JP2003191235A - Support system for improving productivity of processing machine - Google Patents
Support system for improving productivity of processing machineInfo
- Publication number
- JP2003191235A JP2003191235A JP2001403054A JP2001403054A JP2003191235A JP 2003191235 A JP2003191235 A JP 2003191235A JP 2001403054 A JP2001403054 A JP 2001403054A JP 2001403054 A JP2001403054 A JP 2001403054A JP 2003191235 A JP2003191235 A JP 2003191235A
- Authority
- JP
- Japan
- Prior art keywords
- processing
- data
- main server
- processing machine
- production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000012545 processing Methods 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 claims abstract description 44
- 238000004891 communication Methods 0.000 claims description 17
- 238000000465 moulding Methods 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 2
- 238000013480 data collection Methods 0.000 description 13
- 230000033001 locomotion Effects 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 238000005452 bending Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 238000003754 machining Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- General Factory Administration (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
Description
【発明の詳細な説明】
【０００１】
【発明の属する技術分野】本発明は、工場内に設置され
た往復又は回転運動を伴う複数のプレス機、樹脂成形機
等の加工機械における生産性向上支援システムに関する
ものであり、更に、詳細には、切断、曲げ、絞り、成形
等の加工をするために往復又は回転運動を伴う加工機械
の生産性を向上させるための支援システムに関するもの
である。
【０００２】
【従来の技術】従来、この種の複数のプレス機、樹脂成
形機等の加工、機械を設置している工場では、各加工機
械毎にデータ収集用のパーソナルコンピュータ等の演算
装置を配設して、該パーソナルコンピュータ等にバーコ
ードリーダや加工機械に付設された各種センサによって
検知させたデータを入力し、それらのデータを収集して
中央の演算装置でデータを処理して、各加工機械の稼動
状況を管理しているものであった。
【０００３】
【発明が解決しようとする課題】然し乍ら、プレス機や
樹脂成形機等の加工機械では、多種類の製品を少数生産
する場合もあれば、一種類の製品を大量に生産する場合
もあり、生産量が絶えず変化し、更に、切断加工、曲げ
加工、絞り加工、成形等の目的の加工と、生産する製品
毎の材質や形状、寸法等によって、加工機械に取付ける
金型や工具を取り替えなければならず、更には、加工機
械の１回毎の往復又は回転運動の時間やストローク、一
時的な停止位置、成形圧力等を調整する必要があり、そ
の準備及び調整の間は加工機械を停止しており、従っ
て、生産が停止されることと成り、その準備時間をいか
に短縮するかが生産性の向上に大きく影響するものであ
った。
【０００４】更に、従来は生産個数に単純に単品当たり
の生産時間をかけて終了予想時刻を計算していたが、大
量に生産する場合僅かな時間差が最終時間を大きく狂わ
せたり、加工機械にトラブルや加工条件の変化等による
時間差ができた場合、対応に苦慮しているのが実情であ
る。
【０００５】
【課題を解決するための手段】本発明は前述の課題に鑑
みて、鋭意研鑽の結果、工場内に設置された往復又は回
転運動を伴う複数のプレス機等の加工機械において、夫
々の加工機械の加工回数、加工速度、生産品名、生産担
当者、金型等の各種データを接続された通信網により入
力してデータを収集、変換しメインサーバーにデータを
転送するデータ収集・変換器と、データ収集・変換器か
ら転送されたデータを記憶・演算処理するメインサーバ
ーと、メインサーバーと通信網により接続された夫々の
加工機械の近傍に配設された工場内表示用コンピュータ
端末機と、メインサーバーと通信網により接続された単
数又は複数の遠隔地表示用コンピュータ端末機を備えた
ものである。
【０００６】
【発明の作用】本発明の加工機械の生産性向上支援シス
テムは、複数のプレス機等の加工機械が設置された工場
において、夫々の加工機械の各種データ、つまり、加工
回数、加工速度、生産品名、生産担当者、金型等のデー
タを通信網によってデータ収集・変換器に随時入力し、
メインサーバーに転送することからメインサーバーに入
力された各種データは記憶、演算され、その情報を加工
機械の近傍に配設された工場内表示用コンピュータ端末
機と、単数又は複数の遠隔地表示用コンピュータ端末機
で表示でき以後の生産の計画や準備を前もって行えるも
のである。
【０００７】本発明の目的は、データ収集・変換器に各
加工機械の各種データを入力し、更に、メインサーバー
に転送し、メインサーバー、で記憶・演算処理された情
報を各所に配設されたコンピュータ端末機のディスプレ
ーに随時表示できることから、以後の生産の計画や準備
が予測できるため加工機械の生産性を向上させることが
可能な支援システムを提供するものである。
【０００８】
【発明の実施の形態】以下、本発明の加工機械の生産性
向上支援システムの実施の形態について図面を参照しな
がら説明する。
【０００９】図１は本発明の生産性向上支援システムの
実施の形態を説明するための概要説明図であり、図２は
本発明の生産性向上支援システムの実施の形態の生産完
了予定表の表示例であり、図３は本発明の生産性向上支
