JP2004313123A - Dairy component-containing layered gel food applicable to normal-temperature distribution, and method for producing the same - Google Patents
Dairy component-containing layered gel food applicable to normal-temperature distribution, and method for producing the same Download PDFInfo
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- JP2004313123A JP2004313123A JP2003114390A JP2003114390A JP2004313123A JP 2004313123 A JP2004313123 A JP 2004313123A JP 2003114390 A JP2003114390 A JP 2003114390A JP 2003114390 A JP2003114390 A JP 2003114390A JP 2004313123 A JP2004313123 A JP 2004313123A
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Abstract
Description
【0001】
【発明の属する技術分野】
本発明は、色、風味等を異にするプリンやムース等の乳成分含有ゲル食品を多数積層した常温流通可能な層状の乳成分含有ゲル食品に関する。詳細には、容易に調製することができ、また、みずみずしさ等を保持し、食味が格段に向上し、なおかつ、レトルト殺菌等の過酷な加熱殺菌を行っても、タンパク質が荒れたり、凝集したりすることなく内容成分が均質に保持でき、各層間の境界が明瞭である、常温流通可能な層状の乳成分含有ゲル食品に関する。
【0002】
【従来の技術】
従来、多層デザートを工業的に有利に製造する方法については、種々検討されており、二層を連続的に充填する方法が広く検討なされている。中でも、縦型の層状に充填されたデザートについてはネイティブ型ジェランガムを用いる方法が検討なされている。例えば、乳原料を含み、ネイティブ型ジェランガムを0.1重量%含むプリン部をそれぞれ調整し、各部が65℃まで下がった時点で、各部を容器に等量ずつ同時に充填する縦型3色プリン(特許文献1)が記載されている。
【0003】
しかし、これら乳原料を含むゲル食品は、チルドで流通されるのが一般的であり、上記の方法により層状ゲル食品を製造し、レトルト殺菌等の過酷な加熱殺菌を行うと、層間が明瞭に分かれないどころか、タンパク質の凝集や沈殿が起こり、ゲルが荒れるという問題点がある。この「荒れ」は、乳由来のタンパク質が凝集すること等によって内容成分の均質性が損なわれること及びその均質性が損なわれた状態を意味するが、「荒れた」食品は、通常、外見上、内容成分が凝集・混濁・懸濁したようなざらざらした質感を呈している。また、舌触りも悪く、さらに凝集成分の沈降等によって味が不均一となり、その結果、商品価値が著しく損なうという問題がある。
【0004】
また、一部では、レトルト殺菌でもゲルが荒れないゲル状食品も検討がなされ、ミックスの粘度を上げる方法なども知られているが、層状に充填するのが難しく、得られたゲル状食品が糊っぽい食感となり、プリンやムースのようななめらかな食感とならないという問題点があった。
【0005】
【特許文献1】特開平10−136914号公報
【0006】
【発明が解決しようとする課題】
本発明は、かかる事情に鑑みて開発されたものであり、層状に充填・固化したゲル食品であって、レトルト殺菌等の過酷な加熱殺菌を行っても、ゲルが荒れたり、タンパク質の凝集・沈殿が起こったりすることなく、内容成分が均質に保持され、各層間の境界が明瞭である、常温流通可能な層状の乳成分含有ゲル食品を提供することを目的とする。
【0007】
【課題を解決するための手段】
本発明者らは、上記課題を解決するために鋭意研究を重ねていたところ、微結晶セルロースを含む組成物を0.2〜4重量%含有することにより、レトルト殺菌等の過酷な加熱殺菌を行ってもゲルが荒れたり、タンパク質が凝集、沈殿を起こったりすることなく、内容成分が均質に保持され、各層間の境界が明瞭である、常温流通可能な層状の乳成分含有ゲル食品となることが判った。更に、微結晶セルロースを含む組成物に加えて、ネイティブ型ジェランガムを0.005〜0.5重量%量併用することにより、作業性が向上し、各層を同時充填しても、より各層間の境界を明瞭に出来ることがわかった。
【0008】
すなわち、本発明は下記に掲げる常温流通可能な層状の乳成分含有ゲル食品である:
項1.層状に充填・固化した乳成分含有ゲル食品であって、各層に微結晶セルロースを含む組成物を0.2〜4重量%含有することを特徴とする常温流通可能な層状の乳成分含有ゲル食品。
項2.更に、ネイティブ型ジェランガムを0.005〜0.5重量%含有する項1に記載の常温流通可能な層状の乳成分含有ゲル食品。
項3.各層を同時充填することにより製造する層状の乳成分含有ゲル食品の製造方法において、各層を同時充填することにより製造する、項1又は2に記載の常温流通可能な層状の乳成分含有ゲル食品の製造方法。
【0009】
【発明の実施の形態】
本発明でいう常温流通可能な層状の乳成分含有ゲル食品とは、層状に充填・固化し、微結晶セルロースを含む組成物を0.2〜4重量%含有することを特徴とする。
【0010】
本発明でいう層状の乳成分含有ゲル食品とは、乳成分を含有するゲル状食品が層状に配置された食品であり、同時に充填できる範囲内において、2層、3層、4層など多数の層状とすることができ、横の層状にも縦の層状にもすることができる。
【0011】
本発明の乳成分含有ゲル食品は、乳原料や他に原料として含まれる成分が、ゲル化剤や原料中のタンパク質の作用に基づいて固化してなるものであるが、好適には半固形状物、より好ましくは更にきめ細かでつるりとした滑らかな舌触り・食感が要求されるものである。ゲル状食品として、例えば、プリン、プリンシェイク、プリンドリンクゼリー、ドリンクゼリー、ムース、ババロア、ミルクプリン、杏仁豆腐、嚥下困難者用食品等が挙げられるが、特に、乳原料を含有したゲル食品に向いた製品であれば、特に限定されない。
