JP2003277067A - Method for manufacturing nickel sulfide with excellent oxidation resistance - Google Patents
Method for manufacturing nickel sulfide with excellent oxidation resistanceInfo
- Publication number
- JP2003277067A JP2003277067A JP2002077996A JP2002077996A JP2003277067A JP 2003277067 A JP2003277067 A JP 2003277067A JP 2002077996 A JP2002077996 A JP 2002077996A JP 2002077996 A JP2002077996 A JP 2002077996A JP 2003277067 A JP2003277067 A JP 2003277067A
- Authority
- JP
- Japan
- Prior art keywords
- nickel
- sulfide
- aqueous solution
- oxidation resistance
- sulfur
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Inorganic Compounds Of Heavy Metals (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、耐酸化性に優れた
ニッケルの硫化物を製造方法であり、より具体的には、
ニッケル硫化物から、ニッケルを塩素浸出するときにニ
ッケル硫化物中の硫黄の酸化率が低いニッケル硫化物の
製造方法に関する。TECHNICAL FIELD The present invention relates to a method for producing nickel sulfide having excellent oxidation resistance, and more specifically,
The present invention relates to a method for producing nickel sulfide from nickel sulfide, which has a low oxidation rate of sulfur in the nickel sulfide when nickel is leached with chlorine.
【0002】[0002]
【従来の技術】金属を製錬する際には、産出した鉱石を
山元で最終金属まで精製できると輸送費などのコストの
面で有利であるが、鉱山の寿命、立地条件、製錬所建設
の投資など様々な条件から、鉱山の麓では精鉱や中間原
料までの製造にとどめて、これを条件の整った製錬所に
輸送して最終製品に仕上げる方法も一般的に行われてい
る。2. Description of the Related Art When smelting metals, it is advantageous in terms of costs such as transportation costs that the produced ore can be refined to the final metal at the hill, but the life of mine, location conditions, smelter construction Due to various conditions such as investment in the mine, it is also common to limit production to concentrates and intermediate raw materials at the foot of the mine, and then transport this to a smelter with sufficient conditions to finish it into a final product. .
【0003】ニッケルの場合でも同様な考え方で最適な
製錬方法が選択されている。選択される方法の一つに、
ニッケル鉱石を硫酸等で浸出した溶液に、水硫化ナトリ
ウム(NaHS)などの硫化剤を添加して硫化物を形成
させて中間原料とし、この中間原料を塩素などで浸出し
て得たニッケルの水溶液を電解採取して電気ニッケルを
得るプロセスがある。In the case of nickel as well, an optimum smelting method is selected from the same idea. One of the selected methods,
An aqueous solution of nickel obtained by adding a sulfiding agent such as sodium hydrosulfide (NaHS) to a solution in which nickel ore has been leached with sulfuric acid or the like to form a sulfide, which is used as an intermediate raw material, and leaching the intermediate raw material with chlorine or the like. There is a process of electrowinning to obtain electric nickel.
【0004】このプロセスは、鉱石中に含まれる不純物
の大部分を硫化工程で分離できるので、酸化物や水酸化
物などの中間原料の形態に仕上げる場合に比較して高純
度な中間原料が得やすく、精製工程での不純物処理の負
担を低減できる利点がある。In this process, most of the impurities contained in the ore can be separated in the sulfurization step, so that a high-purity intermediate raw material can be obtained as compared with the case of finishing in the form of intermediate raw materials such as oxides and hydroxides. There is an advantage that it is easy and the burden of impurity treatment in the refining process can be reduced.
【0005】また、中間原料を硫化物とした場合は、ニ
ッケル品位を比較的高くすることが可能で、また、後の
工程でニッケルを浸出する際にも浸出残渣で生じる硫黄
の再利用が容易であるなど特長も多い。When the intermediate raw material is a sulfide, the nickel grade can be made relatively high, and the sulfur produced in the leaching residue can be easily reused when leaching nickel in a later step. There are many features such as
【0006】しかし、ニッケル硫化物は、塩素で浸出す
る際に硫黄が酸化する場合がある。硫化物中の硫黄が酸
化すると、電解液中のSO4イオンの濃度が上昇し、電
解液中のSO4濃度が過度に上昇すると、電解液の電導
度が低下し、電力コストが上昇する原因となる。However, nickel sulfide may oxidize sulfur during leaching with chlorine. When sulfur in sulfide oxidizes, the concentration of SO 4 ions in the electrolytic solution rises, and when SO 4 concentration in the electrolytic solution rises excessively, the conductivity of the electrolytic solution decreases and the power cost rises. Becomes
【0007】また、SO4濃度の上昇は、ニッケル電解
採取時のアノードでの塩素発生の電流効率を低下させ、
塩素と共に酸素も発生し易くするので、電極の劣化が促
進されコスト上昇の一因となる。したがって、このよう
な事態を防止するため、電解液を定期的に中和するなど
して系外に払い出すことにより、SO4濃度を一定限度
以下に維持にしなければならず、この電解液の処理に要
するコストが大きな負担になってきた。Further, the increase in SO 4 concentration lowers the current efficiency of chlorine generation at the anode during nickel electrowinning,
Since oxygen is easily generated together with chlorine, deterioration of the electrode is promoted, which contributes to cost increase. Therefore, in order to prevent such a situation, the SO 4 concentration must be maintained below a certain limit by periodically neutralizing the electrolytic solution or the like and discharging it out of the system. The cost of processing has become a heavy burden.
