JP2005068280A - Photo-curable/heat-curable composition for inkjet and printed wiring board using the same - Google Patents
Photo-curable/heat-curable composition for inkjet and printed wiring board using the same Download PDFInfo
- Publication number
- JP2005068280A JP2005068280A JP2003299113A JP2003299113A JP2005068280A JP 2005068280 A JP2005068280 A JP 2005068280A JP 2003299113 A JP2003299113 A JP 2003299113A JP 2003299113 A JP2003299113 A JP 2003299113A JP 2005068280 A JP2005068280 A JP 2005068280A
- Authority
- JP
- Japan
- Prior art keywords
- heat
- inkjet
- photocurable
- curable
- printed wiring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 48
- 150000001875 compounds Chemical class 0.000 claims abstract description 37
- 229910000679 solder Inorganic materials 0.000 claims abstract description 29
- 150000008065 acid anhydrides Chemical class 0.000 claims abstract description 19
- 239000007788 liquid Substances 0.000 claims abstract description 18
- 239000003085 diluting agent Substances 0.000 claims abstract description 14
- 150000004292 cyclic ethers Chemical group 0.000 claims abstract description 11
- 239000003999 initiator Substances 0.000 claims abstract description 11
- 229920001187 thermosetting polymer Polymers 0.000 claims description 45
- 238000000034 method Methods 0.000 claims description 14
- 230000001678 irradiating effect Effects 0.000 claims description 6
- 125000003566 oxetanyl group Chemical group 0.000 abstract description 9
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- 239000002904 solvent Substances 0.000 description 8
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- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 2
- LEJBBGNFPAFPKQ-UHFFFAOYSA-N 2-(2-prop-2-enoyloxyethoxy)ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOC(=O)C=C LEJBBGNFPAFPKQ-UHFFFAOYSA-N 0.000 description 2
- INQDDHNZXOAFFD-UHFFFAOYSA-N 2-[2-(2-prop-2-enoyloxyethoxy)ethoxy]ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOCCOC(=O)C=C INQDDHNZXOAFFD-UHFFFAOYSA-N 0.000 description 2
- HCLJOFJIQIJXHS-UHFFFAOYSA-N 2-[2-[2-(2-prop-2-enoyloxyethoxy)ethoxy]ethoxy]ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOCCOCCOC(=O)C=C HCLJOFJIQIJXHS-UHFFFAOYSA-N 0.000 description 2
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- LMIOYAVXLAOXJI-UHFFFAOYSA-N 3-ethyl-3-[[4-[(3-ethyloxetan-3-yl)methoxymethyl]phenyl]methoxymethyl]oxetane Chemical compound C=1C=C(COCC2(CC)COC2)C=CC=1COCC1(CC)COC1 LMIOYAVXLAOXJI-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
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- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
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- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000003848 UV Light-Curing Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- UMLWXYJZDNNBTD-UHFFFAOYSA-N alpha-dimethylaminoacetophenone Natural products CN(C)CC(=O)C1=CC=CC=C1 UMLWXYJZDNNBTD-UHFFFAOYSA-N 0.000 description 2
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- 239000004020 conductor Substances 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
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Landscapes
- Inks, Pencil-Leads, Or Crayons (AREA)
- Non-Metallic Protective Coatings For Printed Circuits (AREA)
Abstract
Description
本発明は、ソルダーレジストインクとしてインクジェットプリンターを用いて直接描画するのに適する耐熱性のある光硬化性・熱硬化性組成物、及びその硬化物、並びにそれを用いて直接描画されたソルダーレジストパターンを有するプリント配線板に関する。 The present invention relates to a heat-resistant photocurable and thermosetting composition suitable for direct drawing using an ink jet printer as a solder resist ink, a cured product thereof, and a solder resist pattern drawn directly using the same. It is related with the printed wiring board which has.
インクジェットプリンターを用いたプリント配線板の製造方法としては、プラスチック基板上の金属箔にインクジェットプリンターを用いて導体回路パターンを描くことによりエッチングレジストを形成し、エッチング処理を行なうことが既に提案されている(特許文献1〜4参照)。この方法は、CADデータに従って直接描画するので、感光性樹脂を使用してフォトマスクを必要とする写真現像法によるパターニングや、レジストインキをスクリーン印刷法によりパターニングする場合に比較して、工程にかかる手間や時間が大幅に短縮できると同時に、現像液、レジストインキ、洗浄溶剤などの消耗品も削減できるという利点を有する。 As a method of manufacturing a printed wiring board using an ink jet printer, it has already been proposed to form an etching resist by drawing a conductor circuit pattern on a metal foil on a plastic substrate using an ink jet printer and perform an etching process. (See Patent Documents 1 to 4). Since this method draws directly in accordance with CAD data, it takes more steps than patterning by a photographic development method that requires a photomask using a photosensitive resin or patterning resist ink by a screen printing method. This has the advantage that labor and time can be greatly reduced, and consumables such as developer, resist ink, and cleaning solvent can be reduced.
また、プリント配線板に形成された導体回路を保護するソルダーレジストについても、インクジェット方式により形成することが既に提案されており(特許文献5、6参照)、その工法はエッチングレジストの場合と同等である。この場合にも、写真現像法やスクリーン印刷法に比較して工程数、時間、消耗品の削減が可能である。さらに、エッチングレジスト、ソルダーレジスト、マーキングインキ及びそれらの硬化剤のインクタンクを分け、プリンターを共有することでさらにインクジェット方式の長所を引き出すことも提案されている(特許文献7参照)。
しかしながら、インクジェット用のインクは、粘度が塗布時に約20mPa・s以下であることが必要であるという制約があり、スクリーン印刷に使用されるインクの粘度である20,000mPa・s前後とは大きくかけ離れており、たとえ大量の希釈剤で希釈しても目標の粘度まで低下しない。また、たとえ粘度低下を達成したとしても、逆にソルダーレジストとして要求される耐熱性、耐薬品性などの物性は大きく低下してしまう。さらに、揮発性の溶剤で希釈した場合、不揮発分が非常に少なくなり、膜厚の確保が困難である。また、熱硬化時にパターンの熱ダレが生じるため、所望の塗膜形状を得ることが困難であった。そのため、プリント配線板のソルダーレジストとしては前記インクジェット方式はアイデアの域を出ておらず、インクジェットプリンターで使用できる実用的なソルダーレジストインクは存在しなかった。 However, there is a restriction that the ink for ink jet needs to have a viscosity of about 20 mPa · s or less at the time of application, which is far from the viscosity of about 20,000 mPa · s which is the viscosity of the ink used for screen printing. Even if diluted with a large amount of diluent, it does not decrease to the target viscosity. Even if the viscosity is reduced, the physical properties such as heat resistance and chemical resistance required as a solder resist are greatly reduced. Furthermore, when diluted with a volatile solvent, the non-volatile content becomes very small and it is difficult to ensure the film thickness. In addition, since thermal sagging of the pattern occurs during thermosetting, it is difficult to obtain a desired coating film shape. For this reason, the above-described ink jet system has not come out of idea as a solder resist for printed wiring boards, and there has been no practical solder resist ink that can be used in an ink jet printer.
本発明は、前記したような従来技術の問題を解消するためになされたものであり、その主たる目的は、プリント配線基板にインクジェットプリンターを用いてソルダーレジストインクとして直接描画可能な耐熱性のある光硬化性・熱硬化性組成物及びその硬化物を提供しようとするものである。
さらに本発明の目的は、かかる光硬化性・熱硬化性組成物を用いて直接描画された耐熱性のあるソルダーレジストパターンを形成したプリント配線板を提供することにある。
The present invention has been made to solve the above-described problems of the prior art, and its main purpose is to provide heat-resistant light that can be directly drawn as a solder resist ink using an inkjet printer on a printed wiring board. It is intended to provide a curable / thermosetting composition and a cured product thereof.
