JP2003231150A - Metallic finish key member having partial matte appearance and manufacture method for the same - Google Patents

Metallic finish key member having partial matte appearance and manufacture method for the same

Info

Publication number
JP2003231150A
JP2003231150A JP2002028512A JP2002028512A JP2003231150A JP 2003231150 A JP2003231150 A JP 2003231150A JP 2002028512 A JP2002028512 A JP 2002028512A JP 2002028512 A JP2002028512 A JP 2002028512A JP 2003231150 A JP2003231150 A JP 2003231150A
Authority
JP
Japan
Prior art keywords
key member
sheet
mold
decorative
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP2002028512A
Other languages
Japanese (ja)
Inventor
Hiroyasu Shigeta
裕康 重田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissha Printing Co Ltd
Original Assignee
Nissha Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissha Printing Co Ltd filed Critical Nissha Printing Co Ltd
Priority to JP2002028512A priority Critical patent/JP2003231150A/en
Publication of JP2003231150A publication Critical patent/JP2003231150A/en
Withdrawn legal-status Critical Current

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  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a metallic finish key member having partial matte appearance which enables obtaining a required matte expression and is excellent in surface wear resistance while able to represent a delicate coloring expression, and a manufacture method for the same. <P>SOLUTION: Using a decorated sheet having at least a decorative layer containing a metallic vapor deposited layer on the back side of a transparent base sheet whose tope side is flat in whole and softening temperature is 80 to 220°C, the decorated sheet is arranged in a die and the die is lamped, then a molten resin is injected and filled, then cooled for solidification, after that the die is opened and the key member made by integrating the decorated sheet with the resin molded product surface is taken out. Then, the key member, which has a matte part and a glossy part by putting a seal on the flat surface of the key member using a carved seal having a minute uneven surface is provided. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、所望のマット表現
を確実に得ることができ、表面耐摩耗性に優れ、繊細な
着色表現も可能であるキー部材とその製造方法に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a key member capable of surely obtaining a desired matte expression, excellent in surface abrasion resistance, and capable of delicate colored expression, and a manufacturing method thereof.

【0002】[0002]

【従来の技術】従来、携帯電話等のキー部材を部分マッ
ト感を有する金属光沢柄に形成する場合、部分的に微細
凹凸面が形成されたキャビティ形成面を有してなる金型
を用いて射出成形することにより樹脂成形品5を得たの
ち、樹脂成形品5の微細凹凸を有する面に薄くメッキ加
工を施し、ついで塗装工法により無色または着色された
オーバーコート層15を形成する方法がある(図12参
照)。
2. Description of the Related Art Conventionally, when a key member of a mobile phone or the like is formed into a metallic luster pattern having a partial matt feeling, a mold having a cavity forming surface partially formed with fine irregularities is used. After the resin molded product 5 is obtained by injection molding, the surface of the resin molded product 5 having fine irregularities is thinly plated, and then a colorless or colored overcoat layer 15 is formed by a coating method. (See Figure 12).

【0003】[0003]

【発明が解決しようとする課題】しかし、上記方法で
は、樹脂成形品5の微細凹凸を有する面にメッキ加工を
施す際に、メッキ膜厚の微妙な管理が困難であるため、
ある程度の膜厚でメッキを形成することになる。そのた
め、微細凹凸の凹凸段差が30μm未満のような場合、
メッキ層14で微細凹凸を埋めてしまい、マット感が得
られなくなるという問題があった。
However, in the above method, it is difficult to delicately control the plating film thickness when plating the surface of the resin molded product 5 having fine irregularities.
The plating will be formed with a certain thickness. Therefore, when the unevenness of fine unevenness is less than 30 μm,
There is a problem that the fine unevenness is filled with the plating layer 14 and a matte feeling cannot be obtained.

【0004】また、塗装工法によりオーバーコート層1
5は膜厚は3〜5μmと薄いため表面強度が弱く、メッ
キ層14は長期の使用において頻繁に接触する部位、特
に微細凹凸の凸部に形成された部位で剥離するという不
具合があった。
Further, the overcoat layer 1 is formed by the coating method.
Since No. 5 has a thin film thickness of 3 to 5 μm, the surface strength is weak, and there is a problem that the plating layer 14 peels off at a portion frequently contacted during long-term use, particularly at a portion formed on a convex portion of fine unevenness.

【0005】また、メッキ層14上への着色表現は、着
色されたオーバーコート層15をスプレー塗装等の塗装
工法により積層して行なうため、繊細な着色表現も困難
であった。しかも、着色されたオーバーコート層15の
膜厚によって濃淡が斑に現われてしまう。
Further, since the colored expression on the plating layer 14 is carried out by laminating the colored overcoat layer 15 by a coating method such as spray coating, it is difficult to express delicate coloring. Moreover, the thickness of the colored overcoat layer 15 causes unevenness to appear in the spots.

【0006】したがって、本発明は、所望のマット表現
を確実に得ることができ、表面耐摩耗性に優れ、繊細な
着色表現も可能である部分マット感を有する金属光沢柄
キー部材とその製造方法を提供することを目的とする。
Therefore, according to the present invention, it is possible to surely obtain a desired matte expression, excellent surface abrasion resistance, and a delicate coloring expression, and a metallic matte pattern key member having a partial matt feeling and a method for producing the same. The purpose is to provide.

【0007】[0007]

【課題を解決するための手段】上記目的を達成するた
め、本発明の部分マット感を有する金属光沢柄キー部材
の製造方法は、表面側全体が平滑であり且つ軟化温度が
80〜220℃である透明な基体シートの裏面に金属蒸
着層を含む加飾層を少なくとも有する加飾シートを用
い、該加飾シートを金型内に配置し、型締めして溶融樹
脂を射出充満し、冷却固化した後、型開きして上記加飾
シートが樹脂成形品表面に一体化されたキー部材を取り
出し、次いで該キー部材の上記平滑面に微細凹凸面を有
する刻印で刻印押ししてマット部と艶部とが形成された
キー部材とするように構成した。
In order to achieve the above object, the method for producing a metallic luster pattern key member having a partial matt feeling of the present invention is such that the entire surface side is smooth and the softening temperature is 80 to 220 ° C. Using a decorative sheet having at least a decorative layer including a metal vapor deposition layer on the back surface of a transparent base sheet, the decorative sheet is placed in a mold, the mold is clamped, the molten resin is injected and filled, and the mixture is cooled and solidified. After that, the mold is opened and the key member in which the decorative sheet is integrated with the surface of the resin molded product is taken out, and then the smooth surface of the key member is stamped with a stamp having a fine uneven surface to form a mat portion and a gloss. And a key member in which the parts are formed.

