JP2004344089A - Tea manufacturing device and method for manufacturing tea - Google Patents

Tea manufacturing device and method for manufacturing tea Download PDF

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Publication number
JP2004344089A
JP2004344089A JP2003146025A JP2003146025A JP2004344089A JP 2004344089 A JP2004344089 A JP 2004344089A JP 2003146025 A JP2003146025 A JP 2003146025A JP 2003146025 A JP2003146025 A JP 2003146025A JP 2004344089 A JP2004344089 A JP 2004344089A
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Prior art keywords
tea
heating furnace
heating
furnace body
leaves
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JP2003146025A
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Japanese (ja)
Inventor
Ichitaro Suzuki
市太郎 鈴木
Fumihiro Suzuki
文浩 鈴木
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SASUI SEICHA KK
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SASUI SEICHA KK
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Priority to JP2003146025A priority Critical patent/JP2004344089A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a tea manufacturing device reducing air drying of tea leaves to the utmost so as to obtain tasty tea having good flavor and intensified taste; and to provide a method for manufacturing tea. <P>SOLUTION: The method for manufacturing tea comprises the following process: supplying raw tea leaves b preliminarily steamed to a heating furnace body 3 through a tea leaf input port 6 of the heating furnace body; heating the upper outer side of the heating furnace body via a heat source 4 to heat the inner side of the heating furnace body; stirring the tea leaves with a heating/stirring member 17 attached to a heating rotary axis 5 in a projecting fashion while subjecting the tea leaves charged in the heating furnace body to heat processing via the atmospheric temperature; transferring the tea leaves toward the other side of the heating furnace body from the tea leaf input port; taking out the processed tea leaves b1 through a discharge port of the heating furnace body. In the heating furnace body, tea manufacturing is carried out in almost sealed condition and non-ventilated condition where external air blasting is blocked. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【産業上の利用分野】
本発明は、製茶にあって、香気が良好で、濃い味の美味な茶を得ることができる製茶装置および茶の製造方法に関する。
【0002】
【従来の技術】
従来、茶の製造にあっては、収穫された生葉は、蒸機において所定に蒸された後、粗揉機や揉捻機、中揉機、精揉機、乾燥機等におけるそれぞれの製茶工程を経て製造されている。
【0003】
この製茶工程では、茶葉から水分を抽出させるために、製茶機の揉み底に停滞する該茶葉に対して、加圧による揉み込みを与えつつ、高温下で大量の送風を行って茶の乾燥が行われていた。
【0004】
したがって、その際に、茶葉の組織などが、前記揉み込み工程において強引に破壊されると共に、強制的で連続的な送風によって、茶葉の表層部のみの水分が除去されて表面の上乾き現象を起こし、一方、肝心な茶葉の芯水の抽出がなかなかできないものであった。また、一定量が固まった状態で揉み込み工程が行われると、茶葉から抽出された水分によって各茶葉が張り付いた団子の状態となるので、該茶葉が素直に乾いていかないものであった。
そのため、古来の手揉みによる製茶で得られるような香気が良く、濃い味の美味な茶を製造することは難しいものであった。
【0005】
【発明が解決しようとする課題】
本発明は前記した問題点を解決するためになされたもので、あらかじめ蒸加工を施された生葉を加熱炉体の茶葉取入口から該加熱炉体内へ供給し、この加熱炉体の上部外側から熱源により加熱してこの内部を加熱し、加熱炉体内に収容された茶葉にその雰囲気温度によって加熱加工を与えつつ、加熱回転軸に突設させた加熱撹拌部材により該茶葉に撹拌を与え、茶葉取入口から加熱炉体の他方へ向かって移送させて、加熱炉体の排出口から加工済みの前記茶葉を取り出してなり、加熱炉体内は、略密閉状態でかつ、外部からの送風を遮断した略無換気状態において茶葉を行うことにより、茶葉の風乾を可及的減少させて、香気が良好で、濃い味の美味な茶を得ることができる製茶装置および茶の製造方法を提供することを目的としている。
【0006】
【課題を解決するための手段】
前記した目的を達成するための本発明の手段は、
機体と、この機体に設けてあらかじめ蒸加工を施された茶葉における生葉を受け入れて、この茶葉に加熱加工を施す茶葉加工機とを有する製茶装置にあって、前記茶葉加工機は、前記機体へ取り付けてその一側部に茶葉取入口を設けた加熱炉体と、この加熱炉体の上部に設けて該加熱炉体内に収容された茶葉に加熱を与える熱源と、前記加熱炉体内を貫通させて前記機体に懸架させた加熱回転軸とを有し、
前記加熱炉体は、前記加熱回転軸に沿って横長に形成させた断面略半円形の底体と、この底体の上部へ取り付けて該底体に沿ってこの底体と略同長に形成させた断面略半円形の上覆体と、前記底体の茶葉移動終端部に設けて加工済みの茶葉を排出する排出口とからなり、
前記加熱回転軸は、その外周部へ間隔的に多数を突設させた加熱撹拌部材を設けてなる製茶装置の構成にある。
【0007】
そして、
機体と、この機体に設けて生葉に蒸加工を施す蒸機と、この蒸機における茶葉取出口に連結させて、前記蒸し加工の施された茶葉を受け入れて該茶葉に加熱加工を施す茶葉加工機とを有する製茶装置にあって、
前記蒸機は、前記機体へ回転自在にかつ略水平状態に取り付けてその一側に前記茶葉取出口を設けた蒸胴と、この蒸胴の他側部に設けた蒸気供給体と、この蒸気供給体の外側部に設けた前記生葉の投入口と、前記機体に懸架させて前記蒸機内を略水平状態に貫通させた回転自在の蒸し回転軸と、前記蒸胴から前記投入口までにわたって、前記蒸し回転軸の外周部へ間隔的に多数を突設させた蒸し撹拌部材とを備えさせ、
前記茶葉加工機は、前記機体へ取り付けてその一側部の茶葉取入口を前記茶葉取出口に接続した加熱炉体と、この加熱炉体の上部に設けて該加熱炉体内に収容された茶葉に加熱を与える熱源と、前記加熱炉体内を貫通させて前記蒸し回転軸とその軸方向へ一連的に連結させ前記機体に懸架させた加熱回転軸とを有し、
前記加熱炉体は、前記加熱回転軸に沿って横長に形成させた断面略半円形の底体と、この底体の上部へ取り付けて該底体に沿ってこの底体と略同長に形成させた断面略半円形の上覆体と、前記底体の茶葉移動終端部に設けて加工済みの茶葉を排出する排出口とからなり、
前記加熱回転軸は、その外周部へ間隔的に多数を突設させた加熱撹拌部材を設けてなる製茶装置の構成にある。
【0008】
更に、
あらかじめ蒸加工を施された茶葉における生葉を加熱炉体の茶葉取入口から該加熱炉体内へ供給し、この加熱炉体の上部外側から熱源により該加熱炉体内を加熱してこの内部を加熱し、前記加熱炉体内に収容された前記茶葉に該加熱炉体内の雰囲気温度によって加熱加工を与えつつ、前記加熱炉体内を貫通させた加熱回転軸に突設させた加熱撹拌部材により該茶葉へ前記加熱炉体に押さえ付けないで撹拌を与え、前記茶葉取入口から前記加熱炉体の他方へ向かって移送させて、前記加熱炉体の茶葉移動終端部に設けた排出口から加工済みの前記茶葉を取り出してなり、
前記加熱炉体内は、前記茶葉取入口と前記排出口を除いて空気の出し入れを遮断した略密閉状態でかつ、外部からの強制送風を遮断した略無換気状態において前記製茶を行う茶の製造方法にある。
【0009】
更にまた、