Furthermore, the objective of this invention is providing the printed wiring board which formed the heat resistant soldering resist pattern drawn directly using this photocurable and thermosetting composition.
前記目的を達成するために、本発明によれば、(A)酸無水物、(B)環状エーテル基を有する液状の化合物、(C)光反応性希釈剤、及び(D)光重合開始剤を含有し、粘度が25℃で150mPa・s以下であることを特徴とする耐熱性のあるインクジェット用光硬化性・熱硬化性組成物が提供される。好適な態様においては、さらに(E)硬化促進剤を含有する。
ここでいう粘度は、JIS K2283に従って常温(25℃)で測定した粘度をいう。前記したように、インクジェット方式の場合、インクの粘度は塗布時の温度において約20mPa・s以下であることが必要であるが、常温で150mPa・s以下であれば、加温することによって塗布時にはこの条件を満足することができる。
In order to achieve the object, according to the present invention, (A) an acid anhydride, (B) a liquid compound having a cyclic ether group, (C) a photoreactive diluent, and (D) a photopolymerization initiator. And a viscosity of 150 mPa · s or less at 25 ° C. is provided, which is a heat-resistant photocurable / thermosetting composition for inkjet. In a preferred embodiment, (E) a curing accelerator is further contained.
Viscosity here means the viscosity measured at normal temperature (25 degreeC) according to JISK2283. As described above, in the case of the ink jet system, the viscosity of the ink needs to be about 20 mPa · s or less at the temperature at the time of application. This condition can be satisfied.
本発明のインクジェット用光硬化性・熱硬化性組成物は、組成物全体として25℃での粘度が150mPa・s以下であればよいが、より好適な態様においては、前記(A)成分及び(B)成分共にこの条件を満たすことが好ましい。すなわち、本発明の好適な態様によれば、(A)25℃での粘度が150mPa・s以下である酸無水物、(B)25℃での粘度が150mPa・s以下であるオキシラン基、オキセタニル基等の環状エーテル基を有する液状の化合物、(C)重量平均分子量700以下の光反応性希釈剤、及び(D)光重合開始剤を含有し、粘度が25℃で150mPa・s以下であることを特徴とする耐熱性のあるインクジェット用光硬化性・熱硬化性組成物が提供される。 The photocurable / thermosetting composition for inkjet according to the present invention may have a viscosity at 25 ° C. of 150 mPa · s or less as a whole composition. In a more preferred embodiment, the component (A) and ( It is preferable that both the components B) satisfy this condition. That is, according to a preferred embodiment of the present invention, (A) an acid anhydride having a viscosity at 25 ° C. of 150 mPa · s or less, (B) an oxirane group having a viscosity at 25 ° C. of 150 mPa · s or less, oxetanyl A liquid compound having a cyclic ether group such as a group, (C) a photoreactive diluent having a weight average molecular weight of 700 or less, and (D) a photopolymerization initiator, and having a viscosity of 150 mPa · s or less at 25 ° C. There is provided a heat-curable photocurable / thermosetting composition for inkjet which is characterized by the above.
前記光硬化性・熱硬化性組成物の各成分の配合割合は、25℃での組成物の粘度が150mPa・s以下となるような割合であれば任意でよいが、一般に、前記オキシラン基、オキセタニル基等の環状エーテル基を有する液状の化合物(B)は、前記酸無水物(A)100質量部当たり20〜300質量部の範囲が適当である。また、光反応性希釈剤(C)の配合割合は、前記(A)成分及び(B)成分の合計量を100質量部とした場合に、20〜1,000質量部の範囲が適当である。一方、光重合開始剤(D)の配合割合は、組成物全体の0.1〜10質量%の範囲が適当である。 The blending ratio of each component of the photocurable / thermosetting composition may be any ratio as long as the viscosity of the composition at 25 ° C. is 150 mPa · s or less, but in general, the oxirane group, The liquid compound (B) having a cyclic ether group such as an oxetanyl group is suitably in the range of 20 to 300 parts by mass per 100 parts by mass of the acid anhydride (A). The mixing ratio of the photoreactive diluent (C) is suitably in the range of 20 to 1,000 parts by mass when the total amount of the component (A) and the component (B) is 100 parts by mass. . On the other hand, the blending ratio of the photopolymerization initiator (D) is suitably in the range of 0.1 to 10% by mass of the entire composition.
さらに本発明によれば、前記耐熱性のあるインクジェット用光硬化性・熱硬化性組成物を用い、インクジェット方式にて塗布すると同時に又は塗布した後に活性エネルギー線を照射して硬化させ、次いで熱硬化させることにより、所定のパターンに形成された硬化物が提供され、また、前記耐熱性のあるインクジェット用光硬化性・熱硬化性組成物を用い、インクジェットプリンターで直接描画されたソルダーレジストパターンを有するプリント配線板も提供される。 Further, according to the present invention, the heat-resistant photocurable / thermosetting composition for inkjet is used, and is cured by irradiating active energy rays at the same time or after application by the inkjet method, and then thermosetting. To provide a cured product formed in a predetermined pattern, and has a solder resist pattern drawn directly by an inkjet printer using the heat-resistant photocurable / thermosetting composition for inkjet. A printed wiring board is also provided.
本発明のインクジェット用光硬化性・熱硬化性組成物は、前記オキシラン基、オキセタニル基等の環状エーテル基を有する液状の化合物(B)の硬化剤として酸無水物(A)を含有することを第一の特徴としている。これにより、より速やかに熱硬化が促進されると共に、熱硬化性モノマーである前記化合物(B)の揮発を低減し、所望の膜厚を得ることが可能となる。しかも、硬化促進剤(E)を併用することにより、前記化合物(B)の揮発量をさらに低減することができる。また、光反応性希釈剤(C)を重合開始剤(D)と共に併用することを第二の特徴としている。これにより、熱硬化に先立って活性エネルギー線の照射により一次硬化させることで、塗布及び硬化時におけるダレを抑制せしめ、インクジェット方式で噴射可能なほど低粘度であるにも拘らず、ソルダーレジストとして要求される耐熱性、耐薬品性などの物性を有する所望の形状の硬化皮膜のパターンを形成できる。従って、本発明のインクジェット用光硬化性・熱硬化性組成物を用い、インクジェットプリンターでソルダーレジストパターンを直接描画し、活性エネルギー線を照射することによって一次硬化させることにより、パターンのダレを防止し、その後さらに加熱硬化することにより、耐熱性、はんだ耐熱性、耐薬品性、硬度、電気絶縁性、無電解めっき耐性等の諸特性に優れたファインパターンを形成できる。 The photocurable / thermosetting composition for inkjet according to the present invention contains an acid anhydride (A) as a curing agent for the liquid compound (B) having a cyclic ether group such as the oxirane group or oxetanyl group. The first feature. Thereby, while thermosetting is accelerated | stimulated more rapidly, volatilization of the said compound (B) which is a thermosetting monomer can be reduced, and it becomes possible to obtain a desired film thickness. And the volatilization amount of the said compound (B) can further be reduced by using together a hardening accelerator (E). The second feature is that the photoreactive diluent (C) is used in combination with the polymerization initiator (D). As a result, primary curing by irradiation with active energy rays prior to thermal curing suppresses sagging during coating and curing, and it is required as a solder resist despite its low viscosity so that it can be jetted with an inkjet method. The cured film pattern having a desired shape having physical properties such as heat resistance and chemical resistance can be formed. Therefore, using the photocurable / thermosetting composition for inkjet of the present invention, the solder resist pattern is directly drawn with an inkjet printer, and the primary curing is performed by irradiating with active energy rays, thereby preventing the pattern from sagging. Then, by further heat-curing, a fine pattern excellent in various properties such as heat resistance, solder heat resistance, chemical resistance, hardness, electrical insulation, and electroless plating resistance can be formed.
