JP2005016204A - Accessory for waterproof construction and joint structure using it and joining method - Google Patents

Accessory for waterproof construction and joint structure using it and joining method Download PDF

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Publication number
JP2005016204A
JP2005016204A JP2003184085A JP2003184085A JP2005016204A JP 2005016204 A JP2005016204 A JP 2005016204A JP 2003184085 A JP2003184085 A JP 2003184085A JP 2003184085 A JP2003184085 A JP 2003184085A JP 2005016204 A JP2005016204 A JP 2005016204A
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Japan
Prior art keywords
waterproof
waterproof construction
layer
base
base material
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JP2003184085A
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Japanese (ja)
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JP4025251B2 (en
Inventor
Hajime Okamoto
肇 岡本
Nobunao Murakami
信直 村上
Kan Hasegawa
完 長谷川
Hiroshi Takahashi
拡 高橋
Shigeru Matsuda
繁 松田
Takeshi Inoue
武志 井上
Yasunori Date
泰則 伊達
Kozo Fukao
康三 深尾
Chikako Tsumura
千香子 津村
Shinji Watanabe
信治 渡辺
Kenzo Iwamoto
憲三 岩本
Yoshitaka Higashida
義孝 東田
Junichi Inemoto
順一 禾本
Goro Nakano
五郎 中野
Ryoichi Yamabe
亮一 山部
Shigetaka Shimizu
重孝 清水
Tetsuo Ota
哲雄 太田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsuboshi Belting Ltd
Takenaka Komuten Co Ltd
Architectural Yamade Corp
Original Assignee
Mitsuboshi Belting Ltd
Takenaka Komuten Co Ltd
Architectural Yamade Corp
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Priority to JP2003184085A priority Critical patent/JP4025251B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To keep the shape even in the case of a joining while maintaining a durability and a watertightness. <P>SOLUTION: An accessory for a waterproof construction has a horizontal flange 2 and a vertical flange 3. Both flanges 2 and 3 are constituted by laminating and unifying a sheet-shaped base material 31 having a conductivity, base layers 33, which are arranged so as to hold the base material 31 and in which a main component is composed of a PTFE resin, adhesive layers 32, which are arranged among the base material 31 and the base layers 33 while fast sticking the base layers 33 and the base material 31 and in which the main component is composed of a PFA resin, and surface layers 34, which are disposed to both outermost layers of both flanges 2 and 3 and in which the main component is composed of an FEP resin. The surface layers 34 are heated by heat-generation of the base material 31 and bonding layers are formed. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、導電性を有する基材をフッ素樹脂にて被覆してなる防水施工用役物及びそれを用いた接合構造、接合方法に関する。
【0002】
【従来の技術】
建築物の陸屋根面のシート防水工事における出入隅部分を有する施工面に対して防水シートを敷設する際、入隅線及び出隅線が交わる部分の入隅角及び出隅角や床スラブを貫通している円形パイプ等の曲線状の入隅線及び出隅線を有する部分には必ず小さな穴が残ってしまい、防水シートのみの敷設では防水が出来ない部分が生じる。そこで、この様な部位には予め、その形状に合わせて防水シートを構成するシート材と同様の熱可塑性樹脂のみから成る役物をその部分にあてがい、適当な接着剤もしくは熱溶着を用いて防水シートに接合して防水層を形成している。
【0003】
役物と防水シートの接合方法は溶剤系の接着剤による常温接着が一般的であるが、接着剤を用いる接合方法では、防水シートを構成するシート材の繊維強化による表面の凹凸に起因して接着が不十分となり、接着剤塗布後、ローラや鏝による加圧により防水シートと役物との接合部を密着させる作業が必要で非常に手間がかかる。また、役物の形状が施工面と若干異なり整合しなかった場合において、役物を手持式熱風機で加熱し、役物を軟化させた上で加圧して、その形状を施工面に馴染ませてから防水シートを接着しているために、施工性がよくない。しかし、役物本体に使用される熱可塑性樹脂は軟質塩化ビニール樹脂等の適度な柔軟性と粘りがあり、120℃程度の温度で軟化し、材料が伸び易い性質をもった樹脂であるため、材料厚みが1.5〜2.0mm程度であれば施工面への形状に整合させることが可能であり、接合品質及び止水性能は確保できるため汎用されている。ただし、接着剤使用時の溶剤揮発による臭気問題がある。
【0004】
ここで、ガラス繊維で補強されたフッ素樹脂製シートは膜屋根材料として用いられてはいるものの、建物の屋上防水における防水シートとしての利用例はない。したがって、それの役物も存在しない。また、膜構造物では入隅線、出隅線、入隅角及び出隅角等を有する施工面に対する有効な材料・工法がないために、その設計形状や納まりに制約がある。このことはフッ素樹脂が高耐久性という特徴は有するものの、難接着性、難加工性、難作業性などに起因している。
【0005】
なお、前述したフッ素樹脂とは市販されているニフッ化ポリエチレン樹脂、三フッ化ポリエチレン樹脂などではなく、耐久性の非常に高いPTFE(四フッ化エチレン)樹脂やPFA(四フッ化エチレン・パーフルオロアルコキシエチレン共重合体)樹脂、FEP(四フッ化エチレン・六フッ化エチレン共重合体)樹脂など主鎖および側鎖の炭素・フッ素結合で構成されている所謂パーフルオロ樹脂を指す。具体的に言えば、前述したフッ素樹脂は接着剤による接着が困難であり、ホットメルト接着(溶着)のみでしか接合できない。しかもその特性上、一般的に汎用されている熱可塑樹脂と比べ融点が300℃前後と高く、メルトフローしにくいために加圧しなければ接着しない。また、それ自体が硬く柔軟性が少ないことから加熱しても伸びにくい性質などが挙げられる。しかしながら、これらの特性は樹脂の種類によって若干異なる性質があり、適宜、その用途によって使い分けがなされている。前述の膜屋根材料として用いられるフッ素樹脂製シートはPTFE樹脂が用いられている。このシート同士のホットメルト接合は熱盤により行われるのが常法である。しかし、このときの溶着条件としては、熱盤温度380℃で加熱時間が90秒と高温で長時間の加熱が必要であり、接合するシートの被着面同士が密着できるだけの加圧力が必要となる。さらに接合の信頼性を高めるためにメルトフローに比較的優れたFEP樹脂フィルムやFEP樹脂ゲルを溶着接合補助材としてシート被着面間に挿入する必要があり、極めて作業性が困難な接合作業となる。
【0006】
ここで熱盤での溶着接合時の発熱効率を改善した電磁誘導加熱を利用したホットメルト接合が一般的に知られている。電磁誘導加熱の場合では、発熱源として金属箔や金属板やその加工品といった導電性材料が必要となり、その導電性材料を被着物であるシートの上部、シートの内部、シート下部に配置して行われている。しかしながら、発熱源としての導電性材料をシートの上部、又は下部に設置した場合は被着面を直接加熱できないため、結果として熱盤と同様な作業性となり、電磁誘導加熱の高発熱効率の優位性を活用できない。一方、シート材間(被着面同士の間)に導電性材料を設置する場合には導電性材料と付着性が小さいことから接合の品質を損ないやすいことになる。
【0007】
例えば、特許文献1には、本体を熱可塑性樹脂であるポリオレフィン系樹脂で構成し、その表面もしくは中間部に電磁誘導加熱に必要な導電性多孔シート体を積層一体化した防水シート敷設用固定治具を用いて、敷設する防水シートと電磁誘導加熱により溶着する方法が記載されている。この方法においては、電磁誘導作用による導電性多孔シート体の発熱熱効率が高く、短時間で防水シートと固定用治具を接合できるとともに、その接合作業が容易となって施工性が向上する。また、導電性多孔シート体を用いることにより、固定治具本体の樹脂との付着性の小さいことによる接合品質の不具合が改善されている。また、防水シートとの接合時において、臭気などが発生しないために良好な作業環境となる。
【0008】
【特許文献1】
特開2000−170327号公報
【0009】
【発明が解決しようとする課題】
しかしながら、特許文献1に記載の技術において、防水シート敷設用固定治具は、本体全体が同じ樹脂層となっているので、仮に本体の樹脂を比較的メルトフローしやすいフッ素樹脂で構成し、導電性多孔シートと積層一体化した固定治具を用いて防水シートと接合すると、その接合時において、本体の樹脂全体がメルトフローして、防水シート敷設用固定治具の形状が保てなくなり、樹脂の厚みにバラツキが生じてそれ自体の耐久性が低下し、水密性を維持することが困難となる問題が生じる。
【0010】
本発明は、前述のような問題点を考慮し、接合時においてその形状を保つとともに、耐久性及び水密性を維持する防水施工用役物及びそれを用いた接合構造、接合方法を提供することを目的とする。
【0011】
【課題を解決するための手段】
本発明の請求項1に記載の防水施工用役物は、導電性を有するシート状の基材と、前記基材を挟むように配置され、主成分がフッ素樹脂で構成された基層と、前記基層と前記基材との間に配置されるとともに、それらを密着させる密着層と、主成分が前記基層より融点が低いフッ素樹脂で構成され、一方又は両方の最外層にあって加熱されることで接着層を形成する表層とが積層して構成されていることを特徴とするものである。
【0012】
このような構成によると、高周波による電磁誘導作用によって基材を誘導加熱した場合において、一方又は両方の最外層にあって主成分が基層より低いフッ素樹脂で構成された表層が溶融し、それが接着層となるので、表層の主成分がフッ素樹脂で構成された防水シートと接合固定することができるとともに、防水施工用役物の表層が溶融するだけとなるので、本体全体の樹脂がメルトフローするものより、それの形状を保持することが可能となる。従って、防水施工用役物同士又は防水施工用役物と防水シートとを接合する場合において、防水施工用役物の厚みのバラツキが抑制され、耐久性及び水密性の機能を維持することができる。また、防水施工用役物の内部に基材が存在することによって、防水施工用役物の強度が向上し、下地にアンカー材などを用いて防水施工用役物を固定することができる。従って、防水施工用役物に下地から剥がす方向に力が加わっても、浮いたり、剥がれたりすることを防止することができる。
【0013】
請求項2に記載の防水施工用役物は、前記基材が、線径が0.1mm〜0.5mmで且つ20〜60メッシュ(0.8mm〜2.4mm)の金属織物、又は厚さ0.01mm〜0.1mmの金属箔で形成されていることを特徴とするものである。
【0014】
このような構成によると、基材が金属織物の場合では、線径が0.1mm〜0.5mmと適度に細いため、下地及び防水シート同士の接合部に防水施工用役物を追従変形させて固定することができる。つまり、下地に防水施工用役物を固定する場合においては、下地の形状が多少、防水施工用役物と異なっていても、必要に応じて変形させて下地に追従させることができるとともに、防水シート同士の接合部に防水施工用役物を固定する場合においては、防水シート同士の接合部の段差(防水シート同士の厚みによる段差)に防水施工用役物を変形させて追従させることができる。また、金属織物が20〜60メッシュ(0.8mm〜2.4mm)となっているために、防水施工用役物を構成する樹脂同士が、基材を境にして剥離することを防ぐことができる。つまり、20〜60メッシュの金属織物が有する開口部で、防水施工用役物を構成する樹脂同士が接合し、基材を境にして剥離することを防いでいる。
また、基材が金属箔の場合では、同面積あたりの密度が高くなり、電磁誘導作用による基材の発熱性がより向上する。そのため、厚さ0.01mm〜0.1mmの範囲内の金属箔とすることが可能となり、金属織物と同様に下地及び防水シート同士の接合部に防水施工用役物を追従変形させて固定することが容易に行える。