援システムの実施の形態の生産日報の表示例であり、図
４は本発明の生産性向上支援システムの実施の形態の生
産日報累計の表示例であり、図５は本発明の生産性向上
支援システムの実施の形態の稼動率表の表示例である。
【００１０】本発明は、工場内に設置された往復又は回
転運動を伴う複数のプレス機、樹脂成形機等の加工機械
における生産性向上支援システムに関するものであり、
更に、詳細には、切断、曲げ、絞り、成形等の加工をす
るために往復又は回転運動を伴う加工機械の生産性を向
上させるための支援システムに関するものであり、工場
内に設置された往復又は回転運動を伴う複数のプレス
機、樹脂成形機等の加工機械Ｐ１．Ｐ２．Ｐ３・・・Ｐ
ｎにおいて、前記夫々の加工機械Ｐ１．Ｐ２．Ｐ３・・
・Ｐｎの加工回数、加工速度、生産品名、生産担当者、
金型等の各種データを接続された通信網ｄ１−１．ｄ１
−２．ｄ１−３．ｄ１−４・・・ｄ１−ｎ．ｄ２−１．
ｄ２−２．ｄ２−３．ｄ２−４・・・ｄ２−ｎ．ｄ３−
１．ｄ３−２．ｄ３−３．ｄ３−４・・・ｄ３−ｎ・・
・・・ｄｎ−１．ｄｎ−２．ｄｎ−３．ｄｎ−４・・・
ｄｎ−ｎにより入力してデータを収集、変換しメインサ
ーバー１−２にデータを転送するデータ収集・変換器１
−１と、該データ収集・変換器１−１から転送されたデ
ータを記憶・演算処理するメインサーバー１−２と、該
メインサーバー１−２と通信網２−１．２−２．２−３
・・・２−ｎにより接続された工場内の夫々の加工機械
Ｐ１．Ｐ２．Ｐ３・・・Ｐｎの近傍に配設された工場内
表示用コンピュータ端末機３−１．３−２．３−３・・
・３−ｎと、前記メインサーバー１−２と通信網４−
１．４−２・・・４−ｎにより接続された単数又は複数
の遠隔地表示用コンピュータ端末機５−１．５−２・・
・５−ｎを備えたものである。該メインサーバーと通信
網により接続された工場内の夫々の加工機械の近傍に配
設された工場内表示用コンピュータ端末機と、前記メイ
ンサーバーと通信網により接続された単数又は複数の遠
隔地表示用コンピュータ端末機を備えたことを特徴とす
る加工機械の生産性向上支援システム。
【００１１】即ち、本発明の生産性向上支援システム
は、往復又は回転運動を伴う複数のプレス機、樹脂成形
機等の加工機械Ｐ１．Ｐ２．Ｐ３・・・Ｐｎを複数設置
した工場の生産性を向上させるための支援システムであ
り、切断加工、曲げ加工、絞り加工、成形等の加工をす
るものである。
【００１２】そして、各種データとは加工機械Ｐ１．Ｐ
２．Ｐ３・・・Ｐｎの加工回数、加工速度、生産品名、
生産担当者、金型等のデータであり、夫々バーコードリ
ーダや、加工機械Ｐ１．Ｐ２．Ｐ３・・・Ｐｎに付設し
たリミットスイッチ等の各種センサにより検知され、接
続された通信網ｄ１−１．ｄ１−２．ｄ１−３．ｄ１−
４・・・ｄ１−ｎ．ｄ２−１．ｄ２−２．ｄ２−３．ｄ
２−４・・・ｄ２−ｎ．ｄ３−１．ｄ３−２．ｄ３−
３．ｄ３−４・・・ｄ３−ｎ・・・・・ｄｎ−１．ｄｎ
−２．ｄｎ−３．ｄｎ−４・・・ｄｎ−ｎにより入力さ
れるもので、加えて、生産個数等はデータ収集・変換器
１−１に直接入力するものである。
【００１３】次いで、データ収集・変換器１−１には前
記各種のデータがその都度入力され、入力されたデータ
は収集、変換され、後述するメインサーバー１−２に転
送されるものである。
【００１４】そして、メインサーバー１−２はデータ収
集・変換器１−１から転送されたデータを記憶し、演算
処理するものであり、その例としての表示は、図２乃至
図５に図示したが、これに限定するものではなく、記憶
・演算処理された情報は後述するコンピュータ端末機３
−１．３−２．３−３・・・３−ｎ．５−１．５−２・
・・５−ｎに表示させるものであり、メインサーバー１
−２は前記データ収集・変換器１−１に内蔵して一体化
することも可能なものである。
【００１５】更に、コンピュータ端末機３−１．３−
２．３−３・・・３−ｎ．５−１．５−２・・・５−ｎ
は汎用されているパーソナルコンピュータであり、工場
内表示用コンピュータ端末機３−１．３−２．３−３・
・・３−ｎは夫々の加工機械Ｐ１．Ｐ２．Ｐ３・・・Ｐ
ｎの生産担当者が入力することによりディスプレーに表
示させるもので、生産担当者は担当している加工機械Ｐ
１．Ｐ２．Ｐ３・・・Ｐｎの生産状態を常に把握するも
のである。
【００１６】次に、遠隔地表示用コンピュータ端末機５
−１．５−２・・・５−ｎは、例えば、工場の事務所や
遠隔地にある本社等に設置されているコンピュータ端末
機のことであり、工場に設置されて複数の加工機械Ｐ
１．Ｐ２．Ｐ３・・・Ｐｎの全体、及び、個々の加工機
械Ｐ１．Ｐ２．Ｐ３・・・Ｐｎ、生産担当者等の状況を
ディスプレーに表示させて管理するもので、更には、生
産を受注した時にもディスプレーに表示させて、その生
産が可能な加工機械Ｐ１．Ｐ２．Ｐ３・・・Ｐｎの状況
が把握でき、予め、生産開始予定日、生産終了日等が予
定できるものである。
【００１７】つまり、生産担当者毎、又は、加工機械Ｐ
１．Ｐ２．Ｐ３・・・Ｐｎ毎に、単品当たりの加工時
間、全生産個数、現在生産個数等のデータをデータ収集
・変換器１−１に入力することで、生産中の製品の生産
終了の予定時刻が表示されるもので、次の生産作業の準
備等の行動にかかれるものである。
【００１８】そして、図２に図示する表示例の実施の形
態は、生産完了予定表であり、生産担当者○○さんが６
０Ｔのプレス機を用いてフレームの加工をしているもの
であるが、その終了予想時刻は２９時間１４分後と表示
されており、１２月６日に成らないと終了しないもので
あり、以後同様にリアルタイムで記憶、演算されて表示
されるものである。
【００１９】更に、図３に図示する表示例の実施の形態
は、生産日報であり、プレス機６０Ｔは生産担当者○○
さんが２００１年１２月５日は稼動させたことを表示す
るもので、実生産数、稼動数等を表示させその日の日報
となるものである。
【００２０】そして、図４に図示する表示例の実施の形
態では、生産日報の当日の累計であり、種別Ａに属する
各種製品の夫々の累計を更に総合計した生産数、指示
数、指示数残、必要数、累計生産数、過不足等の数字が
表示され、当日の生産状況が把握できるものであり、図
示したものは当日分であるが、当月の種別毎累計データ
を同様に表示させることも可能である。
【００２１】更には、図５に図示する表示例の実施の形
態は、稼動率表であり、生産担当者毎に表示させている
ものであり、生産担当者○○さんが６０Ｔのプレス機を
用いて、稼動率８５％で稼動させたことを表示している
ものであり、尚、プレス機毎に表示させても構わないも
のである。
【００２２】これら、表示例に関しては各種が考慮され
限定するものでは無いが、生産数の全部が何時でき上が
るのか、現在、いくつ、どの加工機械Ｐ１．Ｐ２．Ｐ３
・・・Ｐｎで、誰が生産しているのか、リアルタイムで
表示されるものである。
【００２３】
【発明の効果】本発明の加工機械の生産性向上支援シス
