JP2003300075A - Member for electric regenerative water purifying apparatus and electric regenerative water purifying apparatus formed by using the same - Google Patents

Member for electric regenerative water purifying apparatus and electric regenerative water purifying apparatus formed by using the same

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Publication number
JP2003300075A
JP2003300075A JP2002108955A JP2002108955A JP2003300075A JP 2003300075 A JP2003300075 A JP 2003300075A JP 2002108955 A JP2002108955 A JP 2002108955A JP 2002108955 A JP2002108955 A JP 2002108955A JP 2003300075 A JP2003300075 A JP 2003300075A
Authority
JP
Japan
Prior art keywords
exchange resin
ion
chamber
sheet
ion exchange
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002108955A
Other languages
Japanese (ja)
Inventor
Yasuhiko Fujii
靖彦 藤井
Shigeru Itoi
滋 糸井
Norihisa Miyamatsu
徳久 宮松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP2002108955A priority Critical patent/JP2003300075A/en
Publication of JP2003300075A publication Critical patent/JP2003300075A/en
Pending legal-status Critical Current

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  • Separation Using Semi-Permeable Membranes (AREA)
  • Water Treatment By Electricity Or Magnetism (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To facilitate the mounting and the exchange of an ion exchange resin and to improve the demineralizing characteristics by the ideal arrangement of the ion exchange resin in a demineralization chamber. <P>SOLUTION: This member for an electric regenerative water purifying apparatus is a member for structuring the demineralization chamber and/or a concentration chamber used for the electric regenerative water purifying apparatus provided with the concentration chamber and the demineralization chamber by arranging an anion exchange membrane and a cation ion exchange membrane alternately between an anode chamber and a cathode chamber and having an ion exchange resin layer at least in the demineralization chamber and is constituted of (a) a frame part having an opening nearly corresponding to the effective membrane surface of the demineralization chamber or the concentration chamber, (b) a pair of sheets fixed to the frame part in both sides of the frame part and for covering an opening part, (c) the ion exchange layer housed in a space surrounded by the frame part and a pair of the sheets and (d) an ion exchange resin separator mounted to be interposed as needed in the ion exchange resin layer to house to separate the ion exchange resin constituting the ion exchange resin layer into an anion exchange resin existing zone and a cation exchange resin existing zone, and removable by decomposition or dissolution. The electric regenerative water purifying apparatus is obtained by using the member. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、陽極室と陰極室の間に
アニオン交換膜とカチオン交換膜を交互に配して濃縮室
と脱塩室を交互に設け、少なくとも脱塩室内にイオン交
換樹脂を収容してなる電気再生式純水製造装置に用いる
脱塩室形成用部材および濃縮室形成用部材に関し、電気
再生式純水製造装置の心臓部である脱塩室や濃縮室構築
時のイオン交換樹脂の充填作業の抜本的改善を目的とす
るものであり、同時に脱塩室内におけるイオン交換樹脂
を理想的配置にすることにより脱塩特性が大きく向上し
た電気再生式純水製造装置の提供をもう一つの目的とし
ている。
BACKGROUND OF THE INVENTION The present invention relates to an anion exchange membrane and a cation exchange membrane which are alternately arranged between an anode chamber and a cathode chamber to alternately provide a concentrating chamber and a desalting chamber, and at least an ion exchanging chamber in the desalting chamber. Regarding a member for forming a desalination chamber and a member for forming a concentrating chamber used in an electric regeneration type pure water producing device containing a resin, a demineralizing chamber or a concentrating chamber at the heart of the electric regeneration type pure water producing device is constructed. The purpose is to radically improve the filling work of the ion exchange resin, and at the same time, to provide an electrically regenerated pure water production system with greatly improved desalination characteristics by ideally arranging the ion exchange resin in the desalination chamber. Is another purpose.

【0002】[0002]

【従来技術】電気透析装置の脱塩室にイオン交換体を収
容して電気的に脱塩を行う装置が開発され、電気再生式
純水製造装置として実用化されている。これまでの純水
製造法では、たびたび薬品を用いてイオン交換樹脂を再
生しなければならないが、電気再生式純水製造装置によ
れば、電源を入れておくだけで継続して高純度の純水が
得られ、しかも廃水処理の必要がないなどのメリットが
あり、成長が期待される新技術として注目されている。
2. Description of the Related Art A device for accommodating an ion exchanger in a desalting chamber of an electrodialysis device for electrically desalting has been developed and put into practical use as an electric regeneration type pure water producing device. In the conventional pure water production method, the ion exchange resin must be frequently regenerated using chemicals, but according to the electric regeneration type pure water production apparatus, high purity pure water can be continuously produced just by turning on the power. It is attracting attention as a new technology that is expected to grow, because it has the advantages that it can obtain water and does not require wastewater treatment.

【0003】電気再生式純水製造装置において純水が製
造される脱塩室は、陰極側のカチオン交換膜と陽極側の
アニオン交換膜により仕切られた、膜間僅か数mm程度
の狭い空間であり、この空間内に一般的にはアニオン交
換樹脂とカチオン交換樹脂が混合されて収容されてい
る。ここで脱塩室に挿入されたイオン交換樹脂は、主に
異種イオン交換体との界面(接点)で電位差によりもた
らされる「水解」現象により生じる水素イオンまたは水
酸イオンの供給を受けて遊離型に再生されつつ、微量イ
オンの捕捉し捕捉したイオンの隣室への運搬路として機
能すると考えられる。
The desalting chamber in which pure water is produced in the electric regeneration type pure water producing apparatus is a narrow space partitioned by a cation exchange membrane on the cathode side and an anion exchange membrane on the anode side and having a space of only a few millimeters. In general, the anion exchange resin and the cation exchange resin are mixed and accommodated in this space. Here, the ion exchange resin inserted into the desalting chamber is supplied with hydrogen ions or hydroxide ions generated mainly by the "hydrolysis" phenomenon caused by the potential difference at the interface (contact point) with a different ion exchanger, and is then in a free form. It is considered that a small amount of ions are trapped while they are regenerated, and they function as a transport path for the trapped ions to the adjacent chamber.

【0004】こうした電気再生式純水製造装置を組み立
てるには、かかる狭い空間に球状のイオン交換樹脂を均
一に充填し、そのうえで脱塩室と濃縮室を何層も重ねる
必要があるが、イオン交換樹脂の比重差や粒径分布によ
り沈降速度に大差があり、また遊離型ではアニオン交換
樹脂とカチオン交換樹脂間に強い凝集力が働き作業的に
は想像以上の困難を伴う。このため、イオン交換樹脂を
専用ノズル等を用いて脱塩室に注入する方法も採られて
いるが、注入状態の制御やその確認も難しく脱塩室内を
分割してもなお十分とは言い難い。いずれの方法も長い
期間の使用により樹脂の移動による偏在化、さらにはイ
オン交換樹脂の破砕による通水性の低下があり、これら
はいずれ脱塩性能の低下に結びつく。
In order to assemble such an electric regeneration type pure water producing apparatus, it is necessary to uniformly fill the narrow space with a spherical ion-exchange resin, and then stack several layers of a desalting chamber and a concentrating chamber. There is a large difference in the sedimentation rate due to the difference in the specific gravity of the resin and the particle size distribution, and in the free form a strong cohesive force is exerted between the anion exchange resin and the cation exchange resin, which makes work more difficult than expected. For this reason, a method of injecting the ion-exchange resin into the desalination chamber using a dedicated nozzle or the like is also adopted, but it is difficult to control and confirm the injection state and it is difficult to say that dividing the desalination chamber is sufficient. . Both methods cause uneven distribution due to resin migration due to long-term use, and further decrease in water permeability due to crushing of ion exchange resin, which eventually leads to deterioration in desalination performance.

【0005】かかる問題解決のため、脱塩室に挿入する
イオン交換体を脱塩室の形状に合わせ板状に加工する方
法が行われている。すなわち、結合用ポリマーを用いて
イオン交換樹脂をシート状物に成型する方法(特開20
00−218137)や、水と共にイオン交換樹脂をシ
ート状に凍結する方法(特開平11−319498)な
どイオン交換樹脂をシート状に加工する工夫がなされて
いるが、前者は通水性や電導性を犠牲にしなければなら
ず、後者は特殊な作業環境が必要なうえ低温下での組立
作業も容易ではなく、さらに凍結や解凍の履歴により長
期の使用に対しイオン交換樹脂は破砕し易くなってい
る。またイオン交換繊維で構成された不織布を使用する
方法も実施されているが、イオン交換繊維は極めて高価
であるうえ、通水性や電気抵抗が高いのが難点となって
いる。
In order to solve such a problem, a method of processing the ion exchanger to be inserted into the desalting chamber into a plate shape according to the shape of the desalting chamber is used. That is, a method of molding an ion exchange resin into a sheet by using a binding polymer (Japanese Patent Application Laid-Open No. 20-1999).
00-218137) or a method of freezing the ion-exchange resin in a sheet with water (Japanese Patent Laid-Open No. 11-19498), the ion-exchange resin is processed into a sheet. The latter requires a special working environment and the assembly work at low temperature is not easy, and the history of freezing and thawing makes it easier for the ion exchange resin to be crushed for long-term use. . Although a method of using a non-woven fabric composed of ion-exchange fibers is also practiced, ion-exchange fibers are extremely expensive and have a drawback that they have high water permeability and high electric resistance.

