JP3939675B2 - Layered milk component-containing gel food that can be distributed at room temperature and method for producing the same - Google Patents
Layered milk component-containing gel food that can be distributed at room temperature and method for producing the same Download PDFInfo
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- JP3939675B2 JP3939675B2 JP2003114390A JP2003114390A JP3939675B2 JP 3939675 B2 JP3939675 B2 JP 3939675B2 JP 2003114390 A JP2003114390 A JP 2003114390A JP 2003114390 A JP2003114390 A JP 2003114390A JP 3939675 B2 JP3939675 B2 JP 3939675B2
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- Prior art keywords
- layer
- gel food
- milk component
- milk
- layered
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Description
【0001】
【発明の属する技術分野】
本発明は、色、風味等を異にするプリンやムース等の乳成分含有ゲル食品を多数積層した常温流通可能な層状の乳成分含有ゲル食品に関する。詳細には、容易に調製することができ、また、みずみずしさ等を保持し、食味が格段に向上し、なおかつ、レトルト殺菌等の過酷な加熱殺菌を行っても、タンパク質が荒れたり、凝集したりすることなく内容成分が均質に保持でき、各層間の境界が明瞭である、常温流通可能な層状の乳成分含有ゲル食品に関する。
【0002】
【従来の技術】
従来、多層デザートを工業的に有利に製造する方法については、種々検討されており、二層を連続的に充填する方法が広く検討なされている。中でも、縦型の層状に充填されたデザートについてはネイティブ型ジェランガムを用いる方法が検討なされている。例えば、乳原料を含み、ネイティブ型ジェランガムを0.1重量%含むプリン部をそれぞれ調整し、各部が65℃まで下がった時点で、各部を容器に等量ずつ同時に充填する縦型3色プリン(特許文献1)が記載されている。
【0003】
しかし、これら乳原料を含むゲル食品は、チルドで流通されるのが一般的であり、上記の方法により層状ゲル食品を製造し、レトルト殺菌等の過酷な加熱殺菌を行うと、層間が明瞭に分かれないどころか、タンパク質の凝集や沈殿が起こり、ゲルが荒れるという問題点がある。この「荒れ」は、乳由来のタンパク質が凝集すること等によって内容成分の均質性が損なわれること及びその均質性が損なわれた状態を意味するが、「荒れた」食品は、通常、外見上、内容成分が凝集・混濁・懸濁したようなざらざらした質感を呈している。また、舌触りも悪く、さらに凝集成分の沈降等によって味が不均一となり、その結果、商品価値が著しく損なうという問題がある。
【0004】
また、一部では、レトルト殺菌でもゲルが荒れないゲル状食品も検討がなされ、ミックスの粘度を上げる方法なども知られているが、層状に充填するのが難しく、得られたゲル状食品が糊っぽい食感となり、プリンやムースのようななめらかな食感とならないという問題点があった。
【0005】
【特許文献1】
特開平10−136914号公報
【0006】
【発明が解決しようとする課題】
本発明は、かかる事情に鑑みて開発されたものであり、層状に充填・固化したゲル食品であって、レトルト殺菌等の過酷な加熱殺菌を行っても、ゲルが荒れたり、タンパク質の凝集・沈殿が起こったりすることなく、内容成分が均質に保持され、各層間の境界が明瞭である、常温流通可能な層状の乳成分含有ゲル食品を提供することを目的とする。
【0007】
【課題を解決するための手段】
本発明者らは、上記課題を解決するために鋭意研究を重ねていたところ、微結晶セルロースを含む組成物を0.2〜4重量%含有することにより、レトルト殺菌等の過酷な加熱殺菌を行ってもゲルが荒れたり、タンパク質が凝集、沈殿を起こったりすることなく、内容成分が均質に保持され、各層間の境界が明瞭である、常温流通可能な層状の乳成分含有ゲル食品となることが判った。更に、微結晶セルロースを含む組成物に加えて、ネイティブ型ジェランガムを0.005〜0.5重量%量併用することにより、作業性が向上し、各層を同時充填しても、より各層間の境界を明瞭に出来ることがわかった。
【0008】
すなわち、本発明は下記に掲げる常温流通可能な層状の乳成分含有ゲル食品である:
項1.層状に充填・固化した乳成分含有ゲル食品であって、各層に微結晶セルロースを含む組成物を0.2〜4重量%含有することを特徴とする常温流通可能な層状の乳成分含有ゲル食品。
項2.更に、ネイティブ型ジェランガムを0.005〜0.5重量%含有する項1に記載の常温流通可能な層状の乳成分含有ゲル食品。
項3.各層を同時充填することにより製造する層状の乳成分含有ゲル食品の製造方法において、各層を同時充填することにより製造する、項1又は2に記載の常温流通可能な層状の乳成分含有ゲル食品の製造方法。
【0009】
【発明の実施の形態】
本発明でいう常温流通可能な層状の乳成分含有ゲル食品とは、層状に充填・固化し、微結晶セルロースを含む組成物を0.2〜4重量%含有することを特徴とする。
【0010】
本発明でいう層状の乳成分含有ゲル食品とは、乳成分を含有するゲル状食品が層状に配置された食品であり、同時に充填できる範囲内において、2層、3層、4層など多数の層状とすることができ、横の層状にも縦の層状にもすることができる。
【0011】
