JP2004154619A - Circulation and scrape-off type crystallizer for forming crystals from liquid to be treated - Google Patents

Circulation and scrape-off type crystallizer for forming crystals from liquid to be treated Download PDF

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JP2004154619A
JP2004154619A JP2002320117A JP2002320117A JP2004154619A JP 2004154619 A JP2004154619 A JP 2004154619A JP 2002320117 A JP2002320117 A JP 2002320117A JP 2002320117 A JP2002320117 A JP 2002320117A JP 2004154619 A JP2004154619 A JP 2004154619A
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liquid
treated
draft tube
peripheral wall
circulation
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JP4338119B2 (en
JP2004154619A5 (en
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Keizo Takegami
敬三 竹上
Kaneyuki Takahashi
謙之 高橋
Kyoko Sato
教子 佐藤
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Tsukishima Kikai Co Ltd
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Tsukishima Kikai Co Ltd
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Priority to CNB021540195A priority patent/CN100389849C/en
Priority to TW91137831A priority patent/TW557230B/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a circulation and scrape-off type crystallizer for forming chrystals from a liquid to be treated capable of largely growing crystals while preventing the abrasion, crushing or the like of crystals and capable of reducing fine crystals. <P>SOLUTION: The circulation and scrape-off type crystallizer for forming crystals from a liquid to be treated is equipped with a crystallizing tank 6, a draft tube 7, an outside rotary blade 8, scrape-off blades 9 rotated around a peripheral wall shaft to scrape off the crystals adhering to the inner surface 3A of a peripheral wall 3 and a revolution suppressing plate 10 for the liquid P to be treated extending from a bottom material 4 toward the peripheral wall shaft. An inside rotary blade 12 for promoting the liquid P to be treated toward the revolution suppressing plate 10 is provided to the inside lower end part of the draft tube 7. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、被処理液循環型の掻寄式晶析装置に関する。
【0002】
【従来の技術】
従来から、晶析方法には、例えば、断熱冷却法、冷媒吹込みによる直接冷却法、ジャケットや熱交換器等を利用する間接冷却法、蒸発濃縮法、塩析法などがある。これらの晶析方法は、結晶の特性、前後プロセスとの関係、経済性等により、適宜選択利用されている。
【0003】
また、このうち間接冷却法には、「冷却面に結晶が付着して伝熱係数が低下し操業性が悪くなる」との欠点を回避するために、新しい原液を供給して又はいったん冷却面を加熱して冷却面に付着した結晶を溶解する方法(回分式)と、冷却面に付着した結晶を掻取羽根(いわゆるスクレーパー)で掻き取る方法(掻取式)と、がある。もっとも、回分式の間接冷却法は、処理量が多くなったときに操業上の問題が生じるので、現実には、掻取式の間接冷却法が汎用されている。
【0004】
この掻取式間接冷却法による晶析装置としては、例えば、図1に示すものがある。
すなわち、筒状の周壁101及び底材104を有し被処理液Pが供給される晶析槽105と、この晶析槽105内に設けられたドラフトチューブ102と、このドラフトチューブ102の内側に設けられた内側回転羽根103と、周壁101軸回りに回転して周壁101内壁面101Aに付着した結晶を掻き取る図示しない掻取羽根(掻取刃)と、を有する被処理液循環型の掻取式晶析装置100である(なお、図中の符号Mは、内側回転羽根103を回転させるためのモーター等の駆動装置である。この装置100では、図示しない掻取羽根は、かかる駆動装置Mとは別の駆動装置によって駆動させられていた。)。
【0005】