【0006】またイオン交換樹脂を、特開2001-340864
号明細書に見られるように、水の出入りが可能な網目状
の袋に収容して使用する方法が提案されているが、電気
再生式純水製造装置の脱塩室が通常面積数dm2(数百
cm2)もあるのに対し厚さは僅か3〜7mmであり、
袋詰めにされたイオン交換樹脂を薄くかつ広く拡げて充
填するにはかなりの困難を伴うが、本発明者らの経験で
は特に室の周辺部およびコーナー部分にまで均一に充填
することは不可能に近い。
Further, an ion exchange resin is disclosed in JP-A-2001-340864.
As can be seen in the specification, there is proposed a method of storing the water in a mesh bag that allows water to enter and leave it, but the desalination chamber of an electric regeneration type pure water producing apparatus usually has an area of several dm2 ( There are several hundred cm2), while the thickness is only 3-7 mm,
It is quite difficult to spread the bag-filled ion-exchange resin thinly and widely, but the experience of the present inventors is that it is impossible to uniformly fill the peripheral portion and the corner portion of the chamber. Close to.

【0007】以上、いずれの方法も、イオン交換樹脂は
理想とはかけ離れた無秩序な状態で脱塩室に充填されて
いる。本発明者らは、脱塩が理想的に行える脱塩室内の
イオン交換樹脂の理想的配置について追求した結果、電
流が流れるイオン交換膜に垂直方向において、(1)異
種イオン交換体の接触(水解点)を一カ所のみとする、
(2)水解点より陽極側(アニオン交換膜側)はアニオ
ン交換樹脂、陰極側(カチオン交換膜側)はカチオン交
換樹脂とする、ことが電気再生式で行われる脱塩機構と
して最も合理的かつ効率の良い条件であることを突き止
めた。
As described above, in any of the methods, the ion exchange resin is filled in the desalting chamber in a disordered state far from the ideal state. As a result of pursuing the ideal arrangement of the ion exchange resin in the desalting chamber where the desalination can be ideally performed, the present inventors have found that (1) contact of different ion exchangers in the direction perpendicular to the ion exchange membrane through which current flows ( There is only one solution point,
(2) The anode side (anion exchange membrane side) from the water dissolution point is an anion exchange resin, and the cathode side (cation exchange membrane side) is a cation exchange resin. We have found that it is an efficient condition.

【0008】すなわち、こうした条件下で発生した水酸
イオンはアニオン交換樹脂からアニオン交換膜へとアニ
オン交換体の繋がりによりスムースに移動でき、一方の
水素イオンの移動も、さらにこれらに追い出される被処
理水由来の捕捉イオンの移動も同様に容易であり、その
うえ水解イオンの会合も少なく、結果として最高の電流
効率、省エネルギーで脱塩を行うことができると考えら
れる。
That is, the hydroxide ions generated under such conditions can be smoothly moved from the anion exchange resin to the anion exchange membrane by the connection of the anion exchanger, and the movement of one hydrogen ion is further expelled to these. It is considered that the movement of trapped ions derived from water is similarly easy, and the association of hydrolyzed ions is also small. As a result, desalting can be performed with the highest current efficiency and energy saving.

【0009】[0009]

【発明が解決しようとする課題】本発明は、かかる現状
に鑑み、上記観点より行われたものであり、イオン交換
樹脂の装着および取り換え時の簡便化と、脱塩室内にお
けるイオン交換樹脂の配置を制御することにより脱塩特
性の大幅改善を目的としている。
SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances from the above viewpoints, and simplifies the mounting and replacement of the ion exchange resin and the arrangement of the ion exchange resin in the desalination chamber. The purpose is to significantly improve the desalination characteristics by controlling

【0010】[0010]

【課題を解決するための手段】本発明は、陽極室と陰極
室の間にアニオン交換膜とカチオン交換膜を交互に配し
て濃縮室と脱塩室を設け、少なくとも脱塩室内にイオン
交換樹脂層を有する電気再生式純水製造装置に用いる脱
塩室および/または濃縮室構築用部材であって、(1)
脱塩室または濃縮室の有効膜面にほぼ対応する開口を有
する枠部、(2)該枠部の両側において枠部に固定され
開口部を塞ぐシート対、(3)枠部およびシート対に囲
まれた空間内に収容されたイオン交換樹脂層、および
(4)該イオン交換樹脂層に必要により介装され、イオ
ン交換樹脂層を構成するイオン交換樹脂をアニオン交換
樹脂存在域とカチオン交換樹脂存在域とに分けて収容す
る、分解または溶解して除去できるイオン交換樹脂セパ
レーター、より構成されてなることを特徴とする電気再
生式純水製造装置用部材、およびこの部材を組み込んで
得られる電気再生式純水製造装置である。
According to the present invention, an anion exchange membrane and a cation exchange membrane are alternately arranged between an anode chamber and a cathode chamber to provide a concentration chamber and a desalting chamber, and at least an ion exchange chamber is provided in the desalting chamber. A demineralizing chamber and / or concentrating chamber constructing member for use in an electric regeneration type pure water producing apparatus having a resin layer, comprising:
A frame portion having an opening substantially corresponding to the effective membrane surface of the desalting chamber or the concentration chamber, (2) a sheet pair fixed to the frame portion on both sides of the frame portion and closing the opening portion, (3) a frame portion and a sheet pair An ion exchange resin layer housed in the enclosed space, and (4) an ion exchange resin which is interposed in the ion exchange resin layer and composes the ion exchange resin layer, if necessary. A member for an electric regeneration type pure water producing device characterized by comprising an ion exchange resin separator which can be decomposed or dissolved to be removed separately from an existing area and housed therein, and electricity obtained by incorporating this member. It is a regenerative type pure water production device.

【0011】本発明部材は、枠の両面に固定したシート
対よりなる容器内にイオン交換樹脂を格納したシンプル
な構造となっており、容器ごと、取り扱いが容易にで
き、電気再生式純水製造装置に組み込むことも、取り換
えることも至って簡単であるなど、オーディオテープの
カセット方式にも似た利便性を備えており、装置組立や
保守管理の合理化に寄与でき、さらに、装置組立とは切
り離した別ラインでならではの好ましい環境下で、イオ
ン交換樹脂を理想どうりの配置でもって充填でき、脱塩
特性を大幅に改善された電気再生式純水製造装置を提供
することが、本発明のもう一つの目的である。
The member of the present invention has a simple structure in which an ion-exchange resin is contained in a container consisting of a pair of sheets fixed on both sides of a frame. It is easy to install and replace in the device, and has the similar convenience to the audio tape cassette system, which can contribute to the rationalization of device assembly and maintenance management, and it has been separated from the device assembly. It is another object of the present invention to provide an electric regenerator-type pure water production apparatus capable of being filled with an ion exchange resin in an ideal arrangement under a preferable environment unique to another line and greatly improving desalination characteristics. It is one purpose.

【0012】以下本発明の構成についてより詳細に説明
する。本発明部材は、イオン交換樹脂の格納容器とし
て、枠部と枠部の開口部を塞いで存在するシート対を用
いるものであり、枠部については、電気再生式純水製造
装置の脱塩室枠および/または濃縮室枠(以後これらを
「室枠」と略記することがある)を枠部として利用する
場合と、これらの室枠とは別に、専用の枠部を用いる場
合とがある。室枠を枠部として利用する場合のシート対
としては、部材より取り除かれ純水製造装置に組み込ま
れないシート(非組込用シート)であっても、部材と共
に装置に組み込まれるシート(組込用シート)であって
も、さらにはシート対は非組込用シートと組込用シート
とのペアであってもよいが、いずれの場合も、組込用シ
ートはイオン交換膜であるか、または分解または溶解し
て除去できる材料により構成されている必要がある。
The structure of the present invention will be described in more detail below. The member of the present invention uses a frame portion and a sheet pair existing by closing the opening portion of the frame portion as a container for the ion exchange resin, and the frame portion is a desalting chamber of the electric regenerator type pure water producing apparatus. The frame and / or the concentrated chamber frame (these may be abbreviated as “chamber frame” hereinafter) may be used as the frame portion, or a dedicated frame portion may be used separately from these chamber frames. As a sheet pair when the chamber frame is used as a frame portion, even a sheet that is removed from the member and is not installed in the deionized water production device (non-embedded sheet) is installed in the device together with the member (installed sheet). Sheet), or the sheet pair may be a pair of a non-embedded sheet and an incorporated sheet, but in any case, the incorporated sheet is an ion exchange membrane, Alternatively, it must be composed of a material that can be decomposed or dissolved to be removed.