本発明の乳成分含有ゲル食品は、乳原料や他に原料として含まれる成分が、ゲル化剤や原料中のタンパク質の作用に基づいて固化してなるものであるが、好適には半固形状物、より好ましくは更にきめ細かでつるりとした滑らかな舌触り・食感が要求されるものである。ゲル状食品として、例えば、プリン、プリンシェイク、プリンドリンクゼリー、ドリンクゼリー、ムース、ババロア、ミルクプリン、杏仁豆腐、嚥下困難者用食品等が挙げられるが、特に、乳原料を含有したゲル食品に向いた製品であれば、特に限定されない。
【0012】
これら食品のうち、同種あるいは異種のゲル食品を組み合わせることができる。例えば、プリンとプリンを組み合わせたり、プリンにムースやもち状の食品を配置したりできる。また、同種の食品に、フレーバーや色素のバリエーションを付与して、複数の食品を組み合わせたようにも見せることができ、例えば2色プリン等を提供することができる。
【0013】
本発明の常温流通可能な層状の乳成分含有ゲル食品は、一般的に、例えば、缶、ビン、紙パック、ペットボトル、ラミネートパック、チアパック等に充填、密封され、密封状態で流通、販売されるもので、気軽に摂取する事ができる。常温流通可能な食品とするために、100〜150℃10〜60分間程度の加熱を行うレトルト殺菌や、UHT殺菌、HTST殺菌の殺菌方法を挙げることができるが、好ましいのはレトルト殺菌である。レトルト殺菌のような過酷な殺菌にもかかわらず、ゲルが荒れることがなく、タンパク質が凝集、沈殿を起こすこともなく内容成分が均質に保持され、かつ、各層間の境界が明瞭である、層状のゲル食品となるものである。
【0014】
本発明は、乳成分含有ゲル食品中、微結晶セルロースを含む組成物を0.2〜4重量%、好ましくは、0.9〜1.5重量%含有する。微結晶セルロースを含む組成物とは、平均粒子径が40μm以下、より好ましくは20μm以下、更に好ましくは、10μm以下の結晶セルロースを含む組成物である。微結晶セルロースを含む組成物として、微結晶セルロースを100重量%含有するものを使用しても良いが、バインダーとして、キサンタンガム、カラヤガム、カラギナン、CMC−Na等の増粘多糖類等を添加して、機械的なシェアをかけて磨砕して、必要に応じて乾燥することによって製剤化したものを使用するのが好ましい。微結晶セルロースを、組成物に対して、5〜100重量%となるように配合し、製剤化する場合は、残りにバインダーを使用して製剤化を行う。
【0015】
本発明で使用する結晶セルロースを含む組成物(微結晶セルロース製剤)は、商業的に入手することが出来、例えば、旭化成工業株式会社製のセオラスSC−N43、セオラスSC−700、セオラスSC−900,アビセルRC−N30、アビセルRC−591、アビセルRC−N81、アビセルCL−611等を挙げることが出来る。
【0016】
更に、ネイティブ型ジェランガムを乳成分含有ゲル食品中0.005〜0.5重量%、好ましくは、0.01〜0.2重量%含有すると、各層を同時充填しても、各層間の境界が明瞭となる層状の常温流通可能なゲル食品となる。
【0017】
ネイティブ型ジェランガムは、水生植物の表面から分離された非病原性微生物 Pseudomonas elodea を用いて産生されるものである。ジェランガムには、前記ネイティブ型と脱アシル型の2つのタイプがあり、脱アシル型は、その構造が、1−3結合したグルコース、1−4結合したグルクロン酸、1−4結合したグルコース及び1−4結合したラムノースの4分子の糖を構成単位とする直鎖状の高分子多糖類であるが、ネイティブ型は、脱アシル型の1−3結合したグルコース残基に1構成当たりグリセリル基1残基とアセチル基が平均1/2残基結合したものである。このネイティブ型ジェランガムを主成分とするゲル化剤は商業的に入手することができ、例えば、三栄源エフ・エフ・アイ株式会社製のケルコゲルLT100、ゲルアップ[商標]MOT等を挙げることが出来る。
【0018】
本発明で使用する乳原料としては、牛乳、生クリーム、全脂粉乳、脱脂粉乳、全脂加糖練乳、脱脂練乳、ヨーグルト(発酵乳)、粉末発酵乳、豆乳等などが挙げられる。これらは単独で含まれていてもよいし、また2種以上の組み合わせで含まれていてもよい。また、脱脂乳を含有する場合は、バター、生クリーム、ヤシ油、パーム油等の油成分を含有していてもよい。乳成分含有ゲル食品に含まれる乳原料の量は、特に制限されないが、通常は、ゲル状食品に対して、無脂乳固形分で0.1〜30重量%、好ましくは0.3〜15重量%、より好ましくは0.5〜8重量%の範囲が例示される。なお、プリンの場合は3〜8重量%の範囲が特に好ましい。
【0019】
更に、本発明の乳成分含有ゲル食品には、前記原料に加えて、固化するために、ゲル化剤を使用する。使用するゲル化剤としては、通常食品に使用されるものであって、1種または2種以上を組み合わせて用いることにより、食品を液状から固形状態にするいわゆるゲル化作用を有したり、ゲル自身の食感を改良したりするものであればよい。例えば、脱アシル型ジェランガム、寒天、カラギナン、キサンタンガム、ファーセレラン、アルギン酸、アルギン酸塩、ペクチン、ゼラチン、ローカストビーンガム、グァーガム、アラビアガム、プルラン、タラガム、グルコマンナン、タマリンド種子多糖類、サイリウムシードガム、マクロホモプシスガム等から選択される1種又は2種以上を挙げることができる。好ましくは、脱アシル型ジェランガム、カラギナン、キサンタンガム、ローカストビーンガム及びグァーガムから選ばれる1種又は2種以上である。当該成分を配合したゲル化剤製剤は商業的に入手することが出来、例えば、三栄源エフ・エフ・アイ株式会社製のゲルアップ[商標]PI、ゲルアップ[商標]PI−C、ゲルアップ[商標]PI−H等を挙げることができる。
【0020】
また、コーンスターチ、タピオカ澱粉等の澱粉、カルボキシメチルセルロースなどを添加してもよい。これらゲル化剤や澱粉等を、ゲルの物性に影響を与えない程度の粘度を付与する量の添加を行うことで、乳中のタンパク質の安定化効果に補助的に作用する。更に、ゲル化剤のゲル化機構に補助的に作用させる目的で、乳酸カルシウム、塩化カリウム等の塩類を添加してもよい。
【0021】
乳成分含有ゲル食品に含まれるゲル化剤の添加量は、使用されるゲル化剤の種類、製品の種類等に応じて種々選択されるものであり一義的に定めることができないが、製品の一例としてプリンの場合を挙げるとすると、プリンの最終食品に対して、0.05〜4重量部%、好ましくは0.1〜2重量%、より好ましくは0.2〜1.5重量%の範囲が例示される。