あらかじめ蒸加工を施された茶葉における生葉を加熱炉体の茶葉取入口から該加熱炉体内へ供給し、この加熱炉体の上部外側から熱源により該加熱炉体内を加熱してこの内部を加熱し、前記加熱炉体内に収容された前記茶葉に該加熱炉体内の雰囲気温度によって加熱加工を与えつつ、前記加熱炉体内を貫通させた加熱回転軸に突設させた加熱撹拌部材により該茶葉へ前記加熱炉体に押さえ付けないで撹拌を与え、前記茶葉取入口から前記加熱炉体の他方へ向かって移送させて、前記加熱炉体の茶葉移動終端部に設けた排出口から加工済みの前記茶葉を取り出してなり、
前記加熱炉体内は、前記茶葉取入口と前記排出口を遮断した略密閉状態でかつ、外部からの強制送風を遮断した略無換気状態において前記製茶を行う茶の製造方法にある。
【0010】
【発明の実施態様】
次に本発明に関する製茶装置および茶の製造方法の一実施例を図面に基づいて説明する。
図1〜図3においてAは、第一の実施例を示す製茶装置で、機体1と、この機体1に設けてあらかじめ、慣用の蒸機等により所定の蒸加工を施された茶葉における生葉bを受け入れて、この茶葉bに加熱加工を施す茶葉加工機2とにより基本的に構成される。
【0011】
前記した機体1は、横長の枠状に形成してある。
【0012】
前記した茶葉加工機2は、機体1へ横長の状態に設けられていて、加熱炉体3と、熱源4と、加熱回転軸5とよりなる。
このうち、加熱炉体3は、機体1に沿って横長に形成して該機体1へ固定的に取り付けてあって、この加熱炉体3の一側部には、加工前の生葉bを連続または間欠的に供給する茶葉取入口6を設けてある。
【0013】
なお、この加熱炉体3は、後記する加熱回転軸5に沿って横長に形成させた断面略半円形(前記横長の長さ方向と直交して断面したもの)の底体7と、この底体7の上部へ取り付けて該底体7に沿って、この底体7と略同長に形成させた断面略半円形(前記底体7と同じく、横長の長さ方向と直交して断面したもの)の上覆体8と、底体7の茶葉が移動されるその終端部に設けて加工済みの茶葉b1を排出する排出口9とからなる。
また、図示してない傾斜調整手段により加熱回転軸5の軸方向に対して傾斜自在に設けることもできるもので、排出口9からの加工済みの茶葉b1の排出状態や、底体7を移動する加工中の茶葉bの移送速度や移送量を、底体7の傾斜角度によって適宜調整することができる。
【0014】
加熱炉体3の底体7は、図2に示すように、後記する加熱回転軸5の軸心におけるその略水平方向に対して、その下方部が断面略半円形(断面略真円の半分)に形成されている。
また、加熱炉体3の上覆体8は、底体7と相似形の断面略半円形に形成させてもよいものであるが、図2に示すように、上覆体8の上部を上方へ膨出させて、この膨出部において加熱空気層および後記する加熱撹拌部材による茶葉bの飛散層(葉ぶるい層)となる空間部8aを形成させることが好ましい。更には、この上覆体8の上部は、必ずしも円弧状でなくてもよく、空間部8aが得られる平滑面状や波状などに形成される場合もある。
また、底体7に設けた排出口9は、該底体7の底部に開口させてあるもので、必要に応じて、図示してない蓋体により閉塞して、加熱炉体3内の加熱空気の流出を防止したり、外気の加熱炉体3内への流入を防止したりする。更に、茶葉取入口6も、同様に、開閉自在の蓋体10により茶葉bの加工中(茶葉bの供給時を除く)は閉塞しておく。
特に、この加熱炉体3内は、略密閉状態でかつ、外部から新たな強制的な空気が入らない、すなわち、空気(気体)の流動が生じない、いわゆる、略無換気状態に保持される。
【0015】
なお、この加熱炉体3にあって、その内部温度が定められた加熱温度以上に上昇した際には、後記する熱源4の作動を停止させる、あるいは熱量を減少させたり、上覆体8などに設けた排気窓11や茶葉取入口6などから適宜排気させて温度調整し、加熱炉体3内を適性温度に維持させる。
この温度調節にあっては、図示してない温度センサーを、加熱炉体3の適所(1箇所または複数箇所)に設置させて、この検出温度によって制御手段(図示せず)を介して熱源4の運転作動制御や、ダンパー12あるいは蓋体10の開閉作動を行う。
【0016】
前記した熱源4は、加熱炉体3における上覆体8の上部へ1個または複数個に設けて、該加熱炉体3内に収容された茶葉bに加熱を与えるもので、ガスバーナーや電気ヒータなど適宜な手段が利用できるもので、この発生熱を上覆体8を介して加熱炉体3内へ伝幡させることで、該加熱炉体3の内部の略全体が均一した高温の熱雰囲気となる。
なお、この熱源4にあって、ガンタイプのガスバーナーを用いたときは、その噴射炎の噴射角度を任意に調整することで、例えば、図1に示すように、上覆体8の上面に対して20゜〜60゜程度傾斜させることで、その噴射炎の噴射面が拡大して、効率よくおよび万遍なく加熱させることができる。
【0017】
更に、この熱源4は、加熱炉体3における上覆体8の上部に、覆体13を付設し、この覆体13内に該熱源4を設けることで、この覆体13内において熱源4により加熱された加熱空気を、該覆体13に設けた取出部14から外部に取り出して、二次熱源として利用することができる。
【0018】
前記した加熱回転軸5は、加熱炉体3内をその長さ方向に、すなわち、茶葉bの移送方向に平行させて貫通してあって、機体1において横長の枠状部の両側部において軸受15,15により支承させて懸架させてある。
また、この加熱回転軸5は、モーター等の駆動部材16により一方向へ連続または間欠的に回転される。
【0019】
更に、該加熱回転軸5には、その外周部へその軸心方向に沿って間隔的に多数を突設させた加熱撹拌部材17を設けてある。
この加熱撹拌部材17は、加熱回転軸5の軸心方向に対して略直交する方向へ放射状に突出させてあって、その先端部に複数本からなる熊手状の掻き上げ部材17aを付設してある。また、この掻き上げ部材17aは、底体7の内壁面には当接しないが、停滞する茶葉bを噛み込まない程度の隙間を有するように配設してある。
これにより、加熱回転軸5の回転に伴って、該掻き上げ部材17aが底体7の内壁面に沿って浚い、上方へ掬い上げて、加工中の茶葉bの撹拌作用およびばらけ作用を連続して行う。
【0020】
更に、この加熱撹拌部材17は、加熱回転軸5に対する取り付けが、軸方向に対して少しずつ取付位置を変えたスパイラル状に突設させることで、茶葉取入口6より投入された生葉bが底体7の底部を移動しつつ排出口9へ円滑に移送される作用をなすものである。各加熱撹拌部材17における掻き上げ部材17aにあって、軸方向において重ならないように設けることで、底体7の底部に停滞する生葉bの全てを掻き上げないで、一定量が浚いあげられ、残りは底部を少し移動しながら残留・撹拌された状態が得られ、一度の浚い上げによって大量の茶葉が移送されることが防止される。
【0021】
また、この加熱撹拌部材17の取り付けに際して、その先端部に設けた掻き上げ部材17aの回転軌跡が、図2に示すように、断面略半円形状の底体7と同心円に設けたり、図3に示すように、加熱撹拌部材17における加熱回転軸5の回転中心s2を、底体7の底面形状の円形中心s1に対して、底体7の底面形状の水平・半径方向へ所定の偏心量s3を設けて取り付けることで、同図において矢印pの方向へ加熱撹拌部材17を回転させたとき、底体7の底面部に停滞する茶葉b層を、該茶葉bを傷めることなく確実に掬い上げて、底面他側部へふるい上げ、いわゆる、葉ぶるい作用を円滑に行うことができる。
なお、この加熱回転軸5の偏心取り付けにあっては、水平方向への偏心だけではなく、垂直(高さ)方向への偏心による場合もある。
【0022】
したがって、前記したように構成される本発明に係る第一実施例の製茶装置および茶の製造方法は、以下に述べる作用を奏する。
製茶加工される茶葉における生葉bは、あらかじめ、慣用の蒸機により蒸加工が施されている。
【0023】
そして、まず、製茶装置Aにあって、加熱炉体3における上覆体8をその外側上部から熱源4により加熱して、該加熱炉体3の内部を200℃〜400℃程度に加熱された熱雰囲気下に保持しておく。
また、この加熱炉体3内は、略密閉状態にしておき、加熱炉体3外部からの空気の流入と、加熱炉体3の内部空気の流動とができるだけ生じないように維持されているため、加熱炉体3内の生葉bには強制的な送風がほとんど行われない。
【0024】
また、加熱炉体3内をその長さ方向に貫通させた加熱回転軸5を定められた速度により回転させた状態において、前記蒸し工程を経た生葉bを、加熱炉体3の一側部に設けられた茶葉取入口6から該加熱炉体3内へ一定量ずつ供給する。
【0025】
すると、この加熱炉体3内の生葉bは、該加熱炉体3内の熱雰囲気下にある加熱空気に接触しながら、回転する多数の加熱撹拌部材17によって加熱炉体3内において撹拌され、生葉bの一葉一葉に対して万遍なく加熱作用が行われる。
【0026】
また、加熱撹拌部材17により該茶葉bに撹拌を与え、加熱炉体3の他方へ、すなわち、排出口9へ向かって茶葉bは移送されるもので、この間に、上覆体8の上部から熱源4によって加熱される熱が、加熱炉体3内の空間部8aの空気を介して、および熱源4によって加熱された内壁によって茶葉bに接触し、徐々に該茶葉bへ伝達されて、この茶葉bの内部まで浸透される。
そのため、茶葉bの芯水が容易に取れる。
【0027】
そして、加熱撹拌部材17により移送された加工済みの茶葉bは、加熱炉体3の茶葉移動終端部に設けた排出口9から取り出される。
【0028】
この製茶の加工中にあって、一つの加工例として、加熱炉体3内は、茶葉取入口6と排出口9を除いて、空気の出し入れを遮断した略密閉状態でかつ、外部からの強制送風を遮断した略無換気状態において製茶が行なわれる。
また、他の加工例として、茶葉取入口6と排出口9を遮断した略密閉状態でかつ、外部からの強制送風を遮断した略無換気状態において製茶が行なわれる。
【0029】
こうして加工された茶葉b1は、加熱炉体3へ押し付けられる、いわゆる、強い力での揉捻・揉圧がないので、茶葉bの組織が破壊されることがなく、表層部だけが上乾きされた、あるいは、加熱されたやけど状態がなくなって、生葉時の外観の緑味が保持され、かつ、茶渋などの絞り出しがないので、加熱炉体3における底体7の底面への付着がなく、その臭いの付着も生じさせない。
【0030】
また、喫茶にあって、この加工された茶葉bを慣用の方法で淹れたところ、香気,水色共に良好で、その味も濃厚のものであり、十分な旨みが出されていた。
【0031】
次に、図4〜図5においてAは、第二の実施例を示す製茶装置で、前記第一実施例において示した製茶装置Aにおける加熱炉体3の茶葉取入口6部へ、生葉bの蒸し加工を行う蒸機20を連結させた構成のものである。
【0032】
そして、その構成は、横長の枠状に形成した機体1と、この機体1に設けて生葉bに蒸加工を施す蒸機20と、この蒸機20における茶葉取出口21に連結させて、前記蒸し加工の施された茶葉bを受け入れて該茶葉bに加熱加工を施す茶葉加工機22とを有するものである。