テムは、前述のように、複数のプレス機等の加工機械が
設置された工場において、夫々の加工機械の各種デー
タ、つまり、加工回数、加工速度、生産品名、生産担当
者、金型等のデータを通信網によってデータ収集・変換
器に随時入力し、メインサーバーに転送し、メインサー
バーに転送された各種データは記憶、演算され、その情
報を加工機械の近傍に配設された工場内表示用コンピュ
ータ端末機と、単数又は複数の遠隔地表示用コンピュー
タ端末機で表示できることから以後の生産の計画や準備
を前もって行えるものであり、画期的で実用性の高い発
明である。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for improving productivity in a plurality of processing machines such as a plurality of press machines and resin molding machines having reciprocating or rotating motions installed in a factory. More particularly, the present invention relates to a support system for improving the productivity of a processing machine that involves a reciprocating or rotating motion for processing such as cutting, bending, drawing, and forming. 2. Description of the Related Art Conventionally, in a factory where processing and machines such as a plurality of press machines and resin molding machines of this kind are installed, an arithmetic unit such as a personal computer for data collection is provided for each processing machine. Arranged, input data detected by a barcode reader or various sensors attached to a processing machine into the personal computer, etc., collect the data, process the data with a central processing unit, The operating status of the processing machine was managed. [0003] However, processing machines such as a press machine and a resin molding machine sometimes produce a small number of many kinds of products, or a large number of one kind of products. Yes, the production volume is constantly changing, and furthermore, the dies and tools to be mounted on the processing machine depend on the purpose processing such as cutting, bending, drawing, forming, etc., and the material, shape and dimensions of each product to be produced. It must be replaced, and it is necessary to adjust the time and stroke of each reciprocating or rotating movement of the processing machine, the temporary stop position, the molding pressure, etc., and during the preparation and adjustment, the processing machine Therefore, the production is stopped, and how to shorten the preparation time greatly affects the improvement in productivity. Furthermore, conventionally, the expected end time is calculated by simply multiplying the production quantity by the production time per unit, but in the case of mass production, a slight time difference greatly disturbs the final time or causes trouble in the processing machine. It is a fact that it is difficult to respond when there is a time lag due to changes in machining conditions or processing conditions. The present invention has been made in view of the above-mentioned problems, and as a result of diligent studies, a plurality of processing machines such as a press machine having a reciprocating or rotating motion installed in a factory have been developed. Data collection and conversion that collects and converts data by inputting various data such as the number of processing of the processing machine, processing speed, product name, production staff, dies, etc. through