型が取付けられ、前記固定型と前記可動型の合せ面に対して斜めに傾けられた固定型側傾斜面を有する固定型支持部と、
前記可動型が取付けられ、前記固定型側傾斜面と傾斜角度を合わせた可動型側傾斜面を有する可動型支持部と、を備え、
前記型開き機構は、前記可動型側傾斜面を前記固定型側傾斜面に付勢しながら前記可動型を前記固定型から後退させることを特徴とする請求項5に記載の成形装置。
The molding device includes:
A fixed mold support portion having a fixed mold side inclined surface to which the fixed mold is attached and inclined with respect to a mating surface of the fixed mold and the movable mold;
The movable mold is attached, and a movable mold support section having a movable mold side inclined surface with a tilt angle matched to the fixed mold side inclined surface,
The molding apparatus according to claim 5, wherein the mold opening mechanism retracts the movable mold from the fixed mold while urging the movable mold side inclined surface to the fixed mold side inclined surface.
JP2003303536A 2003-08-27 2003-08-27 Method for forming roller assembly, mold used for molding method, and molding apparatus Expired - Lifetime JP4408357B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008001031A (en) * 2006-06-23 2008-01-10 Nsk Ltd Belt for housing rolling body of linear motion guide, linear motion guide and mold for manufacture of the belt
JP2011122609A (en) * 2009-12-08 2011-06-23 Thk Co Ltd Method for manufacturing rolling element connecting body
US7985024B2 (en) 2006-06-21 2011-07-26 Nsk Ltd. Rolling element accommodating belt for linear guide apparatus, linear guide apparatus and metallic mold for manufacturing rolling element accommodating belt

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7985024B2 (en) 2006-06-21 2011-07-26 Nsk Ltd. Rolling element accommodating belt for linear guide apparatus, linear guide apparatus and metallic mold for manufacturing rolling element accommodating belt
US8267586B2 (en) 2006-06-21 2012-09-18 Nsk Ltd. Rolling element accommodating belt for linear guide apparatus, linear guide apparatus and metallic mold for manufacturing rolling element accommodating belt
JP2008001031A (en) * 2006-06-23 2008-01-10 Nsk Ltd Belt for housing rolling body of linear motion guide, linear motion guide and mold for manufacture of the belt
JP2011122609A (en) * 2009-12-08 2011-06-23 Thk Co Ltd Method for manufacturing rolling element connecting body

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