【0008】また、本発明の部分マット感を有する金属
光沢柄キー部材の製造方法は、表面側全体に微細凹凸面
を呈し且つ軟化温度が80〜220℃である透明な基体
シートの裏面に金属蒸着層を含む加飾層を少なくとも有
する加飾シートを用い、該加飾シートを金型内に配置
し、型締めして溶融樹脂を射出充満し、冷却固化した
後、型開きして上記加飾シートが樹脂成形品表面に一体
化されたキー部材を取り出し、次いで該キー部材の上記
微細凹凸面に平滑面を有する刻印で刻印押ししてマット
部と艶部とが形成されたキー部材とするように構成し
た。
Further, the method for producing a metallic luster pattern key member having a partial matt feeling of the present invention is such that a metal is formed on the back surface of a transparent substrate sheet having a fine uneven surface on the entire front surface side and having a softening temperature of 80 to 220 ° C. A decorative sheet having at least a decorative layer including a vapor deposition layer is used, the decorative sheet is placed in a mold, the mold is clamped, the molten resin is injected and filled, and the mixture is cooled and solidified. A key member having a matte portion and a gloss portion formed by taking out a key member in which a decorative sheet is integrated on the surface of a resin molded product, and then stamping with a stamp having a smooth surface on the fine irregular surface of the key member. Configured to do so.

【0009】また、本発明の部分マット感を有する金属
光沢柄キー部材の製造方法は、軟化温度が80〜220
℃である透明な基体シートの裏面に金属蒸着層を含む加
飾層を少なくとも有する加飾シートを用い、部分的に微
細凹凸面が形成されたキャビティ形成面に該加飾シート
の基体シート側が接するように金型内に配置し、型締め
して溶融樹脂を射出充満し、冷却固化した後、型開きし
て上記加飾シートが樹脂成形品表面に一体化されるとと
もにその表面に金型の部分的な微細凹凸面及び平滑面が
転移してマット部と艶部とが形成されたキー部材を取り
出すように構成した。
Further, according to the method for producing a metallic luster pattern key member having a partial matt feeling of the present invention, the softening temperature is 80 to 220.
Use a decorative sheet having at least a decorative layer including a metal vapor deposition layer on the back surface of a transparent base sheet having a temperature of 0 ° C. As shown in the figure, the mold is clamped, the molten resin is injection-filled, the mixture is cooled and solidified, then the mold is opened and the decorative sheet is integrated with the surface of the resin molded product, and the mold is formed on the surface. The key member on which the matte portion and the glossy portion are formed by transferring the partially fine uneven surface and the smooth surface is taken out.

【0010】また、本発明の部分マット感を有する金属
光沢柄キー部材は、軟化温度が80〜220℃である透
明な基体シートの裏面に金属蒸着層を含む加飾層を少な
くとも有する加飾シートが樹脂成形品表面に一体化され
たキー部材であって、該キー部材の上記基体シートが表
面側に微細凹凸面からなるマット部と平滑面とからなる
艶部とを有するように構成した。
The metallic luster pattern key member having a partial matt feeling of the present invention is a decorative sheet having at least a decorative layer containing a metal vapor deposition layer on the back surface of a transparent base sheet having a softening temperature of 80 to 220 ° C. Is a key member integrated with the surface of the resin molded product, and the base sheet of the key member has a matte portion having a finely rough surface and a glossy portion having a smooth surface on the surface side.

【0011】また、上記各構成において、上記基体シー
トが、ポリカーボネート、アクリル、ナイロンから選択
される樹脂フィルムであるように構成した。
Further, in each of the above constitutions, the base sheet is constituted by a resin film selected from polycarbonate, acrylic and nylon.

【0012】[0012]

【発明の実施の形態】図面を参照しながら本発明の実施
の形態について詳しく説明する。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described in detail with reference to the drawings.

【0013】本発明に係る部分マット感を有する金属光
沢柄キー部材6の製造方法の第一の実施態様(図1参
照)は、表面側全体が平滑であり且つ軟化温度が80〜
220℃である透明な基体シート2の裏面に金属蒸着層
4を含む加飾層を少なくとも有する加飾シートを用い、
該加飾シート1を金型12内に配置し、型締めして溶融
樹脂13を射出充満し、冷却固化した後、型開きして上
記加飾シート1が樹脂成形品5表面に一体化されたキー
部材6を取り出し、次いで該キー部材6の上記平滑面8
に微細凹凸面7を有する刻印11で刻印押し(図2〜4
参照)してマット部9と艶部10とが形成されたキー部
材6とするものである。
In the first embodiment (see FIG. 1) of the method for manufacturing the metallic luster pattern key member 6 having a partial matt feeling according to the present invention, the entire surface side is smooth and the softening temperature is 80-.
A decorative sheet having at least a decorative layer including a metal vapor deposition layer 4 on the back surface of the transparent base sheet 2 at 220 ° C. is used,
The decorative sheet 1 is placed in a mold 12, the mold is clamped, the molten resin 13 is injected and filled, and after cooling and solidification, the mold is opened and the decorative sheet 1 is integrated on the surface of the resin molded product 5. The key member 6 is taken out, and then the smooth surface 8 of the key member 6 is removed.
It is stamped with a stamp 11 having a fine uneven surface 7 (see FIGS.
The key member 6 is formed with the mat portion 9 and the gloss portion 10 (see below).

【0014】上記透明な基体シート2は、金属蒸着層4
を含む加飾層を支持するとともにこれらを覆って保護す
るものである。また、この基体シート2は、上記の通り
刻印押しにより部分マット感を付与できるものである
が、その軟化温度は80〜220℃の範囲である必要が
ある。基体シート2の軟化温度が80℃未満の場合、各
種印刷法による加飾層の形成時の乾燥熱に耐えきれず寸
法収縮を起こしてしまうので、各加飾層の精度の良い見
当合わせが困難になる。また、基体シート2の軟化温度
が220℃を越える場合、刻印押しにより基体シート2
に対して部分マット感を付与するために高温での加工が
要求されるので、金属蒸着層4の前アンカー層3等の印
刷層にクラック又は微細な皺を発生させて、金属光沢が
損なわれる。軟化温度が80〜220℃の透明基体シー
ト2としては、例えば、ポリカーボネート、アクリル、
ナイロンから選択される樹脂フィルムを使用するとよ
い。
The transparent substrate sheet 2 has a metal vapor deposition layer 4
It supports and protects the decorative layer including. The base sheet 2 can give a partial matt feeling by stamping as described above, but its softening temperature needs to be in the range of 80 to 220 ° C. When the softening temperature of the base sheet 2 is less than 80 ° C., it cannot withstand the heat of drying when forming the decorative layer by various printing methods and causes dimensional shrinkage, so that it is difficult to accurately register each decorative layer. become. Further, when the softening temperature of the base sheet 2 exceeds 220 ° C., the base sheet 2 is imprinted by stamping.
Since a high temperature processing is required to impart a partial matt feeling to the above, cracks or fine wrinkles are generated in the printed layer such as the front anchor layer 3 of the metal vapor deposition layer 4 and the metallic luster is impaired. . Examples of the transparent substrate sheet 2 having a softening temperature of 80 to 220 ° C. include polycarbonate, acrylic,
It is preferable to use a resin film selected from nylon.

