JP2003326376A - Friction-stirring joined body and its manufacturing method - Google Patents

Friction-stirring joined body and its manufacturing method

Info

Publication number
JP2003326376A
JP2003326376A JP2002134085A JP2002134085A JP2003326376A JP 2003326376 A JP2003326376 A JP 2003326376A JP 2002134085 A JP2002134085 A JP 2002134085A JP 2002134085 A JP2002134085 A JP 2002134085A JP 2003326376 A JP2003326376 A JP 2003326376A
Authority
JP
Japan
Prior art keywords
friction stir
stir welding
shoulder
joint
plate material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002134085A
Other languages
Japanese (ja)
Other versions
JP4195579B2 (en
Inventor
Yoshikuni Kato
慶訓 加藤
Katsumi Tottori
勝美 鳥取
Yasuhiro Kanekawa
泰宏 金川
Nobumi Hiromoto
悦己 広本
Yukio Manabe
幸男 真鍋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP2002134085A priority Critical patent/JP4195579B2/en
Publication of JP2003326376A publication Critical patent/JP2003326376A/en
Application granted granted Critical
Publication of JP4195579B2 publication Critical patent/JP4195579B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

<P>PROBLEM TO BE SOLVED: To prevent joined defect from being caused on the joined part in a friction-stirring joined material. <P>SOLUTION: Butted joining part of shape materials 21 and 22 has an engaged structure to be engaged in the width zone direction. Then, at the friction force giving face side with a round shoulder of a bottom tool 11, a plate material 31 in the width zone having not larger than the diameter of the shoulder face, is fixed along the extending direction of the joining part, both long shape materials are subjected to the friction-stirring joining by adding the friction heat to the shoulder face through the plate material. In this case, the interval between one pair of shoulder parts is set so that it is thicker than the joining part but smaller than the thickness plus that of the plate material. Further, the width of the plate is larger than the width of the engaging part formed in the joining part and not larger than the diameter of the shoulder part. Furthermore, the plate material is desirable to be gradually thinned at the injecting tip part of the bobbin tool. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、摩擦攪拌接合型材
及びその製造方法に関し、特に、鉄道車両、船舶、及び
航空機等の大型構造物に用いられる摩擦攪拌接合型材及
びその製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a friction stir welding mold material and a method for manufacturing the same, and more particularly to a friction stir welding mold material used for a large structure such as a railway vehicle, a ship, and an aircraft, and a method for manufacturing the same.

【0002】[0002]

【従来の技術】一般に、鉄道車両、船舶、及び航空機等
の大型構造物に用いられ、長手方向に延材する長尺な中
空型材等の二面構造体(パネル)は押し出し成形材を複
数平行に配設したものを突き合わせ接合して構成されて
あり、このような押し出し型材同士を接合する際には、
例えば、MIG溶接等を用いて突き合わせ接合部を形成
する等がある。しかしながら溶融接合する方法では熱歪
み等の問題が生じる。
2. Description of the Related Art Generally, a two-sided structure (panel) such as a long hollow material which is used for a large structure such as a railroad car, a ship, and an aircraft and which extends in the longitudinal direction is formed by extruding a plurality of parallel molded products. It is configured by butt-joining the ones arranged in, and when joining such extrusion mold members,
For example, MIG welding or the like may be used to form a butt joint. However, the method of fusion bonding causes problems such as thermal distortion.

【0003】一方、特表平7−505090号公報に
は、摩擦攪拌接合による部材同士の接合が記載されてお
り固相接合方法として、加工物より実質的に硬い材質か
らなる回転ツ−ルを加工物の接合部に挿入し、回転ツ−
ルを回転させながら移動することにより、回転ツ−ルと
加工物との間に生じる摩擦熱による塑性流動によって加
工物を接合する接合方法がある。
On the other hand, Japanese Patent Publication No. 7-505090 discloses the joining of members by friction stir welding. As a solid phase joining method, a rotary tool made of a material substantially harder than a work piece is used. Insert into the joint of the work piece and rotate
There is a joining method in which the workpieces are joined by plastic flow due to frictional heat generated between the rotating tool and the workpiece by moving the tool while rotating.

【0004】かかる摩擦攪拌接合法は、接合部材を固相
状態で、回転ツ−ルを回転させながら移動して軟化させ
た部分を一体化しながら接合できるために、熱歪みがな
く接合方向に対して実質的に無限に長い部材でもその長
手方向に連続的に固相接合できる利点がある。さらに、
回転ツ−ルと接合部材との摩擦熱による金属の塑性流動
を利用した固相接合のため、接合部を溶融させることな
く接合できる。また、接合温度が低いため、接合後の変
形が少ない。接合部は溶融されないため、欠陥が少ない
などの多くの利点がある。
In the friction stir welding method, since the joining member can be joined while the softened portion is moved by rotating the rotating tool while the joining member is in a solid state, there is no thermal strain and the joining direction is increased. Thus, even a member having a substantially infinite length can be continuously solid-phase bonded in the longitudinal direction. further,
Since the solid phase joining utilizes the plastic flow of metal due to frictional heat between the rotary tool and the joining member, joining can be performed without melting the joining portion. Further, since the joining temperature is low, the deformation after joining is small. Since the joint is not melted, it has many advantages such as few defects.

【0005】このような摩擦攪拌接合の際には、工具で
押し付けながら接合が行われるため、接合部に極めて大
きな押し付け力が作用する。従って、押しつけ力による
型材の変形等を防止するため、工具と反対側に押し付け
力を支える支持部材が必要となる。
In such friction stir welding, since welding is performed while pressing with a tool, an extremely large pressing force acts on the welded portion. Therefore, in order to prevent the mold material from being deformed due to the pressing force, a support member for supporting the pressing force is required on the side opposite to the tool.

【0006】一方、摩擦攪拌接合を行う際、工具とし
て、ピン(プローブ)をその両端から所定の間隔をおい
て挟むよう二つのショルダ部を有するものを用いて、二
つのショルダ部によって接合部を表面及び裏面方向から
挟むようにして型材を接合することが行われている。こ
の手法によれば、二つのショルダ部によって接合部を表
面及び裏面から挟んでいる関係上、押し付け力が極めて
少なく、前述の支持部材等が不要となる。
On the other hand, when performing friction stir welding, a tool having two shoulder portions so as to sandwich a pin (probe) at predetermined intervals from both ends is used as a tool, and the welding portion is joined by the two shoulder portions. The mold members are joined so as to be sandwiched from the front and back directions. According to this method, the pressing force is extremely small because the joint portion is sandwiched by the two shoulder portions from the front surface and the back surface, and the above-mentioned supporting member and the like are unnecessary.

