JP2004079351A - Bulb inserting structure of lighting fixture for vehicle - Google Patents

Bulb inserting structure of lighting fixture for vehicle Download PDF

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Publication number
JP2004079351A
JP2004079351A JP2002238362A JP2002238362A JP2004079351A JP 2004079351 A JP2004079351 A JP 2004079351A JP 2002238362 A JP2002238362 A JP 2002238362A JP 2002238362 A JP2002238362 A JP 2002238362A JP 2004079351 A JP2004079351 A JP 2004079351A
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Prior art keywords
socket
engagement
projection
valve
protrusion
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JP2002238362A
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JP4010449B2 (en
Inventor
Susumu Kakihira
柿平 晋
Takaaki Kiyuuzaki
宮▲ざき▼ 崇明
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Koito Manufacturing Co Ltd
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Koito Manufacturing Co Ltd
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Priority to JP2002238362A priority Critical patent/JP4010449B2/en
Priority to US10/630,554 priority patent/US6976776B2/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/19Attachment of light sources or lamp holders
    • F21S41/194Bayonet attachments

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a bulb inserting structure assuring simple bulb replacement and capable of locating the bulb accurately relative to a reflector. <P>SOLUTION: The bulb inserting structure of a lighting fixture for a vehicle has a socket fixture 30 in which a spring 42 to press the tail of the bulb 20 toward the front is installed and which is furnished with engaging notches (J-slots) 46 to make holding in such a way that engaging projections 26 and fixing projections 34 are overlapped in a plurality of places mating with the fixing projections 34 on the peripheral wall and a socket 40 in cup shape to be fitted on the socket fixture 30 from behind, wherein the J-slots 46 are furnished with engaging recesses to hold the projections 34 in the respective slots 46 when the socket 40 is to be drawn off from the socket fixture 30. A slit extending in the circumferential direction in continuity to each engaging recess of the J-slot 46 is formed in such a size that the engaging projection 26 and the fixing projection 34 can pass through only singly, to eliminate such a conventional inconvenience that the engaging projection 34 is not engaged with the J-slot 46 but only the fixing projection 34 is engaged. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
本発明は、リフレクターのバルブ挿着孔に固着したソケットフィクチャーに、ソケットフィクチャー側の固定突起とバルブ側の係合突起を重ね合わせて保持する係合切欠を外周に形成したソケットが被着された車両用灯具のバルブ挿着構造に係り、特に、係合切欠内に係合突起を保持する係合凹部が設けられて、バルブを一体化したソケットをソケットフィクチャーに対し装脱着できるバルブ挿着構造に関する。
【0002】
【従来の技術】
従来の車両用灯具におけるバルブ挿着構造(特開平9−219103号)は、図8,9に示すように、リフレクター1のバルブ挿着孔1aに固着された円筒状のソケットフィクチャー2と、内側にバルブ4の後端部を収容でき、ソケットフィクチャー2の外周に後方から被着するカップ型のソケット6で構成されている。ソケットフィクチャー2とバルブ4には、対応する3個の固定突起2aと係合突起5aが設けられ、ソケット6の外周には、これらの突起2a,5aと対応する位置に3本のJ字型のスロット(以下、Jスロットという)7が設けられるとともに、バルブ4後端部を収容できるソケット6の内部には、バルブ4を前方に付勢するスプリング8が設けられている。
【0003】
そして、バルブ4をバルブ挿着孔1aに挿着するには、図9矢印Aに示すように、バルブ4をソケットフィクチャー2に挿入し係合突起5aを固定突起2aに一致させる。次に、図9矢印Bに示すように、Jスロット7が両突起5a,2aに整合するようにしてソケット6をソケットフィクチャー2に被せ、スプリング8の付勢力に抗して前方に押し込んで時計回りに回動すると、固定突起2aおよび係合突起5aがJスロット7に係合して、ソケット6がソケットフィクチャー2に固定されて、バルブ4がバルブ挿着孔1aに挿着された図8に示す状態となる。
【0004】
また、Jスロット7には、ソケット6を抜き出す際に係合突起2aを保持する係合凹部7aが設けられて、ソケット6はバルブ4を一体化した状態で装脱着することができる。
【0005】
即ち、係合突起5aをJスロット7に係合させることでバルブ4に一体化したソケット6を、Jスロット7が固定突起2aと一致するようにソケットフィクチャー2に被せ、スプリング8の付勢力に抗して押し込んで時計回りに回動することで、固定突起2aおよび係合突起5aがJスロット7に係合して、バルブ4がバルブ4挿着孔に挿着された図8に示す状態となる。
【0006】