【0033】
前記した蒸機20は、機体1へ回転自在にかつ略水平状態に取り付けてその一側(茶葉bの出口側)に茶葉取出口23を設けた網胴等の蒸胴24と、この蒸胴24の他側部(茶葉bの入口側)に設けて蒸気供給管(図示せず)を接続する蒸気供給体25と、この蒸気供給体25の外側部に設けた生葉bの投入口26と、機体1に懸架させて蒸機20内を略水平状態に貫通させ軸受15,15により支承させた回転自在の蒸し回転軸27と、蒸胴24から投入口26までの長さ方向(軸線方向)にわたって、蒸し回転軸27の外周部へ間隔的に多数を突設させた蒸し撹拌部材28とを備える。
【0034】
前記した茶葉加工機22は、前記第一実施例において示した製茶装置Aの茶葉加工機2の構成と基本的に同一であるもので、異なる点は、茶葉取入口6が、第一実施例に示すものが上覆体8の側壁部に設けたホッパー状に形成されるものに対して、本第二実施例にあっては、蒸機20の茶葉取出口23と連結された兼用構成となるものである。
【0035】
すなわち、機体1へ取り付けてその一側部の茶葉取入口6を前記茶葉取出口23に接続した加熱炉体3と、この加熱炉体3の上部に設けて該加熱炉体3内に収容された茶葉に加熱を与える熱源4と、加熱炉体3内を貫通させて蒸し回転軸27とその軸方向へ一連的に連結させ、機体1に懸架させた加熱回転軸5とを有する。
前記した加熱炉体3は、加熱回転軸5に沿って横長に形成させた断面略半円形(前記横長の長さ方向と直交して断面したもの)の底体7と、この底体7の上部へ取り付けて、該底体7に沿って、この底体7と略同長に形成させた断面略半円形(前記底体7と同じく、横長の長さ方向と直交して断面したもの)の上覆体8と、底体7の茶葉移動終端部に設けて加工済みの茶葉b1を排出する排出口9とからなる。
前記した加熱回転軸5は、その外周部へ間隔的に多数を放射状に突設させた加熱撹拌部材17を設けてなる。
なお、これら加熱炉体3と、熱源4と、加熱回転軸5とは、前記したように、前記第一実施例において示した加熱炉体3と、熱源4と、加熱回転軸5と同一構成によるもので、同一部材には同一符号を付し、その詳細な説明は前記第一実施例の説明を援用する。
また、茶葉取入口6は、加熱炉体3における側壁部において、その底体7と上覆体8とに跨るように、かつ、加熱回転軸5の周部において開口させてあって、茶葉取出口23と略同一大きさに形成される。
【0036】
したがって、前記したように構成される本発明に係る第二実施例の製茶装置Aおよび茶の製造方法は、以下に述べる作用を奏する。
製茶加工される茶葉における生葉bは、蒸機20における投入口26から順次投入され、蒸し回転軸27に取り付けられた蒸し撹拌部材28によって茶葉取出口23へ向かって移送される。
そして、蒸気供給体25より供給される蒸気によって生葉bは、その移送中に前記蒸気に接触し、所定の蒸し加工が施されて、茶葉取出口23より加熱炉体3の茶葉取入口6へ搬送される。
【0037】
そして、まず、茶葉加工機22にあって、加熱炉体3における上覆体8をその外側上部から熱源4により加熱して、該加熱炉体3の内部を200℃〜400℃程度に加熱された熱雰囲気下に保持しておく。
また、この加熱炉体3内は、略密閉状態にしておき、加熱炉体3外部からの新たな空気の流入と、加熱炉体3の内部空気の流動とができるだけ生じないように維持されているため、加熱炉体3内の生葉bには送風がほとんど行われない。
【0038】
また、加熱炉体3内をその長さ方向に貫通させた加熱回転軸5を定められた速度により回転させた状態において、前記蒸し工程を経た生葉bを、加熱炉体3の一側部に設けられた茶葉取入口6から該加熱炉体3内へ一定量ずつ供給する。
【0039】
すると、この加熱炉体3内の生葉bは、該加熱炉体3内の熱雰囲気下にある加熱空気に接触しながら、回転する多数の加熱撹拌部材17によって加熱炉体3内において撹拌され、生葉bの一葉一葉に対して加熱作用が行われる。
【0040】
また、加熱撹拌部材17により該茶葉bに撹拌を与え、加熱炉体3の他方へ、すなわち、排出口9へ向かって茶葉bは移送されるもので、この間に、上覆体8の上部から熱源4によって加熱される熱が、加熱炉体3内の空間部8aの空気を介して、および熱源4によって加熱された内壁によって茶葉bに接触し、徐々に該茶葉bへ伝達されて、この茶葉bの内部まで浸透される。
そのため、茶葉bの芯水が容易に取れる。
【0041】
そして、加熱撹拌部材17により移送された加工済みの茶葉bは、加熱炉体3の茶葉移動終端部に設けた排出口9から取り出される。
【0042】
この製茶の加工中にあって、一つの加工例として、加熱炉体3内は、茶葉取入口6と排出口9を除いて、空気の出し入れを遮断した略密閉状態でかつ、外部からの強制送風を遮断した略無換気状態において製茶が行なわれる。
また、他の加工例として、茶葉取入口6と排出口9を遮断した略密閉状態でかつ、外部からの強制送風を遮断した略無換気状態において製茶が行なわれる。
【0043】
こうして加工された茶葉b1は、加熱炉体3へ押し付けられる、いわゆる、強い力での揉捻や揉圧がないので、茶葉bの組織が破壊されることがなく、表層部だけが上乾きされた、あるいは、加熱されたやけど状態がなくなって、生葉時の外観の緑味が保持され、かつ、茶渋の絞り出しがないので、加熱炉体3における底体7の底面への付着がない。
【0044】
この加工された茶葉bを淹れたところ、香気,水色共に良好で、その味も濃厚のものであり、十分な旨みが出されていた。
【0045】
この第二実施例にあっては、茶園から摘採した生葉bを直接蒸機20へ投入して、茶の加工を行うことができ、かつ、生葉bは必ずしもその表面が乾いた状態でなくてもよいものである。
また、蒸機20に供給する蒸し加工を経た茶葉bも、露等が表面に付着した状態であっても構わない。
【0046】
【発明の効果】
前述のように本発明は、揉捻工程がないため、加工される茶葉が揉み込みによる組織の破壊が防止され、かつ、加熱による茶葉の芯水を取るため、香気が良好で、外観も緑色を残し、抽出された茶は濃い味のものが得られる。
【図面の簡単な説明】
【図1】本発明に関する茶の製造方法を採用した第一実施例の製茶装置の一実施例を示す縦断正面図である。
【図2】図1における製茶装置を示す縦断側面図である。
【図3】図1における製茶装置の他の加熱回転軸の取付例を示す要部の縦断側面図である。
【図4】本発明に関する茶の製造方法を採用した第二実施例の製茶装置の一実施例を示す茶葉加工機の一部を省略した縦断正面図である。
【図5】図4における製茶装置を示す縦断側面図である。
【符号の説明】
A…製茶装置.b…茶葉(生葉).b1…加工済みの茶葉.1…機体.2,22…茶葉加工機.3…加熱炉体.4…熱源.5…加熱回転軸.6…茶葉取入口.7…底体.8…上覆体.9…排出口.20…蒸機.24…蒸胴.25…蒸気供給体.26…投入口.27…蒸し回転軸.28…蒸し撹拌部材
[0001]
[Industrial applications]
TECHNICAL FIELD The present invention relates to a tea manufacturing apparatus and a tea manufacturing method capable of obtaining a delicious tea having a good aroma and a strong taste.
[0002]
[Prior art]
Conventionally, in the production of tea, harvested fresh leaves, after being steamed in a steamer in a predetermined manner, are manufactured through respective tea making processes in a coarse kneader or a kneading machine, a middle kneader, a fine kneader, a dryer, or the like. I have.
[0003]
In this tea-making process, in order to extract moisture from the tea leaves, the tea leaves stagnating at the kneading bottom of the tea-making machine are subjected to a large amount of blowing at a high temperature while being kneaded by applying pressure, thereby drying the tea. It was done.
[0004]
Therefore, at that time, the tissue of the tea leaves and the like are forcibly destroyed in the rubbing step, and the forced and continuous air blowing removes only the surface layer of the tea leaves, thereby causing a phenomenon of drying on the surface. On the other hand, it was difficult to extract the core water of the essential tea leaves. In addition, when the kneading step is performed in a state where a certain amount is solidified, each tea leaf sticks to a dumpling state due to moisture extracted from the tea leaf, so that the tea leaf has not been dried directly.
For this reason, it was difficult to produce a delicious tea with a good aroma and a strong taste as obtained by tea making by hand-rubbing in ancient times.
[0005]