もっとも、この晶析装置100には、内側回転羽根103の高速回転による結晶の摩耗・破砕という問題点があるため、新規に、図2に示すような、回転羽根206をドラフトチューブ202の外側に設けた形態の晶析装置200が提案、利用されている(なお、201は周壁、201Aは周壁内壁面、204は底材、205は晶析槽を示す。また、この装置200には、駆動装置Mによって、外側回転羽根206のほか、図示しない掻取羽根をも回転させるものがある。)。この装置200は、被処理液Pの循環をより向上させるため、更に回転羽根206によって旋回流となってしまった被処理液Pの旋回を抑制し循環方向を上下流に変える旋回抑制板207が備えられている(例えば、特許文献1参照)。
【0006】
この晶析装置200は、結晶の破砕が防止され、しかも被処理液の旋回が防止されるので、大変有用なものとされている。
【特許文献1】
特公昭61‐25402号公報(第1図)
【0007】
【発明が解決しようとする課題】
しかしながら、近年では、結晶をより大きく成長させることができ、微細な結晶をより少なくすることができる晶析装置が必要とされており、かかる晶析装置もさらなる改善が期待されている。もちろん、回転羽根の回転速度を上げて大きな循環流を発生させることにより、結晶を大きく成長させることも考えられるが、これでは、結晶の摩耗や破砕などが生じやすくなり、かかる装置の利点が減殺されてしまう。
【0008】
そこで、本発明の主たる課題は、結晶の摩耗や破砕などは防止されながら、結晶を大きく成長させることができ、しかも微細な結晶を少なくすることができる被処理液循環型掻取式晶析装置を提供することにある。
【0009】
【課題を解決するための手段】
上記課題を解決した本発明は、次のとおりである。
<請求項1記載の発明>
筒状の周壁及び底材を有し被処理液が供給される晶析槽と、この晶析槽内に設けられたドラフトチューブと、このドラフトチューブの外側に設けられた外側回転羽根と、前記周壁軸回りに回転して前記周壁内面に付着した結晶を掻き取る掻取羽根と、前記底材から前記周壁軸方向に延在する少なくとも1枚の被処理液の旋回抑制板と、が備えられ、
前記外側回転羽根の回転により、被処理液が前記ドラフトチューブの外側を上昇し内側を下降する被処理液の循環が生じる構成とされた、被処理液循環型掻取式晶析装置であって、
前記ドラフトチューブの内側下端部に、被処理液を前記旋回制御板に向けて推進する内側回転羽根が備えられている、ことを特徴とする被処理液循環型掻取式晶析装置。
【0010】
<請求項2記載の発明>
筒状の周壁及び底材を有し被処理液が供給される晶析槽と、この晶析槽内に設けられたドラフトチューブと、このドラフトチューブの外側に設けられた外側回転羽根と、前記周壁軸回りに回転して前記周壁内面に付着した結晶を掻き取る掻取羽根と、前記底材から前記周壁軸方向に延在する少なくとも1枚の被処理液の旋回抑制板と、が備えられ、
前記外側回転羽根の回転により、被処理液が前記ドラフトチューブの外側を上昇し内側を下降する被処理液の循環が生じる構成とされた、被処理液循環型掻取式晶析装置であって、
前記外側回転羽根が前記ドラフトチューブの外側下端部に備えられて、前記旋回抑制板によって旋回が抑制された被処理液を吸い上げる構成とされている、ことを特徴とする被処理液循環型掻取式晶析装置。
【0011】
<請求項3記載の発明>
天材から周壁軸方向に延在する少なくとも1枚の被処理液の旋回抑制板が備えられている、請求項1又は請求項2記載の被処理液循環型掻取式晶析装置。
【0012】
<請求項4記載の発明>
底材中央部に円錐状の突出部が設けられ、この突出部以外の底材上に結晶ブロック破砕手段が設けられている、請求項1〜3のいずれか1項に記載の被処理液循環型掻取式晶析装置。
【0013】
【発明の実施の形態】
以下、本発明の実施の形態を説明する。なお、本発明の被処理液とは、例えば、パラジクロロベンゼンや、ビスフェノールA、2,6‐ジメチルナフタレンなどの結晶性の物質が溶解しているスラリー状の溶液をいい、その種類は、特に限定されない。
【0014】
(装置全体)
図3及び図4に示すように、本実施の形態の被処理液循環型掻取式晶析装置1は、周壁3、底材4及び天材5を有し被処理液Pが供給される晶析槽6と、この晶析槽6内に設けられたドラフトチューブ7と、このドラフトチューブ7の外側に設けられた外側回転羽根8と、周壁3軸回りに回転して周壁3内面3Aに付着した結晶を掻き取る掻取羽根9,9…と、底材4から周壁3軸方向に延在する少なくとも1枚の、本実施の形態では、3枚の被処理液Pの旋回抑制板10(以下単に下側旋回抑制板10ともいう。)と、天材5から周壁3軸方向に延在する少なくとも1枚の、本実施の形態では、3枚の被処理液Pの旋回抑制板11(以下単に上側旋回抑制板11ともいう。)と、を主に有する。
【0015】
晶析槽6の周壁3は、筒状となっており、この周壁3の下端縁が底材4と、上端縁が天材5と、それぞれつながっている。底材4及び天材5は、周壁3と一体的に形成されたものであっても、周壁3とは別部材として形成されたものであってもよい。本実施の形態では、底材4、天材5ともに、周壁3と別部材として形成されている。また、天材5には、被処理液供給口15が、底材4には、2つの被処理液排出口16,16が、それぞれ設けられている。
【0016】
また、晶析槽6の周壁3には、これを取り囲むように、外部ジャケット17が備えられている。この外部ジャケット17内には、冷媒供給・排出口17Aを介して、冷媒が通され、もって晶析槽6内の被処理液Pが間接的に冷却される。
【0017】
ドラフトチューブ7は、周壁3と同軸的に、かつ底材4から離間した位置に、配置されている。ドラフトチューブ7は、水平方向に延在する棒状のサポートスポーク18,18…介して、シャフト19に取り付けられている。このシャフト19は、周壁3の軸心部に上下方向に延在するように配置されており、軸受け20に支持されている。シャフト19が、天材5の上部に取り付けられた駆動装置たるモーターMによって回転させられると、これにあわせてドラフトチューブ7も回転する(本装置1は、モーターMによって、一軸のシャフト19を介して、掻取羽根9、外側回転羽根8及び内側回転羽根12の全てが回転させられる機械的構造が複雑でない装置である。)。
【0018】
ドラフトチューブ7の外側下端部には、外側回転羽根8が設けられている。この外側回転羽根8の回転により、被処理液Pがドラフトチューブ7の外側を上昇し内側を下降する被処理液Pの循環が生じる。この循環により、結晶の成長が進む。外側回転羽根8の設け方は、特に限定されない。例えば、本実施の形態のように、ドラフトチューブ7の外壁面に取り付けることや、棒状のサポートスポーク(18)などを介してシャフト19に取り付けることができる(もちろん、他の部材とぶつからないことが必要である。)。ただし、被処理液Pの旋回を防止するという観点からは、サポートスポークなどを用いないドラフトチューブ7に直接取り付ける形態とするのが好ましい。