【0007】ところが、二つのショルダ部を有する工具
(ボビンツールと呼ぶ)を用いた際、ショルダ部の間隔
と接合部との間に空隙があると、接合部に圧力がかから
ないため、空洞的な欠陥が発生してしまう。ショルダ部
の間隔と接合部の厚さが同一の場合には、接合部が接合
部以外の厚さより薄くなる。このため、接合部の品質に
問題が発生することがある。
However, when a tool having two shoulder portions (referred to as a bobbin tool) is used, if there is a gap between the gap between the shoulder portions and the joint portion, no pressure is applied to the joint portion, so that a cavity-like shape is obtained. Defects will occur. When the distance between the shoulder portions and the thickness of the joint portion are the same, the joint portion is thinner than the thickness other than the joint portion. Therefore, a problem may occur in the quality of the joint.

【0008】また、接合部にギャップ(隙間)が存在す
ると、ボビンツールを用いて接合部を接合する際、ギャ
ップを補充することができず、接合欠陥が生じることが
ある。
If a gap is present in the joint, the gap cannot be replenished when joining the joint using the bobbin tool, and a joint defect may occur.

【0009】このような不具合に対処するため、例え
ば、特開2002−18580公報に記載されたものが
知られている(以下従来例と呼ぶ)。従来例では、上下
ショルダ部の間に挟まれる接合材の接合部厚さを、上シ
ョルダ部と下ショルダ部との間隔よりも大きくして、接
合を行っている。具体的には、従来例では、互いに対向
する二つの接合材の接合部をはめ込み構造として、接合
の厚さを接合部以外の厚さよりも局部的に厚くして、さ
らに、接合部の厚みを上下ショルダ部の間隔よりも大き
くしている。これによって、摩擦熱によって接合部のギ
ャップが変化することを防止するとともに、接合後の接
合部の厚さが他の部分よりも薄くなることを防止してい
る。
In order to deal with such a problem, for example, the one described in Japanese Patent Application Laid-Open No. 2002-18580 is known (hereinafter referred to as a conventional example). In the conventional example, the joining is performed by making the joining thickness of the joining material sandwiched between the upper and lower shoulders larger than the distance between the upper shoulder and the lower shoulder. Specifically, in the conventional example, the joining portion of two joining materials facing each other is set as a fitting structure, the thickness of the joining is locally thicker than the thickness other than the joining portion, and the thickness of the joining portion is further increased. It is larger than the gap between the upper and lower shoulders. This prevents the gap of the joint portion from changing due to frictional heat, and also prevents the thickness of the joint portion after joining from becoming thinner than other portions.

【0010】[0010]

【発明が解決しようとする課題】ところが、従来例にお
いては、予め接合部の厚さを上下ショルダ部の間隔より
も局部的に大きくしておく必要があり、接合過程(製造
過程)において、接合部に生じるギャップが異なること
を考慮すると、接合部の厚さを接合部以外の部分に対し
てどの程度厚くしておければよいか事前に知ることは難
しい。つまり、ギャップを考慮して、予め接合部の厚さ
を上下ショルダ部の間隔よりも局部的に大きくしておく
ことは極めて困難であり、ギャップが大きいと、接合部
の厚さを上下ショルダ部の間隔よりも局部的に大きくし
ておいても、接合過程においてギャップが十分に補充で
きないことがある。このため、接合欠陥が生じる恐れが
ある。
However, in the conventional example, it is necessary to locally make the thickness of the joint locally larger than the distance between the upper and lower shoulders beforehand. Considering that the gaps that occur in the joints are different, it is difficult to know in advance how thick the joints should be compared to the portions other than the joints. In other words, considering the gap, it is extremely difficult to locally make the thickness of the joint part larger than the gap between the upper and lower shoulder parts in advance. Even if the gap is locally made larger than the gap, the gap may not be sufficiently filled in the joining process. Therefore, a bonding defect may occur.

【0011】本発明の目的は接合欠陥の生じない摩擦攪
拌接合材及びその製造方法を提供することにある。
It is an object of the present invention to provide a friction stir welding material which does not cause welding defects and a method for producing the same.

【0012】[0012]

【課題を解決するための手段】本発明は、被加工物に摩
擦熱を付与する円形ショルダを長手方向に延在する型材
同士の突き合わせ接合部の表側若しくは表裏両側に摩擦
熱を付与させつつ回転させながら、前記接合部付近を塑
性流動させて被加工物同士の摩擦攪拌接合を行って形成
される摩擦攪拌接合材において、前記型材同士の突き合
わせ接合部が幅域方向若しくは高さ方向に嵌め込みされ
る嵌合構造であり、前記接合部の前記円形ショルダとの
摩擦力付与面側に前記ショルダ面の直径以下の幅域の板
材が前記接合部の延在方向に沿って固定されて前記ショ
ルダ面の摩擦熱が前記板材を介して前記接合部に加えら
れて前記接合部が塑性流動されながら前記型材同士が接
合されていることを特徴とする摩擦攪拌接合材が得られ
る。
According to the present invention, a circular shoulder that applies frictional heat to a work piece is rotated while applying frictional heat to the front side or front and back sides of a butt joint between mold members extending in the longitudinal direction. In the friction stir welding material that is formed by plastically flowing near the joint portion to perform friction stir welding of the workpieces, the butt joint portion of the mold members is fitted in the width direction or the height direction. In the fitting structure, a plate member having a width less than or equal to the diameter of the shoulder surface is fixed on the frictional force imparting surface side of the joint portion with the circular shoulder, and the shoulder surface is fixed along the extending direction of the joint portion. The friction stir welding material is obtained in which the mold materials are welded to each other while the friction heat is applied to the welding portion via the plate material and the welding portion is plastically flowed.

【0013】かかる発明によれば、型材同士をその接合
部で嵌合して摩擦力付与面側にショルダ面の直径以下の
幅域の板材が接合部の延在方向に沿って固定されている
から、接合部のギャップに応じて板材の厚さ等を容易に
設定することができ、その結果、接合過程において、ギ
ャップを十分に補充することができる。従って、接合欠
陥が生じることがない。
According to this invention, the mold members are fitted to each other at their joints, and the plate member having a width less than the diameter of the shoulder surface is fixed to the frictional force imparting surface side along the extending direction of the joints. Therefore, the thickness of the plate material and the like can be easily set according to the gap of the joint portion, and as a result, the gap can be sufficiently filled in the joining process. Therefore, no joint defect occurs.

【0014】本発明では、工具はプローブを挟んで接合
部の表裏両側に位置する一対のショルダ部を有するボビ
ンツールが好ましく、一対のショルダ部の間隔が前記接
合部の厚さ以上で前記板材を加えた厚さより小に設定さ
れている。このようにすれば、ショルダ部から板材を介
して接合部に十分な摩擦熱を付与することができ、良好
に摩擦攪拌接合を行うことができる。
In the present invention, the tool is preferably a bobbin tool having a pair of shoulder portions located on both front and back sides of the joint with the probe interposed therebetween, and the plate member is formed such that the distance between the pair of shoulder portions is equal to or greater than the thickness of the joint. It is set smaller than the added thickness. With this configuration, sufficient frictional heat can be applied from the shoulder portion to the joint via the plate material, and good friction stir welding can be performed.