【0022】
なお、微結晶セルロースを含む組成物、ネイティブ型ジェランガム及びゲル化剤を一剤化した製剤を使用してもよい。このような製剤も商業的に入手することができ、例えば、三栄源エフ・エフ・アイ株式会社製のゲルアップ[商標]PI−970、ゲルアップ[商標]PI−988等を挙げることができる。
【0023】
次に、本発明の常温流通可能な乳成分含有層状ゲル食品の製造方法について詳述する。本発明の常温流通可能な乳成分含有層状ゲル食品の製造方法について、横に二層、三層積層する、横に多層構造に製造する際は、前記原料を使用し、常温流通な殺菌条件にて加熱殺菌を行う以外は常法通りに製造することが出来る。例えば、充填時、下位層から上位層の順にミックス液を連続して充填する方法、即ち、各層のミックス液を別々に調製、即ち、水に乳原料、微結晶セルロースを含む組成物、ゲル化剤及びその他の原料からなる各層の原料を加え、75〜90℃にて5〜15分間加熱攪拌溶解を行うことでミックス液を調製し、各層の充填温度を40〜90℃とし、下位層から上位層の順にミックス液を連続して容器充填し、前述の常温流通可能にするための殺菌条件で加熱殺菌を行う方法である。そのほかの工程、例えば、均質化工程、冷却工程等は常法を用いて行うことが出来るが、前記の常温流通可能な製品とするための過酷な殺菌条件でも、ゲルが荒れることなく、内容成分が均質に保持され、各層間の境界が明瞭である、常温流通可能な横の層状の乳成分含有ゲル食品となる。なお、各層にブリックス(糖度)差を設ける必要は特にないが、ブリックス差を設ける場合は、ブリックスの高い方から先に充填する方が好ましい。
【0024】
次に、縦型の乳成分含有層状ゲル食品を製造する場合、各層のミックスを同時充填することに行うことがなされているが、本発明では、各層の乳成分含有食品ミックスを40℃以上、より好ましくは40〜90℃、更に好ましくは、50〜70℃となるように調整して、各層を同時充填することにより製造することが好ましい。これより低い温度であると、ミックスがゲル化を起こしてしまい充填できなくなってしまい、また、これより高い温度であると、ミックスの粘度が低い場合が多く、充填時各ミックスが混ざり合ってしまう。当該温度の範囲で同時充填を行うことにより、各層間が混じり合うことがほとんどなく、明瞭な縦型の層状に充填することが出来る。また、各ミックスにネイティブ型ジェランガムを前記に掲げる量添加しておくことで、比較的高温度でもミックスに十分な粘度が付与され、同時充填してもミックスが混ざらず明瞭な層状に充填可能となる。
【0025】
なお、充填時のミックスの粘度であるが、150〜500mPa・s、より好ましくは、200〜400mPa・sとなるように調整すると、なお作業性が良好となる。
【0026】
以上の条件を満たせば、一般的に層状ゲル食品を製造する際に求められる条件である、ブリックス差や粘度差は任意に設定できる。即ち、各層のブリックス差及び粘度差を同等としてもよいし、差をつけてもよい。
【0027】
各層を同時充填することにより製造する方法は、前述以外は、常法により製造することが出来る。即ち、各層のミックスを別々に調製、即ち、水に水に乳原料、微結晶セルロースを含む組成物、ゲル化剤及びその他の原料からなる各層の原料を加え、75〜90℃にて5〜15分間加熱攪拌溶解を行うことでミックス液を調製し、前述のミックス粘度や充填温度にて、各層同時に容器充填を行い、前述の常温流通可能にするための殺菌条件で加熱殺菌を行う。そのほかの工程、例えば、均質化工程、冷却工程等は常法を用いて行うことができる。このような方法で製造することにより、前記の常温流通可能な製品とするための過酷な殺菌条件で殺菌を行っても、ゲルが荒れることなく、内容成分が均質に保持され、各層間の境界が明瞭である、常温流通可能な縦の層状の乳成分含有ゲル食品となる。
【0028】
また、本発明の常温流通可能な乳成分含有層状ゲル食品は、前記に挙げた成分以外にも本発明の効果に影響を与えないことを限度に、必要に応じて、食品に各種糖質、甘味料を含むことができる。
【0029】
糖質としては、砂糖、ブドウ糖、果糖、異性化糖、水飴、還元水飴、デキストリン、糖アルコール(マルチトール、エリスリトール、ソルビトール、パラチニット、キシリトール、ラクチトール等)、ポリデキストロース、オリゴ糖(イソマルトオリゴ糖、還元キシロオリゴ糖、還元ゲンチオオリゴ糖、キシロオリゴ糖、ゲンチオオリゴ糖、ニゲロオリゴ糖、テアンデオリゴ糖、大豆オリゴ糖等)、トレハロース、などの糖質や果汁、蜂蜜、砂糖結合水飴(カップリングシュガー)等の糖質含有素材から選ばれる。甘味料としては、スクラロース、アスパルテーム、アセスルファムカリウム、ステビア、ネオテーム、アリテーム、ソーマチン、カンゾウ抽出物(グリチルリチン)、サッカリン、サッカリンナトリウム等から選ばれる高甘味度甘味料を使用することもできる。
【0030】
甘味料の配合割合としては、特に制限されず、砂糖甘味換算で、砂糖1%=1度として、甘味度が3〜30度となるように配合するのが好ましく、好ましくは5〜20度、より好ましくは8〜15度となるように配合するのがよい。
【0031】
更に、本発明の常温流通可能な層状の乳成分含有ゲル食品は、各種着色料、着香料及び風味調整剤などを含むことができ、これによって対象とする組成物に所望の色、香り並びに味を均一に付与することができる。また、必要に応じて、紅茶,コーヒー等のエキス成分、ココア,抹茶等の粉末成分、イチゴ,オレンジ等の果汁等を含んでいても、また人為的に乳酸カルシウム、グルコン酸カルシウム等のカルシウム類を添加して、カルシウム量を強化させたものであってもよい。更には、乳化剤、酸化防止剤、保存料、ビタミン類、鉄、マグネシウム、リン、カリウム等のカルシウム以外のミネラル類などを添加してもよい。
【0032】
本発明により、レトルト殺菌等の過酷な加熱殺菌を行っても、タンパク質が荒れたり、凝集したりすることなく内容成分が均質に保持できる、各層が明瞭になった常温流通可能な層状の乳成分含有ゲル食品とすることが出来るようになった。更に、各層を同時充填することにより製造する層状の乳成分含有ゲル食品の製造方法においても、本発明により各層間の境界が明瞭になる層状の乳成分含有ゲル食品が製造できるようになった。
