JP2005042212A - Embroidery body, method for producing the same and method for attaching the same - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an embroidery body forming a three-dimensional embroidery in which practice can easily be made because of a simple structure and a simple process without deteriorating an aesthetic sense of the embroidery body at all. <P>SOLUTION: A first hot-melt adhesive material layer 14 is formed on a mold release material of a waste fabric 10 coated with the mold release material 12 on the surface and embroidery threads 18a are passed from the surface of the first hot-melt adhesive material layer over the other surface of a waste plate material 16 to be embroidered to carry out embroidery. A second hot-melt adhesive material layer 20 is then formed on the surface of the first hot-melt adhesive material layer so as to sandwich turned back parts of the embroidery threads therebetween. The thickness part on the side opposite to the waste fabric in the thickness direction of the waste plate material to be embroidered are cut and removed together with a part of the embroidery threads. The turned back parts of the embroidery threads are embedded between the first and the second hot-melt adhesive material layers melted by heating and pressurizing. The heating is cooled and the waste fabric is then peeled from the first hot-melt adhesive material layer and removed. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an embroidery body that can attach embroidery to a product to be attached such as fabric or clothing without directly embroidering it, and can attach embroidery three-dimensionally, its manufacturing method, and its attachment method It is.
[0002]
[Prior art]
For example, Japanese Patent Application Laid-Open No. 9-241965 discloses an example in which embroidery can be attached to a product to be attached such as cloth or clothing without embroidery directly.
[0003]
The conventional example according to Patent Document 1 includes an embroidery forming process for embroidering a synthetic resin film having a predetermined strength and heat melting property, a film removing process for heating and removing the film while pressing the embroidery, An embroidery body that does not require fabric can be created by the manufacturing method that consists of an adhesive layer forming process in which a liquid adhesive is applied to the back of the embroidery after the film has been heat-melted and removed. I am trying to let you.
[0004]
However, in the conventional example according to Patent Document 1, after embroidering the synthetic resin film, the synthetic resin film is heated to melt and remove, but a part of the synthetic resin film is melted. Since it remains in the embroidery without being able to fill, it is easy to impair the aesthetics of the embroidery body, and because it is crushed by pressing the embroidery body, a three-dimensional embroidery body cannot be formed There was a problem.
[0005]
Another conventional example is related to Patent Document 2 (Japanese Patent Laid-Open No. 2000-238497). The conventional example according to Patent Document 2 includes a step of embroidering an embroidery film having a main material that melts at a predetermined temperature, a step of fixing the surface side of the embroidered embroidery film to a carrier film, A process of forming a hot melt adhesive layer on the back surface side, applying an embroidery film with embroidery to the adherend, thermocompression bonding at a predetermined temperature to adhere the embroidery to the adherend with the hot melt adhesive layer, By melting the embroidery film and removing the carrier film, the embroidery is performed in a state where each embroidery body maintains a good positional relationship even when a mark or the like is composed of a plurality of embroidery bodies. The body is about to adhere to the adherend.
[0006]
[Patent Document 1] JP-A-9-241965 [Patent Document 2] JP-A-2000-238497
[Problems to be solved by the invention]
However, in the conventional example according to Patent Document 2, the embroidery film is melted later as in the conventional example according to Patent Document 1, so that the aesthetics of the embroidery body is easily lost and three-dimensional embroidery is formed. In addition to having the problem that it cannot be performed, there is a problem that the structure and the process are extremely complicated, and it is inevitable that the implementation is accompanied by great difficulty.
[0008]
Therefore, in view of the above-mentioned problems, the present invention can form a three-dimensional embroidery without damaging the aesthetics of the embroidery body at all, and can easily and easily implement the structure and process. It is an object to provide a body, a manufacturing method thereof, and a mounting method thereof.
[0009]
[Means for Solving the Problems]
In order to solve the above problems, an embroidery body according to the present invention includes:
A predetermined treatment for imparting releasability to the surface or a release cloth coated with a release material on the treated surface of the waste cloth or the release material, or on the surface of the waste cloth made of a material having releasability. 1 hot melt adhesive layer is formed,
Place one surface of the discard plate member for embroidery of a predetermined thickness in contact with the back surface of the discard fabric and overlap each other,
An embroidery thread penetrates from the surface of the first hot-melt adhesive layer to the other surface of the discard plate member for embroidery, and embroidery is performed.