the connected communication network, and transferring the data to the main server Equipment, a main server for storing and processing the data transferred from the data collection / converter, and a computer terminal for display in the factory disposed near each processing machine connected to the main server by a communication network. And one or more remote display computer terminals connected to the main server by a communication network. [0006] The system for improving productivity of a processing machine according to the present invention provides various data of each processing machine in a factory where a plurality of processing machines such as press machines are installed. Data such as speed, product name, production staff, mold, etc. are input to the data collection / converter via the communication network as needed.
Since the data is transferred to the main server, various data input to the main server are stored and calculated, and the information is used for a computer terminal for display at the factory located near the processing machine and one or more remote terminals for display at remote locations. The information can be displayed on a computer terminal and the planning and preparation for the subsequent production can be performed in advance. An object of the present invention is to input various data of each processing machine to a data collecting / converting device, further transfer the data to a main server, and provide information stored and processed by the main server at various locations. The present invention provides a support system capable of improving the productivity of a processing machine because it can be displayed at any time on a display of a computer terminal, so that future production plans and preparations can be predicted. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A preferred embodiment of a processing machine productivity improvement support system according to the present invention will be described below with reference to the drawings. FIG. 1 is a schematic explanatory view for explaining an embodiment of the productivity improvement support system of the present invention, and FIG. 2 is a production completion schedule table of the embodiment of the productivity improvement support system of the present invention. FIG. 3 is a display example, and FIG. 3 is a display example of a production daily report according to the embodiment of the productivity improvement support system of the present invention. FIG. 4 is a table of the total production daily report of the embodiment of the productivity improvement support system of the present invention. FIG. 5 is a display example of an operation rate table according to the embodiment of the productivity improvement support system of the present invention. The present invention relates to a productivity improvement support system for a plurality of processing machines such as a press machine and a resin molding machine which are installed in a factory and have reciprocating or rotary motions.