[Problems to be solved by the invention]
The present invention has been made in order to solve the above-described problems, and supplies raw leaves which have been subjected to steaming in advance from the tea leaf inlet of the heating furnace body into the heating furnace body, and from the upper outer side of the heating furnace body. The inside of the heating furnace is heated by a heat source, and while the tea leaves accommodated in the heating furnace are heated by the ambient temperature, the tea leaves are agitated by a heating agitating member protruding from a heating rotating shaft to provide tea leaves. It was transferred from the inlet to the other side of the heating furnace body, and the processed tea leaves were taken out from the outlet of the heating furnace body, and the inside of the heating furnace was substantially closed and the blowing from the outside was shut off. By providing tea in a substantially non-ventilated state, the air-drying of the tea leaves is reduced as much as possible, and the aroma is good, and it is possible to provide a tea manufacturing apparatus and a tea manufacturing method capable of obtaining a dark and delicious tea. The purpose is.
[0006]
[Means for Solving the Problems]
Means of the present invention for achieving the above-mentioned object,
A tea machine that has a machine body and a tea processing machine that receives fresh leaves from tea leaves that have been steamed in advance provided on the machine body and performs heating processing on the tea leaves, wherein the tea processing machine is connected to the machine body. A heating furnace body attached and provided with a tea leaf inlet on one side thereof, a heat source provided at an upper portion of the heating furnace body for applying heat to the tea leaves accommodated in the heating furnace body, and a heating furnace body penetrating therethrough. A heating rotary shaft suspended from the body.
The heating furnace body has a bottom having a substantially semicircular cross-section formed horizontally long along the heating rotation axis, and is attached to an upper portion of the bottom and formed substantially the same length as the bottom along the bottom. An upper cover having a substantially semicircular cross section, and a discharge port for discharging processed tea leaves provided at the tea leaf moving end portion of the bottom body,
The heating rotary shaft has a configuration of a tea-making apparatus in which a large number of heating agitating members are protruded from an outer peripheral portion thereof at intervals.
[0007]
And
A machine, a steamer provided in the machine to perform steaming on fresh leaves, and a tea processing machine that is connected to a tea leaf outlet of the steamer, receives the steamed tea leaves, and heats the tea leaves. In a tea making apparatus having
The steamer is rotatably and substantially horizontally mounted on the machine body, and has a steaming body provided with the tea leaf outlet on one side thereof; a steam supply body provided on the other side of the steaming body; An input port for the fresh leaves provided on the outer part of the body, a rotatable steam rotating shaft suspended from the steamer and penetrating the steamer in a substantially horizontal state, and from the steamer to the input port, A steam stirring member provided with a large number protruding at intervals on the outer peripheral portion of the steam rotating shaft,
The tea leaf processing machine includes a heating furnace body attached to the machine body and having a tea leaf inlet on one side thereof connected to the tea leaf outlet, and a tea leaf provided at an upper portion of the heating furnace body and housed in the heating furnace body. A heat source that provides heat to the heating furnace, and has a heating rotating shaft suspended through the airframe that is serially connected in the axial direction with the steaming rotating shaft penetrating the heating furnace body,
The heating furnace body has a bottom having a substantially semicircular cross-section formed horizontally long along the heating rotation axis, and is attached to an upper portion of the bottom and formed substantially the same length as the bottom along the bottom. An upper cover having a substantially semicircular cross section, and a discharge port for discharging processed tea leaves provided at the tea leaf moving end portion of the bottom body,
The heating rotary shaft has a configuration of a tea-making apparatus in which a large number of heating agitating members are protruded from an outer peripheral portion thereof at intervals.