【0015】
請求項3に記載の防水施工用役物は、前記基層の片側の厚みが、それぞれ0.05mm〜0.4mmの範囲内で、前記密着層の片側の厚みが、それぞれ0.025mm〜0.05mmの範囲内であることを特徴とするものである。
【0016】
このような構成によると、基材を挟むようにして配置された基層の片側の厚みがそれぞれ0.05mm〜0.4mmの範囲内であるために、防水施工用役物の下地に対する形状追従性を確保しつつ、防水施工用役物の耐久性が向上したものとなる。また、密着層の片側の厚みがそれぞれ0.025mm〜0.05mmの範囲内であるために、電磁誘導作用による基材の発熱時に基材の位置を安定させつつ、基材と基層との密着性を確保することができる。
【0017】
請求項4に記載の防水施工用役物の接合構造は、導電性を有するシート状の基材と、前記基材を挟むように配置され、主成分がフッ素樹脂で構成された基層と、前記基層と前記基材との間に配置されるとともに、それらを密着させる密着層と、主成分が前記基層より融点が低いフッ素樹脂で構成され、一方又は両方の最外層にあって加熱されることで接着層を形成する表層とが積層して構成された防水施工用役物と、表層がフッ素樹脂で構成されている防水シートとの当接部、又は前記防水施工用役物同士の当接部とが加熱により溶融一体化して接着層を形成していることを特徴とするものである。
【0018】
このような構成によると、高周波による電磁誘導作用によって基材を誘導加熱した場合において、防水施工用役物同士の当接部、又は防水施工用役物と防水シートとの当接部が溶融一体化して接着層を形成しているので、それらを接合固定することができる。従って、防水施工用役物同士を接合したり、防水施工用役物と防水シートとを接合固定することができる。
【0019】
請求項5に記載の防水施工用役物の接合方法は、導電性を有するシート状の基材と、前記基材を挟むように配置され、主成分がフッ素樹脂で構成された基層と、前記基層と前記基材との間に配置されるとともに、それらを密着させる密着層と、主成分が前記基層より融点が低いフッ素樹脂で構成され、一方又は両方の最外層にあって加熱されることで接着層を形成する表層とが積層して構成された防水施工用役物と、表層がフッ素樹脂で構成されている防水シートとを重ね合わせた部分、又は前記防水施工用役物同士を重ね合わせた部分を加熱装置により、前記重ね合わせた部分の接した両表層を溶融して接着することを特徴とするものである。
【0020】
このような構成によると、防水施工用役物と防水シートとを重ね合わせた部分、又は防水施工用役物同士を重ね合わせた部分の接した両表層を加熱装置で溶融して接着する。そのため、それらを接合固定することができる。従って、防水施工用役物同士を接合したり、防水施工用役物と防水シートとを接合固定することができる。
【0021】
【発明の実施の形態】
以下、図面に基づいて本発明の実施の形態例を説明する。図1は、本発明の一実施の形態に係る防水施工用役物に防水シートが接合固定された状況を示す断面図である。図2は、本発明の一実施の形態に係る防水施工用役物の概略構成を示す斜視図である。図3は、図2に示す防水施工用役物の要部拡大断面図である。
【0022】
図1に示すように防水施工用役物1は、構造物の防水すべき屋上などの床面となる底面体11と、その底面体11から立ち上がる側面体12と、底面体11と側面体12とが出会う位置に形成される入隅線13と、で構成された下地14に、ビスなどのアンカー材15で固定されている。そして、防水施工用役物1上には防水シート16が配置されて接合固定されている。
【0023】
なお、防水シート16は、図1に示すようにガラス繊維で形成されたシート材16aと、そのシート材16aを挟むようにして形成された表層16bとで構成された積層構造体である。本実施の形態における防水シート16のシート材16aは、ガラス繊維で形成されているが、特に限定するものではなく、他の繊維からなるシート材や金属製のシート材であっても良い。また、表層16bには後述する防水施工用役物1の表層34と同様の材質であるFEP樹脂で構成されており、防水施工用役物1と接合する際の加熱溶解時の相溶性が良く好ましいが、他のフッ素樹脂で構成されていても良い。
【0024】
図2に示すように防水施工用役物1は、水平フランジ2と垂直フランジ3とを有しており、その水平フランジ2及び垂直フランジ3の一端部同士が連結一体化し、断面がL字形状となるように構成されている。なお、水平フランジ2及び垂直フランジ3にそれぞれ2つずつ形成されたテーパ状の貫通孔10に前述したアンカー材15が貫通されて防水施工用役物1が下地14に固定されている。
【0025】
また、図3に示すように両フランジ2,3は、導電性を有するシート状の基材31と、その基材31を挟むように配置され、主成分がPTFE樹脂で構成された基層33と、基材31と基層33との間に配置されるとともに、基層33と基材31とを密着させ、主成分がPFA樹脂で構成された密着層32と、両フランジ2,3の両側の最外層に配置されるとともに、主成分がFEP樹脂で構成された表層34とが積層一体化して構成されている。
【0026】
図2及び図3に示すように基材31は、ステンレス製の線材5を経糸及び緯糸として交差するようにして構成されたシート状の金属織物となっているが、特に限定するものではない。本実施の形態において、基材31の材質には、耐食性及び発熱性からステンレスを適用しているが、鋼、アルミニウム、アルミニウム合金、溶融アルミニウムメッキ鋼、溶融亜鉛メッキ鋼など、電磁誘導作用により発熱する導電性金属素材であればよい。
【0027】
また、基材31の線材5の線径は、0.1mm〜0.5mmの範囲内であればよく、線径が0.1mm未満であれば防水施工用役物1と若干形状が異なる下地に追従させて防水施工用役物1を敷設する際や後述するように防水シート18a〜18c同士の接合部の段差19が存在する部分に防水施工用役物1を接合する際に、基材31の線材5が切断される可能性がある。また、基材31を後述するように誘導加熱し、表層34を溶融して防水シート16と防水施工用役物1とを接合固定する際に、表層34を溶融させる程度が不十分となって、十分な接合強度を確保することが困難となる。一方、基材31の線径が0.5mm以上であれば、防水施工用役物1と若干形状が異なる下地に追従させて防水施工用役物1を敷設する際や後述するように防水シート18a〜18c同士の接合部の段差19が存在する部分に防水施工用役物1を接合する際に、防水施工用役物1の強度が大きくなりすぎて、下地及び防水シート18a〜18c同士の段差19に追従させることが困難となり、浮きやガタツキを生じさせる可能性があるので好ましくない。
【0028】
また、線材5の線径が0.1mm〜0.5mmであるために、線材5が防水施工用役物1の表面に凸となってあらわれにくく、防水施工用役物1の表面が比較的平滑になるために、防水シート16との接合が良好となる。つまり、電磁誘導作用により基材31が発熱して防水施工用役物1の表層34が加熱されて溶融した際に、線材5が防水施工用役物1の表面に凸となってあらわれにくいので、防水シート16との接合部(当接部)が比較的平滑な状態となるためにそれらの接合状態が良好となる。また、線材5の線径が0.1mm〜0.5mmと適度に細いため、下地及び防水シート同士の接合部に防水施工用役物1を追従変形させて固定することができる。つまり、下地に防水施工用役物1を固定する場合においては、下地の形状が多少、防水施工用役物1と異なっていても、必要に応じて変形させて下地に追従させることができるとともに、後述するように防水シート18a〜18c同士の接合部に防水施工用役物1を固定する場合においても、防水シート18a〜18c同士の接合部の段差(防水シート同士の厚みによる段差)19に防水施工用役物1を変形させて追従させることができる。
【0029】
また、基材31の金属織物の織り方としては、綾織、平織りのどちらでも適用することが可能であり、基材31の線材5間に形成される開口部6であるメッシュで、図3に示す両フランジ2,3の密着層32が連結一体化している。このメッシュは、20〜60メッシュ(0.8mm〜2.4mm)が好ましく、20メッシュ(0.8mm)未満であれば、両フランジ2,3の基材31とそれを挟む密着層32との接合強度が不足し、基材31を境にして剥離する可能性がある。一方、60メッシュ(2.4mm)以上であれば基材31を後述するように誘導加熱し、表層34を溶融して防水シート16と防水施工用役物1とを接合固定する際に、開口部6と重なる部分の表層34を溶融させる程度が不十分となって、防水シート16と防水施工用役物1との接合強度を確保することが困難となる。
【0030】
このように金属織物が20〜60メッシュの範囲内とすることで、防水施工用役物1を構成する樹脂同士が、基材31を境にして剥離することを防ぐことができる。つまり、20〜60メッシュの金属織物が有する開口部6で、防水施工用役物1を構成する密着層32同士が連結一体化し、基材31を境にして剥離することを防いでいる。
【0031】
また、基材31には、前述した金属織物と同様な材質で構成されるシート状の金属箔も適用することができる。金属箔の場合であれば、金属織物に比べ同面積あたりの密度が高く、電磁誘導作用による基材の発熱性がより向上する。また、金属箔の厚みは、前述した金属織物と同様に防水施工用役物と若干形状の異なった下地及び防水シート18a〜18c同士の接合部の段差19において、必要に応じて変形させて追従させることが容易に行えるように、0.01mm〜0.1mmの範囲内が好適である。金属箔の厚みが0.01mm未満であれば、防水施工用役物と若干形状が異なる下地に追従させて防水施工用役物を敷設する際や防水シート18a〜18c同士の接合部の段差19が存在する部分に防水施工用役物を接合する際に、金属箔の基材が破損して防水施工用役物の耐久性が低下する可能性がある。一方、金属箔の厚みが0.1mm以上であれば、防水施工用役物と若干形状が異なる下地に追従させて防水施工用役物を敷設する際や防水シート18a〜18c同士の接合部の段差19が存在する部分に防水施工用役物を接合する際に、防水施工用役物の強度が大きくなりすぎて、下地及び防水シート18a〜18c同士の段差19に追従させることが困難となり、浮きやガタツキを生じさせる可能性があるので好ましくない。
【0032】
また、基材31には、前述した金属織物や金属箔が適用されるため、その肉厚が、0.01mm〜1.0mmの範囲となる。なお、金属織物を基材31に適用した際において、線材5の線径が0.5mmの場合では、線材5が交差して重なるので金属織物の厚みが最大1.0mmとなる。このような、金属織物や金属箔を基材31に使用することで、防水施工用役物1を下地14に固定させる際に、追従させて変形させることが可能となり、下地14の形状が若干、防水施工用役物1と異なっていても、必要に応じて変形させて下地14の底面体11と側面体12に沿うようにして追従させることができるとともに、防水施工用役物1の厚みも薄いものとなり、防水施工用役物1と防水シート16とを接合固定した部分の出っ張りなどが余り目立たず、防水シート16の敷設後の美観がよくなる。
【0033】
本実施の形態において、基層33に融点が327℃のPTFE樹脂を適用しているが、融点が310℃のPFA樹脂やその変性樹脂を適用することが可能である。このPTFE樹脂は、熱特性面でメルトフロー性が小さく、電磁誘導加熱時の形状安定性が優れていることから適用している。この基層33の片側の厚さは、それぞれ0.05mm〜0.4mmの範囲内とし、基材31の金属織物の表面から0.05mm〜0.2mm程度は被覆できるようにしている。基層33の厚みが0.05mm未満であれば、防水施工用役物1の基材31を電磁誘導作用で加熱したときに、防水施工用役物1の形状が保持できない可能性が生じる。つまり、電磁誘導作用による基材31の発熱時に基層33が軟化した場合において、基層33の厚みが薄すぎるために、防水施工用役物1の形状を維持することが困難となり、防水施工用役物1の耐久性が減少する。一方、基層33の厚みが0.4mm以上であれば、防水施工用役物1の基材31を電磁誘導作用で加熱したときに、表層34を溶融する時間がかかり、防水施工用役物1と防水シート16との接合作業性が低下する。このように基層33の片側の厚みがそれぞれ0.05mm〜0.4mmの範囲内であるために、防水施工用役物1の下地14に対する形状追従性を確保しつつ、防水施工用役物1の耐久性が向上したものとなる。
【0034】
また、本実施の形態において、密着層32に融点が310℃のPFA樹脂を適用しているが、融点が260℃のFEP樹脂やその変性樹脂を適用することが可能である。このPFA樹脂は、FEP樹脂よりも融点が高く、後述するように表層34にFEP樹脂を適用した場合においては、防水シート16等と接合する溶着熱効率を高めることが可能になるので適用している。この密着層32の片側の厚さは、電磁誘導作用による基材31の発熱時に基材31の位置を安定させつつ、基材31と基層33との密着性を確保するために、それぞれ0.025mm〜0.05mmの範囲内としている。密着層32の厚みが0.025mm未満であれば、基材31と基層33とを密着させるその接合力が低いものとなり好ましくない。一方、密着層32の厚みが0.05mm以上であれば、電磁誘導作用による基材31の発熱に伴って密着層32が溶融した場合において、基材31の位置が大きく移動する可能性があり、基材31の位置安定性が低下して好ましくない。
【0035】
また、本実施の形態において、表層34に融点が260℃のFEP樹脂を適用しているが、PFA樹脂やその変性樹脂を使用することが可能である。つまり、基層33より融点が低いフッ素樹脂であれば適用可能であり、表層34と基層33の融点の温度差が30℃以上、好ましくは50℃程度である。このような融点の温度差は、基材31が電磁誘導作用によって発熱した場合に、基層33を溶融させずに表層34のみを溶融することができ、防水施工用役物1の形状保持性及び水密性確保のために好ましいからである。
【0036】
また、表層34の厚みは、防水施工用役物1と接合する相手側の接合面の凹凸に依存するために、接合時にメルトフローした表層34が接合面の凹凸を埋めて接合するに足る量が必要となり、基材31に金属箔を適用した場合では、表層34の厚みが0.01mm〜0.025mm程度となり、基材31に金属織物を適用した場合では、表層34の厚みが0.025mm〜0.05mm程度となる。なお、防水施工用役物1における基層33と表層34間は、基層33を変形させることなく接合を可能とする側面から傾斜構造を有するものが望ましい。具体的には、メルトフローの小さいPTFE樹脂にメルトフローの大きいFEP樹脂の組み合わせにおける浸漬法やラミネート法によって具現化が可能である。