【0015】また、上記基体シート2の厚みは、50〜
250μmの範囲であればよい。厚みが50μm未満の
場合、製膜工程が困難でかつ各工程でのハンドリングも
悪い。また、加飾シート1は通常、射出成形前に予めキ
ー形状に合わせて予備成形されるが、この時の伸びに追
従出来ず薄肉部となる箇所で破断する危険性が高い。さ
らに、刻印押しの際の加熱に下層の樹脂成形品5が耐え
きれず、キー部材6そのものが変形する危険性が高い。
厚みが250μmを超える場合、フィルムを予備成形最
適状態に加熱するまでに長時間を要し生産効率が悪く、
かつキー部材6の表面保護層としての役割を考慮しても
それ以上の厚みは不要でコストアップにつながる。
The thickness of the base sheet 2 is 50 to 50.
The range may be 250 μm. When the thickness is less than 50 μm, the film forming process is difficult and the handling in each process is poor. Further, the decorative sheet 1 is usually preformed in advance to a key shape before injection molding, but there is a high risk of breaking at a portion which cannot follow the elongation at this time and becomes a thin portion. Further, there is a high risk that the resin molded product 5 in the lower layer will not be able to endure the heating at the time of stamping and the key member 6 itself will be deformed.
If the thickness exceeds 250 μm, it takes a long time to heat the film to the optimum preforming state, resulting in poor production efficiency.
Moreover, even if the role of the key member 6 as the surface protective layer is taken into consideration, the thickness of the key member 6 is not required and the cost is increased.

【0016】加飾層は、キー部材6に加飾を施すための
ものであり、本発明においては、金属蒸着層4を含むも
のである。
The decorative layer is for decorating the key member 6, and in the present invention, includes the metal vapor deposition layer 4.

【0017】金属蒸着層4は、加飾層として金属光沢を
表現するためのものであり、真空蒸着法、スパッターリ
ング法、イオンプレーティング法などで形成する。この
場合、表現したい金属光沢色に応じて、アルミニウム、
ニッケル、金、白金、クロム、鉄、銅、スズ、インジウ
ム、銀、チタニウム、鉛、亜鉛などの金属、これらの合
金又は化合物を使用する。金属蒸着層4の膜厚は0.0
1μm〜0.04μmで形成するとよい。膜厚が0.0
1μm未満の場合、蒸着工程における膜厚管理が難し
く、膜厚が0.04μmを超える場合、腐食が懸念され
る。
The metal vapor deposition layer 4 is for expressing a metallic luster as a decorative layer, and is formed by a vacuum vapor deposition method, a sputtering method, an ion plating method or the like. In this case, depending on the metallic luster color you want to express, aluminum,
Metals such as nickel, gold, platinum, chromium, iron, copper, tin, indium, silver, titanium, lead and zinc, and alloys or compounds thereof are used. The thickness of the metal vapor deposition layer 4 is 0.0
It may be formed in a thickness of 1 μm to 0.04 μm. Film thickness 0.0
When the thickness is less than 1 μm, it is difficult to control the film thickness in the vapor deposition process, and when the thickness exceeds 0.04 μm, there is a fear of corrosion.

【0018】また、上記金属蒸着層4は部分的に設けて
もよい。金属蒸着層4の部分的な形成方法としては、基
体シート2全面に形成された金属蒸着層4に部分的にマ
スク層をスクリーン印刷法等により形成した後、酸また
はアルカリ水溶液中に浸漬、その積層部以外の金属蒸着
層4を除去するエッチング法や、全面に金属蒸着層4を
形成した後、レーザー光線により金属蒸着層4を所望の
パターン形状に除去するレーザーマーキング法がある。
The metal vapor deposition layer 4 may be partially provided. As a method for partially forming the metal vapor deposition layer 4, a mask layer is partially formed on the metal vapor deposition layer 4 formed on the entire surface of the base sheet 2 by a screen printing method or the like, and then the metal vapor deposition layer 4 is immersed in an acid or alkali aqueous solution. There are an etching method of removing the metal vapor deposition layer 4 other than the laminated portion, and a laser marking method of forming the metal vapor deposition layer 4 on the entire surface and then removing the metal vapor deposition layer 4 into a desired pattern shape by a laser beam.

【0019】また、金属蒸着層4を設ける際に、他の層
と金属蒸着層4との密着性を向上させるために、前アン
カー層3(図1〜4参照)や後アンカー層を設けるとよ
い。前アンカー層3および後アンカー層の材質として
は、2液性硬化ウレタン樹脂、熱硬化ウレタン樹脂、メ
ラミン系樹脂、セルロースエステル系樹脂、塩素含有ゴ
ム系樹脂、塩素含有ビニル系樹脂、ポリアクリル系樹
脂、エポキシ系樹脂、ビニル系共重合体樹脂などを使用
することができる。特にポリアクリル系樹脂を用いるの
がよい。ポリアクリル系樹脂は、透明性に優れるので金
属意匠の光沢感を再現、また耐熱性、柔軟性に優れるの
でアンカー層において微細な割れや皺がより発生しにく
く、また予備成形時の伸展に追従しやすいので金属光沢
感を損なうことがない。前アンカー層3および後アンカ
ー層の形成方法としては、グラビアコート法、ロールコ
ート法、コンマコート法などのコート法、グラビアコー
ト法、スクリーン印刷法などの印刷法がある。
When the metal vapor deposition layer 4 is provided, a front anchor layer 3 (see FIGS. 1 to 4) and a rear anchor layer are provided in order to improve the adhesion between other layers and the metal vapor deposition layer 4. Good. The materials of the front anchor layer 3 and the rear anchor layer are two-component curing urethane resin, thermosetting urethane resin, melamine resin, cellulose ester resin, chlorine-containing rubber resin, chlorine-containing vinyl resin, polyacrylic resin. , An epoxy resin, a vinyl copolymer resin, etc. can be used. It is particularly preferable to use a polyacrylic resin. The polyacrylic resin has excellent transparency and thus reproduces the glossy feel of a metallic design. Also, because it has excellent heat resistance and flexibility, it is more difficult for minute cracks and wrinkles to occur in the anchor layer, and it follows the extension during preforming. It is easy to do so it does not spoil the metallic luster. As a method of forming the front anchor layer 3 and the rear anchor layer, there are a coating method such as a gravure coating method, a roll coating method and a comma coating method, and a printing method such as a gravure coating method and a screen printing method.

