JP2004309723A - Ferroelectric liquid crystal display and its manufacturing method - Google Patents

Ferroelectric liquid crystal display and its manufacturing method Download PDF

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Publication number
JP2004309723A
JP2004309723A JP2003102088A JP2003102088A JP2004309723A JP 2004309723 A JP2004309723 A JP 2004309723A JP 2003102088 A JP2003102088 A JP 2003102088A JP 2003102088 A JP2003102088 A JP 2003102088A JP 2004309723 A JP2004309723 A JP 2004309723A
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Japan
Prior art keywords
liquid crystal
crystal display
ferroelectric liquid
upper substrate
transparent electrode
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JP2003102088A
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Japanese (ja)
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JP4166111B2 (en
Inventor
Yoshihiro Imai
義博 今井
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Miyota KK
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Miyota KK
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Abstract

<P>PROBLEM TO BE SOLVED: To solve such a problem that when a conductive medium connecting a transparent electrode of an upper substrate and an electrode of a circuit substrate is to be connected by forming a hole with laser light in a ferroelectric liquid crystal display, because the hole is formed in the conductive medium, the gas produced by laser irradiation remains in the hole and may corrode and peel the contact face between the transparent electrode and the conductive medium. <P>SOLUTION: A ferroelectric liquid crystal display element having a pair of substrate disposed in offset positions, a transparent electrode formed on the upper substrate, pixel electrodes formed on the lower substrate, and a ferroelectric liquid crystal held between the pair of substrates is mounted on a circuit board. The transparent electrode on the upper substrate and the electrode of the circuit board opposing to the transparent electrode are connected with a conductive medium to constitute the ferroelectric liquid crystal display. In this liquid crystal display, a gas bent hole is formed by using a laser to penetrate the transparent electrode of the upper substrate and the conductive medium. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は強誘電液晶表示装置及びその製造方法に関するものである。
【0002】
【従来の技術】
液晶表示装置はブラウン管に代わる表示装置として普及し、薄型化、軽量化ができるとともに低消費電力で使用可能なためますます改良がなされてきている。ブラウン管とくらべると反応速度が遅いため、チラツキが発生する問題があったが、反応速度の速い液晶として強誘電液晶が開発されたため、その実用化が進められている。
【0003】
強誘電液晶表示装置は液晶表示装置における上基板と下基板の間隔を1μm程度にしなければならず、量産技術が確立されていないのが現状であるが、最近、ビューファインダー等に使用されるような小さな強誘電液晶表示装置が量産され始めている。