【0015】本発明では、前記板材は型材と同一の材質
か若しくは、それより融点の低い材質が好ましく、その
固定が、前記摩擦熱による温度よりもその蒸発温度が低
い接着剤か若しくはスポット溶接で前記接合部に固定さ
れている。このように、板材を型材と同一の材質か若し
くは、それより融点の低い材質とすれば、板材は型材と
ともに摩擦攪拌接合されることになり、しかも、板材と
型材との固定を接着剤で行えば、簡単に固定を行うこと
ができ、接着剤はその蒸発温度が摩擦熱による温度より
も低いから、摩擦攪拌接合の過程で接着剤は蒸発してし
まうので、何等問題はない。さらに、スポット溶接によ
って、板材と型材とを固定すれば、簡単に仮固定を行う
ことができる。
In the present invention, the plate material is preferably made of the same material as the mold material or a material having a lower melting point than that of the mold material, and the fixing is performed by an adhesive having a lower evaporation temperature than the temperature caused by the friction heat or by spot welding. It is fixed to the joint. In this way, if the plate material is made of the same material as the mold material or a material having a lower melting point than that, the plate material is friction stir welded together with the mold material, and moreover, the plate material and the mold material are fixed with an adhesive. For example, the adhesive can be easily fixed, and since the evaporation temperature of the adhesive is lower than the temperature due to frictional heat, the adhesive evaporates in the process of friction stir welding, so there is no problem. Furthermore, if the plate member and the mold member are fixed by spot welding, temporary fixing can be easily performed.

【0016】本発明では、前記板材の断面面積を前記接
合部に生じる嵌合隙間の総面積の1倍以上3倍以下とす
るのが良い。このように規定することによって、良好に
摩擦攪拌接合することができる。なお、前記板材の厚さ
を前記接合部に生じる嵌合隙間の1倍以上3倍以下とす
るようにしても、同様に、良好に摩擦攪拌接合すること
ができる。
In the present invention, it is preferable that the cross-sectional area of the plate member is 1 to 3 times the total area of the fitting gap generated in the joint. By defining in this way, it is possible to perform good friction stir welding. Even if the thickness of the plate member is set to be 1 time or more and 3 times or less of the fitting gap generated in the joining portion, good friction stir welding can be similarly performed.

【0017】本発明では、前記板材の幅を前記接合部に
形成される嵌合部幅以上でショルダ直径以下とするのが
良い。ここでは、板材の幅を接合部に形成される嵌合部
幅以上で、ショルダ直径以下としたから、板材がショル
ダ部(つまり、工具)からはみ出すことがなく、良好に
摩擦攪拌接合を行うことができる。
In the present invention, it is preferable that the width of the plate member is not less than the width of the fitting portion formed at the joint and not more than the shoulder diameter. Here, since the width of the plate material is set to be equal to or larger than the width of the fitting portion formed in the joint portion and equal to or smaller than the shoulder diameter, the plate material does not protrude from the shoulder portion (that is, the tool), and the friction stir welding should be performed well. You can

【0018】本発明によれば、前記板材の工具突入端が
徐々に薄肉化されている。このようにすれば、摩擦攪拌
接合の際、接合部の始点にボビンツール等の工具を容易
に挿入することができることになる。
According to the present invention, the tool projecting end of the plate material is gradually thinned. By doing so, it is possible to easily insert a tool such as a bobbin tool at the starting point of the joining portion during friction stir welding.

【0019】さらに、本発明は、被加工物に摩擦熱を付
与する円形ショルダを長手方向に延在する型材同士の突
き合わせ接合部の表側若しくは表裏両側に摩擦熱を付与
させつつ回転させて、前記接合部付近を塑性流動させつ
つ被加工物同士の摩擦攪拌接合を行って摩擦攪拌接合材
を形成する製造方法において、前記長尺型材同士の突き
合わせ接合部を幅域方向若しくは高さ方向に嵌め込みさ
れる嵌合構造とし、前記接合部の前記円形ショルダとの
摩擦力付与面側に前記ショルダ面の直径以下の幅域の板
材を前記接合部の延在方向に沿って固定して、前記ショ
ルダ面の摩擦熱を前記板材を介して前記接合部に加え、
前記接合部を塑性流動させて前記型材同士を接合するよ
うにしたことを特徴とする摩擦攪拌接合材の製造方法が
得られる。この製造方法においても、例えば、工具はプ
ローブを挟んで接合部の表裏両側に位置する一対のショ
ルダ部を有するボビンツールとして、前記一対のショル
ダ部の間隔を前記接合部の厚さ以上で前記板材を加えた
厚さより小に設定するようにしてもよく、前記板材を型
材と同一の材質か若しくは、それより融点の低い材質と
して、その固定を前記摩擦熱による温度よりもその蒸発
温度が低い接着剤か若しくはスポット溶接で前記接合部
に固定するようにしてもよい。
Further, according to the present invention, a circular shoulder for applying frictional heat to a workpiece is rotated while applying frictional heat to the front side or front and back sides of a butt joint between mold members extending in the longitudinal direction, In a manufacturing method for forming a friction stir welding material by performing friction stir welding of workpieces while plastically flowing in the vicinity of the joint portion, the butt joint portion of the long shape members is fitted in the width direction or the height direction. And a plate member having a width less than or equal to the diameter of the shoulder surface is fixed to the frictional force imparting surface side of the joining portion with the circular shoulder, and the shoulder surface is fixed. Frictional heat of the above is applied to the joint portion through the plate material,
A method for producing a friction stir welding material is obtained, in which the joining portions are plastically fluidized to join the mold members together. Also in this manufacturing method, for example, the tool is a bobbin tool having a pair of shoulder portions located on both front and back sides of the joint portion with the probe interposed therebetween, and the plate material is provided with a gap between the pair of shoulder portions being equal to or greater than the thickness of the joint portion. May be set to a smaller thickness than the above, and the plate material is made of the same material as the mold material or a material having a lower melting point than that of the die material, and its fixing is performed at an evaporation temperature lower than the temperature due to the friction heat. Alternatively, it may be fixed to the joint with an agent or spot welding.

【0020】加えて、前記板材の幅は前記接合部に形成
される嵌合部幅以上でショルダ直径以下とされ、嵌合部
が幅域方向の離接動作で嵌め合い可能にする。そして、
前記板材の工具突入端を徐々に薄肉化することが望まし
い。
In addition, the width of the plate member is not less than the width of the fitting portion formed at the joint portion and not more than the shoulder diameter, so that the fitting portion can be fitted by the separating / connecting operation in the width direction. And
It is desirable that the tool projecting end of the plate material be gradually thinned.

【0021】[0021]

【発明の実施の形態】以下本発明について図面を参照し
て説明する。なお、図示の例に記載された構成部品の寸
法、材質、形状、その相対的配置等は特に限定的な記載
がない限り、この発明の範囲をそれに限定する趣旨では
なく、単なる説明例にすぎない。
DETAILED DESCRIPTION OF THE INVENTION The present invention will be described below with reference to the drawings. It should be noted that the dimensions, materials, shapes, relative arrangements, and the like of the components described in the illustrated examples are not intended to limit the scope of the present invention thereto unless otherwise specified, but are merely illustrative examples. Absent.