【0008】よって、ニッケル電解液中のSO4濃度が
上昇しないようにするには、すなわち、上記コストを節
減するためには、硫化物中の硫黄の酸化を抑制すること
が好ましい。硫黄が酸化する主な原因は、吹き込まれる
塩素ガスが過剰であることに起因するが、塩素の吹き込
みが不足した場合には、浸出されずに残留するニッケル
が増加して操業上のロスとなるという本質的な問題があ
る。Therefore, in order to prevent the SO 4 concentration in the nickel electrolytic solution from rising, that is, in order to reduce the cost, it is preferable to suppress the oxidation of sulfur in the sulfide. The main cause of sulfur oxidation is due to excessive chlorine gas being blown in, but when chlorine is not sufficiently blown in, the amount of nickel remaining without being leached increases, resulting in operational loss. There is an essential problem.
【0009】このように硫黄の酸化を抑制するには、浸
出温度や浸出時間などの浸出条件や塩素の吹き込み量を
調整することが必要であるものの、これらの制御を定量
的に行うことは難しく、操業上の難点となっていた。As described above, in order to suppress the oxidation of sulfur, it is necessary to adjust the leaching conditions such as the leaching temperature and the leaching time and the blowing amount of chlorine, but it is difficult to quantitatively control these. , Was a difficulty in operation.
【0010】[0010]
【発明が解決しようとする課題】本発明は、ニッケル硫
化物原料を塩素浸出する際に硫黄の酸化を抑制できるよ
うに、前記ニッケル硫化物製造時に耐酸化性に優れたニ
ッケル硫化物の形態とするものである。DISCLOSURE OF THE INVENTION The present invention provides a form of nickel sulfide having excellent oxidation resistance during the production of the nickel sulfide so that oxidation of sulfur can be suppressed when chlorine leaching a nickel sulfide raw material. To do.
【0011】[0011]
【課題を解決するための手段】上記課題を解決するため
に、本発明の第1では、硫化剤として硫化水素ガスを使
用することとした。本発明の第2では、水硫化ナトリウ
ムを固体で添加、あるいは、水硫化ナトリウムを溶解し
た液体の硫化剤を使用する方法においても、同時に銅な
どの金属を介在させながら硫化反応させる方法である。In order to solve the above problems, in the first aspect of the present invention, hydrogen sulfide gas is used as the sulfiding agent. The second aspect of the present invention is a method in which sodium hydrosulfide is added as a solid or a liquid sulfidizing agent in which sodium hydrosulfide is dissolved is used, and at the same time, a sulfidation reaction is performed while interposing a metal such as copper.
【0012】本発明の方法は、ニッケルイオンを含む水
溶液に硫化水素ガスを通過させ、ニッケルを硫化するこ
とを特徴とする、耐酸化性に優れたニッケル硫化物の製
造方法であり、あるいは、ニッケルイオンを含む水溶液
に水硫化ナトリウムを加え、ニッケルを硫化し、ニッケ
ル硫化物を得る方法において、前記水溶液中に金属の粉
末を添加することを特徴とする方法である。硫化反応時
に添加する金属の粉末としては、銅粉末であることが好
ましい。The method of the present invention is a method for producing nickel sulfide having excellent oxidation resistance, which is characterized in that hydrogen sulfide gas is passed through an aqueous solution containing nickel ions to sulfide nickel. A method for obtaining nickel sulfide by adding sodium hydrosulfide to an aqueous solution containing ions to obtain nickel sulfide is characterized by adding a metal powder to the aqueous solution. The metal powder added during the sulfurization reaction is preferably copper powder.
【0013】また、本発明を実施するニッケルイオンを
含む水溶液が、硫酸ニッケルである上記製造方法であ
る。Further, in the above production method, the aqueous solution containing nickel ions for carrying out the present invention is nickel sulfate.