【0013】図1は、枠部として室枠(1)を使用し、
非組込用シートと組込用シートよりなるシート対を用い
た場合について、本発明部材を説明するものである。非
組込用シート(3)は装置組立時以降は不要であり、比
較的高剛性のプラスチックシートを粘着テープなどで枠
部に仮止めしたものが好適である。一方の組込用シート
(2)については、装置に組み込まれた状態で溶解また
は分解して除去されるものであり、組み込まれた装置
(室)内において分解または溶解剤の作用が効き、分解
または溶解残査が充分に除去できる必要があり、このた
め室枠とイオン交換膜の間など極端に奥まった所の無い
配慮が好ましい。なお、組込用シートとしてイオン交換
膜を使用する場合には、室枠への取り付けは非組込用シ
ート(3)と全く同様でよい。
FIG. 1 uses a chamber frame (1) as a frame portion,
The member of the present invention will be described in the case where a sheet pair including a non-installing sheet and an assembling sheet is used. The non-incorporating sheet (3) is unnecessary after the device is assembled, and it is preferable to use a relatively high-rigidity plastic sheet temporarily fixed to the frame with an adhesive tape or the like. On the other hand, the assembling sheet (2) is to be dissolved or decomposed in the state of being incorporated in the device, and to be removed. Alternatively, it is necessary that the dissolution residue can be sufficiently removed, and therefore, it is preferable to take care that there is no extremely deep place such as between the chamber frame and the ion exchange membrane. When an ion exchange membrane is used as the assembling sheet, the attachment to the chamber frame may be exactly the same as the non-assembling sheet (3).

【0014】室枠を用いない場合には、シート対の少な
くとも一方が枠部と共に、脱塩室または濃縮室に収容で
き、分解または溶解して除去できる材料により構成され
た部材を使用することができる。シート対の少なくとも
一方と枠部は一体化したものであってもよい。
When the chamber frame is not used, it is possible to use a member composed of a material in which at least one of the sheet pair can be accommodated in the desalting chamber or the concentrating chamber together with the frame portion and can be decomposed or dissolved to be removed. it can. At least one of the pair of sheets and the frame portion may be integrated.

【0015】本発明で用いるシート対は、枠の両側に固
定され、その間にイオン交換樹脂を層状に収容すると同
時に、内容物を取り扱い時などに受ける外的作用から保
護するものであって、隔膜となって装置に組み込むまで
の間、様々な扱いを受けても、収容したイオン交換樹脂
がシートより抜け出ないこと、取り扱いに耐える強度が
シートにあること、さらに収容したイオン交換樹脂の移
動による偏在化を起こさないことなどが必要である。
The sheet pair used in the present invention is fixed on both sides of the frame, and contains the ion-exchange resin between them in a layered manner, and at the same time protects the contents from an external action which is received during handling. Even if it is subjected to various treatments until it is installed in the device, the contained ion exchange resin does not come out of the sheet, the sheet has strength to withstand handling, and the uneven distribution due to movement of the contained ion exchange resin. It is necessary to prevent such changes.

【0016】非組込用シートは組込時までには部材より
除去され、また組込用シートについては装置組込後の除
去処理により消失し、イオン交換樹脂層を構成するイオ
ン交換樹脂とイオン交換膜との間には両者の接触を妨げ
る何の障害物も無くなる。これは組込用シートとしてイ
オン交換膜を直接用いた場合でも全く同様であり、イオ
ン交換樹脂層に実質的に介在物が無いことが、低い電気
抵抗を実現する要因となっている。なお、組込用シート
および/またはイオン交換樹脂セパレーター(後述)に
分解または溶解処理に耐えるネット状繊維を混用して、
除去後このネットを利用することもできるが、本発明で
はこの場合にも電気抵抗を極力低くする配慮を加えてい
る。
The non-embedded sheet is removed from the member by the time of assembling, and the incorporated sheet disappears due to the removal treatment after the apparatus is incorporated, and the ion-exchange resin and the ions forming the ion-exchange resin layer are removed. There is no obstacle between the exchange membrane and the contact between them. This is exactly the same even when the ion exchange membrane is directly used as the assembling sheet, and the fact that the ion exchange resin layer is substantially free of inclusions is a factor that realizes low electric resistance. In addition, a net-shaped fiber that withstands decomposition or dissolution treatment is mixed with the incorporation sheet and / or the ion exchange resin separator (described later),
This net can be used after the removal, but in the present invention, consideration is also added to reduce the electric resistance as much as possible.

【0017】非組込用シートとしては、繊維性シート、
フィルム、あるいは繊維性シートにフィルムをラミネー
トしたり塗膜などを形成した複合シートなどがあり、繊
維性シートとしては、組織的には不織布、編布、織布お
よび紙があり、このいずれもが使用できる。分解して除
去できる繊維としては、硫酸、塩酸などの強酸またはこ
れらの水溶液により分解できる6-ナイロン、6,6-ナイロ
ン、セルロース繊維、再生セルロース繊維、アセテート
あるいはトリアセテート繊維、ポリ乳酸繊維、また、苛
性ソーダ、苛性カリなどの強塩基性物質の水溶液により
分解できる絹、ウールなどの蛋白繊維、ポリ乳酸繊維を
代表とする脂肪族ポリエステル繊維が挙げられる。ま
た、溶解して除去できる繊維の例としては、温水または
熱水で溶解するポリビニルアルコール系繊維がある。
As the non-embedded sheet, a fibrous sheet,
There is a film, or a composite sheet in which a film is laminated on a fibrous sheet or a coating film is formed, and the like, and as the fibrous sheet, there are non-woven fabrics, knitted fabrics, woven fabrics, and papers in terms of structure, and both of them are Can be used. Fibers that can be decomposed and removed include 6-nylon, 6,6-nylon, cellulose fibers, regenerated cellulose fibers, acetate or triacetate fibers, polylactic acid fibers, which can be decomposed with a strong acid such as sulfuric acid or hydrochloric acid, or an aqueous solution thereof, or Examples include protein fibers such as silk and wool that can be decomposed by an aqueous solution of a strongly basic substance such as caustic soda and caustic potash, and aliphatic polyester fibers typified by polylactic acid fibers. Further, as an example of the fiber that can be dissolved and removed, there is a polyvinyl alcohol fiber that is dissolved by hot water or hot water.

【0018】一方、分解または溶解できるフィルムまた
は塗膜形成性ポリマーとしては、上記繊維原料が使用で
きる他、易分解性ポリマーとしてポリカプロラクトン、
ポリプロピオラクトン、ポリグルコール酸、ポリ乳酸な
どの脂肪族ポリエステルがあり、セルロースから誘導さ
れる各種糊剤、ポリアルギン酸、ゼラチン、ポリオキシ
メチレン、変性ポリビニルアルコールなど多くの天然お
よび合成水溶性高分子も使用できる。
On the other hand, as the film or coating film-forming polymer which can be decomposed or dissolved, the above fiber raw materials can be used, and polycaprolactone, which is an easily decomposable polymer,
There are aliphatic polyesters such as polypropiolactone, polyglycolic acid, and polylactic acid, and various natural and synthetic water-soluble polymers such as various sizing agents derived from cellulose, polyalginic acid, gelatin, polyoxymethylene, and modified polyvinyl alcohol. Can be used.

【0019】本発明部材を装置に組み込むには、本発明
部材を所定のイオン交換膜の間に入れつつ、これらを順
次積層して、最後に取り付けのボルトを締め上げて純水
製造装置として組み立てるが、イオン交換樹脂に付着水
分がない場合でかつ本発明部材を水平にして積層する作
業では、最上部の部材の上側の非組込用シートをイオン
交換樹脂層を乱さないまま取り去ることが可能であり、
以後も同様にして非組込用シートを除去しながら順次積
層して装置全体を組み立てることができる。また、積層
後かつ締め付け前の段階で、締め付けを軽く保つことに
より非組込用シートのみを抜き取ることも可能であり、
この方法により、シート対の双方が非組込用シートであ
っても除去できる。
In order to incorporate the member of the present invention into the apparatus, the member of the present invention is put between predetermined ion exchange membranes, these are sequentially laminated, and finally the attached bolts are tightened to assemble a pure water producing apparatus. However, when the ion-exchange resin has no attached water and the member of the present invention is stacked horizontally, it is possible to remove the non-embedded sheet above the uppermost member without disturbing the ion-exchange resin layer. And
After that, it is possible to assemble the entire device in the same manner by sequentially stacking the sheets while removing the non-embedded sheets. It is also possible to pull out only the non-embedded sheet by keeping the tightening light after stacking and before tightening.
By this method, even if both of the sheet pairs are non-embedded sheets, they can be removed.