Forming a second hot melt adhesive layer on the surface of the first hot melt adhesive layer so as to sandwich the folded portion of the embroidery thread;
Cutting and removing a portion of the thickness opposite to the discarded fabric in the thickness direction of the discard plate member for embroidery together with a part of the embroidery thread;
The product to be attached is brought into contact with the second hot melt adhesive layer and heated and pressed to adhere to each other, and the folded portion of the embroidery thread is placed between the melted first and second hot melt adhesive layers. embedded,
After the heating is cooled, the discarded fabric is peeled off from the first hot-melt adhesive layer and removed together with the embroidery discard plate member.
[0010]
In addition, in order to solve the above-mentioned problem,
A predetermined treatment for imparting releasability to the surface or a release cloth coated with a release material on the treated surface of the waste cloth or the release material, or on the surface of the waste cloth made of a material having releasability. 1 hot melt adhesive layer is formed,
Place one surface of the discard plate member for embroidery of a predetermined thickness in contact with the back surface of the discard fabric and overlap each other,
An embroidery thread penetrates from the surface of the first hot-melt adhesive layer to the other surface of the discard plate member for embroidery, and embroidery is performed.
Forming a second hot melt adhesive layer on the surface of the first hot melt adhesive layer so as to sandwich the folded portion of the embroidery thread;
Cutting and removing a portion of the thickness opposite to the discarded fabric in the thickness direction of the discard plate member for embroidery together with a part of the embroidery thread;
The product to be attached is brought into contact with the second hot melt adhesive layer and heated and pressed to adhere to each other, and the folded portion of the embroidery thread is placed between the melted first and second hot melt adhesive layers. embedded,
After the heating is cooled, the discarded fabric is peeled off from the first hot-melt adhesive layer and removed together with the embroidery discard plate member.
[0011]
Moreover, in order to solve the above-mentioned subject, the attachment method of the embroidery body concerning the present invention,
A predetermined treatment for imparting releasability to the surface or a release cloth coated with a release material on the treated surface of the waste cloth or the release material, or on the surface of the waste cloth made of a material having releasability. 1 hot melt adhesive layer is formed,
Place one surface of the discard plate member for embroidery of a predetermined thickness in contact with the back surface of the discard fabric and overlap each other,
An embroidery thread penetrates from the surface of the first hot-melt adhesive layer to the other surface of the discard plate member for embroidery, and embroidery is performed.
Forming a second hot melt adhesive layer on the surface of the first hot melt adhesive layer so as to sandwich the folded portion of the embroidery thread;
Cutting and removing a portion of the thickness opposite to the discarded fabric in the thickness direction of the discard plate member for embroidery together with a part of the embroidery thread;
The product to be attached is brought into contact with the second hot melt adhesive layer and heated and pressed to adhere to each other, and the folded portion of the embroidery thread is placed between the melted first and second hot melt adhesive layers. embedded,
After cooling the heating, the embroidery body is left together with the first and second hot-melt adhesive layers on the attached product by peeling the discarded fabric from the first hot-melt adhesive layer. The discarded fabric and the discarded plate member for embroidery are removed.
[0012]
According to the embroidery body of the present invention, the manufacturing method thereof, and the mounting method thereof, there is no such thing as a synthetic resin film that is melted and removed, so the melted synthetic resin impairs the aesthetics of the embroidery body. In addition, even if the embroidery body is pressed at the time of manufacture, the embroidery thread will not be crushed and bent, and it will remain straight and stretched in the same direction as the pressing force. Embroidery can be formed.
[0013]
Further, the embroidery body, the manufacturing method thereof, and the mounting method thereof according to the present invention can be easily implemented because the structure and process are simple.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be specifically described with reference to the drawings.
FIGS. 1 to 9 are views referred to for explaining an embodiment of an embroidery body, a manufacturing method thereof, and a mounting method thereof according to the present invention. One embodiment of the present invention will be described below.
