JPH11155537A - Production of eucommia ulmoides oliver leaf tea - Google Patents

Production of eucommia ulmoides oliver leaf tea

Info

Publication number
JPH11155537A
JPH11155537A JP9332863A JP33286397A JPH11155537A JP H11155537 A JPH11155537 A JP H11155537A JP 9332863 A JP9332863 A JP 9332863A JP 33286397 A JP33286397 A JP 33286397A JP H11155537 A JPH11155537 A JP H11155537A
Authority
JP
Japan
Prior art keywords
leaf
drying
leaves
dried
kneading
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP9332863A
Other languages
Japanese (ja)
Inventor
Kuniyasu Okamura
邦康 岡村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP9332863A priority Critical patent/JPH11155537A/en
Publication of JPH11155537A publication Critical patent/JPH11155537A/en
Pending legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To produce a method for producing Eucommia ulmoides Oliver tea by drying Eucommia ulmoides Oliver leaf while cutting, crushing and pulverizing the leaf so that water contents in stem part and leaf part of raw leaf of Eucommia ulmoides Oliver are made uniform and subjecting the dried leaf to pulverizing treatment so as to provide leaf powder. SOLUTION: This method for producing Eucommia ulmoides Oliver tea comprises a raw leaf cutting step A for cutting raw leaf of collected Eucommia ulmoides Oliver in strip-like shape, a raw leaf heat-treating step B for carrying out heat treatment of raw leaf, a first drying step D for removing and drying water content of leaf surface and attached water content by hot air while stirring heat-treated raw leaf, a second drying step E for drying and crushing the leaf while kneading and stirring the raw leaf by applying pressure to dried raw leaf, a kneading and crushing step F for kneading and crushing the leaf by applying pressure to dried and crushed leaf, a third drying step G for drying the leaf while kneading and stirring the leaf by applying pressure to dried and crushed leaf and crushing the leaf, a fourth drying step H for drying the dried and crushed leaf by hot air, a pulverizing step I for pulverizing the dried and crushed leaf into powdery leaf and a fifth drying step J for drying the powdery dried and pulverized leaf by the hot air. Thereby, high-quality Eucommia ulmoides Oliver tea capable of extracting green extract is obtained.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、杜仲茶の製造方法
に係り、特に、杜仲の生葉の茎部分と葉部分との含水率
を均一に練込み・乾燥させるとともに、緑色の抽出液が
得られるように杜仲茶を粉末状に粉砕処理したものに関
する。
[0001] The present invention relates to a method for producing Tochu tea, and more particularly, to uniformly kneading and drying the water content of the stem and leaf of fresh leaves of Tochu and obtaining a green extract. To powdered Tonaka tea so that it can be used.

【0002】[0002]

【従来の技術】従来、杜仲茶の製造方法は、例えば、特
開平3ー240471号公報に見るように、原料として
杜仲の生葉を用い、これを蒸煮または釜炒り、揉捻、乾
燥の各工程を経て杜仲茶を製造している。また、特開平
8ー322525号公報に見るように、杜仲茶を蒸した
後、揉捻し、更に熟成しながら乾燥し、この乾燥物を焙
煎するとき、熟成・乾燥させ、破砕して製品とする。
2. Description of the Related Art Conventionally, as described in Japanese Patent Application Laid-Open No. 3-240471, for example, a method for producing Tochu tea uses Tonaka fresh leaves as raw materials, which are steamed or fried in a kettle, kneaded, and dried. Produces Tochu tea after passing through. Also, as shown in JP-A-8-322525, after steaming Tochu tea, kneading, drying while further aging, when roasting this dried product, aging, drying, crushing and the product I do.

【0003】ところで、杜仲の生葉は、硬い茎の部分と
比較的やわらかい葉の部分との含水率が大幅に異なると
ともに、その乾燥時間も異なる。このような条件におけ
る上記杜仲茶の製造方法では、杜仲の生葉をそのまま加
工するので、茎の部分や葉の部分を全て使用することと
なる。従って、乾燥しにくい茎の部分の含水率を適正値
に合わせると葉の部分が乾燥過多となり、乾燥し易い葉
の部分の含水率を適正値に合わせると茎の部分が乾燥不
足で原形を残してしまう。このため、緑色の良質な杜仲
茶を抽出できないという問題がある。
[0003] By the way, the fresh leaves of Tonaka have significantly different moisture contents between the hard stem portion and the relatively soft leaf portion, and also have different drying times. In the above method for producing Tochu tea under such conditions, fresh leaves of Tonaka are processed as they are, so that all stems and leaves are used. Therefore, when the moisture content of the hard-to-dry stem portion is adjusted to an appropriate value, the leaf portion becomes excessively dry, and when the moisture content of the easily-dried leaf portion is adjusted to the appropriate value, the stem portion is insufficiently dried and the original shape is left. Would. For this reason, there is a problem that it is not possible to extract good quality green tea.

【0004】更に、生葉の大きさのまま加工し、杜仲の
生葉の蒸し回数と、揉捻回数が少ないから、最終製品と
なる杜仲茶の粉砕径が大きく、十分に葉や茎の組織がほ
ぐれておらず、杜仲茶として満足する程の茶成分の抽出
が期待できない上に、粉末状の杜仲茶を要求するティー
バッグに利用し難いという問題がある。
[0004] Furthermore, the raw leaves are processed in the same size as the raw leaves, and since the number of times of steaming and kneading the raw leaves of Tonaka is small, the crushed diameter of Tonaka tea, which is the final product, is large, and the leaf and stem tissues are sufficiently loosened. In addition, there is a problem that extraction of tea components satisfying as Tochu tea cannot be expected, and it is difficult to use tea bags that require powdered Tochu tea.

【0005】[0005]

【発明が解決しようとする課題】本発明は、上記問題点
に鑑みてなされたもので、特に、杜仲の生葉の茎部分と
葉部分との含水率が均一になるよう練込み・乾燥させる
とともに、緑色の抽出液が得られるように杜仲茶を粉末
状に粉砕処理した杜仲茶の製造方法を提供することを目
的とする。
DISCLOSURE OF THE INVENTION The present invention has been made in view of the above problems, and in particular, is kneaded and dried so that the water content of the stem portion and the leaf portion of the fresh leaves of Tonaka is uniform. It is another object of the present invention to provide a method for producing Tochu tea by pulverizing Tochu tea into a powder so that a green extract can be obtained.

【0006】[0006]

【課題を解決するための手段】本発明の請求項1に記載
した杜仲茶の製造方法は、採取した杜仲の生葉を短冊状
に切断する生葉裁断工程と、生葉を熱処理する生葉熱処
理工程と、上記熱処理生葉を攪拌しながら熱風により葉
の表面水分・付着水分を除去・乾燥させる第1乾燥工程
と、上記乾燥生葉に圧力をかけて練込み・攪拌しながら
乾燥し、葉を破砕する第2乾燥工程と、上記乾燥された
乾燥破砕葉を圧力をかけて練込み・葉を破砕する練込破
砕工程と、上記乾燥破砕葉を圧力をかけて練込み・攪拌
しながら乾燥し、葉を破砕する第3乾燥工程と、上記乾
燥破砕葉を熱風により乾燥させる第4乾燥工程と、乾燥
破砕葉を粉末状に粉砕する粉砕工程と、上記粉末状の乾
燥粉砕葉を熱風により乾燥する第5乾燥工程と、からな
ることを特徴とするものである。
According to the present invention, there is provided a method for producing a Tonaka tea according to the first aspect of the present invention, comprising: a fresh leaf cutting step of cutting the collected fresh leaves of Tonaka into strips; a fresh leaf heat treatment step of heat treating the fresh leaves; A first drying step of removing and drying the surface moisture and attached moisture of the leaves with hot air while stirring the heat-treated fresh leaves, and a second drying and crushing the leaves by kneading and stirring the dried fresh leaves under pressure. A drying step, a kneading and crushing step of kneading the dried dried crushed leaves by applying pressure and crushing the leaves, and a kneading of the dried crushed leaves by applying pressure and drying while stirring, and crushing the leaves. A third drying step, a fourth drying step of drying the dried crushed leaves with hot air, a crushing step of crushing the dried crushed leaves into powder, and a fifth drying of drying the powdered dried crushed leaves with hot air. And a process. It is intended.

【0007】請求項2に記載した杜仲茶の製造方法は、
請求項1記載の杜仲茶の製造方法において、生葉裁断工
程は生葉を5〜20mm程度の幅に切断し、生葉熱処理
工程は飽和蒸気又は90℃以上の熱湯で20〜60秒加
熱し、第1乾燥工程は熱風温度80〜120℃で20〜
30分加熱し、第2乾燥工程は熱風温度80〜120℃
で20〜30分加熱し、練込破砕工程は常温で圧力練込
を20〜30分行い、第3乾燥工程は熱風温度40〜6
0℃で40〜60分加熱し、第4乾燥工程は熱風温度7
0〜90℃で40〜60分加熱し、粉砕工程は杜仲茶を
6〜20メッシュパス程度に粉砕し、第5乾燥工程は熱
風温度70〜90℃で40〜60分加熱することを特徴
とするものである。
[0007] The method for producing the Tochu tea according to claim 2 is as follows:
In the method for producing Tochu tea according to claim 1, the fresh leaf cutting step cuts the fresh leaf into a width of about 5 to 20 mm, and the fresh leaf heat treatment step is heated with saturated steam or hot water of 90 ° C. or more for 20 to 60 seconds. The drying process is 20-
Heat for 30 minutes, the second drying step is hot air temperature 80 ~ 120 ° C
The kneading and crushing step is performed by pressure kneading at room temperature for 20 to 30 minutes, and the third drying step is performed with a hot air temperature of 40 to 6 minutes.
Heat at 0 ° C. for 40 to 60 minutes.
It is heated at 0-90 ° C. for 40-60 minutes, the pulverizing step is to pulverize Tochu tea into about 6-20 mesh pass, and the fifth drying step is heated at 70-90 ° C. for 40-60 minutes. Is what you do.

【0008】請求項3に記載した杜仲茶の製造方法は、
採取した杜仲の生葉を短冊状に切断する生葉裁断工程
と、上記生葉を熱処理する生葉熱処理工程と、上記熱処
理生葉を攪拌しながら熱風により葉の表面水分・付着水
分を除去・乾燥させる第1乾燥工程と、上記乾燥された
乾燥破砕葉を圧力をかけて練込み、葉を破砕する第1練
込破砕工程と、上記乾燥生葉に圧力をかけて練込み、攪
拌しながら乾燥し、葉を破砕する第2乾燥工程と、上記
乾燥された乾燥破砕葉を圧力をかけて練込み・葉を破砕
する第2練込破砕工程と、上記乾燥破砕葉を熱風により
乾燥させる第3乾燥工程と、乾燥破砕葉を粉末状に粉砕
する粉砕工程と、上記粉末状の乾燥粉砕葉を熱風により
乾燥する第4乾燥工程と、からなることを特徴とするも
のである。
[0008] The method for producing the Tochu tea according to claim 3 comprises:
Fresh leaf cutting step of cutting the collected fresh leaves of Tonaka into strips, fresh leaf heat treatment step of heat treating the fresh leaves, and first drying of removing and drying the surface moisture and attached moisture of the leaves by hot air while stirring the heat treated fresh leaves Step, a first kneading and crushing step of kneading the dried dry crushed leaves under pressure to crush the leaves, and kneading the dried fresh leaves under pressure and drying with stirring to crush the leaves A second drying step in which the dried and crushed leaves are kneaded and crushed by applying pressure to the dried crushed leaves; a third drying step in which the dried and crushed leaves are dried with hot air; It is characterized by comprising a pulverizing step of pulverizing the crushed leaves into a powder, and a fourth drying step of drying the powdery dried and pulverized leaves by hot air.

【0009】請求項4に記載した杜仲茶の製造方法は、
請求項3記載の杜仲茶の製造方法において、生葉裁断工
程は生葉を5〜20mm程度の幅に切断し、生葉熱処理
工程は飽和蒸気又は90℃以上の熱湯で20〜60秒加
熱し、第1乾燥工程は熱風温度80〜120℃で20〜
30分加熱し、第1練込破砕工程は常温で圧力練込を2
0〜30分行い、第2乾燥工程は熱風温度80〜120
℃で20〜30分加熱し、第2練込破砕工程は常温で圧
力練込を20〜30分行い、第3乾燥工程は熱風温度7
0〜90℃で40〜60分加熱し、粉砕工程は杜仲茶を
6〜20メッシュパス程度に粉砕し、第4乾燥工程は熱
風温度70〜90℃でで40〜60分加熱することを特
徴とするものである。
[0009] The method for producing the Tochu tea according to claim 4 is as follows:
4. The method of claim 3, wherein in the fresh leaf cutting step, the fresh leaf is cut into a width of about 5 to 20 mm, and in the fresh leaf heat treatment step, the raw leaf is heated with saturated steam or hot water of 90 ° C. or more for 20 to 60 seconds. The drying process is 20-
The mixture is heated for 30 minutes, and the first kneading and crushing step is performed at room temperature with pressure kneading for 2 minutes.
0 to 30 minutes, the second drying step is a hot air temperature of 80 to 120
At 20 ° C. for 20 to 30 minutes, the second kneading and crushing step is pressure kneading at room temperature for 20 to 30 minutes, and the third drying step is hot air temperature of 7
It is heated at 0-90 ° C for 40-60 minutes, the pulverizing step is to pulverize Tochu tea to about 6-20 mesh pass, and the fourth drying step is heating at hot air temperature 70-90 ° C for 40-60 minutes. It is assumed that.