また、バルブ4をバルブ挿着孔1aから抜き出すには、スプリング8の付勢力に抗してソケット6を押し込むと、係合突起5aが係合凹部7aに係合して、Jスロット7(の突起スライド用のスリット7b)が開口されるので、ソケット6を回動して固定突起2aをこのスリット7bに沿ってスライドさせて、固定突起2aとJスロット7との係合を外し、バルブ4を一体化したソケット6をソケットフィクチャー2から抜き出すことができる。
【0007】
【発明が解決しようとする課題】
しかし、前記した従来構造では、バルブ4に一体化したソケット6をソケットフィクチャー2に装着する際に、ソケット6が不完全な形で装着される場合が生じた。
【0008】
この原因を調べたところ、適正に装着一体化したつもりのバルブ4とソケット6が、図10(a)に示すように、バルブ側の係合突起5aがJスロット7の突起スライド用のスリット7bに当接した形態で一体化されている場合がある。そして、このような係合突起5aとJスロット7が適正に係合していない状態でバルブ4を一体化したソケット6をソケットフィクチャー2に装着する際には、図10(a),(b)矢印A1,A2に示すようにソケット6を押圧して回動操作するが、図10(b)に示すように、固定突起2aに対し係合突起5aとソケット6が一体に回動(Jスロット7に対し係合突起5aはスライドせず、固定突起2aだけが図10(b)仮想線に示すようにスライド)して、図10(c)に示すように、固定突起2aがJスロット7に係合するがバルブ側の係合突起5aとJスロット7間の係合が不完全なままの状態に保持されるため、バルブ4をリフレクター1に対し正確に位置決めできず、バルブ4の挿着が不完全となるということがわかった。
【0009】
本発明は前記従来技術の問題点に鑑みなされたもので、その目的は、バルブ交換が簡単でリフレクターに対しバルブを正確に位置決めできる車両用灯具におけるバルブ挿着構造を提供することにある。
【0010】
【課題を解決するための手段および作用】
前記目的を達成するために、請求項1に係る車両用灯具におけるバルブ挿着構造においては、リフレクターのバルブ挿着孔に固着された円筒状のソケットフィクチャーの後端部外周に形成された複数の舌片状の固定突起と、
バルブに設けられた焦点リング外周に前記固定突起に対応して形成された複数の係合突起と、
収容した前記バルブの後端部を前方に押圧するスプリングが内蔵されるとともに、その外周壁の前記固定突起に対応する複数箇所に前記係合突起および固定突起を重ね合わせて保持する係合切欠が形成されて、前記ソケットフィクチャーの外周に後方から被着されるカップ型のソケットとを備え、
前記係合切欠には、ソケットをソケットフィクチャーから抜き出す際に、前記係合突起を係合切欠内に保持する係合凹部が設けられた車両用灯具のバルブ挿着構造において、
前記係合切欠の係合凹部に連続する周方向に延びるスリットを、前記係合突起および固定突起がそれぞれ単独でのみ通過できる大きさに形成するようにした。(作用)バルブをバルブ挿着孔に挿着するには、まず、焦点リングの係合突起を係合切欠に係合させることで、バルブをソケットに一体化しておく。そして、固定突起と係合切欠が整合するようにソケットを後方からソケットフィクチャーに被せ、スプリングの付勢力に抗してソケットを前方に押圧する。このとき、図5(a)に示すように、係合突起と係合切欠(内の突起掛止部)が適正に係合しているのであれば、焦点リングの係合突起が係合切欠内の係合凹部に係合するとともに、ソケットフィクチャーの固定突起が突起スライド用のスリットに整合する位置となる。そこで、固定突起と係合切欠が係合する方向にソケットを回動すれば、係合切欠が固定突起に沿ってスライドし、固定突起は係合突起と重なるとともに、係合切欠内の突起掛止部に整合する位置となる。ここで、ソケットへの押圧力を解除すると、スプリングの付勢力により、固定突起と係合突起は重なった形態で係合切欠(の突起掛止部)に係合保持される。即ち、バルブがバルブ挿着孔に挿着された形態となる。
【0011】
一方、バルブをバルブ挿着孔から脱着するには、固定突起と係合突起が重なった形態で係合切欠(の突起掛止部)に保持された状態で、スプリングの付勢力に抗してソケットを前方に押圧すると、焦点リングの係合突起が係合切欠内の係合凹部に係合するとともに、ソケットフィクチャーの固定突起が周方向に延びるスリットに整合する位置となる。そこで、固定突起と係合切欠が逸脱する方向にソケットを回動すれば、係合突起を係合凹部に保持した係合切欠が固定突起に沿ってスライド(ソケットフィクチャーの固定突起と焦点リングの係合突起が相対スライド)して、固定突起は係合切欠の開口部に整合する位置となる。ここで、ソケットへの押圧力を解除すると、スプリングの付勢力の反発力によりソケットがソケットフィクチャーから押し出される。
【0012】
そして、バルブをバルブ挿着孔に挿着する際に、図6(a)に示すように、バルブがソケットに適正に一体化されていない場合、例えば係合突起が係合切欠内の周方向に延びるスリット内に存在する場合のように、係合突起が係合切欠(内の突起掛止部)と正しく係合していない場合は、従来構造では、固定突起だけが係合切欠(内の突起掛止部)に係合する不完全な装着状態となる。
【0013】
しかし、請求項1では、係合切欠内の周方向に延びるスリットが、係合突起および固定突起がそれぞれ単独でのみ通過できる大きさに形成されているので、例えば係合突起が係合切欠内のスリット内に存在する場合のように、係合突起が係合切欠(内の突起掛止部)に正しく係合していない場合は、固定突起がスリットに整合する位置とはなり得ず(固定突起が係合切欠のスリット内に侵入できず)、固定突起と係合切欠が係合する方向にソケットを回動させることができない。したがって、この場合は、ソケットを回動操作する作業者が、係合突起と係合切欠間の係合が不完全であると認識でき、改めて係合突起を係合切欠(内の突起掛止部)に正しく係合させてバルブをソケットに正しく一体化した上で、再度ソケットを装着する操作を行うことで、ソケットをソケットフィクチャーに固定できる。即ち、従来構造のように、係合突起と係合切欠との係合が不完全な状態のままで、ソケットがソケットフィクチャーに固定されることがない。
【0014】
請求項2においては、請求項1に記載の車両用灯具におけるバルブ挿着構造において、前記係合凹部の深さを、前記係合突起の板厚にほぼ等しく形成するようにした。
(作用)バルブをバルブ挿着孔に対し挿脱着(ソケットをソケットフィクチャーに対し装脱着)するには、スプリングの付勢力に抗してソケットをソケットフィクチャーに対し前方に押圧して、焦点リングの係合突起を係合切欠内の係合凹部に係合させることで、ソケットフィクチャーの固定突起と係合切欠の周方向に延びるスリットとが周方向に整合する位置となって、ソケットを係合または逸脱する周方向に回動(係合切欠を固定突起に沿ってスライド)できるように構成されている。
【0015】
そして、係合凹部の深さが係合突起の板厚より大きいと、図4(a)に示すように、ソケット押圧時の固定突起が周方向に延びるスリット位置を越えた位置まで押し込まれて、固定突起とスリットとが整合せず、ソケットをスムーズに回動させることができない。一方、係合凹部の深さが係合突起の板厚より小さいと、図4(b)に示すように、係合突起(焦点リング)によって塞がれないようスリット幅を大きくする必要があり、そのためソケットの前後長さが大きくなって、リフレクター後方へのソケットの突出量が大きくなる。
【0016】
しかし、請求項2では、係合凹部の深さが係合突起の板厚にほぼ等しいので、スプリングの付勢力に抗してソケットを前方に押圧すると、係合凹部に係合した係合突起はスリット周縁部とほぼ面一となって、固定突起とスリットとが周方向に整合し、ソケットをスムーズに回動(係合切欠を固定突起に沿ってスライド)できる。
【0017】
請求項3においては、請求項1または2に記載の車両用灯具におけるバルブ挿着構造において、前記焦点リングを設けたバルブの口金および前記ソケットはいずれも金属製で、前記ソケットに、外周に指当て用の突起を形成した着脱可能な合成樹脂製ソケットカバーを被着一体化するようにした。
(作用)バルブを一体化したソケットはバルブの発熱により高温となるが、作業者はバルブに被着一体化された熱伝導率の低い摘みやすい合成樹脂製ソケットカバーを摘んで、ソケット(バルブ)の装(挿)脱着をやけどすることなく遂行できる。