【0004】
図1は従来技術による強誘電液晶表示装置の断面図である。強誘電液晶表示素子は、上基板1と下基板2により挟持されている強誘電液晶5で構成されるが、上基板1には透明電極3(例えばITO、SnO2)が形成され、下基板2には画素電極4が形成されている。強誘電液晶表示素子は回路基板6に固定(例えば両面テープで)され、回路基板6に形成された電極7と上基板1に形成された透明電極3は導電媒体(例えば導電ペースト)8で接続されている。透明電極3と導電媒体8の電気的接続の信頼性が乏しいため、レーザー9により透明電極3と導電媒体8を溶着している。10はレーザー9を照射することにより形成される穴である。
【0005】
液晶表示素子の上基板の電極と下基板の電極の間に接点ブロック設け、レーザービームでか焼することにより導電性を持たせて電極間を電気的に接続する技術が公開されている。図2は従来技術による液晶表示素子の断面図である。液晶表示素子は、上基板11と下基板12により挟持されている液晶15で構成されるが、上基板11にはITO13が形成され、下基板12には電極14が形成されている。さらに電極14の上には不導体化フィルム16が形成されている。下基板12に形成された不導体化フィルム16と上基板11に形成されたITO13の間には接点ブロック(銀ペーストブロック)17が設けられている。レーザービーム19を照射することにより、不導体化フィルム16に穴18を形成する。この時、電極14の1箇所にも穴が形成される。このように、か焼により穴を形成することによって、ITO13からなる電極と、電極14との電気的接触状態が良好に保たれる。(例えば、特許文献1参照)
【0006】
【特許文献1】
特開平7−72495号公報(第3頁、図3)
【0007】
【発明が解決しようとする課題】
図1に示すような、上基板の透明電極と回路基板の電極を接続する導電媒体をレーザーにより穴をあけて接続する場合、穴が導電媒体内に形成されるため、レーザー照射により発生したガスがたまり、透明電極と導電媒体の接触面を侵食して剥離する可能性がある。本発明の目的は、前記課題を解決することにある。
【0008】
【課題を解決するための手段】
一対の基板はオフセットされ、上基板には透明電極が形成され、下基板には画素電極が形成され、一対の基板間に強誘電液晶を挟持する強誘電液晶表示素子を回路基板に搭載し、上基板の透明電極と対向する回路基板の電極を導電媒体で接続する強誘電液晶表示装置において、レーザーで上基板の透明電極と導電媒体とを貫通するガス抜き穴を設けた強誘電液晶表示装置とする。
【0009】
導電媒体は上基板と回路基板間で径小部を有し、ガス抜き穴は径小部より外周に設けた強誘電液晶表示装置とする。
【0010】
前記ガス抜き穴は上基板の平面に対し斜めに設けた強誘電液晶表示装置とする。
【0011】
前記ガス抜き穴を複数個設けた強誘電液晶表示装置とする。
【0012】
少なくとも、回路基板に強誘電液晶表示素子を固定する工程と、回路基板の電極と上基板の透明電極間に導電媒体を塗布する工程と、導電媒体を硬化するキュア工程と、レーザーで上基板の透明電極と導電媒体とを貫通するガス抜き穴を設ける工程を有する強誘電液晶表示装置の製造方法とする。
【0013】
【発明の実施の形態】
図3は本発明による強誘電液晶装置の一実施形態を示す断面図である。従来技術と同じ構成部材には同じ符号を用いている。本実施形態では、回路基板6に形成されている電極パッド7’と上基板1に形成された透明電極3の端部3’とがずれた位置関係にある。導電媒体8は例えば導電ペーストであり、電極パッド7’からはみ出さないように塗布し、透明電極3には適当に広がるように塗布する。図に示すように上基板1と回路基板6の間で径小部8’ができるように導電ペースト8を塗布する。これは導電ペースト8の粘度を調整することで容易に実現できる。
【0014】
レーザー9は上基板1の上部から垂直に、導電ペースト8の径大部を透過し且つ径小部8’にかからない位置に照射する。これにより、上基板1の透明電極3と導電ペースト(導電媒体)8とを貫通するガス抜き穴10’を設けることができる。
【0015】
図4は図3に示した強誘電液晶表示装置の上面図である。貫通穴10’を3個設けることで信頼性を高めている。
【0016】
図5は本発明の他の実施形態であり、上基板1の端面(即ち透明電極3の端部3’)と回路基板の電極パッド7’の端面7’aがほぼ対向している配置構造の強誘電液晶表示装置の断面図である。レーザー9を導電ペースト8の左斜め上から照射した例であり、上基板1の透明電極3と導電ペースト(導電媒体)8とを貫通するガス抜き穴10’は図で示すように斜めに開けられる。本構造では、導電ペースト8に径小部を形成しなくても上基板1の透明電極3と導電ペースト(導電媒体)8とを貫通するガス抜き穴10’を設けることができる。
【0017】
次に本発明による強誘電液晶表示装置の製造工程を説明する。
1.回路基板に強誘電液晶表示素子を固定する。固定は接着剤、両面テープ等を使用する。
2.回路基板の電極と上基板の透明電極間に導電ペーストを塗布する。回路基板に形成される導電パッドは導電ペーストが付き易くしてあり、回路基板は導電ペーストが付きにくい表面にしておくことで、導電ペーストのはみ出しを防止すると良い。最初に導電パッドに導電ペーストを塗布しそのまま上基板の透明電極に塗布する。導電ペーストの塗布には一般にディスペンサーが使用されるが、前述のように導電ペーストを塗布しやすい粘度に調整することが好ましい。
3.導電媒体を硬化するためにキュアする。キュア温度は強誘電液晶の耐熱性を考慮して決める。
4.レーザーで上基板の透明電極と導電ペーストとを貫通するガス抜き穴を設ける。レーザー光線の焦点は透明電極の位置にするのが好ましく、また、できるだけ小さなスポット径にするのが好ましい。
【0018】
本明細書において透明電極と導電ペーストとを貫通するガス抜き穴と表現しているが、透明電極は透明であるため、穴が開く場合と開かない場合が発生する。透明電極と導電ペーストとを貫通するガス抜き穴とはいずれの場合も含まれるものとする。