【0020】本発明では、先述した組込用シートと類似
した、分解または溶解して除去できる素材により構成さ
れたイオン交換樹脂セパレーターを使用することによ
り、イオン交換樹脂層のイオン交換樹脂の分布を、理想
状態とすることができる。これには大別して、それぞれ
特徴のある以下の三条件がある。
In the present invention, by using an ion exchange resin separator composed of a material that can be decomposed or dissolved and removed, similar to the above-mentioned sheet for incorporation, the distribution of the ion exchange resin in the ion exchange resin layer can be improved. , Can be in an ideal state. There are three major conditions, each of which has its own characteristics.

【0021】第一は、図2(A)に示したように、イオ
ン交換樹脂セパレーターが、イオン交換樹脂層を構成す
るイオン交換樹脂を、アニオン交換膜側のアニオン交換
樹脂存在域とカチオン交換膜側のカチオン交換樹脂存在
領域とに二分して収容する場合である。このケースにお
けるイオン交換樹脂セパレーターとしては、フラットな
フィルムでもよいが、適度の凹凸があると部材を取り扱
う際のイオン交換樹脂の移動抑制効果がありより好まし
く、また剛直であるよりは薄く柔らかな方が境界部分に
無用なスペースを作らない点で好ましい。
First, as shown in FIG. 2 (A), the ion-exchange resin separator comprises an ion-exchange resin constituting the ion-exchange resin layer, an anion-exchange resin existing region on the anion-exchange membrane side and a cation-exchange membrane. This is a case where the cation-exchange resin is stored in two separate areas on the side. As the ion exchange resin separator in this case, a flat film may be used, but it is more preferable that there is moderate unevenness because it has the effect of suppressing the movement of the ion exchange resin when handling the member, and it is thinner and softer than rigid. Is preferable because it does not create unnecessary space at the boundary.

【0022】このケースでは装置組立後の分解処理ある
いは溶解処理により、図2Bに示すように、イオン交換
樹脂層を分離していたイオン交換樹脂セパレーターまた
はその主要部は消失し、境界面が消失前のイオン交換樹
脂セパレーターの凹凸などに応じて僅かに変化すること
があっても、平均的にはほぼ膜間中央にアニオン交換膜
側のアニオン交換樹脂存在域とカチオン交換膜側のカチ
オン交換膜存在域との接触面(水解面)が出現する。な
お、シートおよびイオン交換樹脂セパレーターの除去処
理以降は、イオン交換樹脂は湿潤状態に保たれ膨潤して
除去されたシートおよびセパレーターの占有空隙を埋め
る。
In this case, as shown in FIG. 2B, the ion exchange resin separator separating the ion exchange resin layer or the main part thereof disappears due to the disassembling process or the dissolving process after the device is assembled, and the boundary surface before disappearing. Although it may change slightly depending on the unevenness of the ion-exchange resin separator, the average of the anion-exchange resin on the side of the membrane and the presence of the cation-exchange membrane on the side of the cation-exchange membrane exist on the average between the membranes. A contact surface (hydrolysis surface) with the area appears. After the removal treatment of the sheet and the ion-exchange resin separator, the ion-exchange resin is kept in a wet state and swells to fill the occupied voids of the removed sheet and separator.

【0023】第一のケースにおけるイオン交換樹脂セパ
レーターは、イオン交換樹脂が自由に通過できるネット
を残して分解または溶解して除去される材料により構成
されていてもよい。ここで「ネットを残して分解または
溶解できる材料」としては、分解または溶解処理に耐え
る目開きの大きな繊維材料との複合シート(組込用シー
トとして前述)があり、残されたネットは狭いイオン交
換樹脂層のほぼ中央に位置して、イオン交換樹脂の移動
を阻止し存在域界面を安定化する利点をもたらし、一
方、目開きが大きいため電気抵抗の上昇は問題にならな
い範囲に抑えられる。
The ion-exchange resin separator in the first case may be made of a material that is decomposed or dissolved to remove the ion-exchange resin leaving a net through which the ion-exchange resin can freely pass. Here, "materials that can be decomposed or dissolved while leaving a net" is a composite sheet with a fibrous material with a large opening that can withstand decomposition or dissolution treatment (described above as a sheet for incorporation), and the remaining nets are narrow ions. Since it is located almost in the center of the exchange resin layer, it has the advantage of preventing the movement of the ion exchange resin and stabilizing the boundary of the existing region. On the other hand, since the opening is large, the increase in electrical resistance can be suppressed within a range that does not pose a problem.

【0024】第二は、図3(A)に示すように、イオン
交換樹脂セパレーターが、凹凸を有するシート状であ
り、その凸部、凹部でシート対と接触し場合によりシー
トとは接触しない中間部を有し、シートの表裏を境に、
イオン交換樹脂層を構成するイオン交換樹脂を、アニオ
ン交換膜側のアニオン交換樹脂存在域とカチオン交換膜
側のカチオン交換樹脂存在領域とに分けて収容する場合
であり、この場合のイオン交換樹脂セパレーターとして
は、熱可塑性フィルムにエンボス加工により任意のパタ
ーンの凹凸、あるいは波板の様に方向性のある凹凸を設
けたシートが利用できる。
Second, as shown in FIG. 3 (A), the ion-exchange resin separator is in the form of a sheet having irregularities, and the convex portions and the concave portions contact the sheet pair, and in some cases do not contact the sheet. Has a part, with the front and back of the sheet as a boundary,
The ion-exchange resin constituting the ion-exchange resin layer is a case where the anion-exchange resin present area on the anion-exchange membrane side and the cation-exchange resin present area on the cation-exchange membrane side are separately housed. In this case, the ion-exchange resin separator As the sheet, a sheet obtained by embossing a thermoplastic film to have irregularities in an arbitrary pattern or directional irregularities like a corrugated plate can be used.

【0025】第三は、イオン交換樹脂セパレーターが、
シート対に対し垂直なセル群を有するハニカム構造物で
あり、イオン交換樹脂層を構成するイオン交換樹脂を、
アニオン交換樹脂存在域とカチオン交換樹脂存在域とに
セル単位で分けかつ互い違いに収容する場合である。こ
のケースではイオン交換樹脂セパレーターが膜間方向の
方向性を有する板状ハニカム構造物であり、片面のみに
シートを固定した枠に、シートを底にしてイオン交換樹
脂セパレーターを収納し、ハニカムの各区画にアニオン
交換樹脂とカチオン交換樹脂を互い違いに格納し、最後
に残りのシートを固定して本発明部材を完成することが
できる。
Thirdly, an ion exchange resin separator is
A honeycomb structure having a cell group perpendicular to the sheet pair, the ion exchange resin constituting the ion exchange resin layer,
This is a case where the anion exchange resin-existing region and the cation exchange resin-existing region are divided into cell units and accommodated alternately. In this case, the ion-exchange resin separator is a plate-shaped honeycomb structure having a directionality in the inter-membrane direction, and a frame in which the sheet is fixed only on one side, the ion-exchange resin separator is stored with the sheet at the bottom, and each honeycomb The anion exchange resin and the cation exchange resin are alternately stored in the compartments, and the remaining sheets are finally fixed to complete the member of the present invention.

【0026】またこの第三のケースでは、イオン交換樹
脂セパレーターが、イオン交換樹脂が通過できない目開
きのネットを残して分解または溶解される材料より構成
されたものであってもよい。後に残されたネットによっ
て、イオン交換樹脂の移動が止められ、イオン交換樹脂
存在域乱れがほぼ完全に回避できるばかりか、各イオン
交換樹脂存在域が細かく混合し合い脱塩効率の高い脱塩
室の実現が可能となる。このように、幅広の脱塩室が可
能なこのケースにおいて、細幅で安定したイオン交換樹
脂存在域が確保できる意義は極めて重要である。
Further, in the third case, the ion exchange resin separator may be made of a material which is decomposed or dissolved leaving an open mesh through which the ion exchange resin cannot pass. The net left behind stops the movement of the ion-exchange resin, and it is possible to almost completely avoid the disturbance of the ion-exchange resin existence region, and the ion-exchange resin existence regions are finely mixed together to achieve a high desalination chamber. Can be realized. Thus, in this case where a wide deionization chamber is possible, the significance of ensuring a narrow and stable ion-exchange resin existence region is extremely important.

【0027】被処理水は、異なるイオン交換樹脂の存在
領域を交互にかつ数多く通過することが、水の純度を高
めるために効果的であり、このためにシート面から見た
区分パターンは、長い帯状あるいは比較的短い方形ない
し楕円形であって、各存在領域を互い違いに隣接させた
り、どちらか一方のイオン交換樹脂の広い存在領域
(海)中に逆のイオン性のイオン交換樹脂の存在領域を
島状に分散せしめたパターンなどがあるが、いずれの場
合もその長さ方向を水流にほぼ直交させるのが好まし
い。
It is effective for the water to be treated to pass through a large number of different ion-exchange resin regions alternately and in order to increase the purity of the water. Therefore, the division pattern viewed from the sheet surface is long. Band-shaped or relatively short rectangular or elliptical shape, where each existing region is staggered adjacent to each other, or the opposite ionic ion-exchange resin existing region in the wide existing region (sea) of either one of them There is a pattern in which is dispersed in an island shape, but in any case, it is preferable that the length direction is substantially orthogonal to the water flow.