【0022】図1を参照して、図示の工具11は細いプ
ローブ12とこのプローブ12を挟む一対の断面円形の
ショルダ部13及び14を有しており、このような工具
はボビンツールと呼ばれる。ショルダ部13の下面及び
ショルダ部14の上面には円形ショルダ面13a及び1
4aが生成されており、ショルダ面13a及び14aに
よって、後述するようにして、被加工物である型材同士
の突き合わせ接合部に摩擦熱が付与される。
Referring to FIG. 1, the illustrated tool 11 has a thin probe 12 and a pair of shoulder portions 13 and 14 having a circular cross section which sandwiches the probe 12, and such a tool is called a bobbin tool. On the lower surface of the shoulder portion 13 and the upper surface of the shoulder portion 14, circular shoulder surfaces 13a and 1
4a has been generated, and the shoulder surfaces 13a and 14a apply frictional heat to the butt joint between the mold members, which are the workpieces, as will be described later.

【0023】図示のように、ショルダ部13及び14の
直径(A)はプローブ12の直径よりも大きく、ショル
ダ部13及び14の間隔(つまり、ショルダ面13a及
び14aの間隔)(B)は、後述する板材の厚さと突き
合わせ接合部の厚さに応じて設定される。
As shown, the diameter (A) of the shoulder portions 13 and 14 is larger than the diameter of the probe 12, and the distance between the shoulder portions 13 and 14 (that is, the distance between the shoulder surfaces 13a and 14a) (B) is It is set in accordance with the thickness of the plate material and the thickness of the butt joint portion described later.

【0024】図2を参照して、ここでは、例えば、鉄道
車両に用いられる長尺型材同士の接合について説明す
る。長尺型材21及び22は、例えば、断面コ字形状の
押出し型材であり、アルミニウム合金製である。図示の
例では、型材(長尺型材)21は、長手方向(図2にお
いて、紙面の表側から裏側の方向(長尺方向))に延び
ており(例えば、25メートル程度)、面板部21a及
び21bを備えている。これら面板部21a及び21b
は、面板部21a及び21bに対して垂直に配置された
リブ部材21cによって予め規定された間隔に保持され
ている。長尺型材21の一端部(図中右側)には接合部
が規定されおり、この一端部(つまり、面板部21a及
び21bの一端部)に幅方向に凹状の嵌合溝21dが形
成されている。そして、この嵌合溝は長尺方向に延びて
いる。
With reference to FIG. 2, description will be given here on joining of long-shaped members used in, for example, a railway vehicle. The long mold members 21 and 22 are, for example, extruded mold members having a U-shaped cross section and made of an aluminum alloy. In the illustrated example, the mold material (long mold material) 21 extends in the longitudinal direction (in FIG. 2, the direction from the front side to the back side (long direction) of the paper surface) (for example, about 25 meters), and the face plate portion 21a and 21b is provided. These face plate portions 21a and 21b
Are held at predetermined intervals by rib members 21c arranged perpendicularly to the face plate portions 21a and 21b. A joint portion is defined at one end portion (right side in the drawing) of the long mold member 21, and a fitting groove 21d having a concave shape in the width direction is formed at this one end portion (that is, one end portion of the face plate portions 21a and 21b). There is. The fitting groove extends in the lengthwise direction.

【0025】同様に、長尺型材22は、長手方向に延び
ており、面板部22a及び22bを備えている。これら
面板部22a及び22bは、面板部22a及び22bに
対して垂直に配置されたリブ部材22cによって予め規
定された間隔に保持されている。長尺型材22の一端部
(図中左側)には接合部が規定されている。この一端部
(つまり、面板部22a及び22bの一端部)には幅方
向に凸状の嵌合突部22dが形成形成されており、この
嵌合突部は長尺方向に延びている。
Similarly, the long die member 22 extends in the longitudinal direction and has face plate portions 22a and 22b. The face plate portions 22a and 22b are held at predetermined intervals by a rib member 22c arranged perpendicularly to the face plate portions 22a and 22b. A joint portion is defined at one end portion (left side in the drawing) of the long mold member 22. A fitting protrusion 22d having a convex shape in the width direction is formed on this one end (that is, one end of the face plate portions 22a and 22b), and the fitting protrusion extends in the longitudinal direction.

【0026】長尺型材21及び22を摩擦攪拌接合によ
って接合する際には、長尺部材21及び22を架台(図
示せず)上に固定して、嵌合溝21dに嵌合突部22d
を嵌合して長尺部材21及び22を組み合わせる(突き
合わせる)。つまり、長尺型材21及び22は嵌合構造
によって組み合わされることになる。この際、不可避的
に嵌合隙間(嵌合ギャップ)が生じる。このような嵌合
隙間が生じると、前述したように、この嵌合隙間に起因
して接合不良が生じることがある。このため、接合部に
沿って予め板材31を接合部の延在方向に沿って固定す
る。板材31は長尺型材21及び22と同一の材質か又
は長尺型材21及び22よりも融点の低い材質であり、
板材31を固定する際には、ボビンツール11によって
付与される摩擦熱による温度よりも、その蒸発温度が低
い接着剤を用いて、板材31の固定が行われる。
When the long members 21 and 22 are joined by friction stir welding, the long members 21 and 22 are fixed on a mount (not shown), and the fitting protrusions 22d are fitted in the fitting grooves 21d.
And the long members 21 and 22 are combined (butted). That is, the long mold members 21 and 22 are combined by the fitting structure. At this time, a fitting gap (fitting gap) is inevitably generated. When such a fitting gap occurs, as described above, a defective joint may occur due to the fitting gap. Therefore, the plate member 31 is previously fixed along the joint portion along the extending direction of the joint portion. The plate member 31 is made of the same material as the long-sized members 21 and 22, or a material having a lower melting point than the long-shaped members 21 and 22,
When fixing the plate member 31, the plate member 31 is fixed using an adhesive whose evaporation temperature is lower than the temperature of the frictional heat applied by the bobbin tool 11.

【0027】図2では、板材31は接合部の表面側に固
定されているが、接合部の裏面側にも板部材31が接合
部に沿って固定される場合もある。つまり、板材31は
ボビンツール11が摩擦力を付与する摩擦力付与面側に
固定されることになる。
In FIG. 2, the plate member 31 is fixed to the front surface side of the joint portion, but the plate member 31 may be fixed to the rear surface side of the joint portion along the joint portion. That is, the plate material 31 is fixed to the frictional force application surface side on which the bobbin tool 11 applies the frictional force.

