JP2004273306A - Manufacturing method of battery and separator used for the battery - Google Patents
Manufacturing method of battery and separator used for the battery Download PDFInfo
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- JP2004273306A JP2004273306A JP2003063320A JP2003063320A JP2004273306A JP 2004273306 A JP2004273306 A JP 2004273306A JP 2003063320 A JP2003063320 A JP 2003063320A JP 2003063320 A JP2003063320 A JP 2003063320A JP 2004273306 A JP2004273306 A JP 2004273306A
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- battery
- separator
- discharge
- electrode plate
- capacity
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- 238000004519 manufacturing process Methods 0.000 title 1
- 239000000835 fiber Substances 0.000 claims description 12
- 125000001174 sulfone group Chemical group 0.000 claims description 9
- 239000011148 porous material Substances 0.000 claims description 7
- 229920000098 polyolefin Polymers 0.000 claims description 3
- 238000007599 discharging Methods 0.000 abstract description 5
- 239000011162 core material Substances 0.000 description 9
- 238000006277 sulfonation reaction Methods 0.000 description 7
- 239000007789 gas Substances 0.000 description 6
- 230000007423 decrease Effects 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- -1 polypropylene Polymers 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 239000004745 nonwoven fabric Substances 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- BFDHFSHZJLFAMC-UHFFFAOYSA-L nickel(ii) hydroxide Chemical compound [OH-].[OH-].[Ni+2] BFDHFSHZJLFAMC-UHFFFAOYSA-L 0.000 description 2
- 125000004430 oxygen atom Chemical group O* 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000007773 negative electrode material Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000007774 positive electrode material Substances 0.000 description 1
- 238000006722 reduction reaction Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Cell Separators (AREA)
Abstract
Description
【0001】
【発明の属する技術分野】
本発明は、電池の内部抵抗を低減し、特に電池の放電特性を向上させるものである。
【0002】
【従来の技術】
近年、各種ポータブル型の電気機器の発達に伴い、その駆動電源となる電池が重要なキーデバイスの1つとして、その開発が重要視されている。その電池の中でも充電可能なニッケル−水素蓄電池やリチウムイオン電池といった二次電池は、携帯電話やノートパソコン等の駆動電源として高容量化が強く望まれている。
【0003】