【0012】
これら食品のうち、同種あるいは異種のゲル食品を組み合わせることができる。例えば、プリンとプリンを組み合わせたり、プリンにムースやもち状の食品を配置したりできる。また、同種の食品に、フレーバーや色素のバリエーションを付与して、複数の食品を組み合わせたようにも見せることができ、例えば2色プリン等を提供することができる。
【0013】
本発明の常温流通可能な層状の乳成分含有ゲル食品は、一般的に、例えば、缶、ビン、紙パック、ペットボトル、ラミネートパック、チアパック等に充填、密封され、密封状態で流通、販売されるもので、気軽に摂取する事ができる。常温流通可能な食品とするために、100〜150℃10〜60分間程度の加熱を行うレトルト殺菌や、UHT殺菌、HTST殺菌の殺菌方法を挙げることができるが、好ましいのはレトルト殺菌である。レトルト殺菌のような過酷な殺菌にもかかわらず、ゲルが荒れることがなく、タンパク質が凝集、沈殿を起こすこともなく内容成分が均質に保持され、かつ、各層間の境界が明瞭である、層状のゲル食品となるものである。
【0014】
本発明は、乳成分含有ゲル食品中、微結晶セルロースを含む組成物を0.2〜4重量%、好ましくは、0.9〜1.5重量%含有する。微結晶セルロースを含む組成物とは、平均粒子径が40μm以下、より好ましくは20μm以下、更に好ましくは、10μm以下の結晶セルロースを含む組成物である。微結晶セルロースを含む組成物として、微結晶セルロースを100重量%含有するものを使用しても良いが、バインダーとして、キサンタンガム、カラヤガム、カラギナン、CMC−Na等の増粘多糖類等を添加して、機械的なシェアをかけて磨砕して、必要に応じて乾燥することによって製剤化したものを使用するのが好ましい。微結晶セルロースを、組成物に対して、5〜100重量%となるように配合し、製剤化する場合は、残りにバインダーを使用して製剤化を行う。
【0015】
本発明で使用する結晶セルロースを含む組成物(微結晶セルロース製剤)は、商業的に入手することが出来、例えば、旭化成工業株式会社製のセオラスSC−N43、セオラスSC−700、セオラスSC−900,アビセルRC−N30、アビセルRC−591、アビセルRC−N81、アビセルCL−611等を挙げることが出来る。
【0016】
更に、ネイティブ型ジェランガムを乳成分含有ゲル食品中0.005〜0.5重量%、好ましくは、0.01〜0.2重量%含有すると、各層を同時充填しても、各層間の境界が明瞭となる層状の常温流通可能なゲル食品となる。
【0017】
ネイティブ型ジェランガムは、水生植物の表面から分離された非病原性微生物 Pseudomonas elodea を用いて産生されるものである。ジェランガムには、前記ネイティブ型と脱アシル型の2つのタイプがあり、脱アシル型は、その構造が、1−3結合したグルコース、1−4結合したグルクロン酸、1−4結合したグルコース及び1−4結合したラムノースの4分子の糖を構成単位とする直鎖状の高分子多糖類であるが、ネイティブ型は、脱アシル型の1−3結合したグルコース残基に1構成当たりグリセリル基1残基とアセチル基が平均1/2残基結合したものである。このネイティブ型ジェランガムを主成分とするゲル化剤は商業的に入手することができ、例えば、三栄源エフ・エフ・アイ株式会社製のケルコゲルLT100、ゲルアップ[商標]MOT等を挙げることが出来る。
【0018】
本発明で使用する乳原料としては、牛乳、生クリーム、全脂粉乳、脱脂粉乳、全脂加糖練乳、脱脂練乳、ヨーグルト(発酵乳)、粉末発酵乳、豆乳等などが挙げられる。これらは単独で含まれていてもよいし、また2種以上の組み合わせで含まれていてもよい。また、脱脂乳を含有する場合は、バター、生クリーム、ヤシ油、パーム油等の油成分を含有していてもよい。乳成分含有ゲル食品に含まれる乳原料の量は、特に制限されないが、通常は、ゲル状食品に対して、無脂乳固形分で0.1〜30重量%、好ましくは0.3〜15重量%、より好ましくは0.5〜8重量%の範囲が例示される。なお、プリンの場合は3〜8重量%の範囲が特に好ましい。
【0019】
更に、本発明の乳成分含有ゲル食品には、前記原料に加えて、固化するために、ゲル化剤を使用する。使用するゲル化剤としては、通常食品に使用されるものであって、1種または2種以上を組み合わせて用いることにより、食品を液状から固形状態にするいわゆるゲル化作用を有したり、ゲル自身の食感を改良したりするものであればよい。例えば、脱アシル型ジェランガム、寒天、カラギナン、キサンタンガム、ファーセレラン、アルギン酸、アルギン酸塩、ペクチン、ゼラチン、ローカストビーンガム、グァーガム、アラビアガム、プルラン、タラガム、グルコマンナン、タマリンド種子多糖類、サイリウムシードガム、マクロホモプシスガム等から選択される1種又は2種以上を挙げることができる。好ましくは、脱アシル型ジェランガム、カラギナン、キサンタンガム、ローカストビーンガム及びグァーガムから選ばれる1種又は2種以上である。当該成分を配合したゲル化剤製剤は商業的に入手することが出来、例えば、三栄源エフ・エフ・アイ株式会社製のゲルアップ[商標]PI、ゲルアップ[商標]PI−C、ゲルアップ[商標]PI−H等を挙げることができる。
【0020】
また、コーンスターチ、タピオカ澱粉等の澱粉、カルボキシメチルセルロースなどを添加してもよい。これらゲル化剤や澱粉等を、ゲルの物性に影響を与えない程度の粘度を付与する量の添加を行うことで、乳中のタンパク質の安定化効果に補助的に作用する。更に、ゲル化剤のゲル化機構に補助的に作用させる目的で、乳酸カルシウム、塩化カリウム等の塩類を添加してもよい。
【0021】
乳成分含有ゲル食品に含まれるゲル化剤の添加量は、使用されるゲル化剤の種類、製品の種類等に応じて種々選択されるものであり一義的に定めることができないが、製品の一例としてプリンの場合を挙げるとすると、プリンの最終食品に対して、0.05〜4重量部%、好ましくは0.1〜2重量%、より好ましくは0.2〜1.5重量%の範囲が例示される。
【0022】