[0008]
Furthermore,
Raw leaves in the tea leaves which have been subjected to steaming in advance are supplied into the heating furnace from the tea leaf inlet of the heating furnace, and the inside of the heating furnace is heated by heating the inside of the heating furnace with a heat source from the upper outside of the heating furnace. While heating the tea leaves accommodated in the heating furnace body by the ambient temperature in the heating furnace body, the heating stirrer protruding from a heating rotating shaft penetrating the heating furnace body, the tea leaves to the tea leaves. The stirring is performed without pressing the heating furnace body, and the tea leaves are transferred from the tea inlet to the other side of the heating furnace body, and the processed tea leaves are discharged from the discharge port provided at the tea leaf moving end portion of the heating furnace body. Take it out,
A method for producing tea in which the tea furnace is made in a substantially closed state in which the inside and outside of the heating furnace is shut off and out of the air except for the tea leaf inlet and the outlet, and in a substantially non-ventilated state in which forced air from the outside is shut off. It is in.
[0009]
Furthermore,
Raw leaves in the tea leaves which have been subjected to steaming in advance are supplied into the heating furnace from the tea leaf inlet of the heating furnace, and the inside of the heating furnace is heated by heating the inside of the heating furnace with a heat source from the upper outside of the heating furnace. While heating the tea leaves accommodated in the heating furnace body by the ambient temperature in the heating furnace body, the heating stirrer protruding from a heating rotating shaft penetrating the heating furnace body, the tea leaves to the tea leaves. The stirring is performed without pressing the heating furnace body, and the tea leaves are transferred from the tea inlet to the other side of the heating furnace body, and the processed tea leaves are discharged from the discharge port provided at the tea leaf moving end portion of the heating furnace body. Take it out,
The method for producing tea in the heating furnace is a method of producing tea in a substantially airtight state in which the tea leaf inlet and the discharge port are shut off and in a substantially non-ventilated state in which forced air from the outside is shut off.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Next, an embodiment of a tea making apparatus and a tea manufacturing method according to the present invention will be described with reference to the drawings.
In FIGS. 1 to 3, A is a tea-making apparatus showing the first embodiment, which is a machine 1 and fresh leaves b of tea leaves provided on the machine 1 and subjected to a predetermined steaming process by a conventional steamer or the like in advance. It is basically constituted by a tea processing machine 2 which receives and heat-processes the tea leaves b.
[0011]
The body 1 is formed in a horizontally long frame shape.
[0012]
The above-described tea processing machine 2 is provided horizontally on the machine body 1 and includes a heating furnace body 3, a heat source 4, and a heating rotary shaft 5.
Among these, the heating furnace body 3 is formed to be horizontally long along the machine body 1 and fixedly attached to the machine body 1. On one side of the heating furnace body 3, raw leaves b before processing are continuously arranged. Alternatively, an intermittent tea leaf inlet 6 is provided.
[0013]
The heating furnace body 3 includes a bottom body 7 having a substantially semicircular cross section (a cross section orthogonal to the length direction of the horizontal length) formed horizontally long along a heating rotation axis 5 described later, Attached to the upper part of the body 7 and formed along the bottom body 7 to be substantially the same length as the bottom body 7 in a substantially semicircular cross section (similar to the bottom body 7, the cross section is orthogonal to the horizontal length direction). An upper cover 8 and a discharge port 9 provided at the end of the bottom body 7 where the tea leaves are moved to discharge the processed tea leaves b1.
Further, it can be provided so as to be tiltable with respect to the axial direction of the heating rotary shaft 5 by a tilt adjusting means (not shown), and the state of discharging the processed tea leaves b1 from the discharge port 9 and moving the bottom body 7 The transfer speed and transfer amount of the tea leaves b during the processing can be appropriately adjusted by the inclination angle of the bottom body 7.
[0014]
As shown in FIG. 2, the bottom 7 of the heating furnace body 3 has a substantially semicircular cross section (half of a substantially perfect circular cross section) with respect to the substantially horizontal direction of the axis of the heating rotary shaft 5 described later. ).
The upper cover 8 of the heating furnace body 3 may be formed to have a substantially semicircular cross section similar to the bottom body 7, but as shown in FIG. It is preferable to form a space 8a at the swelling portion, which becomes a heated air layer and a scattering layer (leaf bleaching layer) of the tea leaves b by a heating stirring member described later. Furthermore, the upper part of the upper cover 8 does not necessarily have to be arc-shaped, and may be formed in a smooth surface shape or a wavy shape in which the space 8a is obtained.
A discharge port 9 provided in the bottom body 7 is opened at the bottom of the bottom body 7. If necessary, the discharge port 9 is closed by a lid (not shown) to heat the heating furnace 3. The outflow of air is prevented, and the inflow of outside air into the heating furnace body 3 is prevented. Further, the tea leaf inlet 6 is also closed by the lid 10 which can be freely opened and closed during the processing of the tea leaves b (except when the tea leaves b are supplied).
In particular, the inside of the heating furnace body 3 is maintained in a substantially airtight state and in a state in which new forced air does not enter from the outside, that is, a flow of air (gas) does not occur, that is, a substantially non-ventilated state. .
[0015]
When the internal temperature of the heating furnace body 3 rises above a predetermined heating temperature, the operation of the heat source 4 described later is stopped, the amount of heat is reduced, The temperature of the heating furnace body 3 is maintained at an appropriate temperature by adjusting the temperature by appropriately evacuating the air through the exhaust window 11 and the tea leaf inlet 6 provided in the furnace.
In this temperature adjustment, a temperature sensor (not shown) is installed at an appropriate place (one or more places) of the heating furnace body 3, and the detected temperature causes the heat source 4 to be controlled via a control means (not shown). And the opening / closing operation of the damper 12 or the cover 10 is performed.
[0016]
One or more heat sources 4 are provided above the upper cover 8 of the heating furnace body 3 to provide heat to the tea leaves b accommodated in the heating furnace body 3. Appropriate means such as a heater can be used, and the generated heat is transferred to the heating furnace body 3 through the upper cover 8 so that substantially the entire inside of the heating furnace body 3 has a uniform high-temperature heat. Atmosphere.
In this heat source 4, when a gun type gas burner is used, by adjusting the injection angle of the injection flame arbitrarily, for example, as shown in FIG. By inclining it by about 20 ° to 60 °, the injection surface of the injection flame expands, and heating can be performed efficiently and uniformly.
[0017]
Further, the heat source 4 is provided with a cover 13 above the upper cover 8 in the heating furnace 3, and by providing the heat source 4 in the cover 13, the heat source 4 in the cover 13 is used. The heated air that has been heated can be taken out of the take-out part 14 provided on the cover 13 and used as a secondary heat source.
[0018]
The above-mentioned heating rotary shaft 5 penetrates through the inside of the heating furnace body 3 in the longitudinal direction thereof, that is, in parallel with the transfer direction of the tea leaves b. It is suspended by being supported by 15,15.
The heating rotary shaft 5 is continuously or intermittently rotated in one direction by a driving member 16 such as a motor.
[0019]
Further, the heating rotary shaft 5 is provided with a heating and stirring member 17 having a large number protruding from an outer peripheral portion thereof at intervals along an axial direction thereof.