【0010】請求項5に記載した杜仲茶の製造方法は、
請求項1、2、3または4記載の杜仲茶の製造方法で製
造した杜仲茶を120〜220℃で1〜3分焙煎するこ
とを特徴とするものである。
[0010] The method for producing Tochu tea according to claim 5 comprises:
Tonaka tea produced by the method for producing a Tonaka tea according to claim 1, 2, 3 or 4 is roasted at 120 to 220 ° C for 1 to 3 minutes.

【0011】[0011]

【作用】本発明の請求項1に記載した杜仲茶の製造方法
は、先ず、採取した掌大形状の含水率75%前後の杜仲
の生葉を短冊状に切断する。裁断後の生葉は殺菌のため
に蒸気または熱湯で熱処理され、続いて、熱処理生葉を
攪拌しながら熱風で葉の表面水分・付着水分を除去・乾
燥させて含水率40〜45%程度にする第1乾燥が行わ
れる。更に、上記乾燥生葉に圧力をかけて練込み・攪拌
しながら破砕して含水率20〜25%程度にする第2の
乾燥を行う。続いて、上記乾燥破砕葉に圧力をかけて練
込み・破砕する。更に、上記乾燥破砕葉に圧力をかけて
練込み・攪拌しながら含水率10〜15%程度に乾燥
し、葉を破砕する第3の乾燥と、熱風により含水率6〜
8%程度にする第4の乾燥を行う。この後、上記乾燥破
砕葉を粉末状に粉砕し、最後に粉末の乾燥粉砕葉を熱風
により含水率4〜5%程度にする第5の乾燥を行って杜
仲茶を製造する。
According to the method of the present invention for producing Tochu tea according to the first aspect of the present invention, first, freshly harvested Tochu tea leaves having a water content of about 75% are cut into strips. The cut fresh leaves are heat-treated with steam or hot water for sterilization, and then the heat-treated fresh leaves are stirred with hot air to remove and dry the surface moisture and attached moisture of the leaves to a water content of about 40 to 45%. 1 Drying is performed. Further, the dried fresh leaves are subjected to a second drying to obtain a water content of about 20 to 25% by crushing while kneading and stirring while applying pressure. Subsequently, the dried and crushed leaves are kneaded and crushed by applying pressure. Further, the dried and crushed leaf is dried to a water content of about 10 to 15% while kneading and stirring while applying pressure to the dried and crushed leaf, and a third drying for crushing the leaf and a water content of 6 to 15 by hot air are performed.
The fourth drying is performed to about 8%. Thereafter, the dried crushed leaves are pulverized into a powder form, and finally, the dried and crushed leaves of the powder are subjected to fifth drying with hot air to a moisture content of about 4 to 5% to produce Tochu tea.

【0012】上記杜仲茶の製造方法によると、まず、掌
大形状の社仲の生葉は小さく切断される。これにより後
の熱処理を可能にし、乾燥効率のよい加工ができる。そ
して、少しずつ乾燥と練込み破砕とを繰り返す。これに
より、葉を破砕して繊維をほぐし抽出性を良くするとと
もに、緑色を失わないで乾燥させる。この後、粉末状に
粉砕して乾燥粉砕葉とする。最後に茎と葉とを熱風によ
り乾燥させ、葉と茎とを均一に乾燥させる。これによ
り、緑色の抽出液となる粉末状の杜仲茶が得られる。
According to the above-mentioned method for producing Tochu tea, first, the fresh leaves of Shanaka having a large palm shape are cut into small pieces. This makes it possible to perform a subsequent heat treatment, and enables processing with high drying efficiency. Then, drying and kneading and crushing are repeated little by little. Thereby, the leaves are crushed to loosen the fibers to improve the extractability, and the leaves are dried without losing the green color. Then, it is pulverized into a powder to obtain dried pulverized leaves. Finally, the stems and leaves are dried by hot air, and the leaves and stems are dried uniformly. As a result, powdery Tochu tea that becomes a green extract is obtained.

【0013】請求項2に記載した杜仲茶の製造方法は、
先ず、掌大形状の杜仲の生葉を5〜20mm程度の幅に
切断し、これを飽和蒸気又は90℃以上の熱湯で20〜
60秒加熱して生葉熱処理を行う。続いて、第1乾燥に
おいて、含水率40〜45%程度になるように、生葉を
熱風温度80〜120℃で20〜30分加熱する。第2
乾燥においては、含水率20〜25%程度になるように
熱風温度80〜120℃で20〜30分加熱する。この
後、常温で練り込み破砕を20〜30分行った後、第3
乾燥において、含水率10〜15%程度になるように熱
風温度40〜60℃で40〜60分加熱する。更に、第
4乾燥において、含水率6〜8%程度になるように熱風
温度70〜90℃で40〜60分加熱する。上記乾燥後
に、破砕葉を6〜20メッシュパス程度に粉砕する。最
後に、第5乾燥において、含水率4〜5%程度になるよ
うに熱風温度70〜90℃で40〜60分加熱する。
[0013] The method for producing the Tochu tea according to claim 2 is
First, the leaves of Tonaka, large palm-shaped, are cut to a width of about 5 to 20 mm, and this is cut with saturated steam or boiling water of 90 ° C. or more.
The fresh leaf heat treatment is performed by heating for 60 seconds. Subsequently, in the first drying, the fresh leaves are heated at a hot air temperature of 80 to 120 ° C. for 20 to 30 minutes so that the water content becomes about 40 to 45%. Second
In drying, heating is performed at a hot air temperature of 80 to 120 ° C. for 20 to 30 minutes so that the water content is about 20 to 25%. Then, after kneading and kneading at room temperature for 20 to 30 minutes, the third
In drying, heating is performed at a hot air temperature of 40 to 60 ° C. for 40 to 60 minutes so that the water content becomes about 10 to 15%. Further, in the fourth drying, heating is performed at a hot air temperature of 70 to 90 ° C. for 40 to 60 minutes so that the water content becomes about 6 to 8%. After the drying, the crushed leaves are crushed to about 6 to 20 mesh passes. Finally, in the fifth drying, heating is performed at a hot air temperature of 70 to 90 ° C. for 40 to 60 minutes so that the water content becomes about 4 to 5%.

【0014】上記杜仲茶の具体的な製造方法によると、
含水率75%程度の杜仲の生葉は、5〜20mm程度の
幅に切断される。この後、少しずつ含水率を低くする乾
燥と、その大きさを小さくし、硬さをやわらかくする練
込み破砕とを正確な温度と時間管理のもとに行う。そし
て、6〜20メッシュパス程度に粉砕した粉末状の乾燥
粉砕葉を得る。最後に、熱風により乾燥のみを行い、緑
色の抽出液となる含水率4〜5%範囲内の杜仲茶が製造
される。
According to the above-mentioned method for producing Tochu tea,
Tochu fresh leaves having a water content of about 75% are cut to a width of about 5 to 20 mm. Thereafter, drying to reduce the water content little by little and kneading and crushing to reduce the size and soften the hardness are performed under accurate temperature and time control. Then, powdery dry ground leaves ground to about 6 to 20 mesh passes are obtained. Finally, drying is performed only by hot air to produce Tochu tea having a moisture content of 4 to 5%, which is a green extract.

【0015】請求項3に記載した杜仲茶の製造方法は、
先ず、採取した含水率75%前後の杜仲の生葉を短冊状
に切断する。裁断後の生葉は殺菌のために蒸気または熱
湯で熱処理され、続いて、熱処理生葉を攪拌しながら熱
風で葉の表面水分・付着水分を除去・乾燥させて含水率
40〜45%程度にする第1乾燥が行われる。次に、上
記生葉に圧力をかけて第1の練込み・破砕を行う。更
に、上記乾燥生葉に圧力をかけて練込み・攪拌しながら
破砕して含水率20〜25%程度にする第2の乾燥を行
う。続いて、上記乾燥破砕葉に圧力をかけて第2の練込
み・破砕を行う。その後、熱風により含水率6〜8%程
度にする第3の乾燥を行う。この後、上記乾燥破砕葉を
粉末状に粉砕する粉砕工程を行う。最後に、粉末の乾燥
粉砕葉を熱風により含水率4〜5%程度にする第4の乾
燥を行って杜仲茶を製造する。
[0015] The method for producing a du hong tea according to claim 3 comprises:
First, the fresh leaves of Tonaka having a water content of about 75% are cut into strips. The cut fresh leaves are heat-treated with steam or hot water for sterilization, and then the heat-treated fresh leaves are stirred with hot air to remove and dry the surface moisture and attached moisture of the leaves to a water content of about 40 to 45%. 1 Drying is performed. Next, first kneading and crushing are performed by applying pressure to the fresh leaves. Further, the dried fresh leaves are subjected to a second drying to obtain a water content of about 20 to 25% by crushing while kneading and stirring while applying pressure. Subsequently, a second kneading and crushing is performed by applying pressure to the dried crushed leaves. After that, a third drying is performed with hot air to a water content of about 6 to 8%. Thereafter, a pulverizing step of pulverizing the dried crushed leaves into a powder is performed. Finally, the dried and crushed leaves of the powder are subjected to a fourth drying to obtain a moisture content of about 4 to 5% by hot air, thereby producing Tochu tea.

【0016】上記杜仲茶の製造方法によると、まず、掌
大形状の社仲の生葉は小さく切断される。これにより後
の熱処理を可能にし、乾燥効率のよい加工ができる。そ
して、少しずつ乾燥と練込み破砕とを繰り返す。これに
より、葉を破砕して繊維をほぐし抽出性を良くするとと
もに、緑色を失わないで乾燥させる。この後、粉末状に
粉砕して乾燥粉砕葉とする。最後に茎と葉とを熱風によ
り均一な含水率4〜5%程度に乾燥させ、葉と茎とが均
一に乾燥された緑色の抽出液となる粉末状の杜仲茶が得
られる。
According to the above-mentioned method for producing Tochu tea, first, the palm-shaped leaves of Shanaka are cut into small pieces. This makes it possible to perform a subsequent heat treatment, and enables processing with high drying efficiency. Then, drying and kneading and crushing are repeated little by little. Thereby, the leaves are crushed to loosen the fibers to improve the extractability, and the leaves are dried without losing the green color. Then, it is pulverized into a powder to obtain dried pulverized leaves. Finally, the stems and leaves are dried with hot air to a uniform moisture content of about 4 to 5% to obtain powdery Tochu tea which is a green extract in which the leaves and stems are uniformly dried.

【0017】請求項4に記載した杜仲茶の製造方法は、
先ず、生葉を5〜20mm程度の幅に切断し、これを飽
和蒸気又は90℃以上の熱湯で20〜60秒加熱して生
葉熱処理を行う。続いて、第1乾燥において、含水率4
0〜45%程度になるように、生葉を熱風温度80〜1
20℃で20〜30分加熱する。そして、第1練込破砕
を常温で圧力練込により20〜30分行う。上記乾燥生
葉に圧力をかけて攪拌しながら破砕して第2の乾燥を行
う。第2乾燥において、含水率20〜25%程度になる
ように熱風温度80〜120℃で20〜30分加熱す
る。この後、第2練込破砕を常温で圧力練込により20
〜30分行う。その後、第3乾燥において、含水率6〜
8%程度になるように熱風温度40〜60℃で70〜9
0分加熱する。上記乾燥後に、破砕する葉を6〜20メ
ッシュパス程度に粉砕する。最後に、第5乾燥におい
て、含水率4〜5%程度になるように熱風で40〜60
分加熱する。
[0017] The method for producing a du hong tea according to claim 4 comprises:
First, a fresh leaf is cut into a width of about 5 to 20 mm, and this is heated with saturated steam or hot water of 90 ° C. or more for 20 to 60 seconds to perform a fresh leaf heat treatment. Subsequently, in the first drying, a water content of 4
Leave the fresh leaves at a hot air temperature of 80 to 1 so that the
Heat at 20 ° C. for 20-30 minutes. Then, the first kneading and crushing is performed at room temperature by pressure kneading for 20 to 30 minutes. A second drying is performed by crushing the dried fresh leaves while applying pressure and stirring. In the second drying, heating is performed at a hot air temperature of 80 to 120 ° C. for 20 to 30 minutes so that the water content becomes about 20 to 25%. Thereafter, the second kneading and crushing were performed at room temperature by pressure kneading for 20 minutes.
Perform for ~ 30 minutes. Then, in the third drying, the water content is 6 to
70 to 9 at a hot air temperature of 40 to 60 ° C so as to be about 8%
Heat for 0 minutes. After the drying, the leaves to be crushed are crushed to about 6 to 20 mesh passes. Finally, in the fifth drying, the hot air is heated to 40 to 60% so that the water content becomes about 4 to 5%.
Heat for a minute.

【0018】上記杜仲茶の具体的な製造方法によると、
含水率75%程度の杜仲の生葉は、5〜20mm程度の
幅に切断され、この後少しずつ含水率を低くする乾燥
と、その大きさを小さくし、硬さをやわらかくする練込
み破砕とを正確な温度と時間管理のもとに積極的に数回
にわたり20〜90分間隔で行う。そして、6〜20メ
ッシュパス程度に粉砕した粉末状の乾燥粉砕葉を得る。
最後に、熱風により乾燥のみを行い、緑色の抽出液とな
る含水率4〜5%範囲内の杜仲茶が製造される。
According to the above-mentioned method for producing Tochu tea,
The fresh leaves of Tonaka with a moisture content of about 75% are cut to a width of about 5 to 20 mm. After that, drying to gradually reduce the moisture content and kneading and crushing to reduce the size and soften the hardness are performed. Actively performed several times at 20-90 minute intervals under precise temperature and time control. Then, powdery dry ground leaves ground to about 6 to 20 mesh passes are obtained.
Finally, drying is performed only by hot air to produce Tochu tea having a moisture content of 4 to 5%, which is a green extract.