また、ニッケル−水素蓄電池をはじめとする水溶液系電池では、ハイレ−ト放電特性に優れている利点を生かして多セル直列使用によって高電圧化し、電動工具、電気自動車等の電源(パック)として用いられている。これらの直列使用による高電圧化電源(パック)では、パック内の電池容量バラツキが生じると電池が過充電しやすいため、寿命劣化しやすくなるという課題があった。
【0004】
電池の容量バラツキには、初期電池の容量バラツキの他に、自己放電量のバラツキによる要因がある。このため自己放電によるバラツキを抑制するために自己放電特性に優れたセパレ−タを用いた電池が幅広く使用されている。これら自己放電に最も優れたセパレ−タとして、スルホン基をもつスルホン化セパレ−タが知られている(例えば、特許文献1参照)。
【0005】
【特許文献1】
特開平04−36954号公報(第2頁)
【0006】
【発明が解決しようとする課題】
しかしながら、スルホン基をもつスルホン化セパレ−タを電池に用いた場合、スルホン基の量を適性にしても、十分な親水性が得られず、電池の内部抵抗が高くなるという課題があった。
【0007】
本発明は上記課題に鑑み、自己放電特性に優れ、かつ親水性に富み、内部抵抗が低く放電特性に優れた電池用セパレータを提供することを目的とする。
【0008】
【課題を解決するための手段】
上記目的を達成するために本発明は、正極板と、負極板と、その両者間に親水化処理としてスルホン化処理されたセパレータを配置した電極群を有する電池において、前記スルホン化処理されたセパレータ中のスルホン基のSO4とSO3の割合(SO4/SO3)が0.4〜2.5であるものとした。
【0009】
これにより、自己放電特性に優れ、かつ親水性に優れ、内部抵抗も低いままで維持でき、なお且つ放電特性をも向上させることができる。
【0010】
【発明の実施の形態】
本発明の請求項1記載の発明は、正極板と、負極板と、その両者間にスルホン化処理されたポリオレフィン系セパレータを配置した電極群を有する電池において、前記スルホン化処理されたセパレータ中のスルホン基のSO4とSO3の割合(SO4/SO3)が0.4〜2.5である電池とした。これは、セパレータ表面に存在するスルホン基のSO4/SO3の割合が0.4〜2.5になることにより、セパレ−タの親水性が著しく向上することから内部抵抗が低減できるためである。
【0011】
このセパレ−タに用いるポリオレフィン系繊維としては、ポリプロピレン、及びポリエチレンを主成分としており、さらにはこれらの混紡であってもかまわない。
【0012】
また、前記セパレータの繊維径は3〜15μmであることが好ましい。これは、繊維径が3μmより小さい場合、繊維強度が弱くなりすぎて不織布の強度が十分確保できなくなるためである。逆に繊維径が15μmより大きい場合は、細径分布が大きくなりすぎて、疎密が多くなり、電池の信頼性が低下するからである。
【0013】
さらに、前記セパレータの平均細孔径は10〜30μmであることが好ましい。前記セパレ−タの平均細孔径が10μm未満の場合には、セパレ−タの通気性が低下し、電池内圧の上昇が大きかった。また平均細孔径が30μmを超えると、不織布の強度が低下し十分な信頼性を確保できなくなる。
【0014】
【実施例】
次に、本発明の具体例について説明する。
【0015】
(実施例1)
従来のセパレータとしては、ポリプロピレンの繊維表面をポリエチレンで混紡した10μmの繊維を水に分散してスラリーとし、このスラリーを湿式抄造法により抄紙してウェブを形成し、目付重量64g/m2の不織布を作製し、熱カレンダーロールによりセパレ−タの繊維がフィルム化しないようにセパレータの厚み調整を行った。これをスルホン化処理により、親水化処理を行った。スルホン化条件としては、SO3ガスを10%含む窒素ガスにより、室温で、30秒処理を行った。これらをpH13のNaOH溶液のアルカリ槽で中和させ、その後、水洗・乾燥して、SO4とSO3の割合(SO4/SO3)が1.0である本発明の実施例におけるセパレータ1を得た。スルホン化の時間を15秒と60秒に変更して、SO4/SO3が0.4のセパレータ2と、2.5のセパレ−タ3を得た。また比較のためにスルホン化の時間を4秒と180秒に変更してSO4/SO3が0.1のセパレータ4と、3.0のセパレ−タ5を作製した。これらの物性を(表1)に示す。
【0016】
【表1】
正極板は、発泡メタル基板に、水酸化ニッケルを主成分としてなる正極活物質ペーストを、後に集電体を溶接するための芯材露出部を設けて塗布させ、乾燥させた後、厚み0.5mmになるまで圧延し、高さ45mm、芯材露出幅1mm、長さ200mmになるように切断して作製した。
【0017】
また、負極板は60μmのパンチングメタル芯材に水素吸蔵合金を主成分とする負極活物質ペーストを、後に集電体を溶接するための芯材露出部を設けて塗布・乾燥させた後、厚み0.3mmになるまで圧延し、高さ45mm、芯材露出幅1mm、長さ240mmになるように切断して作製した。
【0018】
上記のように作製した正極板と負極板との間に、(表1)に示したセパレータを介在させ、正極板の芯材が露出した部分を上方に、負極板の芯材の露出した部分を下方突出させながら巻回させて、高さ47.2mmの電極群No.1〜5を作製した。
【0019】