【0019】
本発明において、外側回転羽根を、ドラフトチューブの外側中央部に設けていた従来の形態と異なり、ドラフトチューブの外側下端部に設けるのは、旋回抑制板と接触した被処理液を積極的に吸い上げるためである。つまり、旋回抑制板との接触により循環速度が低下した被処理液を切り上げ、循環速度の回復を図ることにより、好適な循環を維持するのである。被処理液が規則正しく循環すると、結晶の成長が効果的に進むほか、晶析槽内の過飽和度が均一になり局部的に過飽和度が高くなることが防止されるので、微結晶の発生が妨げられる。
【0020】
本実施の形態においては、更にドラフトチューブ7の内側下端部に、内側回転羽根12が設けられている。内側回転羽根12の設け方は、特に限定されない。例えば、本実施の形態のように、その基端部がシャフト19に、その先端部がドラフトチューブ7の内壁面に、それぞれ取り付けられた形態とすることや、その基端部がシャフト19に取り付けられているものの、その先端部はドラフトチューブ7の内壁面に取り付けられていない形態とすることができる。ただし、基端部及び先端部ともに取り付けられた形態(前者の形態)とすると、内側回転羽根12に、前述したサポートスポーク18,18…と同様の機能をもたせることができる。
【0021】
本発明において、内側回転羽根を、設けていなかった従来の形態と異なり、ドラフトチューブの内側下端部に設けるのは、被処理液を旋回抑制板に向けて推進するためである。この推進により、被処理液が旋回抑制板にぶつかってその循環速度が低下するのを可及的に防止することができる。つまり、旋回制御板とぶつかる前に被処理液の循環速度を若干上昇させることで、旋回制御板近傍における循環速度が他の部分における循環速度と同じとなり、したがって、被処理液が旋回制御板近傍において滞留し、あるいは乱流となるのを防止することができる。
【0022】
なお、内側回転羽根は、被処理液全体を循環させるについては、流れを整える補助的な役割となるに過ぎない(消極的な作用)。したがって、結晶の摩耗・破砕は、生じない。
【0023】
外側回転羽根及び内側回転羽根を設けるドラフトチューブの「下端部」の範囲は、それぞれの回転速度や、径、面積、被処理液の性質、周壁の径、ドラフトチューブの径などによって決まる。したがって、結晶の摩耗・破砕が生じない範囲で(高速回転とすると、下端部の範囲は広がるが、結晶の摩耗・破砕も多くなる。)、適宜設定する。本実施の形態では、外側回転羽根8は、旋回抑制板10と同じ高さ位置に、内側回転羽根12は、それより若干上方に設けている。
【0024】
ところで、被処理液Pの旋回流が主となると、周壁3近傍で冷卸された被処理液Pがドラフトチューブ7の内側に移動する割合が少なくなり、ドラフトチューブ7内側と周壁3近傍との間で温度勾配が生じる。したがって、周壁3近傍において、被処理液Pと冷媒との温度差が少なくなり、伝熱係数が低下する。また、晶析槽6内の過飽和度が不均一となり微結晶が発生しやすくなる。さらに、結晶が掻取羽根(掻取刃)に付着・析出して運転を止める、結晶が晶析槽6下側部に沈降し、過飽和母液と結晶との接触が悪くなるとの問題も生じる。そこで、被処理液Pの旋回流を上下流に変換するためとして設けられているのが、下側旋回抑制板10である。したがって、その形状、取り付け位置は、特に限定されず、適宜設計変更することができる。本実施の形態では、図4に示すように、下側旋回抑制板10の形状を断面略弓状(被処理液Pの水平面流れ方向に膨らんだ状態)としている。断面略弓状とすると、旋回流を確実に受け止めることができ、効果的な上下流への変換が可能となる。また、下側旋回抑制板10の取り付け位置は、水平方向に関しては、ドラフトチューブ7の内側位置となるように、上下方向に関しては、先端部(延在長さ)がドラフトチューブ7の下端部に入り込んだ状態となるようにしている。下側旋回抑制板10をドラフトチューブ7の下端部に入り込んだ状態とするのは、旋回流が下側旋回抑制板10の側方を通り抜け、旋回を抑制することができなくなるのを防止するためである。
【0025】
下側旋回制御板10同様、上側旋回抑制板11も、被処理液Pの旋回流を上下流に変換するためのものである。したがって、その形状、取り付け位置は、特に限定されず、適宜設計変更することができる。本実施の形態では、図4に示すように、上側旋回抑制板11の形状を断面略弓状(被処理液Pの流れ方向に膨らんだ状態)としている。また、上側旋回抑制板11の取り付け位置は、水平方向に関しては、ドラフトチューブ7の外側位置から若干内側位置まで延在するように、上下方向に関しては、先端部(延在長さ)がドラフトチューブ7の上端縁より若干上方となるようにしている。
【0026】
本実施の形態において、掻取羽根9,9…は、ドラフトチューブ7の外壁面に取り付けてある。例えば、棒状のサポートスポーク(18)などを介してシャフト19に取り付けることや、サポートスポーク(18)に上下方向に延在するフラットバーを設け、このフラットバーに取り付けることなどもできるが、本実施の形態のようにドラフトチューブ7の外壁面に直接取り付けると、サポートスーポークの回転によって被処理液Pの旋回流が発生するのを防止することができ、好ましいものとなる。掻取羽根9,9…の形状や取付け位置は、特に限定されない。例えば、周壁3の下端部位置から上端部位置まで延在する一本の棒状部材などとすることもできる。ただし、本実施の形態のように、水平方向に関して対向する位置に掻取羽根郡9A及び9Bを設け、掻取羽根郡9Aの掻取羽根9,9…と、掻取羽根郡9Bの掻取羽根9,9…とが、上下方向に関して相互にずれた位置となるように設けるのが好ましい。このように掻取羽根9,9…を設けると、上方向への循環流を発生させることができ(例えば、掻取羽根9を周壁3の下端部位置から上端部位置まで延在する一本の棒状部材とすると、上方向への循環流は、発生しない。)、またシャフト19を回転させるための駆動力が小さくて足りる。
【0027】
以上の掻取羽根9,9…によって、周壁3の内壁面3Aに付着した結晶は、掻き取られ、被処理液P中に浮遊し、スラリー状になる。また、実験機で確認したところにより、掻取羽根9,9…の径方向の長さは、晶析槽径の100分の3以下とするのが好ましいことがわかっている。
【0028】