[0015]
First, as shown in FIG. 1, a release material 12 is printed or applied to a planar region having a shape and a size to be embroidered on the surface of a discarded fabric 10 to be removed later. Any material can be used for the discarded fabric 10 as long as it has a waist and tension like a shirt fabric and does not cause distortion by being pulled during embroidery. May be.
[0016]
As the mold release material 12, any material such as silicon, fluorine, Teflon (registered trademark), or the like may be used.
The release material 12 is not limited to being partially printed or applied to the flat area where the embroidery is applied, but the release material 12 is applied to the entire surface of the waste fabric 10. Also good.
[0017]
Further, in addition to printing or applying the release material 12 on the surface of the discarded fabric 10, the surface of the discarded fabric 10 may be subjected to a treatment for imparting releasability such as a water repellent treatment or a waterproof treatment, or the discarded fabric. A material having releasability such as water repellency and waterproofing may be used as the material 10 itself.
[0018]
Next, as shown in FIG. 2, a first hot melt layer 14 (first hot-melt adhesive layer) is formed on the release material 12. This first hot melt layer 14 is a mixture of nylon, urethane, etc. in a predetermined ratio (for example, about 40%) in a synthetic resin. When heated, these nylon, urethane, etc. powders melt. The adhesive action is performed.
[0019]
The first hot melt layer 14 is formed by screen printing or the like at a predetermined position according to the shape and size of the embroidery.
The hot-melt adhesive layer is not limited to the first hot-melt layer 14 as described above, as long as it does not perform an adhesive action during cooling but can perform an adhesive action when heated and melted. Any other thing may be used.
[0020]
Next, as shown in FIG. 3, the upper surface of a sponge 16 (embroidered discard plate member) having a predetermined thickness is brought into contact with the back surface of the discarded fabric 10 and bonded to each other. The sponge 16 has such a strength that it is not easily crushed even when pressed in the thickness direction.
After that, as shown in FIG. 4, the embroidery thread penetrates from the upper surface of the first hot melt layer 14 to the lower surface of the sponge 16 in a flat area slightly larger than the shape and size of the embroidery.
[0021]
At this time, the embroidery upper thread 18a reciprocates many times through the upper surface of the first hot melt layer 14 and the lower surface of the sponge 16, and the embroidery lower thread 18b is entangled with the embroidery upper thread 18a on the lower surface of the sponge 16. Thus, the embroidery upper thread 18a cannot be unwound.
[0022]
Next, as shown in FIG. 5, a second hot melt layer 20 (second hot melt adhesive layer) similar to the first hot melt layer 14 is formed on the upper surface of the first hot melt layer 14, The second hot melt layer 20 is formed such that the two hot melt layers 14 and 20 sandwich the folded portion of the embroidery upper thread 18a protruding on the first hot melt layer 14. For this reason, the embroidery upper thread 18a is not exposed to the outside, and is sandwiched between the first hot melt layer 14 and the second hot melt layer 20 and embedded as described later. It does not come out easily.
[0023]
Next, as shown in FIG. 6, the thickness portion of the sponge 16 in the thickness direction opposite to the discarded dough 10 is partially cut by a cutting device (not shown). For this reason, together with a part of the thickness part of the cut sponge 16, a part of the embroidery upper thread 18a and the whole embroidery lower thread 18b are separated and removed from most of the sponge 16 remaining on the discarded fabric 10 side. The
[0024]
Next, as shown in FIG. 7, a product 22 such as a T-shirt is brought into contact with the surface of the second hot melt layer 20 on the side opposite to the discarded fabric 10 and heated from the side of the product 22 to be attached. By pressing, the second hot melt layer 20 is melted together with the first hot melt layer 14 and bonded to the mounted product 22.
[0025]
At this time, the folded portion of the embroidery upper thread 18a is embedded between the melted hot melt layers 14 and 20, and the embroidery upper thread 18a is fixed so as not to fall off due to cooling and solidification of the hot melt layers 14 and 20. Further, even when pressed from the attached product 22 side as described above, the sponge 16 is not crushed so that the embroidery upper thread 18a is not bent and the straightly stretched state is maintained.