ついで、上方の正極板の芯材露出部に正極集電体を溶接し、下方の負極板の芯材露出部に負極集電体を溶接する。集電体が溶接された電極群を上部が開口した電池ケースに収納し、注液前の電池No.1〜5を作製した。電池への注液は、比重1.3g/ccのKOHを主成分とする電解液を遠心注液法を用いて、4cc注液した。
【0020】
電池ケースの上部開口部を封口板で密閉してAサイズ(標準容量2500mAh)の電池No.1〜5を組み立てた。これを周囲温度25℃で12時間放置後、初充放電(充電は0.1It(250mA)の電流値で15時間、放電は0.2It(500mA)の電流値で4時間)を行い、本発明のニッケル−水素蓄電池No.1〜3と比較の電池No.4〜5を得た。これらの電池を初充放電後に内部抵抗を測定した結果を(表2)に示す。
【0021】
次に大電流放電特性の評価を行った。大電流放電特性の評価方法としては、1It(充電は2.6A)の充電電流で1.2時間充電をした後、10Aの放電電流で放電終止電圧が0.8Vになるまで放電させて、放電時間から放電容量を算出して大電流放電容量とした。
【0022】
次に自己放電特性の評価を行った。自己放電特性の評価方法としては、1It(充電は2.6A)の充電電流で1.2時間充電をした後、1.0It(2.6A)の放電電流で放電終止電圧が1.0Vになるまで放電させて、放電時間から放電容量を算出して初期容量とした。
【0023】
この電池を1Itで1.2時間充電をして満充電した後に、45℃の環境下で2週間放置した後、1.0It(2.6A)の放電電流で放電終止電圧が1.0Vになるまで放電させて、放電時間から放電容量を算出して保存後の容量とした。
【0024】
これらから容量維持率を算出し、自己放電特性の評価を行った。
【0025】
容量維持率(%)= 保存後の容量/初期容量
上記の電池特性を(表2)に示す
【0026】
【表2】
(表1)から明らかなようにSO4/SO3の割合が0.4未満、又は2.5以上になると急減に内部抵抗が上昇しているのがわかる。このことから本発明の範囲内のセパレータを用いた電池であれば、内部抵抗は抑制できることが分かる。さらに内部抵抗が抑制できるため、10Aの放電容量も著しく向上している。
【0027】
また、スルホン化したセパレ−タを用いることにより自己放電特性も容量維持率が高くなっている。
【0028】
本発明のセパレ−タを用いた電池は、自己放電特性を確保しつつ、内部抵抗が抑制できるため大電流放電特性が著しく向上している。
【0029】
これは、この2つの親水基構造が、両方とも4面体構造を有しているが、SO3では、硫黄原子の電子構造が、3個の酸素原子と結合し、sp3混成軌道のうち1隅を非共有電子対が占めるのに対し、SO4は4個の酸素原子と結合して、sp3混成軌道をとるため、イオンとしては安定な状態にある。SO4基の方が安定なため、親水性に優れ、内部抵抗が低減したと推定している。
【0030】
以上のことから、セパレータ表面に存在するスルホン基のSO4/SO3の割合は0.4〜2.5であることが好ましい。
【0031】
(実施例2)
同様な方法で、セパレ−タの繊維径を3〜15μmの範囲のものを用いてセパレ−タNo.6〜9を作製した。これをスルホン化処理により、親水化処理を行い、スルホン化度(セパレ−タ中の硫黄とカ−ボンの割合(S/C)が0.003で、SO4とSO3の割合(SO4/SO3)が1.0になるように親水化処理を行った。これらの物性値を(表3)に示す。
【0032】
【表3】
これらのセパレ−タを実施例1と同様な方法で電池No.6〜9を作製した。これらの電池の1It(2500mA)で120%充電したときの電池内圧を測定した結果を(表4)に示す。
【0033】
【表4】
上記の結果より、細孔径を小さくした電池の電池内圧は、高いことが分かる。
【0034】
これらアルカリ蓄電池では、充電末期になると、正極で酸素発生反応が水酸化ニッケルの充電反応と競合して起こる。その際、発生したガスを負極での還元反応により消費させるために負極容量を正極容量に対して大きくして電池内の圧力を一定範囲内に保持する構成がとられている。この時、セパレ−タの通気性が低下すると正極で発生したガスを効率よく負極で消費することができなくなるため電池内圧が上昇する。通常細孔径が小さい場合、通気性が低下するため電池内圧は上昇する。
【0035】
種々検討の結果、セパレータの繊維径としては3〜15μm、細孔径としては、10〜30μmであることが好ましいことがわかった。
【0036】
【発明の効果】
正極板と、負極板と、その両者間に親水化処理としてスルホン化されたセパレータを配置した電極群を有する電池において、前記スルホン化されたセパレータ中のスルホン基のSO4とSO3の割合(SO4/SO3)を0.4〜2.5とすることにより、自己放電特性に優れ、放電特性に優れた電池が得られる。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention reduces the internal resistance of a battery, and particularly improves the discharge characteristics of the battery.