【0033】
【実施例】
以下、本発明の内容を以下の実施例を用いて具体的に説明するが、本発明はこれらに何ら限定されるものではない。また、特に記載のない限り「部」とは、「重量部」を意味するものとする。文中「*」印は、三栄源エフ・エフ・アイ株式会社製、文中「※」印は三栄源エフ・エフ・アイ株式会社の登録商標であることを示す。
【0034】
実施例1:縦型2層プリンの調製
図1に示す縦型2層プリンの調製を目的として、縦型2層プリンを作成する。下記の表1に掲げる処方のうち、それぞれ、水に砂糖、微結晶セルロース製剤、ネイティブ型ジェランガム、ゲル化剤を加えて、80℃10分間加熱攪拌溶解し、香料、必要に応じて色素を加えて混合し、全量補正して、プリン部A、プリン部Bの各層のミックス液を調製した。
【0035】
各層のミックス液を70℃、65℃、60℃、55℃、50℃、45℃、40℃、30℃の各温度まで攪拌しながら冷却し、容器の端部から各層のミックス液を同時にゆっくりと流し充填した。その後シールして密封し、121℃20分間レトルト殺菌を行い、8℃水槽にて2時間冷却してから一晩冷蔵庫で静置して、縦型2層プリンを調製した。
【0036】
比較例として、微結晶セルロース製剤及びネイティブ型ジェランガムを配合しないもの(比較例1)、微結晶セルロース製剤を配合せず、ネイティブ型ジェランガムを配合したもの(比較例2)を、実施例と同様に作成した。ミックス液の充填温度を各温度に調整した場合の充填時の作業性、レトルト殺菌後における層の状態及び食感について評価した。評価結果を表2に示す。
【0037】
【表1】
【0038】
表1中、微結晶セルロース製剤として、バインダーとしてキサンタンガム約3%、カルボキシメチルセルロースを約5%含む粒子径3〜4μmの微結晶セルロース製剤を使用した。また、表1中のゲル化剤の配合について、ゲル化剤1:ローカストビーンガム50%、寒天25%、ペクチン20%を含有、ゲル化剤2:グァーガム45%、ローカストビーンガム25%、脱アシル型ジェランガム15%、キサンタンガム10%含有するゲル化剤を使用した。
【0039】
【表2】
【0040】
表2より、実施例1−a〜1-cの微結晶セルロース製剤を含有した場合、ミックスの温度が40〜45℃で充填可能であり、充填時の作業性も良く、更にレトルト殺菌後の層の状態も良好であった。また、実施例1-b〜1-cの微結晶セルロース製剤に加えて、ネイティブ型ジェランガムを併用した場合、40〜65℃で充填可能となり、更に作業性が向上し、更にレトルト殺菌後の層の状態も良好であり、2層間が更に明瞭となり良好なレトルト2層プリンとなった。
【0041】
それに対し、比較例1の微結晶セルロース製剤及びネイティブ型ジェランガムを含有しない場合は、2層充填できず、レトルト殺菌後もタンパク凝集・分離が起こった。また、比較例2の微結晶セルロース製剤は含まず、ネイティブ型ジェランガムを含む場合は、充填時2層にはなるものの、レトルト殺菌後にタンパク凝集・分離が起こった。
【0042】
実施例2:レトルト横二層プリン(イチゴチョコ味)の調製
下記表3に掲げる処方のうち、水とヤシ油の中に撹拌機で撹拌しながらゲル化剤、ココア末及び乳化剤の粉体混合物を添加し、80℃10分間攪拌溶解後、香料を添加し全量補正したミックスを40〜45℃に冷却してから、容器にチョコ部を充填し、直ちにチョコ部と同量のイチゴ部を充填した後、121℃20分間レトルト殺菌し、図2に示す、横二層のレトルト横二層プリン(イチゴチョコ味)を調製した。
【0043】
【表3】
【0044】
実施例3:レトルトゴマ市松模様プリン
表4に記載の処方のうち、白部、黒部それぞれ、水とヤシ油、全脂加糖練乳の中に、攪拌機で攪拌しながら、砂糖、脱脂粉乳、ゲル化剤、ネイティブ型ジェランガムの粉体混合物を添加し、80℃10分間攪拌溶解し、ねりごま、香料を添加して、全量補正を行い、均質機(9800kPa=100kg/cm2)に通して、白部ミックス、黒部ミックスをそれぞれ調製した。このミックスを60〜55℃まで冷却した後、市松模様となるように4層に同時に充填した。その後シールして密封し、121℃20分間レトルト殺菌を行い、8℃水槽にて2時間冷却してから一晩冷蔵庫で静置して、図3に示す、黒白市松模様の4層となったレトルトゴマ市松模様プリンを調製した。
【0045】
【表4】
【0046】
【図面の簡単な説明】
【図1】図1は、実施例1に示す縦型2層プリンの斜視図である。
【図2】図2は、実施例2に示す横型2層プリンの斜視図である。
【図3】図3は、実施例3に示すゴマ市松模様プリンの斜視図である。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a layered milk component-containing gel food that can be distributed at room temperature, in which many milk component-containing gel foods such as pudding and mousse having different colors, flavors, and the like are laminated. In detail, it can be easily prepared, and it retains freshness and the like, the taste is significantly improved, and even after severe heat sterilization such as retort sterilization, the protein becomes rough or aggregates. The present invention relates to a layered milk component-containing gel food that can be distributed at room temperature, in which the content components can be kept homogeneous and the boundary between each layer is clear.