【0028】本発明部材を構成する枠の厚さで決定され
る脱塩室の幅(膜間距離)については、イオン交換樹脂
セパレーターを使用しない場合には、一般的な電気再生
式純水製造装置と概ね同じ2〜7mmであり、イオン交
換樹脂セパレーターを使用する第一の場合では、膜間距
離が8mm以上に広くなると脱塩効率が低下するため、
ほぼ同等の2〜8mmが好ましい範囲であるが、第二お
よび第三の場合には膜間を広げても脱塩効率の低下が少
なく室幅を広くでき、5〜500mmが好ましい。即ち
第二、第三のケースでは広い脱塩室を数少なく備え、極
間電圧が低くコストパーフォマンスの優れた比較的小型
機向きの適性がある。
Regarding the width of the deionization chamber (distance between the membranes) determined by the thickness of the frame constituting the member of the present invention, when an ion exchange resin separator is not used, general electric regeneration pure water production is performed. It is 2 to 7 mm, which is almost the same as the device, and in the first case where an ion exchange resin separator is used, the desalination efficiency decreases when the intermembrane distance becomes wider than 8 mm.
Although a substantially equivalent range of 2 to 8 mm is preferable, in the second and third cases, even if the space between the membranes is widened, the desalination efficiency is not lowered so much and the chamber width can be widened, and 5 to 500 mm is preferable. In other words, the second and third cases are suitable for a relatively small machine having a large number of large deionization chambers, a low inter-electrode voltage and excellent cost performance.

【0029】本発明で使用できるイオン交換樹脂の内部
構造はゲル型、ポーラス型、ハイポーラス型等のいずれ
であってもよいが、その粒径については、好ましくは
0.1〜1.5mm、より好ましくは0.15〜0.7mm
の大きさであるのがよい。このイオン交換性イオン交換
樹脂状物の粒径が0.1mmより小さくなると通水性が悪
化し、反対に、1.5mmより大きくなるとイオン交換樹
脂が割れ易くなり、長時間の使用により一定の性能が発
揮されなくなる場合が生じる。これらのイオン交換樹脂
は、塩型または遊離型のいずれの状態でもよいが、原則
的に乾燥状態、またはイオン交換樹脂が乾燥状態と同様
にさらさらした状態で取り扱える、軽度の含水状態のも
とで本発明部材に組み込まれる。
The internal structure of the ion exchange resin usable in the present invention may be any of gel type, porous type, high porous type and the like, but the particle size thereof is preferably 0.1 to 1.5 mm. More preferably 0.15-0.7 mm
It should be the size of. If the particle size of this ion-exchangeable ion-exchange resinous material is smaller than 0.1 mm, the water permeability is deteriorated. On the contrary, if it is larger than 1.5 mm, the ion-exchanged resin is liable to crack, and the performance is constant over a long period of time. May not be exhibited. These ion-exchange resins may be in a salt form or a free form, but in principle, they are dry or can be handled in a free-flowing state as in the dry state, under a lightly water-containing state. It is incorporated into the member of the present invention.

【0030】本発明部品には、イオン交換樹脂層を構成
するイオン交換樹脂の偏在化を防止すると共にこの樹脂
層の厚さ寸法を規定する、イオン交換樹脂層を介してシ
ート対を連結する、分解または溶解して除去できる連結
手段を設けることができる。シート間を連結する連結手
段についても、特に制限されるものではないが、例え
ば、縫着する方法があり、また、縫着に代わるものとし
て、繊維層間に跨って接着剤や充填剤をスポット的に注
入したのち固化させる方法や、熱溶融性物質をスポット
的に介在させて熱接着する方法等の手段を例示すること
ができる。なお、連結手段としてスポット的に注入又は
介在させて連結する接着剤や充填剤若しくは熱溶融性物
質を用いる場合には、スポット的に連結する位置がシー
ト全体に広く分布して中間のイオン交換樹脂層を平均的
に拘束するように設計することが望ましい。
In the component of the present invention, it is possible to prevent uneven distribution of the ion-exchange resin constituting the ion-exchange resin layer and to define the thickness dimension of the resin layer, and to connect the sheet pair via the ion-exchange resin layer. A connecting means can be provided that can be decomposed or dissolved and removed. The connecting means for connecting the sheets is also not particularly limited, but there is, for example, a sewing method, and as an alternative to the sewing, an adhesive or a filler is spotted across the fiber layers. Examples of the method include a method of injecting into a solid solution and then solidifying, and a method of thermally adhering with a heat-melting substance intervening in spots. When an adhesive, a filler, or a heat-melting substance that is injected or intervened in spots is used as the connecting means, the spot-connecting positions are widely distributed over the entire sheet and the intermediate ion-exchange resin is used. It is desirable to design the layers to be constrained on average.

【0031】シート間が連結されることにより、本発明
部材は寸法安定性、適度の柔軟性と剛性を兼備したいわ
ば骨格とも言える好ましい特性をシート対、およびイオ
ン交換樹脂セパレーターから獲得し、同時にシート間隔
を規定され、イオン交換樹脂の移動が抑制され部材全体
の信頼性が増し、取扱中のトラブルが減少し、より広い
膜面積の大型装置に対応できるようになる利点がある。
By connecting the sheets to each other, the member of the present invention obtains preferable characteristics, which can be said to be a skeleton having both dimensional stability, proper flexibility and rigidity, from the sheet pair and the ion-exchange resin separator, and at the same time, the sheets are simultaneously formed. There is an advantage that the interval is regulated, the movement of the ion exchange resin is suppressed, the reliability of the entire member is increased, the trouble during handling is reduced, and it is possible to cope with a large-scale apparatus having a wider membrane area.

【0032】組込用シート、イオン交換樹脂セパレータ
ーそれに連結材を除去するには、装置を組み立てた状態
で分解剤または溶剤を循環しつつ作用させ、また枠材と
イオン交換膜間の締め付けを緩めたりし、かつ分解剤ま
たは溶剤については必要により更新し、完全に溶解また
は分解した後、所定の洗浄液で洗浄後さらに純水で洗浄
し、場合によっては必要な行程を繰り返し、最終的に純
水製造条件で脱塩室内のイオン交換体を遊離型に調整す
る。
In order to remove the assembling sheet, the ion exchange resin separator and the connecting material, the decomposer or the solvent is circulated while the apparatus is assembled, and the tightening between the frame material and the ion exchange membrane is loosened. And, if necessary, renewing the decomposing agent or solvent, completely dissolving or decomposing, washing with a prescribed washing liquid, and then washing with pure water, and if necessary, repeating the necessary steps, and finally deionized water. The ion exchanger in the desalting chamber is adjusted to a free type under the manufacturing conditions.

【0033】以上、本発明部材について説明したが、上
記部材、またはこれより非組込用シートを取り除いて装
置を組み立て、装置組み立て後シートなどの分解除去処
理または溶解除去処理を行って得られる電気再生式純水
製造装置もまた本発明に含まれる。本発明電気再生式純
水製造装置は、純水製造の要となる脱塩室内のイオン交
換樹脂がこれまでにない合理的な配置に制御されてお
り、理想的な電流効率、低いエネルギー消費でもって、
極めて高レベルの脱塩が行えるという、電気再生式純水
製造装置にとっての基礎的条件を根底より向上させるも
のであり、装置の大型化、高性能化、簡素化といった自
由度も広げられる。
The member of the present invention has been described above. The above member or the sheet for non-incorporation is removed from the member to assemble the device, and the electricity is obtained by disassembling and removing the sheet or the like after the device is assembled. A regenerated type pure water producing apparatus is also included in the present invention. The electric regenerator-type pure water production system of the present invention controls the ion exchange resin in the desalination chamber, which is the essential part of pure water production, in a rational arrangement that has never existed before, with ideal current efficiency and low energy consumption. So,
This is to improve the basic condition for an electrically regenerated pure water producing device that can perform extremely high levels of desalination, and it also allows greater flexibility in making the device larger, more efficient, and simpler.