【0028】ここで、図3及び図4も参照して、いま、
嵌合幅をG、板材31の幅をCとすると、G<C≦A
(Aはショルダ部13及び14の直径)に規定される。
さらに、接合部の厚さ、つまり、長尺型材21及び22
の厚さ(言い換えると、面板部21a、21b、22
a、及び22bの厚さ)をD、板材31の厚さをEとす
ると、D≦B(Bはショルダ部13及び14の間隔)と
され、さらに、2×E+D>Bに設定される。
Now, with reference also to FIGS. 3 and 4,
When the fitting width is G and the width of the plate member 31 is C, G <C ≦ A
(A is the diameter of the shoulder portions 13 and 14).
Further, the thickness of the joint, that is, the long mold members 21 and 22
Thickness (in other words, the face plate portions 21a, 21b, 22
When the thicknesses of a and 22b) are D and the thickness of the plate member 31 is E, D ≦ B (B is the distance between the shoulder portions 13 and 14), and further, 2 × E + D> B is set.

【0029】摩擦攪拌接合を行う際には、ボビンツール
11を長尺方向に延びる接合部の始点Sから終点(図示
せず)まで移動させることになるが、図示の例では、板
材31のボビンツール突入端がナイフエッジ状に徐々に
薄肉化されている。つまり、板材31は始点Sにおいて
前方に向かってその肉厚が薄くなるようにナイフエッジ
状に傾斜して、傾斜面が形成されている(つまり、始点
Sは傾斜端となっている)。
When performing the friction stir welding, the bobbin tool 11 is moved from the starting point S of the joining portion extending in the longitudinal direction to the end point (not shown). In the illustrated example, the bobbin of the plate member 31 is moved. The tool entry end is gradually thinned into a knife edge. That is, the plate material 31 is inclined in a knife-edge shape so that the thickness thereof becomes thinner toward the front at the starting point S (that is, the starting point S is an inclined end).

【0030】いま、プローブ12及び一対のショルダ部
13及び14を一体的に回転させて(例えば、図4にお
いて、太線矢印で示す方向)、ボビンツール11を始点
Sから挿入する。この際、前述のように、板材31はそ
の肉厚が薄くなるようにナイフエッジ状に傾斜している
から、始点Sにおいては、接合部の厚さはほぼDに等し
い。そして、D≦Bであるから、容易にボビンツール1
1を接合部に挿入することができることになる。
Now, the probe 12 and the pair of shoulder portions 13 and 14 are integrally rotated (for example, in the direction indicated by the thick arrow in FIG. 4), and the bobbin tool 11 is inserted from the starting point S. At this time, as described above, since the plate member 31 is inclined in a knife-edge shape so that the wall thickness thereof becomes thin, at the start point S, the thickness of the joint portion is substantially equal to D. Since D ≦ B, the bobbin tool 1 can be easily
1 could be inserted into the joint.

【0031】ボビンツール11を回転させつつ、接合部
に沿って移動させる。前述のように、板材31はその肉
厚が薄くなるようにナイフエッジ状に傾斜しているか
ら、始点Sを過ぎると、板材31の厚さと接合部の厚さ
の合計はショルダ部13及び14の間隔よりも徐々に大
きくなり、この結果、ショルダ部13及び14によって
それぞれ摩擦力が板材31を介して接合部に付与される
ことになる。そして、突入端(つまり、板材31の先端
部)を過ぎると、接合部と板材31との合計厚さは2×
E+Dとなって、強い摩擦力が板材31に付与されるこ
となって、摩擦熱及び攪拌作用によって接合部が板材3
1とともに摩擦攪拌接合されることになる。
The bobbin tool 11 is moved along the joint while rotating. As described above, since the plate member 31 is inclined in a knife edge shape so that the wall thickness thereof becomes thin, after the start point S, the total thickness of the plate member 31 and the thickness of the joint portion is equal to the shoulder portions 13 and 14. The distance becomes gradually larger than the interval of, and as a result, the frictional force is applied to the joint portion by the shoulder portions 13 and 14 via the plate member 31. Then, after passing through the projecting end (that is, the tip end portion of the plate material 31), the total thickness of the joint portion and the plate material 31 is 2 ×.
As E + D, a strong frictional force is applied to the plate material 31, and the joint portion is bonded to the plate material 3 by frictional heat and a stirring action.
Friction stir welding will be performed together with 1.

【0032】この際、嵌合隙間は接合部の表面側及び裏
面側から板材31で埋められることになる。そして、接
着剤はその蒸発温度がボビンツール11によって付与さ
れる摩擦熱による温度よりも低いから、摩擦攪拌接合が
行われると、蒸発してしまい、品質に影響を与えること
がない。
At this time, the fitting gap is filled with the plate material 31 from the front surface side and the back surface side of the joint portion. Further, since the evaporation temperature of the adhesive is lower than the temperature due to the frictional heat applied by the bobbin tool 11, when the friction stir welding is performed, the adhesive is evaporated and the quality is not affected.

【0033】発明者等の実験によれば、前述のように、
G<C≦Aに規定するとともに、D≦B<2×E+Dに
規定して、二つの板材31の断面面積を種々変化させて
摩擦攪拌接合を行ったところ、この断面積を、接合部に
生じる嵌合隙間の総面積の1倍以上3倍以下とすれば、
嵌合隙間を埋めて良好に摩擦攪拌接合できることがわか
った。
According to experiments by the inventors, as described above,
When the friction stir welding was performed by varying G <C ≦ A and D ≦ B <2 × E + D while changing the cross-sectional areas of the two plate members 31, this cross-sectional area was measured at the joint. If the total area of the generated fitting gap is 1 to 3 times,
It was found that it was possible to satisfactorily perform friction stir welding by filling the fitting gap.

【0034】なお、板材31の合計厚さを接合部に生じ
る嵌合隙間幅の1倍以上3倍以下としても、嵌合隙間を
埋めて良好に摩擦攪拌接合できることがわかった。ま
た、摩擦攪拌接合に当たっては、例えば、ボビンツール
11の回転数は800〜2000rpm、送り速度(ボ
ビンツール11の移動速度)は100〜1000mm/
分とされる。
It has been found that even if the total thickness of the plate members 31 is 1 to 3 times the fitting gap width generated in the joining portion, the fitting gap can be filled and the friction stir welding can be performed well. In friction stir welding, for example, the rotation speed of the bobbin tool 11 is 800 to 2000 rpm, and the feed speed (moving speed of the bobbin tool 11) is 100 to 1000 mm /
Considered as minutes.

【0035】このようにして、面板部21a及び22a
を開先で摩擦攪拌接合した後、反転して、同様にして、
面板部21b及び22bを摩擦攪拌接合して、摩擦攪拌
接合によって長尺型材21及び22を長尺摩擦攪拌接合
材とする。
In this way, the face plate portions 21a and 22a
After friction stir welding with the groove, invert and in the same manner,
The face plate portions 21b and 22b are friction stir welded, and the long mold members 21 and 22 are made into long friction stir welders by friction stir welding.

【0036】なお、上述の例では、板材31の固定に当
たって接着剤を用いたが、スポット溶接によって板材3
1を接合部に仮固定するようにしてもよい。
In the above example, the adhesive was used to fix the plate material 31, but the plate material 3 is spot-welded.
1 may be temporarily fixed to the joint portion.