【0014】[0014]
【発明の実施の形態】単に硫化水素ガスを吹き込み、硫
化反応によって硫化物を製造する方法自体は、公知であ
る。しかしながら、本発明者は様々な硫化剤によって製
造したニッケル硫化物を塩素浸出するとき、硫化剤によ
って、得られる硫化物を浸出する際の硫黄の酸化率に差
があることを見出した。DETAILED DESCRIPTION OF THE INVENTION A method itself for producing a sulfide by a sulfide reaction by simply blowing hydrogen sulfide gas is known. However, the present inventor has found that when the nickel sulfide produced by various sulfiding agents is subjected to chlorine leaching, there is a difference in the oxidation rate of sulfur at the time of leaching the obtained sulfide, depending on the sulfiding agent.
【0015】具体的には、硫酸ニッケルの水溶液に単に
水硫化ナトリウムを加えて製造した硫化物を塩素ガスに
よって浸出した場合、ニッケルを99%浸出した際に
は、同時に硫黄の20%程度が酸化されてしまう。一
方、硫化水素ガスを使用して硫化物を製造すると99%
のニッケルを浸出しても硫黄は5%しか浸出されず、硫
化水素ガスを吹き込んだ場合は、水硫化ナトリウムを添
加した場合よりも、塩素浸出時の硫黄酸化率を低くでき
ることを見出したのである。Specifically, when a sulfide produced by simply adding sodium hydrosulfide to an aqueous solution of nickel sulfate is leached with chlorine gas, when 99% of nickel is leached, about 20% of sulfur is simultaneously oxidized. Will be done. On the other hand, 99% if sulfide is produced using hydrogen sulfide gas
It has been found that, even if nickel is leached out, only 5% of sulfur is leached out, and when hydrogen sulfide gas is blown in, the sulfur oxidation rate at the time of chlorine leaching can be made lower than when sodium hydrosulfide is added. .
【0016】この原因を調査するためにX線回折などを
用いて調査したところ、水硫化ナトリウムを添加した場
合には、ニッケル硫化物は、Ni3S4などの形態で析出
するのに対して、硫化水素ガスを吹き込んだ場合はNi
Sの形態で析出することを見出した。When the cause was investigated by using X-ray diffraction or the like, when sodium hydrosulfide was added, nickel sulfide was precipitated in the form of Ni 3 S 4 or the like. , Ni when blowing hydrogen sulfide gas
It has been found that it precipitates in the form of S.
【0017】この事実から考えると、ニッケル硫化物の
酸化は、硫化物中の硫黄がニッケルに比較して過剰に存
在するために生じると言える。したがってNiSの形態
の硫化物を製造できる硫化水素ガスの使用が、硫黄が酸
化しにくい硫化物を得るために有力な方法であることが
考えられる。From this fact, it can be said that the oxidation of nickel sulfide occurs because the sulfur in the sulfide is present in excess compared to nickel. Therefore, it is considered that the use of hydrogen sulfide gas capable of producing a sulfide in the form of NiS is an effective method for obtaining a sulfide in which sulfur is difficult to oxidize.
【0018】しかしながら、硫化水素ガスは、きわめて
有毒で取り扱いや保管に注意を要し、また、このような
性質のために設備に関する投資額もかさむなどの難点も
ある。これに対して水硫化ナトリウムは、通常は固体で
あり、安全に取り扱うことができる。また、設備上もガ
スよりは簡単に済むため、設備投資が節約できる利点が
あり簡単に切り替えるわけにはいかない。However, hydrogen sulfide gas is extremely toxic and requires careful handling and storage, and due to such a property, there is a drawback in that the investment amount for equipment is large. In contrast, sodium hydrosulfide is usually solid and can be safely handled. In addition, since it is easier to install than gas, there is an advantage that capital investment can be saved, and switching cannot be done easily.
【0019】したがって、過剰な硫黄を何か別の方法で
固定し、ニッケルと硫黄の比率を1:1に近づけること
ができれば、耐酸化性が改善できると考えられる。ここ
で、硫黄との反応性に富む金属としては鉄・銅などが知
られている。特に銅の場合は浸出後に電解採取等で容易
に除去することが可能であり、ニッケルの電解採取工程
などに悪影響を残さずに済む利点がある。本発明の方法
では、これら硫黄との親和力の強く硫化物を形成し易い
金属を硫化反応時に添加することにより、過剰の硫黄を
固定することとした。Therefore, it is considered that the oxidation resistance can be improved if the excess sulfur can be fixed by some other method to bring the ratio of nickel and sulfur close to 1: 1. Here, iron, copper, and the like are known as metals that are highly reactive with sulfur. In particular, in the case of copper, it can be easily removed by electrowinning after leaching, and there is an advantage that no adverse effect is left on the electrowinning process of nickel. In the method of the present invention, the excess sulfur is fixed by adding a metal having a strong affinity with sulfur and easily forming a sulfide during the sulfurization reaction.