【0018】
【発明の実施の形態】
次に、本発明の実施の形態を、実施例に基づいて説明する。
【0019】
図1〜図7は本発明を自動二輪車用のヘッドランプに適用した実施例を示し、図1は同ヘッドランプの縦断面図、図2は同ヘッドランプのバルブ挿着孔周辺の分解斜視図、図3はソケットに形成したJスロットの詳細な形状を拡大して示す図、図4は係合凹部の深さと係合突起の板厚との関係を説明する説明図、図5はバルブを挿脱着する際の係合切欠(Jスロット)内における係合突起と固定突起の動きを説明する斜視図、図6は係合突起と係合切欠(Jスロット)間の係合が不完全な状態でバルブを一体化したソケットをソケットフィクチャーに装着する際の係合切欠(Jスロット)内の突起スライド用スリットの作用を説明する斜視図、図7は係合切欠(Jスロット)の拡大正面図である。
【0020】
これらの図において、符号10は、前方が開口する容器状ランプボディで、ランプボディ10の前面開口部には前面レンズ12が組み付けられて灯室Sが画成されている。灯室S内には、図示しない固定手段によってランプボディ10に対し固定されたアルミニウム製のリフレクター14が収容され、リフレクター14の後頂部に設けられたバルブ挿着孔15には、金属製のソケットフィクチャー30と金属製のソケット40を介して光源であるバルブ20が挿着されている。
【0021】
ソケットフィクチャー30は円筒形状で、その前端部外周には屈曲する3本の脚32が形成されており、これらの脚32がバルブ挿着孔15周縁部に立設されたボス16にねじ33によって固定されて、リフレクター14に一体化されている。またソケットフィクチャー30の後端部外周には、周方向所定間隔をもって3個の舌片状の固定突起34が形成されている。
【0022】
バルブ20は、フィラメントを内蔵するガラス球21の基端部に金属製の口金22が一体化された構造で、バルブ20の後端部には、接続端子23が露出している。また、口金22の外周には金属製の焦点リング24が設けられ、焦点リング24の外周にはソケットフィクチャー30側の固定突起34に対応して3個の舌片状の係合突起26が形成されている。
【0023】
また、バルブ20の後端部が収容できるソケット40は、前方が開口する段付きカップ型に形成され、ソケット40後端部の内側には圧縮コイルスプリング42が内蔵されており、軸方向にスライド可能に組み付けられた基板43を介してスプリング42の付勢力がバルブ20の後端部に作用するように構成されている。符号44は、基板43の接触端子に接続されて、ソケット40後端開口部から導出する電源コードである。
【0024】
また、ソケット40の外周壁には、バルブ20側の係合突起36およびソケットフィクチャー30側の固定突起34に対応する3本の係合切欠であるJ字型のスロット(以下、Jスロットという)46が形成されており、ソケットフィクチャー30の外周に後方からソケット40を被着して、係合突起34および固定突起26を重ね合わせて保持できるように構成されている。
【0025】
即ち、Jスロット46は、図3に拡大して示すように、軸方向に延びるJスロット開口側の導入スリット46aと、J字横棒状部に相当する周方向に延びる突起スライド用スリット46bと、係合突起26および固定突起34抜け止め用の突起掛止部46cと、突起掛止部46cに対向する位置に形成された、係合突起26係合用の係合凹部46dで構成されている。
【0026】
導入スリット46aおよび掛止部46cおよび係合凹部46cの幅は、それぞれ係合突起26および固定突起34の幅W(図3参照)に整合する大きさに形成され、掛止部46cの深さh(図4(a)参照)は、係合突起26および固定突起34を重ねて係合保持できる大きさに形成されている。また、係合凹部46dは、係合突起26を収容できる大きさで、特にその深さH(図3参照)は、係合突起26の板厚T1に一致しており、係合突起26が係合凹部46dに係合すると、突起スライド用スリット46bの係合凹部46d側の周縁46b1と係合突起26の前面26aとが面一となって、固定突起34がスライド用スリット46b内にスムーズにスライド動作でき、ソケット40を周方向にスムーズに回動操作できるように構成されている。
【0027】
即ち、係合凹部46dの深さH1が係合突起26の板厚T1より大きいと、図4(a)に示すように、ソケット40押圧時の固定突起34が突起スライド用スリット46b位置を越えた位置まで押し込まれて、固定突起34と突起スライド用スリット46cとが整合せず、ソケット40をスムーズに回動させることができない。一方、係合凹部46dの深さH2が係合突起26の板厚T1より小さいと、図4(b)に示すように、係合突起26(焦点リング24)によって塞がれないよう突起スライド用スリット46bの幅d2を大きくする必要があり、そのため図4(b)仮想線に示すように、ソケット40の前後長さが大きくなって、リフレクター14の後方へのソケット40の突出量が大きくなる。このため、本実施例では、係合凹部46dが係合突起26の板厚T1に一致するように構成されて、前記問題が生じない構造となっている。
【0028】
また、突起スライド用スリット46bの幅d(図3参照)は、係合突起34および固定突起26がそれぞれ単独でのみ通過できる大きさ(実施例では、係合突起34の板厚が0.8mm、固定突起26の板厚が0.6mmで、突起スライド用スリット46bの幅が1.2mm)に形成されて、係合突起34とJスロット46との係合が不完全な状態のままソケット40がソケットフィクチャー30に装着されるといった不具合がなく、ソケット40とソケットフィクチャー30を介してバルブ20をバルブ挿着孔15に正しく挿着できるように構成されている。
【0029】
即ち、バルブ20をバルブ挿着孔15に挿着するには、まず、焦点リング24の係合突起26をJスロット46に係合させることで、バルブ20をソケット40に一体化しておく。そして、固定突起26とJスロット46が整合するようにソケット40を後方からソケットフィクチャー30に被せ、スプリング42の付勢力に抗してソケット40を前方に押圧する。このとき、図5(a)に示すように、係合突起26とJスロット46(内の突起掛止部46c)が適正に係合しているのであれば、図5(b)に示すように、焦点リング24がソケットフィクチャー30の前端部に押されて係合突起26がJスロット46内の係合凹部46dに係合するとともに、ソケットフィクチャー30の固定突起34が突起スライド用スリット46bに整合する位置となる。そこで、固定突起34とJスロット46が係合する方向(図5(b)矢印B方向)にソケット40を回動すれば、Jスロット46(突起スライド用スリット46b)が固定突起26に沿ってスライド(固定突起34がスリット46bに沿ってスライド)し、固定突起34は係合突起26と重なるとともに、Jスロット内の突起掛止部46cに整合する位置(図5(b)に示す仮想線参照)となる。ここで、ソケット40への押圧力を解除すると、スプリング42の付勢力により、固定突起34と係合突起26は重なったまま突起掛止部46cに係合保持される(図5(c)参照)。即ち、バルブ20がバルブ挿着孔15に挿着された形態となる。
【0030】
一方、バルブ20をバルブ挿着孔15から脱着するには、図5(c)に示すように、固定突起34と係合突起26が重なってJスロット46(の突起掛止部46c)に保持された状態で、スプリング42の付勢力に抗してソケット40を前方に押圧すると、図5(b)に示すように、係合突起26が係合凹部46dに係合するとともに、固定突起34が突起スライド用スリット46bに整合する位置(図5(b)仮想線参照)となる。そこで、固定突起34とJスロット46が逸脱する方向(図5(b)矢印B’方向)にソケット40を回動すれば、係合突起26を係合凹部46dに保持したJスロット46が固定突起34に沿ってスライド(固定突起34と係合突起26が相対スライド)して、固定突起34はJスロット46の導入スリット46aに整合する位置となる。ここで、ソケット40への押圧力を解除すると、スプリング42の付勢力の反発力によりソケット40がソケットフィクチャー30から押し出される。
【0031】