ところで、晶析槽6内においては、周壁3内壁面やシャフト19に付着した結晶が落下し、結晶ブロックができることがある。そして、従来の中央部が低い円錐状の底材では、中央部に集中してブロックが集まるため、結晶ブロックの破砕機構を設けても、被処理液抜出し時における閉塞トラブルを完全に解消することが困難であった。しかしながら、底材4中央部に円錐状の突出部を設け(突出部には、底材4そのものが突出した形態のものも、他の部材が取り付けられた形態のものも含む。)、この突出部以外の底材4上に結晶ブロック破砕手段21を取り付けることで、結晶ブロックは、径外方(周壁3側)に集まるので、結晶ブロックをほぐすことができる。したがって、スラリー抜出し時における閉塞トラブルを解消することができる。なお、本実施の形態の破砕手段21は、図3中に拡大して示すように、底材4上に取り付けられた凸部21A,21A…と、この凸部21A,21A…と噛み合うドラフトチューブ7の下端部に取り付けられた凸部21B,21B…とによって、櫛状とされたものである。
【0029】
【発明の効果】
以上のとおり、本発明によれば、結晶の摩耗や破砕などは防止されながら、結晶を大きく成長させることができ、しかも微細な結晶を少なくすることができる被処理液循環型掻取式晶析装置となる。
【図面の簡単な説明】
【図1】従来の晶析装置の説明図である。
【図2】従来の晶析装置の説明図である。
【図3】本実施の形態の晶析装置の縦断面図である。
【図4】本実施の形態の晶析装置の横断面図である。
【符号の説明】
1…晶析装置、3…周壁、4…底材、5…天材、6…晶析槽、7…ドラフトチューブ、8…外側回転羽根、9…掻取羽根、10…下側旋回抑制板、11…上側旋回抑制板、12…内側回転羽根、15…被処理液供給口、16…被処理液排出口、17…外部ジャケット、19…シャフト、20…破砕機構、P…被処理液。
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a scraping type crystallization apparatus that circulates a liquid to be treated.
[0002]
[Prior art]
Conventionally, crystallization methods include, for example, an adiabatic cooling method, a direct cooling method by blowing refrigerant, an indirect cooling method using a jacket or a heat exchanger, an evaporative concentration method, and a salting-out method. These crystallization methods are appropriately selected and used depending on the characteristics of the crystal, the relationship with the pre- and post-processes, economic efficiency, and the like.
[0003]
In addition, in order to avoid the drawback of "indirect cooling method, in which crystals adhere to the cooling surface to lower the heat transfer coefficient and reduce operability," a new stock solution is supplied or once the cooling surface is used. Is used to dissolve the crystals attached to the cooling surface by heating (batch type), or to scrape the crystals attached to the cooling surface with a scraper (so-called scraper) (scraping type). However, in the batch type indirect cooling method, an operation problem occurs when the throughput increases, and in reality, the scraping type indirect cooling method is generally used.
[0004]
FIG. 1 shows an example of a crystallization apparatus using this indirect cooling method of the scraping type.
That is, a crystallization tank 105 having a cylindrical peripheral wall 101 and a bottom member 104 to which the liquid P to be treated is supplied, a draft tube 102 provided in the crystallization tank 105, and an inside of the draft tube 102 A liquid circulation type scraper having an inner rotating blade 103 provided, and a not-shown scraping blade (scraping blade) that rotates around the axis of the surrounding wall 101 and scrapes crystals attached to the inner wall surface 101A of the surrounding wall 101. It is a precipitating crystallizer 100 (the symbol M in the figure is a driving device such as a motor for rotating the inner rotating blade 103. In this device 100, a scraping blade not shown is a driving device such as this. M was driven by another driving device.)