本発明者らは、プリント配線基板にインクジェットプリンターを用いてソルダーレジストインクとして直接描画可能な耐熱性のある光硬化性・熱硬化性組成物について鋭意研究の結果、前記オキシラン基、オキセタニル基等の環状エーテル基を有する液状の化合物(B)を熱硬化性ベースモノマーとして、その硬化剤として酸無水物(A)を配合すると共に、光反応性希釈剤(C)と重合開始剤(D)を配合した光硬化性・熱硬化性組成物は、インクジェットプリンターで塗布可能なソルダーレジストとして耐熱性、耐薬品性等の実用的な特性を持つことを見出し、本発明を完成するに至ったものである。 As a result of intensive studies on heat-curable photocurable / thermosetting compositions that can be directly drawn as a solder resist ink using an inkjet printer on a printed wiring board, the present inventors have found that the oxirane group, oxetanyl group, etc. A liquid compound (B) having a cyclic ether group is used as a thermosetting base monomer, and an acid anhydride (A) is blended as the curing agent, and a photoreactive diluent (C) and a polymerization initiator (D) are added. The compounded photocurable and thermosetting composition was found to have practical properties such as heat resistance and chemical resistance as a solder resist that can be applied with an ink jet printer, and led to the completion of the present invention. is there.
すなわち、本発明のインクジェット用光硬化性・熱硬化性組成物は、熱硬化性成分である前記オキシラン基、オキセタニル基等の環状エーテル基を有する液状の化合物(B)の硬化剤として酸無水物(A)を含有することを第一の特徴としており、これにより、前記化合物(B)の開環重合がより速やかに生起し、熱硬化が促進されると共に、熱硬化性モノマーである前記化合物(B)の揮発を低減し、所望の膜厚を得ることが可能である。すなわち、酸無水物、特に室温で液状の酸無水物は低粘度であるため、前記環状エーテル基を有する液状の化合物(B)の硬化剤として最適であり、これらを熱硬化性成分として含有する組成物は、インクジェット用組成物として従来達成されていなかった低粘度化が達成可能になる。しかしながら、酸無水物は、熱硬化の際に揮発し易いため、所望の硬化膜厚が得られないという難点がある。 That is, the photocurable / thermosetting composition for inkjet according to the present invention is an acid anhydride as a curing agent for the liquid compound (B) having a cyclic ether group such as the oxirane group or oxetanyl group, which is a thermosetting component. The first feature is that it contains (A), whereby the ring-opening polymerization of the compound (B) occurs more rapidly, the thermal curing is accelerated, and the compound is a thermosetting monomer. It is possible to reduce volatilization of (B) and obtain a desired film thickness. That is, since acid anhydrides, particularly acid anhydrides that are liquid at room temperature, have low viscosity, they are optimal as curing agents for the liquid compound (B) having the cyclic ether group, and contain these as thermosetting components. The composition can achieve a reduction in viscosity, which has not been achieved conventionally as an ink jet composition. However, since an acid anhydride tends to volatilize at the time of thermosetting, there exists a difficulty that a desired cured film thickness cannot be obtained.
そこで、本発明のインクジェット用光硬化性・熱硬化性組成物の第二の特徴は、光硬化性成分として室温で液状の光反応性希釈剤(C)を重合開始剤(D)と共に併用することにある。これにより、熱硬化に先立って活性エネルギー線の照射により一次硬化させることで塗膜を固め、熱硬化の際の酸無水物の揮発を効果的に防止すると共に、塗布及び硬化時におけるダレを抑制せしめ、所望の膜厚の硬化皮膜パターンを得るものである。また、室温で液状の光反応性希釈剤(C)は、インクジェット用組成物としての低粘度化達成にも有利である。 Therefore, the second feature of the photocurable / thermosetting composition for inkjet according to the present invention is that a photoreactive diluent (C) that is liquid at room temperature as a photocurable component is used in combination with a polymerization initiator (D). There is. This hardens the coating film by primary curing by irradiation with active energy rays prior to thermal curing, effectively preventing acid anhydride volatilization during thermal curing, and suppresses sagging during coating and curing. The cured film pattern having a desired film thickness is obtained by caulking. In addition, the photoreactive diluent (C) that is liquid at room temperature is advantageous for achieving a low viscosity as an ink jet composition.
以上のような組成とした本発明の光硬化性・熱硬化性組成物は、インクジェット方式で噴射可能なほど低粘度であるにも拘らず、ソルダーレジストとして要求される耐熱性、耐薬品性などの物性を有する硬化皮膜のパターンを形成できる。例えば、本発明のインクジェット用光硬化性・熱硬化性組成物を用い、インクジェットプリンターでソルダーレジストパターンをプリント配線基板に直接描画し、活性エネルギー線を照射することによって一次硬化させることにより、パターンのダレを防止し、その後さらに加熱硬化することにより、耐熱性、はんだ耐熱性、耐薬品性、硬度、電気絶縁性、無電解めっき耐性等の諸特性に優れたファインパターンを形成できる。この際、活性エネルギー線の照射条件は、100mJ/cm2以上、好ましくは300mJ/cm2〜2000mJ/cm2とすることが望ましい。また、加熱硬化の条件は、80〜200℃で10分以上、好ましくは140〜180℃で20〜60分とすることが望ましい。 The photocurable / thermosetting composition of the present invention having the above-described composition has heat resistance, chemical resistance, and the like required as a solder resist despite being so low in viscosity that it can be jetted by an inkjet method. The pattern of the cured film having the physical properties can be formed. For example, by using the photocurable / thermosetting composition for ink jet of the present invention, a solder resist pattern is directly drawn on a printed wiring board with an ink jet printer, and primary curing is performed by irradiating with an active energy ray. By preventing sagging and then heat-curing, a fine pattern excellent in various properties such as heat resistance, solder heat resistance, chemical resistance, hardness, electrical insulation, and electroless plating resistance can be formed. At this time, the irradiation conditions of the active energy rays, 100 mJ / cm 2 or more, preferably it is desirable to 300mJ / cm 2 ~2000mJ / cm 2 . Further, the heat curing conditions are 80 to 200 ° C. for 10 minutes or longer, preferably 140 to 180 ° C. for 20 to 60 minutes.
上記活性エネルギー線の照射は、インクジェットプリンターによるパターン描画後に行なうこともできるが、インクジェットプリンターによるパターン描画と平行して例えば側方や下方等から活性エネルギー線を照射するなど、同時に行なうことが好ましい。活性エネルギー線の照射光源としては、低圧水銀灯、中圧水銀灯、高圧水銀灯、超高圧水銀灯、キセノンランプ、メタルハライドランプなどが適当である。その他、電子線、α線、β線、γ線、X線、中性子線なども利用可能である。 The irradiation of the active energy ray can be performed after pattern drawing by the ink jet printer, but it is preferable to perform the irradiation simultaneously, for example, by irradiating the active energy ray from the side or the lower side in parallel with the pattern drawing by the ink jet printer. As the irradiation source of the active energy ray, a low-pressure mercury lamp, a medium-pressure mercury lamp, a high-pressure mercury lamp, an ultrahigh-pressure mercury lamp, a xenon lamp, a metal halide lamp, or the like is appropriate. In addition, electron beams, α rays, β rays, γ rays, X rays, neutron rays, and the like can also be used.