【0034】本発明で使用するイオン交換膜は、均質
膜、不均質膜;さらに炭化水素系膜、フロロカーボン系
膜;さらには繊維補強のある膜、補強のない膜など電気
再生式純水製造装置に使用されているイオン交換膜が、
原則的に使用できる。イオン交換膜、およびイオン交換
樹脂は、スルフォン酸基を交換基とするカチオン交換
体、および第4級アンモニウム基を交換基とするアニオ
ン交換体であり、特にアニオン交換体の場合、ジメチル
エタノールアミン基を有する、いわゆるタイプIIの強
塩基性アニオン交換体の単独、またはタイプIアニオン
交換体との混合物などの使用は水解電位を下げる効果が
あり好ましい。以下実施例により本発明の説明を続け
る。
The ion exchange membranes used in the present invention are homogeneous membranes, heterogeneous membranes; hydrocarbon membranes, fluorocarbon membranes; membranes with fiber reinforcement, membranes without reinforcement, etc. The ion exchange membrane used in
Can be used in principle. The ion exchange membrane and the ion exchange resin are a cation exchanger having a sulfonic acid group as an exchange group and an anion exchanger having a quaternary ammonium group as an exchange group. Particularly, in the case of an anion exchanger, a dimethylethanolamine group is used. It is preferable to use a so-called type II strong basic anion exchanger alone, or a mixture with a type I anion exchanger, which has the effect of lowering the hydrolytic potential. The present invention will be described below with reference to examples.

【0035】以下の試験は、実験用電気透析装置ME−
O型(エイエムピーアイオネクス株式会社製)を使用
し、この試験機の脱塩室枠および濃縮室枠は、厚さ0.
85mm、有効面積50cm2であり、斜交ネットが室
枠に固定されている。以下の試験は脱塩室1室、その両
側に濃縮室さらに両外側に電極室を配した構成で実施
し、電極室および濃縮室の室液は電導度一定値に制御し
た共通液として供給し、脱塩室については下記する工夫
を加えて試験を実施した。イオン交換膜は旭硝子株式会
社製のカチオン交換膜CMVおよびアニオン交換膜AM
Vを使用し、またイオン交換樹脂は均一粒径タイプとし
て市販されている強酸性カチオン交換樹脂(ダウケミカ
ル社製、商品名:モノスフィアー650C、平均粒径6
50μm)と強塩基性アニオン交換樹脂(ダウケミカル
社製、商品名:モノスフィアー550A、平均粒径59
0μm)を、予めNa型およびCl型とし自然乾燥した
ものを用いた。
The following tests are carried out in the experimental electrodialyzer ME-
O type (manufactured by AMP IONEX Co., Ltd.) is used, and the desalination chamber frame and the concentration chamber frame of this testing machine have a thickness of 0.
It has an area of 85 mm and an effective area of 50 cm 2, and an oblique net is fixed to the chamber frame. The following tests were carried out in a configuration in which one demineralization chamber was provided, and concentrating chambers were arranged on both sides and electrode chambers were arranged on both outsides. For the desalination chamber, the tests were conducted with the following innovations. Ion exchange membranes are cation exchange membrane CMV and anion exchange membrane AM manufactured by Asahi Glass Co., Ltd.
V is used, and the ion exchange resin is a strongly acidic cation exchange resin commercially available as a uniform particle size type (manufactured by Dow Chemical Co., trade name: Monosphere 650C, average particle size 6).
50 μm) and a strongly basic anion exchange resin (manufactured by Dow Chemical Co., trade name: Monosphere 550A, average particle size 59)
0 μm) was preliminarily made Na type and Cl type and naturally dried.

【0036】[0036]

【実施例1】厚さ5.1mmのポリエチレン製脱塩室室
枠に、320デニールのポリオレフィン系熱接着用フィ
ラメントを用い、枠部とは熱圧着で固定し、繊維交点は
160℃の熱風により融着することにより、目開きが1
0mm角のネットが片面に固定された脱塩室室枠とし、
このネット面に室枠の開口部を塞ぐための温水溶解性の
部分鹸化ポリビニルアルコールフィルム(厚さ0.1m
m)を配し、この脱塩室枠のアニオン交換膜側にアニオ
ン交換樹脂層、カチオン交換膜側にカチオン交換樹脂
層、中央にイオン交換樹脂層間の混合を防ぐ為のセパレ
ーターとしてのポリビニルアルコールフィルムを配し、
室枠の残りの面を、非組込用シートとしてのポリエステ
ルフィルムを粘着テープで仮止めして本発明部材を完成
した。ポリエステルフィルムを上面にして部材より取り
除き、部材を脱塩室として組込むことにより、中央に脱
塩室1室、その外側に濃縮室1室づつ計2室、さらにそ
の両外側に2室の極室よりなる構成の装置を組み立て
た。この装置の各室間の締め付けを緩めた状態で外部よ
り水を供給しイオン交換膜およびイオン交換樹脂の膨潤
を行った後、締め付けを完全に行い、脱塩室内に50℃
の温水を循環して通水し、組込用シートおよびセパレー
ターとしてのポリビニルアルコールフィルムを溶解除去
し、さらに充分な温水洗浄を行い、脱塩室を図2(B)
の状態とした。これを装置Aとする。
Example 1 A polyethylene deionization chamber chamber frame having a thickness of 5.1 mm was prepared by using 320 denier polyolefin-based heat-bonding filaments, which were fixed by thermocompression bonding to the frame part, and the fiber intersections were heated with 160 ° C. hot air. By fusing, the opening is 1
A demineralization chamber chamber frame with a 0 mm square net fixed on one side,
A partially saponified polyvinyl alcohol film with a warm water solubility for closing the opening of the chamber frame on this net surface (thickness 0.1 m
m), and an anion exchange resin layer on the anion exchange membrane side of the desalting chamber frame, a cation exchange resin layer on the cation exchange membrane side, and a polyvinyl alcohol film as a separator for preventing mixing between the ion exchange resin layers in the center. And arrange
The remaining surface of the chamber frame was temporarily fixed with a polyester film as a non-incorporating sheet with an adhesive tape to complete the member of the present invention. By removing the polyester film from the member on the upper side and incorporating the member as a desalting chamber, a demineralizing chamber is provided in the center, two concentrating chambers are provided outside the chamber, and two chambers are provided outside the demineralizing chamber. A device having the following structure was assembled. After water is supplied from the outside with the tightening between the chambers of this device being loosened to swell the ion exchange membrane and the ion exchange resin, the tightening is performed completely, and the desalination chamber is heated to 50 ° C.
2) The desalting chamber is shown in FIG. 2 (B) by circulating and circulating hot water to remove the polyvinyl alcohol film as a built-in sheet and a separator, and then performing sufficient hot water washing.
And the state. This is device A.

【0037】[0037]

【実施例2】厚さ100μmのポリ乳酸シートを、まず
縫製用ミシンで直線状に並んだ針穴の列を4.0mmと
12.5mmの間隔に交互に開け、この針穴列に沿って
折り曲げて、直角切断面において短辺4.0mm、斜面
12.5mm、高さ8.2mmの台形状の凹凸を表裏に
繰り返す波板状シートとした。厚さ8.5mmの脱塩室
枠の内部に、上記波板状シートをイオン交換樹脂セパレ
ーターとして収容し、室枠ごと水平面上に乗せ、上面の
全ての凹部にアニオン交換樹脂を擦り切り状に入れ、上
に室枠と同じ寸法のポリエステルフィルムを非組込用シ
ートとして重ね、粘着テープで室枠に固定した。次に上
下を逆転し上部に出た凹部に今度はカチオン交換樹脂を
擦り切り状に入れ、この上にもポリエステルフィルムを
粘着テープで固定して本発明部材を完成した。このもの
は板状の部材として重ねたり、斜めにしても内部のイオ
ン交換樹脂の移動は殆どなく、部材としての保管や通常
の取り扱い上に何ら問題のないものであった。これを装
置組立途中の陽極室側の、既に上にアニオン交換膜が載
せてある濃縮室室枠上に重ねた後、まず部材下部のポリ
エステルフィルムを抜き去り、ついで上部のフィルムも
取り除き、代わりにカチオン交換膜を重ね、以後定法通
り陰極側濃縮室、陰極室を順次積層することにより、最
終的に中央に脱塩室1室、その両側に濃縮室さらに両外
側に電極室よりなる装置構成とした。この装置に締め付
け金具をやや緩めた状態で外部より水を供給し、内部の
イオン交換膜およびイオン交換樹脂を膨潤させた後、締
め付けを完全に行った。次に脱塩室にポリ乳酸シートの
分解剤として10wt%の水酸化ナトリウム水溶液を用
い、35℃で3時間循環後、水洗、1規定硫酸で中和、
その後水洗よりなる操作を繰り返してポリ乳酸を分解除
去し、脱塩室内のアニオン交換樹脂とカチオン交換樹脂
が図3(B)に示す状態に分離して存在する脱塩室を備
えた目的の電気再生式純水製造機能を備えた装置を得
た。これを装置Bとする。
[Example 2] A polylactic acid sheet having a thickness of 100 µm was first formed in a row of needle holes arranged in a straight line by a sewing machine alternately at intervals of 4.0 mm and 12.5 mm, and along this needle hole row. A corrugated sheet was formed by bending and repeating trapezoidal irregularities having a short side of 4.0 mm, a slanted surface of 12.5 mm, and a height of 8.2 mm in a right-angled cut surface. The corrugated sheet was housed as an ion-exchange resin separator inside a deionization chamber frame having a thickness of 8.5 mm, and the chamber frame was placed on a horizontal plane, and anion-exchange resin was scraped into all recesses on the upper surface. , A polyester film having the same size as the chamber frame was stacked on the above as a non-embedded sheet and fixed to the chamber frame with an adhesive tape. Next, the top and bottom were turned upside down, and a cation exchange resin was put into the recessed portion, which was scraped out, and a polyester film was fixed onto the recessed portion with an adhesive tape to complete the member of the present invention. There was almost no movement of the ion-exchange resin inside even if it was stacked as a plate-shaped member or slanted, and there was no problem in storage as a member and normal handling. After stacking this on the anode chamber side during assembly of the device, on the frame of the concentrating chamber where the anion exchange membrane has already been placed on top, first remove the polyester film at the bottom of the member, then also remove the upper film, and instead By stacking cation exchange membranes and then sequentially stacking the cathode-side concentrating chamber and the cathode chamber according to the usual method, finally, a demineralizing chamber is provided in the center, a concentrating chamber is provided on both sides thereof, and electrode chambers are provided on both outer sides. did. Water was supplied from the outside to the device with the tightening metal fittings slightly loosened to swell the ion exchange membrane and the ion exchange resin inside, and then the tightening was completed. Next, a 10 wt% sodium hydroxide aqueous solution was used as a decomposing agent for the polylactic acid sheet in the desalting chamber, and after circulating at 35 ° C. for 3 hours, washing with water and neutralization with 1N sulfuric acid,
After that, the operation of washing with water is repeated to decompose and remove polylactic acid, and the anion exchange resin and the cation exchange resin in the desalting chamber are separated into the state shown in FIG. An apparatus having a function of producing regenerated pure water was obtained. This is device B.