【0037】
また、前述した防水施工用役物1を構成するフッ素樹脂は、前述したPTFE樹脂、PFA樹脂、FEP樹脂以外に、ETFE(四フッ化エチレン・エチレン共重合体)樹脂、PVDF(ビニリデンフルオライド)樹脂、PVF(ビニルフルオライド)樹脂、CTFE(クロロトリフルオロエチレン)樹脂、ECTFE(エチレン・クロロトリフルオロエチレン)樹脂などの樹脂からも適宜選択して適用することが可能である。
【0038】
また、前述した防水施工用役物1の形状は、本実施の形態において、入隅線13を構成する底面体11と側面体12に沿うようなL字形状となっているが、基材31の外側に向かって順に密着層32、基層33及び表層34が積層して一体化しておれば、どのような形状でもよく、特に限定するものではない。また、両側の最外層に表層34が形成されているが、片側だけに形成されていても良い。つまり、防水施工用役物と防水シートとが接する側の最外層が表層34となっていれば、後述する防水施工用役物1と防水シート16とが接合固定されるように同様に接合固定することが可能となり、両側の最外層に表層34が形成された防水施工用役物1と同様な効果を有することになる。
【0039】
次に、防水施工用役物1と形状が異なる防水施工用役物61,62,81,82について、以下に説明する。図4に示すような各階の底面となる底面体51と底面体51から立ち上がる側面体52とで形成されるB部の入隅角50B及びC部の出隅角50Cと、側面体52同士が出会う位置の上部であって、側面体52と側面体52の上部に位置する湾曲した部分53とで形成されるA部の出隅角50A及びD部の入隅角50Dを防水する場合では、それらに適合する形状を有する図5及び図6に示す防水施工用役物61、62が使用される。図4に示す出隅角50A及び入隅角50Bには、図5に示す防水施工用役物61が適用され、図4に示す出隅角50C及び入隅角50Dには、図6に示す防水施工用役物62が適用される。
【0040】
図5に示す防水施工用役物61は、出隅角50A及び入隅角50Bを形成する底面体51と側面体52と湾曲した部分53とに沿うような形状に形成されており、ほぼ中央部分に出隅角50A及び入隅角50Bと重なる点61aを有している。また、防水施工用役物61は前述した防水施工用役物1と同じ断面構造となるような基材31、密着層32、基層33及び表層34を有している。つまり、防水施工用役物61の両側の最外層には、表層34が形成されており、出隅角50Aに防水施工用役物61を配置させる場合には、防水施工用役物61の点61aが外側に向かって凸となるようにして配置させる。一方、入隅角50Bに防水施工用役物61を配置させる場合では、防水施工用役物61の点61aが内側に向かって凸となるようにして配置させる。つまり、出隅角50Aに配置した防水施工用役物61をひっくり返した状態で入隅角50Bに配置させる。
【0041】
また、図6に示す防水施工用役物62は、出隅角50C及び入隅角50Dを形成する底面体51と側面体52と湾曲した部分53とに沿うような形状に形成されており、ほぼ中央部分に出隅角50C及び入隅角50Dと重なる点62aを有している。また、防水施工用役物62は前述した防水施工用役物1と同じ断面構造となるような基材31、密着層32、基層33及び表層34を有している。つまり、防水施工用役物62の両側の最外層にも表層34が形成されており、出隅角50C及び入隅角50Dに防水施工用役物62を配置させる場合には、前述した防水施工用役物61と同様に防水施工用役物62が適合する方向で配置させる。
【0042】
このように、図5及び図6に示す形状の防水施工用役物61,62を適用することで、防水シートのみでは防水できない出入隅角50A〜50Dの防水を行うことが可能となる。また、防水施工用役物61,62には両面に表層34が形成されているので、防水シートを敷設して形成されたA部からD部の出入隅角部分に防水シート上に配置させて、防水シートと防水施工用役物61,62を接合固定することができる。また、防水施工用役物1も両側の最外層に表層34が形成されているので同様に防水シート16を敷設して形成された入隅線部分に防水シート16上に配置させて、防水シート16と防水施工用役物1とを接合固定することができる。
【0043】
また、図7に示すような底面体71から円柱状の構造物72が凸状に形成されている場合では、その構造物72の周壁73と底面体71とでなす入隅線74に適合する図8及び図9に示すような形状の防水施工用役物81,82を使用すればよい。図8及び図9に示す防水施工用役物81,82は、構造物72の周壁73及び底面体71の一部を覆いつつ、それらで形成される円状の入隅線74の一部を覆う形状に形成されており、前述した防水施工用役物1と同様な断面構造となるような基材31、密着層32、基層33及び表層34を有している。また、図8に示す防水施工用役物81は、図9に示す防水施工用役物82とほぼ同形状となっているが、防水施工用役物82より防水施工用役物81の周長が長くなっている。
【0044】
図7に示すように構造物72の周壁73と底面体71とでなす入隅線74を防水する場合においては、まず、周長の長い防水施工用役物81で周壁73及び底面体71の一部に沿わせつつ、入隅線の大半を覆うとともに、防水施工用役物81で覆われていない入隅線74を防水施工用役物82で覆うと共に、それの端部を防水施工用役物81の端部上に重ね合わせる。そして、後述する防水シート16と防水施工用役物1との接合方法と同様に防水施工用役物81,82同士が重なった部分の外方から電磁誘導加熱機(加熱装置)を配置すると共に、基材31を電磁誘導作用で加熱させつつ、0.02〜0.1N/mm程度の加圧を行う。基材31の誘導加熱開始後、約10秒で防水施工用役物81,82同士の当接部83(防水施工用役物81,82同士が重なって接している部分)の両表層34がメルトフローし、接着層を形成しつつ防水施工用役物81,82同士が当接部83で接合固定される。このような防水施工用役物81,82同士の接合構造によって、前述と同様に防水シート16のみでは防水できない円状の入隅線74の防水を行うことが可能となる。なお、防水施工用役物1,61,62も同様な積層構造を有しているために同様に防水施工用役物同士を接合固定することができる。
【0045】
続いて、前述した防水施工用役物1を使用して防水シート16を接合固定する接合方法及び接合構造について、以下に説明する。なお、前述した防水施工用役物61,62,81,82は、防水施工用役物1と同様な断面構造を有しているために、同様にして防水シート16と接合固定することができるので、詳細の説明を省略する。
【0046】
図1に示すように構造物の防水すべき屋上などの床面となる底面体11とその底面体11から立ち上がる側面体12とが出会う位置に形成される入隅線13に、防水施工用役物1を配置させて下地14に固定する。つまり、防水施工用役物1の水平フランジ2と底面体11とを、ビス、開脚釘、カールプラグ等のアンカー材15を用いて水平フランジ2の貫通孔10を貫通させて、下地14の底面体11と固定するとともに、防水施工用役物1の垂直フランジ3と下地14の側面体12も同様にアンカー材15を用いて貫通孔10に貫通させて固定する。
【0047】
次いで、下地14に固定した防水施工用役物1を防水シート16で覆うとともに、底面体11と側面体12に沿うようにして配置する。そして、図10(a)に示すように電磁誘導加熱機(加熱装置)90を防水シート16と防水施工用役物1とが重なり合う部分の防水シート16の表面側に配置させると共に、図10(b)に示すように電磁誘導加熱機90の照射面91を当接させ、好ましくは、0.02〜0.1N/mm程度の加圧を行いながら高周波を照射する。このとき、防水シート16と防水施工用役物1とが重なり合う部分の防水シート16の表面上で電磁誘導加熱機90の照射面91を動かしながら高周波を照射しても良い。
【0048】
そして、この高周波によって、導電性を有する基材31に過電流が生じ、防水施工用役物1の基材31が発熱(即ち、電磁誘導作用による発熱)し、防水シート16の表層16bと防水施工用役物1の表層34とが対向して接する当接部17で両表層16b,34が溶融一体化して接着層20となり、0.02〜0.1N/mmの加圧で防水施工用役物1と防水シート16とが接合固定される。こうして、防水施工用役物1と防水シート16との接合構造が構成される。また、基材31の発熱によって表層34より融点が高い密着層32及び基層33が溶融しないものの軟化するために、下地14の形状が防水施工用役物1の形状と若干異なっていた場合に、防水施工用役物1が下地14に追従するとともに、防水シート16及び防水施工用役物1の当接部17の両表面が密着する。このようにして、下地14に固定された防水施工用役物1と防水シート16とを接合固定することができる。
【0049】
続いて、前述した下地14に敷設した防水シート18a〜18c上に防水施工用役物1を固定する接合方法及び接合構造について以下に説明する。
【0050】
図11は、本実施の形態における防水施工用役物が防水シート上に接合固定された状況を示す断面斜視図である。図11に示すように前述した下地14の底面体11に沿って防水シート18aが敷設され、その防水シート18aの入隅線13に沿う端部に重ねつつ、側面体12に沿って防水シート18bが敷設されている。また、防水シート18bには、それの一部と重なるように防水シート18cが敷設されており、防水シート18cの厚みによる段差19を覆うようにして防水シート18b,18c上に防水施工用役物1が配置されている。なお、防水シート18a,18b,18cの材質及び断面構造などは、前述した防水シート16と同様である。
【0051】
このように配置された防水施工用役物1を防水シート18b、18cへ接合する方法は、前述した防水シート16と防水施工用役物1との接合方法と同様の接合方法で行うことができる。すなわち、防水施工用役物1の表面側に前述した電磁誘導加熱機90を配置させると共に、それの照射面91を当接させ、0.02〜0.1N/mm程度の加圧を行いながら高周波を照射する。すると、高周波によって導電性を有する基材31に過電流が生じ、防水施工用役物1の基材31が発熱し、防水シート18b,18cの表層と防水施工用役物1の表層34とが対向して接する当接部の両表層が溶融一体化して接着層となり、0.02〜0.1N/mmの加圧で防水施工用役物1と防水シート18b,18cとが接合固定される。こうして、防水シート18a〜18c上に防水施工用役物1が接合した接合構造が構成される。
【0052】
また、基材31の発熱によって表層34より融点が高い密着層32及び基層33が溶融しないものの軟化するために、防水シート18cによる段差19に防水施工用役物1が追従変形し、防水シート18b,18cと防水施工用役物1との当接部の両表面が密着する。このようにして、下地14に敷設された防水シート18a〜18cに防水施工用役物1を接合固定することができる。また、前述した防水施工用役物61,62,81,82も同様にして防水シート上に接合固定することができる。
【0053】
以上のように、防水施工用役物1,61,62,81,82によれば、高周波による電磁誘導作用によって基材31を誘導加熱した場合において、表層34が溶融しそれが接着層となるので、表層の主成分がフッ素樹脂で構成された防水シートと接合固定することができるとともに、防水施工用役物1,61,62,81,82の表層34が溶融するだけとなるので、本体全体の樹脂がメルトフローするものより、それの形状を保持することが可能となる。従って、防水施工用役物同士又は防水施工用役物と防水シートとを接合する場合において、防水施工用役物の厚みのバラツキが抑制され、耐久性及び水密性の機能を維持することができる。また、防水施工用役物1,61,62,81,82の内部に基材31が存在することによって、それの強度が向上し、下地14にアンカー材などを用いて防水施工用役物を固定することができる。従って、防水施工用役物に下地14から剥がす方向に力が加わっても、浮いたり、剥がれたりすることを防止することができる。
【0054】
【実施例】
次に、本発明を実施例によって具体的に説明する。
[実施例1]
線径が0.18mmで30メッシュの平織りのステンレスメッシュ金網及び厚さ0.025mmのアルミニウム箔を図2に示すような基材31の形状に加工して2種類の基材を製作した。そして、それら基材をそれぞれ挟むように密着層としての厚さ0.025mmのPFA樹脂フィルムを配置させ、PFA樹脂フィルムの外側に基層としての厚さ0.25mmのPTFE樹脂フィルムを配置させ、PTFE樹脂フィルムの外側に表層としての厚さ0.025mmのFEP樹脂フィルムを配置させつつ、加熱・加圧プレスにてラミネート加工を行い、所定の形状の防水施工用役物を2種類製作した。
【0055】
[実施例2]
次に、所定形状に加工された前述した2種類の基材をもちいて、PFA樹脂のディスパージョンの中に通して焼成するコーティングをそれぞれに対して数回行い、それら基材の両面に厚さ0.025mm程度の密着層としてのPFA樹脂コーティングを施した。次にPTFE樹脂のディスパージョン中に通して焼成するコーティングをPFA樹脂コーティングした2種類の基材に対して繰り返し行い、それらの両面に厚さ0.25mm程度の基層としてのPTFE樹脂コーティングを施した。そして、最後に密着層としてのPFA樹脂コーティング及び基層としてのPTFE樹脂コーティングが施された2種類の基材をFEP樹脂のディスパージョン中に数回通して焼成し、厚さ0.025mm程度のFEP樹脂コーティングをそれぞれの両面に表層として施し、所定形状の防水施工用役物を2種類製作した。
【0056】
[実施例3]
線径が0.18mmで30メッシュの平織りのステンレスメッシュ金網及び厚さ0.025mmのアルミニウム箔の2種類の基材をもちいて、実施例1と同様にPFA樹脂フィルム、PTFE樹脂フィルム及びFEP樹脂フィルムをそれぞれに対して配置させつつ、加熱・加圧プレスにてラミネート加工を行い、シート状材料を製作した。そして、シート状材料を所望形状の防水施工用役物を展開した形に切り取り、それを折り曲げて所定の形状に整えた上で、接合を要する部分においてはPFA樹脂棒をもちいて熱風にて溶接し、所望の防水施工用役物を2種類製作した。
【0057】
[比較例1]
線径が0.18mmで30メッシュの平織りのステンレスメッシュ金網を図2に示すような基材31と同形状に加工して基材とし、その両面に厚さ0.25mmのPTFE樹脂コーティング加工した防水施工用役物と、PTFE樹脂をPFA樹脂とした同様の防水施工用役物とを2種類製作した。
【0058】