More specifically, the present invention relates to a support system for improving the productivity of a processing machine with reciprocating or rotating motion for performing processing such as cutting, bending, drawing, forming, etc., and a reciprocating system installed in a factory. Or a plurality of processing machines P1. P2. P3 ... P
n, the respective processing machines P1. P2. P3 ...
・ Pn processing frequency, processing speed, product name, production staff,
Communication network d1-1 to which various data such as molds are connected. d1
-2. d1-3. d1-4 ... d1-n. d2-1.
d2-2. d2-3. d2-4 ... d2-n. d3-
1. d3-2. d3-3. d3-4 ... d3-n ...
... dn-1. dn-2. dn-3. dn-4 ...
Data collection / converter 1 that collects and converts data by inputting through dn-n and transfers the data to main server 1-2
-1, a main server 1-2 for storing and processing the data transferred from the data collection / converter 1-1, and a communication network 2-1.2-2-2 with the main server 1-2. 3
... Each processing machine P1. In the factory connected by 2-n P2. P3... Factory display computer terminals 3-1.3-2.3-3... Disposed near Pn.
3-n, the main server 1-2 and the communication network 4-
1.4-2... One or more remote display computer terminals connected by 4-n 5-1.5-2.
・ It has 5-n. A computer terminal for display in the factory disposed near each processing machine in the factory connected to the main server by a communication network; and one or more remote display devices connected to the main server by a communication network. A productivity improvement support system for a processing machine, comprising a computer terminal for use. That is, the productivity improvement support system of the present invention comprises a plurality of processing machines P1. P2. P3... Pn is a support system for improving the productivity of a factory in which a plurality of Pn are installed, and performs processing such as cutting, bending, drawing, and forming. The various data are the processing machines P1. P
2. P3 ... Pn processing frequency, processing speed, product name,
These are data of production staff, dies, etc., and are respectively a barcode reader and a processing machine P1. P2. P3... Pn are detected by various sensors such as limit switches attached to Pn and connected to the communication network d1-1. d1-2. d1-3. d1-
4... D1-n. d2-1. d2-2. d2-3. d
2-4 ... d2-n. d3-1. d3-2. d3-
3. d3-4 ... d3-n ... dn-1. dn
-2. dn-3. dn-4,... dn-n. In addition, the number of products to be produced is directly input to the data collection / converter 1-1. Next, the various data are input to the data collection / converter 1-1 each time, and the input data is collected and converted, and transferred to a main server 1-2 described later. The main server 1-2 stores the data transferred from the data collection / converter 1-1 and performs arithmetic processing. The display as an example is shown in FIG. 2 to FIG. However, the present invention is not limited to this.
-1.3-2.3-3 ... 3-n. 5-1.5-2.
..Display on 5-n, main server 1
-2 can also be built in and integrated with the data collection / converter 1-1. Further, the computer terminal 3-1.3
2.3-3 ... 3-n. 5-1.5-2 ... 5-n
Is a general-purpose personal computer, and is a computer terminal for factory display 3-1.3-2.3-3.
.. 3-n are the respective processing machines P1. P2. P3 ... P
n on the display by inputting by the production staff of the production machine P
1. P2. The production state of P3... Pn is always grasped. Next, a remote display computer terminal 5
-1.5-2... -N are, for example, computer terminals installed in a factory office or a remote headquarters.
1. P2. P3... Pn as a whole and individual processing machines P1. P2. P3... Pn, the status of the person in charge of production, etc. are displayed and managed on the display. Further, when a production order is received, the status is displayed on the display, and the processing machines P1. P2. The status of P3... Pn can be grasped, and the scheduled production start date, production end date, etc. can be scheduled in advance. That is, for each production person or for each processing machine P
1. P2. By inputting data such as machining time per unit, total production quantity, and current production quantity into the data collection / converter 1-1 for each P3. It is displayed and is used for actions such as preparation for the next production operation. The embodiment of the display example shown in FIG. 2 is a production completion schedule, and the production person in charge of xx is 6
Although the frame is processed using a 0T press machine, the expected end time is displayed as 29 hours and 14 minutes later, and the end is not completed until December 6th. Similarly, it is stored, calculated and displayed in real time. Further, the embodiment of the display example shown in FIG. 3 is a daily production report, and the press machine 60T is operated by a production person XX.