[0002]
[Prior art]
Conventionally, various methods for industrially producing a multilayer dessert have been studied, and methods for continuously filling two layers have been widely studied. Among them, a method using native gellan gum has been studied for dessert filled in a vertical layer. For example, vertical three-color pudding (each containing dairy ingredients and 0.1% by weight native gellan gum) is prepared, and when each part drops to 65 ° C., each part is filled in an equal amount at the same time. Patent document 1) is described.
[0003]
However, gel foods containing these milk ingredients are generally distributed in chilled, and when the layered gel food is produced by the above method and subjected to severe heat sterilization such as retort sterilization, the interlayer is clearly visible. On the contrary, there is a problem that protein aggregation and precipitation occur and the gel becomes rough. This “roughness” means that the homogeneity of the content components is impaired due to aggregation of milk-derived proteins and the like, and the homogeneity is impaired. It has a rough texture such that the contents are agglomerated, turbid and suspended. In addition, there is a problem that the touch is not good and the taste becomes non-uniform due to the sedimentation of the agglomerated components, resulting in a significant loss of commercial value.
[0004]
In some cases, gel foods that do not roughen the gel even after retort sterilization have been studied, and methods such as increasing the viscosity of the mix are also known. There was a problem that it had a sticky texture and did not have a smooth texture like pudding or mousse.
[0005]
[Patent Document 1]
JP-A-10-136914 [0006]
[Problems to be solved by the invention]
The present invention has been developed in view of such circumstances, and is a gel food filled and solidified in a layer form, and even when subjected to severe heat sterilization such as retort sterilization, the gel is roughened, protein aggregation and An object of the present invention is to provide a layered milk component-containing gel food that can be distributed at room temperature, in which the content components are kept homogeneous and the boundary between each layer is clear without precipitation.
[0007]
[Means for Solving the Problems]
The inventors of the present invention have made extensive studies in order to solve the above-mentioned problems. By containing 0.2 to 4% by weight of a composition containing microcrystalline cellulose, it is possible to perform severe heat sterilization such as retort sterilization. It is a layered milk ingredient-containing gel food that can be circulated at room temperature, the contents are kept homogeneous, and the boundary between each layer is clear, without causing the gel to roughen or cause protein aggregation or precipitation. I found out. Furthermore, in addition to the composition containing microcrystalline cellulose, by combining 0.005 to 0.5% by weight of native gellan gum, workability is improved, and even if each layer is filled at the same time, more It was found that the boundary could be clear.
[0008]
That is, the present invention is a layered milk component-containing gel food that can be distributed at room temperature as described below:
Item 1. Layered dairy ingredient-containing gel food filled and solidified into layers, comprising 0.2 to 4% by weight of a composition containing microcrystalline cellulose in each layer, and capable of circulating at room temperature .
Item 2. Item 2. The layered milk component-containing gel food according to Item 1, which further comprises 0.005 to 0.5% by weight of native gellan gum.
Item 3. Item 3. The method for producing a layered milk component-containing gel food according to item 1 or 2, wherein the layered milk component-containing gel food is manufactured by simultaneously filling each layer in the method for producing a layered milk component-containing gel food manufactured by simultaneously filling each layer. Production method.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
The layered milk component-containing gel food that can be distributed at room temperature according to the present invention is characterized by containing 0.2 to 4% by weight of a composition containing microcrystalline cellulose, which is filled and solidified in layers.
[0010]
The layered milk component-containing gel food referred to in the present invention is a food in which a gel-like food containing a milk component is arranged in layers, and within a range that can be filled at the same time, a number of layers such as two layers, three layers, four layers, etc. It can be layered, and can be horizontal or vertical.
[0011]
The milk component-containing gel food of the present invention is a product obtained by solidifying milk ingredients and other ingredients as raw materials based on the action of the gelling agent and the protein in the ingredients. A thing, more preferably a finer and smoother smooth texture and texture are required. Examples of gel foods include pudding, pudding shake, pudding drink jelly, drink jelly, mousse, bavaroa, milk pudding, apricot tofu, food for people with difficulty in swallowing, and particularly gel food containing milk ingredients. There is no particular limitation as long as the product is suitable.
[0012]
Of these foods, the same or different gel foods can be combined. For example, pudding and pudding can be combined, or mousse or sticky food can be placed on the pudding. In addition, flavors and pigments can be added to the same type of food to make it appear as if a plurality of foods are combined. For example, two-color pudding can be provided.
[0013]
The layered milk component-containing gel food of the present invention that can be distributed at room temperature is generally filled and sealed in, for example, cans, bottles, paper packs, PET bottles, laminate packs, cheer packs, and distributed and sold in a sealed state. It can be easily ingested. In order to obtain a food that can be distributed at room temperature, retort sterilization in which heating is performed at 100 to 150 ° C. for about 10 to 60 minutes, sterilization methods of UHT sterilization, and HTST sterilization can be exemplified, but retort sterilization is preferable. Despite severe sterilization such as retort sterilization, the gel is not roughened, the protein is not agglomerated and precipitated, the content components are kept homogeneous, and the boundaries between each layer are clear. It will be a gel food.