そして、バルブ20をバルブ挿着孔15に挿着する際に、バルブ20がソケット40に適正に一体化されていない場合、例えば係合突起26がJスロット46内の突起スライド用スリット46c内に存在する場合(図6(a)参照)のように、係合突起26がJスロット46(内の突起掛止部46c)と正しく係合していない場合には、Jスロット46内の突起スライド用スリット46bが、係合突起26および固定突起34がそれぞれ単独でしか通過できない大きさに形成されているので、図6(b)や図7に示すように、固定突起34が突起スライド用スリット46bに整合する位置とはなり得ず(固定突起34がJスロット46の突起スライド用スリット46b内に侵入できず)、固定突起34とJスロット46が係合する方向にソケット40を回動させることができない。
【0032】
したがって、この場合は、作業者は、係合突起26とJスロット46間の係合が不完全であると認識でき、改めて係合突起26をJスロット46(内の突起掛止部46c)に正しく係合させてバルブ20をソケット40に正しく一体化した上で、再度ソケット40を装着する操作を行うことで、ソケット40をソケットフィクチャー40に固定できる。
【0033】
このように本実施例では、従来構造のように、係合突起26とJスロット46との係合が不完全な状態のままで、ソケット40がソケットフィクチャー30に固定されることはない。
【0034】
また、ソケット40の後端部外周には、外周に指当て用の複数のフィン状の突起52を形成した着脱可能な合成樹脂製ソケットカバー50が被着一体化されている。バルブ20を一体化したソケット40はバルブ20の発熱により高温となり、直接ソケット40を手で摘むとやけどをするおそれがあるので、バルブソケット40に被着一体化されて高温度とならないソケットカバー50を摘んで、やけどの心配をすることなくソケット40(バルブ)の装脱着を遂行できる。
【0035】
また、ソケットカバー50外周のフィン状の突起52は、例えば親指,人差し指,中指といった3本の指で摘みやすい位置に設けられており、ソケットカバー50を摘んでスムーズに装脱着等の操作を行えるので、たとえ、ヘッドランプの組み付けられている車体とランプボディ10間の隙間が狭い場合であっても、円滑にバルブ交換作業を遂行できる。
【0036】
なお、ソケット40とソケットカバー50とは、軸方向に圧入することで弾性一体化されており、両者40,50を軸方向に強く引っ張ることで、簡単に分離できる。
【0037】
【発明の効果】
以上の説明から明らかなように、請求項1に係る車両用灯具のバルブ挿着構造によれば,係合突起と係合切欠の係合が不完全な状態のままソッケトがソケットフィクチャーに装着されるといった不具合がないので、ソケットとソケットフィクチャーを介してバルブをバルブ挿着孔に正しく挿着できる。
【0038】
請求項2によれば、バルブを一体化したソケットをソッケトフィクチャーに対しスムーズに回動操作できるので、ソケットの装脱着、即ち、バルブ交換をスムーズに遂行できる。
【0039】
請求項3によれば、高温のソケットに直接触れずにソッケトカバーを摘んでソケット(バルブ)の装(挿)脱着を行うので、安全かつ円滑にバルブ交換作業を遂行できる。
【0040】
【図面の簡単な説明】
【図1】本発明を適用した第1の実施例である自動二輪車用のヘッドランプの縦断面図である。
【図2】同ヘッドランプのバルブ挿着孔周辺の分解斜視図である。
【図3】ソケットに形成したJスロットの詳細な形状を拡大して示す図である。
【図4】係合凹部の深さと係合突起の板厚との関係を説明する説明図である。
【図5】バルブを挿脱着する際の係合切欠(Jスロット)内における係合突起と固定突起の動きを説明する斜視図である。
【図6】係合突起と係合切欠(Jスロット)間の係合が不完全な状態でバルブを一体化したソケットをソケットフィクチャーに装着する際の係合切欠(Jスロット)内の突起スライド用スリットの作用を説明する説明図である。
【図7】同突起スライド用スリットの作用を説明する係合切欠(Jスロット)の拡大正面図である。
【図8】従来のバルブ挿着構造を示す縦断面図である。
【図9】従来のバルブ挿着構造においてバルブをバルブ挿着孔に挿着する様子を説明する説明図である。
【図10】従来のバルブ挿着構造において、係合突起とJスロット間の係合が不十分な状態で固定突起がJスロットに係合する様子を示す説明図である。
【符号の説明】
10 ランプボディ
12 前面レンズ
14 リフレクター
15 バルブ挿着孔
20 バルブ
22 口金
24 焦点リング
26 舌片状の係合突起
30 ソケットフィクチャー
34 固定突起
40 ソケット
42 圧縮コイルスプリング
46 係合切欠であるJ字型のスロット(Jスロット)
46b 係合凹部に連続して周方向に延びる突起スライド用のスリット
46c 突起掛止部
46d 係合凹部
50 ソケットカバー
52 指当て用の突起
d 突起スライド用のスリットの幅
H 係合凹部の深さ
T1 係合突起の板厚
[0001]
According to the present invention, a socket having an engaging notch formed on an outer periphery thereof for holding a fixing protrusion on a socket fixture side and an engaging protrusion on a valve side in an overlapping manner is attached to a socket fixture fixed to a valve insertion hole of a reflector. The present invention relates to a bulb insertion structure for a vehicle lighting device, and more particularly to a bulb having an engagement recess for holding an engagement projection in an engagement notch, and enabling a socket integrated with the bulb to be attached to and detached from a socket fixture. It relates to an insertion structure.
[0002]
[Prior art]
As shown in FIGS. 8 and 9, a bulb insertion structure in a conventional vehicle lamp (Japanese Patent Laid-Open No. 9-219103) includes a cylindrical socket fixture 2 fixed to a bulb insertion hole 1 a of a reflector 1. The rear end of the bulb 4 can be accommodated inside, and is constituted by a cup-shaped socket 6 that is attached to the outer periphery of the socket fixture 2 from behind. The socket fixture 2 and the valve 4 are provided with three corresponding fixing projections 2a and three engaging projections 5a. On the outer periphery of the socket 6, three J-shaped portions are provided at positions corresponding to these projections 2a and 5a. A mold slot (hereinafter referred to as J-slot) 7 is provided, and a spring 8 for urging the valve 4 forward is provided inside a socket 6 that can accommodate the rear end of the valve 4.
