JP2003342664A - Aluminum/magnesium alloy for casting - Google Patents
Aluminum/magnesium alloy for castingInfo
- Publication number
- JP2003342664A JP2003342664A JP2002157329A JP2002157329A JP2003342664A JP 2003342664 A JP2003342664 A JP 2003342664A JP 2002157329 A JP2002157329 A JP 2002157329A JP 2002157329 A JP2002157329 A JP 2002157329A JP 2003342664 A JP2003342664 A JP 2003342664A
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- casting
- alloy
- toughness
- molten metal
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Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は鋳造用Al−Mg系
合金に関する。TECHNICAL FIELD The present invention relates to an Al--Mg alloy for casting.
【0002】[0002]
【従来の技術】高靱性を要求される大型薄肉鋳物,例え
ば自動車用ドアパネル等を鋳造,特にダイカスト法によ
り鋳造する場合,その鋳造材料としては,優れた靱性を
有するAl−Mg系合金が用いられる。この場合,結晶
粒の微細化を促進して靱性をさらに向上すべく,Tiお
よびZrの少なくとも一方を添加したAl−Mg系合金
も知られている。2. Description of the Related Art When casting a large-sized thin-walled casting which requires high toughness, for example, an automobile door panel, etc., especially by a die casting method, an Al--Mg alloy having excellent toughness is used as the casting material. . In this case, an Al-Mg-based alloy to which at least one of Ti and Zr is added is also known in order to promote the refinement of crystal grains and further improve the toughness.
【0003】[0003]
【発明が解決しようとする課題】大型薄肉鋳物をダイカ
スト法により鋳造する場合,溶湯の流動性維持の観点か
ら注湯温度(液相線温度+過熱温度)は高い方が良い
が,Al−Mg系合金組成の溶湯においてはその注湯温
度Tを高く設定すると,Mgの酸化等に起因して溶湯中
のMg濃度の減少が激しくなり,また溶湯の金型への焼
付きが発生し易くなる,といった問題を生じる。そのた
め注湯温度Tは,例えば,720℃≦T≦730℃に設
定される。When a large thin casting is cast by the die casting method, a higher pouring temperature (liquidus temperature + superheating temperature) is preferable from the viewpoint of maintaining the fluidity of the molten metal, but Al-Mg is preferable. When the pouring temperature T is set high in a molten alloy having a system-based alloy composition, the concentration of Mg in the molten metal decreases drastically due to the oxidation of Mg, etc., and seizure of the molten metal on the mold easily occurs , Causes problems. Therefore, the pouring temperature T is set to 720 ° C. ≦ T ≦ 730 ° C., for example.
【0004】一方,TiおよびZrによる結晶粒の微細
化はそれらの添加量が大である方が有効であるが,それ
らを徒に増大させても,前記注湯温度T下ではTi等が
飽和してAl3 Ti,Al3 Zrといった晶出物の沈殿
を招来することになる。On the other hand, the finer crystal grains due to Ti and Zr are more effective if the added amount of them is large. However, even if they are increased excessively, Ti and the like are saturated at the pouring temperature T. Then, precipitation of crystallized substances such as Al 3 Ti and Al 3 Zr will be caused.
【0005】[0005]
【課題を解決するための手段】本発明は,特に,Tiお
よびZrの添加量の和Ti+ZrならびにTiおよびZ
rの添加量の比Ti/Zrを特定することによって,靱
性をより一層向上させた前記鋳造用Al−Mg系合金を
提供することを目的とする。The present invention is particularly applicable to the sum of the addition amounts of Ti and Zr, Ti + Zr and Ti and Zr.
It is an object of the present invention to provide the above Al-Mg alloy for casting, which has further improved toughness by specifying the ratio Ti / Zr of the added amount of r.
【0006】前記目的を達成するため本発明によれば,
3.5wt%≦Mg≦4.5wt%,0.8wt%≦M
n≦1.5wt%,Si<0.5wt%,Fe<0.5
wt%,TiおよびZrの添加量の和Ti+ZrがTi
+Zr≧0.3wt%,TiおよびZrの添加量の比T
i/Zrが0.3≦Ti/Zr≦2,ならびに残部がA
lである,鋳造用Al−Mg系合金が提供される。According to the present invention to achieve the above object,
3.5 wt% ≦ Mg ≦ 4.5 wt%, 0.8 wt% ≦ M
n ≦ 1.5 wt%, Si <0.5 wt%, Fe <0.5
wt%, the sum of the addition amounts of Ti and Zr Ti + Zr is Ti
+ Zr ≧ 0.3 wt%, ratio T of addition amounts of Ti and Zr
i / Zr is 0.3 ≦ Ti / Zr ≦ 2, and the balance is A
An Al-Mg based alloy for casting is provided.