[0026]
Next, as shown in FIG. 8, when the waste fabric 10 is pulled away from the attached product 22 (downward in the drawing), the waste fabric 10 together with the sponge 16 is separated from the first hot melt by the peeling action of the release material 12. Peel from layer 14.
[0027]
At this time, the embroidery upper thread 18a in the plane region forming the embroidery body 26 (see FIG. 9) finally leaves the hole passing through the discarded fabric 10 and the sponge 16 and remains on the attached product 22 side, while the discarded fabric. The excess embroidery thread 18a around the flat area in a state where it does not come out from the hole penetrating it and the sponge 16 are removed away from the embroidery body 26.
[0028]
For this reason, if the embroidery is performed in a plane area that is slightly larger than the plane area that finally forms the embroidery body 26, the plane area that forms the final embroidery body 26 is slightly shifted from the intended position. However, a part of the outer shape of the shape is not easily lost and damaged.
[0029]
As a result, as shown in FIG. 9, a three-dimensional embroidery body 26 having a predetermined height is formed on the surface of the mounted product 22 and remains. At the time of manufacturing the embroidery body 26, there is no such thing as a synthetic resin film that is melted and removed, so that the aesthetic sense of the embroidery body 26 is not impaired by the molten synthetic resin.
[0030]
Further, even if the embroidery body 26 is pressed during its manufacture, the sponge 16 resists the pressing force, so that the embroidery upper thread 18a is not easily bent in the length direction and is in the same direction as the pressing direction. Since the straight stretched state is maintained, the three-dimensional embroidery body 26 can be formed.
[0031]
FIG. 10 is a view referred to for explaining another embodiment of the present invention. The three letters A, B, and F in the figure are plan views showing three embroidery bodies 26 attached to the product 22 to be attached. In the present invention, the first hot melt layer 14 formed in FIG. 2 and the second hot melt layer 20 formed in FIG. 5 are positioned with respect to the discarded fabric 10, that is, the attached product 22 as described above. For this purpose, it is formed by being applied by screen printing or the like.
[0032]
For this reason, even when the embroidery body 26 is divided into three pieces and spaced apart from each other as in the three characters A, B, and F, the embroidery body of each character is always in the same exact position. 26 can be formed, and the position of each embroidery body 26 is shifted or tilted as compared with the case where three embroidery bodies 26 are bonded to the product 22 to be attached one by one as in the prior art. This can be surely prevented.
[0033]
Even if the embroidery body 26 is not faithfully formed according to the shape of the three letters A, B and F, the embroidery is embroidered with the embroidery upper thread 18a and the embroidery lower thread 18b without any gaps on the entire surface of the surrounding area including these three letters. However, according to the present invention, since the upper embroidery thread 18a does not remain where the first hot melt layer 14 and the second hot melt layer 20 are not present, the positions of the hot melt layers 14 and 20 are accurately determined. If set, finally, only those three characters can be attached to the correct position of the product 22 to be attached.
[0034]
In the above embodiment, the sponge 16 is used as the discard plate member for embroidery. However, the sponge 16 may be made of a material that maintains a predetermined thickness even when pressed and has a softness that allows embroidery and can be cut. Any other material may be used.
[0035]
【The invention's effect】
As described above, according to the embroidery body, its manufacturing method, and its attachment method of the present invention, it is possible to form a three-dimensional embroidery without damaging the aesthetics of the embroidery body, and the structure and process. Is easy and can be implemented easily.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing a process of printing or applying a release material 12 on the surface of a discarded fabric 10. FIG.
FIG. 2 is a cross-sectional view showing a step of forming a first hot melt layer 14 on the surface of a release material 12 by printing.
3 is a cross-sectional view showing a state in which a sponge 16 is stacked on the back surface of the discarded dough 10. FIG.
4 is a cross-sectional view showing a process of embroidering between the upper and lower surfaces of the state shown in FIG. 3;
FIG. 5 is a cross-sectional view showing a step of forming a second hot melt layer 20 on the first hot melt layer 14;
6 is a cross-sectional view showing a state where a part of the sponge 16 in the thickness direction opposite to the discarded dough 10 is cut and removed. FIG.