以上のような、実施例1〜3の防水施工用役物と比較例1の防水施工用役物を図11に示すような下地14に敷設された表層がフッ素樹脂で形成された防水シート18a〜18c上に接合固定した。比較例1の2種類の防水施工用役物の場合においては、100V、550W、38KHzの電磁誘導加熱機を用いて、加圧力0.05N/mmで15秒間加熱し、防水シート18b,18c上に溶着接合を行った。比較例1のPTFE樹脂コーティングされた防水施工用役物の場合には、防水シートとの接合時に段差19に形状が追従したものの、防水シート18b,18cとの剥離強度は非常に弱く、2N/cm程度となり接合強度、品質ともに不十分であった。一方、比較例1のPFA樹脂コーティングされた防水施工用役物の場合には、防水シート18b,18cとの接合時の電磁誘導作用による基材の発熱時にPFA樹脂がメルトフローし、部分的に基材が露出したり、PFA樹脂コーティングの厚みが不均一になり、防水施工用役物の形状保持が困難な状況となり、防水施工用役物による水密性機能を維持することができなくなった。また、防水シート18b,18cとの剥離強度は45N/cmで、破壊状況はステンレスメッシュ金網とPFA樹脂層との界面剥離となり、接合強度は十分であったが品質に関しては不十分な結果となった。このことからコーティング樹脂が1種類樹脂で形成された防水施工用役物では、十分な品質を確保することが難しいことがわかった。
【0059】
また、実施例1〜3の6種類の防水施工用役物の場合も前述と同様に100V、550W、38KHzの電磁誘導加熱機を用いて、加圧力0.05N/mmで15秒間加熱し、防水シート18b,18c上に溶着接合を行った。ステンレスメッシュ金網を基材とした実施例1〜3の3種類の防水施工用役物の場合には、防水シートとの接合時に段差19に形状が追従し、接合状態もよく、加熱後の防水施工用役物の形態も安定しており、防水シートとの剥離強度は57N/cmで、破壊状況は防水シートの表層のフッ素樹脂(PTFE樹脂)の凝集破壊であり、接合強度、品質ともに十分なものであった。
【0060】
アルミニウム箔を基材とした実施例1〜3の3種類の防水施工用役物の場合には、前述したステンレスメッシュ金網を基材とした3種類の防水施工用役物と同様な結果となった。このように実施例1〜3の防水施工用役物のように積層構造体とすることで、接合時においても防水施工用役物の厚みのバラツキが抑制され、水密性の機能を維持すると共に、防水シートとの接合強度が十分な耐久性を有したものとなる。
【0061】
【発明の効果】
以上のように、本発明は、接合時においてもその形状を保ちつつその厚みのバラツキが抑制され、耐久性及び水密性を維持することが可能となる。
【図面の簡単な説明】
【図1】本発明の一実施の形態に係る防水施工用役物に防水シートが接合固定された状況を示す断面図である。
【図2】本発明の一実施の形態に係る防水施工用役物の概略構成を示す斜視図である。
【図3】図2に示す防水施工用役物の要部拡大断面図である。
【図4】本発明の他の実施の形態に係る防水施工用役物が適用される敷設箇所の模式図である。
【図5】図4におけるA部及びB部に適用される防水施工用役物の概略斜視図である。
【図6】図4におけるC部及びD部に適用される防水施工用役物の概略斜視図である。
【図7】本発明の他の実施の形態に係る防水施工用役物が適用される敷設箇所の模式図である。
【図8】図7に示す防水施工用役物の概略斜視図である。
【図9】図7に示す防水施工用役物の概略斜視図である。
【図10】本発明の一実施の形態に係る防水施工用役物と防水シートとの接合状況を示す説明図であり、(a)は防水施工用役物と防水シートとの接合前状況を示し、(b)は防水施工用役物と防水シートとが接合した状況を示すものである。
【図11】本発明の一実施の形態に係る防水施工用役物が防水シート上に接合固定された状況を示す断面斜視図である。
【符号の説明】
1 防水施工用役物
2 水平フランジ
3 垂直フランジ
5 線材
13 入隅
14 下地
16 防水シート
17 当接部
18a,18b,18c 防水シート
20 接着層
31 基材
32 密着層
33 基層
34 表層
61,62,81,82 防水施工用役物
90 電磁誘導加熱機(加熱装置)
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a waterproof construction accessory formed by coating a conductive base material with a fluororesin, a joining structure using the same, and a joining method.
[0002]
[Prior art]
When laying a waterproof sheet on a construction surface that has an entry / exit corner in a sheet waterproofing work on a flat roof surface of a building, it penetrates the entrance and exit corners and the floor slab at the intersection of the entrance and exit corner lines. A small hole always remains in a portion having curved inward and outgoing corner lines, such as a circular pipe, and a portion that cannot be waterproofed is generated only by laying a waterproof sheet. Therefore, in such a part, a part made of only a thermoplastic resin similar to the sheet material constituting the waterproof sheet according to its shape is applied to the part in advance and waterproofed using an appropriate adhesive or heat welding. A waterproof layer is formed by bonding to the sheet.
[0003]
The bonding method of the accessory and the waterproof sheet is generally performed at room temperature using a solvent-based adhesive, but the bonding method using an adhesive is caused by surface irregularities due to fiber reinforcement of the sheet material constituting the waterproof sheet. Adhesion becomes insufficient, and after applying the adhesive, it is necessary to work to bring the waterproof sheet and the accessory into close contact with each other by pressing with a roller or scissors. In addition, when the shape of the accessory is slightly different from the construction surface and does not match, the accessory is heated with a hand-held hot air machine, softened and then pressed to make the shape conform to the construction surface. The workability is not good because the waterproof sheet is bonded. However, the thermoplastic resin used for the main body has moderate flexibility and viscosity such as soft vinyl chloride resin, and is softened at a temperature of about 120 ° C. If the material thickness is about 1.5 to 2.0 mm, it is possible to match the shape to the construction surface, and it is widely used because the joining quality and water stop performance can be ensured. However, there is an odor problem due to solvent volatilization when using an adhesive.
[0004]
Here, although the fluororesin sheet reinforced with glass fiber is used as a membrane roof material, there is no application example as a waterproof sheet in rooftop waterproofing of buildings. Therefore, there is no such thing. In addition, since there is no effective material and construction method for the construction surface having the in-corner line, the outgoing corner line, the incoming corner angle, the outgoing corner angle, and the like in the membrane structure, the design shape and accommodation are limited. Although this has the characteristic that a fluororesin has high durability, it originates in difficult adhesiveness, difficult workability, difficult workability, etc.
[0005]
The fluororesin described above is not a commercially available difluorinated polyethylene resin, trifluorinated polyethylene resin, or the like, but is extremely durable PTFE (tetrafluoroethylene) resin or PFA (tetrafluoroethylene / perfluoroethylene). This refers to so-called perfluororesins composed of main chain and side chain carbon / fluorine bonds such as alkoxyethylene copolymer) resin and FEP (tetrafluoroethylene / hexafluoroethylene copolymer) resin. Specifically, the fluororesin described above is difficult to bond with an adhesive, and can be bonded only by hot melt bonding (welding). Moreover, because of its characteristics, it has a melting point as high as about 300 ° C. compared to generally used thermoplastic resins, and is difficult to melt flow. In addition, since it is hard and less flexible, it can be easily stretched even when heated. However, these characteristics have slightly different properties depending on the type of resin, and are appropriately used depending on the application. PTFE resin is used for the fluororesin sheet used as the above-mentioned membrane roof material. The hot melt bonding between the sheets is usually performed by a hot platen. However, as welding conditions at this time, a heating plate temperature of 380 ° C. and a heating time of 90 seconds are necessary, and heating is required for a long time, and a pressing force that allows the adherend surfaces of the sheets to be joined to adhere to each other is necessary. Become. Furthermore, in order to increase the reliability of bonding, it is necessary to insert a FEP resin film or FEP resin gel having a relatively good melt flow between the sheets to be adhered as a welding bonding auxiliary material. Become.