[0005]
However, since the crystallization apparatus 100 has a problem of abrasion and crushing of the crystal due to the high-speed rotation of the inner rotating blade 103, a rotating blade 206 as shown in FIG. A crystallization apparatus 200 in a provided form has been proposed and used (note that 201 is a peripheral wall, 201A is an inner wall surface of the peripheral wall, 204 is a bottom material, and 205 is a crystallization tank. Some devices M rotate not-shown scraping blades in addition to the outer rotating blades 206.) In order to further improve the circulation of the liquid P to be processed, the apparatus 200 further includes a rotation suppressing plate 207 that further suppresses the rotation of the liquid P that has been swirled by the rotating blades 206 and changes the circulation direction to upstream and downstream. (For example, see Patent Document 1).
[0006]
The crystallization apparatus 200 is very useful because it prevents the crushing of the crystals and the rotation of the liquid to be treated.
[Patent Document 1]
JP-B-61-25402 (Fig. 1)
[0007]
[Problems to be solved by the invention]
However, in recent years, a crystallizer capable of growing crystals larger and reducing the number of fine crystals has been required, and further improvement of the crystallizer is expected. Of course, it is conceivable that the crystal may grow larger by increasing the rotation speed of the rotating blades to generate a large circulating flow. However, in this case, the abrasion and crushing of the crystal are likely to occur, and the advantage of such a device is reduced. Will be done.
[0008]
Therefore, a main object of the present invention is to provide a liquid circulation type scraping-type crystallizer capable of growing a large crystal and reducing the number of fine crystals while preventing abrasion and crushing of the crystal. Is to provide.
[0009]
[Means for Solving the Problems]
The present invention which has solved the above-mentioned problems is as follows.
<Invention according to claim 1>
A crystallization tank having a cylindrical peripheral wall and a bottom material, to which the liquid to be treated is supplied; a draft tube provided in the crystallization tank; and an outer rotating blade provided outside the draft tube; A scraper blade that rotates about the peripheral wall axis and scrapes crystals attached to the inner surface of the peripheral wall, and at least one swirl suppressing plate for the liquid to be treated that extends from the bottom material in the axial direction of the peripheral wall. ,
A liquid-to-be-treated circulation-type scraping-type crystallization apparatus, wherein the liquid to be treated is circulated by the rotation of the outer rotating blades, whereby the liquid to be treated rises outside the draft tube and descends inside the draft tube. ,
A liquid-to-be-processed-type scraping-type crystallization apparatus, wherein an inner rotating blade that propels the liquid to be processed toward the turning control plate is provided at an inner lower end portion of the draft tube.
[0010]
<Invention according to claim 2>
A crystallization tank having a cylindrical peripheral wall and a bottom material, to which the liquid to be treated is supplied; a draft tube provided in the crystallization tank; and an outer rotating blade provided outside the draft tube; A scraper blade that rotates about the peripheral wall axis and scrapes crystals attached to the inner surface of the peripheral wall, and at least one swirl suppressing plate for the liquid to be treated that extends from the bottom material in the axial direction of the peripheral wall. ,
A liquid-to-be-treated circulation-type scraping-type crystallization apparatus, wherein the liquid to be treated is circulated by the rotation of the outer rotating blades, whereby the liquid to be treated rises outside the draft tube and descends inside the draft tube. ,
Wherein the outer rotating blades are provided at an outer lower end portion of the draft tube, and are configured to suck up the liquid to be processed, the rotation of which is suppressed by the rotation suppressing plate. Type crystallizer.
[0011]
<Invention of Claim 3>
3. The scraping crystallization apparatus according to claim 1, further comprising at least one plate for suppressing rotation of the liquid to be processed extending from the ceiling material in the axial direction of the peripheral wall.
[0012]
<Invention of Claim 4>
4. The circulation of the liquid to be treated according to claim 1, wherein a conical protrusion is provided at the center of the bottom material, and crystal block crushing means is provided on the bottom material other than the protrusion. 5. Type scraping crystallizer.
[0013]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described. The liquid to be treated according to the present invention refers to, for example, a slurry-like solution in which a crystalline substance such as paradichlorobenzene, bisphenol A, or 2,6-dimethylnaphthalene is dissolved. Not done.
[0014]
(Entire device)
As shown in FIGS. 3 and 4, the liquid-to-be-processed scraping-type crystallization apparatus 1 of the present embodiment has a peripheral wall 3, a bottom material 4, and a top material 5, and is supplied with the liquid-to-be-processed P. The crystallization tank 6, a draft tube 7 provided in the crystallization tank 6, an outer rotating blade 8 provided outside the draft tube 7, and an inner wall 3 </ b> A of the peripheral wall 3 which is rotated around three axes of the peripheral wall. .., And at least one, in this embodiment, three rotation suppressing plates 10 for the liquid P to be treated, which extend in three axial directions from the bottom member 4 in the present embodiment. (Hereinafter, also simply referred to as the lower turning suppression plate 10), and at least one, in this embodiment, three turning suppression plates 11 for the liquid P to be processed, extending in the three axial directions from the top material 5. (Hereinafter also simply referred to as the upper turning control plate 11).
