JP2003128931A - Resin composition and molded material - Google Patents

Resin composition and molded material

Info

Publication number
JP2003128931A
JP2003128931A JP2001325251A JP2001325251A JP2003128931A JP 2003128931 A JP2003128931 A JP 2003128931A JP 2001325251 A JP2001325251 A JP 2001325251A JP 2001325251 A JP2001325251 A JP 2001325251A JP 2003128931 A JP2003128931 A JP 2003128931A
Authority
JP
Japan
Prior art keywords
resin composition
resin
film
inorganic filler
thermoplastic resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001325251A
Other languages
Japanese (ja)
Inventor
Atsushi Kamifuku
篤 上福
Yoshiaki Ishii
好明 石井
Kenjiro Otsuka
健二郎 大塚
Minoru Yasuki
稔 安喜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Otsuka Chemical Co Ltd
Original Assignee
Otsuka Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Otsuka Chemical Co Ltd filed Critical Otsuka Chemical Co Ltd
Priority to JP2001325251A priority Critical patent/JP2003128931A/en
Publication of JP2003128931A publication Critical patent/JP2003128931A/en
Pending legal-status Critical Current

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  • Manufacture Of Macromolecular Shaped Articles (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a resin composition suppressing the reduction of flexibility such as a bending property and elongation property while improving mechanical strength, heat resistance and linear expansion coefficient at the same time in spite of blending a scale-shaped inorganic filler with a thermoplastic resin, and a molded material of the same composition. SOLUTION: This resin composition is obtained by blending the scale-shaped inorganic filler consisting mainly of an acidic magnesium metasilicate, containing calcium as a small amount component and exhibiting <=100 ppm amount of elution of magnesium and <=100 ppm amount of elution of calcium on dispersing it in water with the thermoplastic resin having >=300 deg.C melting temperature, and the molded material is obtained by molding the resin composition.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、樹脂組成物及び成
形品に関する。より詳しくは、本発明は、酸性メタケイ
酸マグネシウムを主成分とし、特定のマグネシウム及び
カルシウム溶出量を示す鱗片状無機充填材を熱可塑性樹
脂に配合してなる樹脂組成物及び該樹脂組成物を成形し
てなる成形品に関する。
TECHNICAL FIELD The present invention relates to a resin composition and a molded article. More specifically, the present invention comprises a resin composition containing an acidic magnesium metasilicate as a main component, and a flaky inorganic filler showing a specific magnesium and calcium elution amount, and a thermoplastic resin, and the resin composition The present invention relates to a molded product.

【0002】[0002]

【従来の技術】樹脂組成物を成形してなる成形品は、例
えば、自動車部品、機械部品、電気電子部品等として広
く使用されており、中でも、樹脂組成物からなるフィル
ムは、銅張積層板等のプリント配線基板用のフレキシブ
ル基材として好適に使用されている。
2. Description of the Related Art Molded products obtained by molding a resin composition are widely used, for example, as automobile parts, machine parts, electric / electronic parts, etc. Among them, a film made of the resin composition is a copper clad laminate. It is preferably used as a flexible base material for a printed wiring board such as.

【0003】斯かるプリント配線基板としては種々の構
成が提案されているが、その中でも、基材の片面又は両
面に銅箔を積層して銅張積層板とし、その銅箔上に回路
パターンを形成したものは極めて高い信頼性を有し、あ
らゆる電気・電子機器において汎用されている。そし
て、最近の情報量の飛躍的な増大に伴うコンピュータ等
の超高速演算化、携帯電話等の移動体通信機器やパーソ
ナルコンピュータの目覚しい普及等に対応するため、よ
り一層の高性能化及び小型化が要求されている。
Various structures have been proposed for such a printed wiring board. Among them, copper foil is laminated on one or both sides of a base material to form a copper clad laminate, and a circuit pattern is formed on the copper foil. The formed product has extremely high reliability and is widely used in all electric and electronic devices. In order to respond to the recent rapid increase in the amount of information, such as ultra-high-speed computing of computers and the remarkable spread of mobile communication devices such as mobile phones and personal computers, further enhancement of performance and miniaturization Is required.

【0004】従来、銅張積層板の基材としては、ガラス
布、ガラス不織布、ガラスマット等にエポキシ樹脂を含
浸させた、所謂ガラエポ基材が主に使用されている。ガ
ラエポ基材は、電気的特性(絶縁破壊電圧、誘電率、誘
電正接、体積抵抗値等)、機械的強度、耐熱性、銅箔と
の接着加工性、熱膨張率、線膨張係数、成形収縮性等、
銅張積層板の基材に要求される諸性能を高水準でバラン
ス良く保持する反面、成形加工性等の面で問題があり、
更なる小型化の要求には充分対応できない。
Conventionally, a so-called glass epoxy substrate, which is obtained by impregnating a glass cloth, a glass nonwoven fabric, a glass mat or the like with an epoxy resin, has been mainly used as a base material of a copper clad laminate. Glass epoxy substrate has electrical characteristics (dielectric breakdown voltage, dielectric constant, dielectric loss tangent, volume resistance, etc.), mechanical strength, heat resistance, adhesive workability with copper foil, thermal expansion coefficient, linear expansion coefficient, molding shrinkage. Sex,
While maintaining various properties required for the base material of the copper clad laminate at a high level in a well-balanced manner, there are problems in terms of moldability, etc.
We cannot fully meet the demand for further miniaturization.