[0014]
The present invention contains 0.2 to 4% by weight, preferably 0.9 to 1.5% by weight of a composition containing microcrystalline cellulose in the milk component-containing gel food. The composition containing microcrystalline cellulose is a composition containing crystalline cellulose having an average particle size of 40 μm or less, more preferably 20 μm or less, and still more preferably 10 μm or less. As a composition containing microcrystalline cellulose, a composition containing 100% by weight of microcrystalline cellulose may be used, but as a binder, a thickening polysaccharide such as xanthan gum, caraya gum, carrageenan, CMC-Na, or the like is added. It is preferable to use a product prepared by grinding with a mechanical share and drying if necessary. When microcrystalline cellulose is blended so as to be 5 to 100% by weight with respect to the composition and formulated into a formulation, the remainder is formulated using a binder.
[0015]
The composition (microcrystalline cellulose preparation) containing crystalline cellulose used in the present invention can be obtained commercially. For example, Theola SC-N43, Theola SC-700, Theola SC-900 manufactured by Asahi Kasei Kogyo Co., Ltd. , Avicel RC-N30, Avicel RC-591, Avicel RC-N81, Avicel CL-611, and the like.
[0016]
Further, when native gellan gum is contained in the dairy ingredient-containing gel food in an amount of 0.005 to 0.5% by weight, preferably 0.01 to 0.2% by weight, even if each layer is filled at the same time, the boundary between the layers is not reduced. It becomes a clear layered gel food that can be distributed at room temperature.
[0017]
Native gellan gum is produced using the non-pathogenic microorganism Pseudomonas elodea isolated from the surface of aquatic plants. There are two types of gellan gum, the native type and the deacylated type. The deacylated type has a structure of 1-3 bonded glucose, 1-4 bonded glucuronic acid, 1-4 bonded glucose and 1 -4 is a straight-chain high-molecular polysaccharide composed of 4 sugars of rhamnose bonded as a structural unit, but the native type is a glyceryl group per structure per deacylated 1-3 bonded glucose residue. Residues and acetyl groups are bonded by an average of ½ residues. The gelling agent mainly composed of native gellan gum can be obtained commercially, and examples thereof include Kelco Gel LT100, Gelup [trademark] MOT manufactured by San-Ei Gen FFI Co., Ltd. .
[0018]
Examples of the milk raw material used in the present invention include cow's milk, fresh cream, whole fat powdered milk, skim milk powder, whole fat sweetened condensed milk, skimmed condensed milk, yogurt (fermented milk), powdered fermented milk, soy milk and the like. These may be contained alone or in combination of two or more. Moreover, when containing skim milk, you may contain oil components, such as a butter, fresh cream, coconut oil, and palm oil. The amount of the milk raw material contained in the milk component-containing gel food is not particularly limited, but is usually 0.1 to 30% by weight, preferably 0.3 to 15% in terms of non-fat milk solid content with respect to the gel food. A range of 0.5% by weight, more preferably 0.5-8% by weight is exemplified. In the case of pudding, the range of 3 to 8% by weight is particularly preferable.
[0019]
Furthermore, in addition to the said raw material, the gelatinizer is used for the milk component containing gel food of this invention in order to solidify. As a gelling agent to be used, it is usually used for foods, and has a so-called gelling action that changes foods from a liquid state to a solid state by using one or a combination of two or more types. It only needs to improve its own texture. For example, deacylated gellan gum, agar, carrageenan, xanthan gum, fur celerane, alginic acid, alginate, pectin, gelatin, locust bean gum, guar gum, gum arabic, pullulan, tara gum, glucomannan, tamarind seed polysaccharide, psyllium seed gum, macro One type or two or more types selected from homopsi gum and the like can be mentioned. Preferably, it is one or more selected from deacylated gellan gum, carrageenan, xanthan gum, locust bean gum and guar gum. Gelling agent preparations containing these components can be obtained commercially, for example, Gelup [trademark] PI, Gelup [trademark] PI-C, Gelup, manufactured by Saneigen FFI Co., Ltd. [Trademark] PI-H and the like can be mentioned.
[0020]
Moreover, you may add starch, such as corn starch and tapioca starch, carboxymethylcellulose. By adding these gelling agents, starches, and the like in such an amount as to give a viscosity that does not affect the physical properties of the gel, the gelling agent, starch, and the like act supplementarily on the protein stabilizing effect in the milk. Furthermore, salts such as calcium lactate and potassium chloride may be added for the purpose of assisting the gelling mechanism of the gelling agent.
[0021]
The amount of gelling agent contained in the milk component-containing gel food is variously selected according to the type of gelling agent used, the type of product, etc. and cannot be uniquely determined. As an example, in the case of pudding, it is 0.05 to 4% by weight, preferably 0.1 to 2% by weight, more preferably 0.2 to 1.5% by weight, based on the final food of pudding. A range is illustrated.
[0022]
A composition containing a composition containing microcrystalline cellulose, a native gellan gum, and a gelling agent may be used. Such a preparation can also be obtained commercially, and examples thereof include Gelup [trademark] PI-970, Gelup [trademark] PI-988 manufactured by San-Ei Gen FFI Co., Ltd. .
[0023]
Next, the manufacturing method of the milk component containing layered gel food which can distribute | circulate the normal temperature of this invention is explained in full detail. About the production method of milk component-containing layered gel food that can be distributed at room temperature according to the present invention, two layers are stacked horizontally, three layers are stacked, and when manufacturing into a multi-layer structure horizontally, the raw materials are used, and the sterilization conditions are distributed at room temperature. It can be produced in the usual manner except for heat sterilization. For example, at the time of filling, a method of continuously filling the mixed solution in order from the lower layer to the upper layer, that is, preparing the mixed solution of each layer separately, that is, a composition containing milk raw material and microcrystalline cellulose in water, gelation Add the raw material of each layer consisting of the agent and other raw materials, prepare a mixed solution by heating and dissolving at 75-90 ° C. for 5-15 minutes, the filling temperature of each layer is 40-90 ° C., from the lower layer In this method, the mixed solution is continuously filled in a container in the order of the upper layer, and heat sterilization is performed under the sterilization conditions for enabling the above-described normal temperature distribution. Other processes such as homogenization process, cooling process, etc. can be carried out using conventional methods. Is a uniform layered milk component-containing gel food that can be circulated at room temperature, in which the boundary between the layers is clear. In addition, although it is not necessary to provide a Brix (sugar content) difference in each layer, in the case of providing a Brix difference, it is preferable to fill from the highest Brix first.