以下、本発明のインクジェット用光硬化性・熱硬化性組成物について詳細に説明する。
まず、前記酸無水物(A)としては、室温で固形又は液状の酸無水物が使用できるが、無水トリメリット酸や無水ピロメリット酸などの固形の酸無水物の場合には組成物中への分散性の点から最大粒径1μm以下とする必要があり、そのため取り扱い性が悪いという難点がある。このような難点が無いことから、液状の酸無水物、特に25℃での粘度が150mPa・s以下である液状の酸無水物が最も好ましい。このような酸無水物の具体的な例としては、メチル−1,2,3,6−テトラヒドロ無水フタル酸(商品名:エピクロンB570/大日本インキ化学工業(株)製)、メチル−ヘキサヒドロ無水フタル酸(商品名:エピクロンB650/大日本インキ化学工業(株)製)、メチル−3,6−エンドメチレン−1,2,3,6−テトラヒドロ無水フタル酸(商品名:無水ハイミック酸/日立化成工業(株)製)、4−メチルヘキサヒドロ無水フタル酸(商品名:リカシッドMH−700/新日本理化(株)製)、無水シトラコン酸、ドデセン無水コハク酸(商品名:リカシッドDDSA/新日本理化(株)製)、グリセロールビス(無水トリメリテート)モノアセテート(商品名:リカシッドMTA−10/新日本理化(株)製)等が挙げられ、市販品としてはクインハード−200(商品名/日本ゼオン(株)製)、エピキュア YH−306(商品名/ジャパンエポキシレジン(株)製)等がある。
前記酸無水物(A)は、単独で或いは複数併用して使用することができる。
Hereinafter, the photocurable and thermosetting composition for inkjet according to the present invention will be described in detail.
First, as the acid anhydride (A), a solid or liquid acid anhydride can be used at room temperature, but in the case of a solid acid anhydride such as trimellitic anhydride or pyromellitic anhydride, the composition can be used. From the viewpoint of dispersibility, it is necessary to make the maximum particle size 1 μm or less. Since there is no such difficulty, a liquid acid anhydride, particularly a liquid acid anhydride having a viscosity at 25 ° C. of 150 mPa · s or less is most preferable. Specific examples of such acid anhydrides include methyl-1,2,3,6-tetrahydrophthalic anhydride (trade name: Epicron B570 / manufactured by Dainippon Ink and Chemicals), methyl-hexahydro anhydride. Phthalic acid (trade name: Epicron B650 / manufactured by Dainippon Ink and Chemicals), methyl-3,6-endomethylene-1,2,3,6-tetrahydrophthalic anhydride (trade name: Hymic anhydride / Hitachi) Kasei Kogyo Co., Ltd.), 4-methylhexahydrophthalic anhydride (trade name: Ricacid MH-700 / Shin Nihon Rika Co., Ltd.), citraconic anhydride, dodecene succinic anhydride (trade name: Ricacid DDSA / New) Nippon Rika Co., Ltd.), glycerol bis (anhydrous trimellitate) monoacetate (trade name: Ricacid MTA-10 / manufactured by Shin Nippon Rika Co., Ltd.) Examples of commercially available products (trade name / Nippon Zeon Co., Ltd.) Quinn hard -200, there is an Epicure YH-306 (trade name / manufactured by Japan Epoxy Resins Co., Ltd.), and the like.
The acid anhydride (A) can be used alone or in combination.
前記環状エーテル基を有する化合物(B)としては、オキシラン基又はオキセタニル基を有する化合物、特に25℃での粘度が150mPa・s以下である液状の化合物が好ましい。このような化合物の具体的な例として、まずオキシラン基を有する化合物としては、グリシジルメタクリレート、(メタ)アクリロイル基含有脂環式エポキシ樹脂(商品名:サイクロマーM100、A200、A2000)等が挙げられる。その他、エチレングリコールジグリシジルエーテル(商品名:エポライト40E/共栄社化学(株)製)、ジエチレングリコールジグリシジルエーテル(商品名:エポライト100E/共栄社化学(株)製)、ポリエチレングリコールジグリシジルエーテル(商品名:エポライト200E、400E/共栄社化学(株)製)、プロピレングリコールジグリシジルエーテル(商品名:エポライト70P/共栄社化学(株)製)、トロプロピレングリコールジグリシジルエーテル(商品名:エポライト200P/共栄社化学(株)製)、ポリプロピレングリコールジグリシジルエーテル(商品名:エポライト400P/共栄社化学(株)製)、ネオペンチルグリコールジグリシジルエーテル(商品名:エポライト1500NP/共栄社化学(株)製)、1,6−ヘキサンジオールジグリシジルエーテル(商品名:エポライト1600/共栄社化学(株)製)、グリセリンジグリシジルエーテル(商品名:エポライト80MF/共栄社化学(株)製)、トリメチロールプロパントリグリシジルエーテル(商品名:エポライト100MF/共栄社化学(株)製)、レゾルシノールジグリシジルエーテル(商品名:デナコールEX−201)、水添ビスフェノールAジグリシジルエーテル(商品名:エポライト4000/共栄社化学(株)製)、2−エチルヘキシルグリシジルエーテル、フェニルグリシジルエーテル、ジブロモフェニルグリシジルエーテル、フェノールノボラック型エポキシ樹脂(商品名:エピクロンN−730S、N−740/大日本インキ化学工業(株)製)、t−ブチルカテコール変性型エポキシ樹脂(商品名:エピクロンHP−820)、脂環式エポキシ樹脂(商品名:セロキサイド2021、2080、3000、エポリードGT301)、カルド変性エポキシ樹脂(商品名:BPEF−G/大阪ガス(株)製)等が挙げられる。 The compound (B) having a cyclic ether group is preferably a compound having an oxirane group or oxetanyl group, particularly a liquid compound having a viscosity at 25 ° C. of 150 mPa · s or less. Specific examples of such compounds include glycidyl methacrylate, (meth) acryloyl group-containing alicyclic epoxy resins (trade names: cyclomers M100, A200, A2000) and the like as compounds having an oxirane group. . In addition, ethylene glycol diglycidyl ether (trade name: Epolite 40E / Kyoeisha Chemical Co., Ltd.), diethylene glycol diglycidyl ether (trade name: Epolite 100E / Kyoeisha Chemical Co., Ltd.), polyethylene glycol diglycidyl ether (trade name: Epolite 200E, 400E / manufactured by Kyoeisha Chemical Co., Ltd.), propylene glycol diglycidyl ether (trade name: Epolite 70P / manufactured by Kyoeisha Chemical Co., Ltd.), tropropylene glycol diglycidyl ether (trade name: Epolite 200P / Kyoeisha Chemical Co., Ltd.) ), Polypropylene glycol diglycidyl ether (trade name: Epolite 400P / manufactured by Kyoeisha Chemical Co., Ltd.), neopentyl glycol diglycidyl ether (trade name: Epolite 1500NP / Kyoeisha Chemical Co., Ltd.) ), 1,6-hexanediol diglycidyl ether (trade name: Epolite 1600 / manufactured by Kyoeisha Chemical Co., Ltd.), glycerin diglycidyl ether (trade name: Epolite 80MF / manufactured by Kyoeisha Chemical Co., Ltd.), trimethylolpropane triglycidyl Ether (trade name: Epolite 100MF / manufactured by Kyoeisha Chemical Co., Ltd.), resorcinol diglycidyl ether (trade name: Denacol EX-201), hydrogenated bisphenol A diglycidyl ether (trade name: Epolite 4000 / manufactured by Kyoeisha Chemical Co., Ltd.) ), 2-ethylhexyl glycidyl ether, phenyl glycidyl ether, dibromophenyl glycidyl ether, phenol novolac type epoxy resin (trade names: Epicron N-730S, N-740 / manufactured by Dainippon Ink and Chemicals, Inc.), t-butyl Catechol-modified epoxy resin (trade name: Epiclone HP-820), alicyclic epoxy resin (trade name: Celoxide 2021, 2080, 3000, Epolide GT301), cardo modified epoxy resin (trade name: BPEF-G / Osaka Gas ( Etc.).