[0002]
[Prior art]
2. Description of the Related Art In recent years, with the development of various types of portable electric devices, development of batteries as driving power sources has been regarded as important as one of the important key devices. Among these batteries, secondary batteries such as rechargeable nickel-hydrogen storage batteries and lithium-ion batteries are strongly desired to have high capacity as driving power sources for mobile phones, notebook computers and the like.
[0003]
In addition, in an aqueous battery such as a nickel-hydrogen storage battery, taking advantage of its excellent high-rate discharge characteristics, the voltage is increased by using multiple cells in series and used as a power source (pack) for electric tools, electric vehicles, and the like. Have been. In these high-voltage power supplies (packs) that are used in series, if the battery capacity in the pack varies, the battery is likely to be overcharged, and the life is likely to deteriorate.
[0004]
Battery capacity variations include factors due to variations in the amount of self-discharge in addition to variations in the initial battery capacity. For this reason, in order to suppress variations due to self-discharge, batteries using a separator having excellent self-discharge characteristics are widely used. As a separator excellent in such self-discharge, a sulfonated separator having a sulfone group is known (for example, see Patent Document 1).
[0005]
[Patent Document 1]
JP-A-04-36954 (page 2)
[0006]
[Problems to be solved by the invention]
However, when a sulfonated separator having a sulfone group is used in a battery, there is a problem that even if the amount of the sulfone group is appropriate, sufficient hydrophilicity cannot be obtained and the internal resistance of the battery increases.
[0007]
In view of the above problems, an object of the present invention is to provide a battery separator having excellent self-discharge characteristics, high hydrophilicity, low internal resistance, and excellent discharge characteristics.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, the present invention relates to a battery having an electrode group in which a positive electrode plate, a negative electrode plate, and a separator that has been subjected to a sulfonation treatment as a hydrophilization treatment are disposed between both, wherein the sulfonated separator is provided. The ratio of SO 4 and SO 3 (SO 4 / SO 3 ) in the sulfone group in the sample was 0.4 to 2.5.
[0009]
Thereby, the self-discharge characteristics are excellent, the hydrophilicity is excellent, the internal resistance can be maintained at a low level, and the discharge characteristics can be improved.
[0010]
BEST MODE FOR CARRYING OUT THE INVENTION
The invention according to claim 1 of the present invention is directed to a battery having an electrode group in which a positive electrode plate, a negative electrode plate, and a sulfonated polyolefin-based separator are arranged between both, wherein the sulfonated separator contains A battery having a sulfone group ratio of SO 4 to SO 3 (SO 4 / SO 3 ) of 0.4 to 2.5 was obtained. This is because when the ratio of SO 4 / SO 3 of the sulfone group present on the separator surface becomes 0.4 to 2.5, the hydrophilicity of the separator is remarkably improved, and the internal resistance can be reduced. is there.
[0011]
The polyolefin-based fibers used in the separator are mainly composed of polypropylene and polyethylene, and may be a blend of these.
[0012]
Preferably, the fiber diameter of the separator is 3 to 15 μm. This is because, if the fiber diameter is smaller than 3 μm, the fiber strength becomes too weak and the strength of the nonwoven fabric cannot be sufficiently secured. Conversely, if the fiber diameter is larger than 15 μm, the fine diameter distribution becomes too large, the density increases, and the reliability of the battery decreases.
[0013]
Further, the separator preferably has an average pore diameter of 10 to 30 μm. When the average pore diameter of the separator was less than 10 μm, the gas permeability of the separator decreased, and the internal pressure of the battery increased significantly. On the other hand, if the average pore diameter exceeds 30 μm, the strength of the nonwoven fabric decreases, and sufficient reliability cannot be secured.