FIG. 7 is a cross-sectional view showing a process of bonding a product to be attached 22 to the surface of the second hot melt layer 20 on the side opposite to the discarded dough 10;
FIG. 8 is a cross-sectional view showing a process of peeling the discarded dough 10 from the first hot melt layer 14 through the release material 12;
9 is a cross-sectional view showing the embroidery body 26 remaining on the mounted product 22. FIG.
FIG. 10 is a plan view showing a state in which an embroidery body 26 having a plurality of A, B, and C characters is attached to a product to be attached 22;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Waste fabric 12 Release material 14 1st hot melt layer 16 Sponge 18a Embroidery upper thread 18b Embroidery lower thread 20 Second hot melt layer 22 Attached product 26 Embroidery body

Claims (3)

A predetermined treatment for imparting releasability to the surface or a release cloth coated with a release material on the treated surface of the waste cloth or the release material, or on the surface of the waste cloth made of a material having releasability. 1 hot melt adhesive layer is formed,
Place one surface of the discard plate member for embroidery of a predetermined thickness in contact with the back surface of the discard fabric and overlap each other,
An embroidery thread penetrates from the surface of the first hot-melt adhesive layer to the other surface of the discard plate member for embroidery, and embroidery is performed.
Forming a second hot melt adhesive layer on the surface of the first hot melt adhesive layer so as to sandwich the folded portion of the embroidery thread;
Cutting and removing a portion of the thickness opposite to the discarded fabric in the thickness direction of the discard plate member for embroidery together with a part of the embroidery thread;
The product to be attached is brought into contact with the second hot melt adhesive layer and heated and pressed to adhere to each other, and the folded portion of the embroidery thread is placed between the melted first and second hot melt adhesive layers. embedded,
The embroidery body, wherein after the heating is cooled, the discarded fabric is peeled off from the first hot-melt adhesive layer and removed together with the discarded board member for embroidery. A predetermined treatment for imparting releasability to the surface or a release cloth coated with a release material on the treated surface of the waste cloth or the release material, or on the surface of the waste cloth made of a material having releasability. 1 hot melt adhesive layer is formed,
Place one surface of the discard plate member for embroidery of a predetermined thickness in contact with the back surface of the discard fabric and overlap each other,
An embroidery thread penetrates from the surface of the first hot-melt adhesive layer to the other surface of the discard plate member for embroidery, and embroidery is performed.
Forming a second hot melt adhesive layer on the surface of the first hot melt adhesive layer so as to sandwich the folded portion of the embroidery thread;
Cutting and removing a portion of the thickness opposite to the discarded fabric in the thickness direction of the discard plate member for embroidery together with a part of the embroidery thread;
The product to be attached is brought into contact with the second hot melt adhesive layer and heated and pressed to adhere to each other, and the folded portion of the embroidery thread is placed between the melted first and second hot melt adhesive layers. embedded,
A method for manufacturing an embroidery body, wherein after the heating is cooled, the discarded fabric is peeled off from the first hot-melt adhesive layer and removed together with the discarded plate member for embroidery. A predetermined treatment for imparting releasability to the surface or a release cloth coated with a release material on the treated surface of the waste cloth or the release material, or on the surface of the waste cloth made of a material having releasability. 1 hot melt adhesive layer is formed,
Place one surface of the discard plate member for embroidery of a predetermined thickness in contact with the back surface of the discard fabric and overlap each other,
An embroidery thread penetrates from the surface of the first hot-melt adhesive layer to the other surface of the discard plate member for embroidery, and embroidery is performed.
Forming a second hot melt adhesive layer on the surface of the first hot melt adhesive layer so as to sandwich the folded portion of the embroidery thread;
Cutting and removing a portion of the thickness opposite to the discarded fabric in the thickness direction of the discard plate member for embroidery together with a part of the embroidery thread;
The product to be attached is brought into contact with the second hot melt adhesive layer and heated and pressed to adhere to each other, and the folded portion of the embroidery thread is placed between the melted first and second hot melt adhesive layers. embedded,
After cooling the heating, the embroidery body is left together with the first and second hot-melt adhesive layers on the attached product by peeling the discarded fabric from the first hot-melt adhesive layer. A method for attaching an embroidery body, characterized in that the discard fabric and the discard plate member for embroidery are removed.

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