一方、オキセタニル基を有する液状の化合物としては、3−エチル−3−ヒドロキシメチルオキセタン(商品名OXT−101)、1,4−ビス[[(3−エチル−3−オキセタニル)メトキシ]メチル]ベンゼン(商品名OXT−121)、3−エチル−3−(フェノキシメチル)オキセタン(商品名OXT−211)、ジ[1−エチル(3−オキセタニル)]メチルエーテル(商品名OXT−221)、3−エチル−3−(2−エチルヘキシロキシメチル)オキセタン(商品名OXT−212)、4,4′−ビス[3−エチル−(3−オキセタニル)メトキシメチル]ビフェニル(商品名ETERNACOLL OXBP/宇部興産(株)製)、シルセスキオキサン変性型オキセタン(商品名OX−SQ/東亜合成(株)製)、オキセタン(メタ)アクリレート(商品名:OXE−10、30/大阪有機化学(株)製)等が挙げられる。
前記環状エーテル基を有する化合物(B)は、単独で或いは複数併用して使用することができる。
On the other hand, as a liquid compound having an oxetanyl group, 3-ethyl-3-hydroxymethyloxetane (trade name OXT-101), 1,4-bis [[(3-ethyl-3-oxetanyl) methoxy] methyl] benzene (Trade name OXT-121), 3-ethyl-3- (phenoxymethyl) oxetane (trade name OXT-211), di [1-ethyl (3-oxetanyl)] methyl ether (trade name OXT-221), 3- Ethyl-3- (2-ethylhexyloxymethyl) oxetane (trade name OXT-212), 4,4'-bis [3-ethyl- (3-oxetanyl) methoxymethyl] biphenyl (trade name ETERNACOLL OXBP / Ube Industries ( ), Silsesquioxane-modified oxetane (trade name OX-SQ / manufactured by Toa Gosei Co., Ltd.), oxetane (me And acrylate (trade name: OXE-10, 30 / manufactured by Osaka Organic Chemical Co., Ltd.).
The compound (B) having a cyclic ether group can be used alone or in combination.
前記光反応性希釈剤(C)は室温で液状であり、そのためには重量平均分子量が700以下であることが好ましく、また、その光反応性基としては、代表的には(メタ)アクリロイル基が挙げられる。なお、本明細書において、(メタ)アクリロイル基はアクリロイル基及びメタアクリロイル基を総称する用語であり、他の類似の表現についても同様である。
分子中に1個の(メタ)アクリロイル基を持ったモノマーの具体例としては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、ラウリル(メタ)アクリレート、ステアリル(メタ)アクリレート、2−ヒドロキシエチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレート、グリシジルメタクリレート等の(メタ)アクリレート類や、アクリロイルモルホリン等を挙げることができる。
The photoreactive diluent (C) is liquid at room temperature, and for that purpose, the weight average molecular weight is preferably 700 or less, and the photoreactive group is typically a (meth) acryloyl group. Is mentioned. In the present specification, the (meth) acryloyl group is a generic term for an acryloyl group and a methacryloyl group, and the same applies to other similar expressions.
Specific examples of the monomer having one (meth) acryloyl group in the molecule include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, isobutyl (meth) acrylate, lauryl (meth) ) Acrylate, stearyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, (meth) acrylates such as glycidyl methacrylate, and acryloylmorpholine. it can.
分子中に2個以上の(メタ)アクリロイル基を持った多官能モノマーの具体例としては、例えば、ジエチレングリコールジアクリレート、トリエチレングリコールジアクリレート、テトラエチレングリコールジアクリレート等のポリエチレングリコールジアクリレート、あるいはポリウレタンジアクリレート類及びそれ等に対応するメタアクリレート類、ペンタエリスリトールトリアクリレート、トリメチロールプロパントリアクリレート、トリメチロールメタントリアクリレート、エチレンオキシド変性トリメチロールプロパントリアクリレート、プロピレンオキシド変性トリメチロールプロパントリアクリレート、エピクロルヒドリン変性トリメチロールプロパントリアクリレート、ペンタエリスリトールテトラアクリレート、ペンタエリスリトールテトラメタクリレート、テトラメチロールメタンテトラアクリレート、エチレンオキシド変性リン酸トリアクリレート、エピクロルヒドリン変性グリセロールトリアクリレート、ジペンタエリスリトールヘキサアクリレート、ジペンタエリスリトールモノヒドロキシペンタアクリレート、ビスフェノールフルオレンジヒドロキシアクリレート、ビスフェノールフルオレンジメタクリレート、あるいはこれらのシルセスキオキサン変性物等に代表される多官能アクリレート、あるいはこれらに対応するメタアクリレートモノマーが挙げられる。
またポリメタクリル酸、ポリアクリル酸、ポリマレイン酸等のカルボキシル基含有ポリマーにブタンジオールモノアクリレート、ポリエチレングリコールアクリレート等をエステル化、アミド化反応させてアクリレート基を導入した多官能(メタ)アクリレート類を用いることもできる。
Specific examples of the polyfunctional monomer having two or more (meth) acryloyl groups in the molecule include, for example, polyethylene glycol diacrylate such as diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, or polyurethane. Diacrylates and their corresponding methacrylates, pentaerythritol triacrylate, trimethylolpropane triacrylate, trimethylol methane triacrylate, ethylene oxide modified trimethylol propane triacrylate, propylene oxide modified trimethylol propane triacrylate, epichlorohydrin modified tri Methylolpropane triacrylate, pentaerythritol tetraacrylate, pentae Thritol tetramethacrylate, tetramethylolmethane tetraacrylate, ethylene oxide-modified phosphate triacrylate, epichlorohydrin-modified glycerol triacrylate, dipentaerythritol hexaacrylate, dipentaerythritol monohydroxypentaacrylate, bisphenol fluorenedihydroxyhydroxyacrylate, bisphenol fluorenedimethacrylate, or these And polyfunctional acrylates typified by silsesquioxane-modified products, etc., or methacrylate monomers corresponding to these.
In addition, polyfunctional (meth) acrylates in which acrylate groups are introduced by esterification and amidation reaction of butanediol monoacrylate, polyethylene glycol acrylate, etc. to carboxyl group-containing polymers such as polymethacrylic acid, polyacrylic acid, and polymaleic acid are used. You can also
他の光反応性希釈剤(C)としては、ビニルエーテル類、エチレン誘導体、スチレン、クロロメチルスチレン、α−メチルスチレン、無水マレイン酸、ジシクロペンタジエン、ノルボルナジエン、N−ビニルピロリドン、N−ビニルホルムアミド等の不飽和二重結合を有する化合物が挙げられる。
前記光反応性希釈剤(C)は、単独で或いは複数併用して使用することができる。
Other photoreactive diluents (C) include vinyl ethers, ethylene derivatives, styrene, chloromethylstyrene, α-methylstyrene, maleic anhydride, dicyclopentadiene, norbornadiene, N-vinylpyrrolidone, N-vinylformamide, and the like. And compounds having an unsaturated double bond.
The photoreactive diluent (C) can be used alone or in combination.