[0014]
【Example】
Next, a specific example of the present invention will be described.
[0015]
(Example 1)
As a conventional separator, a 10 μm fiber obtained by blending a polypropylene fiber surface with polyethylene is dispersed in water to form a slurry, and the slurry is made into a paper by a wet papermaking method to form a web, and a nonwoven fabric having a basis weight of 64 g / m 2 is formed. Was prepared, and the thickness of the separator was adjusted by a hot calender roll so that the fiber of the separator did not turn into a film. This was subjected to a hydrophilization treatment by a sulfonation treatment. As a sulfonation condition, a treatment was performed for 30 seconds at room temperature with a nitrogen gas containing 10% of SO 3 gas. These are neutralized in an alkaline bath of a NaOH solution having a pH of 13, and then washed with water and dried to obtain a separator 1 according to an embodiment of the present invention in which the ratio of SO 4 to SO 3 (SO 4 / SO 3 ) is 1.0. Got. By changing the sulfonation time to 15 seconds and 60 seconds, a separator 2 having an SO 4 / SO 3 of 0.4 and a separator 3 of 2.5 were obtained. For comparison, the sulfonation time was changed to 4 seconds and 180 seconds to produce a separator 4 with SO 4 / SO 3 of 0.1 and a separator 5 with 3.0. These physical properties are shown in (Table 1).
[0016]
[Table 1]
The positive electrode plate is formed by applying a positive electrode active material paste containing nickel hydroxide as a main component to a foamed metal substrate, providing an exposed portion of a core material for welding a current collector later, and then drying the paste. It was rolled to 5 mm and cut to a height of 45 mm, a core exposed width of 1 mm, and a length of 200 mm.
[0017]
The negative electrode plate is coated with a negative electrode active material paste containing a hydrogen storage alloy as a main component on a 60 μm punched metal core material, provided with a core material exposed portion for welding a current collector later, and dried and then coated. It was rolled to 0.3 mm and cut to a height of 45 mm, a core exposed width of 1 mm, and a length of 240 mm.
[0018]
The separator shown in (Table 1) is interposed between the positive electrode plate and the negative electrode plate manufactured as described above, and the portion where the core material of the positive electrode plate is exposed is upward, and the portion where the core material of the negative electrode plate is exposed. Is wound while protruding downward, and the electrode group No. having a height of 47.2 mm is wound. 1 to 5 were produced.
[0019]
Next, the positive electrode current collector is welded to the exposed core material of the upper positive electrode plate, and the negative electrode current collector is welded to the exposed core material of the lower negative electrode plate. The electrode group to which the current collector was welded was housed in a battery case having an open top, and the battery No. before the injection was charged. 1 to 5 were produced. For injection into the battery, 4 cc of an electrolyte mainly containing KOH having a specific gravity of 1.3 g / cc was injected by a centrifugal injection method.
[0020]
The upper opening of the battery case was sealed with a sealing plate, and the A-size (standard capacity 2500 mAh) battery No. 1 to 5 were assembled. After leaving this at an ambient temperature of 25 ° C. for 12 hours, the first charge / discharge (charging for 15 hours at a current value of 0.1 It (250 mA) and discharging for 4 hours at a current value of 0.2 It (500 mA)) is performed. The nickel-hydrogen storage battery No. of the invention. Battery Nos. 4-5 were obtained. The results of measuring the internal resistance after initial charging and discharging of these batteries are shown in (Table 2).
[0021]
Next, large current discharge characteristics were evaluated. As a method for evaluating the large current discharge characteristics, the battery was charged at a charge current of 1 It (charging was 2.6 A) for 1.2 hours, and then discharged at a discharge current of 10 A until the discharge termination voltage reached 0.8 V. The discharge capacity was calculated from the discharge time to obtain a large current discharge capacity.
[0022]
Next, the self-discharge characteristics were evaluated. As a method for evaluating the self-discharge characteristics, after charging for 1.2 hours with a charging current of 1 It (charging is 2.6 A), the discharge end voltage is reduced to 1.0 V with a discharging current of 1.0 It (2.6 A). The discharge was performed until the discharge capacity was reached, and the discharge capacity was calculated from the discharge time to obtain the initial capacity.