なお、微結晶セルロースを含む組成物、ネイティブ型ジェランガム及びゲル化剤を一剤化した製剤を使用してもよい。このような製剤も商業的に入手することができ、例えば、三栄源エフ・エフ・アイ株式会社製のゲルアップ[商標]PI−970、ゲルアップ[商標]PI−988等を挙げることができる。
【0023】
次に、本発明の常温流通可能な乳成分含有層状ゲル食品の製造方法について詳述する。本発明の常温流通可能な乳成分含有層状ゲル食品の製造方法について、横に二層、三層積層する、横に多層構造に製造する際は、前記原料を使用し、常温流通な殺菌条件にて加熱殺菌を行う以外は常法通りに製造することが出来る。例えば、充填時、下位層から上位層の順にミックス液を連続して充填する方法、即ち、各層のミックス液を別々に調製、即ち、水に乳原料、微結晶セルロースを含む組成物、ゲル化剤及びその他の原料からなる各層の原料を加え、75〜90℃にて5〜15分間加熱攪拌溶解を行うことでミックス液を調製し、各層の充填温度を40〜90℃とし、下位層から上位層の順にミックス液を連続して容器充填し、前述の常温流通可能にするための殺菌条件で加熱殺菌を行う方法である。そのほかの工程、例えば、均質化工程、冷却工程等は常法を用いて行うことが出来るが、前記の常温流通可能な製品とするための過酷な殺菌条件でも、ゲルが荒れることなく、内容成分が均質に保持され、各層間の境界が明瞭である、常温流通可能な横の層状の乳成分含有ゲル食品となる。なお、各層にブリックス(糖度)差を設ける必要は特にないが、ブリックス差を設ける場合は、ブリックスの高い方から先に充填する方が好ましい。
【0024】
次に、縦型の乳成分含有層状ゲル食品を製造する場合、各層のミックスを同時充填することに行うことがなされているが、本発明では、各層の乳成分含有食品ミックスを40℃以上、より好ましくは40〜90℃、更に好ましくは、50〜70℃となるように調整して、各層を同時充填することにより製造することが好ましい。これより低い温度であると、ミックスがゲル化を起こしてしまい充填できなくなってしまい、また、これより高い温度であると、ミックスの粘度が低い場合が多く、充填時各ミックスが混ざり合ってしまう。当該温度の範囲で同時充填を行うことにより、各層間が混じり合うことがほとんどなく、明瞭な縦型の層状に充填することが出来る。また、各ミックスにネイティブ型ジェランガムを前記に掲げる量添加しておくことで、比較的高温度でもミックスに十分な粘度が付与され、同時充填してもミックスが混ざらず明瞭な層状に充填可能となる。
【0025】
なお、充填時のミックスの粘度であるが、150〜500mPa・s、より好ましくは、200〜400mPa・sとなるように調整すると、なお作業性が良好となる。
【0026】
以上の条件を満たせば、一般的に層状ゲル食品を製造する際に求められる条件である、ブリックス差や粘度差は任意に設定できる。即ち、各層のブリックス差及び粘度差を同等としてもよいし、差をつけてもよい。
【0027】
各層を同時充填することにより製造する方法は、前述以外は、常法により製造することが出来る。即ち、各層のミックスを別々に調製、即ち、水に水に乳原料、微結晶セルロースを含む組成物、ゲル化剤及びその他の原料からなる各層の原料を加え、75〜90℃にて5〜15分間加熱攪拌溶解を行うことでミックス液を調製し、前述のミックス粘度や充填温度にて、各層同時に容器充填を行い、前述の常温流通可能にするための殺菌条件で加熱殺菌を行う。そのほかの工程、例えば、均質化工程、冷却工程等は常法を用いて行うことができる。このような方法で製造することにより、前記の常温流通可能な製品とするための過酷な殺菌条件で殺菌を行っても、ゲルが荒れることなく、内容成分が均質に保持され、各層間の境界が明瞭である、常温流通可能な縦の層状の乳成分含有ゲル食品となる。
【0028】
また、本発明の常温流通可能な乳成分含有層状ゲル食品は、前記に挙げた成分以外にも本発明の効果に影響を与えないことを限度に、必要に応じて、食品に各種糖質、甘味料を含むことができる。
【0029】
糖質としては、砂糖、ブドウ糖、果糖、異性化糖、水飴、還元水飴、デキストリン、糖アルコール(マルチトール、エリスリトール、ソルビトール、パラチニット、キシリトール、ラクチトール等)、ポリデキストロース、オリゴ糖(イソマルトオリゴ糖、還元キシロオリゴ糖、還元ゲンチオオリゴ糖、キシロオリゴ糖、ゲンチオオリゴ糖、ニゲロオリゴ糖、テアンデオリゴ糖、大豆オリゴ糖等)、トレハロース、などの糖質や果汁、蜂蜜、砂糖結合水飴(カップリングシュガー)等の糖質含有素材から選ばれる。甘味料としては、スクラロース、アスパルテーム、アセスルファムカリウム、ステビア、ネオテーム、アリテーム、ソーマチン、カンゾウ抽出物(グリチルリチン)、サッカリン、サッカリンナトリウム等から選ばれる高甘味度甘味料を使用することもできる。
【0030】
甘味料の配合割合としては、特に制限されず、砂糖甘味換算で、砂糖1%=1度として、甘味度が3〜30度となるように配合するのが好ましく、好ましくは5〜20度、より好ましくは8〜15度となるように配合するのがよい。
【0031】
更に、本発明の常温流通可能な層状の乳成分含有ゲル食品は、各種着色料、着香料及び風味調整剤などを含むことができ、これによって対象とする組成物に所望の色、香り並びに味を均一に付与することができる。また、必要に応じて、紅茶,コーヒー等のエキス成分、ココア,抹茶等の粉末成分、イチゴ,オレンジ等の果汁等を含んでいても、また人為的に乳酸カルシウム、グルコン酸カルシウム等のカルシウム類を添加して、カルシウム量を強化させたものであってもよい。更には、乳化剤、酸化防止剤、保存料、ビタミン類、鉄、マグネシウム、リン、カリウム等のカルシウム以外のミネラル類などを添加してもよい。
【0032】
本発明により、レトルト殺菌等の過酷な加熱殺菌を行っても、タンパク質が荒れたり、凝集したりすることなく内容成分が均質に保持できる、各層が明瞭になった常温流通可能な層状の乳成分含有ゲル食品とすることが出来るようになった。更に、各層を同時充填することにより製造する層状の乳成分含有ゲル食品の製造方法においても、本発明により各層間の境界が明瞭になる層状の乳成分含有ゲル食品が製造できるようになった。
【0033】
【実施例】