【0007】前記のように,TiおよびZrの添加量の
和Ti+ZrならびにTiおよびZrの添加量の比Ti
/Zrを特定すると,前記のような注湯温度下におい
て,TiおよびZrの全量を結晶の微細化に寄与させて
Al−Mg系合金の高靱性化を図り,また晶出物の沈殿
といった不具合を回避することができる。As described above, the sum of the added amounts of Ti and Zr is Ti + Zr and the ratio of the added amounts of Ti and Zr is Ti.
When / Zr is specified, at the pouring temperature as described above, the total amount of Ti and Zr contributes to the refinement of the crystal to increase the toughness of the Al-Mg-based alloy and also to cause precipitation of crystallized substances. Can be avoided.
【0008】各化学成分の添加理由,添加量限定理由等
は次の通りである。The reasons for adding each chemical component and the reasons for limiting the amount added are as follows.
【0009】Mg:Mgは鋳物の強度および靱性の向上
に寄与する。ただし,Mg<3.5wt%では溶湯の流
動性が悪化し,一方,Mg>4.5wt%では鋳物の靱
性が低下し,また凝固が遅れた部分にAl−Mg共晶金
属間化合物が偏析して鋳造割れを招来する。Mg: Mg contributes to the improvement of strength and toughness of the casting. However, when Mg <3.5 wt%, the fluidity of the molten metal deteriorates, while when Mg> 4.5 wt%, the toughness of the casting decreases, and the Al-Mg eutectic intermetallic compound segregates in the portion where solidification is delayed. And cause casting cracks.
【0010】Mn:この合金は,鋳物の靱性確保のため
Fe含有量を低く設定しており,また比較的融点が高い
ため,金型に対して焼付きを生じ易い。Mnは耐焼付き
性向上元素として寄与し,大型薄肉鋳物の高速充填鋳造
にとって不可欠の元素である。またMnは強度向上元素
でもある。ただし,Mn<0.8wt%では合金の耐焼
付き性が低下し,一方,Mn>1.5wt%では鋳物の
強度は向上するものの,その靱性が低下し,また溶湯の
流動性も悪化する。Mn: This alloy has a low Fe content in order to secure the toughness of the casting, and has a relatively high melting point, so seizure easily occurs on the die. Mn contributes as an element for improving seizure resistance and is an essential element for high-speed filling casting of large thin castings. Mn is also a strength improving element. However, when Mn <0.8 wt%, the seizure resistance of the alloy decreases, while when Mn> 1.5 wt%, the strength of the casting improves, but its toughness decreases and the fluidity of the molten metal deteriorates.
【0011】Si:Siは鋳物の強度向上に寄与する
が,Si≧0.5wt%ではMg2 Si金属間化合物が
増加するため鋳物の靱性が低下する。Si: Si contributes to the improvement of the strength of the casting, but if Si ≧ 0.5 wt%, the toughness of the casting decreases because the amount of Mg 2 Si intermetallic compound increases.
【0012】Fe:Feは鋳物の強度向上に寄与する
が,Fe≧0.5wt%ではFe系晶出物が生成される
ため鋳物の靱性が低下する。Fe: Fe contributes to the improvement of the strength of the casting, but if Fe ≧ 0.5 wt%, the toughness of the casting decreases because Fe-based crystallized substances are produced.
【0013】TiおよびZr:TiおよびZrは,鋳物
の結晶粒の微細化による靱性の向上,鋳造割れの防止,
溶湯の流動性向上に寄与する。ただし,Ti+Zr<
0.3wt%では鋳物の靱性向上効果が不十分となる。
またTi/Zr<0.3およびTi/Zr>2では,そ
れぞれ鋳物の靱性が低下する。Ti and Zr: Ti and Zr improve the toughness by refining the crystal grains of the casting, prevent casting cracking,
It contributes to improve the fluidity of the molten metal. However, Ti + Zr <
If it is 0.3 wt%, the effect of improving the toughness of the casting becomes insufficient.
On the other hand, when Ti / Zr <0.3 and Ti / Zr> 2, the toughness of the casting decreases.
【0014】[0014]
【発明の実施の形態】表1は,鋳造用Al−Mg系合金
の例1〜13に関する組成を示す。これら例1〜13
は,添加元素のうち,Mg,Mn,SiおよびFeの添
加量をそれぞれ固定し,TiおよびZrの添加量をそれ
ぞれ変更したものである。BEST MODE FOR CARRYING OUT THE INVENTION Table 1 shows the compositions of Examples 1 to 13 of Al-Mg based alloys for casting. Examples 1 to 13
Among the additive elements, the addition amounts of Mg, Mn, Si and Fe are fixed and the addition amounts of Ti and Zr are changed.