【0020】また、加飾層は、印刷層と金属蒸着層4と
の組み合わせからなるものでもよい。また 印刷層から
なる加飾層は、裏面から光源によって照射することで文
字や記号などの透光パターン部を光らせることのできる
ものでもよい。印刷層からなる加飾層の材質としては、
ウレタン樹脂、ポリエステル樹脂、アクリル樹脂、オレ
フィン樹脂などの樹脂をバインダーとし、適切な色の顔
料または染料を着色剤として含有する熱硬化型インキま
たは溶剤揮発型インキから適宜選択して用いるとよい。
予備成形時の加熱により軟化しにくいインキ層は、予備
成形用金型へ付着しないので予備成形された加飾シート
1の立体形状を崩すことなく脱型が可能であり、また、
予備成形時の急激かつ局部的な伸びに追従するので裏面
に光源を配置したときでも光漏れが生じないものとな
る。また、高温の溶融樹脂13に接触する際、加飾層が
溶融して外観不良になるおそれも小さくなる。
The decorative layer may be a combination of the printed layer and the metal vapor deposition layer 4. Further, the decorative layer composed of the printed layer may be one which can illuminate the translucent pattern portion such as characters and symbols by irradiating from the back surface with a light source. As the material of the decorative layer composed of the print layer,
A resin such as urethane resin, polyester resin, acrylic resin, or olefin resin is used as a binder, and a thermosetting ink or a solvent volatilization type ink containing a pigment or dye of an appropriate color as a colorant may be appropriately selected and used.
Since the ink layer that is not easily softened by heating during preforming does not adhere to the preforming die, it can be removed from the preformed decorative sheet 1 without destroying its three-dimensional shape.
Since it follows the rapid and local expansion during preforming, light leakage does not occur even when a light source is arranged on the back surface. Further, when the high temperature molten resin 13 is brought into contact with the molten resin, the decorative layer is less likely to be melted to cause a defective appearance.

【0021】印刷層からなる加飾層の形成方法として
は、オフセット印刷法、グラビア印刷法、スクリーン印
刷法などの通常の印刷法などを用いるとよい。特に、多
色刷りや階調表現を行うには、オフセット印刷法やグラ
ビア印刷法が適している。また、単色の場合には、グラ
ビアコート法、ロールコート法、コンマコート法などの
コート法を採用することもできる。印刷層は、表現した
い図柄に応じて、全面的に設ける場合や部分的に設ける
場合もある。
As a method of forming the decorative layer composed of the printing layer, it is preferable to use an ordinary printing method such as an offset printing method, a gravure printing method, a screen printing method or the like. In particular, offset printing and gravure printing are suitable for multicolor printing and gradation expression. Further, in the case of a single color, a coating method such as a gravure coating method, a roll coating method or a comma coating method can be adopted. The print layer may be provided entirely or partially depending on the design to be expressed.

【0022】印刷層からなる加飾層の乾燥膜厚は、1.
0〜30μmとするのが好ましい。厚みが1.0μmに
満たないと、充分な着色表現がなされず、また予備成形
時の伸展により薄肉部となる箇所で十分な遮光性が確保
できなくなる。また、30μmを越えると、残留溶剤が
揮発し難いため、予備成形時の脱型性が悪くなったり溶
融樹脂13の射出時に加飾層がインキ流れを起こしたり
しやすい。
The dry film thickness of the decorative layer composed of the printed layer is 1.
The thickness is preferably 0 to 30 μm. If the thickness is less than 1.0 μm, sufficient coloring cannot be obtained, and sufficient light-shielding property cannot be secured at a portion which becomes a thin portion due to extension during preforming. On the other hand, when it exceeds 30 μm, the residual solvent is hard to volatilize, so that the demolding property at the time of preforming is deteriorated and the decorative layer is liable to cause ink flow when the molten resin 13 is injected.

【0023】また、本発明に係る加飾シート1の構成
は、上記した態様に限定されるものではなく、たとえ
ば、加飾シート1と樹脂成形品5との密着性を向上させ
るために接着層を設けることができる。接着層として
は、樹脂成形品5の材質に応じて適宜選択すると良い。
たとえば、樹脂成形品5の材質がポリアクリル系樹脂の
場合はポリアクリル系樹脂を用いるとよい。また、樹脂
成形品5の材質がポリフェニレンオキシド−ポリスチレ
ン系共重合体樹脂、ポリカーボネート系樹脂、スチレン
系樹脂、ポリスチレン系ブレンド樹脂の場合は、これら
の樹脂と親和性のあるポリアクリル系樹脂、ポリスチレ
ン系樹脂、ポリアミド系樹脂などを使用すればよい。さ
らに、樹脂成形品5の材質がポリプロピレン樹脂の場合
は、塩素化ポリオレフィン樹脂、塩素化エチレン−酢酸
ビニル共重合体樹脂、環化ゴム、クマロンインデン樹脂
が使用可能である。接着層の形成方法としては、グラビ
アコート法、ロールコート法、コンマコート法などのコ
ート法、グラビアコート法、スクリーン印刷法などの印
刷法がある。接着層は膜厚1〜30μmで形成するとよ
い。膜厚が1μm未満の場合、成形樹脂との十分な密着
性が得られない。また、膜厚が30μmを超える場合、
各印刷法による形成方法では困難。また、接着層は、透
明または半透明であってもよく、遮光性または透光性の
着色層と兼用出来るよう着色されていてもよい。
The constitution of the decorative sheet 1 according to the present invention is not limited to the above-mentioned embodiment, and for example, an adhesive layer for improving the adhesion between the decorative sheet 1 and the resin molded product 5 is provided. Can be provided. The adhesive layer may be appropriately selected according to the material of the resin molded product 5.
For example, when the material of the resin molded product 5 is polyacrylic resin, polyacrylic resin may be used. When the material of the resin molded product 5 is a polyphenylene oxide-polystyrene copolymer resin, a polycarbonate resin, a styrene resin, or a polystyrene blend resin, a polyacrylic resin or a polystyrene resin having an affinity for these resins. Resin, polyamide resin, etc. may be used. Furthermore, when the material of the resin molded product 5 is polypropylene resin, chlorinated polyolefin resin, chlorinated ethylene-vinyl acetate copolymer resin, cyclized rubber, and coumarone indene resin can be used. As a method for forming the adhesive layer, there are a coating method such as a gravure coating method, a roll coating method and a comma coating method, and a printing method such as a gravure coating method and a screen printing method. The adhesive layer may be formed with a film thickness of 1 to 30 μm. When the film thickness is less than 1 μm, sufficient adhesion with the molding resin cannot be obtained. When the film thickness exceeds 30 μm,
Difficult with the forming method by each printing method. The adhesive layer may be transparent or translucent, and may be colored so that it can be used also as a light-shielding or light-transmitting colored layer.