以下、本発明の内容を以下の実施例を用いて具体的に説明するが、本発明はこれらに何ら限定されるものではない。また、特に記載のない限り「部」とは、「重量部」を意味するものとする。文中「*」印は、三栄源エフ・エフ・アイ株式会社製、文中「※」印は三栄源エフ・エフ・アイ株式会社の登録商標であることを示す。
【0034】
実施例1:縦型2層プリンの調製
図1に示す縦型2層プリンの調製を目的として、縦型2層プリンを作成する。下記の表1に掲げる処方のうち、それぞれ、水に砂糖、微結晶セルロース製剤、ネイティブ型ジェランガム、ゲル化剤を加えて、80℃10分間加熱攪拌溶解し、香料、必要に応じて色素を加えて混合し、全量補正して、プリン部A、プリン部Bの各層のミックス液を調製した。
【0035】
各層のミックス液を70℃、65℃、60℃、55℃、50℃、45℃、40℃、30℃の各温度まで攪拌しながら冷却し、容器の端部から各層のミックス液を同時にゆっくりと流し充填した。その後シールして密封し、121℃20分間レトルト殺菌を行い、8℃水槽にて2時間冷却してから一晩冷蔵庫で静置して、縦型2層プリンを調製した。
【0036】
比較例として、微結晶セルロース製剤及びネイティブ型ジェランガムを配合しないもの(比較例1)、微結晶セルロース製剤を配合せず、ネイティブ型ジェランガムを配合したもの(比較例2)を、実施例と同様に作成した。ミックス液の充填温度を各温度に調整した場合の充填時の作業性、レトルト殺菌後における層の状態及び食感について評価した。評価結果を表2に示す。
【0037】
【表1】
【0038】
表1中、微結晶セルロース製剤として、バインダーとしてキサンタンガム約3%、カルボキシメチルセルロースを約5%含む粒子径3〜4μmの微結晶セルロース製剤を使用した。また、表1中のゲル化剤の配合について、ゲル化剤1:ローカストビーンガム50%、寒天25%、ペクチン20%を含有、ゲル化剤2:グァーガム45%、ローカストビーンガム25%、脱アシル型ジェランガム15%、キサンタンガム10%含有するゲル化剤を使用した。
【0039】
【表2】
【0040】
表2より、実施例1−a〜1−cの微結晶セルロース製剤を含有した場合、ミックスの温度が40〜45℃で充填可能であり、充填時の作業性も良く、更にレトルト殺菌後の層の状態も良好であった。また、実施例1−b〜1−cの微結晶セルロース製剤に加えて、ネイティブ型ジェランガムを併用した場合、40〜65℃で充填可能となり、更に作業性が向上し、更にレトルト殺菌後の層の状態も良好であり、2層間が更に明瞭となり良好なレトルト2層プリンとなった。
【0041】
それに対し、比較例1の微結晶セルロース製剤及びネイティブ型ジェランガムを含有しない場合は、2層充填できず、レトルト殺菌後もタンパク凝集・分離が起こった。また、比較例2の微結晶セルロース製剤は含まず、ネイティブ型ジェランガムを含む場合は、充填時2層にはなるものの、レトルト殺菌後にタンパク凝集・分離が起こった。
【0042】
実施例2:レトルト横二層プリン(イチゴチョコ味)の調製
下記表3に掲げる処方のうち、水とヤシ油の中に撹拌機で撹拌しながらゲル化剤、ココア末及び乳化剤の粉体混合物を添加し、80℃10分間攪拌溶解後、香料を添加し全量補正したミックスを40〜45℃に冷却してから、容器にチョコ部を充填し、直ちにチョコ部と同量のイチゴ部を充填した後、121℃20分間レトルト殺菌し、図2に示す、横二層のレトルト横二層プリン(イチゴチョコ味)を調製した。
【0043】
【表3】
【0044】
実施例3:レトルトゴマ市松模様プリン
表4に記載の処方のうち、白部、黒部それぞれ、水とヤシ油、全脂加糖練乳の中に、攪拌機で攪拌しながら、砂糖、脱脂粉乳、ゲル化剤、ネイティブ型ジェランガムの粉体混合物を添加し、80℃10分間攪拌溶解し、ねりごま、香料を添加して、全量補正を行い、均質機(9800kPa=100kg/cm2)に通して、白部ミックス、黒部ミックスをそれぞれ調製した。このミックスを60〜55℃まで冷却した後、市松模様となるように4層に同時に充填した。その後シールして密封し、121℃20分間レトルト殺菌を行い、8℃水槽にて2時間冷却してから一晩冷蔵庫で静置して、図3に示す、黒白市松模様の4層となったレトルトゴマ市松模様プリンを調製した。
【0045】
【表4】
【0046】
【図面の簡単な説明】
【図1】図1は、実施例1に示す縦型2層プリンの斜視図である。
【図2】図2は、実施例2に示す横型2層プリンの斜視図である。
【図3】図3は、実施例3に示すゴマ市松模様プリンの斜視図である。[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a layered milk component-containing gel food that can be distributed at room temperature and is formed by laminating a large number of milk component-containing gel foods such as pudding and mousse having different colors and flavors. In detail, it can be easily prepared, it also retains freshness, etc., taste is remarkably improved, and even if severe heat sterilization such as retort sterilization is performed, protein becomes rough or aggregates. The present invention relates to a layered dairy component-containing gel food that can be distributed at room temperature and that can maintain the content components homogeneously without fraying and has clear boundaries between layers.