【0038】[0038]

【実施例3】ポリエステル繊維より構成され、極めて薄
く目開きのある「紗」と呼ばれる布にポリ乳酸の溶媒溶
液を含浸加工して得た複合シートを用い、断面が1cm
角の正方形の小室が集まったハニカム構造物を得た。室
枠幅(膜間距離)を100mmに拡大した特製脱塩室枠
の片側をカチオン交換膜を室枠に粘着テープで固定して
塞ぎ、内部に、イオン交換膜面にハニカムの断面が来る
ように上記ハニカム構造物を入れ、次に各小室毎にアニ
オン交換樹脂またはカチオン交換樹脂を、互い違いに入
れ、最後にアニオン交換膜を粘着テープで室枠に固定
し、本発明部材を完成した。次にこの部材をそのまま中
央の脱塩室とする他、前例と同じ室構成の装置構成と
し、前例と同様のポリ乳酸の分解除去処理を行い、本発
明装置Cを得た。図4は装置Cの脱塩室を膜面方向より
内部を眺めたもので、アニオン交換樹脂とカチオン交換
樹脂が、それぞれの存在域を市松模様状に互い違いにし
て存在する様子を示しており、これらの存在域はイオン
交換膜面に直交して100mmもの広い(長い)膜間を
繋いでいるが、介在するネットにより極めて安定に収容
されている。
Example 3 A composite sheet obtained by impregnating a cloth called “gauze” made of polyester fibers with an extremely thin mesh and a solvent solution of polylactic acid was used, and the cross section was 1 cm.
A honeycomb structure having square chambers with square corners was obtained. The cation exchange membrane is fixed to the chamber frame with adhesive tape to close one side of the special desalination chamber frame whose chamber frame width (distance between membranes) is expanded to 100 mm, so that the cross section of the honeycomb comes inside the ion exchange membrane surface. Then, the above honeycomb structure was put in, then the anion exchange resin or the cation exchange resin was put alternately in each small chamber, and finally the anion exchange membrane was fixed to the chamber frame with the adhesive tape to complete the member of the present invention. Next, this member was used as it was as a central demineralization chamber, and the same chamber constitution as in the previous example was used, and the same polylactic acid was decomposed and removed as in the previous example to obtain the device C of the present invention. FIG. 4 is a view of the inside of the demineralization chamber of the apparatus C as seen from the direction of the membrane surface, and shows a state in which the anion exchange resin and the cation exchange resin exist in a staggered pattern in their respective regions of presence. These existing regions connect the wide (long) membranes as large as 100 mm perpendicular to the ion exchange membrane surface, but are extremely stably accommodated by the intervening net.

【0039】[0039]

【参考例】装置Cと同じ構成の装置で、脱塩室内には遊
離型のアニオン交換樹脂とカチオン交換樹脂を純水中で
容積比で等量混合し互いに吸着し凝集状態になった、イ
オン交換樹脂混合物を充填した。
[Reference Example] An apparatus having the same configuration as the apparatus C, in which the free type anion exchange resin and the cation exchange resin were mixed in pure water in equal volume ratios and adsorbed to each other into an agglomerated state. The exchange resin mixture was filled.

【0040】[0040]

【装置の脱塩性能等の確認】いずれの装置も、電極室お
よび濃縮室の室液を100μS/cmの電導度に保ちつ
つ、脱塩室には脱イオン水を食塩で調整した電導度10
μS/cmの水を被処理水として、上昇流でSV20の
速度で供給し、これを30日間続けたところで、得られ
る処理水の比抵抗と脱塩室にかかる電位差を測定し、表
1の結果を得た。
[Confirmation of desalination performance of the device] In all of the devices, the conductivity of the deionized water was adjusted with sodium chloride in the desalting chamber while maintaining the conductivity of the electrode chamber and the concentrating chamber at 100 μS / cm.
Water of μS / cm was supplied as an untreated water at an ascending flow rate of SV20, and when this was continued for 30 days, the specific resistance of the resulting treated water and the potential difference applied to the desalting chamber were measured. I got the result.

【0041】[0041]

【表1】 [Table 1]

【0042】[0042]

【発明の効果】以上説明したように、本発明部材は、枠
の両面に固定したシート対よりなる容器内にイオン交換
樹脂を格納したシンプルな構造となっており、取り扱い
が容易にでき、電気再生式純水製造装置に組み込むこと
も、取り換えることも至って簡単であり、オーディオテ
ープのカセット方式にも似た利便性を備えて、装置組立
や取り替えなどの合理化に寄与でき、さらに、装置組立
とは切り離した別ラインでならではの好ましい環境下
で、イオン交換樹脂を理想どうりの配置でもって充填で
き、これを組み込んだ本発明電気再生式純水製造装置
は、脱塩特性を根底より改善されたものとなる。
As described above, the member of the present invention has a simple structure in which the ion exchange resin is stored in the container consisting of a pair of sheets fixed on both sides of the frame, and it is easy to handle and electric. It is easy to install or replace in a reclaimed pure water production system, and it has the convenience similar to the audio tape cassette system, which can contribute to the rationalization of device assembly and replacement. The ion-exchange resin can be filled in an ideal arrangement under a separate environment, which is unique to a separate line, and the electric regeneration type pure water production system of the present invention incorporating this has improved desalination characteristics from the bottom. It becomes a thing.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明部材の構成を示した説明図。FIG. 1 is an explanatory view showing a configuration of a member of the present invention.

【図2】(A)本発明部材の説明図。 (B)本発明装置脱塩室内のイオン交換樹脂の分布状況
を示した説明図。
FIG. 2A is an explanatory view of a member of the present invention. (B) An explanatory view showing the distribution state of the ion exchange resin in the desalination chamber of the device of the present invention.

【図3】(A)本発明部材の説明図。 (B)本発明装置脱塩室内のイオン交換樹脂の分布状況
を示した説明図。
FIG. 3A is an explanatory view of a member of the present invention. (B) An explanatory view showing the distribution state of the ion exchange resin in the desalination chamber of the device of the present invention.

【図4】本発明装置脱塩室内のイオン交換樹脂の分布状
況を示した説明図。
FIG. 4 is an explanatory view showing the distribution of ion exchange resin in the desalination chamber of the device of the present invention.