【0024】以上のような加飾シート1が表面に一体化
される上記樹脂成形品5としては、一般のインサート成
形に用いられる成形樹脂から適宜選択して用いるとよい
が、キー部材6に要求される耐衝撃性、耐熱性に対応す
る点でポリカーボネート樹脂がとくに好ましい。また、
樹脂成形品5は、裏面から光源によって照射することで
文字や記号などの透光パターン部を光らせる場合には透
明又は半透明のものを用いる。また、樹脂成形品5は、
着色されていてもよい。
As the resin molded product 5 in which the decorative sheet 1 as described above is integrated on the surface, it is preferable to appropriately select and use a molding resin used in general insert molding, but the key member 6 is required. Polycarbonate resin is particularly preferable in terms of impact resistance and heat resistance. Also,
The resin molded product 5 is transparent or translucent when the light-transmitting pattern portion such as characters and symbols is illuminated by irradiating from the back surface with a light source. Further, the resin molded product 5 is
It may be colored.

【0025】また、金型12内から取り出したキー部材
6の平滑面8に対して部分的な微細凹凸面7を形成する
刻印押しは、キー部材6の最表面を覆う基体シート2に
該基材シートの軟化温度から10〜30℃高い温度範囲
で温度調節された金属製の刻印11を押し込んで行い、
刻印11に設けられた深度1〜30μmの微細凹凸を基
体シート2面に転移させる。
Further, the stamping for forming the partial fine uneven surface 7 on the smooth surface 8 of the key member 6 taken out from the die 12 is applied to the base sheet 2 covering the outermost surface of the key member 6 as a base. It is performed by pushing in the metal stamp 11 whose temperature is adjusted in the temperature range higher by 10 to 30 ° C. than the softening temperature of the material sheet,
The fine irregularities having a depth of 1 to 30 μm provided on the marking 11 are transferred to the surface of the base sheet 2.

【0026】また、本発明に係る部分マット感を有する
金属光沢柄キー部材6の別の製造方法として、表面側全
体に微細凹凸面7を呈し且つ軟化温度が80〜220℃
である透明な基体シート2の裏面に金属蒸着層4を含む
加飾層を少なくとも有する加飾シート1を用い、前記第
一実施態様同様に射出成形により上記加飾シート1が樹
脂成形品5表面に一体化されたキー部材6を得た後、該
キー部材6の上記微細凹凸面7に平滑面8を有する刻印
11で刻印押し(図6〜8参照)してマット部9と艶部
10とが形成されたキー部材6(図5参照)とすること
もできる(第二実施態様)。この場合、加飾シート1に
使用する表面側全体に微細凹凸面7を呈する基体シート
2としては、製膜時に所望の深度1〜30μmの微細凹
凸面7を有するロールと平滑面8を有するロールとの間
を通してシート表面側にロールの凹凸を転移させたもの
を用いる。
As another method for manufacturing the metallic luster pattern key member 6 having a partial matt feeling according to the present invention, a finely concavo-convex surface 7 is provided on the entire surface side and the softening temperature is 80 to 220 ° C.
Using the decorative sheet 1 having at least a decorative layer including the metal vapor deposition layer 4 on the back surface of the transparent substrate sheet 2 which is, the decorative sheet 1 is the surface of the resin molded product 5 by injection molding as in the first embodiment. After the key member 6 integrated with the key member 6 is obtained, the fine concave-convex surface 7 of the key member 6 is stamped with a stamp 11 having a smooth surface 8 (see FIGS. 6 to 8) to form a mat portion 9 and a gloss portion 10. It is also possible to use the key member 6 (see FIG. 5) in which and are formed (second embodiment). In this case, as the base sheet 2 having the fine uneven surface 7 on the entire surface side used for the decorative sheet 1, the roll having the fine uneven surface 7 having a desired depth of 1 to 30 μm and the roll having the smooth surface 8 are formed at the time of film formation. The sheet having the roll surface unevenness transferred to the sheet surface side is used.

【0027】また、本発明に係る部分マット感を有する
金属光沢柄キー部材6の別の製造方法として、軟化温度
が80〜220℃である透明な基体シート2の裏面に金
属蒸着層4を含む加飾層を少なくとも有する加飾シート
1を用い、部分的に微細凹凸面7が形成されたキャビテ
ィ形成面に該加飾シート1の基体シート2側が接するよ
うに金型12内に配置し〔図9参照)、型締めして溶融
樹脂13を射出充満(図10参照)、冷却固化した後、
型開きして上記加飾シート1が樹脂成形品5表面に一体
化されるとともにその表面に金型12の部分的な微細凹
凸面7及び平滑面8が転移してマット部9と艶部10と
が形成されたキー部材6を取り出す(図11,図5参
照)こともできる(第三実施態様)。
As another method of manufacturing the metallic luster pattern key member 6 having a partial matt feeling according to the present invention, the metal vapor deposition layer 4 is included on the back surface of the transparent base sheet 2 having a softening temperature of 80 to 220 ° C. Using the decorative sheet 1 having at least a decorative layer, the decorative sheet 1 is placed in the mold 12 so that the base sheet 2 side of the decorative sheet 1 is in contact with the cavity forming surface in which the fine uneven surface 7 is partially formed [Fig. 9), the mold is clamped, the molten resin 13 is injected and filled (see FIG. 10), and after cooling and solidifying,
The decorative sheet 1 is integrated with the surface of the resin molded product 5 by opening the mold, and at the same time, the fine uneven surface 7 and the smooth surface 8 of the mold 12 are transferred to the mat portion 9 and the gloss portion 10. It is also possible to take out the key member 6 formed with (see FIGS. 11 and 5) (third embodiment).

【0028】上記第三実施態様の場合、加飾シート1に
使用する基体シート2は、第一実施態様と同様に表面側
全体が平滑であるものを用いても、第二実施態様と同様
に表面側全体が微細凹凸を有しているものを用いてもど
ちらでも構わない。溶融樹脂13の樹脂熱及び射出圧に
より、キャビティ形成面の微細凹凸面7に接する部分は
キー部材6表面に転移してマット部9となり、キャビテ
ィ形成面の平滑面8に接する部分はキー部材6表面に転
移して艶部10となる。
In the case of the above-mentioned third embodiment, the base sheet 2 used for the decorative sheet 1 may be one having a smooth surface as in the first embodiment, as in the second embodiment. It does not matter whether the entire surface has fine irregularities. Due to the resin heat of the molten resin 13 and the injection pressure, the portion of the cavity forming surface that is in contact with the fine uneven surface 7 is transferred to the surface of the key member 6 to become the mat portion 9, and the portion that is in contact with the smooth surface 8 of the cavity forming surface is the key member 6 It is transferred to the surface and becomes the glossy portion 10.

【0029】金型12のキャビティ形成面に深度1〜3
0μmの微細凹凸を形成する方法としては、サンドブラ
スト法、エッチング法、放電加工法、レーザー加工法等
がある。
Depth 1 to 3 on the cavity forming surface of the mold 12.
Examples of methods for forming fine irregularities of 0 μm include a sandblast method, an etching method, an electric discharge machining method, and a laser machining method.