[0002]
[Prior art]
Conventionally, various methods for industrially producing a multilayer dessert in an advantageous manner have been studied, and a method of continuously filling two layers has been widely studied. Above all, for desserts filled in a vertical layer, a method using native gellan gum has been studied. For example, a pudding portion containing a milk material and containing 0.1% by weight of native gellan gum is prepared, and when each portion has cooled down to 65 ° C., a vertical three-color pudding (where each portion is simultaneously filled in an equal amount in a container). Patent Document 1) is described.
[0003]
However, gel foods containing these milk ingredients are generally distributed in a chilled manner, and when a layered gel food is produced by the above-described method and subjected to severe heat sterilization such as retort sterilization, the layers become clear. On the contrary, there is a problem that agglomeration or precipitation of the protein occurs and the gel is roughened. This "rough" means that the homogeneity of the ingredients is impaired due to aggregation of milk-derived proteins and the like and the homogeneity is impaired. It has a rough texture as if the components were aggregated, turbid, or suspended. Further, there is a problem that the tongue feel is poor and the taste becomes non-uniform due to sedimentation of agglomerated components, and as a result, the commercial value is significantly impaired.
[0004]
In addition, in some cases, gel foods that do not roughen the gel even in retort sterilization have been studied, and methods of increasing the viscosity of the mix are known, but it is difficult to fill in layers, and the resulting gel food is There was a problem that the texture became paste-like and did not have a smooth texture like pudding or mousse.
[0005]
[Patent Document 1] Japanese Patent Application Laid-Open No. Hei 10-136914
[Problems to be solved by the invention]
The present invention has been developed in view of such circumstances, and is a gel food filled and solidified in a layered form, even when subjected to severe heat sterilization such as retort sterilization, the gel is roughened, protein aggregation and It is an object of the present invention to provide a layered milk component-containing gel food that can be distributed at room temperature, in which content components are kept homogeneous without any precipitation and the boundaries between layers are clear.
[0007]
[Means for Solving the Problems]
The present inventors have conducted intensive studies in order to solve the above-mentioned problems, and by containing 0.2 to 4% by weight of a composition containing microcrystalline cellulose, severe heat sterilization such as retort sterilization can be performed. Even if it is carried out, the gel will not be roughened, and the protein will not aggregate or precipitate, and the ingredients will be kept homogeneous and the boundary between each layer will be clear. It turns out. Furthermore, by using 0.005 to 0.5% by weight of native gellan gum in addition to the composition containing microcrystalline cellulose, workability is improved, and even if each layer is simultaneously filled, more layers between each layer can be obtained. It turns out that the boundaries can be clarified.
[0008]
That is, the present invention is a layered milk component-containing gel food that can be distributed at room temperature as described below:
Item 1. A layered milk component-containing gel food that can be flowed at room temperature, characterized in that it contains 0.2 to 4% by weight of a composition containing microcrystalline cellulose in each layer. .
Item 2. Item 4. The layered milk component-containing gel food that can be distributed at room temperature according to Item 1, further comprising 0.005 to 0.5% by weight of native gellan gum.
Item 3. The method for producing a layered dairy component-containing gel food product which is produced by simultaneously filling each layer in the method for producing a layered dairy component-containing gel food product according to item 1 or 2, wherein: Production method.
[0009]
BEST MODE FOR CARRYING OUT THE INVENTION
The layered dairy component-containing gel food product that can be distributed at room temperature in the present invention is characterized by containing 0.2 to 4% by weight of a composition containing microcrystalline cellulose, which is filled and solidified in a layered form.
[0010]
The layered dairy component-containing gel food in the present invention is a food in which a dairy component-containing gel food is arranged in a layered form, and as long as it can be filled at the same time, a large number of two-layer, three-layer, four-layer, etc. It can be layered and can be horizontal or vertical.
[0011]
The dairy ingredient-containing gel food of the present invention is a dairy ingredient or other ingredient contained as a raw material, which is solidified based on the action of a gelling agent and the protein in the raw material. An object, more preferably, a fine and smooth smooth tongue / texture is required. Examples of the gel food include, for example, pudding, pudding shake, pudding drink jelly, drink jelly, mousse, bavarois, milk pudding, apricot tofu, foods for people with dysphagia, etc. There is no particular limitation as long as the product is suitable.
[0012]
Among these foods, the same or different gel foods can be combined. For example, pudding can be combined, or mousse or sticky food can be placed on the pudding. In addition, the same kind of food can be imparted with a variety of flavors and pigments to make it look like a combination of a plurality of foods, for example, a two-color pudding can be provided.