[0003]
Then, in order to insert the valve 4 into the valve insertion hole 1a, the valve 4 is inserted into the socket fixture 2 as shown by the arrow A in FIG. Next, as shown by the arrow B in FIG. 9, the socket 6 is put on the socket fixture 2 so that the J-slot 7 is aligned with both the projections 5a and 2a, and is pushed forward against the urging force of the spring 8. When rotated clockwise, the fixing projection 2a and the engagement projection 5a engage with the J-slot 7, the socket 6 is fixed to the socket fixture 2, and the valve 4 is inserted into the valve insertion hole 1a. The state shown in FIG. 8 is obtained.
[0004]
The J-slot 7 is provided with an engagement recess 7a for holding the engagement projection 2a when the socket 6 is pulled out, so that the socket 6 can be attached and detached with the valve 4 integrated.
[0005]
That is, the socket 6 integrated with the valve 4 is put on the socket fixture 2 such that the J-slot 7 coincides with the fixed projection 2a by engaging the engagement projection 5a with the J-slot 7, and the urging force of the spring 8 is applied. 8, the fixing protrusion 2a and the engaging protrusion 5a are engaged with the J-slot 7 and the valve 4 is inserted into the valve 4 insertion hole, as shown in FIG. State.
[0006]
In order to pull out the valve 4 from the valve insertion hole 1a, when the socket 6 is pushed in against the urging force of the spring 8, the engaging projection 5a engages with the engaging concave portion 7a and the J slot 7 Since the projection slide slit 7b) is opened, the socket 6 is rotated to slide the fixed projection 2a along the slit 7b to release the engagement between the fixed projection 2a and the J-slot 7 and to release the valve 4. Can be extracted from the socket fixture 2.
[0007]
[Problems to be solved by the invention]
However, in the conventional structure described above, when the socket 6 integrated with the valve 4 is mounted on the socket fixture 2, the socket 6 may be mounted in an incomplete form.
[0008]
As a result of investigating the cause, as shown in FIG. 10A, the valve 4 and the socket 6, which are intended to be properly mounted and integrated, are arranged such that the engagement protrusion 5a on the valve side is a projection slide slit 7b of the J slot 7. There is a case where it is integrated in a form abutting on. Then, when the socket 6 in which the valve 4 is integrated is mounted on the socket fixture 2 in a state where the engagement protrusion 5a and the J-slot 7 are not properly engaged, FIGS. b) The socket 6 is pressed and rotated as shown by arrows A1 and A2, but as shown in FIG. 10B, the engagement projection 5a and the socket 6 are integrally rotated with respect to the fixed projection 2a ( The engaging protrusion 5a does not slide with respect to the J slot 7, and only the fixing protrusion 2a slides as shown by the imaginary line in FIG. 10 (b) (see FIG. 10 (c)). The engagement between the slot 7 and the engagement protrusion 5a on the valve side and the J-slot 7 is maintained in an incomplete state, so that the valve 4 cannot be accurately positioned with respect to the reflector 1, and the valve 4 Was found to be incompletely inserted.
[0009]
SUMMARY OF THE INVENTION The present invention has been made in consideration of the above-described problems of the related art, and an object of the present invention is to provide a bulb insertion structure in a vehicle lamp in which a bulb can be easily replaced and a bulb can be accurately positioned with respect to a reflector.
[0010]
Means and action for solving the problem
In order to achieve the above object, in a bulb insertion structure for a vehicle lamp according to claim 1, a plurality of cylindrical socket fixtures formed on an outer periphery of a rear end portion of a cylindrical socket fixture fixed to a bulb insertion hole of a reflector. A tongue-shaped fixing projection of
A plurality of engagement protrusions formed on the outer periphery of the focus ring provided on the valve so as to correspond to the fixed protrusions;
A spring that presses the rear end of the accommodated valve forward is built in, and an engagement notch that holds the engagement protrusion and the fixed protrusion in a plurality of positions corresponding to the fixed protrusion on the outer peripheral wall thereof is provided. A cup-shaped socket formed and attached to the outer periphery of the socket fixture from the rear,
In the above-described engagement notch, when the socket is pulled out of the socket fixture, in the bulb insertion structure of a vehicle lamp provided with an engagement recess for holding the engagement protrusion in the engagement notch,
The slit extending in the circumferential direction that is continuous with the engagement recess of the engagement notch is formed to have a size that allows the engagement protrusion and the fixing protrusion to pass only by themselves. (Operation) In order to insert the valve into the valve insertion hole, first, the engagement projection of the focus ring is engaged with the engagement notch, thereby integrating the valve with the socket. Then, the socket is placed on the socket fixture from the rear so that the fixing protrusion and the engagement notch are aligned, and the socket is pressed forward against the urging force of the spring. At this time, as shown in FIG. 5 (a), if the engagement protrusion and the engagement notch (the protrusion engagement portion inside) are properly engaged, the engagement protrusion of the focusing ring is engaged. And the fixing projection of the socket fixture is located at a position matching the slit for projection sliding. Therefore, if the socket is rotated in a direction in which the fixing protrusion and the engaging notch are engaged, the engaging notch slides along the fixing protrusion, and the fixing protrusion overlaps with the engaging protrusion and the protrusion in the engaging notch is engaged. The position matches the stop. Here, when the pressing force on the socket is released, the fixing projection and the engagement projection are engaged and held in the engagement notch (projection engagement portion) in an overlapping manner by the urging force of the spring. That is, the valve is inserted into the valve insertion hole.
[0011]
On the other hand, in order to attach and detach the valve from the valve insertion hole, the fixing projection and the engagement projection are held in the engagement notch (projection hooking portion) in an overlapping manner, and the valve is opposed to the urging force of the spring. When the socket is pressed forward, the engagement projection of the focus ring engages with the engagement recess in the engagement notch, and the fixing projection of the socket fixture comes to a position aligned with the slit extending in the circumferential direction. Therefore, if the socket is rotated in a direction in which the fixing protrusion and the engaging notch deviate, the engaging notch holding the engaging protrusion in the engaging recess slides along the fixing protrusion (the fixing protrusion of the socket fixture and the focusing ring). The engaging projections are relatively slid), and the fixing projections are located at positions matching the openings of the engaging notches. Here, when the pressing force on the socket is released, the socket is pushed out of the socket fixture by the repulsive force of the urging force of the spring.
[0012]
Then, when the valve is inserted into the valve insertion hole, as shown in FIG. 6A, if the valve is not properly integrated with the socket, for example, the engagement protrusion may be in the circumferential direction within the engagement notch. In the conventional structure, when the engaging projections are not correctly engaged with the engaging notches (the inner projection retaining portions), as in the case where the engaging projections are present in the slits extending in Incompletely engaged with the projection engaging portion).