【0015】[0015]
【表1】 [Table 1]
【0016】例1〜13の組成を有する溶湯を用い,ま
た金型を真空ダイカスト装置に設置して,キャビティ内
真空度:6kPa;型温:200℃/セラミック製断熱
スリーブ(温調200℃);注湯温度:720℃;低速
射出:0.5m/sec ;高速射出:3m/sec (ゲート
スピード換算:40m/sec )の条件で鋳造を行い,全
体の肉厚が2mm(最小肉厚でもある),縦が約300m
m,横が約100mmの大型薄肉鋳物を鋳造した。この場
合,金型のキャビティ内における溶湯の最大流動距離d
はd≒300mmである。 各大型薄肉鋳物よりテストピ
ースを製作し,それらテストピースについてα相の平均
粒径,伸びおよび引張強さを測定した。ここで,13種
のテストピースを便宜上,Al−Mg系合金の例1〜1
3とすると,表2は例1〜13に関するTiおよびZr
の添加量の和Ti+Zr,TiおよびZrの添加量の比
Ti/Zr,α相の平均粒径,伸びおよび引張強さを示
す。The molten metal having the composition of Examples 1 to 13 was used, and the mold was placed in a vacuum die casting machine, and the degree of vacuum in the cavity was 6 kPa; Casting temperature: 720 ° C; low-speed injection: 0.5 m / sec; high-speed injection: 3 m / sec (gate speed conversion: 40 m / sec) casting was performed, and the total wall thickness was 2 mm (even with the minimum wall thickness) Yes, about 300m in length
We cast a large-scale thin casting with m and width of about 100 mm. In this case, the maximum flow distance d of the molten metal in the mold cavity
Is d≈300 mm. Test pieces were made from each large-sized thin casting and the average grain size, elongation and tensile strength of α phase were measured. Here, for convenience, 13 kinds of test pieces are used as examples 1 to 1 of Al-Mg alloys.
3, Table 2 shows Ti and Zr for Examples 1-13.
The sum of the addition amounts of Ti + Zr, the ratio of the addition amounts of Ti and Zr, Ti / Zr, the average particle size of the α phase, the elongation, and the tensile strength are shown.
【0017】[0017]
【表2】 [Table 2]
【0018】図1は,表2に基づいて,Ti/Zrと伸
びとの関係を,Ti+Zrを異にするものごとに分けて
グラフ化したものである。図1から明らかなように,A
l−Mg系合金において,Mg,Mn,SiおよびFe
の添加量を特定すると共に,TiおよびZrの添加量の
和Ti+ZrをTi+Zr≧0.3wt%に,またTi
およびZrの添加量の比Ti/Zrを0.3≦Ti/Z
r≦2にそれぞれ設定すると,例7〜10,12,13
のごとく高い伸び,したがって優れた靱性を確保するこ
とが可能である。FIG. 1 is a graph based on Table 2 showing the relationship between Ti / Zr and elongation for each of different Ti + Zr. As is clear from FIG.
In 1-Mg based alloy, Mg, Mn, Si and Fe
The addition amount of Ti and Zr is specified, and the sum of the addition amounts of Ti and Zr, Ti + Zr, is set to Ti + Zr ≧ 0.3 wt%,
And the ratio Ti / Zr of the added amount of Zr is 0.3 ≦ Ti / Z
When r ≦ 2 is set respectively, Examples 7 to 10, 12, 13
It is possible to secure high elongation and thus excellent toughness.
【0019】本発明に係る鋳造用Al−Mg系合金の注
湯温度Tは720℃≦T≦730℃が適当であり,ま
た,その合金は,最小肉厚tが1.2mm≦t≦3mmであ
ると共に金型のキャビティ内における溶湯の最大流動距
離dがd≧200mmである大型薄肉鋳物用鋳造材料とし
て好適である。The casting temperature T of the Al-Mg alloy for casting according to the present invention is suitably 720 ° C. ≦ T ≦ 730 ° C., and the alloy has a minimum wall thickness t of 1.2 mm ≦ t ≦ 3 mm. In addition, the maximum flow distance d of the molten metal in the cavity of the mold is d ≧ 200 mm, which is suitable as a casting material for large-sized thin wall castings.