【0030】上記の各製造方法により得られたキー部材
6は、軟化温度が80〜220℃である透明な基体シー
ト2の裏面に金属蒸着層4を含む加飾層を少なくとも有
する加飾シート1が樹脂成形品5表面に一体化されたも
のであり、該キー部材6の上記基体シート2が表面側に
微細凹凸面7からなるマット部9と平滑面8とからなる
艶部10とを有するものである。したがって、金属蒸着
層4が基体シート2の微細凹凸面7からなるマット部9
を有する面とは反対面に設けられているため、金属蒸着
層4で微細凹凸を埋めてしまうことがなく、所望のマッ
ト表現を確実に得ることができる。
The key member 6 obtained by each of the above manufacturing methods has a decorative sheet 1 having at least a decorative layer containing a metal vapor deposition layer 4 on the back surface of a transparent base sheet 2 having a softening temperature of 80 to 220 ° C. Is integrated with the surface of the resin molded product 5, and the base sheet 2 of the key member 6 has a mat portion 9 having a finely roughened surface 7 and a gloss portion 10 having a smooth surface 8 on the surface side. It is a thing. Accordingly, the mat portion 9 in which the metal vapor deposition layer 4 is composed of the fine uneven surface 7 of the base sheet 2
Since it is provided on the surface opposite to the surface having, the desired metallized expression can be surely obtained without filling the fine irregularities with the metal vapor deposition layer 4.

【0031】また、金属蒸着層4が透明な基体シート2
で保護され、また基体シート2の微細凹凸面7からなる
マット部9を有する面とは反対面に設けられているた
め、長期の使用においても頻繁に接触する部位で金属蒸
着層4の剥離が起きない。また、金属蒸着層4が透明な
基体シート2で保護されているため、腐食等による変色
も起きない。
The base sheet 2 having a transparent metal vapor deposition layer 4
Since it is provided on the surface opposite to the surface of the base sheet 2 having the mat portion 9 made of the finely roughened surface 7, the metal vapor deposition layer 4 can be peeled off at a frequently contacted portion even during long-term use. Don't get up Further, since the metal vapor deposition layer 4 is protected by the transparent base sheet 2, discoloration due to corrosion or the like does not occur.

【0032】さらに、加飾シート1を樹脂成形品5表面
に一体化するため、加飾シート1において基体シート2
上に金属蒸着層4とともに表現したい柄を印刷しておけ
ば、キー部材6に繊細な着色表現も可能である。
Further, since the decorative sheet 1 is integrated with the surface of the resin molded product 5, the base sheet 2 is added to the decorative sheet 1.
By printing the pattern to be expressed together with the metal vapor deposition layer 4 on the key member 6, delicate coloring can be expressed on the key member 6.

【0033】[0033]

【実施例】(実施例1) 表面全体が平滑な厚み130
μmの ポリカーボネートフィルム(軟化点150℃)
の片面にアクリルポリオールからなる熱硬化型アンカー
層をリバースコート法にて全面に形成した後、その上に
アルミニウムからなる厚み0.04μmの金属蒸着層を
真空蒸着法にて全面に形成し、次いでスミインキをセイ
コーアドバンス製「SG410/専用硬化剤=19:1」(ウ
レタン2液硬化型インキ)を用いてスクリーン印刷法に
て部分的に形成して80℃×5分の熱風乾燥をかけた
後、アルカリ溶液に浸漬し、スミインキ層が積層されて
いない金属蒸着層を除去、次いで塩化ビニル−酢酸ビニ
ル共重合樹脂からなるインキを用い接着層をスクリーン
印刷法にて全面に形成、最後に80℃×2時間乾燥を行
い、加飾シートを形成した。
[Example] (Example 1) A thickness 130 in which the entire surface is smooth
μm polycarbonate film (softening point 150 ℃)
A thermosetting anchor layer made of acrylic polyol is formed on one side of the whole surface by the reverse coating method, and then a metal deposition layer made of aluminum and having a thickness of 0.04 μm is formed on the entire surface by the vacuum deposition method. After Sumi ink was partially formed by screen printing using "SG410 / dedicated curing agent = 19: 1" (urethane two-component curing ink) manufactured by Seiko Advance, and was subjected to hot air drying at 80 ° C x 5 minutes. Then, it is immersed in an alkaline solution to remove the metal vapor deposition layer on which the Sumi ink layer is not laminated, then an adhesive layer is formed on the entire surface by a screen printing method using an ink composed of vinyl chloride-vinyl acetate copolymer resin, and finally at 80 ° C. × It was dried for 2 hours to form a decorative sheet.

【0034】これを高圧成形法により立体形状に予備成
形した後、三次元形状に対応したキャビ形状を有する成
形金型内に配置し、型締めして溶融状態のバイエル製PC
樹脂「マクロロン2295」を加飾シートの基体シート
とは反対側より射出し、冷却固化させて上記加飾シート
が樹脂成形品表面に一体化された表面全体が平滑なキー
部材を得た。
After preforming this into a three-dimensional shape by a high-pressure molding method, it is placed in a molding die having a cavity shape corresponding to a three-dimensional shape, and the die is clamped to make a molten PC made of Bayer PC.
The resin "Makrolon 2295" was injected from the side opposite to the base sheet of the decorative sheet, and was cooled and solidified to obtain a key member in which the decorative sheet was integrated with the surface of the resin molded product and the entire surface was smooth.

【0035】該キー部材表面の所望の部位に、表面温度
170℃に温度調節された深度5μmからなる微細凹凸
面を有する金属刻印判を荷重9.3×10Paで3秒
間刻印押しをしてマット部と艶部とが形成されたキー部
材を得た。
On a desired portion of the surface of the key member, a metal stamp having a fine concavo-convex surface having a depth of 5 μm, the surface temperature of which was adjusted to 170 ° C., was stamped with a load of 9.3 × 10 5 Pa for 3 seconds. As a result, a key member having a mat portion and a gloss portion was obtained.