【0019】請求項5に記載した杜仲茶の製造方法は、
上記請求項1、2、3または4記載の杜仲茶の製造方法
で製造した杜仲茶を使用し、これを更に120〜220
℃で1〜3分焙煎する。焙煎によって抽出する水色及び
味は従来の製法による杜仲茶に近く、従来の製品に比較
すると、極めて抽出性が良好な杜仲茶となる。
[0019] The method for producing the Tochu tea according to claim 5 comprises:
A Tonaka tea produced by the method for producing a Tonaka tea according to claim 1, 2, 3 or 4 is used, and this is further added to from 120 to 220.
Roast at 1-3C for 1-3 minutes. The light blue color and taste extracted by roasting are close to those of Tochu tea produced by the conventional production method, and when compared to conventional products, the resulting Tochu tea has extremely good extractability.

【0020】[0020]

【発明の実施の形態】以下、図面に示す実施形態につい
て説明する。図1は第1実施形態の杜仲茶の製造方法を
示すフローチャート図であり、図2は第1実施形態の各
工程における生葉の処理状態の説明図、また、図4〜図
12は各工程で使用される処理機の断面図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments shown in the drawings will be described. FIG. 1 is a flow chart showing a method for producing the Tonaka tea of the first embodiment, FIG. 2 is an explanatory view of the processing state of fresh leaves in each step of the first embodiment, and FIGS. It is sectional drawing of the processing machine used.

【0021】本発明の第1実施形態の杜仲茶の製造方法
を、図1に示すフローチャートの製造工程と、図2の生
葉の処理状態の説明図及び図4以下に示す各処理機によ
り説明する。先ず、生葉裁断工程(A)は、採取した含
水率75%前後の掌大形状の杜仲の生葉1を5〜20m
m程度の幅に短冊状に切断した生葉1Aにする。この生
葉裁断は、葉の形状を小片化するとともに、熱処理時に
重なった葉に熱を廻り易くして蒸しむらをなくすための
である。これで、葉の酸化酵素を不活性化して、後工程
での葉の褐色化を防ぎ、緑色の抽出液が抽出できるよう
にする。
The method of producing the Tonaka tea according to the first embodiment of the present invention will be described with reference to the production process shown in the flow chart shown in FIG. 1, the illustration of the processing state of the fresh leaves shown in FIG. 2, and the processing machines shown in FIG. . First, in the fresh leaf cutting step (A), 5 to 20 m of the palm-shaped fresh leaf of Tonaka, having a moisture content of about 75%, is collected.
The leaf 1A is cut into a strip having a width of about m. The cutting of the fresh leaves is for reducing the shape of the leaves into small pieces, and for facilitating the heat flow to the overlapping leaves at the time of the heat treatment, thereby eliminating uneven steaming. This inactivates the leaf oxidase, prevents the leaves from browning in a later step, and enables the extraction of a green extract.

【0022】上記生葉裁断工程に使用される生葉切断装
置を、図4に示す生葉カッター100が使用される。そ
の構成は、一対の回転軸10,11と、これに取付けた
多数枚の円板刃13,15とからなる。上記回転刃1
3,15は対向し合う方向に回転し、生葉1を5〜20
mm程度の幅に切断して生葉1Aとする。勿論、手で切
断したり、他の切断装置を使用しても良い。
A fresh leaf cutter 100 shown in FIG. 4 is used as a fresh leaf cutting device used in the above fresh leaf cutting step. The structure comprises a pair of rotating shafts 10, 11 and a number of disk blades 13, 15 attached thereto. The rotary blade 1
3 and 15 rotate in opposite directions, and fresh leaves 1
It is cut into a width of about mm to obtain fresh leaves 1A. Of course, the cutting may be performed by hand, or another cutting device may be used.

【0023】上記生葉1Aは、生葉熱処理工程(B)に
より飽和蒸気又は90℃以上の熱湯で20〜60秒間加
熱し、生葉1Aの殺菌と熱処理を行う。上記生葉1Aの
熱処理により、生葉に有するすべての酸化酵素を不活性
化して、乾燥中の葉の褐色化を防ぎ、緑緑色の抽出液が
抽出できるようにする。この生葉熱処理は、緑茶の製造
方法と同じ目的で行われる。
The fresh leaf 1A is heated for 20 to 60 seconds with saturated steam or hot water of 90 ° C. or more in the fresh leaf heat treatment step (B) to sterilize and heat-treat the fresh leaf 1A. The heat treatment of the fresh leaves 1A inactivates all oxidases present in the fresh leaves, prevents browning of the leaves during drying, and enables extraction of a green-green extract. This fresh leaf heat treatment is performed for the same purpose as the method for producing green tea.

【0024】上記生葉熱処理工程(B)に使用される生
葉熱処理装置は、例えば、図5に示す緑茶の蒸機101
が使用される。その構成は、蒸気の供給手段を備えた蒸
胴16に金網筒状の回転胴17を回転可能に配置し、そ
の内部に回転軸18を回転可能に配置し、回転軸18に
多数の攪拌羽根19を設けている。上記回転胴17と回
転軸18は逆方向に回転される。
The green leaf heat treatment apparatus used in the green leaf heat treatment step (B) is, for example, a green tea steamer 101 shown in FIG.
Is used. The structure is such that a wire mesh cylindrical rotary drum 17 is rotatably disposed on a steam drum 16 provided with a steam supply means, and a rotary shaft 18 is rotatably disposed inside the rotary drum 17. 19 are provided. The rotating body 17 and the rotating shaft 18 are rotated in opposite directions.

【0025】上記蒸機101により、生葉1Aは回転胴
17内に投入され、回転で攪拌されながら攪拌羽根19
により攪拌され、蒸胴16内に供給される蒸気により蒸
され殺菌と熱処理がなされる。勿論、生葉熱処理装置
は、熱湯浸漬装置など他の熱処理装置を使用しても良
い。
The fresh leaves 1A are put into the rotating drum 17 by the steamer 101, and are stirred while rotating.
And steamed by steam supplied into the steam cylinder 16 to perform sterilization and heat treatment. Of course, as the fresh leaf heat treatment apparatus, another heat treatment apparatus such as a hot water immersion apparatus may be used.

【0026】続いて、生葉冷却工程(C)により、熱処
理した生葉1Aを一旦冷却する。この生葉冷却は、次の
第1乾燥工程(D)に送り込む前に加熱処理された杜仲
茶をエア吹付けの空冷により冷却して熱による葉の蒸れ
を防止するものである。この生葉熱処理は、後工程の乾
燥・練込みが回分形であるために、50〜100kgの
杜仲茶を一時貯留させることから、緑茶の製造方法と同
じ目的で行うものであり、本発明方法において必須では
なく、後工程の乾燥・練込み装置が小型で、短時間に次
の乾燥工程に熱処理生葉1Aを移行する場合には生葉冷
却工程(C)を省略しても良い。上記生葉冷却工程
(C)に使用される生葉冷却装置は、例えば、図5に示
す緑茶の冷却機102が使用される。その構成は、風胴
20内に無端状の輸送ネット21を配置し、この輸送ネ
ット21に空気を送風するものである。これにより、輸
送ネット21上の加熱処理された杜仲茶をエア吹付けの
空冷により冷却する。
Subsequently, in the fresh leaf cooling step (C), the heat-treated fresh leaf 1A is once cooled. In this fresh leaf cooling, the heat-treated Tochu tea is cooled by air cooling by air blowing before being sent to the next first drying step (D) to prevent heat stuffiness of the leaves. This fresh leaf heat treatment is performed for the same purpose as that of the method for producing green tea, because 50 to 100 kg of Tochu tea is temporarily stored because the drying and kneading in the subsequent process is of a batch type. It is not essential, and when the drying / kneading device in the subsequent step is small and the heat-treated fresh leaf 1A is transferred to the next drying step in a short time, the fresh leaf cooling step (C) may be omitted. As the fresh leaf cooling device used in the fresh leaf cooling step (C), for example, a green tea cooler 102 shown in FIG. 5 is used. The configuration is such that an endless transport net 21 is disposed in a wind tunnel 20 and air is blown through the transport net 21. Thus, the heat-treated Tochu tea on the transport net 21 is cooled by air cooling by air blowing.

【0027】次に、上記生葉1Aの第1乾燥工程(D)
を行う。この第1乾燥工程は、上記熱処理生葉1Aの葉
を攪拌しながら含水率40〜45%程度になるように、
生葉を熱風温度80〜120℃で20〜30分程度加熱
する。この乾燥で葉表面に付着した水分を速やかに除去
するとともに、葉の表面付近の内部水分の乾燥を促進さ
せ、次の練込破砕工程で葉の破砕が促進するように乾燥
効率を向上させる。
Next, a first drying step (D) of the fresh leaf 1A
I do. In this first drying step, while the leaves of the heat-treated fresh leaves 1A are being stirred, the water content becomes about 40 to 45%,
The fresh leaves are heated at a hot air temperature of 80 to 120 ° C. for about 20 to 30 minutes. This drying quickly removes water adhering to the leaf surface, promotes drying of the internal water near the leaf surface, and improves the drying efficiency such that the leaf is crushed in the next kneading and crushing step.

【0028】上記第1乾燥工程(D)に使用される乾燥
機は、例えば、図6,7に示す緑茶の葉打機が乾燥機1
10として採用される。その構成は、金網筒状の乾燥胴
23を水平姿勢にハウジング24内に、その支持軸25
で支持している。上記乾燥胴23はモータ27によりベ
ルト29を介して低速回転されるようになっている。ま
た、ハウジング24の片側には、ヒーター40と送風機
41を駆動するモータ43とを備え、乾燥胴23内に熱
風を送り込むようになっている。そして、ハウジング2
4の上部には、排気口45を備えている。
The dryer used in the first drying step (D) is, for example, a green tea leaf driving machine shown in FIGS.
Adopted as 10. The structure is such that a wire mesh cylindrical drying drum 23 is placed in a horizontal posture in a housing 24 and a supporting shaft 25
We support in. The drying drum 23 is rotated at a low speed by a motor 27 via a belt 29. A heater 40 and a motor 43 for driving the blower 41 are provided on one side of the housing 24 so that hot air is sent into the drying drum 23. And the housing 2
An exhaust port 45 is provided on the upper part of the nozzle 4.

【0029】上記乾燥機110により、熱処理生葉1A
は乾燥胴23にホッパ31から投入され、回転で攪拌さ
れながら表面水分や付着水分を熱風により乾燥除去さ
れ、含水率40〜45%程度になるように、熱風温度8
0〜120℃で20〜30分程度加熱する。そして、乾
燥破砕された乾燥生葉1Bが受箱47に徐々に排出され
る。上記第1乾燥工程における乾燥機110は、緑茶の
葉打機と違い、積極的に葉を破壊して破砕する必要か
ら、葉の表面乾燥過多の状態とし、次工程で葉が破砕さ
れ易くする。上記乾燥機110は連続処理されるが、回
分式の乾燥機でも良い。勿論、他の乾燥装置を使用して
も良い。
Heated fresh leaf 1A
Is put into the drying drum 23 from the hopper 31, and the surface moisture and attached moisture are dried and removed by hot air while being stirred by rotation, and the hot air temperature 8 is adjusted so that the water content becomes about 40 to 45%.
Heat at 0 to 120 ° C for about 20 to 30 minutes. Then, the dried and crushed dried fresh leaves 1B are gradually discharged into the receiving box 47. Unlike the green tea leaf driving machine, the dryer 110 in the first drying step needs to actively break and crush the leaves, so that the surface of the leaves is in an excessively dry state, and the leaves are easily crushed in the next step. . The dryer 110 is continuously processed, but may be a batch type dryer. Of course, other drying devices may be used.

【0030】続いて、第2乾燥工程(E)により、上記
乾燥生葉1Bを破砕する。この第2乾燥工程は、上記乾
燥生葉1Bの葉に圧力をかけて練込み、次いで攪拌して
葉魂をほぐしながら熱風で乾燥を繰り返す。即ち、乾燥
生葉1Bを含水率20〜25%程度になるように熱風温
度80〜120℃で20〜30分加熱する。上記第2乾
燥工程で乾燥生葉1Bは、練り込まれて柔軟性を増すと
ともに、破砕されて小片化されつつ乾燥を促進する。
Subsequently, in the second drying step (E), the dried fresh leaves 1B are crushed. In the second drying step, kneading is performed by applying pressure to the leaves of the dried fresh leaves 1B, and then drying is repeated with hot air while stirring to loosen leaf souls. That is, the dried fresh leaves 1B are heated at a hot air temperature of 80 to 120 ° C for 20 to 30 minutes so that the water content becomes about 20 to 25%. In the second drying step, the dried fresh leaves 1B are kneaded to increase flexibility, and are promoted to be dried while being crushed into small pieces.