【0019】
【発明の効果】
本発明によると、上基板の透明電極と導電媒体とを貫通するガス抜き穴を設けたので、導電媒体内にレーザー照射により発生したガスがたまり、透明電極と導電媒体の接触面が侵食されることを防止できる。
【0020】
導電媒体に径小部を設けることや、レーザーを斜めに照射することで、上基板の透明電極と導電媒体とを貫通するガス抜き穴を容易に形成することができる。
【0021】
ガス抜き穴を複数個形成することで導通の信頼性を向上することができる。
【図面の簡単な説明】
【図1】従来技術による強誘電液晶表示装置の断面図
【図2】従来技術による液晶表示素子の断面図
【図3】本発明による強誘電液晶装置の一実施形態を示す断面図
【図4】図3に示した強誘電液晶表示装置の上面図
【図5】本発明の他の実施形態であり、上基板1の端面(即ち透明電極3の端部3’)と回路基板の電極パッド7’の端面7’aがほぼ対向している配置構造の強誘電液晶表示装置の断面図
【符号の説明】
1 上基板
2 下基板
3 透明電極
3’ 透明電極端部
4 画素電極
5 強誘電液晶
6 回路基板
7 電極
7’ 電極パッド
7’a 電極パッド7’の端面
8 導電媒体(導電ペースト)
8’ 径小部
9 レーザー
10 穴
10’ 穴
11 上基板
12 下基板
13 ITO
14 電極
15 液晶
16 不動体化フィルム
17 接点ブロック(銀ペーストブロック)
18 穴
19 レーザービーム
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a ferroelectric liquid crystal display device and a method for manufacturing the same.
[0002]
[Prior art]
2. Description of the Related Art Liquid crystal display devices have become widespread as substitutes for cathode ray tubes, and have been further improved because they can be made thinner and lighter and can be used with low power consumption. The reaction speed was slower than that of a cathode-ray tube, and there was a problem that flickers occurred. However, the ferroelectric liquid crystal was developed as a liquid crystal having a high reaction speed, and its practical use has been promoted.
[0003]
In ferroelectric liquid crystal display devices, the distance between the upper substrate and the lower substrate in the liquid crystal display device must be about 1 μm, and mass production technology has not yet been established. Small ferroelectric liquid crystal display devices have begun to be mass-produced.
[0004]
FIG. 1 is a sectional view of a conventional ferroelectric liquid crystal display device. The ferroelectric liquid crystal display device is composed of a ferroelectric liquid crystal 5 sandwiched between an upper substrate 1 and a lower substrate 2. A transparent electrode 3 (for example, ITO or SnO2) is formed on the upper substrate 1 and a lower substrate 2 is formed. Is formed with a pixel electrode 4. The ferroelectric liquid crystal display element is fixed to a circuit board 6 (for example, with a double-sided tape), and an electrode 7 formed on the circuit board 6 and a transparent electrode 3 formed on the upper substrate 1 are connected by a conductive medium (for example, conductive paste) 8. Have been. Since the reliability of the electrical connection between the transparent electrode 3 and the conductive medium 8 is poor, the transparent electrode 3 and the conductive medium 8 are welded by the laser 9. Reference numeral 10 denotes a hole formed by irradiating the laser 9.