【0036】(実施例2) 加飾シートの製造に用いる
基体シートが金属蒸着層を設ける面と反対面全体に深度
5μmからなる微細凹凸面を呈すること、および刻印押
しに用いる金属刻印判が平滑面を有することのほかは実
施例1と同様とした。 (実施例3) 厚み100μmの ポリアミドフィルム
(軟化点215℃)の片面にアクリルポリオールからな
る熱硬化型アンカー層をグラビアコート法にて全面に形
成した後、その上にアルミニウムからなる厚み0.06
μmの金属蒸着層を真空蒸着法にて全面に形成し、次い
でスミインキをセイコーアドバンス製「SG410/専用硬
化剤=19:1」(ウレタン2液硬化型インキ)を用い
てスクリーン印刷法にて部分的に形成して80℃×5分
の熱風乾燥をかけた後、アルカリ溶液に浸漬し、スミイ
ンキ層が積層されていない金属蒸着層を除去、次いで塩
化ビニル−酢酸ビニル共重合樹脂からなるインキを用い
接着層をスクリーン印刷法にて全面に形成、最後に80
℃×2時間乾燥を行い、加飾シートを形成した
(Example 2) The base sheet used for producing the decorative sheet has a fine concavo-convex surface having a depth of 5 µm on the entire surface opposite to the surface on which the metal vapor deposition layer is provided, and the metal stamp used for stamping is smooth. Same as Example 1 except having a surface. (Example 3) A thermosetting anchor layer made of acrylic polyol was formed on one surface of a 100 μm thick polyamide film (softening point 215 ° C.) by a gravure coating method, and then a thickness of 0.06 made of aluminum was formed thereon.
A metal vapor-deposited layer of μm is formed on the entire surface by a vacuum vapor deposition method, and then Sumi Ink is partially screen-printed using “SG410 / special curing agent = 19: 1” (urethane 2-liquid curing type ink) manufactured by Seiko Advance. Formed by applying a hot air drying process at 80 ° C for 5 minutes, immersing it in an alkaline solution to remove the metal vapor-deposition layer on which the Sumi ink layer is not laminated, and then removing the ink consisting of vinyl chloride-vinyl acetate copolymer resin. Adhesive layer is formed on the entire surface by screen printing method, and finally 80
℃ × 2 hours dried to form a decorative sheet

【0037】この加飾シートを高圧成形法により立体形
状に予備成形した後、三次元形状に対応したキャビ形状
を有する成形金型内に、部分的に深度20μmからなる
微細凹凸面が形成されたキャビティ形成面に基体シート
側が接するよう配置し、型締めして溶融状態のバイエル
製PC樹脂「マクロロン2295」を加飾シートの基体シ
ートとは反対側より射出し、冷却固化させて上記加飾シ
ートが樹脂成形品表面に一体化されるとともにその表面
に金型の部分的な微細凹凸面及び平滑面が転移してマッ
ト部と艶部とが形成されたキー部材を得た。
After this decorative sheet was preformed into a three-dimensional shape by a high-pressure molding method, a fine uneven surface having a depth of 20 μm was partially formed in a molding die having a cabinet shape corresponding to a three-dimensional shape. The above decorative sheet is placed so that the base sheet side is in contact with the cavity forming surface, mold-clamped, and molten Molten Bayer PC resin "Makrolon 2295" is injected from the side opposite to the base sheet of the decorative sheet to cool and solidify. Was integrated with the surface of the resin molded product, and a partial fine uneven surface and a smooth surface of the mold were transferred to the surface to obtain a key member in which a mat portion and a gloss portion were formed.

【0038】[0038]

【発明の効果】本発明の部分マット感を有する金属光沢
柄キー部材とその製造方法は、前記した構成からなるの
で、次のような効果を有する。
Since the metallic luster pattern key member having a partial matt feeling and the method for producing the same according to the present invention are constituted as described above, they have the following effects.

【0039】すなわち、本発明で得られる部分マット感
を有する金属光沢柄キー部材は、軟化温度が80〜22
0℃である透明な基体シートの裏面に金属蒸着層を含む
加飾層を少なくとも有する加飾シートが樹脂成形品表面
に一体化されたものであり、該キー部材の上記基体シー
トが表面側に微細凹凸面からなるマット部と平滑面とか
らなる艶部とを有するものであるので、所望のマット表
現を確実に得ることができ、表面耐摩耗性に優れ、繊細
な着色表現も可能である。
That is, the metal luster pattern key member having a partial matt feeling obtained in the present invention has a softening temperature of 80 to 22.
A decorative sheet having at least a decorative layer containing a metal vapor deposition layer on the back surface of a transparent base sheet at 0 ° C. is integrated on the surface of a resin molded product, and the base sheet of the key member is on the front surface side. Since it has a matte part consisting of a fine uneven surface and a glossy part consisting of a smooth surface, it is possible to surely obtain a desired matte expression, excellent surface abrasion resistance, and delicate colored expression is also possible. .

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る部分マット感を有する金属光沢柄
キー部材の一実施例を示す断面図である。
FIG. 1 is a cross-sectional view showing an example of a metallic luster pattern key member having a partial matt feeling according to the present invention.

【図2】本発明に係る部分マット付与工程の一実施例を
示す断面図である。
FIG. 2 is a cross-sectional view showing an example of a partial mat providing step according to the present invention.

【図3】本発明に係る部分マット付与工程の一実施例を
示す断面図である。
FIG. 3 is a cross-sectional view showing an example of a partial mat providing step according to the present invention.

【図4】本発明に係る部分マット付与工程の一実施例を
示す断面図である。
FIG. 4 is a cross-sectional view showing an example of a partial mat providing step according to the present invention.

【図5】本発明に係る部分マット感を有する金属光沢柄
キー部材の一実施例を示す断面図である。
FIG. 5 is a cross-sectional view showing an example of a metallic luster pattern key member having a partial matt feeling according to the present invention.

【図6】本発明に係る部分マット付与工程の一実施例を
示す断面図である。
FIG. 6 is a cross-sectional view showing an example of a partial mat providing step according to the present invention.

【図7】本発明に係る部分マット付与工程の一実施例を
示す断面図である。
FIG. 7 is a cross-sectional view showing an example of a partial mat providing step according to the present invention.

【図8】本発明に係る部分マット付与工程の一実施例を
示す断面図である。
FIG. 8 is a cross-sectional view showing an example of a partial mat providing step according to the present invention.

【図9】本発明に係る部分マット付与工程の一実施例を
示す断面図である。
FIG. 9 is a cross-sectional view showing an example of a partial mat providing step according to the present invention.

【図10】本発明に係る部分マット付与工程の一実施例
を示す断面図である。
FIG. 10 is a cross-sectional view showing an example of a partial mat providing step according to the present invention.

【図11】本発明に係る部分マット付与工程の一実施例
を示す断面図である。
FIG. 11 is a cross-sectional view showing an example of a partial mat providing step according to the present invention.

【図12】従来技術に係る部分マット感を有する金属光
沢柄キー部材の例を示す断面図である。
FIG. 12 is a cross-sectional view showing an example of a metallic luster pattern key member having a partial matt feeling according to the prior art.