This displays that the user has started operation on December 5, 2001, and displays the actual production number, the operation number, and the like, and serves as a daily report for that day. In the embodiment of the display example shown in FIG. 4, it is the total of the production daily report on the day, and the production number, instruction number, instruction number obtained by further summing up the total of each of the various products belonging to the type A. Numbers such as remaining, required number, total production number, excess and deficiency etc. are displayed, and the production status of the day can be grasped, and what is shown is the day, but the total data for each type of the month is displayed in the same way It is also possible. Further, the embodiment of the display example shown in FIG. 5 is an operation rate table, which is displayed for each production staff, and the production staff XX operates a 60T press machine. This is used to indicate that the operation has been performed at the operation rate of 85%, and may be displayed for each press machine. These display examples are not limited in consideration of various types. However, when the total number of productions is completed, how many, which processing machines P1. P2. P3
.. Pn, who is producing in real time. As described above, the productivity improvement support system for a processing machine according to the present invention provides various data of each processing machine in a factory in which a plurality of processing machines such as press machines are installed. , The number of processing, the processing speed, the product name, the person in charge of production, the dies, etc. are input as needed to the data collection / converter via the communication network, transferred to the main server, and the various data transferred to the main server are stored, Computed and can display the information on the computer terminal for display in the factory located near the processing machine and one or more computer terminals for remote display, so that planning and preparation for the subsequent production can be performed in advance. It is a revolutionary and highly practical invention.
【図面の簡単な説明】
【図１】図１は本発明の生産性向上支援システムの実施
の形態の説明するための概要説明図である。
【図２】図２は本発明の生産性向上支援システムの実施
の形態の生産完了予定表の表示例である。
【図３】図３は本発明の生産性向上支援システムの実施
の形態の生産日報の表示例である。
【図４】図４本発明の生産性向上支援システムの実施の
形態の生産日報累計の表示例である。
【図５】図５は本発明の生産性向上支援システムの実施
の形態の稼動率表の表示例である。
【符号の説明】
Ｐ１．Ｐ２．Ｐ３．・・・Ｐｎ 加工機械
ｄ１−１．ｄ１−２．ｄ１−３．ｄ１−４・・・ｄ１−
ｎ．ｄ２−１．ｄ２−２．ｄ２−３．ｄ２−４・・・ｄ
２−ｎ．ｄ３−１．ｄ３−２．ｄ３−３．ｄ３−４・・
・ｄ３−ｎ・・・・・ｄｎ−１．ｄｎ−２．ｄｎ−３．
ｄｎ−４・・・ｄｎ−ｎ 通信網
１−１ データ収集・変換器
１−２ メインサーバー
２−１．２−２．２−３・・・２−ｎ 通信網
３−１．３−２．３−３・・・３−ｎ 工場内表示
用コンピュータ端末機
４−１．４−２・・・４−ｎ 通信網
５−１．５−２・・・５−ｎ 遠隔地表示用コンピ
ュータ端末機BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic explanatory diagram for explaining an embodiment of a productivity improvement support system according to the present invention. FIG. 2 is a display example of a production completion schedule according to the embodiment of the productivity improvement support system of the present invention. FIG. 3 is a display example of a production daily report according to the embodiment of the productivity improvement support system of the present invention. FIG. 4 is a display example of a production daily report total according to the embodiment of the productivity improvement support system of the present invention. FIG. 5 is a display example of an operation rate table according to the embodiment of the productivity improvement support system of the present invention. [Explanation of Codes] P1. P2. P3. ... Pn processing machine d1-1. d1-2. d1-3. d1-4 ... d1-
n. d2-1. d2-2. d2-3. d2-4 ... d
2-n. d3-1. d3-2. d3-3. d3-4 ...