The heating and stirring member 17 radially protrudes in a direction substantially perpendicular to the axial direction of the heating rotary shaft 5, and a plurality of rake-shaped scraping members 17 a are provided at the tip thereof. is there. The scraping member 17a is arranged so as not to abut on the inner wall surface of the bottom body 7, but to have a gap that does not bite the stagnant tea leaves b.
Thereby, with the rotation of the heating rotary shaft 5, the scraping member 17a dredges along the inner wall surface of the bottom body 7 and scoops up, thereby continuously stirring and loosening the tea leaves b being processed. Do it.
[0020]
Further, the heating and stirring member 17 is attached to the heating rotary shaft 5 by projecting in a spiral shape in which the mounting position is changed little by little in the axial direction, so that the fresh leaf b introduced from the tea leaf inlet 6 is bottomed. It functions to smoothly transfer to the outlet 9 while moving on the bottom of the body 7. By providing the scraping member 17a in each heating and stirring member 17 so as not to overlap in the axial direction, a fixed amount is drowned out without scraping all of the fresh leaves b stagnating at the bottom of the bottom body 7, The rest is moved and moved a little to obtain a state of remaining and agitated, so that a large amount of tea leaves is prevented from being transferred by a single dredging.
[0021]
In addition, when the heating and stirring member 17 is attached, the rotation trajectory of the scraping member 17a provided at the tip thereof is provided concentrically with the bottom body 7 having a substantially semicircular cross section as shown in FIG. As shown in the figure, the rotation center s2 of the heating rotary shaft 5 in the heating and stirring member 17 is set to a predetermined eccentric amount in the horizontal and radial directions of the bottom shape of the bottom body 7 with respect to the circular center s1 of the bottom shape of the bottom body 7. By providing and attaching s3, when the heating and stirring member 17 is rotated in the direction of arrow p in the same figure, the tea leaf b layer stagnating on the bottom surface of the bottom body 7 is securely scooped without damaging the tea leaf b. Raising and sifting to the other side of the bottom surface, that is, the so-called leaf wiping action can be performed smoothly.
The eccentric mounting of the heating rotary shaft 5 may be caused not only by the eccentricity in the horizontal direction but also by the eccentricity in the vertical (height) direction.
[0022]
Therefore, the tea producing apparatus and the method for producing tea according to the first embodiment of the present invention configured as described above have the following effects.
The fresh leaves b of the tea leaves to be tea-produced have been subjected to steaming by a conventional steamer in advance.
[0023]
First, in the tea-making apparatus A, the upper cover 8 of the heating furnace 3 was heated from the upper outside by the heat source 4, and the inside of the heating furnace 3 was heated to about 200 ° C. to 400 ° C. Keep in a hot atmosphere.
Further, the inside of the heating furnace body 3 is maintained in a substantially sealed state, and is maintained so that the inflow of air from the outside of the heating furnace body 3 and the flow of the air inside the heating furnace body 3 occur as little as possible. In addition, forced air is hardly blown to the fresh leaves b in the heating furnace 3.
[0024]
Further, in a state where the heating rotary shaft 5 penetrating through the inside of the heating furnace body 3 in the longitudinal direction is rotated at a predetermined speed, the fresh leaves b having passed through the steaming step are placed on one side of the heating furnace body 3. A certain amount is supplied into the heating furnace body 3 from the provided tea leaf inlet 6.
[0025]
Then, the fresh leaves b in the heating furnace body 3 are stirred in the heating furnace body 3 by a number of rotating heating stirring members 17 while being in contact with the heated air in the heating atmosphere in the heating furnace body 3, The heating action is performed evenly on each leaf of the fresh leaf b.
[0026]
In addition, the tea leaves b are agitated by the heating and stirring member 17, and the tea leaves b are transferred to the other side of the heating furnace body 3, that is, toward the discharge port 9. The heat heated by the heat source 4 comes into contact with the tea leaves b via the air in the space 8a in the heating furnace body 3 and by the inner wall heated by the heat source 4, and is gradually transmitted to the tea leaves b. It penetrates to the inside of tea leaf b.
Therefore, the core water of the tea leaf b can be easily obtained.
[0027]
Then, the processed tea leaves b transferred by the heating and stirring member 17 are taken out from the outlet 9 provided at the tea leaf moving end portion of the heating furnace body 3.
[0028]
During the processing of the tea production, as one processing example, the inside of the heating furnace body 3 is in a substantially closed state in which air is not taken in and out, except for a tea leaf inlet 6 and a discharge outlet 9, and is forced from the outside. Tea production is performed in a substantially non-ventilated state in which ventilation is cut off.
As another processing example, tea production is performed in a substantially airtight state in which the tea leaf inlet 6 and the discharge port 9 are shut off and in a substantially non-ventilated state in which forced air blowing from the outside is shut off.
[0029]
The tea leaves b1 thus processed are pressed against the heating furnace body 3, that is, there is no so-called kneading and kneading with strong force, so that the structure of the tea leaves b was not destroyed, and only the surface layer was dried up. Or, since the heated burn state disappears, the greenish appearance of fresh leaves is maintained, and there is no squeezing of tea astringent, so there is no adhesion to the bottom surface of the bottom body 7 in the heating furnace body 3, Does not cause odor adhesion.
[0030]
Further, when the processed tea leaf b was brewed by a conventional method in a coffee shop, it was found that both the aroma and the light blue color were good, the taste was rich, and a sufficient flavor was exhibited.
[0031]
Next, in FIGS. 4 and 5, A is a tea making apparatus according to the second embodiment, in which the tea leaves B of the heating furnace 3 in the tea making apparatus A shown in the first embodiment are fed into the tea leaf inlet 6. This is a configuration in which a steamer 20 for performing a steaming process is connected.
[0032]
The steaming machine is constructed by connecting the machine body 1 formed in a horizontally long frame shape, the steamer 20 provided on the machine body 1 to steam the fresh leaves b, and the tea leaf outlet 21 of the steamer 20. And a tea processing machine 22 for receiving the treated tea leaves b and subjecting the tea leaves b to heat processing.
[0033]
The above-mentioned steamer 20 is rotatably and substantially horizontally attached to the machine body 1 and has a steam drum 24 such as a net drum having a tea leaf outlet 23 on one side (the outlet side of the tea leaf b); A steam supply body 25 provided on the other side (the entrance side of the tea leaves b) and connected to a steam supply pipe (not shown); an input port 26 for fresh leaves b provided outside the steam supply body 25; A rotatable steam rotating shaft 27 suspended from the steamer 20 through the steamer 20 in a substantially horizontal state and supported by bearings 15, 15, and a lengthwise direction (axial direction) from the steamer 24 to the charging port 26. And a steaming and stirring member 28 projecting a large number from the outer periphery of the steaming rotary shaft 27 at intervals.
[0034]
The above-described tea processing machine 22 is basically the same as the structure of the tea processing machine 2 of the tea-making apparatus A shown in the first embodiment, except that the tea inlet 6 is different from that of the first embodiment. In the second embodiment, the structure shown in FIG. 3 is formed in a hopper shape provided on the side wall of the upper cover 8 and is combined with the tea leaf outlet 23 of the steamer 20. Things.
[0035]
That is, the heating furnace body 3 attached to the machine body 1 and having the tea leaf inlet 6 on one side thereof connected to the tea leaf outlet 23, and the heating furnace body 3 provided on the heating furnace body 3 and accommodated in the heating furnace body 3. A heating source 4 for heating the tea leaves and a heating rotary shaft 5 penetrating through the heating furnace body 3 and serially connected in the axial direction to the steam rotary shaft 27 and suspended from the machine body 1.
The heating furnace body 3 includes a bottom body 7 having a substantially semicircular cross section (a cross section orthogonal to the length direction of the horizontal length) formed horizontally long along the heating rotation axis 5, and the bottom body 7. Attached to the upper part and formed along the bottom body 7 to be substantially the same length as the bottom body 7 in a substantially semicircular cross section (similar to the bottom body 7 and cross-section orthogonal to the horizontal length direction) And a discharge port 9 provided at the end of tea leaf movement of the bottom body 7 to discharge the processed tea leaf b1.