【0031】上記第2乾燥工程(E)に使用される乾燥
機は、例えば、図8に示す乾燥機120が採用される。
その構成は、製茶製造に使用される粗揉機とほぼ同一の
ものであり、竹床51を張った揉胴50の内部に回転軸
53を配置する。この回転軸53に複数の揉手55を備
え、この揉手55はバネ57により揉胴50の内部に押
圧させている。上記乾燥機120により、揉胴50に投
入された乾燥生葉1Bを送り込まれる熱風と揉手55の
押圧回転により、乾燥生葉1Bが練込まれ・破砕されて
乾燥させられる。尚、製茶の製法と異なり、積極的に葉
を破壊して破砕する必要から、粗揉機と比較して練込み
圧力を強く、且つ乾燥速度を遅くしている。勿論、他の
乾燥装置を使用しても良い。
As the dryer used in the second drying step (E), for example, a dryer 120 shown in FIG. 8 is employed.
The configuration is almost the same as that of a rough rubbing machine used for tea production, and a rotating shaft 53 is arranged inside a rubbing drum 50 on which a bamboo floor 51 is stretched. The rotating shaft 53 is provided with a plurality of massagers 55, and the massagers 55 are pressed into the inside of the massage drum 50 by a spring 57. By the dryer 120, the dried fresh leaves 1B are kneaded, crushed and dried by the hot air fed into the massage drum 50 and the pressing rotation of the massager 55. Unlike the method for producing tea, it is necessary to aggressively break and crush the leaves, so that the kneading pressure is higher and the drying speed is slower than in the coarse kneader. Of course, other drying devices may be used.

【0032】そして、練込破砕工程(F)により、上記
乾燥された乾燥破砕葉1Bを圧力をかけて練込み・葉を
破砕する。この練込破砕工程(F)は、常温の状態で乾
燥を中断し葉魂に圧力を掛けて練込み、第2乾燥工程で
表面乾燥が進行した葉の水分を均一にするとともに、葉
を20〜30分間にわたり破砕しながら葉の組織を柔軟
にして、緑色の抽出液が得られるようにするものであ
る。
In the kneading and crushing step (F), the dried dried crushed leaves 1B are kneaded and crushed by applying pressure. In the kneading and crushing step (F), the drying is interrupted at room temperature, pressure is applied to the leaves, and the leaves are kneaded. The leaf tissue is softened while crushing for 3030 minutes so that a green extract can be obtained.

【0033】上記練込破砕工程(F)に使用される練込
破砕機は、例えば、図9に示す練込破砕機130が採用
される。このものは、製茶製造に使用される揉捻機とほ
ぼ同一のものであり、その構成は、練込円盤61と、こ
の上面63に載せられた練込筒65と、この練込筒65
をモータ60で駆動し、旋回移動させるクランク部材6
7と、練込筒65内に投入された乾燥葉1Bをプレスす
る押板69と、この押板69を所定の圧力Pで押圧する
錘Wとを備えている。
As the kneading crusher used in the kneading crushing step (F), for example, a kneading crusher 130 shown in FIG. 9 is employed. This is substantially the same as a kneading machine used for tea production, and has a kneading disk 61, a kneading cylinder 65 placed on the upper surface 63, and a kneading cylinder 65
Member 6 that is driven by a motor 60 to turn
7, a pressing plate 69 for pressing the dried leaves 1B put into the kneading cylinder 65, and a weight W for pressing the pressing plate 69 with a predetermined pressure P.

【0034】上記練込破砕機130により、練込筒65
内に投入された乾燥葉1Bを所定の圧力Pで押圧した状
態にて、クランク部材67による練込筒65の旋回移動
で乾燥葉1Bを練込破砕する。尚、上記練込破砕機13
0は、製茶製造に使用される揉捻機を使用できるが、緑
茶製法と異なり、積極的に葉を破壊して破砕する必要か
ら、揉捻機と比較して練込み圧力を強く、且つ長時間運
転して葉を小片に破砕する。勿論、他の練込破砕機を使
用しても良い。
The kneading cylinder 65 is formed by the kneading crusher 130.
The dried leaf 1B is kneaded and crushed by turning the kneading cylinder 65 by the crank member 67 in a state where the dried leaf 1B is pressed at a predetermined pressure P. The kneading crusher 13
0 can use a kneading machine used for tea production, but unlike the green tea manufacturing method, it requires aggressive destruction and crushing of the leaves, so the kneading pressure is stronger than that of the kneading machine, and it is operated for a long time. And break the leaves into small pieces. Of course, other kneading and crushing machines may be used.

【0035】続いて、練込破砕された乾燥破砕葉1Cに
対して、第3乾燥工程(G)を行う。この第3乾燥工程
(G)は、上記第2乾燥工程と同様に、乾燥破砕葉1C
に圧力をかけて練込み・攪拌しながら乾燥して葉を破砕
し、含水率10〜15%程度になるように熱風温度40
〜60℃で40〜60分加熱する。
Subsequently, a third drying step (G) is performed on the dried and crushed leaf 1C that has been kneaded and crushed. This third drying step (G) is the same as the above-mentioned second drying step.
The mixture is dried by kneading and stirring while applying pressure to crush the leaves, and the hot air temperature is adjusted to 40 to obtain a water content of about 10 to 15%.
Heat at 6060 ° C. for 40-60 minutes.

【0036】上記第3乾燥工程(G)に使用される乾燥
機は、例えば、図10,11に示す乾燥機140が採用
される。このものは、製茶製造に使用される中揉機とほ
ぼ同一のものであり、その構成は、揉胴70の内部に回
転軸71を配置する。この回転軸71に複数の揉手73
を備え、この揉手73はバネ75により揉胴70の内部
を強く押圧させている。また、揉胴70の片側には、乾
燥破砕葉1Cのホッパ78と、熱風用のヒータ77と、
反対側には回転軸71に直結した排気扇79とを備えて
いる。
As the dryer used in the third drying step (G), for example, a dryer 140 shown in FIGS. 10 and 11 is employed. This is almost the same as the middle kneading machine used for tea production, and its configuration is such that a rotating shaft 71 is arranged inside a kneading cylinder 70. A plurality of massagers 73 are attached to the rotating shaft 71.
The massager 73 has the spring 75 strongly press the inside of the massage cylinder 70. Also, on one side of the massaging cylinder 70, a hopper 78 of the dried and crushed leaf 1C, a heater 77 for hot air,
On the opposite side, an exhaust fan 79 directly connected to the rotating shaft 71 is provided.

【0037】上記乾燥機140により、揉胴70に投入
された乾燥破砕葉1Cは、揉胴70の回転と同一方向に
約1.5倍の速さで回転される複数の揉手73とにより
練込みされ、且つ40〜60℃の熱風て攪拌乾燥して2
〜4メッシュパス程度に破砕され乾燥破砕葉1Dとな
る。尚、上記乾燥機140は回分式であるが、連続式と
しても良い。勿論、乾燥機140は再乾機や上記乾燥機
120と同一のものでもよい。
The dried and crushed leaves 1C introduced into the massaging drum 70 by the dryer 140 are moved by a plurality of massaging hands 73 which are rotated at about 1.5 times speed in the same direction as the rotation of the massaging drum 70. Kneaded and stirred and dried with hot air at 40-60 ° C to obtain 2
It is crushed to about 4 mesh pass and becomes dried crushed leaf 1D. The dryer 140 is a batch type, but may be a continuous type. Of course, the dryer 140 may be the same as the re-dryer or the dryer 120 described above.

【0038】続いて、第4乾燥工程(H)により、上記
乾燥破砕葉1Dを熱風乾燥する。この第4乾燥工程
(H)は、熱風による一般的な乾燥機による乾燥であっ
て、含水率6〜8%程度になるように熱風温度40〜6
0℃で70〜90分加熱する。
Subsequently, in a fourth drying step (H), the dried and crushed leaf 1D is dried with hot air. The fourth drying step (H) is drying by a general dryer using hot air, and the hot air temperature is 40 to 6 so that the water content is about 6 to 8%.
Heat at 0 ° C. for 70-90 minutes.

【0039】この第4乾燥工程(H)に使用される乾燥
機は、例えば、図12に示すバンド乾燥機150が採用
される。その構成は、複数段のメッシュベルト80から
なるコンベア81と、乾燥破砕葉1Dのホッパ783
と、熱風用のヒータ85及び送風機87と、受箱89と
からなる。勿論、他の方式の乾燥機を採用しても良い。
As the dryer used in the fourth drying step (H), for example, a band dryer 150 shown in FIG. 12 is employed. The configuration is such that a conveyor 81 composed of a plurality of mesh belts 80 and a hopper 783 for dried and crushed leaves 1D.
, A hot air heater 85 and a blower 87, and a receiving box 89. Of course, other types of dryers may be employed.

【0040】上記乾燥機150により、コンベア81上
に投入された乾燥破砕葉1Dは、ヒータ85及び送風機
87からの40〜60℃の熱風により乾燥されながら複
数段メッシュベルト80上を下側へと移動し、所定の含
水率6〜8%程度になったところで受箱89へ排出され
る。
The dried and crushed leaf 1D put on the conveyor 81 by the dryer 150 is dried by the hot air of 40 to 60 ° C. from the heater 85 and the blower 87 to the lower side on the multi-stage mesh belt 80. It moves and is discharged to the receiving box 89 when a predetermined water content reaches about 6 to 8%.

【0041】そして、粉砕工程(I)により、上記乾燥
破砕葉1Dを粉末状に粉砕する。この粉砕工程(I)
は、乾燥破砕葉1Dを6〜20メッシュパス程度に粉砕
する。急須による抽出用には、2〜6メッシュパス程度
に粉砕し、ティパック用とするには10〜16メッシュ
パス程度に粉砕する。この粉砕工程(I)に使用される
粉砕機は、例えば、図13に示す粉砕機160が採用さ
れる。その構成は、対向する回転軸90,91に取付け
た粉砕円盤93,95と、この対面する粉砕円盤93,
95の粉砕突起93A,95Aの隙間に乾燥破砕葉1D
を投入するホッパ97と受箱99とからなる。勿論、他
の方式の粉砕機を使用しても良い。
Then, in the pulverizing step (I), the dried crushed leaf 1D is pulverized into a powder. This crushing step (I)
Crushes the dried crushed leaf 1D to about 6 to 20 mesh pass. For extraction with a teapot, pulverize to about 2 to 6 mesh pass, and for teapak, pulverize to about 10 to 16 mesh pass. As the crusher used in the crushing step (I), for example, a crusher 160 shown in FIG. 13 is employed. The structure is such that the grinding disks 93 and 95 attached to the opposing rotating shafts 90 and 91 and the grinding disks 93 and 95
Dry crushed leaf 1D in the gap between 95 crushing projections 93A, 95A
And a receiving box 99. Of course, other types of pulverizers may be used.

【0042】上記粉砕機160により、対面する粉砕円
盤93,95の粉砕突起93A,95Aの隙間に乾燥破
砕葉1Dを投入する。この状態にて、粉砕円盤93,9
5を回転し、乾燥破砕葉1Dを所定の6〜20メッシュ
パス程度の粉末状の乾燥破砕葉1Eに粉砕する。
The dried crushed leaf 1D is put into the gap between the crushing projections 93A and 95A of the crushing disks 93 and 95 facing each other by the crusher 160. In this state, the grinding disks 93, 9
5, the dried crushed leaf 1D is pulverized into powdery dried crushed leaf 1E having a predetermined mesh pass of about 6 to 20 meshes.

【0043】この粉砕工程により、乾燥が遅延していた
葉茎の部分が粉砕されて次の乾燥工程で均一な乾燥が可
能となる。この粉砕工程を行わずに茎を十分に乾燥させ
ると、乾燥し易いやわらかい葉の部分は乾燥過多とな
り、緑色の抽出液が得られず品質を低下する。特に、熱
に弱いクロロフィルやビタミン類が破壊される。
By this pulverization step, the portion of the leaf stem that has been delayed in drying is pulverized, and uniform drying can be performed in the next drying step. If the stem is sufficiently dried without performing the pulverizing step, the soft leaves that are easy to dry become excessively dried, and a green extract cannot be obtained, resulting in a decrease in quality. In particular, heat sensitive chlorophyll and vitamins are destroyed.

【0044】続いて、第5乾燥工程(J)にて、上記粉
末状の乾燥粉砕葉1Eを熱風により含水率4〜5%程度
になるように乾燥する。この第5乾燥工程は、上記第4
乾燥工程で使用したバンド乾燥機140がそのまま採用
される。この乾燥工程では、上記粉砕された乾燥粉砕葉
1Eを、更に熱風で40〜60分間程度乾燥させて茎や
葉が均一な含水率4〜5%程度になるように乾燥する。
この乾燥工程により、緑色の抽出液が得られる杜仲茶1
Fとなる。
Subsequently, in a fifth drying step (J), the powdery dry ground leaf 1E is dried with hot air so as to have a water content of about 4 to 5%. The fifth drying step is performed in the fourth drying step.
The band dryer 140 used in the drying step is employed as it is. In this drying step, the crushed and dried leaves 1E are further dried with hot air for about 40 to 60 minutes to dry the stems and leaves to a uniform moisture content of about 4 to 5%.
Tonaka tea 1 which can obtain green extract by this drying process
It becomes F.