[0006]
Here, hot-melt joining using electromagnetic induction heating that improves heat generation efficiency during welding joining with a hot platen is generally known. In the case of electromagnetic induction heating, a conductive material such as a metal foil, a metal plate, or a processed product thereof is required as a heat source, and the conductive material is placed on the upper part of the sheet, the inside of the sheet, or the lower part of the sheet. Has been done. However, if a conductive material as a heat source is installed at the top or bottom of the sheet, the adherend surface cannot be directly heated. As a result, the workability is similar to that of a hot platen, and the high heat generation efficiency of electromagnetic induction heating is superior. Can't take advantage of sex. On the other hand, when a conductive material is installed between the sheet materials (between the adherend surfaces), the bonding quality is likely to be deteriorated because the adhesion with the conductive material is small.
[0007]
For example, Patent Document 1 discloses a fixing treatment for laying a waterproof sheet in which a main body is made of a polyolefin resin, which is a thermoplastic resin, and a conductive porous sheet body necessary for electromagnetic induction heating is laminated and integrated on a surface or an intermediate portion thereof. A method of welding with a waterproof sheet to be laid by electromagnetic induction heating using a tool is described. In this method, the heat generation heat efficiency of the conductive porous sheet body due to electromagnetic induction is high, the waterproof sheet and the fixing jig can be joined in a short time, and the joining work is facilitated and the workability is improved. In addition, the use of the conductive porous sheet improves the bonding quality defect due to the low adhesion of the fixing jig body to the resin. In addition, an odor or the like is not generated at the time of joining with the waterproof sheet, so that a favorable working environment is obtained.
[0008]
[Patent Document 1]
JP 2000-170327 A
[0009]
[Problems to be solved by the invention]
However, in the technique described in Patent Document 1, since the waterproof sheet laying fixing jig has the same resin layer as the entire body, it is assumed that the resin of the body is made of a fluororesin that is relatively easy to melt flow, and is electrically conductive. When a waterproof sheet is joined using a fixing jig laminated and integrated with the porous porous sheet, the resin of the main body melts at the time of joining, and the shape of the fixing jig for laying the waterproof sheet cannot be maintained. As a result, there arises a problem that the thickness of the film varies and the durability of the film itself decreases, making it difficult to maintain watertightness.
[0010]
In view of the above-described problems, the present invention provides a waterproof construction accessory that maintains its shape during bonding and maintains durability and water tightness, and a bonding structure and bonding method using the same. With the goal.
[0011]
[Means for Solving the Problems]
The waterproof construction accessory according to claim 1 of the present invention is a sheet-like base material having conductivity, a base layer that is arranged so as to sandwich the base material, and whose main component is made of a fluororesin, and It is arranged between the base layer and the base material, and is composed of a close contact layer for bringing them into close contact with each other and a fluororesin whose main component is lower in melting point than the base layer, and is heated in one or both outermost layers. And a surface layer forming an adhesive layer is laminated.
[0012]
According to such a configuration, when the substrate is induction-heated by electromagnetic induction action due to high frequency, the surface layer composed of a fluororesin in which the main component is lower than the base layer in one or both outermost layers is melted. Since it becomes an adhesive layer, the main component of the surface layer can be bonded and fixed to a waterproof sheet composed of a fluororesin, and the surface layer of the waterproofing work only melts, so the resin of the entire body is melt flow It is possible to maintain the shape of the object. Therefore, when joining the waterproof constructions or between the waterproof constructions and the waterproof sheet, variations in the thickness of the waterproof constructions are suppressed, and the durability and water tightness functions can be maintained. . Further, the presence of the base material inside the waterproof construction accessory improves the strength of the waterproof construction accessory, and the waterproof construction accessory can be fixed using an anchor material or the like on the ground. Therefore, even if a force is applied to the waterproof construction accessory in the direction of peeling from the base, it can be prevented from floating or peeling off.
[0013]
The waterproof construction accessory according to claim 2, wherein the base material is a metal woven fabric having a wire diameter of 0.1 mm to 0.5 mm and 20 to 60 mesh (0.8 mm to 2.4 mm), or a thickness. It is characterized by being formed of a metal foil of 0.01 mm to 0.1 mm.
[0014]
According to such a configuration, when the base material is a metal fabric, the wire diameter is 0.1 mm to 0.5 mm, which is reasonably thin, so that the waterproof construction accessory is deformed following the joint between the base and the waterproof sheet. Can be fixed. In other words, when fixing a waterproof construction accessory to the base, even if the shape of the base is somewhat different from the waterproof construction accessory, it can be deformed as required to follow the base and is waterproof. In the case where the waterproof construction accessory is fixed to the joint portion between the sheets, the waterproof construction accessory can be caused to follow the step at the joint portion between the waterproof sheets (step due to the thickness of the waterproof sheets). . Moreover, since the metal woven fabric is 20 to 60 mesh (0.8 mm to 2.4 mm), it is possible to prevent the resins constituting the waterproofing construction from being separated from each other with the substrate as a boundary. it can. That is, the resin which comprises the waterproof construction accessory joins in the opening part which the metal fabric of 20-60 mesh has, and it prevents that it peels on a base material.
Further, when the base material is a metal foil, the density per area is increased, and the heat generation property of the base material due to electromagnetic induction is further improved. Therefore, it becomes possible to make the metal foil within a thickness range of 0.01 mm to 0.1 mm, and in the same manner as the metal fabric, the waterproof construction accessory is followed by deformation and fixed to the joint between the base and the waterproof sheet. Can be done easily.
[0015]
In the waterproof construction accessory according to claim 3, the thickness of one side of the base layer is within a range of 0.05 mm to 0.4 mm, respectively, and the thickness of one side of the adhesion layer is 0.025 mm to 0.00. It is within the range of 05 mm.
[0016]
According to such a configuration, since the thickness of one side of the base layer arranged so as to sandwich the base material is within the range of 0.05 mm to 0.4 mm, the shape followability to the base of the waterproof construction accessory is ensured. However, the durability of the waterproof construction accessory is improved. Moreover, since the thickness of one side of the adhesion layer is within a range of 0.025 mm to 0.05 mm, the adhesion between the substrate and the base layer is achieved while stabilizing the position of the substrate when the substrate is heated by electromagnetic induction. Sex can be secured.
[0017]
The joint structure of the waterproof construction accessory according to claim 4 is a sheet-like base material having conductivity, a base layer that is arranged so as to sandwich the base material, and whose main component is made of a fluororesin, and It is arranged between the base layer and the base material, and is composed of a close contact layer for bringing them into close contact with each other and a fluororesin whose main component is lower in melting point than the base layer, and is heated in one or both outermost layers. The contact portion between the waterproof construction accessory formed by laminating the surface layer forming the adhesive layer and the waterproof sheet whose surface layer is made of a fluororesin, or the contact between the waterproof construction features The part is melted and integrated by heating to form an adhesive layer.
[0018]
According to such a configuration, when the base material is induction-heated by high frequency electromagnetic induction action, the contact portion between the waterproof construction features or the contact portion between the waterproof construction feature and the waterproof sheet is melted and integrated. Since the adhesive layer is formed in such a manner, they can be bonded and fixed. Therefore, it is possible to join the waterproof constructions together, or to join and fix the waterproof constructions and the waterproof sheet.
[0019]
The waterproof construction accessory joining method according to claim 5 is a sheet-like base material having conductivity, a base layer that is arranged so as to sandwich the base material, and whose main component is made of a fluororesin, and It is arranged between the base layer and the base material, and is composed of a close contact layer for bringing them into close contact with each other and a fluororesin whose main component is lower in melting point than the base layer, and is heated in one or both outermost layers. A part for waterproof construction formed by laminating a surface layer forming an adhesive layer with a waterproof sheet whose surface layer is composed of a fluororesin, or the above-mentioned waterproof construction parts are overlapped The combined portions are melted and bonded by a heating device to both surface layers in contact with the overlapped portions.
[0020]
According to such a structure, both the surface layer which the part which overlap | superposed the part for waterproof construction and the waterproof sheet, or the part which overlap | superposed the part for waterproof construction touched are fuse | melted with a heating apparatus, and are adhere | attached. Therefore, they can be joined and fixed. Therefore, it is possible to join the waterproof constructions together, or to join and fix the waterproof constructions and the waterproof sheet.
[0021]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a cross-sectional view showing a situation where a waterproof sheet is bonded and fixed to a waterproof construction accessory according to an embodiment of the present invention. FIG. 2 is a perspective view showing a schematic configuration of a waterproof construction accessory according to an embodiment of the present invention. FIG. 3 is an enlarged cross-sectional view of a main part of the waterproof construction accessory shown in FIG.
[0022]
As shown in FIG. 1, a waterproof construction accessory 1 includes a bottom body 11 that is a floor surface of a structure to be waterproofed, such as a roof, a side body 12 that rises from the bottom body 11, a bottom body 11, and a side body 12. Are fixed with an anchor material 15 such as a screw to a base 14 composed of a corner line 13 formed at a position where the two meet. A waterproof sheet 16 is disposed and fixed on the waterproof construction accessory 1.
[0023]
The waterproof sheet 16 is a laminated structure composed of a sheet material 16a formed of glass fiber as shown in FIG. 1 and a surface layer 16b formed so as to sandwich the sheet material 16a. The sheet material 16a of the waterproof sheet 16 in the present embodiment is formed of glass fiber, but is not particularly limited, and may be a sheet material made of other fibers or a metal sheet material. The surface layer 16b is made of FEP resin, which is the same material as the surface layer 34 of the waterproof construction accessory 1 described later, and has good compatibility when heated and melted when joining the waterproof construction accessory 1 Although it is preferable, it may be composed of other fluororesins.
[0024]
As shown in FIG. 2, the waterproof construction accessory 1 has a horizontal flange 2 and a vertical flange 3, one end portions of the horizontal flange 2 and the vertical flange 3 are connected and integrated, and the cross section is L-shaped. It is comprised so that. In addition, the anchor material 15 mentioned above is penetrated to the taper-shaped through-hole 10 formed 2 each in the horizontal flange 2 and the vertical flange 3, and the waterproof construction accessory 1 is being fixed to the foundation | substrate 14. FIG.
[0025]
Further, as shown in FIG. 3, the flanges 2 and 3 are made of a conductive sheet-like base material 31 and a base layer 33 which is disposed so as to sandwich the base material 31 and whose main component is made of PTFE resin. The base layer 33 and the base layer 33 are disposed between the base 31 and the base layer 33, and the base layer 33 and the base 31 are brought into close contact with each other. The outer layer 34 is arranged in an outer layer, and a surface layer 34 whose main component is made of FEP resin is laminated and integrated.
[0026]
As shown in FIGS. 2 and 3, the base material 31 is a sheet-like metal woven fabric configured to intersect the stainless steel wire 5 as warp and weft, but is not particularly limited. In the present embodiment, stainless steel is applied as the material of the base material 31 due to corrosion resistance and heat generation. However, heat is generated by electromagnetic induction such as steel, aluminum, aluminum alloy, hot dip galvanized steel, hot dip galvanized steel, etc. Any conductive metal material may be used.
[0027]
Moreover, the wire diameter of the wire 5 of the base material 31 should just be in the range of 0.1 mm-0.5 mm, and if the wire diameter is less than 0.1 mm, the base | substrate from which the shape is a little different from the waterproof construction accessory 1 When the waterproof construction accessory 1 is joined to the portion where the step 19 of the joint portion between the waterproof sheets 18a to 18c exists, as will be described later, There is a possibility that 31 wires 5 may be cut. Moreover, when the base material 31 is induction-heated as described later, the surface layer 34 is melted and the waterproof sheet 16 and the waterproof construction accessory 1 are bonded and fixed, the degree of melting the surface layer 34 is insufficient. It is difficult to ensure sufficient bonding strength. On the other hand, if the wire diameter of the base material 31 is 0.5 mm or more, a waterproof sheet is used when laying the waterproof construction accessory 1 by following a base slightly different in shape from the waterproof construction accessory 1 or as described later. When the waterproof construction accessory 1 is joined to the portion where the step 19 of the joint portion between the 18a to 18c exists, the strength of the waterproof construction accessory 1 becomes too large, and the base and the waterproof sheets 18a to 18c It is difficult to follow the step 19, which is not preferable because there is a possibility of causing floating or rattling.