[0013]
However, in the first aspect, the slit extending in the circumferential direction in the engagement notch is formed to have a size such that the engagement protrusion and the fixing protrusion can each pass alone, so that, for example, the engagement protrusion is formed in the engagement notch. When the engaging projections are not correctly engaged with the engaging notches (the inner projection retaining portions) as in the case where the fixing projections are present in the slits, the fixing projections cannot be in a position matching the slits ( The fixing protrusion cannot enter the slit of the engagement notch), and the socket cannot be rotated in the direction in which the fixing protrusion engages with the engagement notch. Therefore, in this case, the operator who rotates the socket can recognize that the engagement between the engagement protrusion and the engagement notch is incomplete, and re-engages the engagement protrusion with the engagement notch (in which the protrusion is locked). The socket can be fixed to the socket fixture by performing the operation of mounting the socket again after properly engaging the valve with the socket by properly engaging the socket with the socket. That is, unlike the conventional structure, the socket is not fixed to the socket fixture while the engagement between the engagement protrusion and the engagement notch is incomplete.
[0014]
According to a second aspect of the present invention, in the valve insertion structure for a vehicle lamp according to the first aspect, the depth of the engagement recess is formed to be substantially equal to the thickness of the engagement projection.
(Operation) To insert and remove the valve from the valve insertion hole (attach and detach the socket to and from the socket fixture), press the socket forward against the socket fixture against the urging force of the spring, and focus By engaging the engagement protrusion of the ring with the engagement recess in the engagement notch, the fixing protrusion of the socket fixture and the slit extending in the circumferential direction of the engagement notch become a position in which the circumferentially aligned slit is aligned with the socket. Is configured to be rotatable in the circumferential direction (engagement notch is slid along the fixing protrusion).
[0015]
If the depth of the engagement recess is larger than the thickness of the engagement projection, the fixing projection when the socket is pressed is pushed to a position beyond the slit position extending in the circumferential direction as shown in FIG. In addition, the fixing projection and the slit do not align with each other, and the socket cannot be rotated smoothly. On the other hand, when the depth of the engagement recess is smaller than the thickness of the engagement protrusion, as shown in FIG. 4B, it is necessary to increase the slit width so as not to be blocked by the engagement protrusion (focal ring). Therefore, the front-rear length of the socket increases, and the amount of protrusion of the socket behind the reflector increases.
[0016]
However, in the second aspect, since the depth of the engagement recess is substantially equal to the plate thickness of the engagement projection, when the socket is pressed forward against the urging force of the spring, the engagement projection engaged with the engagement recess is formed. Is substantially flush with the peripheral edge of the slit, the fixing projection and the slit are aligned in the circumferential direction, and the socket can be smoothly rotated (the engagement cutout slides along the fixing projection).
[0017]
According to a third aspect of the present invention, in the valve fitting structure for a vehicle lamp according to the first or second aspect, both the base of the bulb provided with the focusing ring and the socket are made of metal, and the outer periphery of the bulb is provided with fingers. A detachable synthetic resin socket cover formed with a contact projection is attached and integrated.
(Action) The socket with the integrated valve is heated by the heat generated by the valve, but the operator picks up the synthetic resin socket cover with low thermal conductivity that is attached to the valve and integrated, and the socket (valve) It is possible to carry out the installation (insertion) and removal without burns.
[0018]
BEST MODE FOR CARRYING OUT THE INVENTION
Next, embodiments of the present invention will be described based on examples.
[0019]
1 to 7 show an embodiment in which the present invention is applied to a headlamp for a motorcycle. FIG. 1 is a longitudinal sectional view of the headlamp, and FIG. 2 is an exploded perspective view of the vicinity of a bulb insertion hole of the headlamp. FIG. 3 is an enlarged view showing a detailed shape of a J-slot formed in the socket, FIG. 4 is an explanatory view for explaining the relationship between the depth of the engagement recess and the thickness of the engagement projection, and FIG. FIG. 6 is a perspective view for explaining the movement of the engaging protrusion and the fixing protrusion in the engaging notch (J slot) at the time of insertion / removal. FIG. 6 shows an incomplete engagement between the engaging protrusion and the engaging notch (J slot). FIG. 7 is a perspective view for explaining the action of a slit for sliding a projection in an engagement notch (J-slot) when the socket in which the valve is integrated is mounted on the socket fixture in a state, and FIG. 7 is an enlarged view of the engagement notch (J-slot). It is a front view.
[0020]
In these figures, reference numeral 10 denotes a container-like lamp body having a front opening, and a lamp chamber S is defined by assembling a front lens 12 at a front opening of the lamp body 10. An aluminum reflector 14 fixed to the lamp body 10 by fixing means (not shown) is accommodated in the lamp chamber S, and a metal socket is provided in a bulb insertion hole 15 provided at the rear top of the reflector 14. A bulb 20 as a light source is inserted through a fixture 30 and a metal socket 40.
[0021]
The socket fixture 30 has a cylindrical shape, and is formed with three bent legs 32 on the outer periphery of the front end thereof. These legs 32 are screwed to bosses 16 erected on the periphery of the valve insertion hole 15. And integrated with the reflector 14. On the outer periphery of the rear end of the socket fixture 30, three tongue-shaped fixing projections 34 are formed at predetermined intervals in the circumferential direction.
[0022]
The bulb 20 has a structure in which a metal base 22 is integrated with a base end of a glass bulb 21 containing a filament, and a connection terminal 23 is exposed at a rear end of the bulb 20. A metal focus ring 24 is provided on the outer periphery of the base 22, and three tongue-shaped engagement protrusions 26 corresponding to the fixing protrusions 34 on the socket fixture 30 side are provided on the outer periphery of the focus ring 24. Is formed.
[0023]
The socket 40 that can accommodate the rear end of the valve 20 is formed in a stepped cup shape with an opening at the front, and a compression coil spring 42 is built inside the rear end of the socket 40 and slides in the axial direction. The biasing force of the spring 42 acts on the rear end of the valve 20 via the board 43 that is assembled as possible. Reference numeral 44 denotes a power cord connected to the contact terminal of the board 43 and led out from the rear end opening of the socket 40.
[0024]
Also, on the outer peripheral wall of the socket 40, a J-shaped slot (hereinafter referred to as a J-slot), which is three engagement notches corresponding to the engagement projection 36 on the valve 20 side and the fixed projection 34 on the socket fixture 30 side, is provided. ) 46 are formed, and the socket 40 is attached to the outer periphery of the socket fixture 30 from the rear, so that the engaging projection 34 and the fixing projection 26 can be held in an overlapping manner.