【0020】[0020]
【実施例】(比較例1)ニッケル濃度5g/リットルの
硫酸溶液1リットルを70℃に維持しながら、無水とし
て5gの水硫化ナトリウムを添加しながら攪拌し硫化さ
せた。ニッケルに対する硫黄添加量は、モル比でほぼ当
量である。1時間経過後、濾過して真空乾燥した。乾燥
後形態をX線回折で調査すると、ニッケル硫化物が酸化
してNiSO4となったピークと共にNi3S4のピーク
が検出された。Example (Comparative Example 1) While maintaining 1 liter of a sulfuric acid solution having a nickel concentration of 5 g / liter at 70 ° C., 5 g of sodium hydrosulfide was added as an anhydrous solution, and the mixture was stirred for sulfide. The amount of sulfur added to nickel is approximately equivalent in molar ratio. After 1 hour, it was filtered and vacuum dried. When the morphology after drying was examined by X-ray diffraction, a peak of Ni 3 S 4 was detected along with a peak of nickel sulfide being oxidized to NiSO 4 .
【0021】次に、硫化した試料を225g/リットル
のスラリー濃度になるように調整し、CuCl2・2H2Oで銅
濃度が60g/リットルになるように調製した浸出液と
混合し、酸化還元電位を520mV(Ag−AgCl)に維持
しながら塩素ガスを3時間にわたって吹き込んだ。この
ときのニッケル浸出率は98%で硫黄酸化率は12.9
%であった。Next, the sulfided sample was adjusted to a slurry concentration of 225 g / liter, mixed with a leachate prepared so that the copper concentration was 60 g / liter with CuCl 2 .2H 2 O, and the redox potential was obtained. Was maintained at 520 mV (Ag-AgCl) while chlorine gas was blown in for 3 hours. At this time, the nickel leaching rate was 98% and the sulfur oxidation rate was 12.9.
%Met.
【0022】(実施例1)比較例1と同様に、ニッケル
濃度5g/リットルの溶液1リットルを70℃に維持し
ながら、硫化水素ガスを毎分0.05リットルの割合で
1時間吹き込んで硫化した。終了後試料をX線回折で観
察すると、NiSあるいはNiS1.03を主とするピーク
であった。この試料を比較例1と同じ方法で塩素浸出す
ると、ニッケル浸出率98%に対して硫黄の酸化率は
4.6%と比較例1よりもかなり低めであった。Example 1 In the same manner as in Comparative Example 1, while maintaining 1 liter of a solution having a nickel concentration of 5 g / liter at 70 ° C., hydrogen sulfide gas was blown therein at a rate of 0.05 liter / min for 1 hour for sulfurization. did. When the sample was observed by X-ray diffraction after the completion, it was found that the peak was mainly NiS or NiS 1.03 . When this sample was subjected to chlorine leaching in the same manner as in Comparative Example 1, the nickel leaching rate was 98%, and the sulfur oxidation rate was 4.6%, which was considerably lower than that in Comparative Example 1.
【0023】(実施例2)比較例1と同一設備を利用し
てニッケル濃度5g/リットルの溶液1リットルを70
℃に維持しながら、無水として7gの水硫化ナトリウム
と2gの銅粉を添加して1時間攪拌し硫化物を生成し
た。この硫化物を比較例1と同様にX線回折したとこ
ろ、CuSのピークと並んでNiSあるいはNiS1.03
のピークを示し実施例1と同じ形態の硫化物が生成して
いることが確認された。この試料を比較例1と同じ方法
で浸出すると、ニッケル浸出率99%に対して硫黄酸化
率は5.7%と実施例1に近い結果であり、比較例1に
比較して耐酸化性が向上していることが確認できた。な
お、銅粉の代わりに硫酸銅溶液を添加したがX線回折で
はNi3O4のピークを示し、生成した硫化物の形態は比
較例1と変わらなかった。Example 2 Using the same equipment as in Comparative Example 1, 1 liter of a solution having a nickel concentration of 5 g / liter was used.