【0005】このため、熱可塑性樹脂の優れた成形加工
性に着目し、熱可塑性樹脂からなるフィルムを銅張積層
板の基材として用いる試みが種々成されている。しか
し、熱可塑性樹脂の採用により小型化は達成できるもの
の、熱可塑性樹脂単独では、機械的強度や耐熱性が不足
し、長期的な耐用性や信頼性に欠けるという問題があ
る。
For this reason, various attempts have been made to use a film made of a thermoplastic resin as a base material of a copper clad laminate, paying attention to the excellent moldability of the thermoplastic resin. However, although miniaturization can be achieved by adopting a thermoplastic resin, the thermoplastic resin alone has a problem that mechanical strength and heat resistance are insufficient and long-term durability and reliability are lacking.

【0006】斯かる問題点に鑑み、熱可塑性樹脂に鱗片
状無機充填材を配合することは、従来から行われてい
る。銅張積層板の分野でも、例えば、ポリエーテルイミ
ドとポリエーテルケトンとの混合樹脂にタルク、雲母等
の鱗片状無機充填材を配合した樹脂組成物を成形してな
る基材用フィルムが提案されており、これによってフィ
ルムの機械的強度や耐熱性の向上が図られている。ま
た、フィルムがカールするのを防止するために、フィル
ムに銅箔を積層する際に鱗片状無機充填材の配合量を適
宜選択し、フィルムの線膨張係数を銅箔と同程度に調整
することも行われている(特開昭62−149436号
公報)。即ち、鱗片状無機充填材を熱可塑性樹脂に配合
することにより、機械的強度や耐熱性に優れ、銅箔と同
程度の線膨張係数を有する基材用フィルムが得られるこ
とは公知である。
In view of such problems, it has been conventionally practiced to blend a scale-like inorganic filler with a thermoplastic resin. Also in the field of copper-clad laminates, for example, a film for a base material formed by molding a resin composition obtained by mixing a talc in a mixed resin of polyetherimide and polyetherketone, a flaky inorganic filler such as mica is proposed. In this way, the mechanical strength and heat resistance of the film are improved. Further, in order to prevent the film from curling, when the copper foil is laminated on the film, the compounding amount of the scale-like inorganic filler is appropriately selected, and the linear expansion coefficient of the film is adjusted to the same level as the copper foil. Has also been carried out (Japanese Patent Laid-Open No. 62-149436). That is, it is known that a base film having excellent mechanical strength and heat resistance and a linear expansion coefficient similar to that of a copper foil can be obtained by blending a scale-like inorganic filler with a thermoplastic resin.

【0007】[0007]

【発明が解決しようとする課題】しかしながら、熱可塑
性樹脂への鱗片状無機充填材の配合は、熱可塑性樹脂を
成形してなる成形品の柔軟性、特に曲げたわみ、引張伸
び等に代表されるたわみ特性や伸び特性の低下を引き起
こす。特に銅張積層板の基材用フィルムにおいて、線膨
張係数が銅箔と同程度になるように鱗片状無機充填材を
配合すると、フィルムの柔軟性がより一層損なわれ、塑
性変形が起こり易くなり、銅張積層板用の基材に必須と
なる長期的な耐用性や信頼性が得られないという問題が
ある。
However, the blending of the scale-like inorganic filler into the thermoplastic resin is represented by the flexibility of the molded article formed by molding the thermoplastic resin, particularly flexural bending, tensile elongation and the like. It causes deterioration of flexural properties and elongation properties. Particularly in a film for a base material of a copper clad laminate, if a scale-like inorganic filler is blended so that the linear expansion coefficient is about the same as that of the copper foil, the flexibility of the film is further impaired, and plastic deformation easily occurs. However, there is a problem that long-term durability and reliability, which are essential for a base material for a copper-clad laminate, cannot be obtained.

【0008】本発明は、上記の問題に鑑みてなされたも
ので、その目的は鱗片状無機充填材を熱可塑性樹脂に配
合しても、機械的強度や耐熱性、線膨張係数の改善を図
りつつ、同時に、たわみ特性や伸び特性といった柔軟性
の低下を抑制する樹脂組成物および成形品を提供するこ
とである。
The present invention has been made in view of the above problems, and an object thereof is to improve mechanical strength, heat resistance, and linear expansion coefficient even if a scale-like inorganic filler is blended with a thermoplastic resin. At the same time, it is to provide a resin composition and a molded article that suppress deterioration in flexibility such as flexibility and elongation characteristics.