[0025]
That is, as shown in an enlarged manner in FIG. 3, the J-slot 46 has an introduction slit 46 a on the J-slot opening side extending in the axial direction, a projection sliding slit 46 b extending in the circumferential direction corresponding to the J-shaped horizontal bar, and The engagement projection 26 and the fixed projection 34 are formed of a projection retaining portion 46c for preventing the projection from coming off, and an engaging recess 46d for engaging with the engaging projection 26 formed at a position facing the projection retaining portion 46c.
[0026]
The widths of the introduction slit 46a, the engaging portion 46c, and the engaging concave portion 46c are formed so as to match the widths W (see FIG. 3) of the engaging protrusion 26 and the fixing protrusion 34, respectively. h (see FIG. 4A) is formed in such a size that the engaging protrusion 26 and the fixing protrusion 34 can be overlapped and held. The engagement recess 46d is large enough to accommodate the engagement protrusion 26, and its depth H (see FIG. 3) particularly matches the plate thickness T1 of the engagement protrusion 26. When the engagement with the engagement recess 46d, the peripheral edge 46b1 of the projection slide slit 46b on the engagement recess 46d side and the front surface 26a of the engagement projection 26 become flush, and the fixing projection 34 is smoothly inserted into the slide slit 46b. And the socket 40 can be smoothly rotated in the circumferential direction.
[0027]
That is, when the depth H1 of the engagement recess 46d is larger than the plate thickness T1 of the engagement protrusion 26, as shown in FIG. 4A, the fixed protrusion 34 when the socket 40 is pressed exceeds the position of the protrusion slide slit 46b. The socket 40 cannot be smoothly rotated because the fixing projection 34 and the projection sliding slit 46c do not align with each other. On the other hand, when the depth H2 of the engagement recess 46d is smaller than the plate thickness T1 of the engagement protrusion 26, the protrusion slides so as not to be blocked by the engagement protrusion 26 (focal ring 24) as shown in FIG. 4b, it is necessary to increase the width d2 of the slit 46b. Therefore, as shown by the phantom line in FIG. 4B, the front-rear length of the socket 40 is increased, and the amount of protrusion of the socket 40 behind the reflector 14 is increased. Become. For this reason, in the present embodiment, the engagement recess 46d is configured to match the plate thickness T1 of the engagement protrusion 26, and the structure does not cause the above problem.
[0028]
The width d (see FIG. 3) of the projection sliding slit 46b is large enough to allow the engagement projection 34 and the fixed projection 26 to pass only independently (in the embodiment, the thickness of the engagement projection 34 is 0.8 mm). The thickness of the fixing projection 26 is 0.6 mm, the width of the projection sliding slit 46b is 1.2 mm, and the socket is not fully engaged with the engaging projection 34 and the J slot 46. The valve 20 is configured to be correctly inserted into the valve insertion hole 15 via the socket 40 and the socket fixture 30 without a problem that the socket 40 is mounted on the socket fixture 30.
[0029]
That is, in order to insert the bulb 20 into the bulb insertion hole 15, first, the bulb 20 is integrated with the socket 40 by engaging the engagement projection 26 of the focus ring 24 with the J slot 46. Then, the socket 40 is put on the socket fixture 30 from behind so that the fixing protrusion 26 and the J slot 46 are aligned, and the socket 40 is pressed forward against the urging force of the spring 42. At this time, as shown in FIG. 5A, if the engagement protrusion 26 and the J-slot 46 (the protrusion retaining portion 46c in the inside) are properly engaged, as shown in FIG. 5B. Then, the focus ring 24 is pushed to the front end of the socket fixture 30 to engage the engagement projection 26 with the engagement recess 46d in the J slot 46, and the fixing projection 34 of the socket fixture 30 is engaged with the projection sliding slit. 46b. Therefore, if the socket 40 is rotated in the direction in which the fixing protrusion 34 and the J slot 46 engage (the direction of arrow B in FIG. 5B), the J slot 46 (projection sliding slit 46b) moves along the fixing protrusion 26. The sliding (the fixing protrusion 34 slides along the slit 46b), the fixing protrusion 34 overlaps with the engaging protrusion 26, and is aligned with the protrusion retaining portion 46c in the J slot (the virtual line shown in FIG. 5B). Reference). Here, when the pressing force on the socket 40 is released, the fixing projection 34 and the engagement projection 26 are engaged with and held by the projection retaining portion 46c while overlapping with the urging force of the spring 42 (see FIG. 5C). ). That is, the valve 20 is inserted into the valve insertion hole 15.
[0030]
On the other hand, in order to detach the valve 20 from the valve insertion hole 15, as shown in FIG. 5 (c), the fixing projection 34 and the engaging projection 26 overlap and are held in (the projection hooking portion 46c of) the J slot 46. In this state, when the socket 40 is pressed forward against the urging force of the spring 42, as shown in FIG. 5B, the engagement projection 26 engages with the engagement recess 46d, and the fixed projection 34 Is a position where it is aligned with the projection slide slit 46b (see the phantom line in FIG. 5B). Therefore, if the socket 40 is rotated in the direction in which the fixing protrusion 34 and the J slot 46 deviate (the direction of the arrow B 'in FIG. 5B), the J slot 46 holding the engaging protrusion 26 in the engaging concave portion 46d is fixed. The fixed protrusion 34 slides along the protrusion 34 (the fixed protrusion 34 and the engagement protrusion 26 slide relative to each other), and the fixed protrusion 34 is located at a position matching the introduction slit 46 a of the J slot 46. Here, when the pressing force on the socket 40 is released, the socket 40 is pushed out of the socket fixture 30 by the repulsive force of the urging force of the spring 42.
[0031]
When the valve 20 is not properly integrated with the socket 40 when the valve 20 is inserted into the valve insertion hole 15, for example, the engaging projection 26 is inserted into the projection sliding slit 46c in the J slot 46. When the engaging projection 26 is not correctly engaged with the J slot 46 (the projection hooking portion 46c therein) as in the case where it is present (see FIG. 6A), the projection slide in the J slot 46 Since the engagement slit 46b is formed in such a size that the engagement projection 26 and the fixed projection 34 can pass only by themselves, as shown in FIG. 6B and FIG. 46b (the fixed protrusion 34 cannot enter the protrusion slide slit 46b of the J-slot 46), so that the fixing protrusion 34 and the J-slot 46 are engaged in the engagement direction. It can not be rotated bets 40.
[0032]
Therefore, in this case, the operator can recognize that the engagement between the engagement protrusion 26 and the J-slot 46 is incomplete, and re-attach the engagement protrusion 26 to the J-slot 46 (the protrusion retaining portion 46c therein). The socket 40 can be fixed to the socket fixture 40 by performing the operation of attaching the socket 40 again after the valve 20 is correctly integrated with the socket 40 by properly engaging.
[0033]
Thus, in the present embodiment, unlike the conventional structure, the socket 40 is not fixed to the socket fixture 30 while the engagement between the engagement protrusion 26 and the J-slot 46 is incomplete.