[0023]
This battery was charged at 1 It for 1.2 hours, fully charged, and then allowed to stand at 45 ° C. for 2 weeks. After that, the discharge end voltage reached 1.0 V with a discharge current of 1.0 It (2.6 A). The discharge capacity was calculated until the discharge capacity was reached, and the discharge capacity was calculated from the discharge time to obtain the capacity after storage.
[0024]
From these, the capacity retention rate was calculated, and the self-discharge characteristics were evaluated.
[0025]
Capacity maintenance rate (%) = capacity after storage / initial capacity The above battery characteristics are shown in (Table 2).
[Table 2]
As is clear from (Table 1), when the ratio of SO 4 / SO 3 is less than 0.4 or 2.5 or more, the internal resistance increases rapidly. This indicates that the battery using the separator within the scope of the present invention can suppress the internal resistance. Further, since the internal resistance can be suppressed, the discharge capacity of 10 A is significantly improved.
[0027]
In addition, the use of a sulfonated separator has a high self-discharge characteristic and a high capacity retention rate.
[0028]
In the battery using the separator of the present invention, the internal resistance can be suppressed while the self-discharge characteristic is secured, so that the large-current discharge characteristic is remarkably improved.
[0029]
This is because the two hydrophilic group structures both have a tetrahedral structure, but in SO 3 , the electronic structure of the sulfur atom is bonded to three oxygen atoms and one of the sp 3 hybrid orbitals. While the corner is occupied by a lone electron pair, SO 4 is bonded to four oxygen atoms to form a sp 3 hybrid orbital, so that it is in a stable state as an ion. It is presumed that since the SO 4 group is more stable, it has excellent hydrophilicity and the internal resistance is reduced.
[0030]
From the above, the ratio of SO 4 / SO 3 of the sulfone group present on the separator surface is preferably 0.4 to 2.5.
[0031]
(Example 2)
In the same manner, a separator having a fiber diameter of 3 to 15 .mu.m is used. Nos. 6 to 9 were produced. This is subjected to a hydrophilization treatment by a sulfonation treatment, and the degree of sulfonation (the ratio of sulfur to carbon in the separator (S / C) is 0.003, and the ratio of SO 4 and SO 3 (SO 4 / SO 3 ) was subjected to a hydrophilization treatment so as to be 1.0, and their physical property values are shown in (Table 3).
[0032]
[Table 3]
Using these separators in the same manner as in Example 1, the battery Nos. Nos. 6 to 9 were produced. The results of measuring the internal pressure of these batteries when they were charged at 120% at 1 It (2500 mA) are shown in Table 4 below.
[0033]
[Table 4]
From the above results, it can be seen that the battery internal pressure of the battery having a reduced pore diameter is high.
[0034]
In these alkaline storage batteries, at the end of charging, an oxygen generation reaction occurs at the positive electrode in competition with a charging reaction of nickel hydroxide. At that time, in order to consume the generated gas by the reduction reaction at the negative electrode, the capacity of the negative electrode is made larger than that of the positive electrode to maintain the pressure in the battery within a certain range. At this time, if the gas permeability of the separator decreases, the gas generated at the positive electrode cannot be efficiently consumed at the negative electrode, so that the internal pressure of the battery increases. Usually, when the pore diameter is small, the gas permeability decreases, and the internal pressure of the battery increases.
[0035]
As a result of various studies, it was found that the fiber diameter of the separator is preferably 3 to 15 μm, and the pore diameter is preferably 10 to 30 μm.
[0036]
【The invention's effect】
In a battery having an electrode group in which a positive electrode plate, a negative electrode plate, and a sulfonated separator are disposed between both of them as a hydrophilic treatment, the ratio of SO 4 and SO 3 of sulfone groups in the sulfonated separator ( By setting (SO 4 / SO 3 ) to 0.4 to 2.5, a battery having excellent self-discharge characteristics and excellent discharge characteristics can be obtained.
Claims (3)
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