【0020】[0020]
【発明の効果】本発明によれば,前記のように構成する
ことによって,優れた靱性を有する鋳造用Al−Mg系
合金を提供することができ,この合金は,高靱性を要求
される大型薄肉鋳物用鋳造材料として好適である。EFFECTS OF THE INVENTION According to the present invention, with the above-mentioned constitution, it is possible to provide an Al-Mg alloy for casting which has excellent toughness. This alloy has a large size which requires high toughness. It is suitable as a casting material for thin castings.
【図1】Ti/Zrと伸びとの関係を示すグラフであ
る。FIG. 1 is a graph showing the relationship between Ti / Zr and elongation.
─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成15年6月26日(2003.6.2
6)[Submission date] June 26, 2003 (2003.6.2
6)
【手続補正1】[Procedure Amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0016[Correction target item name] 0016
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【0016】例1〜13の組成を有する溶湯を用い,ま
た金型を真空ダイカスト装置に設置して,キャビティ内
真空度:6kPa;金型温度:200℃;セラミック製
断熱スリーブ温度:200℃;注湯温度:720℃;低
速射出:0.5m/sec ;高速射出:3m/sec (ゲー
トスピード換算:40m/sec )の条件で鋳造を行い,
全体の肉厚が2mm(最小肉厚でもある),縦が約300
mm,横が約100mmの大型薄肉鋳物を鋳造した。この場
合,金型のキャビティ内における溶湯の最大流動距離d
はd≒300mmである。 各大型薄肉鋳物よりテストピ
ースを製作し,それらテストピースについてα相の平均
粒径,伸びおよび引張強さを測定した。ここで,13種
のテストピースを便宜上,Al−Mg系合金の例1〜1
3とすると,表2は例1〜13に関するTiおよびZr
の添加量の和Ti+Zr,TiおよびZrの添加量の比
Ti/Zr,α相の平均粒径,伸びおよび引張強さを示
す。[0016] Using the molten metal having a composition of Examples 1 to 13, also by installing a metal mold to a vacuum die-casting apparatus, intracavity vacuum: 6 kPa; mold temperature: 200 ° C.; ceramic insulating sleeve Temperature: 200 ° C.; Casting was performed under the conditions of pouring temperature: 720 ° C .; low speed injection: 0.5 m / sec; high speed injection: 3 m / sec (gate speed conversion: 40 m / sec).
Overall wall thickness is 2mm (also minimum wall thickness), vertical is about 300
A large thin casting with a width of 100 mm and a width of about 100 mm was cast. In this case, the maximum flow distance d of the molten metal in the mold cavity
Is d≈300 mm. Test pieces were made from each large-sized thin casting and the average grain size, elongation and tensile strength of α phase were measured. Here, for convenience, 13 kinds of test pieces are used as examples 1 to 1 of Al-Mg alloys.
3, Table 2 shows Ti and Zr for Examples 1-13.
The sum of the addition amounts of Ti + Zr, the ratio of the addition amounts of Ti and Zr, Ti / Zr, the average particle size of the α phase, the elongation, and the tensile strength are shown.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 福地 文亮 埼玉県和光市中央1丁目4番1号 株式会 社本田技術研究所内 (72)発明者 畑 恒久 埼玉県和光市中央1丁目4番1号 株式会 社本田技術研究所内 (72)発明者 柴田 勝弘 埼玉県和光市中央1丁目4番1号 株式会 社本田技術研究所内 ─────────────────────────────────────────────────── ─── Continued front page (72) Inventor Fumichi Fukuchi 1-4-1 Chuo Stock Market, Wako City, Saitama Prefecture Inside Honda Research Laboratory (72) Inventor Tsunehisa Hata 1-4-1 Chuo Stock Market, Wako City, Saitama Prefecture Inside Honda Research Laboratory (72) Inventor Katsuhiro Shibata 1-4-1 Chuo Stock Market, Wako City, Saitama Prefecture Inside Honda Research Laboratory
Claims (3)
0.8wt%≦Mn≦1.5wt%,Si<0.5wt
%,Fe<0.5wt%,TiおよびZrの添加量の和
Ti+ZrがTi+Zr≧0.3wt%,TiおよびZ
rの添加量の比Ti/Zrが0.3≦Ti/Zr≦2,
ならびに残部がAlであることを特徴とする鋳造用Al
−Mg系合金。1. 3.5 wt% ≦ Mg ≦ 4.5 wt%,
0.8wt% ≦ Mn ≦ 1.5wt%, Si <0.5wt
%, Fe <0.5 wt%, the sum of the addition amounts of Ti and Zr Ti + Zr is Ti + Zr ≧ 0.3 wt%, Ti and Z
The ratio Ti / Zr of the added amount of r is 0.3 ≦ Ti / Zr ≦ 2.