[0028]
Further, since the wire diameter of the wire 5 is 0.1 mm to 0.5 mm, the wire 5 is not likely to appear convex on the surface of the waterproof construction accessory 1, and the surface of the waterproof construction accessory 1 is relatively Since it becomes smooth, joining with the waterproof sheet 16 becomes favorable. That is, when the base material 31 generates heat due to the electromagnetic induction action and the surface layer 34 of the waterproof construction accessory 1 is heated and melted, the wire 5 is not easily projected on the surface of the waterproof construction accessory 1. Since the joined portion (contact portion) with the waterproof sheet 16 is in a relatively smooth state, the joined state is improved. Moreover, since the wire diameter of the wire 5 is 0.1 mm-0.5 mm and is moderately thin, the waterproof construction accessory 1 can be followed and deformed and fixed to the joint between the base and the waterproof sheet. In other words, when fixing the waterproof construction accessory 1 to the base, even if the base shape is slightly different from the waterproof construction accessory 1, it can be deformed as required to follow the base. Even when the waterproof construction accessory 1 is fixed to the joint between the waterproof sheets 18a to 18c as will be described later, the step (the step due to the thickness of the waterproof sheets) 19 at the joint between the waterproof sheets 18a to 18c. The waterproof construction accessory 1 can be deformed to follow.
[0029]
Moreover, as a weaving method of the metal fabric of the base material 31, either a twill weave or a plain weave can be applied. A mesh which is an opening 6 formed between the wire materials 5 of the base material 31 is shown in FIG. The adhesion layers 32 of the two flanges 2 and 3 shown are connected and integrated. This mesh is preferably 20 to 60 mesh (0.8 mm to 2.4 mm), and if it is less than 20 mesh (0.8 mm), the base material 31 of both flanges 2 and 3 and the adhesion layer 32 sandwiching the base material 31 There is a possibility that the bonding strength is insufficient and the substrate 31 peels off. On the other hand, if it is 60 mesh (2.4 mm) or more, the base material 31 is induction-heated as will be described later, and the surface layer 34 is melted to open and close the waterproof sheet 16 and the waterproof construction accessory 1. The degree to which the surface layer 34 of the portion overlapping the portion 6 is melted is insufficient, and it becomes difficult to secure the bonding strength between the waterproof sheet 16 and the waterproof construction accessory 1.
[0030]
Thus, by making a metal fabric into the range of 20-60 meshes, it can prevent that resin which comprises the waterproofing accessory 1 peels on the base material 31 as a boundary. That is, the close contact layers 32 constituting the waterproof construction accessory 1 are connected and integrated at the opening 6 of the metal fabric of 20 to 60 mesh, and are prevented from peeling off with the substrate 31 as a boundary.
[0031]
In addition, a sheet-like metal foil made of the same material as the metal fabric described above can be applied to the base material 31. In the case of a metal foil, the density per area is higher than that of a metal fabric, and the exothermic property of the base material due to electromagnetic induction is further improved. Further, the thickness of the metal foil is changed according to need at the step 19 of the joint portion between the waterproof sheets 18a to 18c and the base material slightly different from the waterproof construction accessory as in the metal fabric described above. The range of 0.01 mm to 0.1 mm is suitable so that it can be easily performed. If the thickness of the metal foil is less than 0.01 mm, the step 19 at the joint portion between the waterproof sheets 18a to 18c is used when the waterproof construction accessory is laid down by following a base slightly different in shape from the waterproof construction accessory. When joining a waterproof construction accessory to a portion where there is a mark, there is a possibility that the base material of the metal foil is damaged and the durability of the waterproof construction accessory is lowered. On the other hand, if the thickness of the metal foil is 0.1 mm or more, when laying the waterproof construction accessory by following the groundwork slightly different in shape from the waterproof construction accessory or the joint between the waterproof sheets 18a to 18c When joining the waterproof construction accessory to the portion where the step 19 exists, the strength of the waterproof construction accessory becomes too large, and it becomes difficult to follow the step 19 between the base and the waterproof sheets 18a to 18c, This is not preferable because it may cause floating and rattling.
[0032]
Moreover, since the metal woven fabric and metal foil mentioned above are applied to the base material 31, the thickness becomes the range of 0.01 mm-1.0 mm. When the metal fabric is applied to the base material 31, when the wire diameter of the wire 5 is 0.5 mm, the wire 5 intersects and overlaps, so that the thickness of the metal fabric is 1.0 mm at the maximum. By using such a metal woven fabric or metal foil for the base material 31, it becomes possible to follow and deform when fixing the waterproof construction accessory 1 to the base 14, and the shape of the base 14 is slightly Even if it is different from the waterproof construction accessory 1, it can be deformed as necessary to follow the bottom body 11 and the side body 12 of the base 14 and the thickness of the waterproof construction accessory 1. Further, the protruding portion of the portion where the waterproof construction accessory 1 and the waterproof sheet 16 are bonded and fixed is not so noticeable, and the aesthetic appearance after the waterproof sheet 16 is laid is improved.
[0033]
In the present embodiment, a PTFE resin having a melting point of 327 ° C. is applied to the base layer 33, but a PFA resin having a melting point of 310 ° C. or a modified resin thereof can be applied. This PTFE resin is applied because of its low melt flow property in terms of thermal characteristics and excellent shape stability during electromagnetic induction heating. The thickness of one side of the base layer 33 is in the range of 0.05 mm to 0.4 mm, respectively, so that about 0.05 mm to 0.2 mm can be covered from the surface of the metal fabric of the base material 31. If the thickness of the base layer 33 is less than 0.05 mm, there is a possibility that the shape of the waterproof construction accessory 1 cannot be maintained when the base material 31 of the waterproof construction accessory 1 is heated by electromagnetic induction. That is, when the base layer 33 is softened when the base material 31 generates heat due to electromagnetic induction, the thickness of the base layer 33 is too thin, making it difficult to maintain the shape of the waterproof construction accessory 1. The durability of the object 1 is reduced. On the other hand, if the thickness of the base layer 33 is 0.4 mm or more, it takes time to melt the surface layer 34 when the base material 31 of the waterproof construction accessory 1 is heated by electromagnetic induction, and the waterproof construction accessory 1 And the workability of joining the waterproof sheet 16 is reduced. Thus, since the thickness of the one side of the base layer 33 is in the range of 0.05 mm to 0.4 mm, respectively, the waterproof construction accessory 1 while ensuring the shape followability of the waterproof construction accessory 1 with respect to the base 14. The durability is improved.
[0034]
In this embodiment, a PFA resin having a melting point of 310 ° C. is applied to the adhesion layer 32, but an FEP resin having a melting point of 260 ° C. or a modified resin thereof can be applied. This PFA resin has a higher melting point than that of the FEP resin, and when the FEP resin is applied to the surface layer 34 as will be described later, it is possible to increase the heat efficiency of welding to be bonded to the waterproof sheet 16 or the like. . The thickness of one side of the adhesion layer 32 is set to 0. 0 to ensure the adhesion between the base material 31 and the base layer 33 while stabilizing the position of the base material 31 when the base material 31 generates heat due to electromagnetic induction. The range is 025 mm to 0.05 mm. If the thickness of the adhesion layer 32 is less than 0.025 mm, the bonding force for bringing the base material 31 and the base layer 33 into close contact with each other is not preferable. On the other hand, if the thickness of the adhesion layer 32 is 0.05 mm or more, the position of the substrate 31 may move greatly when the adhesion layer 32 melts due to heat generation of the substrate 31 due to electromagnetic induction. The position stability of the base material 31 is not preferable.
[0035]
In the present embodiment, FEP resin having a melting point of 260 ° C. is applied to the surface layer 34, but PFA resin or a modified resin thereof can be used. That is, any fluororesin having a melting point lower than that of the base layer 33 is applicable, and the temperature difference between the melting points of the surface layer 34 and the base layer 33 is 30 ° C. or more, preferably about 50 ° C. Such a temperature difference between the melting points can melt only the surface layer 34 without melting the base layer 33 when the base material 31 generates heat due to electromagnetic induction, and can maintain the shape retention property of the waterproof construction accessory 1 and This is because it is preferable for ensuring watertightness.
[0036]
Further, since the thickness of the surface layer 34 depends on the unevenness of the mating joint surface to be joined to the waterproof construction accessory 1, the amount sufficient for the surface layer 34 melt-flowed at the time of joining to fill the unevenness of the joint surface and join. When the metal foil is applied to the base material 31, the thickness of the surface layer 34 is about 0.01 mm to 0.025 mm. When the metal fabric is applied to the base material 31, the thickness of the surface layer 34 is 0.00. It is about 025 mm to 0.05 mm. In addition, it is desirable that the base layer 33 and the surface layer 34 in the waterproof construction accessory 1 have an inclined structure from the side surface that enables bonding without deforming the base layer 33. Specifically, it can be realized by a dipping method or a laminating method in a combination of a PTFE resin having a low melt flow and an FEP resin having a high melt flow.
[0037]
In addition to the PTFE resin, PFA resin, and FEP resin described above, the fluororesin constituting the waterproof construction accessory 1 described above is ETFE (tetrafluoroethylene / ethylene copolymer) resin, PVDF (vinylidene fluoride). The resin, PVF (vinyl fluoride) resin, CTFE (chlorotrifluoroethylene) resin, ECTFE (ethylene chlorotrifluoroethylene) resin, and other resins can be appropriately selected and applied.
[0038]
In addition, the shape of the waterproof construction accessory 1 described above is an L-shape along the bottom surface body 11 and the side surface body 12 that form the entering corner line 13 in the present embodiment. As long as the adhesion layer 32, the base layer 33, and the surface layer 34 are laminated and integrated in order toward the outside, any shape may be used, and there is no particular limitation. Moreover, although the surface layer 34 is formed in the outermost layer of both sides, you may form in only one side. That is, if the outermost layer on the side where the waterproof construction accessory and the waterproof sheet are in contact with each other is the surface layer 34, the waterproof construction accessory 1 and the waterproof sheet 16 described later are joined and fixed in the same manner. Thus, the waterproof construction accessory 1 in which the surface layer 34 is formed on the outermost layers on both sides has the same effect.
[0039]
Next, a waterproof construction accessory 61, 62, 81, 82 having a shape different from that of the waterproof construction accessory 1 will be described below. As shown in FIG. 4, the entrance angle 50 </ b> B of the B portion and the exit angle 50 </ b> C of the C portion formed by the bottom surface body 51 serving as the bottom surface of each floor and the side surface body 52 rising from the bottom surface body 51, and the side surfaces 52 are In the case of waterproofing the protruding corner angle 50A of the A portion and the entering corner angle 50D of the D portion formed by the side body 52 and the curved portion 53 positioned at the upper portion of the side body 52 at the upper part of the meeting position, Waterproof construction accessories 61 and 62 shown in FIG. 5 and FIG. 6 having a shape suitable for them are used. The waterproof construction accessory 61 shown in FIG. 5 is applied to the outgoing corner angle 50A and the incoming corner angle 50B shown in FIG. 4, and the outgoing corner angle 50C and the incoming corner angle 50D shown in FIG. A waterproof construction accessory 62 is applied.
[0040]
The waterproof construction accessory 61 shown in FIG. 5 is formed in a shape along the bottom body 51, the side body 52, and the curved portion 53 that form the outgoing corner angle 50A and the incoming corner angle 50B. The portion has a point 61a that overlaps with the outgoing corner angle 50A and the incoming corner angle 50B. Further, the waterproof construction accessory 61 has a base material 31, an adhesion layer 32, a base layer 33, and a surface layer 34 that have the same cross-sectional structure as the waterproof construction accessory 1 described above. That is, the outermost layer on both sides of the waterproof construction accessory 61 is formed with the surface layer 34. When the waterproof construction accessory 61 is disposed at the corner 50A, the point of the waterproof construction accessory 61 It arrange | positions so that 61a may become convex toward the outer side. On the other hand, in the case where the waterproof construction accessory 61 is arranged at the corner 50B, the waterproof construction accessory 61 is arranged so that the point 61a of the waterproof construction accessory 61 protrudes inward. That is, the waterproof construction accessory 61 placed at the corner 50A is turned over and placed at the corner 50B.