· D3-n ····· dn-1. dn-2. dn-3.
dn-4 ... dn-n communication network 1-1 data collection / converter 1-2 main server 2-1.2-2-2-3 ... 2-n communication network 3-1.3-2 .3-3 ... 3-n Display computer terminal in factory 4-1.4-2 ... 4-n Communication network 5-1.5-2 ... 5-n Remote display computer Terminal
Claims (1)
う複数のプレス機、樹脂成形機等の加工機械において、
前記夫々の加工機械の加工回数、加工速度、生産品名、
生産担当者、金型等の各種データを接続された通信網に
より入力してデータを収集、変換しメインサーバーにデ
ータを転送するデータ収集・変換器と、該データ収集・
変換器から転送されたデータを記憶・演算処理するメイ
ンサーバーと、該メインサーバーと通信網により接続さ
れた工場内の夫々の加工機械の近傍に配設された工場内
表示用コンピュータ端末機と、前記メインサーバーと通
信網により接続された単数又は複数の遠隔地表示用コン
ピュータ端末機を備えたことを特徴とする加工機械の生
産性向上支援システム。Claims: 1. In a plurality of press machines and reciprocating or rotating machines installed in a factory, such as a processing machine such as a resin molding machine,
Number of processing, processing speed, product name,
A data collector / converter that collects and converts data by inputting various data such as production staff and dies through a connected communication network and transfers the data to a main server;
A main server for storing and calculating data transferred from the converter, and a computer terminal for display in the factory disposed near each processing machine in the factory connected to the main server by a communication network; A productivity improvement support system for a processing machine, comprising: one or more remote display computer terminals connected to the main server via a communication network.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001403054A JP4061615B2 (en) | 2001-12-27 | 2001-12-27 | Productivity improvement support system for processing machines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001403054A JP4061615B2 (en) | 2001-12-27 | 2001-12-27 | Productivity improvement support system for processing machines |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2003191235A true JP2003191235A (en) | 2003-07-08 |
| JP4061615B2 JP4061615B2 (en) | 2008-03-19 |
Family
ID=27605834
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2001403054A Expired - Lifetime JP4061615B2 (en) | 2001-12-27 | 2001-12-27 | Productivity improvement support system for processing machines |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP4061615B2 (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01185767A (en) * | 1988-01-20 | 1989-07-25 | Hitachi Metals Ltd | Production information control system |
| JPH07290547A (en) * | 1994-04-27 | 1995-11-07 | Japan Steel Works Ltd:The | Remote control method of injection molding machine, local controller and remote control device |
| JPH106190A (en) * | 1996-06-27 | 1998-01-13 | Hitachi Ltd | Equipment operating condition recorder and signal work device |
| JPH10323910A (en) * | 1997-05-23 | 1998-12-08 | Sekisui Chem Co Ltd | Work designating system |
| JPH11120248A (en) * | 1997-10-17 | 1999-04-30 | Furukawa Electric Co Ltd:The | System and method for scheduling production |
| JPH11338509A (en) * | 1998-05-21 | 1999-12-10 | Central Motor Co Ltd | Device and method for production instruction |
| JP2000075907A (en) * | 1998-09-01 | 2000-03-14 | Yokogawa Electric Corp | Production system |
| JP2000202745A (en) * | 1999-01-13 | 2000-07-25 | Mazda Motor Corp | Manufacture management system and management method |
| JP2001273020A (en) * | 2000-03-23 | 2001-10-05 | Denso Corp | Control system of production line |
-
2001
- 2001-12-27 JP JP2001403054A patent/JP4061615B2/en not_active Expired - Lifetime
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01185767A (en) * | 1988-01-20 | 1989-07-25 | Hitachi Metals Ltd | Production information control system |
| JPH07290547A (en) * | 1994-04-27 | 1995-11-07 | Japan Steel Works Ltd:The | Remote control method of injection molding machine, local controller and remote control device |
| JPH106190A (en) * | 1996-06-27 | 1998-01-13 | Hitachi Ltd | Equipment operating condition recorder and signal work device |
| JPH10323910A (en) * | 1997-05-23 | 1998-12-08 | Sekisui Chem Co Ltd | Work designating system |
| JPH11120248A (en) * | 1997-10-17 | 1999-04-30 | Furukawa Electric Co Ltd:The | System and method for scheduling production |
| JPH11338509A (en) * | 1998-05-21 | 1999-12-10 | Central Motor Co Ltd | Device and method for production instruction |
| JP2000075907A (en) * | 1998-09-01 | 2000-03-14 | Yokogawa Electric Corp | Production system |
| JP2000202745A (en) * | 1999-01-13 | 2000-07-25 | Mazda Motor Corp | Manufacture management system and management method |
| JP2001273020A (en) * | 2000-03-23 | 2001-10-05 | Denso Corp | Control system of production line |
Also Published As
| Publication number | Publication date |
|---|---|
| JP4061615B2 (en) | 2008-03-19 |
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