And casting Al characterized by the balance being Al
-Mg-based alloy.
ある,請求項1記載の鋳造用Al−Mg系合金。2. The casting Al—Mg based alloy according to claim 1, wherein the pouring temperature T is 720 ° C. ≦ T ≦ 730 ° C.
り,また金型のキャビティ内における溶湯の最大流動距
離dがd≧200mmである大型薄肉鋳物の鋳造に用いら
れる,請求項1または2記載の鋳造用Al−Mg系合
金。3. Use for casting a large thin wall casting having a minimum wall thickness t of 1.2 mm ≦ t ≦ 3 mm and a maximum flow distance d of the molten metal in the mold cavity of d ≧ 200 mm. The Al-Mg alloy for casting according to 1 or 2.
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002157329A JP4092138B2 (en) | 2002-05-30 | 2002-05-30 | Al-Mg alloy for casting |
EP03723374A EP1508627B1 (en) | 2002-05-30 | 2003-05-14 | High toughness die-cast product |
AU2003235302A AU2003235302A1 (en) | 2002-05-30 | 2003-05-14 | Die casting having high toughness |
PCT/JP2003/005993 WO2003102257A1 (en) | 2002-05-30 | 2003-05-14 | Die casting having high toughness |
US10/518,151 US7713470B2 (en) | 2002-05-30 | 2003-05-14 | Die casting having high toughness |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002157329A JP4092138B2 (en) | 2002-05-30 | 2002-05-30 | Al-Mg alloy for casting |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2003342664A true JP2003342664A (en) | 2003-12-03 |
JP4092138B2 JP4092138B2 (en) | 2008-05-28 |
Family
ID=29773248
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JP2002157329A Expired - Fee Related JP4092138B2 (en) | 2002-05-30 | 2002-05-30 | Al-Mg alloy for casting |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004162140A (en) * | 2002-11-14 | 2004-06-10 | Toyota Motor Corp | Al-Mg ALLOY FOR DIE CASTING AND METHOD FOR MANUFACTURING DIE-CAST PRODUCT MADE FROM Al-Mg ALLOY |
JP2019173111A (en) * | 2018-03-29 | 2019-10-10 | 株式会社豊田中央研究所 | Aluminum alloy for die casting and aluminum alloy cast |
US10913988B2 (en) | 2015-02-20 | 2021-02-09 | Nippon Steel Corporation | Hot-rolled steel sheet |
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JPH0168440U (en) * | 1987-10-27 | 1989-05-02 | ||
JPH06330202A (en) * | 1993-05-17 | 1994-11-29 | Toyota Central Res & Dev Lab Inc | Production of aluminum alloy member high in strength and excellent in toughness and aluminum alloy for casting |
EP0892077A1 (en) * | 1997-07-18 | 1999-01-20 | Aluminum Company Of America | Cast aluminium alloy and components produced thereof |
JPH11293375A (en) * | 1998-04-14 | 1999-10-26 | Hitachi Metals Ltd | Aluminum alloy die casting with high toughness and its production |
-
2002
- 2002-05-30 JP JP2002157329A patent/JP4092138B2/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0168440U (en) * | 1987-10-27 | 1989-05-02 | ||
JPH06330202A (en) * | 1993-05-17 | 1994-11-29 | Toyota Central Res & Dev Lab Inc | Production of aluminum alloy member high in strength and excellent in toughness and aluminum alloy for casting |
EP0892077A1 (en) * | 1997-07-18 | 1999-01-20 | Aluminum Company Of America | Cast aluminium alloy and components produced thereof |
JPH11293375A (en) * | 1998-04-14 | 1999-10-26 | Hitachi Metals Ltd | Aluminum alloy die casting with high toughness and its production |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004162140A (en) * | 2002-11-14 | 2004-06-10 | Toyota Motor Corp | Al-Mg ALLOY FOR DIE CASTING AND METHOD FOR MANUFACTURING DIE-CAST PRODUCT MADE FROM Al-Mg ALLOY |
US10913988B2 (en) | 2015-02-20 | 2021-02-09 | Nippon Steel Corporation | Hot-rolled steel sheet |
JP2019173111A (en) * | 2018-03-29 | 2019-10-10 | 株式会社豊田中央研究所 | Aluminum alloy for die casting and aluminum alloy cast |
JP7096690B2 (en) | 2018-03-29 | 2022-07-06 | 株式会社豊田中央研究所 | Aluminum alloys for die casting and aluminum alloy castings |
Also Published As
Publication number | Publication date |
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JP4092138B2 (en) | 2008-05-28 |
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