[0041]
Further, the waterproof construction accessory 62 shown in FIG. 6 is formed in a shape along the bottom body 51, the side body 52, and the curved portion 53 that form the projected corner angle 50C and the entering corner angle 50D. A point 62a that overlaps the exit corner angle 50C and the entry corner angle 50D is provided at the substantially central portion. Further, the waterproof construction accessory 62 has a base material 31, an adhesion layer 32, a base layer 33, and a surface layer 34 that have the same cross-sectional structure as the waterproof construction accessory 1 described above. That is, the surface layer 34 is also formed on the outermost layers on both sides of the waterproof construction accessory 62, and when the waterproof construction accessory 62 is disposed at the corner 50C and the corner 50D, the waterproof construction described above is used. Similarly to the utility 61, the waterproof construction accessory 62 is arranged in a suitable direction.
[0042]
As described above, by applying the waterproof construction accessories 61 and 62 having the shapes shown in FIGS. 5 and 6, it is possible to waterproof the entrance / exit corners 50 </ b> A to 50 </ b> D that cannot be waterproofed only by the waterproof sheet. In addition, since the surface layer 34 is formed on both sides of the waterproof construction accessory 61, 62, the waterproof sheet is arranged on the waterproof sheet from the A portion formed by laying the waterproof sheet to the entrance / exit corner portion of the D portion. The waterproof sheet and the waterproof construction accessories 61 and 62 can be joined and fixed. Moreover, since the surface layer 34 is formed in the outermost layer on both sides, the waterproof construction accessory 1 is also disposed on the waterproof sheet 16 in the corner portion formed by laying the waterproof sheet 16. 16 and the waterproof construction accessory 1 can be bonded and fixed.
[0043]
Further, in the case where the cylindrical structure 72 is formed in a convex shape from the bottom surface body 71 as shown in FIG. 7, it conforms to a corner line 74 formed by the peripheral wall 73 and the bottom surface body 71 of the structure 72. What is necessary is just to use the waterproof construction accessories 81 and 82 of a shape as shown in FIG.8 and FIG.9. 8 and 9 cover parts of the peripheral wall 73 and the bottom body 71 of the structure 72 while covering a part of the circular inset corner line 74 formed by them. It has a base 31, an adhesion layer 32, a base layer 33, and a surface layer 34 that are formed in a covering shape and have a cross-sectional structure similar to that of the waterproof construction accessory 1 described above. Further, the waterproof construction accessory 81 shown in FIG. 8 has substantially the same shape as the waterproof construction accessory 82 shown in FIG. Is getting longer.
[0044]
As shown in FIG. 7, when waterproofing the corner line 74 formed by the peripheral wall 73 and the bottom surface body 71 of the structure 72, first, the peripheral wall 73 and the bottom surface body 71 are covered with the waterproof construction accessory 81 having a long peripheral length. While covering a part, the most part of the corner line is covered, and the corner line 74 not covered with the waterproof construction tool 81 is covered with the waterproof construction tool 82, and its end is for waterproof construction. Superimpose on the end of the accessory 81. And similarly to the joining method of the waterproof sheet 16 and the waterproof construction accessory 1 which will be described later, the electromagnetic induction heater (heating device) is arranged from the outside of the portion where the waterproof construction accessories 81 and 82 overlap each other. While the substrate 31 is heated by electromagnetic induction, 0.02 to 0.1 N / mm 2 Apply moderate pressure. After the induction heating of the base material 31 is started, both surface layers 34 of the abutting portions 83 (portions where the waterproof construction features 81 and 82 are in contact with each other) of the waterproof construction features 81 and 82 are formed in about 10 seconds. The waterproof construction accessories 81 and 82 are joined and fixed at the contact portion 83 while melt-flowing and forming an adhesive layer. With such a joint structure between the waterproofing works 81 and 82, it is possible to waterproof the circular corner line 74 that cannot be waterproofed only by the waterproof sheet 16 as described above. In addition, since the waterproof construction accessories 1, 61, 62 also have the same laminated structure, the waterproof construction accessories can be joined and fixed in the same manner.
[0045]
Subsequently, a joining method and a joining structure for joining and fixing the waterproof sheet 16 using the waterproof construction accessory 1 described above will be described below. In addition, since the waterproof construction accessory 61, 62, 81, 82 described above has the same cross-sectional structure as the waterproof construction accessory 1, it can be joined and fixed to the waterproof sheet 16 in the same manner. Therefore, detailed description is omitted.
[0046]
As shown in FIG. 1, a waterproof construction is provided on a corner line 13 formed at a position where a bottom surface body 11 serving as a floor surface such as a rooftop to be waterproofed of a structure and a side surface body 12 rising from the bottom surface body 11 meet. The object 1 is placed and fixed to the base 14. That is, the horizontal flange 2 and the bottom body 11 of the waterproof construction accessory 1 are penetrated through the through-hole 10 of the horizontal flange 2 using an anchor material 15 such as a screw, an open leg nail, a curl plug, etc. In addition to fixing to the bottom body 11, the vertical flange 3 of the waterproof construction accessory 1 and the side body 12 of the base 14 are similarly penetrated and fixed to the through hole 10 using the anchor material 15.
[0047]
Next, the waterproof construction accessory 1 fixed to the base 14 is covered with the waterproof sheet 16 and arranged along the bottom body 11 and the side body 12. And as shown to Fig.10 (a), while arrange | positioning the electromagnetic induction heater (heating device) 90 in the surface side of the waterproof sheet 16 of the part with which the waterproof sheet 16 and the waterproof construction accessory 1 overlap, FIG. As shown in b), the irradiation surface 91 of the electromagnetic induction heater 90 is brought into contact, preferably 0.02 to 0.1 N / mm. 2 Irradiate with high frequency while applying a certain amount of pressure. At this time, high frequency may be irradiated while moving the irradiation surface 91 of the electromagnetic induction heater 90 on the surface of the waterproof sheet 16 where the waterproof sheet 16 and the waterproof construction accessory 1 overlap.
[0048]
Then, due to this high frequency, an overcurrent is generated in the base material 31 having conductivity, the base material 31 of the waterproof construction accessory 1 generates heat (that is, heat generation due to electromagnetic induction action), and the surface layer 16b of the waterproof sheet 16 is waterproofed. Both surface layers 16b and 34 are fused and integrated into the adhesive layer 20 at the contact portion 17 where the surface layer 34 of the construction accessory 1 faces and contacts, and is 0.02 to 0.1 N / mm. 2 The waterproof construction accessory 1 and the waterproof sheet 16 are joined and fixed by pressurization. Thus, a joint structure between the waterproof construction accessory 1 and the waterproof sheet 16 is formed. In addition, in order to soften the adhesion layer 32 and the base layer 33 whose melting point is higher than that of the surface layer 34 due to heat generation of the base material 31, but the shape of the base 14 is slightly different from the shape of the waterproof construction accessory 1, The waterproof construction accessory 1 follows the base 14, and both surfaces of the waterproof sheet 16 and the contact portion 17 of the waterproof construction accessory 1 are in close contact with each other. In this way, the waterproof construction accessory 1 fixed to the base 14 and the waterproof sheet 16 can be bonded and fixed.
[0049]
Subsequently, a joining method and a joining structure for fixing the waterproof construction accessory 1 on the waterproof sheets 18a to 18c laid on the base 14 will be described below.
[0050]
FIG. 11 is a cross-sectional perspective view showing a situation where the waterproof construction accessory in the present embodiment is bonded and fixed onto the waterproof sheet. As shown in FIG. 11, the waterproof sheet 18 a is laid along the bottom surface body 11 of the base 14 described above, and the waterproof sheet 18 b is aligned along the side surface body 12 while overlapping the end along the corner line 13 of the waterproof sheet 18 a. Is laid. Further, a waterproof sheet 18c is laid on the waterproof sheet 18b so as to overlap a part of the waterproof sheet 18b, and a waterproof construction accessory is provided on the waterproof sheets 18b and 18c so as to cover the step 19 depending on the thickness of the waterproof sheet 18c. 1 is arranged. The material and the cross-sectional structure of the waterproof sheets 18a, 18b, and 18c are the same as those of the waterproof sheet 16 described above.
[0051]
The method of joining the waterproof construction accessory 1 arranged in this way to the waterproof sheets 18b and 18c can be performed by the same joining method as the joining method of the waterproof sheet 16 and the waterproof construction accessory 1 described above. . That is, the electromagnetic induction heater 90 described above is arranged on the surface side of the waterproof construction accessory 1 and its irradiation surface 91 is brought into contact with the surface, and 0.02 to 0.1 N / mm 2 Irradiate with high frequency while applying a certain amount of pressure. Then, an overcurrent is generated in the base material 31 having conductivity due to the high frequency, the base material 31 of the waterproof construction accessory 1 generates heat, and the surface layers of the waterproof sheets 18b and 18c and the surface layer 34 of the waterproof construction accessory 1 are formed. Both surface layers of the abutting portions that are in contact with each other are fused and integrated to form an adhesive layer, 0.02-0.1 N / mm 2 The waterproof construction accessory 1 and the waterproof sheets 18b and 18c are joined and fixed by the pressurization. In this way, a joined structure is formed in which the waterproof construction accessory 1 is joined to the waterproof sheets 18a to 18c.
[0052]
Further, since the adhesive layer 32 and the base layer 33 having a melting point higher than that of the surface layer 34 are not melted due to the heat generation of the base material 31, the waterproof construction accessory 1 follows and deforms the step 19 due to the waterproof sheet 18c, and the waterproof sheet 18b. , 18c and both surfaces of the contact portion between the waterproof construction accessory 1 are in close contact with each other. In this manner, the waterproof construction accessory 1 can be bonded and fixed to the waterproof sheets 18 a to 18 c laid on the base 14. Further, the above-described waterproof construction accessories 61, 62, 81, 82 can be similarly bonded and fixed onto the waterproof sheet.
[0053]
As described above, according to the waterproof construction accessory 1, 61, 62, 81, 82, when the base material 31 is induction-heated by electromagnetic induction action by high frequency, the surface layer 34 melts and becomes an adhesive layer. Therefore, the main component of the surface layer can be bonded and fixed to the waterproof sheet composed of the fluororesin, and the surface layer 34 of the waterproof construction accessory 1, 61, 62, 81, 82 only melts. It is possible to maintain the shape of the whole resin rather than the one that melt-flows. Therefore, when joining the waterproof constructions or between the waterproof constructions and the waterproof sheet, variations in the thickness of the waterproof constructions are suppressed, and the durability and water tightness functions can be maintained. . In addition, the presence of the base material 31 inside the waterproof construction accessory 1, 61, 62, 81, 82 improves the strength thereof, and the waterproof construction accessory using an anchor material or the like for the base 14 is used. Can be fixed. Therefore, even if a force is applied to the waterproof construction accessory in the direction of peeling from the base 14, it can be prevented from floating or peeling off.
[0054]
【Example】
Next, the present invention will be specifically described with reference to examples.
[Example 1]
Two types of base materials were manufactured by processing a plain mesh stainless mesh wire mesh of 30 mesh with a wire diameter of 0.18 mm and an aluminum foil having a thickness of 0.025 mm into the shape of the base material 31 as shown in FIG. Then, a PFA resin film having a thickness of 0.025 mm as an adhesion layer is disposed so as to sandwich the respective substrates, and a PTFE resin film having a thickness of 0.25 mm as a base layer is disposed outside the PFA resin film. While placing a FEP resin film having a thickness of 0.025 mm as a surface layer on the outer side of the resin film, lamination was performed by a heating / pressing press to produce two types of waterproof construction objects having a predetermined shape.