[0024]
Next, in the case of producing a vertical milk component-containing layered gel food, it is carried out by simultaneously filling the mix of each layer, but in the present invention, the milk component-containing food mix of each layer is 40 ° C or higher, More preferably, it is adjusted to 40 to 90 ° C., more preferably 50 to 70 ° C., and it is preferable to manufacture by simultaneously filling each layer. If the temperature is lower than this, the mix is gelled and cannot be filled, and if the temperature is higher than this, the viscosity of the mix is often low, and the mixes are mixed when filling. . By performing simultaneous filling in the temperature range, the layers are hardly mixed and can be filled in a clear vertical layer shape. Also, by adding the amount of native gellan gum listed above to each mix, sufficient viscosity is imparted to the mix even at relatively high temperatures, and the mix does not mix even at the same time and can be filled in a clear layer. Become.
[0025]
In addition, although it is the viscosity of the mix at the time of filling, workability | operativity will become favorable if it adjusts so that it may be 150-500 mPa * s, More preferably, it is 200-400 mPa * s.
[0026]
If the above conditions are satisfied, the Brix difference and the viscosity difference, which are generally required when producing a layered gel food, can be arbitrarily set. That is, the Brix difference and the viscosity difference of each layer may be made equal or different.
[0027]
The method of manufacturing by simultaneously filling each layer can be manufactured by a conventional method except for the above. That is, the mix of each layer is prepared separately, that is, the raw material of each layer consisting of a milk raw material, a composition containing microcrystalline cellulose, a gelling agent and other raw materials in water is added, and 75 to 90 ° C. A mixed solution is prepared by heating and stirring and dissolving for 15 minutes, and each layer is filled at the same time with the above-described mix viscosity and filling temperature, and heat-sterilized under the above-described sterilization conditions for enabling normal temperature circulation. Other processes, such as a homogenization process and a cooling process, can be performed using conventional methods. By manufacturing in this way, even if sterilization is performed under severe sterilization conditions for the above-mentioned product that can be distributed at room temperature, the gel is not roughened, the content components are kept homogeneous, and the boundary between each layer Is a layered milk component-containing gel food that can be distributed at room temperature.
[0028]
In addition, the milk component-containing layered gel food that can be distributed at room temperature according to the present invention has various sugars on the food as necessary, as long as it does not affect the effects of the present invention other than the components listed above. Sweeteners can be included.
[0029]
Sugars include sugar, glucose, fructose, isomerized sugar, starch syrup, reduced starch syrup, dextrin, sugar alcohol (maltitol, erythritol, sorbitol, palatinit, xylitol, lactitol, etc.), polydextrose, oligosaccharide (isomalto-oligosaccharide, Carbohydrates such as reduced xylo-oligosaccharides, reduced gentio-oligosaccharides, xylo-oligosaccharides, gentio-oligosaccharides, nigerooligosaccharides, theande-oligosaccharides, soybean oligosaccharides), trehalose, etc. Selected from materials. As the sweetener, a high-intensity sweetener selected from sucralose, aspartame, acesulfame potassium, stevia, neotame, aritem, thaumatin, licorice extract (glycyrrhizin), saccharin, saccharin sodium and the like can also be used.
[0030]
The blending ratio of the sweetener is not particularly limited, and it is preferably blended so that the sweetness is 3 to 30 degrees, preferably 5 to 20 degrees, in terms of sugar sweetness, 1% sugar = 1 degree. More preferably, it is blended so as to be 8 to 15 degrees.
[0031]
Further, the layered milk component-containing gel food that can be distributed at room temperature according to the present invention can contain various colorants, flavors, flavor modifiers, and the like, whereby the desired color, fragrance and taste can be added to the target composition. Can be applied uniformly. In addition, if necessary, extract ingredients such as tea and coffee, powder ingredients such as cocoa and matcha tea, fruit juices such as strawberry and orange, and artificially calcium such as calcium lactate and calcium gluconate May be added to enhance the amount of calcium. Further, emulsifiers, antioxidants, preservatives, vitamins, minerals other than calcium such as iron, magnesium, phosphorus and potassium may be added.
[0032]
According to the present invention, even when severe heat sterilization such as retort sterilization is carried out, the content components can be kept homogeneous without roughening or agglomerating the protein, and each layer is clarified and a layered milk component that can be distributed at normal temperature It became possible to make it a gel food. Furthermore, also in the manufacturing method of the layered milk component containing gel food manufactured by filling each layer simultaneously, the layered milk component containing gel food from which the boundary between each layer becomes clear can be manufactured by this invention.
[0033]
【Example】
Hereinafter, the content of the present invention will be specifically described with reference to the following examples, but the present invention is not limited thereto. Unless otherwise specified, “part” means “part by weight”. The "*" mark in the text indicates that it is a registered trademark of Saneigen FFI Co., Ltd., and the "*" mark in the text indicates that it is a registered trademark of Saneigen FFI Corporation.
[0034]
Example 1: Preparation of vertical two-layer pudding Vertical two-layer pudding is prepared for the purpose of preparing the vertical two-layer pudding shown in FIG. Of the formulations listed in Table 1 below, add sugar, microcrystalline cellulose preparation, native gellan gum, gelling agent to water, dissolve by heating and stirring at 80 ° C for 10 minutes, add flavor, and add pigment if necessary. And mixed to correct the total amount to prepare a mixed solution of each layer of the pudding part A and the pudding part B.