【符号の説明】[Explanation of symbols]

1 室枠 2 組込用シート 3 非組込用シート(またはイオン交換膜) SP シート対 AER アニオン交換樹脂 CER カチオン交換樹脂 AEM アニオン交換膜 CEM カチオン交換膜 AERA アニオン交換樹脂存在域 CERA カチオン交換樹脂存在域 IERS イオン交換樹脂セパレーター NET ネット 1 room frame 2 built-in sheet 3 Non-embedded sheet (or ion exchange membrane) SP sheet pair AER anion exchange resin CER cation exchange resin AEM anion exchange membrane CEM cation exchange membrane AERA Anion exchange resin existence area CERA cation exchange resin existence area IERS Ion exchange resin separator NET net

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4D006 GA17 HA47 JA08A JA08C JA30A JA41A JA42A JA43A JA44A KC27 PA01 PB02 PC51 4D061 DA02 DB13 EA09 EB01 EB05 EB13 EB19 EB39 FA08 GC16   ─────────────────────────────────────────────────── ─── Continued front page    F-term (reference) 4D006 GA17 HA47 JA08A JA08C                       JA30A JA41A JA42A JA43A                       JA44A KC27 PA01 PB02                       PC51                 4D061 DA02 DB13 EA09 EB01 EB05                       EB13 EB19 EB39 FA08 GC16

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】陽極室と陰極室の間にアニオン交換膜とカ
チオン交換膜を交互に配して濃縮室と脱塩室を設け、少
なくとも脱塩室内にイオン交換樹脂層を有する電気再生
式純水製造装置に用いる脱塩室および/または濃縮室構
築用部材であって、(1)脱塩室または濃縮室の有効膜
面にほぼ対応する開口を有する枠部、(2)該枠部の両
側において枠部に固定され開口部を塞ぐシート対、
(3)枠部およびシート対に囲まれた空間内に収容され
たイオン交換樹脂層、および(4)該イオン交換樹脂層
に必要により介装され、イオン交換樹脂層を構成するイ
オン交換樹脂をアニオン交換樹脂存在域とカチオン交換
樹脂存在域とに分けて収容する、分解または溶解して除
去できるイオン交換樹脂セパレーター、より構成されて
なることを特徴とする電気再生式純水製造装置用部材。
1. An electric regeneration pure net having an anion exchange membrane and a cation exchange membrane alternately arranged between an anode chamber and a cathode chamber to provide a concentrating chamber and a desalting chamber, and at least an ion exchange resin layer in the desalting chamber. A member for constructing a desalting chamber and / or a concentrating chamber used in a water producing device, comprising: (1) a frame portion having an opening substantially corresponding to an effective membrane surface of the desalting chamber or the concentrating chamber; A pair of sheets fixed to the frame part on both sides and closing the opening,
(3) An ion-exchange resin layer housed in a space surrounded by the frame portion and the sheet pair, and (4) an ion-exchange resin layer which is optionally interposed in the ion-exchange resin layer and constitutes the ion-exchange resin layer. A member for an electric regeneration type pure water producing apparatus, characterized by comprising an ion exchange resin separator which is housed separately in an anion exchange resin existing region and a cation exchange resin existing region and which can be decomposed or dissolved and removed.
【請求項2】枠部が脱塩室枠および/または濃縮室枠で
ある請求項1の部材。
2. The member according to claim 1, wherein the frame portion is a desalination chamber frame and / or a concentration chamber frame.
【請求項3】シート対が、部材より取り除かれ純水製造
装置に組み込まれないシート(非組込用シート)および
/または部材と共に装置に組み込まれるシート(組込用
シート)よりなり、このうち組込用シートについては、
イオン交換膜であるか、分解または溶解して除去できる
材料により構成されてなることを特徴とする請求項2の
部材。
3. A pair of sheets comprises a sheet which is removed from a member and is not incorporated into a pure water production apparatus (non-embedded sheet) and / or a sheet which is incorporated into the apparatus together with a member (embedded sheet), of which For embedded sheets,
The member according to claim 2, wherein the member is an ion exchange membrane or is made of a material that can be decomposed or dissolved to be removed.
【請求項4】シート対の少なくとも一方が枠部と共に、
脱塩室または濃縮室に収容でき、分解または溶解して除
去できる材料により構成されてなることを特徴とする請
求項1の部材。
4. At least one of the pair of sheets together with the frame portion,
The member according to claim 1, which is made of a material that can be housed in a desalting chamber or a concentrating chamber and can be decomposed or dissolved to be removed.
【請求項5】イオン交換樹脂セパレーターが、イオン交
換樹脂層を構成するイオン交換樹脂を、アニオン交換膜
側のアニオン交換樹脂存在域とカチオン交換膜側のカチ
オン交換樹脂存在領域とに二分して収容するものであ
り、部材厚さが2〜8mmである請求項1の部材。
5. An ion exchange resin separator divides an ion exchange resin constituting an ion exchange resin layer into an anion exchange resin present region on the anion exchange membrane side and a cation exchange resin present region on the cation exchange membrane side. The member according to claim 1, which has a thickness of 2 to 8 mm.
【請求項6】イオン交換樹脂セパレーターが、イオン交
換樹脂が自由に通過できるネットを残して分解または溶
解して除去される材料により構成されてなることを特徴
とする請求項5の部材。
6. The member according to claim 5, wherein the ion-exchange resin separator is made of a material that is decomposed or dissolved to leave a net through which the ion-exchange resin can freely pass.
【請求項7】イオン交換樹脂セパレーターが、凹凸を有
するシート状であり、その凸部、凹部でシート対と接触
し場合によりシートとは接触しない中間部を有し、シー
トの表裏を境に、イオン交換樹脂層を構成するイオン交
換樹脂を、アニオン交換膜側のアニオン交換樹脂存在域
とカチオン交換膜側のカチオン交換樹脂存在領域とに分
けて収容するものであり、部材厚さが3〜500mmで
ある請求項1の部材。
7. The ion-exchange resin separator is a sheet having irregularities, and has an intermediate portion that comes into contact with the sheet pair at the convex portion and the concave portion and does not come into contact with the sheet in some cases. The ion exchange resin constituting the ion exchange resin layer is separately accommodated in the anion exchange resin existing region on the anion exchange membrane side and the cation exchange resin existing region on the cation exchange membrane side, and the member thickness is 3 to 500 mm. The member according to claim 1, wherein
【請求項8】イオン交換樹脂セパレーターが、シート対
に対し垂直なセル群を有するハニカム構造物であり、イ
オン交換樹脂層を構成するイオン交換樹脂を、アニオン
交換樹脂存在域とカチオン交換樹脂存在域とにセル単位
で分けかつ互い違いに収容するものであり、部材厚さが
3〜500mmである請求項1の部材。
8. An ion-exchange resin separator is a honeycomb structure having a cell group perpendicular to a sheet pair, and the ion-exchange resin constituting the ion-exchange resin layer comprises an anion-exchange resin existing region and a cation-exchange resin existing region. 2. The member according to claim 1, wherein the member is divided into cells and accommodated alternately, and the member has a thickness of 3 to 500 mm.
【請求項9】イオン交換樹脂セパレーターが、イオン交
換樹脂が通過でできない目開きのネットを残して分解ま
たは溶解される材料より構成されてなることを特徴とす
る請求項8の部材。
9. The member according to claim 8, wherein the ion-exchange resin separator is made of a material that is decomposed or dissolved leaving an open mesh through which the ion-exchange resin cannot pass.
【請求項10】イオン交換樹脂層を構成するイオン交換
樹脂の偏在化を防止すると共にこの樹脂層の厚さ寸法を
規定する、イオン交換樹脂層を介してシート対を連結す
る、分解または溶解して除去できる材料よりなる連結手
段を設けてなる請求項1の部材。
10. An ion exchange resin constituting an ion exchange resin layer is prevented from being unevenly distributed, and a thickness dimension of the resin layer is defined, a pair of sheets is connected through the ion exchange resin layer, disassembled or dissolved. 2. The member according to claim 1, further comprising a connecting means made of a material that can be removed by a method.
【請求項11】上記部材、または非組込用シートを取り
除いた上記部材を用いて装置を組み立て、装置組み立て
後必要に応じシートなどの分解除去処理または溶解除去
処理を行って得られる、電気再生式純水製造装置。
11. An electric regeneration obtained by assembling a device using the above member or the member from which the non-embedded sheet has been removed, and then subjecting the sheet or the like to disassembly and removal treatment or dissolution removal treatment if necessary after assembly of the device. Type pure water production equipment.
JP2002108955A 2002-04-11 2002-04-11 Member for electric regenerative water purifying apparatus and electric regenerative water purifying apparatus formed by using the same Pending JP2003300075A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002108955A JP2003300075A (en) 2002-04-11 2002-04-11 Member for electric regenerative water purifying apparatus and electric regenerative water purifying apparatus formed by using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002108955A JP2003300075A (en) 2002-04-11 2002-04-11 Member for electric regenerative water purifying apparatus and electric regenerative water purifying apparatus formed by using the same

Publications (1)

Publication Number Publication Date
JP2003300075A true JP2003300075A (en) 2003-10-21

Family

ID=29392550

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009541032A (en) * 2006-06-22 2009-11-26 シーメンス ウォーター テクノロジース コーポレイション Water treatment with low scale generation capacity
JP2010234287A (en) * 2009-03-31 2010-10-21 Nippon Rensui Co Ltd Filling method for ion exchange resin, and electric regeneration-type pure water making apparatus
JP2012228669A (en) * 2011-04-27 2012-11-22 Panasonic Corp Water softener

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009541032A (en) * 2006-06-22 2009-11-26 シーメンス ウォーター テクノロジース コーポレイション Water treatment with low scale generation capacity
JP2010234287A (en) * 2009-03-31 2010-10-21 Nippon Rensui Co Ltd Filling method for ion exchange resin, and electric regeneration-type pure water making apparatus
JP2012228669A (en) * 2011-04-27 2012-11-22 Panasonic Corp Water softener

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