[0034]
A detachable synthetic resin socket cover 50 having a plurality of fin-shaped protrusions 52 for finger contact on the outer periphery is integrally attached to the outer periphery of the rear end portion of the socket 40. Since the socket 40 in which the valve 20 is integrated becomes high in temperature due to the heat generated by the valve 20 and may be burned if the socket 40 is directly picked by hand, the socket cover 50 which is integrally attached to the valve socket 40 and does not become high in temperature. The socket 40 (valve) can be attached and detached without worrying about burns.
[0035]
Further, the fin-shaped projections 52 on the outer periphery of the socket cover 50 are provided at positions where three fingers such as a thumb, an index finger, and a middle finger can easily be picked up, so that operations such as attaching and detaching can be smoothly performed by picking the socket cover 50. Therefore, even if the gap between the vehicle body on which the headlamp is assembled and the lamp body 10 is narrow, the bulb replacement operation can be performed smoothly.
[0036]
The socket 40 and the socket cover 50 are elastically integrated by being press-fitted in the axial direction, and can be easily separated by strongly pulling the two 40, 50 in the axial direction.
[0037]
【The invention's effect】
As is apparent from the above description, according to the first aspect of the invention, the socket is attached to the socket fixture with the engagement between the engagement protrusion and the engagement notch being incomplete. Since there is no problem that the valve is inserted, the valve can be correctly inserted into the valve insertion hole via the socket and the socket fixture.
[0038]
According to the second aspect, since the socket in which the valve is integrated can be smoothly rotated with respect to the socket fixture, the mounting and dismounting of the socket, that is, the valve replacement can be smoothly performed.
[0039]
According to the third aspect, since the socket (valve) is mounted (inserted) and removed by holding the socket cover without directly touching the high-temperature socket, the valve replacement operation can be performed safely and smoothly.
[0040]
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view of a motorcycle headlamp according to a first embodiment of the present invention.
FIG. 2 is an exploded perspective view of the vicinity of a bulb insertion hole of the headlamp.
FIG. 3 is an enlarged view showing a detailed shape of a J slot formed in a socket.
FIG. 4 is an explanatory diagram illustrating a relationship between a depth of an engagement recess and a plate thickness of the engagement protrusion.
FIG. 5 is a perspective view for explaining the movement of an engagement projection and a fixed projection in an engagement notch (J slot) when inserting and removing a valve.
FIG. 6 is a projection in the engagement notch (J-slot) when the socket integrated with the valve is mounted on the socket fixture in a state where the engagement between the engagement protrusion and the engagement notch (J-slot) is incomplete. It is explanatory drawing explaining the effect | action of the slit for slides.
FIG. 7 is an enlarged front view of an engagement notch (J slot) for explaining the operation of the projection slide slit.
FIG. 8 is a longitudinal sectional view showing a conventional valve insertion structure.
FIG. 9 is an explanatory diagram illustrating a state in which a valve is inserted into a valve insertion hole in a conventional valve insertion structure.
FIG. 10 is an explanatory view showing a state in which a fixed projection engages with a J-slot in a state where the engagement between the engagement projection and the J-slot is insufficient in the conventional valve insertion structure.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Lamp body 12 Front lens 14 Reflector 15 Valve insertion hole 20 Valve 22 Base 24 Focusing ring 26 Tongue-shaped engagement projection 30 Socket fixture 34 Fixed projection 40 Socket 42 Compression coil spring 46 J-shaped engagement notch Slot (J slot)
46b Protrusion slide slit 46c extending in the circumferential direction continuously from the engagement recess 46c Projection latching portion 46d Engagement recess 50 Socket cover 52 Finger support projection d Width of projection slide slit H Depth of engagement recess T1 Thickness of engagement projection

Claims (3)

リフレクターのバルブ挿着孔に固着された円筒状のソケットフィクチャーの後端部外周に形成された複数の舌片状の固定突起と、
バルブに設けられた焦点リング外周に前記固定突起に対応して形成された複数の係合突起と、
収容した前記バルブの後端部を前方に押圧するスプリングが内蔵されるとともに、その外周壁の前記固定突起に対応する複数箇所に前記係合突起および固定突起を重ね合わせて保持する係合切欠が形成されて、前記ソケットフィクチャーの外周に後方から被着されるカップ型のソケットとを備え、
前記係合切欠には、ソケットをソケットフィクチャーから抜き出す際に、前記係合突起を係合切欠内に保持する係合凹部が設けられた車両用灯具のバルブ挿着構造において、
前記係合切欠の係合凹部に連続して周方向に延びるスリットが、前記係合突起および固定突起がそれぞれ単独でのみ通過できる大きさに形成されたことを特徴とする車両用灯具のバルブ挿着構造。
A plurality of tongue-shaped fixing projections formed on the outer periphery of the rear end of the cylindrical socket fixture fixed to the valve insertion hole of the reflector;
A plurality of engagement protrusions formed on the outer periphery of the focus ring provided on the valve so as to correspond to the fixed protrusions;
A spring that presses the rear end of the accommodated valve forward is built in, and an engagement notch that holds the engagement projection and the fixed projection in a plurality of positions corresponding to the fixed projection on the outer peripheral wall thereof is provided. A cup-shaped socket formed and attached to the outer periphery of the socket fixture from the rear,
In the engagement notch, when the socket is pulled out of the socket fixture, in the bulb insertion structure of a vehicle lamp provided with an engagement recess for holding the engagement protrusion in the engagement notch,
A slit extending continuously in the circumferential direction from the engaging notch of the engaging notch is formed in a size such that the engaging protrusion and the fixing protrusion can each pass alone. Wearing structure.
前記係合凹部の深さは、前記係合突起の板厚にほぼ等しく形成されたことを特徴とする請求項1に記載の車両用灯具のバルブ挿着構造。The valve insertion structure according to claim 1, wherein the depth of the engagement recess is substantially equal to the thickness of the engagement projection. 前記焦点リングを設けたバルブの口金および前記ソケットはいずれも金属製で、前記ソケットには、外周に指当て用の突起を形成した着脱可能な合成樹脂製ソケットカバーが被着一体化されたことを特徴とする請求項1または2に記載の車両用灯具のバルブ挿着構造。Both the base of the valve provided with the focus ring and the socket are made of metal, and the socket is integrally attached with a detachable synthetic resin socket cover having a projection for finger contact on the outer periphery. The valve insertion structure for a vehicle lamp according to claim 1 or 2, wherein
JP2002238362A 2002-08-19 2002-08-19 Bulb insertion structure for vehicular lamp Expired - Fee Related JP4010449B2 (en)

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KR200456295Y1 (en) 2009-12-09 2011-10-26 이상무 Catch of LED illumination promotion LED ramps

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US6976776B2 (en) 2005-12-20
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