[0013]
The room-temperature-distributable layered dairy-containing gel food of the present invention is generally, for example, filled and sealed in cans, bottles, paper packs, plastic bottles, laminate packs, cheer packs, etc., and distributed and sold in a sealed state. It can be easily taken. In order to obtain a food that can be distributed at room temperature, retort sterilization in which heating is performed at 100 to 150 ° C. for about 10 to 60 minutes, UHT sterilization, and HTST sterilization can be mentioned, but retort sterilization is preferred. Despite severe sterilization such as retort sterilization, the gel is not roughened, the protein is not aggregated, the contents are kept homogeneous without sedimentation, and the boundaries between each layer are clear, layered It becomes a gel food.
[0014]
The present invention contains 0.2 to 4% by weight, preferably 0.9 to 1.5% by weight, of a composition containing microcrystalline cellulose in a milk component-containing gel food. The composition containing microcrystalline cellulose is a composition containing crystalline cellulose having an average particle size of 40 μm or less, more preferably 20 μm or less, and still more preferably 10 μm or less. As a composition containing microcrystalline cellulose, a composition containing 100% by weight of microcrystalline cellulose may be used, but as a binder, a thickening polysaccharide such as xanthan gum, karaya gum, carrageenan, and CMC-Na is added. It is preferable to use those formulated by grinding with a mechanical shear and drying if necessary. When the microcrystalline cellulose is blended with the composition in an amount of 5 to 100% by weight and is formulated, the formulation is performed using a binder as the remainder.
[0015]
The composition containing microcrystalline cellulose (microcrystalline cellulose preparation) used in the present invention can be obtained commercially, for example, CEOLUS SC-N43, CEOLUS SC-700, CEOLUS SC-900 manufactured by Asahi Kasei Corporation. , Avicel RC-N30, Avicel RC-591, Avicel RC-N81, Avicel CL-611.
[0016]
Furthermore, when the native type gellan gum is contained in the dairy ingredient-containing gel food in an amount of 0.005 to 0.5% by weight, preferably 0.01 to 0.2% by weight, even if each layer is simultaneously filled, the boundary between the layers is not changed. It becomes a clear and layered gel food that can be distributed at room temperature.
[0017]
Native gellan gum is produced using a non-pathogenic microorganism Pseudomonas elodea isolated from the surface of aquatic plants. There are two types of gellan gum, the native type and the deacylated type. The deacylated type has a structure of 1-3-linked glucose, 1-4-linked glucuronic acid, 1-4-linked glucose and 1-linked glucose. -4 is a straight-chain high-molecular polysaccharide having four sugar units of rhamnose as constituent units, and the native type is a deacylated 1-3-linked glucose residue with one glyceryl group per structure. Residues and acetyl groups are combined with an average of 残 基 residues. The gelling agent containing native gellan gum as a main component can be obtained commercially, and examples thereof include Kelcogel LT100 and Gel-up [TM] MOT manufactured by Saneigen FFI Co., Ltd. .
[0018]
The milk raw material used in the present invention includes milk, fresh cream, whole fat milk powder, skim milk powder, whole fat sweetened condensed milk, skim condensed milk, yogurt (fermented milk), powdered fermented milk, soy milk, and the like. These may be included alone or in combination of two or more. Further, when skim milk is contained, it may contain oil components such as butter, fresh cream, coconut oil, palm oil and the like. The amount of the milk raw material contained in the milk component-containing gel food is not particularly limited, but is usually 0.1 to 30% by weight, preferably 0.3 to 15% by weight of the non-fat milk solid based on the gel food. %, More preferably in the range of 0.5 to 8% by weight. In the case of pudding, the content is particularly preferably in the range of 3 to 8% by weight.
[0019]
Furthermore, in the milk component-containing gel food of the present invention, a gelling agent is used for solidifying in addition to the above-mentioned raw materials. The gelling agent to be used is one that is usually used in foods, and has a so-called gelling effect of changing foods from a liquid state to a solid state by using one kind or a combination of two or more kinds, or a gel. What is necessary is just to improve the texture of one's own. For example, deacylated gellan gum, agar, carrageenan, xanthan gum, furceleran, alginic acid, alginate, pectin, gelatin, locust bean gum, guar gum, gum arabic, pullulan, tara gum, glucomannan, tamarind seed polysaccharide, psyllium seed gum, macro One or more selected from homopsis gum and the like can be mentioned. Preferably, it is one or more selected from deacylated gellan gum, carrageenan, xanthan gum, locust bean gum and guar gum. A gelling agent formulation containing the component is commercially available. For example, gel-up [TM] PI, gel-up [TM] PI-C, and gel-up manufactured by Saneigen FFI Co., Ltd. [Trademark] PI-H and the like.
[0020]
Further, starches such as corn starch and tapioca starch, carboxymethyl cellulose and the like may be added. By adding such a gelling agent or starch in such an amount as to give a viscosity that does not affect the physical properties of the gel, the gelling agent and the starch have an auxiliary effect on the protein stabilizing effect in milk. Further, salts such as calcium lactate and potassium chloride may be added for the purpose of assisting the gelling mechanism of the gelling agent.
[0021]
The addition amount of the gelling agent contained in the dairy component-containing gel food is variously selected depending on the type of the gelling agent used, the type of the product, etc., and cannot be uniquely determined. As an example, in the case of pudding, 0.05 to 4% by weight, preferably 0.1 to 2% by weight, more preferably 0.2 to 1.5% by weight, based on the final food of pudding. Ranges are illustrated.
[0022]
Note that a composition containing microcrystalline cellulose, native gellan gum and a gelling agent may be used. Such preparations are also commercially available, and include, for example, Gel-up [TM] PI-970 and Gel-up [TM] PI-988 manufactured by Saneigen FFI Co., Ltd. .