【0037】上述の例では、嵌合構造として幅方向に凹
の嵌合溝21d及び幅方向に凸の嵌合突部22dを用い
る例について説明したが、図5に示す嵌合構造を用いる
用にしてもよい。つまり、面板部21aの一端部に厚さ
(高さ)方向に凹の嵌合溝41aを形成するとともに、
厚さ方向に凸の嵌合突部41bを形成する。同様にし
て、面板部22aの一端部に厚さ方向に凸の嵌合突部4
2aを形成するとともに、厚さ方向に凹の嵌合溝42b
を形成する。なお、図示はしないが、面板部21b及び
22bにも同様に、厚さ方向に凹の嵌合溝及び厚さ方向
に凸の嵌合突部が形成される。そして、図5に示すよう
に、嵌合溝41aに嵌合突部42aを嵌合するととも
に、嵌合溝42bに嵌合突部41bを嵌合して、長尺型
材21及び22を組み合わせる(突き合わせる)ように
してもよい。その後、前述のように、接合部に沿って板
材31が固定され、摩擦攪拌接合が行われる。
In the above-mentioned example, an example in which the fitting groove 21d which is concave in the width direction and the fitting projection 22d which is convex in the width direction are used as the fitting structure has been described, but the fitting structure shown in FIG. 5 is used. You may That is, while forming the concave fitting groove 41a in the thickness (height) direction at one end of the face plate portion 21a,
A fitting protrusion 41b that is convex in the thickness direction is formed. Similarly, the fitting protrusion 4 that is convex in the thickness direction is formed at one end of the face plate portion 22a.
2a is formed, and the fitting groove 42b is concave in the thickness direction.
To form. Although not shown, the face plate portions 21b and 22b are similarly formed with a fitting groove concave in the thickness direction and a fitting protrusion convex in the thickness direction. Then, as shown in FIG. 5, the fitting protrusion 42a is fitted in the fitting groove 41a, and the fitting protrusion 41b is fitted in the fitting groove 42b to combine the long-sized members 21 and 22 ( Butt). Then, as described above, the plate member 31 is fixed along the joining portion, and friction stir welding is performed.

【0038】さらに、図6に示す嵌合構造を用いる用に
してもよい。つまり、面板部21aの一端部にその裏面
側から厚さ方向に切り欠きを設けて、係止突部51を形
成するとともに、面板部22aの一端部にその表面側か
ら厚さ方向に切り欠きを設けて、係止片部52を形成す
る。なお、図示はしないが、面板部21b及び22bに
も同様にして、係止突部及び係止片部が形成される。そ
して、図6に示すように、係止突部51を係止片部52
に係止して長尺型材21及び22を組み合わせる(突き
合わせる)ようにしてもよい。その後、前述のように、
接合部に沿って板材31が固定され、摩擦攪拌接合が行
われる。
Further, the fitting structure shown in FIG. 6 may be used. That is, one end of the face plate portion 21a is provided with a notch in the thickness direction from the back surface side thereof to form the locking projection 51, and one end of the face plate portion 22a is notched in the thickness direction from the front surface side. Is provided to form the locking piece portion 52. Although not shown, the face plate portions 21b and 22b are similarly formed with the locking projections and the locking pieces. Then, as shown in FIG.
Alternatively, the long members 21 and 22 may be combined (butted) with each other. Then, as mentioned above,
The plate member 31 is fixed along the joint, and friction stir welding is performed.

【0039】なお、上述の例では、工具としてボビンツ
ールを用いたが、一つのショルダ部にプローブが垂設さ
れた工具を用いて摩擦攪拌接合を行う際にも、同様にし
て接合部に板材を固定して板材を介して摩擦熱を付与す
るようにすればよい。つまり、接合部にショルダ部によ
る押圧力を受ける部材(リブ部材等)が存在する際に
は、ボビンツールを用いることはできないが、この際に
おいても、一つのショルダ部にプローブが垂設された工
具を用いて接合部に板材を固定して板材を介して摩擦熱
を付与するようにすればよい。
In the above example, the bobbin tool is used as the tool, but when friction stir welding is performed using a tool in which a probe is vertically installed on one shoulder portion, the plate material is similarly attached to the joint portion. Is fixed and frictional heat is applied through the plate material. In other words, the bobbin tool cannot be used when there is a member (rib member or the like) that receives a pressing force from the shoulder portion at the joint portion, but even at this time, the probe was vertically installed on one shoulder portion. The plate material may be fixed to the joint using a tool and frictional heat may be applied through the plate material.

【0040】[0040]

【発明の効果】以上説明したように、本発明は、型材同
士の突き合わせ接合部を幅域方向又は高さ方向に嵌め込
みされる嵌合構造として、接合部の円形ショルダとの摩
擦力付与面側にショルダ面の直径以下の幅域の板材を接
合部の延在方向に沿って固定して、ショルダ面の摩擦熱
を板材を介して接合部に加え、接合部を塑性流動しつつ
型材同士を接合するようにしたので、接合部のギャップ
(隙間)に応じて板材の厚さ等を容易に設定することが
でき、その結果、接合過程において、ギャップを十分に
補充することができるという効果があり、接合欠陥が生
じることがない。
As described above, according to the present invention, as a fitting structure in which a butt joint between mold members is fitted in the width direction or the height direction, a frictional force imparting surface side of the joint with a circular shoulder is provided. In addition, by fixing the plate material in the width range less than the diameter of the shoulder surface along the extending direction of the joint, the frictional heat of the shoulder surface is applied to the joint through the plate, and the mold members are plastically flowed between the mold members. Since the joining is performed, it is possible to easily set the thickness of the plate material according to the gap (gap) of the joining portion, and as a result, it is possible to sufficiently fill the gap in the joining process. There is no bonding defect.

【0041】又、本発明は工具として、プローブを挟ん
で接合部の表裏両側に位置する一対のショルダ部を有す
るボビンツールを用いて、一対のショルダ部の間隔を接
合部の厚さ以上で、板材を加えた厚さより小に設定した
から、ショルダ部から板材を介して接合部に十分な摩擦
熱を付与することができ、良好に摩擦攪拌接合を行うこ
とができるという効果がある。
Further, the present invention uses, as a tool, a bobbin tool having a pair of shoulder portions located on both front and back sides of a joint portion with a probe interposed therebetween, and a distance between the pair of shoulder portions is equal to or larger than a thickness of the joint portion. Since the thickness is set to be smaller than the thickness including the plate material, there is an effect that sufficient friction heat can be applied from the shoulder portion to the joint portion through the plate material, and the friction stir welding can be performed well.