[0055]
[Example 2]
Next, using the above-mentioned two types of base materials processed into a predetermined shape, coating is performed several times for each through a PFA resin dispersion, and the thicknesses on both sides of the base materials are determined. A PFA resin coating as an adhesion layer of about 0.025 mm was applied. Next, two types of base materials coated with PFA resin were repeatedly subjected to coating that was baked through a dispersion of PTFE resin, and PTFE resin coating as a base layer having a thickness of about 0.25 mm was applied to both surfaces thereof. . Finally, the two types of base materials coated with the PFA resin coating as the adhesion layer and the PTFE resin coating as the base layer were fired by passing several times through the dispersion of the FEP resin to obtain a FEP having a thickness of about 0.025 mm. Resin coating was applied as a surface layer on each side, and two types of waterproof constructions with a predetermined shape were produced.
[0056]
[Example 3]
A PFA resin film, a PTFE resin film, and an FEP resin were used in the same manner as in Example 1 using two types of base materials, a plain mesh stainless mesh wire mesh with a wire diameter of 0.18 mm and an aluminum foil with a thickness of 0.025 mm. Laminating was performed with a heating / pressing press while the film was placed on each of them, and a sheet-like material was produced. Then, cut the sheet-like material into a developed shape of the waterproof construction object of the desired shape, bend it and arrange it into a predetermined shape, and weld it with hot air using a PFA resin rod in the part that needs to be joined Then, two types of desired waterproofing constructions were produced.
[0057]
[Comparative Example 1]
A plain mesh stainless mesh metal mesh with a wire diameter of 0.18 mm and 30 mesh is processed into the same shape as the base material 31 as shown in FIG. 2 to form a base material, and a PTFE resin coating process with a thickness of 0.25 mm is performed on both sides thereof. Two types of waterproof constructions and similar waterproof constructions using PTFE resin as PFA resin were produced.
[0058]
The waterproof sheet 18a in which the surface layer laid on the base 14 as shown in FIG. 11 is formed of the fluororesin with the waterproof construction accessory of Examples 1 to 3 and the waterproof construction accessory of Comparative Example 1 as described above. Bonded and fixed on ~ 18c. In the case of the two types of waterproof construction objects of Comparative Example 1, using a 100 V, 550 W, 38 KHz electromagnetic induction heater, the applied pressure 0.05 N / mm 2 Was heated for 15 seconds, and welded onto the waterproof sheets 18b and 18c. In the case of the waterproof construction accessory coated with PTFE resin of Comparative Example 1, although the shape followed the step 19 at the time of joining with the waterproof sheet, the peel strength from the waterproof sheets 18b and 18c was very weak and 2N / The joint strength and quality were insufficient. On the other hand, in the case of the waterproof construction accessory coated with the PFA resin of Comparative Example 1, the PFA resin melt-flows during the heat generation of the base material due to electromagnetic induction during the joining to the waterproof sheets 18b and 18c. The base material was exposed and the thickness of the PFA resin coating became non-uniform, making it difficult to maintain the shape of the waterproof construction accessory, making it impossible to maintain the watertight function of the waterproof construction accessory. Further, the peel strength from the waterproof sheets 18b and 18c was 45 N / cm, and the breaking condition was interface peeling between the stainless mesh wire mesh and the PFA resin layer, and the joint strength was sufficient, but the quality was insufficient. It was. From this, it was found that it is difficult to secure sufficient quality in the waterproof construction accessory in which the coating resin is formed of one kind of resin.
[0059]
In addition, in the case of the six types of waterproof construction accessories of Examples 1 to 3, using an electromagnetic induction heater of 100 V, 550 W, and 38 KHz as described above, the applied pressure is 0.05 N / mm. 2 Was heated for 15 seconds, and welded onto the waterproof sheets 18b and 18c. In the case of the three types of waterproof construction accessories of Examples 1 to 3 using a stainless steel mesh wire as a base material, the shape follows the step 19 when bonded to the waterproof sheet, the bonded state is good, and the waterproofing after heating The form of the construction accessory is stable, the peel strength from the waterproof sheet is 57 N / cm, and the breaking condition is the cohesive failure of the fluororesin (PTFE resin) on the surface layer of the waterproof sheet, and both the bonding strength and quality are sufficient It was something.
[0060]
In the case of the three types of waterproofing constructions of Examples 1 to 3 using an aluminum foil as a base material, the same results as the above-described three types of waterproofing constructions using a stainless mesh wire mesh as a base material are obtained. It was. Thus, by making it a laminated structure like the waterproof construction accessory of Examples 1 to 3, variation in the thickness of the waterproof construction accessory is suppressed even during joining, and the watertight function is maintained. The bonding strength with the waterproof sheet has sufficient durability.
[0061]
【The invention's effect】
As described above, according to the present invention, variation in thickness is suppressed while maintaining the shape even during bonding, and durability and water tightness can be maintained.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing a state in which a waterproof sheet is bonded and fixed to a waterproof construction accessory according to an embodiment of the present invention.
FIG. 2 is a perspective view showing a schematic configuration of a waterproof construction accessory according to an embodiment of the present invention.
FIG. 3 is an enlarged cross-sectional view of a main part of the waterproof construction accessory shown in FIG. 2;
FIG. 4 is a schematic view of a laying place to which a waterproof construction accessory according to another embodiment of the present invention is applied.
5 is a schematic perspective view of a waterproof construction accessory applied to part A and part B in FIG. 4;
6 is a schematic perspective view of a waterproof construction accessory applied to part C and part D in FIG. 4;
FIG. 7 is a schematic view of a laying place to which a waterproof construction accessory according to another embodiment of the present invention is applied.
8 is a schematic perspective view of the waterproof construction accessory shown in FIG. 7. FIG.
9 is a schematic perspective view of the waterproof construction accessory shown in FIG. 7. FIG.
FIG. 10 is an explanatory view showing a joining state between a waterproof construction accessory and a waterproof sheet according to an embodiment of the present invention, and (a) shows a situation before joining the waterproof construction accessory and the waterproof sheet. (B) shows the situation where the waterproof construction accessory and the waterproof sheet are joined.
FIG. 11 is a cross-sectional perspective view showing a state in which a waterproof construction accessory according to an embodiment of the present invention is bonded and fixed onto a waterproof sheet.
[Explanation of symbols]
1 Waterproofing construction
2 Horizontal flange
3 Vertical flange
5 Wire
13 corner
14 Groundwork
16 Tarpaulin
17 Contact part
18a, 18b, 18c tarpaulin
20 Adhesive layer
31 Substrate
32 Adhesive layer
33 base layer
34 Surface
61, 62, 81, 82 Waterproof construction
90 Electromagnetic induction heater (heating device)

Claims (5)

導電性を有するシート状の基材と、
前記基材を挟むように配置され、主成分がフッ素樹脂で構成された基層と、
前記基層と前記基材との間に配置されるとともに、それらを密着させる密着層と、
主成分が前記基層より融点が低いフッ素樹脂で構成され、一方又は両方の最外層にあって加熱されることで接着層を形成する表層とが積層して構成されていることを特徴とする防水施工用役物。
A sheet-like base material having conductivity;
A base layer disposed so as to sandwich the base material, the main component of which is composed of a fluororesin;
An adhesion layer that is disposed between the base layer and the base material and closely contacts them,
Waterproofing characterized in that the main component is composed of a fluororesin having a melting point lower than that of the base layer, and is formed by laminating one or both outermost layers and a surface layer that forms an adhesive layer by being heated. Construction material.
前記基材が、線径が0.1mm〜0.5mmで且つ20〜60メッシュ(0.8mm〜2.4mm)の金属織物、又は厚さ0.01mm〜0.1mmの金属箔で形成されていることを特徴とする請求項1に記載の防水施工用役物。The substrate is formed of a metal fabric having a wire diameter of 0.1 mm to 0.5 mm and 20 to 60 mesh (0.8 mm to 2.4 mm), or a metal foil having a thickness of 0.01 mm to 0.1 mm. The waterproof construction accessory according to claim 1, wherein: 前記基層の片側の厚みが、それぞれ0.05mm〜0.4mmの範囲内で、前記密着層の片側の厚みが、それぞれ0.025mm〜0.05mmの範囲内であることを特徴とする請求項1又は2に記載の防水施工用役物。The thickness of one side of the base layer is within a range of 0.05 mm to 0.4 mm, respectively, and the thickness of one side of the adhesion layer is within a range of 0.025 mm to 0.05 mm, respectively. Item 1 or 2 for waterproofing construction. 導電性を有するシート状の基材と、
前記基材を挟むように配置され、主成分がフッ素樹脂で構成された基層と、
前記基層と前記基材との間に配置されるとともに、それらを密着させる密着層と、
主成分が前記基層より融点が低いフッ素樹脂で構成され、一方又は両方の最外層にあって加熱されることで接着層を形成する表層とが積層して構成された防水施工用役物と、表層がフッ素樹脂で構成されている防水シートとの当接部、又は前記防水施工用役物同士の当接部とが加熱により溶融一体化して接着層を形成していることを特徴とする防水施工用役物の接合構造。
A sheet-like base material having conductivity;
A base layer disposed so as to sandwich the base material, the main component of which is composed of a fluororesin;
An adhesion layer that is disposed between the base layer and the base material and closely contacts them,
A waterproof construction accessory comprising a main component composed of a fluororesin having a melting point lower than that of the base layer, and being laminated with a surface layer that forms an adhesive layer by being heated in one or both outermost layers, Waterproofing characterized in that a contact part with a waterproof sheet whose surface layer is made of a fluororesin or a contact part between the waterproofing construction objects is fused and integrated by heating to form an adhesive layer Bonding structure for construction materials.
導電性を有するシート状の基材と、
前記基材を挟むように配置され、主成分がフッ素樹脂で構成された基層と、
前記基層と前記基材との間に配置されるとともに、それらを密着させる密着層と、
主成分が前記基層より融点が低いフッ素樹脂で構成され、一方又は両方の最外層にあって加熱されることで接着層を形成する表層とが積層して構成された防水施工用役物と、表層がフッ素樹脂で構成されている防水シートとを重ね合わせた部分、又は前記防水施工用役物同士を重ね合わせた部分を加熱装置により、前記重ね合わせた部分の接した両表層を溶融して接着することを特徴とする防水施工用役物の接合方法。
A sheet-like base material having conductivity;
A base layer disposed so as to sandwich the base material, the main component of which is composed of a fluororesin;
An adhesion layer that is disposed between the base layer and the base material and closely contacts them,
A waterproof construction accessory comprising a main component composed of a fluororesin having a melting point lower than that of the base layer, and being laminated with a surface layer that forms an adhesive layer by being heated in one or both outermost layers, Using a heating device, melt the two surface layers that are in contact with the overlapped portion with a portion where the surface layer is overlapped with a waterproof sheet made of a fluororesin or the portion where the waterproofing construction features are overlapped with each other A bonding method for a waterproof construction accessory characterized by bonding.
JP2003184085A 2003-06-27 2003-06-27 Waterproof construction accessory and joining structure and joining method using the same Expired - Fee Related JP4025251B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008109325A1 (en) * 2007-03-01 2008-09-12 Dow Global Technologies Inc. Fluorinated polymer system
US8486525B2 (en) * 2008-12-23 2013-07-16 David G. Segur Method and apparatus having two surfaces for sealing distribution ducts
WO2014133099A1 (en) * 2013-02-28 2014-09-04 ニチアス株式会社 Article having fluororesin joint, and method for producing such article
US20220098848A1 (en) * 2020-09-29 2022-03-31 Brent Waterman Pipe covering

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008109325A1 (en) * 2007-03-01 2008-09-12 Dow Global Technologies Inc. Fluorinated polymer system
US8486525B2 (en) * 2008-12-23 2013-07-16 David G. Segur Method and apparatus having two surfaces for sealing distribution ducts
WO2014133099A1 (en) * 2013-02-28 2014-09-04 ニチアス株式会社 Article having fluororesin joint, and method for producing such article
JPWO2014133099A1 (en) * 2013-02-28 2017-02-02 ニチアス株式会社 Articles including joints of fluororesin and method for producing the same
US20220098848A1 (en) * 2020-09-29 2022-03-31 Brent Waterman Pipe covering
US11802399B2 (en) * 2020-09-29 2023-10-31 Brent Waterman Pipe covering

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