本発明で用いる光重合開始剤(D)としては、光ラジカル重合開始剤を好適に用いることができる。光ラジカル重合開始剤は、光、レーザー、電子線等によりラジカルを発生し、ラジカル重合反応を開始する化合物であれば全て用いることができる。
光ラジカル重合開始剤の具体的な例としては、例えば、ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル等のベンゾインとベンゾインアルキルエーテル類;アセトフェノン、2,2−ジメトキシ−2−フェニルアセトフェノン、2,2−ジエトキシ−2−フェニルアセトフェノン、1,1−ジクロロアセトフェノン等のアセトフェノン類;2−メチル−1−[4−(メチルチオ)フェニル]−2−モルホリノプロパン−1−オン、2−ベンジル−2−ジメチルアミノ−1−(4−モルホリノフェニル)−ブタン−1−オン、N,N−ジメチルアミノアセトフェノン等のアミノアセトフェノン類;2−メチルアントラキノン、2−エチルアントラキノン、2−t−ブチルアントラキノン、1−クロロアントラキノン等のアントラキノン類;2,4−ジメチルチオキサントン、2,4−ジエチルチオキサントン、2−クロロチオキサントン、2,4−ジイソプロピルチオキサントン等のチオキサントン類;アセトフェノンジメチルケタール、ベンジルジメチルケタール等のケタール類;2,4,5−トリアリールイミダゾール二量体;リボフラビンテトラブチレート;2−メルカプトベンゾイミダゾール、2−メルカプトベンゾオキサゾール、2−メルカプトベンゾチアゾール等のチオール化合物;2,4,6−トリス−s−トリアジン、2,2,2−トリブロモエタノール、トリブロモメチルフェニルスルホン等の有機ハロゲン化合物;ベンゾフェノン、4,4´−ビスジエチルアミノベンゾフェノン等のベンゾフェノン類又はキサントン類;2,4,6−トリメチルベンゾイルジフェニルホスフィンオキサイドなどが挙げられる。これら公知慣用の光重合開始剤は、単独で又は2種類以上の混合物として使用でき、さらにはN,N−ジメチルアミノ安息香酸エチルエステル、N,N−ジメチルアミノ安息香酸イソアミルエステル、ペンチル−4−ジメチルアミノベンゾエート、トリエチルアミン、トリエタノールアミン等の三級アミン類などの光開始助剤を加えることができる。また可視光領域に吸収のあるCGI−784等(チバ・スペシャルティ・ケミカルズ社製)のチタノセン化合物等も、光反応を促進するために添加することもできる。特にこれらに限られるものではなく、紫外光もしくは可視光領域で光を吸収し、(メタ)アクリロイル基等の不飽和基をラジカル重合させるものであれば、光重合開始剤、光開始助剤に限らず、単独であるいは複数併用して使用することができる。
As the photopolymerization initiator (D) used in the present invention, a radical photopolymerization initiator can be suitably used. Any radical photopolymerization initiator can be used as long as it is a compound that generates radicals by light, laser, electron beam or the like and initiates radical polymerization reaction.
Specific examples of the radical photopolymerization initiator include, for example, benzoin and benzoin alkyl ethers such as benzoin, benzoin methyl ether, benzoin ethyl ether, and benzoin isopropyl ether; acetophenone, 2,2-dimethoxy-2-phenylacetophenone, Acetophenones such as 2,2-diethoxy-2-phenylacetophenone and 1,1-dichloroacetophenone; 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one, 2-benzyl- Aminoacetophenones such as 2-dimethylamino-1- (4-morpholinophenyl) -butan-1-one and N, N-dimethylaminoacetophenone; 2-methylanthraquinone, 2-ethylanthraquinone, 2-t-butylanthraquinone, Anthraquinones such as chloroanthraquinone; thioxanthones such as 2,4-dimethylthioxanthone, 2,4-diethylthioxanthone, 2-chlorothioxanthone and 2,4-diisopropylthioxanthone; ketals such as acetophenone dimethyl ketal and benzyldimethyl ketal; 2,4,5-triarylimidazole dimer; riboflavin tetrabutyrate; thiol compounds such as 2-mercaptobenzimidazole, 2-mercaptobenzoxazole, 2-mercaptobenzothiazole; 2,4,6-tris-s- Organohalogen compounds such as triazine, 2,2,2-tribromoethanol and tribromomethylphenylsulfone; benzophenones such as benzophenone and 4,4′-bisdiethylaminobenzophenone Sandtons; 2,4,6-trimethylbenzoyldiphenylphosphine oxide and the like. These known and commonly used photopolymerization initiators can be used alone or as a mixture of two or more thereof. Further, N, N-dimethylaminobenzoic acid ethyl ester, N, N-dimethylaminobenzoic acid isoamyl ester, pentyl-4- Photoinitiator aids such as tertiary amines such as dimethylaminobenzoate, triethylamine, triethanolamine can be added. In addition, a titanocene compound such as CGI-784 (manufactured by Ciba Specialty Chemicals Co., Ltd.) having absorption in the visible light region can also be added to promote the photoreaction. The photopolymerization initiator and the photoinitiator aid are not particularly limited to these, as long as they absorb light in the ultraviolet or visible light region and radically polymerize unsaturated groups such as (meth) acryloyl groups. Not limited, it can be used alone or in combination.
本発明の光硬化性・熱硬化性組成物は、前記各成分に加えて、硬化促進剤(E)を加えることが好ましい。硬化促進剤の具体例としては、イミダゾール誘導体類、グアナミン類、ポリアミン類並びにこれらの有機酸塩及び/又はエポキシアダクト、トリアジン誘導体類、三級アミン類、有機ホスフィン類、ホスホニウム塩、四級アンモニウム塩、オクチル酸、ステアリン酸、オレイン酸、ラウリン酸、ナフテン酸等の脂肪族若しくは芳香族有機酸の銅、鉛、錫、マンガン、ニッケル、鉄、クロム、亜鉛、コバルト、リチウム、ナトリウム、カリウムなどとの金属塩、さらにはU−CAT 5002((株)サンアプロ製)、ノバキュアー HX−3612、3613、3741、3742(旭化成工業(株)製)、キュアアダクト(四国化成工業(株))などが挙げられ、単独で又は任意に2種以上を組み合わせて使用することができる。 It is preferable to add a hardening accelerator (E) to the photocurable / thermosetting composition of the present invention in addition to the above components. Specific examples of the curing accelerator include imidazole derivatives, guanamines, polyamines and organic acid salts and / or epoxy adducts thereof, triazine derivatives, tertiary amines, organic phosphines, phosphonium salts, quaternary ammonium salts. , Copper, lead, tin, manganese, nickel, iron, chromium, zinc, cobalt, lithium, sodium, potassium, etc. of aliphatic or aromatic organic acids such as octylic acid, stearic acid, oleic acid, lauric acid, naphthenic acid Metal salts, U-CAT 5002 (manufactured by San Apro Co., Ltd.), Novacure HX-3612, 3613, 3741, 3742 (manufactured by Asahi Kasei Kogyo Co., Ltd.), cure adduct (Shikoku Kasei Kogyo Co., Ltd.) and the like. It can be used alone or in any combination of two or more.
硬化促進剤の添加量については特に限定されるものではないが、前記(A)〜(C)成分の合計量100質量部に対して、0.01〜25質量部の範囲が好ましく、0.1〜15質量部の範囲がさらに好ましい。硬化促進剤の添加量が0.01未満であると、未硬化部位の増大や硬化に長時間を要し、硬化組成の揮発を招く恐れがあり、一方、25質量部を超えると、経時安定性や塗膜の特性低下を招く恐れがある。 The addition amount of the curing accelerator is not particularly limited, but is preferably in the range of 0.01 to 25 parts by mass with respect to 100 parts by mass of the total amount of the components (A) to (C). The range of 1 to 15 parts by mass is more preferable. If the addition amount of the curing accelerator is less than 0.01, it may take a long time to increase the uncured part and cure, and may cause volatilization of the cured composition. On the other hand, if it exceeds 25 parts by mass, it is stable over time. There is a risk of deteriorating the properties and properties of the coating film.