[0023]
Next, the method for producing a milk component-containing layered gel food that can be distributed at room temperature according to the present invention will be described in detail. About the method for producing a milk component-containing layered gel food that can be flowed at room temperature of the present invention, two layers horizontally, three layers are stacked, and when manufactured in a horizontally multilayered structure, the raw materials are used, and sterilization conditions at room temperature flow are used. Except for heat sterilization, it can be produced in the usual manner. For example, at the time of filling, a method of continuously filling the mixed solution in order from the lower layer to the upper layer, that is, separately preparing the mixed solution of each layer, that is, a milk material in water, a composition containing microcrystalline cellulose, gelation, Add the raw materials of each layer consisting of the ingredients and other raw materials, prepare a mixed solution by heating and stirring and dissolving at 75 to 90 ° C for 5 to 15 minutes, and set the filling temperature of each layer to 40 to 90 ° C. This is a method in which a mixed solution is continuously filled in a container in the order of the upper layer, and then heat sterilization is performed under the sterilization conditions for enabling the above-mentioned normal temperature distribution. Other steps, for example, the homogenization step, the cooling step, etc. can be carried out using a conventional method, but even under severe sterilization conditions for making the product that can be distributed at room temperature, the gel is not roughened, Is kept homogeneous and the boundary between each layer is clear, and a layered milk component-containing gel food that can be distributed at room temperature is obtained. It is not particularly necessary to provide a brix (sugar content) difference in each layer. However, in the case where a brix difference is provided, it is preferable to fill the brix in a higher order first.
[0024]
Next, when producing a vertical dairy component-containing layered gel food, it is performed to simultaneously fill the mix of each layer, in the present invention, the dairy component-containing food mix of each layer is 40 ° C or more, It is preferable to adjust the temperature to more preferably 40 to 90 ° C., and still more preferably to 50 to 70 ° C., and to manufacture by simultaneously filling each layer. If the temperature is lower than this, the mix will gel and the filling will not be possible, and if the temperature is higher than this, the viscosity of the mix will often be low, and each mix will mix at the time of filling . By performing simultaneous filling in the temperature range, the layers are hardly mixed with each other, and can be filled into a clear vertical layer. In addition, by adding native gellan gum to each mix in the amount listed above, the mix is given a sufficient viscosity even at a relatively high temperature, and the mix can be filled in a clear layer without mixing even at the same time. Become.
[0025]
The viscosity of the mix at the time of filling is adjusted to be 150 to 500 mPa · s, more preferably 200 to 400 mPa · s, whereby the workability is still good.
[0026]
If the above conditions are satisfied, the Brix difference and the viscosity difference, which are conditions generally required for producing a layered gel food, can be arbitrarily set. That is, the Brix difference and the viscosity difference of each layer may be equal or may be different.
[0027]
Except for the method described above, a method of manufacturing by simultaneously filling each layer can be manufactured by a conventional method. That is, the mix of each layer is separately prepared, that is, the raw material of each layer consisting of milk raw material, a composition containing microcrystalline cellulose, a gelling agent and other raw materials in water is added to water at 75 to 90 ° C. for 5 to 5 minutes. A mixture is prepared by heating and stirring and dissolving for 15 minutes, and each layer is simultaneously filled in the container at the above-mentioned mix viscosity and filling temperature, and then subjected to heat sterilization under the above-mentioned sterilizing conditions for enabling normal temperature distribution. Other steps, for example, a homogenization step, a cooling step, and the like can be performed using a conventional method. By manufacturing in such a manner, even if sterilization is performed under severe sterilization conditions for the above-mentioned product which can be distributed at room temperature, the gel is not roughened, the content components are uniformly maintained, and the boundary between the respective layers is maintained. This is a vertical layered milk component-containing gel food that is clear and can be distributed at room temperature.
[0028]
Further, the dairy component-containing layered gel food that can be distributed at room temperature of the present invention, as long as it does not affect the effects of the present invention other than the above-listed components, if necessary, various sugars in the food, Sweeteners can be included.
[0029]
Examples of sugars include sugar, glucose, fructose, isomerized sugar, starch syrup, reduced starch syrup, dextrin, sugar alcohol (maltitol, erythritol, sorbitol, palatinit, xylitol, lactitol, etc.), polydextrose, oligosaccharide (isomaltooligosaccharide, Carbohydrates such as reduced xylo-oligosaccharides, reduced gentio-oligosaccharides, xylo-oligosaccharides, gentio-oligosaccharides, nigerooligosaccharides, theanderoligosaccharides, soybean oligosaccharides, etc.), trehalose, etc., fruit juices, honey, sugar-containing sugar cane (coupling sugar) etc. Selected from materials. As the sweetener, a high-sweetness sweetener selected from sucralose, aspartame, acesulfame potassium, stevia, neotame, alitame, thaumatin, licorice extract (glycyrrhizin), saccharin, saccharin sodium and the like can also be used.
[0030]
The blending ratio of the sweetener is not particularly limited, and it is preferable that the sweetener is 1% of sugar in terms of sugar sweetness and is blended such that the sweetness is 3 to 30 degrees, preferably 5 to 20 degrees. More preferably, it is better to blend so as to be 8 to 15 degrees.
[0031]
Furthermore, the layered milk component-containing gel food that can be distributed at room temperature of the present invention can contain various colorants, flavors, flavor modifiers, and the like, whereby the desired color, aroma, and taste of the target composition can be obtained. Can be uniformly provided. In addition, if necessary, it may contain an extract component such as tea or coffee, a powder component such as cocoa or matcha, a fruit juice such as strawberry or orange, or may artificially contain calcium such as calcium lactate or calcium gluconate. May be added to enhance the amount of calcium. Further, emulsifiers, antioxidants, preservatives, vitamins, minerals other than calcium such as iron, magnesium, phosphorus and potassium may be added.