[0005]
A technology has been disclosed in which a contact block is provided between an electrode on an upper substrate and an electrode on a lower substrate of a liquid crystal display element, and the electrodes are electrically connected by calcining with a laser beam to electrically connect the electrodes. FIG. 2 is a sectional view of a conventional liquid crystal display device. The liquid crystal display element is composed of a liquid crystal 15 sandwiched between an upper substrate 11 and a lower substrate 12. An ITO 13 is formed on the upper substrate 11, and an electrode 14 is formed on the lower substrate 12. Further, a passivation film 16 is formed on the electrode 14. A contact block (silver paste block) 17 is provided between the passivation film 16 formed on the lower substrate 12 and the ITO 13 formed on the upper substrate 11. Irradiation with a laser beam 19 forms a hole 18 in the passivation film 16. At this time, a hole is also formed in one place of the electrode 14. In this way, by forming the holes by calcination, the electrical contact between the electrode made of ITO 13 and the electrode 14 can be kept good. (For example, see Patent Document 1)
[0006]
[Patent Document 1]
JP-A-7-72495 (page 3, FIG. 3)
[0007]
[Problems to be solved by the invention]
As shown in FIG. 1, when a conductive medium for connecting the transparent electrode on the upper substrate and the electrode on the circuit board is connected by making a hole with a laser, the hole is formed in the conductive medium. There is a possibility that the contact surface between the transparent electrode and the conductive medium is eroded and peeled off. An object of the present invention is to solve the above problems.
[0008]
[Means for Solving the Problems]
A pair of substrates are offset, a transparent electrode is formed on the upper substrate, a pixel electrode is formed on the lower substrate, and a ferroelectric liquid crystal display element sandwiching ferroelectric liquid crystal between the pair of substrates is mounted on a circuit board, In a ferroelectric liquid crystal display device in which an electrode of a circuit board facing a transparent electrode of an upper substrate is connected with a conductive medium, a ferroelectric liquid crystal display device provided with a gas vent hole through the transparent electrode of the upper substrate and the conductive medium with a laser. And
[0009]
The conductive medium has a small-diameter portion between the upper substrate and the circuit board, and the gas vent hole is a ferroelectric liquid crystal display device provided on the outer periphery of the small-diameter portion.
[0010]
The gas vent hole is a ferroelectric liquid crystal display device provided obliquely to the plane of the upper substrate.
[0011]
A ferroelectric liquid crystal display device provided with a plurality of the gas vent holes is provided.
[0012]
At least, a step of fixing the ferroelectric liquid crystal display element to the circuit board, a step of applying a conductive medium between the electrodes of the circuit board and the transparent electrode of the upper substrate, a curing step of curing the conductive medium, and a laser of the upper substrate. A method for manufacturing a ferroelectric liquid crystal display device includes a step of providing a gas vent hole penetrating a transparent electrode and a conductive medium.
[0013]
BEST MODE FOR CARRYING OUT THE INVENTION
FIG. 3 is a sectional view showing an embodiment of the ferroelectric liquid crystal device according to the present invention. The same reference numerals are used for the same components as in the prior art. In the present embodiment, the electrode pads 7 ′ formed on the circuit board 6 and the end portions 3 ′ of the transparent electrodes 3 formed on the upper substrate 1 are in a shifted positional relationship. The conductive medium 8 is, for example, a conductive paste and is applied so as not to protrude from the electrode pad 7 ′, and is applied to the transparent electrode 3 so as to spread appropriately. As shown in the figure, a conductive paste 8 is applied so that a small-diameter portion 8 ′ is formed between the upper substrate 1 and the circuit board 6. This can be easily realized by adjusting the viscosity of the conductive paste 8.
[0014]
The laser 9 irradiates vertically from the upper portion of the upper substrate 1 to a position that passes through the large diameter portion of the conductive paste 8 and does not cover the small diameter portion 8 ′. Thereby, a gas vent hole 10 ′ penetrating the transparent electrode 3 and the conductive paste (conductive medium) 8 of the upper substrate 1 can be provided.