さらに、本発明の光硬化性・熱硬化性組成物は、前記各成分に加えて、本発明の効果を損なわない量的割合で、前記(A)〜(C)成分以外の硬化性化合物、例えば、ジエチレングルコールジビニルエーテルなどのビニル基含有化合物、トリアリルイソシアネートなどのアリル基含有化合物、ビスフェノールAやビスフェノールAの水添物、フェノールノボラック樹脂などの水酸基含有化合物、キシリレンジイソシアネートなどのイソシアネート基含有化合物、メラミンなどのアミノ基含有化合物、メタンジチオールなどのメルカプト基含有化合物、1,3−フェニレンビスオキサゾリンなどのオキサゾリン基含有化合物、マロン酸やコハク酸、シック酸などのカルボキシル基含有化合物、フェノールノボラック型オキセタンなどの室温で固形のオキセタニル基含有化合物、脂環式エポキシ樹脂やグルシジルエーテル型エポキシ樹脂などのエポキシ基含有化合物、メトキシメチル基含有化合物、イミノ基含有化合物、エトキシメチル基含有化合物をさらに熱硬化成分として配合することができる。かかる熱硬化成分を含有するインクジェット用光硬化性・熱硬化性組成物は、該化合物が架橋剤としての役割を果たし、硬化膜の架橋密度が上がることにより、耐熱性、硬度、はんだ耐熱性、耐薬品性、電気絶縁性、無電解めっき耐性等の諸特性をさらに向上させることができる。 Furthermore, the photocurable / thermosetting composition of the present invention is a curable compound other than the components (A) to (C), in addition to the above components, in a quantitative ratio that does not impair the effects of the present invention. For example, vinyl group-containing compounds such as diethylene glycol divinyl ether, allyl group-containing compounds such as triallyl isocyanate, hydrogenated products of bisphenol A and bisphenol A, hydroxyl group-containing compounds such as phenol novolac resins, and isocyanate groups such as xylylene diisocyanate -Containing compounds, amino group-containing compounds such as melamine, mercapto group-containing compounds such as methanedithiol, oxazoline group-containing compounds such as 1,3-phenylenebisoxazoline, carboxyl group-containing compounds such as malonic acid, succinic acid and chic acid, phenol Solid at room temperature such as novolak oxetane An oxetanyl group-containing compound, an epoxy group-containing compound such as an alicyclic epoxy resin or a glycidyl ether type epoxy resin, a methoxymethyl group-containing compound, an imino group-containing compound, or an ethoxymethyl group-containing compound as a thermosetting component Can do. The photocurable / thermosetting composition for inkjet containing such a thermosetting component, the compound serves as a cross-linking agent, and the crosslink density of the cured film is increased, so that heat resistance, hardness, solder heat resistance, Various properties such as chemical resistance, electrical insulation and electroless plating resistance can be further improved.
本発明のインクジェット用光硬化性・熱硬化性組成物は、前記したように(A)〜(C)成分が低粘度であるため、基本的に希釈溶剤の添加は不要であるが、粘度の調整を目的として希釈溶剤を添加することもできる。希釈溶剤としては、例えば、メチルエチルケトン、シクロヘキサノン等のケトン類;トルエン、キシレン、テトラメチルベンゼン等の芳香族炭化水素類;セロソルブ、メチルセロソルブ、ブチルセロソルブ、カルビトール、メチルカルビトール、ブチルカルビトール、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、ジプロピレングリコールジエチルエーテル、トリエチレングリコールモノエチルエーテル等のグリコールエーテル類;酢酸エチル、酢酸ブチル、セロソルブアセテート、ブチルセロソルブアセテート、カルビトールアセテート、ブチルカルビトールアセテート、プロピレングリコールモノメチルエーテルアセテート、ジプロピレングリコールモノメチルエーテルアセテート等の酢酸エステル類;エタノール、プロパノール、エチレングリコール、プロピレングリコール等のアルコール類;オクタン、デカン等の脂肪族炭化水素類;石油エーテル、石油ナフサ、水添石油ナフサ、ソルベントナフサ等の石油系溶剤類、リモネン等のテルペン類などが挙げられる。 As described above, since the components (A) to (C) have a low viscosity in the photocurable / thermosetting composition for inkjet of the present invention, the addition of a diluting solvent is basically unnecessary. A dilution solvent can also be added for the purpose of adjustment. Examples of the diluent solvent include ketones such as methyl ethyl ketone and cyclohexanone; aromatic hydrocarbons such as toluene, xylene, and tetramethylbenzene; cellosolve, methyl cellosolve, butyl cellosolve, carbitol, methyl carbitol, butyl carbitol, propylene glycol Glycol ethers such as monomethyl ether, propylene glycol monoethyl ether, dipropylene glycol diethyl ether, triethylene glycol monoethyl ether; ethyl acetate, butyl acetate, cellosolve acetate, butyl cellosolve acetate, carbitol acetate, butyl carbitol acetate, propylene glycol Acetic acid ester such as monomethyl ether acetate and dipropylene glycol monomethyl ether acetate Alcohols such as ethanol, propanol, ethylene glycol and propylene glycol; aliphatic hydrocarbons such as octane and decane; petroleum solvents such as petroleum ether, petroleum naphtha, hydrogenated petroleum naphtha and solvent naphtha, limonene, etc. Terpenes and the like.
さらに本発明の光硬化性・熱硬化性組成物は、必要に応じて、硫酸バリウム、チタン酸バリウム、酸化ケイ素粉、微粉状酸化ケイ素、無定形シリカ、タルク、クレー、炭酸マグネシウム、炭酸カルシウム、酸化アルミニウム、水酸アルミニウム、雲母粉等の公知慣用のフィラー、フタロシアニン・ブルー、フタロシアニン・グリーン、アイオジン・グリーン、ジスアゾイエロー、クリスタルバイオレット、酸化チタン、カーボンブラック、ナフタレンブラックなどの公知慣用の着色剤、ハイドロキノン、ハイドロキノンモノメチルエーテル、tert−ブチルカテコール、ピロガロール、フェノチアジン等の公知慣用の重合禁止剤、シリコーン系、フッ素系、高分子系等の消泡剤及び/又はレベリング剤、イミダゾール系、チアゾール系、トリアゾール系、シランカップリング剤等の密着性付与剤のような公知慣用の添加剤類を配合することができる。但し、これらの添加剤が固形の場合には、その最大粒径は1μm以下であることが好ましい。 Furthermore, the photo-curable / thermosetting composition of the present invention can be used as necessary, barium sulfate, barium titanate, silicon oxide powder, finely divided silicon oxide, amorphous silica, talc, clay, magnesium carbonate, calcium carbonate, Known and conventional fillers such as aluminum oxide, aluminum hydroxide, and mica powder, phthalocyanine blue, phthalocyanine green, iodin green, disazo yellow, crystal violet, titanium oxide, carbon black, naphthalene black, and the like Known and usual polymerization inhibitors such as hydroquinone, hydroquinone monomethyl ether, tert-butylcatechol, pyrogallol, phenothiazine, etc., defoamers and / or leveling agents such as silicones, fluorines and polymers, imidazoles, thiazoles, tones It may be blended azole, known conventional additives, such as adhesion imparting agents such as a silane coupling agent. However, when these additives are solid, the maximum particle size is preferably 1 μm or less.
以下、実施例を示して本発明について具体的に説明するが、本発明はこれらの実施例のみに限定されるものではない。なお、以下において特に断りのない限り、「部」は質量部を意味するものとする。 EXAMPLES Hereinafter, although an Example is shown and this invention is demonstrated concretely, this invention is not limited only to these Examples. In the following description, “part” means part by mass unless otherwise specified.