【符号の説明】[Explanation of symbols]

1 加飾シート 2 基体シート 3 前アンカー層 4 金属蒸着層 5 樹脂成形品 6 キー部材 7 微細凹凸面 8 平滑面 9 マット部 10 艶部 11 刻印 12 金型 13 溶融樹脂 14 メッキ層 15 オーバーコート層 1 decorative sheet 2 Base sheet 3 Front anchor layer 4 Metal deposition layer 5 Resin molded products 6 key members 7 Fine uneven surface 8 smooth surface 9 Matt section 10 gloss 11 stamps 12 mold 13 Molten resin 14 plating layer 15 Overcoat layer

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 表面側全体が平滑であり且つ軟化温度が
80〜220℃である透明な基体シートの裏面に金属蒸
着層を含む加飾層を少なくとも有する加飾シートを用
い、該加飾シートを金型内に配置し、型締めして溶融樹
脂を射出充満し、冷却固化した後、型開きして上記加飾
シートが樹脂成形品表面に一体化されたキー部材を取り
出し、次いで該キー部材の上記平滑面に微細凹凸面を有
する刻印で刻印押ししてマット部と艶部とが形成された
キー部材とすることを特徴とする部分マット感を有する
金属光沢柄キー部材の製造方法。
1. A decorative sheet having at least a decorative layer containing a metal deposition layer on the back surface of a transparent base sheet having a smooth front surface and a softening temperature of 80 to 220 ° C. Is placed in the mold, the mold is clamped, the molten resin is injected and filled, and after cooling and solidification, the mold is opened to take out the key member in which the decorative sheet is integrated on the surface of the resin molded product, and then the key A method for producing a metallic luster pattern key member having a partial matt feeling, which is characterized in that a key member in which a mat portion and a gloss portion are formed by stamping with a stamp having a fine uneven surface on the smooth surface of the member.
【請求項2】 表面側全体に微細凹凸面を呈し且つ軟化
温度が80〜220℃である透明な基体シートの裏面に
金属蒸着層を含む加飾層を少なくとも有する加飾シート
を用い、該加飾シートを金型内に配置し、型締めして溶
融樹脂を射出充満し、冷却固化した後、型開きして上記
加飾シートが樹脂成形品表面に一体化されたキー部材を
取り出し、次いで該キー部材の上記微細凹凸面に平滑面
を有する刻印で刻印押ししてマット部と艶部とが形成さ
れたキー部材とすることを特徴とする部分マット感を有
する金属光沢柄キー部材の製造方法。
2. A decorative sheet having at least a decorative layer containing a metal deposition layer on the back surface of a transparent substrate sheet having a fine uneven surface on the entire surface side and having a softening temperature of 80 to 220 ° C. The decorative sheet is placed in a mold, the mold is clamped, the molten resin is injected and filled, and after cooling and solidification, the mold is opened and the key member in which the decorative sheet is integrated on the surface of the resin molded product is taken out, and then, Manufacture of a metallic luster pattern key member having a partial matt feeling, wherein the key member is stamped with a stamp having a smooth surface on the fine concavo-convex surface to form a matte portion and a glossy portion. Method.
【請求項3】 軟化温度が80〜220℃である透明な
基体シートの裏面に金属蒸着層を含む加飾層を少なくと
も有する加飾シートを用い、部分的に微細凹凸面が形成
されたキャビティ形成面に該加飾シートの基体シート側
が接するように金型内に配置し、型締めして溶融樹脂を
射出充満し、冷却固化した後、型開きして上記加飾シー
トが樹脂成形品表面に一体化されるとともにその表面に
金型の部分的な微細凹凸面及び平滑面が転移してマット
部と艶部とが形成されたキー部材を取り出すことを特徴
とする部分マット感を有する金属光沢柄キー部材の製造
方法。
3. A cavity formation in which a fine uneven surface is partially formed by using a decorative sheet having at least a decorative layer containing a metal vapor deposition layer on the back surface of a transparent substrate sheet having a softening temperature of 80 to 220 ° C. The decorative sheet is placed in a mold so that the base sheet side of the decorative sheet is in contact with the surface, the mold is clamped and the molten resin is injected and filled, and after cooling and solidification, the mold is opened and the decorative sheet is placed on the surface of the resin molded product. A metallic luster having a partial matt feeling, which is integrated and takes out a key member having a matte portion and a glossy portion formed by transferring a partly fine uneven surface and a smooth surface of the die to the surface thereof. Manufacturing method of handle key member.
【請求項4】 上記基体シートが、ポリカーボネート、
アクリル、ナイロンから選択される樹脂フィルムである
請求項1〜3のいずれかに記載の部分マット感を有する
金属光沢柄キー部材の製造方法。
4. The base sheet is polycarbonate,
The method for producing a metallic luster pattern key member having a partial matt feeling according to any one of claims 1 to 3, which is a resin film selected from acrylic and nylon.
【請求項5】 軟化温度が80〜220℃である透明な
基体シートの裏面に金属蒸着層を含む加飾層を少なくと
も有する加飾シートが樹脂成形品表面に一体化されたキ
ー部材であって、該キー部材の上記基体シートが表面側
に微細凹凸面からなるマット部と平滑面とからなる艶部
とを有することを特徴とする部分マット感を有する金属
光沢柄キー部材。
5. A key member in which a decorative sheet having at least a decorative layer containing a metal vapor deposition layer on the back surface of a transparent base sheet having a softening temperature of 80 to 220 ° C. is integrated on the surface of a resin molded product. A metallic luster pattern key member having a partial matt feeling, wherein the base sheet of the key member has a mat portion having a finely rough surface and a gloss portion having a smooth surface on the front surface side.
【請求項6】 上記基体シートが、ポリカーボネート、
アクリル、ナイロンから選択される樹脂フィルムである
請求項5記載の部分マット感を有する金属光沢柄キー部
材。
6. The base sheet is polycarbonate,
The metallic luster pattern key member having a partial matt feeling according to claim 5, which is a resin film selected from acrylic and nylon.
JP2002028512A 2002-02-05 2002-02-05 Metallic finish key member having partial matte appearance and manufacture method for the same Withdrawn JP2003231150A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002028512A JP2003231150A (en) 2002-02-05 2002-02-05 Metallic finish key member having partial matte appearance and manufacture method for the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002028512A JP2003231150A (en) 2002-02-05 2002-02-05 Metallic finish key member having partial matte appearance and manufacture method for the same

Publications (1)

Publication Number Publication Date
JP2003231150A true JP2003231150A (en) 2003-08-19

Family

ID=27773453

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002028512A Withdrawn JP2003231150A (en) 2002-02-05 2002-02-05 Metallic finish key member having partial matte appearance and manufacture method for the same

Country Status (1)

Country Link
JP (1) JP2003231150A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103075712A (en) * 2011-08-22 2013-05-01 株式会社小糸制作所 Vehicular lamp
JP2017024371A (en) * 2015-07-28 2017-02-02 トリニティ工業株式会社 Decorative component manufacturing method and decorative component manufacturing apparatus
JP2021030693A (en) * 2019-08-29 2021-03-01 ベクトル株式会社 Engraving device with leveling function and engraving method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103075712A (en) * 2011-08-22 2013-05-01 株式会社小糸制作所 Vehicular lamp
JP2017024371A (en) * 2015-07-28 2017-02-02 トリニティ工業株式会社 Decorative component manufacturing method and decorative component manufacturing apparatus
JP2021030693A (en) * 2019-08-29 2021-03-01 ベクトル株式会社 Engraving device with leveling function and engraving method
JP7285740B2 (en) 2019-08-29 2023-06-02 ベクトル株式会社 Engraving device with leveling function and engraving method

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