[0015]
FIG. 4 is a top view of the ferroelectric liquid crystal display device shown in FIG. Providing three through holes 10 'enhances reliability.
[0016]
FIG. 5 shows another embodiment of the present invention, in which the arrangement is such that the end face of the upper substrate 1 (that is, the end 3 'of the transparent electrode 3) and the end face 7'a of the electrode pad 7' of the circuit board are substantially opposed to each other. 3 is a cross-sectional view of the ferroelectric liquid crystal display device of FIG. This is an example in which a laser 9 is irradiated from the upper left of the conductive paste 8, and a gas vent hole 10 ′ penetrating the transparent electrode 3 of the upper substrate 1 and the conductive paste (conductive medium) 8 is opened diagonally as shown in the figure. Can be In this structure, a gas vent hole 10 ′ penetrating the transparent electrode 3 of the upper substrate 1 and the conductive paste (conductive medium) 8 can be provided without forming a small diameter portion in the conductive paste 8.
[0017]
Next, the manufacturing process of the ferroelectric liquid crystal display device according to the present invention will be described.
1. A ferroelectric liquid crystal display element is fixed to a circuit board. For fixing, an adhesive, a double-sided tape, or the like is used.
2. A conductive paste is applied between the electrodes on the circuit board and the transparent electrodes on the upper board. The conductive pad formed on the circuit board is easily adhered with the conductive paste, and the circuit board is preferably set on a surface to which the conductive paste is not easily attached to prevent the conductive paste from protruding. First, a conductive paste is applied to the conductive pad, and then applied directly to the transparent electrode on the upper substrate. In general, a dispenser is used for applying the conductive paste, but it is preferable to adjust the viscosity so that the conductive paste can be easily applied as described above.
3. Cure to cure the conductive medium. The curing temperature is determined in consideration of the heat resistance of the ferroelectric liquid crystal.
4. A gas vent hole is provided for penetrating the transparent electrode and the conductive paste on the upper substrate with a laser. The focal point of the laser beam is preferably at the position of the transparent electrode, and the spot diameter is preferably as small as possible.
[0018]
In this specification, a gas vent hole penetrates the transparent electrode and the conductive paste. However, since the transparent electrode is transparent, there are cases where holes are opened and cases where holes are not opened. A gas vent hole penetrating the transparent electrode and the conductive paste is included in any case.
[0019]
【The invention's effect】
According to the present invention, since a gas vent hole penetrating the transparent electrode of the upper substrate and the conductive medium is provided, gas generated by laser irradiation in the conductive medium accumulates, and the contact surface between the transparent electrode and the conductive medium is eroded. Can be prevented.
[0020]
By providing a small diameter portion in the conductive medium or irradiating the laser obliquely, a gas vent hole penetrating the transparent electrode of the upper substrate and the conductive medium can be easily formed.
[0021]
The reliability of conduction can be improved by forming a plurality of gas vent holes.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a conventional ferroelectric liquid crystal display device. FIG. 2 is a cross-sectional view of a conventional liquid crystal display device. FIG. 3 is a cross-sectional view showing one embodiment of a ferroelectric liquid crystal device according to the present invention. FIG. 5 is a top view of the ferroelectric liquid crystal display device shown in FIG. 3; FIG. 5 is another embodiment of the present invention, in which an end surface of an upper substrate 1 (ie, an end 3 ′ of a transparent electrode 3) and an electrode pad of a circuit substrate; Sectional view of a ferroelectric liquid crystal display device having an arrangement structure in which end faces 7'a of 7 'are substantially opposed to each other.