[0015]
The peripheral wall 3 of the crystallization tank 6 has a cylindrical shape, and the lower end edge of the peripheral wall 3 is connected to the bottom material 4 and the upper end edge thereof is connected to the ceiling material 5. The bottom member 4 and the top member 5 may be formed integrally with the peripheral wall 3 or may be formed as separate members from the peripheral wall 3. In the present embodiment, both the bottom member 4 and the top member 5 are formed as separate members from the peripheral wall 3. The top material 5 is provided with a liquid supply port 15, and the bottom material 4 is provided with two liquid discharge ports 16, 16.
[0016]
An outer jacket 17 is provided on the peripheral wall 3 of the crystallization tank 6 so as to surround the same. Refrigerant is passed through the outer jacket 17 via a refrigerant supply / discharge port 17A, whereby the liquid P to be treated in the crystallization tank 6 is indirectly cooled.
[0017]
The draft tube 7 is disposed coaxially with the peripheral wall 3 and at a position separated from the bottom member 4. The draft tube 7 is attached to a shaft 19 via bar-shaped support spokes 18 extending in the horizontal direction. The shaft 19 is arranged at the axis of the peripheral wall 3 so as to extend in the vertical direction, and is supported by a bearing 20. When the shaft 19 is rotated by a motor M which is a driving device attached to the upper part of the heavenly material 5, the draft tube 7 is also rotated in accordance with the rotation (the device 1 is driven by the motor M via the uniaxial shaft 19). Therefore, the mechanical structure in which all of the scraping blade 9, the outer rotating blade 8 and the inner rotating blade 12 are rotated is not complicated.)
[0018]
An outer rotating blade 8 is provided at an outer lower end of the draft tube 7. Due to the rotation of the outer rotating blades 8, the liquid P to be processed circulates upward on the outside of the draft tube 7 and descends on the inside thereof. This circulation promotes crystal growth. The method of providing the outer rotating blades 8 is not particularly limited. For example, as in the present embodiment, it can be attached to the outer wall surface of the draft tube 7 or can be attached to the shaft 19 via a rod-shaped support spoke (18) (of course, it does not collide with other members). is necessary.). However, from the viewpoint of preventing the rotation of the liquid P to be treated, it is preferable that the liquid P is directly attached to the draft tube 7 without using a support spoke or the like.
[0019]
In the present invention, unlike the conventional configuration in which the outer rotating blades are provided at the outer central portion of the draft tube, the outer rotating blades are provided at the outer lower end portion of the draft tube. That's why. In other words, the liquid to be treated whose circulation speed has decreased due to the contact with the swirl suppressing plate is rounded up, and the circulation speed is recovered, thereby maintaining a suitable circulation. When the liquid to be treated circulates regularly, the growth of crystals proceeds effectively, and the supersaturation in the crystallization tank becomes uniform, preventing the local supersaturation from increasing. Can be
[0020]
In the present embodiment, an inner rotating blade 12 is further provided at an inner lower end of the draft tube 7. The method of providing the inner rotating blades 12 is not particularly limited. For example, as in the present embodiment, the base end may be attached to the shaft 19 and the tip end may be attached to the inner wall surface of the draft tube 7, or the base end may be attached to the shaft 19. However, the distal end portion may not be attached to the inner wall surface of the draft tube 7. However, if both the base end and the front end are attached (former form), the inner rotating blade 12 can have the same function as the above-described support spokes 18, 18,.
[0021]
In the present invention, unlike the conventional embodiment in which the inner rotating blade is not provided, the inner rotating blade is provided at the inner lower end portion of the draft tube in order to propel the liquid to be processed toward the swirl suppressing plate. By this propulsion, it is possible to prevent the liquid to be treated from hitting the swirl suppressing plate and lowering its circulation speed as much as possible. In other words, by slightly increasing the circulation speed of the liquid to be processed before hitting the swirl control plate, the circulation speed in the vicinity of the swirl control plate becomes the same as the circulation speed in the other parts, and therefore, the liquid to be processed is in the vicinity of the swirl control plate. And turbulence can be prevented.
[0022]
Note that the inner rotating blades merely serve as an auxiliary role of adjusting the flow in circulating the entire liquid to be treated (passive action). Therefore, abrasion and crushing of the crystal do not occur.
[0023]
The range of the “lower end” of the draft tube provided with the outer rotating blades and the inner rotating blades is determined by the rotation speed, diameter, area, properties of the liquid to be treated, diameter of the peripheral wall, diameter of the draft tube, and the like. Therefore, it is set appropriately within a range in which the abrasion / crushing of the crystal does not occur (when the rotation speed is high, the range of the lower end portion is widened, but the abrasion / crushing of the crystal increases). In the present embodiment, the outer rotating blades 8 are provided at the same height position as the swirl suppressing plate 10, and the inner rotating blades 12 are provided slightly above.