実施例1〜14及び比較例1、2
表1に示す配合成分を、表2に示す配合割合で混合し、ディスパーマットCA−40及びMilling System(Getmann社製)で20分間分散させ、1.0μmのフィルターにて濾過を行ない、インクジェット用光硬化性・熱硬化性組成物を得た。
The blending components shown in Table 1 are mixed at the blending ratios shown in Table 2, and dispersed with Dispermat CA-40 and Milling System (manufactured by Getmann) for 20 minutes, filtered through a 1.0 μm filter, and used for inkjet. A photocurable and thermosetting composition was obtained.
このようにして得られた各光硬化性・熱硬化性組成物を用い、以下の条件で、基板上にインクジェットプリンターにより描画し、次いでUV硬化させ、さらに熱硬化させて試験基板の作製を行なった。
<インクジェットプリンターによる描画条件>:
膜厚:20μm
装置:ピエゾ方式インクジェットプリンターを使用(ヘッド温度:50℃)
<UV硬化の条件>:
露光量:1000mJ/cm2
<熱硬化の条件>:
180℃×30分
Using each of the photocurable and thermosetting compositions thus obtained, the test substrate was prepared by drawing on the substrate with an ink jet printer under the following conditions, followed by UV curing and further thermosetting. It was.
<Drawing conditions by inkjet printer>:
Film thickness: 20 μm
Device: Uses a piezo inkjet printer (head temperature: 50 ° C)
<Conditions for UV curing>:
Exposure amount: 1000 mJ / cm 2
<Thermal curing conditions>:
180 ° C x 30 minutes
上記のようにして作製した試験基板について、表3に示す各特性について試験・評価した。結果を表3に示す。 About the test substrate produced as mentioned above, each characteristic shown in Table 3 was tested and evaluated. The results are shown in Table 3.
なお、表3に示す各特性の評価方法は以下の通りである。
<粘度>
JIS K−2283の測定法に準拠して測定した。なお、測定温度は25℃である。
In addition, the evaluation method of each characteristic shown in Table 3 is as follows.
<Viscosity>
It measured based on the measuring method of JIS K-2283. The measurement temperature is 25 ° C.
<塗膜硬度>
JIS K−5400に準拠して測定した。
<Coating hardness>
It measured based on JIS K-5400.
<揮発量>
各光硬化性・熱硬化性組成物を、厚さ1.1mmのガラス板(110mm×160mm)にアプリケーターを用い、膜厚100μmになるように塗布し、これを精密天秤(メトラー社製)を用いて精秤し、その質量をw1とする。その後、UV照射機にて1000mJ/cm2の露光を行ない、その後180℃×60分間熱風循環式乾燥炉で硬化を行なった後、上記と同様に精密天秤を用いて精秤し、その質量をw2とし、次式にて揮発量(%)を算出した。
揮発量(%)={(w1−w2)÷w1}×100
<Volatilization amount>
Each photocurable / thermosetting composition was applied to a glass plate (110 mm × 160 mm) having a thickness of 1.1 mm using an applicator so as to have a film thickness of 100 μm, and this was applied to a precision balance (manufactured by Mettler). Use and weigh precisely, and let the mass be w1. Then, after exposure at 1000 mJ / cm 2 with a UV irradiator and then curing in a hot air circulating drying oven at 180 ° C. for 60 minutes, the weight was precisely measured using a precision balance in the same manner as described above. The amount of volatilization (%) was calculated by the following formula with w2.
Volatilization amount (%) = {(w1-w2) ÷ w1} × 100
<耐溶剤性>
硬化塗膜をアセトンに30分間浸漬した後の塗膜状態を目視にて観察し、以下の基準で評価した。
○:全く変化が認められないもの。
△:ほんの僅か変化(白化)しているもの。
×:塗膜の膨潤又は剥離が認められるもの。
<Solvent resistance>
The state of the coating film after visually immersing the cured coating film in acetone for 30 minutes was visually observed and evaluated according to the following criteria.
○: No change is observed at all.
Δ: Slightly changed (whitened).
X: Swelling or peeling of the coating film is observed.
<耐薬品性>
硬化塗膜を5wt.%の硫酸水溶液に10分間浸漬した後の塗膜状態を観察し、以下の基準で評価した。
○:全く変化が認められないもの。
△:ほんの僅か変化(白化)しているもの。
×:塗膜の膨潤又は剥離が認められるもの。
<Chemical resistance>
5 wt. The state of the coating film after immersing in a 10% sulfuric acid aqueous solution for 10 minutes was observed and evaluated according to the following criteria.
○: No change is observed at all.
Δ: Slightly changed (whitened).
X: Swelling or peeling of the coating film is observed.
<はんだ耐熱性>
硬化塗膜を、JIS C−6481の方法に準拠し、260℃のはんだ槽に10秒間浸漬後、セロハン粘着テープによるピーリング試験を行なった後の塗膜状態を目視にて観察し、以下の基準で評価した。
○:塗膜に変化がないもの。
△:塗膜が変化しているもの。
×:塗膜が剥離したもの。
<Solder heat resistance>
Based on the method of JIS C-6481, the cured coating film was immersed in a solder bath at 260 ° C. for 10 seconds, and then the state of the coating film was visually observed after a peeling test using a cellophane adhesive tape. It was evaluated with.
○: No change in coating film.
Δ: The coating film has changed.
X: The film peeled off.
<無電解めっき耐性>
市販の無電解ニッケルめっき浴及び無電解金めっき浴を用いて、ニッケル0.5μm、金0.03μmの条件でめっきを行ない、硬化塗膜表面状態の観察を行なった。判定基準は以下の通りである。
○:全く変化のないもの。
△:ほんの僅かに変化があるもの。
×:顕著に白化若しくは曇りが生じたもの。
<Electroless plating resistance>
Using a commercially available electroless nickel plating bath and electroless gold plating bath, plating was performed under the conditions of nickel 0.5 μm and gold 0.03 μm, and the surface state of the cured coating film was observed. Judgment criteria are as follows.
○: No change at all.
Δ: There is a slight change.
X: Significant whitening or clouding occurred.
<硬化性>
硬化塗膜をアセトンを含ませたウエスで50回ふき取り、塗膜状態を目視にて観察し、以下の基準で評価した。
○:塗膜に変化がないもの。
△:塗膜が変化しているもの。
×:塗膜が剥離したもの。
<Curing property>
The cured coating film was wiped off 50 times with a waste cloth containing acetone, and the coating film state was visually observed and evaluated according to the following criteria.
○: No change in coating film.
Δ: The coating film has changed.
X: The film peeled off.
本発明のインクジェット用光硬化性・熱硬化性組成物は、プリント配線板のソルダーレジストとして有用であり、インクジェットプリンターでソルダーレジストパターンを直接描画し、活性エネルギー線を照射することによって一次硬化させることにより、パターンのダレを防止し、その後さらに加熱硬化することにより、耐熱性、はんだ耐熱性、耐薬品性、硬度、電気絶縁性、無電解めっき耐性等の諸特性に優れたファインパターンを形成できる。また、本発明のインクジェット用光硬化性・熱硬化性組成物は耐熱性を有するため、耐熱性が要求されるマーキングインク等としても有用である。
The inkjet photocurable / thermosetting composition of the present invention is useful as a solder resist for printed wiring boards, and is directly cured by drawing a solder resist pattern directly on an inkjet printer and irradiating with active energy rays. Prevents the pattern from sagging and then further heat cures to form fine patterns with excellent properties such as heat resistance, solder heat resistance, chemical resistance, hardness, electrical insulation, and electroless plating resistance. . Moreover, since the photocurable / thermosetting composition for inkjet of the present invention has heat resistance, it is useful as a marking ink or the like that requires heat resistance.
Claims (4)
A printed wiring board having a solder resist pattern drawn directly by an ink jet printer using the heat-resistant photocurable / thermosetting composition for ink jet according to claim 1.
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