The above-mentioned heating rotary shaft 5 is provided with a heating and stirring member 17 having a large number protruding radially at intervals on the outer peripheral portion thereof.
As described above, the heating furnace body 3, the heat source 4, and the heating rotary shaft 5 have the same configuration as the heating furnace body 3, the heat source 4, and the heating rotary shaft 5 shown in the first embodiment. The same reference numerals are given to the same members, and the detailed description thereof uses the description of the first embodiment.
The tea leaf inlet 6 is opened at the side wall of the heating furnace body 3 so as to straddle the bottom body 7 and the upper cover 8 and at the periphery of the heating rotary shaft 5. The outlet 23 has substantially the same size.
[0036]
Therefore, the tea manufacturing apparatus A and the method for manufacturing tea according to the second embodiment of the present invention configured as described above have the following effects.
Fresh leaves b of the tea leaves to be tea-produced are sequentially fed from the inlet 26 of the steamer 20, and transported toward the tea leaf outlet 23 by the steam stirring member 28 attached to the steam rotating shaft 27.
Then, the fresh leaves b come into contact with the steam during the transfer by the steam supplied from the steam supply body 25, are subjected to a predetermined steaming process, and from the tea leaf outlet 23 to the tea leaf inlet 6 of the heating furnace body 3. Conveyed.
[0037]
First, in the tea processing machine 22, the upper cover 8 of the heating furnace body 3 is heated by the heat source 4 from the outside upper part, and the inside of the heating furnace body 3 is heated to about 200 ° C to 400 ° C. Keep in a hot atmosphere.
The inside of the heating furnace body 3 is kept substantially closed so that the inflow of new air from the outside of the heating furnace body 3 and the flow of the air inside the heating furnace body 3 are prevented as much as possible. Therefore, almost no air is blown to the fresh leaves b in the heating furnace body 3.
[0038]
Further, in a state where the heating rotary shaft 5 penetrating through the inside of the heating furnace body 3 in the longitudinal direction is rotated at a predetermined speed, the fresh leaves b having passed through the steaming step are placed on one side of the heating furnace body 3. A certain amount is supplied into the heating furnace body 3 from the provided tea leaf inlet 6.
[0039]
Then, the fresh leaves b in the heating furnace body 3 are stirred in the heating furnace body 3 by a number of rotating heating stirring members 17 while being in contact with the heated air in the heating atmosphere in the heating furnace body 3, The heating action is performed on each leaf of the fresh leaf b.
[0040]
In addition, the tea leaves b are agitated by the heating and stirring member 17, and the tea leaves b are transferred to the other side of the heating furnace body 3, that is, toward the discharge port 9. The heat heated by the heat source 4 comes into contact with the tea leaves b via the air in the space 8a in the heating furnace body 3 and by the inner wall heated by the heat source 4, and is gradually transmitted to the tea leaves b. It penetrates to the inside of tea leaf b.
Therefore, the core water of the tea leaf b can be easily obtained.
[0041]
Then, the processed tea leaves b transferred by the heating and stirring member 17 are taken out from the outlet 9 provided at the tea leaf moving end portion of the heating furnace body 3.
[0042]
During the processing of the tea production, as one processing example, the inside of the heating furnace body 3 is in a substantially closed state in which air is not taken in and out, except for a tea leaf inlet 6 and a discharge outlet 9, and is forced from the outside. Tea production is performed in a substantially non-ventilated state in which ventilation is cut off.
As another processing example, tea production is performed in a substantially airtight state in which the tea leaf inlet 6 and the discharge port 9 are shut off and in a substantially non-ventilated state in which forced air blowing from the outside is shut off.
[0043]
The tea leaves b1 thus processed are pressed against the heating furnace body 3, so that there is no so-called kneading or kneading with a strong force, so that the tissue of the tea leaves b is not destroyed, and only the surface layer is dried up. Alternatively, since the heated burn state disappears, the greenish appearance of fresh leaves is maintained, and the tea astringent is not squeezed out, so that there is no adhesion to the bottom surface of the bottom body 7 in the heating furnace body 3.
[0044]
When this processed tea leaf b was brewed, both the aroma and the light blue color were good, the taste was rich, and a sufficient flavor was exhibited.
[0045]
In the second embodiment, the fresh leaves b plucked from the tea plantation can be directly fed into the steamer 20 to process tea, and the fresh leaves b need not necessarily be in a dry state. Good thing.
Also, the tea leaves b which have been steamed and supplied to the steamer 20 may be in a state where dew or the like has adhered to the surface.
[0046]
【The invention's effect】
As described above, in the present invention, since there is no kneading step, the tea leaves to be processed are prevented from destruction of the tissue by rubbing, and since the core water of the tea leaves is removed by heating, the fragrance is good and the appearance is green. The extracted tea leaves with a strong taste.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional front view showing an embodiment of a tea making apparatus according to a first embodiment employing a method for producing tea according to the present invention.
FIG. 2 is a vertical sectional side view showing the tea making apparatus in FIG.
FIG. 3 is a longitudinal sectional side view of a main part showing an example of attachment of another heating rotary shaft of the tea making apparatus in FIG. 1;
FIG. 4 is a vertical sectional front view showing a tea processing machine according to a second embodiment of the present invention, which employs a method for producing tea according to the present invention, with a part of a tea processing machine omitted;
FIG. 5 is a vertical sectional side view showing the tea making apparatus in FIG. 4;
[Explanation of symbols]
A: Tea making device. b: Tea leaves (fresh leaves). b1 processed tea leaves. 1 ... Airframe. 2,22 ... Tea processing machine. 3. Heating furnace body. 4: Heat source. 5. Heating rotary shaft. 6… Tea leaf entrance. 7 ... Bottom body. 8 ... overlying body. 9 ... outlet. 20 ... Steamer. 24 ... Steamer. 25 ... Steam supply body. 26 ... Input port. 27 ... Steaming rotating shaft. 28 ... Steam stirring member

Claims (4)

機体と、この機体に設けてあらかじめ蒸加工を施された茶葉における生葉を受け入れて、この茶葉に加熱加工を施す茶葉加工機とを有する製茶装置にあって、
前記茶葉加工機は、前記機体へ取り付けてその一側部に茶葉取入口を設けた加熱炉体と、この加熱炉体の上部に設けて該加熱炉体内に収容された茶葉に加熱を与える熱源と、前記加熱炉体内を貫通させて前記機体に懸架させた加熱回転軸とを有し、
前記加熱炉体は、前記加熱回転軸に沿って横長に形成させた断面略半円形の底体と、この底体の上部へ取り付けて該底体に沿ってこの底体と略同長に形成させた断面略半円形の上覆体と、前記底体の茶葉移動終端部に設けて加工済みの茶葉を排出する排出口とからなり、
前記加熱回転軸は、その外周部へ間隔的に多数を突設させた加熱撹拌部材を設けてなることを特徴とする製茶装置。
Machine, and a tea processing apparatus having a tea processing machine that receives fresh leaves of tea leaves that have been subjected to steaming in advance provided on the machine and heats the tea leaves,
The tea leaf processing machine includes a heating furnace body attached to the machine body and having a tea leaf inlet on one side thereof, and a heat source provided at an upper portion of the heating furnace body to heat tea leaves housed in the heating furnace body. And a heating rotating shaft suspended through the body by penetrating the heating furnace,
The heating furnace body has a bottom having a substantially semicircular cross-section formed horizontally long along the heating rotation axis, and is attached to an upper portion of the bottom and formed substantially the same length as the bottom along the bottom. An upper cover having a substantially semicircular cross section, and a discharge port for discharging processed tea leaves provided at the tea leaf moving end portion of the bottom body,
The heating apparatus according to claim 1, wherein the heating rotary shaft is provided with a heating and stirring member having a large number protruding from an outer peripheral portion thereof at intervals.