【0042】更に、本発明は板材を型材と同一の材質か
又はそれより融点の低い材質として、板材の固定を、摩
擦熱による温度よりもその蒸発温度が低い接着剤か又は
スポット溶接で行うようにしたので、板材は型材ととも
に摩擦攪拌接合されることになり、しかも、板材と型材
との固定を接着剤で行えば、簡単に固定を行うことがで
き、接着剤はその蒸発温度が摩擦熱による温度よりも低
いから、摩擦攪拌接合の過程で接着剤は蒸発してしま
い、品質に影響することがない。そして、スポット溶接
によって、板材と型材とを固定しても、簡単に仮固定を
行うことができるという効果がある。
Further, according to the present invention, the plate material is made of the same material as the mold material or a material having a lower melting point than that of the mold material, and the plate material is fixed by an adhesive having an evaporation temperature lower than the temperature by frictional heat or spot welding. Therefore, the plate material is friction stir welded together with the mold material, and moreover, if the plate material and the mold material are fixed with an adhesive, they can be easily fixed. Since the temperature is lower than the above temperature, the adhesive evaporates during the process of friction stir welding and does not affect the quality. Even if the plate member and the mold member are fixed by spot welding, temporary fixing can be easily performed.

【0043】又、本発明は、板材の断面面積を接合部に
生じる嵌合隙間の総面積の1以上3倍以下としたので、
良好に摩擦攪拌接合することができるという効果があ
る。さらに、板材の厚さを接合部に生じる嵌合隙間の1
倍以上3倍以下とすれば、同様に、良好に摩擦攪拌接合
することができるという効果がある。
Further, according to the present invention, since the cross-sectional area of the plate material is set to 1 to 3 times the total area of the fitting gap generated in the joint,
There is an effect that good friction stir welding can be performed. In addition, the thickness of the plate material can be adjusted to 1
If it is set at least twice and not more than three times, similarly, there is an effect that good friction stir welding can be performed.

【0044】更に本発明は、板材の幅を接合部に形成さ
れる嵌合部幅より大でショルダ直径以下としたので、板
材がショルダ部からはみ出すことがなく、良好に摩擦攪
拌接合を行うことができるという効果がある。
Further, according to the present invention, since the width of the plate material is set to be larger than the width of the fitting portion formed at the joint portion and equal to or smaller than the shoulder diameter, the plate material does not protrude from the shoulder portion, and good friction stir welding can be performed. There is an effect that can be.

【0045】更に本発明は、板材の工具突入端を徐々に
薄肉化するようにしたので、摩擦攪拌接合の際、接合部
の始点にボビンツール等の工具を容易に挿入することが
できるという効果がある。
Further, according to the present invention, since the tool projecting end of the plate material is gradually thinned, it is possible to easily insert a tool such as a bobbin tool at the starting point of the joining portion during friction stir welding. There is.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明による摩擦攪拌接合で用いられるボビ
ンツールの一例を示す側面図である。
FIG. 1 is a side view showing an example of a bobbin tool used in friction stir welding according to the present invention.

【図2】 型材同士の突き合わせ接合部に板材を固定し
た状態を示す斜視図である。
FIG. 2 is a perspective view showing a state in which a plate member is fixed to a butt joint between mold members.

【図3】 図1に示すボビンツールを用いて摩擦攪拌接
合を行う状態を示す断面図である。
FIG. 3 is a cross-sectional view showing a state in which friction stir welding is performed using the bobbin tool shown in FIG.

【図4】 型材同士の突き合わせ接合部を摩擦攪拌溶接
する状態の一例を示す断面図である。
FIG. 4 is a cross-sectional view showing an example of a state in which butt joints of mold materials are friction stir welded.

【図5】 型材同士の突き合わせ接合部を摩擦攪拌溶接
する状態の他の例を示す断面図である。
FIG. 5 is a cross-sectional view showing another example of a state in which butt joints of mold materials are friction stir welded.

【図6】 型材同士の突き合わせ接合部を摩擦攪拌溶接
する状態のさらに他の例を示す断面図である。
FIG. 6 is a cross-sectional view showing still another example of a state in which butt joints of mold materials are friction stir welded.

【符号の説明】[Explanation of symbols]

11 工具(ボビンツール) 12 プローブ 13,14 ショルダ部 21,22 型材(長尺型材) 31 板材 11 tools (bobbin tools) 12 probes 13,14 Shoulder part 21,22 type material (long type material) 31 plate material

───────────────────────────────────────────────────── フロントページの続き (72)発明者 金川 泰宏 広島県三原市糸崎町5007番地 三菱重工業 株式会社三原機械・交通システム工場内 (72)発明者 広本 悦己 広島市西区観音新町四丁目6番22号 三菱 重工業株式会社広島研究所内 (72)発明者 真鍋 幸男 広島市西区観音新町四丁目6番22号 三菱 重工業株式会社広島研究所内 Fターム(参考) 4E067 AA05 BG00 CA01 DA13 DA14 DA17 DC07 EA06 EA08 EA10 EC01    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Yasuhiro Kanagawa             Hiroshima Prefecture Mihara City Itozakicho 5007 Mitsubishi Heavy Industries             Mihara Machinery & Transportation Systems Factory (72) Inventor Hiromi Etsumi             4-6-22 Kannon Shinmachi, Nishi-ku, Hiroshima Mitsubishi             Heavy Industry Co., Ltd. Hiroshima Laboratory (72) Inventor Yukio Manabe             4-6-22 Kannon Shinmachi, Nishi-ku, Hiroshima Mitsubishi             Heavy Industry Co., Ltd. Hiroshima Laboratory F-term (reference) 4E067 AA05 BG00 CA01 DA13 DA14                       DA17 DC07 EA06 EA08 EA10                       EC01

Claims (12)