[0035]
Cool the mixed solution in each layer to 70 ° C, 65 ° C, 60 ° C, 55 ° C, 50 ° C, 45 ° C, 40 ° C, and 30 ° C while stirring, and slowly mix the mixed solution in each layer from the end of the container. And filled with sink. After sealing and sealing, retort sterilization at 121 ° C. for 20 minutes, cooling in an 8 ° C. water bath for 2 hours, and then standing in a refrigerator overnight to prepare a vertical two-layer pudding.
[0036]
As comparative examples, a microcrystalline cellulose preparation and a native gellan gum are not blended (Comparative Example 1), a microcrystalline cellulose preparation is not blended and a native gellan gum is blended (Comparative Example 2), as in the examples. Created. Workability at the time of filling when the filling temperature of the mix solution was adjusted to each temperature, the state of the layer after retort sterilization, and the texture were evaluated. The evaluation results are shown in Table 2.
[0037]
[Table 1]
[0038]
In Table 1, as the microcrystalline cellulose preparation, a microcrystalline cellulose preparation having a particle diameter of 3 to 4 μm containing about 3% xanthan gum and about 5% carboxymethylcellulose as a binder was used. In addition, regarding the formulation of the gelling agent in Table 1, gelling agent 1: containing 50% locust bean gum, 25% agar, 20% pectin, gelling agent 2: 45% guar gum, 25% locust bean gum, detachment A gelling agent containing 15% acyl gellan gum and 10% xanthan gum was used.
[0039]
[Table 2]
[0040]
From Table 2, when the microcrystalline cellulose preparations of Examples 1-a to 1-c are contained, the temperature of the mix can be filled at 40 to 45 ° C., the workability at the time of filling is good, and further after retort sterilization The state of the layer was also good. In addition to the microcrystalline cellulose preparations of Examples 1-b to 1-c, when native gellan gum is used in combination, it can be filled at 40 to 65 ° C., and the workability is further improved, and the layer after retort sterilization The two layers were also clear and the two layers became clearer, and a good retort two-layer pudding was obtained.
[0041]
On the other hand, when the microcrystalline cellulose preparation of Comparative Example 1 and the native gellan gum were not contained, two layers could not be filled, and protein aggregation / separation occurred even after retort sterilization. In addition, when the microcrystalline cellulose preparation of Comparative Example 2 was not included and native gellan gum was included, protein aggregation and separation occurred after retort sterilization, although two layers were formed during filling.
[0042]
Example 2: Preparation of retort horizontal bilayer pudding (strawberry chocolate taste) Among the formulations listed in Table 3 below, gelling agent, cocoa powder and emulsifier while stirring with water and palm oil with a stirrer After stirring and dissolving at 80 ° C. for 10 minutes, the mixture corrected by adding fragrance and correcting the total amount is cooled to 40 to 45 ° C., and then the chocolate portion is filled in the container and immediately the same amount as the chocolate portion. After filling the strawberry portion, it was sterilized by retort at 121 ° C. for 20 minutes to prepare a horizontal two-layer retort horizontal two-layer pudding (strawberry chocolate taste) shown in FIG.
[0043]
[Table 3]
[0044]
Example 3: Of the formulations according to the retort sesame checkerboard purine <br/> Table 4, white portions, respectively Kurobe, water and palm oil, in the full-fat sweetened condensed milk, while stirring with a stirrer, sugar, defatted Add the powder mixture of milk powder, gelling agent and native gellan gum, stir and dissolve at 80 ° C. for 10 minutes, add sesame seeds and fragrances, correct the total amount, and in a homogenizer (9800 kPa = 100 kg / cm 2 ) The white part mix and the black part mix were each prepared. After cooling this mix to 60-55 degreeC, it filled with 4 layers simultaneously so that it might become a checkered pattern. After sealing and sealing, retort sterilization at 121 ° C. for 20 minutes, cooled in an 8 ° C. water bath for 2 hours, and then allowed to stand overnight in a refrigerator, resulting in four layers of black and white checkered pattern shown in FIG. Retort sesame checkered pudding was prepared.
[0045]
[Table 4]
[0046]
[Brief description of the drawings]
FIG. 1 is a perspective view of a vertical two-layer pudding shown in Example 1. FIG.
FIG. 2 is a perspective view of a horizontal two-layer pudding shown in Example 2. FIG.
FIG. 3 is a perspective view of a sesame checkered pudding shown in Example 3. FIG.
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JP4617366B2 (en) * | 2008-03-11 | 2011-01-26 | 森永乳業株式会社 | Selection method of kneaded sesame |
ES2388049T3 (en) * | 2009-10-28 | 2012-10-08 | Nestec S.A. | Procedure for manufacturing a multi-stage gelled beverage composition |
PT2316282E (en) * | 2009-10-28 | 2012-10-09 | Nestec Sa | A multiphase jellified beverage composition |
JP4949508B2 (en) * | 2010-09-01 | 2012-06-13 | 森永乳業株式会社 | Sesame pudding and its manufacturing method |
JP6132457B2 (en) * | 2011-05-13 | 2017-05-24 | 旭化成株式会社 | Beverages containing collagen |
JP2013063047A (en) * | 2011-09-20 | 2013-04-11 | Asahi Kasei Chemicals Corp | Gel-like food |
CN103493889A (en) * | 2013-10-17 | 2014-01-08 | 熊玲燕 | Coconut fruit milk and method for manufacturing same |
JP7261623B2 (en) * | 2018-03-14 | 2023-04-20 | 三栄源エフ・エフ・アイ株式会社 | jelly food |
KR102588095B1 (en) * | 2020-11-30 | 2023-10-13 | 씨제이제일제당 (주) | Composition for Gelling Foods and Gelling Foods Comprising the Same |
CN114343041B (en) * | 2022-01-24 | 2024-01-30 | 瑞幸咖啡科技(海南)有限公司 | Zero-calorie syrup for preparing layered beverage and preparation method and application thereof |
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