[0032]
According to the present invention, even when subjected to severe heat sterilization such as retort sterilization, the protein is roughened, the content components can be kept homogeneously without being aggregated, and the layered milk components which can be distributed at room temperature with each layer being clear. It can be used as a gel food containing gel. Furthermore, in the method for producing a layered milk component-containing gel food produced by simultaneously filling each layer, the present invention can produce a layered milk component-containing gel food in which the boundaries between the layers become clear.
[0033]
【Example】
Hereinafter, the content of the present invention will be specifically described with reference to the following examples, but the present invention is not limited thereto. Unless otherwise specified, “parts” means “parts by weight”. The asterisk “*” in the text indicates that the product is manufactured by Saneigen FFI Co., Ltd., and the symbol “*” in the text indicates that it is a registered trademark of Saneigen FFI Co., Ltd.
[0034]
Example 1: Preparation of a vertical two-layer pudding A vertical two-layer pudding is prepared for the purpose of preparing the vertical two-layer pudding shown in FIG. Among the formulations listed in Table 1 below, add sugar, microcrystalline cellulose preparation, native gellan gum, and a gelling agent to water, dissolve by heating and stirring at 80 ° C for 10 minutes, and add perfume and pigment as necessary. Then, the total amount was corrected, and a mixed solution of each layer of the pudding portion A and the pudding portion B was prepared.
[0035]
The mixed solution of each layer was cooled while being stirred at 70 ° C., 65 ° C., 60 ° C., 55 ° C., 50 ° C., 45 ° C., 40 ° C., and 30 ° C., and the mixed solution of each layer was slowly slowly poured from the end of the container. And filling with a sink. Thereafter, the container was sealed and sealed, subjected to retort sterilization at 121 ° C. for 20 minutes, cooled in a water bath at 8 ° C. for 2 hours, and left standing in a refrigerator overnight to prepare a vertical two-layer pudding.
[0036]
As Comparative Examples, those without the microcrystalline cellulose preparation and native gellan gum (Comparative Example 1) and those without the microcrystalline cellulose preparation but with native gellan gum (Comparative Example 2) were prepared in the same manner as in the Examples. Created. The workability during filling when the filling temperature of the mixed liquid was adjusted to each temperature, the state of the layer after retort sterilization, and the texture were evaluated. Table 2 shows the evaluation results.
[0037]
[Table 1]
[0038]
In Table 1, as a microcrystalline cellulose preparation, a microcrystalline cellulose preparation containing about 3% of xanthan gum as a binder and about 5% of carboxymethylcellulose and having a particle diameter of 3 to 4 μm was used. Further, regarding the formulation of the gelling agent in Table 1, the gelling agent 1 contains locust bean gum 50%, agar 25%, and pectin 20%, and the gelling agent 2: guar gum 45%, locust bean gum 25%, A gelling agent containing 15% of acyl type gellan gum and 10% of xanthan gum was used.
[0039]
[Table 2]
[0040]
From Table 2, when containing the microcrystalline cellulose preparations of Examples 1-a to 1-c, the temperature of the mix can be filled at 40 to 45 ° C., the workability at the time of filling is good, and further after the retort sterilization. The state of the layer was also good. In addition, in addition to the microcrystalline cellulose preparations of Examples 1-b to 1-c, when native type gellan gum is used in combination, filling can be performed at 40 to 65 ° C, workability is further improved, and the layer after retort sterilization is further improved. Was good, the two layers became clearer, and a good retort two-layer pudding was obtained.
[0041]
On the other hand, when the microcrystalline cellulose preparation of Comparative Example 1 and the native gellan gum were not contained, two layers could not be filled, and protein aggregation and separation occurred even after retort sterilization. Also, when the microcrystalline cellulose preparation of Comparative Example 2 was not included, but native gellan gum was included, two layers were formed at the time of filling, but protein aggregation and separation occurred after retort sterilization.
[0042]
Example 2: Preparation of retort horizontal double layer pudding (strawberry chocolate taste) Among the formulations listed in Table 3 below, a gelling agent, cocoa powder and an emulsifier in water and coconut oil while stirring with a stirrer. After mixing at 80 ° C. for 10 minutes and stirring and dissolving, the flavor-added mix was cooled to 40-45 ° C., and the chocolate was filled in a container. After filling the strawberry part, the mixture was sterilized by retort at 121 ° C. for 20 minutes to prepare a two-layer horizontal retort pudding (strawberry chocolate taste) shown in FIG.
[0043]
[Table 3]
[0044]
Example 3: Retort sesame checkered pudding Of the formulations described in Table 4, sugar and defatted white water and black water, respectively, in water, coconut oil, and fully fat-sweetened condensed milk while stirring with a stirrer. A powder mixture of powdered milk, a gelling agent, and native gellan gum is added, and the mixture is stirred and dissolved at 80 ° C. for 10 minutes, and the whole amount of the mixture is added by adding a roasted sesame and a fragrance, and the mixture is adjusted to a homogenizer (9800 kPa = 100 kg / cm 2 ). Then, a white part mix and a black part mix were respectively prepared. After cooling this mix to 60-55 [deg.] C, it was simultaneously filled into four layers so as to form a checkered pattern. Thereafter, the container was sealed and sealed, and subjected to retort sterilization at 121 ° C. for 20 minutes, cooled in a water bath at 8 ° C. for 2 hours, and allowed to stand still in a refrigerator overnight to form four layers of a black-and-white checkered pattern shown in FIG. Retort sesame checkered pudding was prepared.
[0045]
[Table 4]
[0046]
[Brief description of the drawings]
FIG. 1 is a perspective view of a vertical two-layer pudding shown in a first embodiment.
FIG. 2 is a perspective view of a horizontal two-layer pudding according to a second embodiment.
FIG. 3 is a perspective view of a sesame checkered pudding according to a third embodiment.
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