While maintaining at 0 ° C, 7 g of sodium hydrosulfide and 2 g of copper powder were added as anhydrous and stirred for 1 hour to form a sulfide. When this sulfide was subjected to X-ray diffraction in the same manner as in Comparative Example 1, it was found to have NiS or NiS 1.03 along with the peak of CuS.
It was confirmed that a sulfide having the same morphology as in Example 1 was produced. When this sample was leached by the same method as in Comparative Example 1, the sulfur leaching rate was 5.7% with respect to the nickel leaching rate of 99%, which is close to that of Example 1, and the oxidation resistance is higher than that of Comparative Example 1. It was confirmed that it was improving. Although a copper sulfate solution was added in place of the copper powder, a peak of Ni 3 O 4 was shown by X-ray diffraction, and the form of the sulfide formed was the same as that of Comparative Example 1.
【0024】[0024]
【発明の効果】本発明によって、ニッケル硫化物中の硫
黄の酸化を抑制しつつ、ニッケルが浸出できるようにな
り、精製工程でのコストが低減できるようになった。According to the present invention, nickel can be leached while suppressing the oxidation of sulfur in nickel sulfide, and the cost in the refining process can be reduced.
Claims (4)
ガスを通過させ、ニッケルを硫化することを特徴とす
る、耐酸化性に優れたニッケル硫化物の製造方法。1. A method for producing nickel sulfide excellent in oxidation resistance, which comprises passing hydrogen sulfide gas through an aqueous solution containing nickel ions to sulfide nickel.
トリウムを加え、ニッケルを硫化し、ニッケル硫化物を
得る方法において、前記水溶液中に金属の粉末を添加す
ることを特徴とする、耐酸化性に優れたニッケル硫化物
の製造方法。2. A method for obtaining nickel sulfide by adding sodium hydrosulfide to an aqueous solution containing nickel ions to obtain nickel sulfide, wherein a metal powder is added to the aqueous solution. An excellent method for producing nickel sulfide.
ッケルである請求項1または2に記載の耐酸化性に優れ
たニッケル硫化物の製造方法。3. The method for producing nickel sulfide having excellent oxidation resistance according to claim 1, wherein the aqueous solution containing nickel ions is nickel sulfate.
とする請求項2または3に記載の耐酸化性に優れたニッ
ケル硫化物の製造方法。4. The method for producing nickel sulfide having excellent oxidation resistance according to claim 2, wherein the metal powder is copper powder.
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JP2010126778A (en) * | 2008-11-28 | 2010-06-10 | Sumitomo Metal Mining Co Ltd | Method for producing sulfide containing nickel and cobalt |
EP3763678A4 (en) * | 2018-03-07 | 2021-05-26 | Sumitomo Metal Mining Co., Ltd. | Method for producing ni/co sulfide and system for stabilizing iron grade |
CN113403486A (en) * | 2021-06-18 | 2021-09-17 | 国家电投集团黄河上游水电开发有限责任公司 | Process for removing iron from nickel sulfide concentrate leachate by goethite method |
CN113416855A (en) * | 2021-06-18 | 2021-09-21 | 国家电投集团黄河上游水电开发有限责任公司 | Method for preparing nickel sulfate from nickel sulfide concentrate leaching solution |
-
2002
- 2002-03-20 JP JP2002077996A patent/JP2003277067A/en active Pending
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008156713A (en) * | 2006-12-25 | 2008-07-10 | Sumitomo Metal Mining Co Ltd | Method of chlorine leaching of nickel/cobalt-containing mixed sulfide |
JP2010126778A (en) * | 2008-11-28 | 2010-06-10 | Sumitomo Metal Mining Co Ltd | Method for producing sulfide containing nickel and cobalt |
EP3763678A4 (en) * | 2018-03-07 | 2021-05-26 | Sumitomo Metal Mining Co., Ltd. | Method for producing ni/co sulfide and system for stabilizing iron grade |
CN113403486A (en) * | 2021-06-18 | 2021-09-17 | 国家电投集团黄河上游水电开发有限责任公司 | Process for removing iron from nickel sulfide concentrate leachate by goethite method |
CN113416855A (en) * | 2021-06-18 | 2021-09-21 | 国家电投集团黄河上游水电开发有限责任公司 | Method for preparing nickel sulfate from nickel sulfide concentrate leaching solution |
CN113416855B (en) * | 2021-06-18 | 2022-10-18 | 国家电投集团黄河上游水电开发有限责任公司 | Method for preparing nickel sulfate from nickel sulfide concentrate leaching solution |
CN113403486B (en) * | 2021-06-18 | 2023-05-26 | 国家电投集团黄河上游水电开发有限责任公司 | Iron removal process of nickel sulfide concentrate leaching solution by goethite method |
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