【0045】最後に、上記乾燥で温度上昇した乾燥粉砕
葉1Eを冷却する冷却工程(K)を行い、最終的に杜仲
茶1Fとする。勿論、この冷却工程(K)は本発明に必
須ではなく、杜仲茶1Fの処理量が少量であれば、自然
冷却させても良い。
Finally, a cooling step (K) for cooling the dried and ground leaves 1E whose temperature has been raised by the above drying is performed, and finally, a tochu tea 1F is obtained. Needless to say, the cooling step (K) is not essential to the present invention, and the natural cooling may be performed if the processing amount of Tonakacha 1F is small.

【0046】以上のように、上記杜仲茶の製造方法によ
ると、含水率75%程度の杜仲の生葉は、5〜20mm
程度の幅に切断される。この後、少しずつ含水率を低く
する乾燥と、その大きさを小さくし、硬さをやわらかく
する練込み破砕とを正確な温度と時間管理のもとに行
う。そして、6〜20メッシュパス程度に粉砕した粉末
状の乾燥粉砕葉を得る。最後に、熱風により乾燥のみを
行い、最良な緑色の抽出液となる含水率4〜5%の最良
の杜仲茶が製造される。
As described above, according to the above method for producing Tochu tea, fresh leaves of Tochu having a water content of about 75% are 5 to 20 mm.
It is cut to the width of about. Thereafter, drying to reduce the water content little by little and kneading and crushing to reduce the size and soften the hardness are performed under accurate temperature and time control. Then, powdery dry ground leaves ground to about 6 to 20 mesh passes are obtained. Finally, only drying with hot air is performed to produce the best Tochu tea with a water content of 4 to 5%, which is the best green extract.

【0047】上記第1実施形態の杜仲茶の製造方法によ
ると、下記の効果が奏される。まず、掌大形状の社仲の
生葉は小さく切断される。これにより後の熱処理を可能
にし、乾燥効率のよい加工ができる。そして、少しずつ
乾燥と練込み破砕とを繰り返す。これにより、葉を破砕
して繊維をほぐし抽出性を良くするとともに、緑色を失
わないで乾燥させる。この後、粉末状に粉砕して乾燥粉
砕葉とする。最後に茎と葉とを熱風により均一な含水率
4〜5%程度に乾燥させ、葉と茎とが均一に乾燥された
緑色の抽出液となる粉末状の良質な杜仲茶が得られる。
According to the method of producing the Tochu tea of the first embodiment, the following effects are obtained. First, the large leaves of Shanaka in the shape of the palm are cut into small pieces. This makes it possible to perform a subsequent heat treatment, and enables processing with high drying efficiency. Then, drying and kneading and crushing are repeated little by little. Thereby, the leaves are crushed to loosen the fibers to improve the extractability, and the leaves are dried without losing the green color. Then, it is pulverized into a powder to obtain dried pulverized leaves. Finally, the stems and leaves are dried with hot air to a uniform moisture content of about 4 to 5% to obtain powdery high quality Tochu tea which is a green extract in which the leaves and stems are uniformly dried.

【0048】本発明の杜仲茶の製造方法は、上記第1実
施形態のものに限定されず、発明の要旨内での変更が可
能である。図3に示す第2実施形態のような杜仲茶の製
造方法としても良い。
[0048] The method of producing Tochu tea of the present invention is not limited to the first embodiment, but can be modified within the scope of the invention. A method for producing a duchu tea as in the second embodiment shown in FIG. 3 may be used.

【0049】以下、第2実施形態を、図3に示すフロー
チャートに基づいて説明する。先ず、生葉裁断工程
(A)は、含水率75%前後の採取した掌大形状の杜仲
の生葉1を5〜20mm程度の幅に短冊状に切断して生
葉1Aにする。この生葉裁断は、葉の形状を小片化する
とともに、熱処理時に重なった葉に熱を廻り易くして蒸
しむらをなくすためのものである。これで、葉の酸化酵
素を不活性化して、後工程での葉の褐色化を防ぎ、緑茶
が抽出できるようにする。
Hereinafter, the second embodiment will be described with reference to the flowchart shown in FIG. First, in the fresh leaf cutting step (A), a fresh palm-shaped fresh leaf 1 having a water content of about 75% is cut into strips having a width of about 5 to 20 mm to obtain fresh leaves 1A. The cutting of the fresh leaves is for reducing the shape of the leaves into small pieces and for easily applying heat to the overlapping leaves during heat treatment, thereby eliminating uneven steaming. This inactivates leaf oxidase, prevents leaf browning in a later step, and allows green tea to be extracted.

【0050】上記生葉裁断工程に使用される生葉切断装
置は、図4に示す生葉切断装置100を使用する。その
構成及び作用は前述と同様である。
As the fresh leaf cutting device used in the above-described fresh leaf cutting step, a fresh leaf cutting device 100 shown in FIG. 4 is used. The configuration and operation are the same as described above.

【0051】上記生葉1Aは、生葉熱処理工程(B)に
より飽和蒸気又は90℃以上の熱湯で20〜60秒間加
熱し、生葉1Aの殺菌と熱処理を行う。上記生葉1Aの
熱処理により、生茶に有するすべての酸化酵素を不活性
化して、乾燥中の葉の褐色化を防ぎ、緑茶が抽出できる
ようにする。この生葉熱処理は、緑茶の製造方法と同じ
目的で行われる。
The raw leaf 1A is heated for 20 to 60 seconds with saturated steam or hot water of 90 ° C. or higher in the raw leaf heat treatment step (B) to sterilize and heat-treat the raw leaf 1A. The heat treatment of the fresh leaves 1A inactivates all oxidases present in the fresh tea, prevents browning of the leaves during drying, and enables green tea to be extracted. This fresh leaf heat treatment is performed for the same purpose as the method for producing green tea.

【0052】続いて、生葉冷却工程(C)により、熱処
理した生葉1Aを一旦冷却する。この生葉冷却は、次の
第1乾燥工程(D)に送り込む前に加熱処理された杜仲
茶をエア吹付けの空冷により冷却して熱による葉の蒸れ
を防止し、緑茶が抽出できるようにする。この生葉熱処
理は、後工程の乾燥・練込みが回分形であるために、5
0〜100kgの杜仲茶を一時貯留させることから、緑
茶の製造方法と同じ目的で行う。尚、後工程の乾燥・練
込み装置が小型で、短時間に次の乾燥工程に熱処理生葉
1Aを移行する場合には冷却しなくても良い。
Subsequently, in the fresh leaf cooling step (C), the heat-treated fresh leaf 1A is once cooled. In this fresh leaf cooling, the heat-treated Tochu tea is cooled by air cooling by air blowing before being sent to the next first drying step (D), thereby preventing the leaf from becoming stuffy due to heat and allowing green tea to be extracted. . In this fresh leaf heat treatment, since drying and kneading in the subsequent process are of a batch type,
The method is carried out for the same purpose as the method for producing green tea, since 0-100 kg of Tochu tea is temporarily stored. Note that the drying and kneading apparatus in the subsequent step is small, and when the heat-treated fresh leaf 1A is transferred to the next drying step in a short time, cooling is not necessary.

【0053】次に、上記生葉1Aの第1乾燥工程(D)
を行う。この第1乾燥工程は、上記熱処理生葉1Aの葉
を攪拌しながら含水率40〜45%程度になるように、
生葉を熱風温度80〜120℃で20〜30分程度加熱
する。この乾燥で葉表面に付着した水分を速やかに除去
するとともに、葉の表面付近の内部水分の乾燥を促進さ
せ、次の練込破砕工程で葉の破砕が促進するように乾燥
効率を向上させる。
Next, a first drying step (D) of the fresh leaf 1A
I do. In this first drying step, while the leaves of the heat-treated fresh leaves 1A are being stirred, the water content becomes about 40 to 45%,
The fresh leaves are heated at a hot air temperature of 80 to 120 ° C. for about 20 to 30 minutes. This drying quickly removes water adhering to the leaf surface, promotes drying of the internal water near the leaf surface, and improves the drying efficiency such that the leaf is crushed in the next kneading and crushing step.

【0054】上記第1乾燥工程(D)に使用される乾燥
機は、例えば、図6,7に示す乾燥機110が採用され
る。その構成及び作用は前述と同様である。
As the dryer used in the first drying step (D), for example, a dryer 110 shown in FIGS. The configuration and operation are the same as described above.

【0055】そして、第1練込破砕工程(F)により、
上記乾燥された乾燥破砕葉1Bに圧力をかけて練込み・
葉を破砕する。この第1練込破砕工程(F)は、常温の
状態で乾燥を中断し葉魂に圧力を掛けて練込み、第1乾
燥工程で表面乾燥が進行した葉の水分を均一にするとと
もに、葉を20〜30分間にわたり破砕しながら葉の組
織を柔軟にして、緑色の抽出液が得られるようにするも
のである。上記第1練込破砕工程(F)に使用される練
込破砕機は、例えば、図9に示す練込破砕機130が採
用される。その構成及び作用は前述と同様である。
Then, in the first kneading and crushing step (F),
Apply pressure to the dried and crushed leaf 1B and knead it.
Crush the leaves. In the first kneading and crushing step (F), the drying is interrupted at room temperature, pressure is applied to the leaf soul, and kneading is performed. Is crushed for 20 to 30 minutes to soften the leaf tissue so that a green extract can be obtained. As the kneading crusher used in the first kneading crushing step (F), for example, a kneading crusher 130 shown in FIG. 9 is employed. The configuration and operation are the same as described above.

【0056】続いて、第2乾燥工程(E)により、上記
乾燥生葉1Bを破砕する。この第2乾燥工程は、上記乾
燥生葉1Bの葉に圧力をかけて練込み、次いで攪拌して
葉魂をほぐしながら熱風で乾燥を繰り返す。即ち、乾燥
生葉1Bを含水率20〜25%程度になるように熱風温
度80〜120℃で20〜30分加熱する。上記第2乾
燥工程で乾燥生葉1Bは、練り込まれて柔軟性を増すと
ともに、破砕されて小片化されつつ乾燥を促進する。
Subsequently, the dried fresh leaves 1B are crushed in a second drying step (E). In the second drying step, kneading is performed by applying pressure to the leaves of the dried fresh leaves 1B, and then drying is repeated with hot air while stirring to loosen leaf souls. That is, the dried fresh leaves 1B are heated at a hot air temperature of 80 to 120 ° C for 20 to 30 minutes so that the water content becomes about 20 to 25%. In the second drying step, the dried fresh leaves 1B are kneaded to increase flexibility, and are promoted to be dried while being crushed into small pieces.

【0057】上記第2乾燥工程(E)に使用される乾燥
機は、例えば、図8に示す乾燥機120が採用される。
その構成及び作用は前述と同様である。
As the dryer used in the second drying step (E), for example, a dryer 120 shown in FIG. 8 is employed.
The configuration and operation are the same as described above.

【0058】そして、第2練込破砕工程(F´)によ
り、上記乾燥された乾燥破砕葉1Bに圧力をかけて練込
み・葉を破砕する。この第2練込破砕工程(F´)は、
常温の状態で乾燥を中断し葉魂に圧力を掛けて練込み、
第2乾燥工程で表面乾燥が進行した葉の水分を均一にす
るとともに、葉を20〜30分間にわたり破砕しながら
葉の組織を柔軟にして、緑色の抽出液が得られるように
するものである。上記第2練込破砕工程(F´)に使用
される練込破砕機は、上記第1練込破砕工程(F)の練
込破砕機130と同一につき説明を省略する。
Then, in the second kneading and crushing step (F '), the dried dry crushed leaves 1B are kneaded and crushed by applying pressure. This second kneading and crushing step (F ′)
Suspending drying at room temperature, applying pressure to leaf soul, kneading,
In the second drying step, the moisture of the leaves whose surface has been dried in the second drying step is made uniform, and the leaf tissue is softened while crushing the leaves for 20 to 30 minutes so that a green extract can be obtained. . The kneading and crushing machine used in the second kneading and crushing step (F ′) is the same as the kneading and crushing machine 130 in the first kneading and crushing step (F), and a description thereof will be omitted.

【0059】続いて、乾燥工程(G)により、練込破砕
された乾燥破砕葉1Cを乾燥する。この乾燥工程(G)
は、本発明において必須ではないが、上記第2乾燥工程
と同様に、乾燥破砕葉1Cに圧力をかけて練込み・攪拌
しながら乾燥して葉を破砕し、含水率10〜15%程度
になるように熱風温度40〜60℃で40〜60分加熱
する。上記乾燥工程(G)に使用される乾燥機は、例え
ば、図10,11に示す乾燥機140が採用される。そ
の構成及び作用は前述と同様である。
Subsequently, in the drying step (G), the dry crushed leaf 1C kneaded and crushed is dried. This drying step (G)
Although not essential in the present invention, similarly to the second drying step, the dried and crushed leaf 1C is kneaded by applying pressure and dried while being stirred to crush the leaf to a water content of about 10 to 15%. Heat at a hot air temperature of 40 to 60 ° C. for 40 to 60 minutes. As the dryer used in the drying step (G), for example, a dryer 140 shown in FIGS. The configuration and operation are the same as described above.

【0060】上記のように、乾燥工程と練込破砕工程と
を繰り返した後、第3乾燥工程(H)により上記乾燥破
砕葉1Dを熱風乾燥する。この第4乾燥工程(H)は、
熱風による一般的な乾燥機による乾燥であって、含水率
6〜8%程度になるように熱風温度40〜60℃で70
〜90分加熱する。この第4乾燥工程(H)に使用され
る乾燥機は、例えば、図12に示すバンド乾燥機150
が採用される。その構成及び作用は前述と同様である。
After repeating the drying step and the kneading and crushing step as described above, the dried and crushed leaf 1D is dried with hot air in the third drying step (H). This fourth drying step (H)
Drying with a general dryer using hot air is performed at a hot air temperature of 40 to 60 ° C. so that the water content becomes about 6 to 8%.
Heat for ~ 90 minutes. The dryer used in the fourth drying step (H) is, for example, a band dryer 150 shown in FIG.
Is adopted. The configuration and operation are the same as described above.