【特許請求の範囲】[Claims] 【請求項1】 被加工物に摩擦熱を付与する円形ショル
ダを長手方向に延在する型材同士の突き合わせ接合部の
表側若しくは表裏両側に摩擦熱を付与させつつ回転させ
ながら、前記接合部付近を塑性流動させて被加工物同士
の摩擦攪拌接合を行って形成される摩擦攪拌接合材にお
いて、 前記型材同士の突き合わせ接合部が幅域方向若しくは高
さ方向に嵌め込みされる嵌合構造であり、前記接合部の
前記円形ショルダとの摩擦力付与面側に前記ショルダ面
の直径以下の幅域の板材が前記接合部の延在方向に沿っ
て固定されて前記ショルダ面の摩擦熱が前記板材を介し
て前記接合部に加えられて前記接合部が塑性流動されな
がら前記型材同士が接合されていることを特徴とする摩
擦攪拌接合材。
1. A circular shoulder for applying frictional heat to a workpiece is rotated while applying frictional heat to the front side or front and back sides of a butt joint between mold members extending in the longitudinal direction, while rotating the vicinity of the joint. In a friction stir welding material formed by performing a friction stir welding between the workpieces by plastic flow, a butt joint between the mold members is a fitting structure fitted in the width direction or the height direction, A plate member having a width less than or equal to the diameter of the shoulder surface is fixed along the frictional force imparting surface side with the circular shoulder of the joint portion along the extending direction of the joint portion, and the friction heat of the shoulder surface is passed through the plate material. The friction stir welding material is characterized in that the mold members are joined to each other while being added to the joining portion to plastically flow the joining portion.
【請求項2】 工具はプローブを挟んで接合部の表裏両
側に位置する一対のショルダ部を有するボビンツールで
あり、前記一対のショルダ部の間隔が前記接合部の厚さ
以上で前記板材を加えた厚さより小に設定されているこ
とを特徴とする請求項1に記載の摩擦攪拌接合材。
2. The tool is a bobbin tool having a pair of shoulders located on both front and back sides of the joint with the probe interposed therebetween, and the plate member is added when the distance between the pair of shoulders is equal to or larger than the thickness of the joint. The friction stir welding material according to claim 1, wherein the friction stir welding material is set to have a smaller thickness.
【請求項3】 前記板材は型材と同一の材質か若しく
は、それより融点の低い材質であり、その固定が、前記
摩擦熱による温度よりもその蒸発温度が低い接着剤か若
しくはスポット溶接で前記接合部に固定されていること
を特徴とする請求項1に記載の摩擦攪拌接合材。
3. The plate material is made of the same material as the mold material or a material having a lower melting point than that of the mold material, and the fixing is performed by an adhesive whose evaporation temperature is lower than the temperature caused by the friction heat or by the spot welding. The friction stir welding material according to claim 1, wherein the friction stir welding material is fixed to the portion.
【請求項4】 前記板材の断面面積は前記接合部に生じ
る嵌合隙間の総面積の1以上3倍以下であることを特徴
とする請求項1に記載の摩擦攪拌接合材。
4. The friction stir welding material according to claim 1, wherein a cross-sectional area of the plate material is 1 or more and 3 times or less of a total area of a fitting gap generated in the joining portion.
【請求項5】 前記板材の厚さは前記接合部に生じる接
合面隙間の1倍以上3倍以下であることを特徴とする請
求項1に記載の摩擦攪拌接合材。
5. The friction stir welding material according to claim 1, wherein the thickness of the plate material is not less than 1 time and not more than 3 times the clearance between the joint surfaces generated in the joint portion.
【請求項6】 前記板材の幅は前記接合部に形成される
嵌合部幅以上ショルダ直径以下であることを特徴とする
請求項1に記載の摩擦攪拌接合材。
6. The friction stir welding material according to claim 1, wherein a width of the plate member is equal to or more than a width of a fitting portion formed in the joint portion and is equal to or less than a shoulder diameter.
【請求項7】 前記板材の工具突入端が徐々に薄肉化さ
れている請求項1に記載の摩擦攪拌接合材。
7. The friction stir welding material according to claim 1, wherein a tool projecting end of the plate material is gradually thinned.
【請求項8】 被加工物に摩擦熱を付与する円形ショル
ダを長手方向に延在する型材同士の突き合わせ接合部の
表側若しくは表裏両側に摩擦熱を付与させつつ回転させ
て、前記接合部付近を塑性流動させつつ被加工物同士の
摩擦攪拌接合を行って摩擦攪拌接合材を形成する製造方
法において、 前記型材同士の突き合わせ接合部を幅域方向若しくは高
さ方向に嵌め込みされる嵌合構造とし、前記接合部の前
記円形ショルダとの摩擦力付与面側に前記ショルダ面の
直径より小の幅域の板材を前記接合部の延在方向に沿っ
て固定して、前記ショルダ面の摩擦熱を前記板材を介し
て前記接合部に加え、前記接合部を塑性流動させて前記
型材同士を接合するようにしたことを特徴とする摩擦攪
拌接合材の製造方法。
8. A circular shoulder for applying frictional heat to a workpiece is rotated while applying frictional heat to the front side or front and back sides of a butt joint between mold members extending in the longitudinal direction, thereby rotating the vicinity of the joint. In a manufacturing method for forming a friction stir welding material by performing friction stir welding between workpieces while plastically flowing, a fitting structure in which the butt joint portion of the mold members is fitted in the width direction or the height direction, A plate member having a width smaller than the diameter of the shoulder surface is fixed to the frictional force imparting surface side of the joint portion with the circular shoulder along the extending direction of the joint portion, and the friction heat of the shoulder surface is A method for producing a friction stir welding material, characterized in that, in addition to the joining portion via a plate material, the joining portion is plastically fluidized to join the mold members to each other.
【請求項9】 工具はプローブを挟んで接合部の表裏両
側に位置する一対のショルダ部を有するボビンツールで
あり、前記一対のショルダ部の間隔を前記接合部の厚さ
より大で前記板材を加えた厚さより小に設定したことを
特徴とする請求項8に記載の摩擦攪拌接合材の製造方
法。
9. The tool is a bobbin tool having a pair of shoulder portions located on both front and back sides of the joint with the probe interposed therebetween, and the distance between the pair of shoulder portions is larger than the thickness of the joint, and the plate material is added. The friction stir welding material manufacturing method according to claim 8, wherein the thickness is set smaller than the thickness.
【請求項10】 前記板材は型材と同一の材質か若しく
は、それより融点の低い材質であり、その固定が前記摩
擦熱による温度よりもその蒸発温度が低い接着剤か若し
くはスポット溶接で前記接合部に固定するようにしたこ
とを特徴とする請求項8に記載の摩擦攪拌接合材の製造
方法。
10. The plate material is made of the same material as the mold material or a material having a lower melting point than that of the mold material, and the fixing is an adhesive whose evaporation temperature is lower than the temperature due to the frictional heat or the spot welding. The method for producing a friction stir welding material according to claim 8, wherein the friction stir welding material is fixed to
【請求項11】 前記板材の幅を前記接合部に形成され
る嵌合部幅以上ショルダ直径以下としたことを特徴とす
る請求項8に記載の摩擦攪拌接合材の製造方法。
11. The method for producing a friction stir welding material according to claim 8, wherein the width of the plate material is set to be not less than the width of the fitting portion formed at the joint portion and not more than the shoulder diameter.
【請求項12】 前記板材の工具突入端を徐々に薄肉化
するようにしたことを特徴とする請求項8に記載の摩擦
攪拌接合材の製造方法。
12. The method for producing a friction stir welding material according to claim 8, wherein the tool projecting end of the plate material is gradually thinned.
JP2002134085A 2002-05-09 2002-05-09 Friction stir welding material and manufacturing method thereof Expired - Fee Related JP4195579B2 (en)

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WO2009044077A3 (en) * 2007-09-27 2009-05-28 Eads Europ Aeronautic Defence Double-shouldered welding device for the friction stir welding of parts, and welding method
US7931185B2 (en) * 2007-09-27 2011-04-26 European Aeronautic Defence And Space Company Eads France Double-shouldered welding device for the friction stir welding of parts, and welding method
WO2009044077A2 (en) * 2007-09-27 2009-04-09 European Aeronautic Defence And Space Company Eads France Double-shouldered welding device for the friction stir welding of parts, and welding method
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JP2011000606A (en) * 2009-06-17 2011-01-06 Nippon Sharyo Seizo Kaisha Ltd Friction stir welding method, and friction-stir-welded body
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JP2016117076A (en) * 2014-12-19 2016-06-30 川崎重工業株式会社 Joint structure of friction agitation joining and structure with the same
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