[0024]
By the way, when the swirling flow of the liquid P to be treated is mainly used, the ratio of the liquid P to be cooled cooled near the peripheral wall 3 to the inside of the draft tube 7 decreases, and the ratio between the inside of the draft tube 7 and the vicinity of the peripheral wall 3 is reduced. There is a temperature gradient between the two. Therefore, in the vicinity of the peripheral wall 3, the temperature difference between the liquid P to be treated and the refrigerant is reduced, and the heat transfer coefficient is reduced. Further, the degree of supersaturation in the crystallization tank 6 becomes non-uniform, and microcrystals are easily generated. In addition, there is a problem that the crystals adhere to and precipitate on the scraping blades (scraping blades) to stop the operation, and the crystals settle at the lower side of the crystallization tank 6, and the contact between the supersaturated mother liquor and the crystals becomes poor. Therefore, the lower swirl suppressing plate 10 is provided to convert the swirling flow of the liquid P to be processed to upstream and downstream. Therefore, the shape and the mounting position are not particularly limited, and the design can be appropriately changed. In the present embodiment, as shown in FIG. 4, the shape of the lower turning suppression plate 10 is substantially arcuate in cross section (a state in which the processing target liquid P expands in the horizontal flow direction). When the cross section is substantially arcuate, the swirling flow can be reliably received, and an effective upstream / downstream conversion can be achieved. Also, the mounting position of the lower-side turning restraint plate 10 is such that the distal end (extended length) is located at the lower end of the draft tube 7 in the up-down direction so as to be located inside the draft tube 7 in the horizontal direction. It is in a state of being intruded. The reason that the lower turning control plate 10 is inserted into the lower end portion of the draft tube 7 is to prevent the swirling flow from passing through the side of the lower turning control plate 10 and preventing the turning from being disabled. It is.
[0025]
Like the lower turning control plate 10, the upper turning suppression plate 11 is also for converting the swirling flow of the liquid P to be processed into upstream and downstream. Therefore, the shape and the mounting position are not particularly limited, and the design can be appropriately changed. In the present embodiment, as shown in FIG. 4, the shape of the upper turning control plate 11 has a substantially arcuate cross section (a state swelling in the flow direction of the liquid P to be treated). In addition, the mounting position of the upper turning restraint plate 11 extends from the outer position to the slightly inner position of the draft tube 7 in the horizontal direction. 7 is slightly higher than the upper edge.
[0026]
In this embodiment, the scraping blades 9 are attached to the outer wall surface of the draft tube 7. For example, the support spokes (18) can be attached to the shaft 19 via rod-shaped support spokes (18) or the like, or the support spokes (18) can be provided with a flat bar extending vertically and attached to the flat bar. When it is directly attached to the outer wall surface of the draft tube 7 as in the embodiment, it is possible to prevent the swirling flow of the liquid P to be processed due to the rotation of the support spoke, which is preferable. The shape and mounting position of the scraping blades 9, 9 are not particularly limited. For example, a single rod-shaped member extending from the lower end position to the upper end position of the peripheral wall 3 may be used. However, as in the present embodiment, the scraping blade groups 9A and 9B are provided at positions facing each other in the horizontal direction, and the scraping blades 9, 9... Of the scraping blade group 9A and the scraping blades 9B of the scraping blade group 9B are scraped. It is preferable that the blades 9, 9,... Are provided so as to be shifted from each other in the vertical direction. By providing the scraping blades 9, 9 in this manner, an upward circulating flow can be generated (for example, a single blade extending from the lower end position of the peripheral wall 3 to the upper end position of the peripheral wall 3). In this case, no upward circulating flow is generated.) Also, a small driving force for rotating the shaft 19 is sufficient.
[0027]
The crystals attached to the inner wall surface 3A of the peripheral wall 3 are scraped off by the above-mentioned scraping blades 9, 9,... And float in the liquid P to be treated to form a slurry. Also, it has been confirmed by an experimental machine that the radial length of the scraping blades 9, 9,... Is preferably not more than 3/100 of the diameter of the crystallization tank.
[0028]
By the way, in the crystallization tank 6, crystals attached to the inner wall surface of the peripheral wall 3 and the shaft 19 may fall and form a crystal block. In the case of a conventional conical bottom material having a low central portion, since the blocks are concentrated in the central portion, even if a crushing mechanism of the crystal block is provided, it is possible to completely eliminate the blockage trouble at the time of extracting the liquid to be treated. Was difficult. However, a conical protruding portion is provided at the center of the bottom member 4 (the protruding portion includes one in which the bottom member 4 itself protrudes and one in which another member is attached), and this protruding portion. By attaching the crystal block crushing means 21 on the bottom material 4 other than the portion, the crystal blocks gather outside (on the side of the peripheral wall 3), so that the crystal blocks can be loosened. Therefore, the blockage trouble at the time of extracting the slurry can be eliminated. As shown in an enlarged manner in FIG. 3, the crushing means 21 according to the present embodiment includes convex portions 21A, 21A,... Mounted on the bottom member 4, and a draft tube meshing with the convex portions 21A, 21A,. 7 are formed in a comb shape by convex portions 21B, 21B,.
[0029]
【The invention's effect】
As described above, according to the present invention, while preventing abrasion and crushing of the crystal, it is possible to grow the crystal large and to reduce the number of fine crystals. Device.
[Brief description of the drawings]
FIG. 1 is an explanatory view of a conventional crystallization apparatus.
FIG. 2 is an explanatory view of a conventional crystallization apparatus.
FIG. 3 is a longitudinal sectional view of the crystallization apparatus of the present embodiment.
FIG. 4 is a cross-sectional view of the crystallization apparatus of the present embodiment.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Crystallizer, 3 ... Peripheral wall, 4 ... Bottom material, 5 ... Top material, 6 ... Crystallization tank, 7 ... Draft tube, 8 ... Outer rotating blade, 9 ... Scrape blade, 10 ... Lower turning suppression plate Reference numeral 11 denotes an upper rotation suppressing plate, 12 denotes an inner rotating blade, 15 denotes a liquid to be processed, 16 denotes a liquid to be processed, 17 denotes an outer jacket, 19 denotes a shaft, 20 denotes a crushing mechanism, and P denotes a liquid to be processed.