【0061】そして、粉砕工程(I)により、上記乾燥
破砕葉1Dを粉末状に粉砕する。この粉砕工程(I)
は、乾燥破砕葉1Dを6〜20メッシュパス程度に粉砕
する。急須による抽出用には、2〜6メッシュパス程度
に粉砕し、ティパック用とするには10〜16メッシュ
パス程度に粉砕する。この粉砕工程(I)に使用される
粉砕機は、例えば、図13に示す粉砕機160が採用さ
れる。その構成及び作用は前述と同様である。
Then, in the pulverizing step (I), the dried crushed leaf 1D is pulverized into a powder. This crushing step (I)
Crushes the dried crushed leaf 1D to about 6 to 20 mesh pass. For extraction with a teapot, pulverize to about 2 to 6 mesh pass, and for teapak, pulverize to about 10 to 16 mesh pass. As the crusher used in the crushing step (I), for example, a crusher 160 shown in FIG. 13 is employed. The configuration and operation are the same as described above.

【0062】この粉砕工程により、乾燥が遅延していた
葉茎の部分が粉砕されて次の乾燥工程で均一な乾燥が可
能となる。この粉砕工程を行わずに茎を十分に乾燥させ
ると、乾燥し易いやわらかい葉の部分は乾燥過多とな
り、緑色の抽出液が得られず品質を低下する。特に、熱
に弱いクロロフィルやビタミン類が破壊される。
By this pulverization step, the portion of the leaf stem that has been delayed in drying is pulverized, and uniform drying can be performed in the next drying step. If the stem is sufficiently dried without performing the pulverizing step, the soft leaves that are easy to dry become excessively dried, and a green extract cannot be obtained, resulting in a decrease in quality. In particular, heat sensitive chlorophyll and vitamins are destroyed.

【0063】続いて、第4乾燥工程(J)にて、上記粉
末状の乾燥粉砕葉1Eを熱風により含水率4〜5%程度
になるように乾燥する。この第4乾燥工程は、上記第3
乾燥工程で使用したバンド乾燥機140がそのまま採用
される。この乾燥工程では、上記粉砕された乾燥粉砕葉
1Eを、更に熱風で40〜60分間程度乾燥させて茎や
葉が均一な含水率4〜5%程度になるように乾燥する。
Subsequently, in a fourth drying step (J), the powdery dried and crushed leaf 1E is dried with hot air so as to have a water content of about 4 to 5%. The fourth drying step is performed in the third drying step.
The band dryer 140 used in the drying step is employed as it is. In this drying step, the crushed and dried leaves 1E are further dried with hot air for about 40 to 60 minutes to dry the stems and leaves to a uniform moisture content of about 4 to 5%.

【0064】最後に、上記乾燥で温度上昇した乾燥粉砕
葉1Eを冷却する冷却工程(K)を行い、杜仲茶1Fと
する。勿論、杜仲茶1Fの処理量が少量であれば、自然
冷却させても良い。
Finally, a cooling step (K) of cooling the dried and crushed leaf 1E whose temperature has been raised by the above drying is performed to obtain Tochu tea 1F. Of course, if the processing amount of the Tonaka tea 1F is small, it may be cooled naturally.

【0065】以上のように、上記杜仲茶の製造方法によ
ると、含水率75%程度の杜仲の生葉は、5〜20mm
程度の幅に切断され、この後少しずつ含水率を低くする
乾燥と、その大きさを小さくし、硬さをやわらかくする
練込み破砕とを正確な温度と時間管理のもとに積極的に
数回にわたり行う。そして、6〜20メッシュパス程度
に粉砕した粉末状の乾燥粉砕葉を得る。最後に、熱風に
より乾燥のみを行い、最良な緑色の抽出液となる含水率
4〜5%範囲内の最良の杜仲茶が製造される。
As described above, according to the above-mentioned method for producing Tochu tea, fresh leaves of Tochu having a water content of about 75% are 5 to 20 mm.
It is cut into widths of about the same degree, and after that, drying, which gradually lowers the water content, and kneading, which reduces the size and softens the hardness, are actively performed under accurate temperature and time control. Do it over and over. Then, powdery dry ground leaves ground to about 6 to 20 mesh passes are obtained. Finally, only drying with hot air is performed to produce the best Tochu tea with a moisture content of 4 to 5%, which is the best green extract.

【0066】上記第2実施形態の杜仲茶の製造方法によ
ると、下記の効果が奏される。まず、掌大形状の社仲の
生葉は小さく切断される。これにより後の熱処理を可能
にし、乾燥効率のよい加工ができる。そして、少しずつ
乾燥と練込み破砕とを繰り返す。これにより、葉を破砕
して繊維をほぐし抽出性を良くするとともに、緑色を失
わないで乾燥させる。この後、粉末状に粉砕して乾燥粉
砕葉とする。最後に茎と葉とを熱風により均一な含水率
4〜5%程度に乾燥させ、葉と茎とが均一に乾燥された
緑色の抽出液となる粉末状の良質な杜仲茶が得られる。
According to the method of producing the Tochu tea of the second embodiment, the following effects are obtained. First, the large leaves of Shanaka in the shape of the palm are cut into small pieces. This makes it possible to perform a subsequent heat treatment, and enables processing with high drying efficiency. Then, drying and kneading and crushing are repeated little by little. Thereby, the leaves are crushed to loosen the fibers to improve the extractability, and the leaves are dried without losing the green color. Then, it is pulverized into a powder to obtain dried pulverized leaves. Finally, the stems and leaves are dried with hot air to a uniform moisture content of about 4 to 5% to obtain powdery high quality Tochu tea which is a green extract in which the leaves and stems are uniformly dried.

【0067】上記第1,2実施形態の杜仲茶の製造方法
に使用される各種処理機は、上記実施例のものに限定さ
れないこと勿論である。上記第1,2実施形態の杜仲茶
の製造方法において、乾燥工程や練込破砕工程は、設定
温度及び処理時間等が上記数値に限定されない。更に、
処理量が少なければ、生葉冷却工程や冷却工程を省略す
ることもできる。
The various processing machines used in the method of producing the Tochu tea of the first and second embodiments are not limited to those of the above-described embodiment. In the method of manufacturing the Tonaka tea of the first and second embodiments, the set temperature, the processing time, and the like in the drying step and the kneading and crushing step are not limited to the above numerical values. Furthermore,
If the processing amount is small, the fresh leaf cooling step and the cooling step can be omitted.

【0068】次に、本発明の杜仲茶の製造方法は、上記
実施形態のものに限定されず、図14,15に示す第3
実施形態のような杜仲茶の製造方法としても良い。これ
は、上記第1,第2実施形態に示した製造方法で製造さ
れた杜仲茶を焙煎することにより、生葉を乾燥して粉砕
し、焙煎した従来の製法による杜仲茶に近い製品とした
ものである。すなわち、第1,第2実施形態に示した製
造方法で製造された杜仲茶1Fは杜仲緑茶と称する日本
茶に近い緑色の茶であり、従来の製法による杜仲茶とは
異なる性状のものである。そこで、上記杜仲茶1Fを1
20〜220℃で1〜3分焙煎することによって、従来
の製法による杜仲茶に近い製品とする。焙煎によって、
日本茶のほうじ茶の近い水色を呈し、味は従来の製法に
よる杜仲茶に近いものとなる。そして、従来の製品に比
較すると極めて抽出性が良好な杜仲茶となり、ティーバ
ッグに最適なものとなる。
Next, the method for producing the Tochu tea of the present invention is not limited to the above embodiment, and the third method shown in FIGS.
The method of producing Tochu tea as in the embodiment may be adopted. This is by roasting the Tonaka tea manufactured by the manufacturing method shown in the first and second embodiments, drying and crushing the fresh leaves, and a product close to the Roasted tea manufactured by the conventional manufacturing method. It was done. That is, the Tonaka tea 1F manufactured by the manufacturing method shown in the first and second embodiments is a green tea similar to Japanese tea called Tonaka green tea, and has a different property from the Tochu tea by the conventional manufacturing method. . Therefore, the above-mentioned Tochu tea 1F is 1
By roasting at 20 to 220 ° C for 1 to 3 minutes, a product similar to Tochu tea by a conventional manufacturing method is obtained. By roasting
It has a light blue color similar to Japanese tea roasted tea, and the taste is similar to that of Tochu tea by the conventional manufacturing method. In addition, compared to conventional products, it becomes a very good extractability of Tochu tea, which is optimal for tea bags.

【0069】その焙煎装置100は、図14に示すよう
に、枠体101に保温断熱材103で囲った加熱炉10
5を形成し、また、この加熱炉105の下側空間に燃焼
室105Aを形成し、この下側片隅に加熱手段となるバ
ーナ107を配置している。上記加熱炉105の上部に
は排気筒105Bを備え、この内部には排気ダンパ10
5Cを備えている。また、上記加熱炉105内には、水
平軸102を中心として回転する被焙煎物の焙煎胴(内
胴)109と、焙煎胴109の外周に配置され本発明の
焙煎媒体Bである硬質球体Boを加熱する外胴115が
一体装備されている。
As shown in FIG. 14, the roasting apparatus 100 includes a heating furnace 10 surrounded by a heat insulating material 103 on a frame 101.
5, a combustion chamber 105A is formed in a lower space of the heating furnace 105, and a burner 107 serving as a heating means is arranged in one corner of the lower side. An exhaust pipe 105B is provided above the heating furnace 105, and an exhaust damper 10
5C. Further, in the heating furnace 105, a roasting cylinder (inner body) 109 of the roasted object which rotates around the horizontal axis 102, and a roasting medium B of the present invention which is arranged on the outer periphery of the roasting cylinder 109. An outer shell 115 for heating a certain hard sphere Bo is integrally provided.

【0070】上記水平軸102は枠体101上の2つの
耐熱軸受111,113に回転自在に支承されており、
水平軸102の片側に嵌着したスプロケット117を減
速機付の駆動モータMのスプロケット119とチェーン
121で連結している。上記駆動モータMの駆動によ
り、焙煎胴109と外胴115とは一体となって低速で
回転される。尚、焙煎胴109は、水平軸102に対し
て中腹部の支持棒122と左端側の支持片124とで保
持されている。上記焙煎胴109と外胴115とは、逆
方向にその内周壁を拡大した円錐面を形成し、焙煎胴1
09の内周壁を小径とした左端内部の水平軸102には
ラッパ状の原料誘導管123を備え、支持片121で水
平軸に取付られている。また、原料誘導管123に被焙
煎物を送り込む原料誘導ホッパ125を枠体1上に配置
している。
The horizontal shaft 102 is rotatably supported by two heat-resistant bearings 111 and 113 on the frame 101.
A sprocket 117 fitted to one side of the horizontal shaft 102 is connected to a sprocket 119 of a drive motor M with a speed reducer by a chain 121. By the driving of the drive motor M, the roasting cylinder 109 and the outer cylinder 115 are integrally rotated at a low speed. In addition, the roasting cylinder 109 is held by a support rod 122 on the middle part of the horizontal axis 102 and a support piece 124 on the left end side. The roasting cylinder 109 and the outer cylinder 115 form a conical surface whose inner peripheral wall is enlarged in the opposite direction.
09 is provided with a trumpet-shaped raw material guiding pipe 123 on the horizontal shaft 102 inside the left end having a small inner peripheral wall, and is attached to the horizontal shaft by a support piece 121. Further, a raw material guiding hopper 125 for feeding the material to be roasted to the raw material guiding tube 123 is disposed on the frame 1.

【0071】上記被焙煎物Kは原料誘導ホッパ125か
ら原料誘導管123を介して焙煎胴109の小径側の内
周壁に自然落下して供給される。そして、焙煎胴109
の低速回転により、被焙煎物は焙煎胴109の小径側か
ら大径側へとゆっくり移送されて行く。
The to-be-roasted material K is supplied by being naturally dropped from the raw material guiding hopper 125 to the inner peripheral wall on the small diameter side of the roasting cylinder 109 via the raw material guiding pipe 123. And roasting cylinder 109
Due to the low speed rotation of the roasting material, the roasted material is slowly transferred from the small diameter side of the roasting cylinder 109 to the large diameter side.

【0072】また、焙煎媒体Bである硬質球体Boは、
混合物の分離・選別を良くするため、比較的大きな平均
直径5〜10mmのものが好ましく使用されるが、これ
に限らず、1〜3mmのものなど他の大きさのものを使
用してもよい。その材質は、ガラス,セラミック,磁
器,玉石,金属(鋼球等)などが最適で、少なくとも1
つの材質のものが適宜に選択して使用される。また、必
要により複数の材質のものが混合して使用される。
The hard sphere Bo as the roasting medium B is
In order to improve the separation / sorting of the mixture, a relatively large one having an average diameter of 5 to 10 mm is preferably used, but not limited thereto, and one having another size such as 1 to 3 mm may be used. . The material is optimally glass, ceramic, porcelain, cobblestone, metal (such as steel balls), etc.
One of the two materials is appropriately selected and used. If necessary, a mixture of a plurality of materials is used.