機体と、この機体に設けて生葉に蒸加工を施す蒸機と、この蒸機における茶葉取出口に連結させて、前記蒸し加工の施された茶葉を受け入れて該茶葉に加熱加工を施す茶葉加工機とを有する製茶装置にあって、
前記蒸機は、前記機体へ回転自在にかつ略水平状態に取り付けてその一側に前記茶葉取出口を設けた蒸胴と、この蒸胴の他側部に設けた蒸気供給体と、この蒸気供給体の外側部に設けた前記生葉の投入口と、前記機体に懸架させて前記蒸機内を略水平状態に貫通させた回転自在の蒸し回転軸と、前記蒸胴から前記投入口までにわたって、前記蒸し回転軸の外周部へ間隔的に多数を突設させた蒸し撹拌部材とを備えさせ、
前記茶葉加工機は、前記機体へ取り付けてその一側部の茶葉取入口を前記茶葉取出口に接続した加熱炉体と、この加熱炉体の上部に設けて該加熱炉体内に収容された茶葉に加熱を与える熱源と、前記加熱炉体内を貫通させて前記蒸し回転軸とその軸方向へ一連的に連結させ前記機体に懸架させた加熱回転軸とを有し、
前記加熱炉体は、前記加熱回転軸に沿って横長に形成させた断面略半円形の底体と、この底体の上部へ取り付けて該底体に沿ってこの底体と略同長に形成させた断面略半円形の上覆体と、前記底体の茶葉移動終端部に設けて加工済みの茶葉を排出する排出口とからなり、
前記加熱回転軸は、その外周部へ間隔的に多数を突設させた加熱撹拌部材を設けてなることを特徴とする製茶装置。
A machine, a steamer provided in the machine to perform steaming on fresh leaves, and a tea processing machine that is connected to a tea leaf outlet of the steamer, receives the steamed tea leaves, and heats the tea leaves. In a tea making apparatus having
The steamer is rotatably and substantially horizontally mounted on the machine body, and has a steaming body provided with the tea leaf outlet on one side thereof; a steam supply body provided on the other side of the steaming body; An input port for the fresh leaves provided on the outer part of the body, a rotatable steam rotating shaft suspended from the steamer and penetrating the steamer in a substantially horizontal state, and from the steamer to the input port, A steam stirring member provided with a large number protruding at intervals on the outer peripheral portion of the steam rotating shaft,
The tea leaf processing machine includes a heating furnace body attached to the machine body and having a tea leaf inlet on one side thereof connected to the tea leaf outlet, and a tea leaf provided at an upper portion of the heating furnace body and housed in the heating furnace body. A heat source that provides heat to the heating furnace, and has a heating rotating shaft suspended through the airframe that is serially connected in the axial direction with the steaming rotating shaft penetrating the heating furnace body,
The heating furnace body has a bottom having a substantially semicircular cross-section formed horizontally long along the heating rotation axis, and is attached to an upper portion of the bottom and formed substantially the same length as the bottom along the bottom. An upper cover having a substantially semicircular cross section, and a discharge port for discharging processed tea leaves provided at the tea leaf moving end portion of the bottom body,
The heating apparatus according to claim 1, wherein the heating rotary shaft is provided with a heating and stirring member having a large number protruding from an outer peripheral portion thereof at intervals.
あらかじめ蒸加工を施された茶葉における生葉を加熱炉体の茶葉取入口から該加熱炉体内へ供給し、この加熱炉体の上部外側から熱源により該加熱炉体内を加熱してこの内部を加熱し、前記加熱炉体内に収容された前記茶葉に該加熱炉体内の雰囲気温度によって加熱加工を与えつつ、前記加熱炉体内を貫通させた加熱回転軸に突設させた加熱撹拌部材により該茶葉へ前記加熱炉体に押さえ付けないで撹拌を与え、前記茶葉取入口から前記加熱炉体の他方へ向かって移送させて、前記加熱炉体の茶葉移動終端部に設けた排出口から加工済みの前記茶葉を取り出してなり、
前記加熱炉体内は、前記茶葉取入口と前記排出口を除いて空気の出し入れを遮断した略密閉状態でかつ、外部からの強制送風を遮断した略無換気状態において前記製茶を行うことを特徴とする茶の製造方法。
Raw leaves in the tea leaves which have been subjected to steaming in advance are supplied into the heating furnace from the tea leaf inlet of the heating furnace, and the inside of the heating furnace is heated by heating the inside of the heating furnace with a heat source from the upper outside of the heating furnace. While heating the tea leaves accommodated in the heating furnace body by the ambient temperature in the heating furnace body, the heating stirrer protruding from a heating rotating shaft penetrating the heating furnace body, the tea leaves to the tea leaves. The stirring is performed without pressing the heating furnace body, and the tea leaves are transferred from the tea inlet to the other side of the heating furnace body, and the processed tea leaves are discharged from the discharge port provided at the tea leaf moving end portion of the heating furnace body. Take out,
In the heating furnace, the tea making is performed in a substantially airtight state in which the inflow and outflow of air are blocked except for the tea leaf inlet and the discharge port, and in a substantially non-ventilated state in which forced ventilation from the outside is blocked. Tea production method.
あらかじめ蒸加工を施された茶葉における生葉を加熱炉体の茶葉取入口から該加熱炉体内へ供給し、この加熱炉体の上部外側から熱源により該加熱炉体内を加熱してこの内部を加熱し、前記加熱炉体内に収容された前記茶葉に該加熱炉体内の雰囲気温度によって加熱加工を与えつつ、前記加熱炉体内を貫通させた加熱回転軸に突設させた加熱撹拌部材により該茶葉へ前記加熱炉体に押さえ付けないで撹拌を与え、前記茶葉取入口から前記加熱炉体の他方へ向かって移送させて、前記加熱炉体の茶葉移動終端部に設けた排出口から加工済みの前記茶葉を取り出してなり、
前記加熱炉体内は、前記茶葉取入口と前記排出口を遮断した略密閉状態でかつ、外部からの強制送風を遮断した略無換気状態において前記製茶を行うことを特徴とする茶の製造方法。
Raw leaves in the tea leaves which have been subjected to steaming in advance are supplied into the heating furnace from the tea leaf inlet of the heating furnace, and the inside of the heating furnace is heated by heating the inside of the heating furnace with a heat source from the upper outside of the heating furnace. While heating the tea leaves accommodated in the heating furnace body by the ambient temperature in the heating furnace body, the heating stirrer protruding from a heating rotating shaft penetrating the heating furnace body, the tea leaves to the tea leaves. The stirring is performed without pressing the heating furnace body, and the tea leaves are transferred from the tea inlet to the other side of the heating furnace body, and the processed tea leaves are discharged from the discharge port provided at the tea leaf moving end portion of the heating furnace body. Take it out,
A method for producing tea, characterized in that the tea is produced in a substantially sealed state in which the inside of the heating furnace is closed with the tea leaf inlet and the discharge port, and in a substantially non-ventilated state in which forced air from the outside is shut off.
JP2003146025A 2003-05-23 2003-05-23 Tea manufacturing device and method for manufacturing tea Pending JP2004344089A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105660903A (en) * 2016-04-18 2016-06-15 浙江红五环制茶装备股份有限公司 Tea leaf drying machine and tea leaf drying method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105660903A (en) * 2016-04-18 2016-06-15 浙江红五环制茶装备股份有限公司 Tea leaf drying machine and tea leaf drying method
CN105660903B (en) * 2016-04-18 2022-09-30 浙江红五环制茶装备股份有限公司 Tea leaf drying machine and tea leaf drying method

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