DESCRIPTION OF SYMBOLS 1 Upper substrate 2 Lower substrate 3 Transparent electrode 3 'Transparent electrode end 4 Pixel electrode 5 Ferroelectric liquid crystal 6 Circuit board 7 Electrode 7' Electrode pad 7'a End face 8 of electrode pad 7 'Conductive medium (conductive paste)
8 'small diameter part 9 laser 10 hole 10' hole 11 upper substrate 12 lower substrate 13 ITO
14 electrode 15 liquid crystal 16 immobilization film 17 contact block (silver paste block)
18 hole 19 laser beam

Claims (6)

一対の基板はオフセットされ、上基板には透明電極が形成され、下基板には画素電極が形成され、一対の基板間に強誘電液晶を挟持する強誘電液晶表示素子を回路基板に搭載し、上基板の透明電極と対向する回路基板の電極を導電媒体で接続する強誘電液晶表示装置において、レーザーで上基板の透明電極と導電媒体とを貫通するガス抜き穴を設けたことを特徴とする強誘電液晶表示装置。A pair of substrates are offset, a transparent electrode is formed on the upper substrate, a pixel electrode is formed on the lower substrate, and a ferroelectric liquid crystal display element holding a ferroelectric liquid crystal between the pair of substrates is mounted on a circuit board, In a ferroelectric liquid crystal display device in which an electrode of a circuit board opposed to a transparent electrode of an upper substrate is connected by a conductive medium, a gas vent hole is provided through the transparent electrode of the upper substrate and the conductive medium by a laser. Ferroelectric liquid crystal display. 導電媒体は上基板と回路基板間で径小部を有し、ガス抜き穴は径小部より外周に設けたことを特徴とする請求項1記載の強誘電液晶表示装置。2. The ferroelectric liquid crystal display device according to claim 1, wherein the conductive medium has a small-diameter portion between the upper substrate and the circuit board, and the vent hole is provided on the outer periphery of the small-diameter portion. ガス抜き穴は上基板の平面に対し斜めに設けたことを特徴とする請求項1記載の強誘電液晶表示装置。2. The ferroelectric liquid crystal display device according to claim 1, wherein the gas vent hole is provided obliquely with respect to the plane of the upper substrate. 上基板の端面と回路基板の電極端面がほぼ対向していることを特徴とする請求項1、2又は3記載の強誘電液晶表示装置。4. The ferroelectric liquid crystal display device according to claim 1, wherein an end face of the upper substrate and an end face of the electrode of the circuit board substantially face each other. ガス抜き穴を複数個設けたことを特徴とする請求項1、2、3又は4記載の強誘電液晶表示装置。5. The ferroelectric liquid crystal display device according to claim 1, wherein a plurality of gas vent holes are provided. 少なくとも、回路基板に強誘電液晶表示素子を固定する工程と、回路基板の電極と上基板の透明電極間に導電媒体を塗布する工程と、導電媒体を硬化するキュア工程と、レーザーで上基板の透明電極と導電媒体とを貫通するガス抜き穴を設ける工程を有することを特徴とする強誘電液晶表示装置の製造方法。At least, a step of fixing a ferroelectric liquid crystal display element to a circuit board, a step of applying a conductive medium between an electrode of the circuit board and a transparent electrode of the upper substrate, a curing step of curing the conductive medium, and a laser of the upper substrate. A method for manufacturing a ferroelectric liquid crystal display device, comprising a step of providing a gas vent hole penetrating a transparent electrode and a conductive medium.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011249460A (en) * 2010-05-25 2011-12-08 Meijo University White light emitting diode
US8105458B2 (en) 2007-03-23 2012-01-31 Semiconductor Energy Laboratory Co., Ltd. Method for manufacturing liquid crystal display device
US8591694B2 (en) 2007-03-23 2013-11-26 Semiconductor Energy Laboratory Co., Ltd. Method for manufacturing liquid crystal display device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8105458B2 (en) 2007-03-23 2012-01-31 Semiconductor Energy Laboratory Co., Ltd. Method for manufacturing liquid crystal display device
US8591694B2 (en) 2007-03-23 2013-11-26 Semiconductor Energy Laboratory Co., Ltd. Method for manufacturing liquid crystal display device
JP2011249460A (en) * 2010-05-25 2011-12-08 Meijo University White light emitting diode

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