【0073】更に、上記焙煎胴109の大径端部の外側
には、ここから排出される焙煎媒体Bの硬質球体Boと
被焙煎物との混合物を分離する選別手段230を配置し
ている。上記選別手段230は、硬質球体Boと被焙煎
物との比重選別を行う風力選別機230Aである。その
詳細構成は、図14,15に示すように、焙煎胴109
の大径端部から排出される硬質球体Boと被焙煎物との
混合物を受け取る選別管135が焙煎胴109の大径端
部に配置されている。この選別管135の一端には送風
機133を備え、途中には選別口135Aを備え、他端
にはサイクロン137を備えている。
Further, outside the large diameter end of the roasting cylinder 109, a sorting means 230 for separating a mixture of the hard sphere Bo of the roasting medium B discharged from the roasting medium B and the material to be roasted is arranged. ing. The sorting means 230 is a wind sorter 230A that performs specific gravity sorting of the hard sphere Bo and the material to be roasted. The detailed configuration is as shown in FIGS.
A sorting tube 135 for receiving a mixture of the hard sphere Bo and the material to be roasted discharged from the large diameter end of the roasting cylinder 109 is disposed at the large diameter end of the roasting cylinder 109. A blower 133 is provided at one end of the sorting tube 135, a sorting port 135A is provided in the middle, and a cyclone 137 is provided at the other end.

【0074】焙煎胴109の大径端部から排出される混
合物は、選別口135Aで、送風機133からの風力
(F)により比重選別され、軽い被焙煎物がサイクロン
137へ空気搬送される。また、重い硬質球体Boはそ
のまま落下し、下方に配置した受箱139に集められ
る。上記受箱139内の硬質球体Boは、外胴115の
小径端側に配置した戻し手段161で外胴115内へ回
収される。上記戻し手段161の構成は、外胴15の外
周に付設した断面コ型の回収環胴162と、この内周に
設けた多数の回収バケット163からなる。しかして、
外胴115の回転により、受箱139の硬質球体Boは
回収バケット163ですくい上げられて外胴115の上
部まで搬送され、ここから外胴115内へ投入される。
The mixture discharged from the large-diameter end of the roasting cylinder 109 is subjected to specific gravity selection by a wind force (F) from a blower 133 at a separation port 135A, and a light roasted material is conveyed to the cyclone 137 by air. . Further, the heavy hard sphere Bo falls as it is and is collected in the receiving box 139 arranged below. The hard sphere Bo in the receiving box 139 is recovered into the outer shell 115 by the return means 161 arranged on the small-diameter end side of the outer shell 115. The structure of the return means 161 includes a recovery ring cylinder 162 having a U-shaped cross section attached to the outer circumference of the outer shell 15 and a number of recovery buckets 163 provided on the inner circumference. Then
Due to the rotation of the outer case 115, the hard sphere Bo of the receiving box 139 is picked up by the collection bucket 163, transported to the upper portion of the outer case 115, and then put into the outer case 115.

【0075】外胴115内に投入された焙煎媒体Bは、
上記バーナ107で再び加熱されつつ焙煎胴109及び
外胴115の低速回転により、大径側へ移送される。そ
して、ここに堆積する焙煎媒体Bは焙煎胴109の外周
壁に付設した回収バケツ131により焙煎胴109内へ
送り込まれる。しかして、外胴115内に投入された焙
煎媒体Bは外胴115内へ戻され再度加熱される循環経
路をなしている。
The roasting medium B put in the outer shell 115 is
While being heated again by the burner 107, the roasting cylinder 109 and the outer cylinder 115 are transferred to the large diameter side by low-speed rotation. Then, the roasting medium B deposited here is sent into the roasting cylinder 109 by a collection bucket 131 attached to the outer peripheral wall of the roasting cylinder 109. Thus, the roasting medium B put in the outer shell 115 forms a circulation path in which the roasting medium B is returned into the outer shell 115 and heated again.

【0076】焙煎装置200は、上記のように構成され
ており、以下のように作用する。まず、図示はしない
が、温度制御部による最適焙煎設定温度(杜仲緑茶を焙
煎するのに最適な120〜220℃)への正確な品温制
御により焙煎が実施される。
The roasting apparatus 200 is configured as described above, and operates as follows. First, although not shown, the roasting is performed by accurately controlling the temperature of the product to an optimal roasting set temperature (120 to 220 ° C. optimal for roasting Tochu green tea) by the temperature control unit.

【0077】上記焙煎後の被焙煎物である杜仲茶1G
は、選別手段30により硬質球体Boと分離される。す
なわち、図14,15に示す選別手段230により、焙
煎胴109の大径端部から排出される混合物は、選別口
135Aで、送風機133からの風力(F)により比重
選別され、軽い被焙煎物がサイクロン137へ空気搬送
される。また、重い硬質球体Boはそのまま落下し、下
方に配置した受箱139に集められる。この分離作用
は、分離が容易な大きな平均直径5〜10mmの硬質球
体Boによって促進される。即ち、硬質球体Boは、そ
の適度な大きさと重い質量とにより、被焙煎物の内部に
残存せず、確実に比重選別される。これにより、焙煎媒
体Bの残存物がない高品質の杜仲茶1Gが製造できる。
Tochu tea 1G, which is the roasted material after roasting
Is separated from the hard sphere Bo by the sorting means 30. That is, the mixture discharged from the large-diameter end portion of the roasting cylinder 109 by the sorting means 230 shown in FIGS. 14 and 15 is subjected to specific gravity sorting by the wind force (F) from the blower 133 at the sorting port 135A, and light roasting is performed. The decoction is pneumatically conveyed to cyclone 137. Further, the heavy hard sphere Bo falls as it is and is collected in the receiving box 139 arranged below. This separating action is promoted by the hard sphere Bo having a large average diameter of 5 to 10 mm, which is easy to separate. That is, the hard sphere Bo does not remain in the to-be-roasted material due to its moderate size and heavy mass, and is surely sorted by specific gravity. As a result, high-quality Tochu tea 1G having no remaining roasting medium B can be manufactured.

【0078】[0078]

【発明の効果】本発明の請求項1によると、まず、掌大
形状の社仲の生葉は小さく切断される。これにより後の
熱処理を可能にし、乾燥効率のよい加工ができる。そし
て、少しずつ乾燥と練込み破砕とを繰り返す。これによ
り、葉を破砕して繊維をほぐし抽出性を良くするととも
に、緑色を失わないで乾燥させる。この後、粉末状に粉
砕して乾燥粉砕葉とする。最後に茎と葉とを熱風により
乾燥させ、葉と茎とを均一に乾燥させる。これにより、
緑色の抽出液となる粉末状の杜仲茶が得られる。
According to the first aspect of the present invention, first, the palm-shaped fresh leaves of Shanaka are cut into small pieces. This makes it possible to perform a subsequent heat treatment, and enables processing with high drying efficiency. Then, drying and kneading and crushing are repeated little by little. Thereby, the leaves are crushed to loosen the fibers to improve the extractability, and the leaves are dried without losing the green color. Then, it is pulverized into a powder to obtain dried pulverized leaves. Finally, the stems and leaves are dried by hot air, and the leaves and stems are dried uniformly. This allows
Powdered Tochu tea, which is a green extract, is obtained.

【0079】請求項2によると、含水率75%程度の杜
仲の生葉は、5〜20mm程度の幅に切断される。この
後、少しずつ含水率を低くする乾燥と、その大きさを小
さくし、硬さをやわらかくする練込み破砕とを正確な温
度と時間管理のもとに行う。そして、6〜20メッシュ
パス程度に粉砕した粉末状の乾燥粉砕葉を得る。最後
に、熱風により乾燥のみを行い、緑色の抽出液となる含
水率4〜5%範囲内の杜仲茶が製造される。
According to the second aspect, the fresh leaves of Tonaka having a water content of about 75% are cut to a width of about 5 to 20 mm. Thereafter, drying to reduce the water content little by little and kneading and crushing to reduce the size and soften the hardness are performed under accurate temperature and time control. Then, powdery dry ground leaves ground to about 6 to 20 mesh passes are obtained. Finally, drying is performed only by hot air to produce Tochu tea having a moisture content of 4 to 5%, which is a green extract.

【0080】請求項3によると、まず、掌大形状の社仲
の生葉は小さく切断される。これにより後の熱処理を可
能にし、乾燥効率のよい加工ができる。そして、少しず
つ乾燥と練込み破砕とを繰り返す。これにより、葉を破
砕して繊維をほぐし抽出性を良くするとともに、緑色を
失わないで乾燥させる。この後、粉末状に粉砕して乾燥
粉砕葉とする。最後に茎と葉とを熱風により均一な含水
率4〜5%程度に乾燥させ、葉と茎とが均一に乾燥され
た緑色の抽出液となる粉末状の杜仲茶が得られる。
According to the third aspect, first, the palm-shaped fresh leaves of Shanaka are cut into small pieces. This makes it possible to perform a subsequent heat treatment, and enables processing with high drying efficiency. Then, drying and kneading and crushing are repeated little by little. Thereby, the leaves are crushed to loosen the fibers to improve the extractability, and the leaves are dried without losing the green color. Then, it is pulverized into a powder to obtain dried pulverized leaves. Finally, the stems and leaves are dried with hot air to a uniform moisture content of about 4 to 5% to obtain powdery Tochu tea which is a green extract in which the leaves and stems are uniformly dried.

【0081】請求項4によると、含水率75%程度の杜
仲の生葉は、5〜20mm程度の幅に切断され、この後
少しずつ含水率を低くする乾燥と、その大きさを小さく
し、硬さをやわらかくする練込み破砕とを正確な温度と
時間管理のもとに積極的に数回にわたり20〜90分間
隔で行う。そして、6〜20メッシュパス程度に粉砕し
た粉末状の乾燥粉砕葉を得る。最後に、熱風により乾燥
のみを行い、緑色の抽出液となる含水率4〜5%範囲内
の最良の杜仲茶が製造される。
According to the fourth aspect, the fresh leaves of Tonaka having a water content of about 75% are cut into a width of about 5 to 20 mm, and thereafter, the water content is gradually reduced, and the size is reduced. The kneading crushing for softening is positively performed several times at intervals of 20 to 90 minutes under accurate temperature and time control. Then, powdery dry ground leaves ground to about 6 to 20 mesh passes are obtained. Finally, only drying with hot air is performed to produce the best Tochu tea having a moisture content of 4 to 5%, which is a green extract.

【0082】請求項5によると、上記請求項1、2、3
または4記載の杜仲茶の製造方法で製造した杜仲茶を使
用し、これを更に120〜220℃で1〜3分焙煎す
る。この焙煎によって抽出する水色及び味は従来の製法
による杜仲茶に近く、従来の製品に比較すると、極めて
抽出性が良好な杜仲茶となり、ティーバッグに最適なも
のができる。
According to claim 5, according to claims 1, 2, and 3
Alternatively, the Tonaka tea produced by the method for producing Tonaka tea described in 4 is used, and further roasted at 120 to 220 ° C for 1 to 3 minutes. The light blue color and taste extracted by this roasting are close to the Tochu tea produced by the conventional production method, and when compared to conventional products, the resulting Tochu tea has extremely good extractability and can be optimally used for tea bags.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の第1実施形態を示し、杜仲茶の製造方
法のフローチャート図である。
FIG. 1 shows a first embodiment of the present invention, and is a flowchart of a method for producing Du Zhong tea.

【図2】本発明の第1実施形態を示し、杜仲生葉の加工
状態説明図である。
FIG. 2 shows the first embodiment of the present invention, and is an explanatory diagram of a processing state of a eucalypt leaf.

【図3】本発明の第2実施形態を示し、杜仲茶の製造方
法のフローチャート図である。
FIG. 3 shows a second embodiment of the present invention, and is a flow chart of a method for producing Tochu tea.

【図4】本発明の実施形態を示し、生葉の裁断工程に使
用される生葉切断装置の正面図である。
FIG. 4 shows the embodiment of the present invention and is a front view of a fresh leaf cutting device used in a cutting process of fresh leaves.

【図5】本発明の実施形態を示し、生葉の熱処理工程に
使用される蒸機及び冷却工程に使用される冷却機の断面
図である。
FIG. 5 shows an embodiment of the present invention, and is a cross-sectional view of a steamer used in a heat treatment step of fresh leaves and a cooler used in a cooling step.

【図6】本発明の実施形態を示し、生葉の第1乾燥工程
に使用される乾燥機の断面図である。
FIG. 6 shows the embodiment of the present invention and is a cross-sectional view of a dryer used in a first drying step of fresh leaves.

【図7】本発明の実施形態を示し、生葉の第1乾燥工程
に使用される乾燥機の断面図である。
FIG. 7 shows the embodiment of the present invention and is a cross-sectional view of a dryer used in a first drying step of fresh leaves.

【図8】本発明の実施形態を示し、生葉の第2乾燥工程
に使用される乾燥機の断面図である。
FIG. 8 shows the embodiment of the present invention and is a cross-sectional view of a dryer used in a second drying step of fresh leaves.

【図9】本発明の実施形態を示し、生葉の各練込破砕工
程に使用される練込破砕機の断面図である。
FIG. 9 shows the embodiment of the present invention and is a cross-sectional view of a kneading and crushing machine used in each kneading and crushing step of fresh leaves.