Claims (4)

筒状の周壁及び底材を有し被処理液が供給される晶析槽と、この晶析槽内に設けられたドラフトチューブと、このドラフトチューブの外側に設けられた外側回転羽根と、前記周壁軸回りに回転して前記周壁内面に付着した結晶を掻き取る掻取羽根と、前記底材から前記周壁軸方向に延在する少なくとも1枚の被処理液の旋回抑制板と、が備えられ、
前記外側回転羽根の回転により、被処理液が前記ドラフトチューブの外側を上昇し内側を下降する被処理液の循環が生じる構成とされた、被処理液循環型掻取式晶析装置であって、
前記ドラフトチューブの内側下端部に、被処理液を前記旋回制御板に向けて推進する内側回転羽根が備えられている、ことを特徴とする被処理液循環型掻取式晶析装置。
A crystallization tank having a cylindrical peripheral wall and a bottom material, to which the liquid to be treated is supplied; a draft tube provided in the crystallization tank; and an outer rotating blade provided outside the draft tube; A scraper blade that rotates about the peripheral wall axis and scrapes crystals attached to the inner surface of the peripheral wall, and at least one swirl suppressing plate for the liquid to be treated that extends from the bottom material in the axial direction of the peripheral wall. ,
A liquid-to-be-treated circulation-type scraping-type crystallization apparatus, wherein the liquid to be treated is circulated by the rotation of the outer rotating blades, whereby the liquid to be treated rises outside the draft tube and descends inside the draft tube. ,
A liquid-to-be-processed-type scraping-type crystallization apparatus, wherein an inner rotating blade that propels the liquid to be processed toward the turning control plate is provided at an inner lower end portion of the draft tube.
筒状の周壁及び底材を有し被処理液が供給される晶析槽と、この晶析槽内に設けられたドラフトチューブと、このドラフトチューブの外側に設けられた外側回転羽根と、前記周壁軸回りに回転して前記周壁内面に付着した結晶を掻き取る掻取羽根と、前記底材から前記周壁軸方向に延在する少なくとも1枚の被処理液の旋回抑制板と、が備えられ、
前記外側回転羽根の回転により、被処理液が前記ドラフトチューブの外側を上昇し内側を下降する被処理液の循環が生じる構成とされた、被処理液循環型掻取式晶析装置であって、
前記外側回転羽根が前記ドラフトチューブの外側下端部に備えられて、前記旋回抑制板によって旋回が抑制された被処理液を吸い上げる構成とされている、ことを特徴とする被処理液循環型掻取式晶析装置。
A crystallization tank having a cylindrical peripheral wall and a bottom material, to which the liquid to be treated is supplied; a draft tube provided in the crystallization tank; and an outer rotating blade provided outside the draft tube; A scraper blade that rotates about the peripheral wall axis and scrapes crystals attached to the inner surface of the peripheral wall, and at least one swirl suppressing plate for the liquid to be treated that extends from the bottom material in the axial direction of the peripheral wall. ,
A liquid-to-be-treated circulation-type scraping-type crystallization apparatus, wherein the liquid to be treated is circulated by the rotation of the outer rotating blades, whereby the liquid to be treated rises outside the draft tube and descends inside the draft tube. ,
Wherein the outer rotating blades are provided at an outer lower end portion of the draft tube, and are configured to suck up the liquid to be processed, the rotation of which is suppressed by the rotation suppressing plate. Type crystallizer.
天材から周壁軸方向に延在する少なくとも1枚の被処理液の旋回抑制板が備えられている、請求項1又は請求項2記載の被処理液循環型掻取式晶析装置。3. The scraping crystallization apparatus according to claim 1, further comprising at least one plate for suppressing rotation of the liquid to be processed extending from the ceiling material in the axial direction of the peripheral wall. 底材中央部に円錐状の突出部が設けられ、この突出部以外の底材上に結晶ブロック破砕手段が設けられている、請求項1〜3のいずれか1項に記載の被処理液循環型掻取式晶析装置。4. The circulation of the liquid to be treated according to claim 1, wherein a conical protrusion is provided at the center of the bottom material, and crystal block crushing means is provided on the bottom material other than the protrusion. 5. Type scraping crystallizer.
JP2002320117A 2002-11-01 2002-11-01 Liquid circulation type scraping crystallizer Expired - Fee Related JP4338119B2 (en)

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CNB021540195A CN100389849C (en) 2002-11-01 2002-12-05 Circulation of liquid to be processed type scraping crystallization device
TW91137831A TW557230B (en) 2002-11-01 2002-12-30 Tank type scraped surface cooling crystallizer

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CN111423474A (en) * 2020-05-08 2020-07-17 皖西学院 Extraction device of stachyose and use method thereof
CN114288703A (en) * 2022-01-25 2022-04-08 车强 Crystallization and separation equipment for boric acid production
CN114288703B (en) * 2022-01-25 2023-08-25 南京吉才汇科技有限公司 Crystallization separation equipment for boric acid production

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