【図10】本発明の実施形態を示し、生葉の第3乾燥工
程に使用される乾燥機の断面図である。
FIG. 10 shows the embodiment of the present invention and is a cross-sectional view of a dryer used in a third drying step of fresh leaves.

【図11】本発明の実施形態を示し、生葉の第3乾燥工
程に使用される乾燥機の断面図である。
FIG. 11 shows the embodiment of the present invention and is a cross-sectional view of a dryer used in a third drying step of fresh leaves.

【図12】本発明の実施形態を示し、生葉の第4,5乾
燥工程に使用される乾燥機の断面図である。
FIG. 12 shows the embodiment of the present invention, and is a cross-sectional view of a dryer used in fourth and fifth drying steps of fresh leaves.

【図13】本発明の実施形態を示し、生葉の粉砕工程に
使用される粉砕機の断面図である。
FIG. 13 shows the embodiment of the present invention and is a cross-sectional view of a crusher used in a crushing process of fresh leaves.

【図14】本発明の実施形態を示し、焙煎装置の断面図
である。
FIG. 14 is a sectional view of a roasting apparatus, showing an embodiment of the present invention.

【図15】本発明の実施形態を示し、風力選別機の断面
図である。
FIG. 15 shows an embodiment of the present invention and is a cross-sectional view of a wind separator.

【符号の説明】[Explanation of symbols]

1 生葉 1A 裁断生葉 1B 乾燥生葉 1C 乾燥破砕葉 1D 乾燥破砕葉 1E 乾燥破砕葉 1F 杜仲茶 100 生葉カッター 110 第1乾燥機 120 第2乾燥機 130 練込破砕機 140 第3乾燥機 150 第4,5乾燥機 160 粉砕機 A 生葉裁断工程 B 生葉熱処理工程 C 生葉冷却工程 D 第1乾燥工程 E 第2乾燥工程 F 第1練込破砕工程 F´ 第2練込破砕工程 G 乾燥工程 H 第3乾燥工程 I 破砕工程 J 第4乾燥工程 K 冷却工程 DESCRIPTION OF SYMBOLS 1 Fresh leaf 1A Cut fresh leaf 1B Dry fresh leaf 1C Dry crushed leaf 1D Dry crushed leaf 1E Dry crushed leaf 1F Tochu tea 100 Fresh leaf cutter 110 First dryer 120 Second dryer 130 Kneading crusher 140 Third dryer 150 Fourth 5 Dryer 160 Crusher A Fresh leaf cutting process B Fresh leaf heat treatment process C Fresh leaf cooling process D First drying process E Second drying process F First kneading and crushing process F 'Second kneading and crushing process G Drying process H Third drying Process I Crushing process J 4th drying process K Cooling process

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 採取した杜仲の生葉を短冊状に切断する
生葉裁断工程と、生葉を熱処理する生葉熱処理工程と、
上記熱処理生葉を攪拌しながら熱風により葉の表面水分
・付着水分を除去・乾燥させる第1乾燥工程と、上記乾
燥生葉に圧力をかけて練込み・攪拌しながら乾燥し、葉
を破砕する第2乾燥工程と、上記乾燥された乾燥破砕葉
を圧力をかけて練込み・葉を破砕する練込破砕工程と、
上記乾燥破砕葉を圧力をかけて練込み・攪拌しながら乾
燥し、葉を破砕する第3乾燥工程と、上記乾燥破砕葉を
熱風により乾燥させる第4乾燥工程と、乾燥破砕葉を粉
末状に粉砕する粉砕工程と、上記粉末状の乾燥粉砕葉を
熱風により乾燥する第5乾燥工程と、からなることを特
徴とする杜仲茶の製造方法。
1. A fresh leaf cutting step of cutting the collected fresh leaf of Tonaka into strips, a fresh leaf heat treatment step of heat treating the fresh leaf,
A first drying step of removing and drying the surface moisture and attached moisture of the leaves with hot air while stirring the heat-treated fresh leaves, and a second drying and crushing the leaves by kneading and stirring the dried fresh leaves under pressure. Drying step, kneading crushing step of kneading and crushing the leaves by applying pressure to the dried crushed dried leaves,
The dried crushed leaf is dried while kneading and stirring under pressure, a third drying step of crushing the leaf, a fourth drying step of drying the dried crushed leaf with hot air, and drying the crushed leaf into powder. A method for producing Tochu tea, comprising: a crushing step of crushing; and a fifth drying step of drying the powdery dried crushed leaves with hot air.
【請求項2】 生葉裁断工程は生葉を5〜20mm程度
の幅に切断し、生葉熱処理工程は飽和蒸気又は90℃以
上の熱湯で20〜60秒加熱し、第1乾燥工程は熱風温
度80〜120℃で20〜30分加熱し、第2乾燥工程
は熱風温度80〜120℃で20〜30分加熱し、練込
破砕工程は常温で圧力練込を20〜30分行い、第3乾
燥工程は熱風温度40〜60℃で40〜60分加熱し、
第4乾燥工程は熱風温度70〜90℃で40〜60分加
熱し、粉砕工程は杜仲茶を6〜20メッシュパス程度に
粉砕し、第5乾燥工程は熱風温度70〜90℃で40〜
60分加熱することを特徴とする請求項1記載の杜仲茶
の製造方法。
2. The fresh leaf cutting step cuts the fresh leaves into a width of about 5 to 20 mm, the fresh leaf heat treatment step is heating with saturated steam or hot water of 90 ° C. or more for 20 to 60 seconds, and the first drying step is hot air temperature of 80 to 60 mm. Heating at 120 ° C. for 20 to 30 minutes, the second drying step is heated at a hot air temperature of 80 to 120 ° C. for 20 to 30 minutes, and the kneading and crushing step is pressure kneading at room temperature for 20 to 30 minutes. Is heated at a hot air temperature of 40-60 ° C for 40-60 minutes,
The fourth drying step is heating at a hot air temperature of 70 to 90 ° C. for 40 to 60 minutes, the pulverizing step is pulverizing Tochu tea to about 6 to 20 mesh pass, and the fifth drying step is a hot air temperature of 70 to 90 ° C. and 40 to 60 °.
2. The method of claim 1, wherein the heating is performed for 60 minutes.
【請求項3】 採取した杜仲の生葉を短冊状に切断する
生葉裁断工程と、上記生葉を熱処理する生葉熱処理工程
と、上記熱処理生葉を攪拌しながら熱風により葉の表面
水分・付着水分を除去・乾燥させる第1乾燥工程と、上
記乾燥された乾燥破砕葉を圧力をかけて練込み、葉を破
砕する第1練込破砕工程と、上記乾燥生葉に圧力をかけ
て練込み、攪拌しながら乾燥し、葉を破砕する第2乾燥
工程と、上記乾燥された乾燥破砕葉を圧力をかけて練込
み・葉を破砕する第2練込破砕工程と、上記乾燥破砕葉
を熱風により乾燥させる第3乾燥工程と、乾燥破砕葉を
粉末状に粉砕する粉砕工程と、上記粉末状の乾燥粉砕葉
を熱風により乾燥する第4乾燥工程と、からなることを
特徴とする杜仲茶の製造方法。
3. A fresh leaf cutting step of cutting the collected fresh leaves of Tonaka into strips, a fresh leaf heat treatment step of heat treating the fresh leaves, and removing the surface moisture and attached moisture of the leaves by hot air while stirring the heat treated fresh leaves. A first drying step of drying, a first kneading and crushing step of kneading the dried dried crushed leaves by applying pressure and crushing the leaves, and a kneading of the dried fresh leaves by applying pressure and drying with stirring A second drying step of crushing the leaves, a second kneading crushing step of kneading the dried dried crushed leaves by applying pressure and crushing the leaves, and a third drying step of drying the dried crushed leaves with hot air. A method for producing Tochu tea, comprising: a drying step; a pulverizing step of pulverizing the dried and crushed leaves into a powder; and a fourth drying step of drying the powdery dried and pulverized leaves with hot air.
【請求項4】 生葉裁断工程は生葉を5〜20mm程度
の幅に切断し、生葉熱処理工程は飽和蒸気又は90℃以
上の熱湯で20〜60秒加熱し、第1乾燥工程は熱風温
度80〜120℃で20〜30分加熱し、第1練込破砕
工程は常温で圧力練込を20〜30分行い、第2乾燥工
程は熱風温度80〜120℃で20〜30分加熱し、第
2練込破砕工程は常温で圧力練込を20〜30分行い、
第3乾燥工程は熱風温度70〜90℃で40〜60分加
熱し、粉砕工程は杜仲茶を6〜20メッシュパス程度に
粉砕し、第4乾燥工程は熱風温度70〜90℃で40〜
60分加熱することを特徴とする請求項3記載の杜仲茶
の製造方法。
4. The fresh leaf cutting step cuts the fresh leaves into a width of about 5 to 20 mm, the fresh leaf heat treatment step is heated with saturated steam or hot water of 90 ° C. or more for 20 to 60 seconds, and the first drying step is a hot air temperature of 80 to 60 mm. The mixture is heated at 120 ° C. for 20 to 30 minutes, the first kneading and crushing step is pressure kneading at room temperature for 20 to 30 minutes, and the second drying step is heated at a hot air temperature of 80 to 120 ° C. for 20 to 30 minutes. In the kneading and crushing step, pressure kneading is performed at room temperature for 20 to 30 minutes.
The third drying step is heating at a hot air temperature of 70 to 90 ° C. for 40 to 60 minutes, the pulverizing step is pulverizing Tochu tea to about 6 to 20 mesh pass, and the fourth drying step is 40 to 60 ° C. at a hot air temperature of 70 to 90 ° C.
4. The method of claim 3, wherein heating is performed for 60 minutes.
【請求項5】 請求項1、2、3または4記載の杜仲茶
の製造方法で製造した杜仲茶を120〜220℃で1〜
3分焙煎することを特徴とする杜仲茶の製造方法。
5. The Tochu tea produced by the method for producing Tochu tea according to claim 1, 2, 3 or 4 at 120 to 220 ° C.
A method for producing Tochu tea, comprising roasting for 3 minutes.
JP9332863A 1997-12-03 1997-12-03 Production of eucommia ulmoides oliver leaf tea Pending JPH11155537A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9332863A JPH11155537A (en) 1997-12-03 1997-12-03 Production of eucommia ulmoides oliver leaf tea

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9332863A JPH11155537A (en) 1997-12-03 1997-12-03 Production of eucommia ulmoides oliver leaf tea

Publications (1)

Publication Number Publication Date
JPH11155537A true JPH11155537A (en) 1999-06-15

Family

ID=18259652

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9332863A Pending JPH11155537A (en) 1997-12-03 1997-12-03 Production of eucommia ulmoides oliver leaf tea

Country Status (1)

Country Link
JP (1) JPH11155537A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005287469A (en) * 2004-03-31 2005-10-20 Kobayashi Pharmaceut Co Ltd Method for producing green eucommia ulmoides tea leaf and green powder of eucommia ulmoides leaf
JP2007135580A (en) * 2005-10-19 2007-06-07 Hekizanen:Kk Method for producing green tea leaf of eucommia ulmoides and/or mulberry tea leaf and dried tea leaf and powdery beverage produced by the same method
KR100740416B1 (en) 2005-08-25 2007-07-16 이옥환 Process of manufacturing of olive leaf extract with physiological activities
JP2008263922A (en) * 2007-04-24 2008-11-06 Hekizanen:Kk Method for producing green tea leaf, and dried tea leaf and powdered tea beverage produced by the same method
JP2010041947A (en) * 2008-08-11 2010-02-25 Kobayashi Pharmaceut Co Ltd Extract prepared from dried du zhong leaf, food processed product of the same, and dried du zhong leaf
JP2010136654A (en) * 2008-12-10 2010-06-24 Hekizanen:Kk Green du-zhong tea leaf powder and process for producing the same
JP2011250725A (en) * 2010-06-01 2011-12-15 Hekizanen:Kk Method of manufacturing green dried article of eucommia leaf

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005287469A (en) * 2004-03-31 2005-10-20 Kobayashi Pharmaceut Co Ltd Method for producing green eucommia ulmoides tea leaf and green powder of eucommia ulmoides leaf
WO2005099488A1 (en) * 2004-03-31 2005-10-27 Kobayashi Pharmaceutical Co., Ltd. Green du-zhong tea leaves and process for producing green du-zhong tea leaf powder
JP4589029B2 (en) * 2004-03-31 2010-12-01 小林製薬株式会社 Method for producing green chunaka tea leaves and chunaka green powder
KR100740416B1 (en) 2005-08-25 2007-07-16 이옥환 Process of manufacturing of olive leaf extract with physiological activities
JP2007135580A (en) * 2005-10-19 2007-06-07 Hekizanen:Kk Method for producing green tea leaf of eucommia ulmoides and/or mulberry tea leaf and dried tea leaf and powdery beverage produced by the same method
JP2008263922A (en) * 2007-04-24 2008-11-06 Hekizanen:Kk Method for producing green tea leaf, and dried tea leaf and powdered tea beverage produced by the same method
JP2010041947A (en) * 2008-08-11 2010-02-25 Kobayashi Pharmaceut Co Ltd Extract prepared from dried du zhong leaf, food processed product of the same, and dried du zhong leaf
JP2010136654A (en) * 2008-12-10 2010-06-24 Hekizanen:Kk Green du-zhong tea leaf powder and process for producing the same
JP2011250725A (en) * 2010-06-01 2011-12-15 Hekizanen:Kk Method of manufacturing green dried article of eucommia leaf

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