【0009】[0009]

【課題を解決するための手段】本発明者は、鋭意研究を
重ねた結果、上記課題を解決できる新規な樹脂組成物を
得ることに成功し、本発明を完成した。
As a result of intensive studies, the present inventor succeeded in obtaining a novel resin composition capable of solving the above problems, and completed the present invention.

【0010】即ち本発明は、溶融温度が300℃以上で
ある熱可塑性樹脂に、酸性メタケイ酸マグネシウムを主
成分とし且つ微量成分としてカルシウムを含有し、水分
散時のマグネシウム溶出量が100ppm以下及びカル
シウム溶出量が100ppm以下である鱗片状無機充填
材を配合してなる樹脂組成物、並びに該樹脂組成物を成
形してなる成形品に係る。尚、本発明においてマグネシ
ウム及びカルシウムの溶出量とは、後述する方法によっ
て測定した値をいうものとする。
That is, according to the present invention, a thermoplastic resin having a melting temperature of 300 ° C. or higher contains acidic magnesium metasilicate as a main component and calcium as a trace component, and the elution amount of magnesium when dispersed in water is 100 ppm or less and calcium. The present invention relates to a resin composition containing a scale-like inorganic filler having an elution amount of 100 ppm or less, and a molded article formed by molding the resin composition. In the present invention, the elution amount of magnesium and calcium means the value measured by the method described later.

【0011】本発明によれば、酸性メタケイ酸マグネシ
ウムを主成分とし且つ微量成分としてカルシウムを含有
し、水に分散させた場合に、マグネシウム100ppm
以下及びカルシウム100ppm以下が溶出する、特定
の鱗片状無機充填材を熱可塑性樹脂に配合する樹脂組成
物を成形してなる成形品は、機械的強度や耐熱性等が改
善され、且つ、たわみ特性や伸び特性等の柔軟性の低下
を抑制できる。
According to the present invention, when an acidic magnesium metasilicate is contained as a main component and calcium is contained as a trace component, and when dispersed in water, 100 ppm of magnesium is obtained.
A molded product obtained by molding a resin composition in which a specific scale-like inorganic filler is mixed with a thermoplastic resin, in which the following or 100 ppm or less of calcium is eluted, has improved mechanical strength, heat resistance, and the like, and also has flexibility characteristics. It is possible to suppress deterioration of flexibility such as elongation property.

【0012】本発明の成形品は任意の形状とすることが
できるが、例えば、フィルム形状の成形品は、上記の諸
特性を有するため、反り、ねじれ等が発生し難く、折り
曲げたり屈曲させても塑性変形による劣化が起こり難
い。従って、本発明のフィルム状成形品を、銅張積層板
等のプリント配線基板用の耐熱性フレキシブル基材とし
て用いる場合に、その線膨張係数を銅箔等の金属導体と
同程度に調整しても、柔軟性が損なわれることがない。
よって、該銅張積層板等は、長期間に亘って優れた耐用
性が持続し、極めて高い信頼性を実現することができ
る。また、本発明の成形品は、銅張積層板等のプリント
配線基板の基材用途に限定されず、それ以外の電気・電
子部品や自動車部品、機械部品等として使用することが
できる。
The molded product of the present invention can be formed in any shape. For example, since the film-shaped molded product has the above-mentioned various characteristics, warping, twisting, etc. are less likely to occur, and the molded product can be bent or bent. Also, deterioration due to plastic deformation is unlikely to occur. Therefore, when the film-shaped molded product of the present invention is used as a heat-resistant flexible base material for a printed wiring board such as a copper clad laminate, its linear expansion coefficient is adjusted to the same level as that of a metal conductor such as copper foil. However, the flexibility is not impaired.
Therefore, the copper-clad laminate and the like have excellent durability that lasts for a long period of time and can realize extremely high reliability. Further, the molded product of the present invention is not limited to use as a base material of a printed wiring board such as a copper clad laminate, but can be used as other electric / electronic parts, automobile parts, mechanical parts and the like.

【0013】[0013]

【発明の実施の形態】本発明において、樹脂組成物のマ
トリックスとなる樹脂としては、溶融温度が300℃以
上である熱可塑性樹脂を使用する。該熱可塑性樹脂の種
類については特に制限されず、公知のものをいずれも使
用でき、例えば、ポリケトン系樹脂、ポリエーテルニト
リル、ポリベンゾイミダゾール、ポリエーテルサルホ
ン、ポリサルホン、熱可塑性ポリイミド、ポリエーテル
イミド、ポリアリレート、ポリフェニレンスルフィド、
ポリフェニレンエーテル、ポリアミドイミド、ポリアロ
マティック樹脂、液晶ポリマー等を挙げることができ
る。これらの中でも、ポリケトン系樹脂、ポリサルホ
ン、ポリエーテルイミド、熱可塑性ポリイミド、ポリア
リレート、液晶ポリマー等が好ましい。なお、ポリケト
ン系樹脂には、ポリエーテルケトン、ポリエーテルエー
テルケトン、ポリエーテルケトンケトン、ポリエーテル
エーテルケトンケトン等が包含され、これらの中でも、
ポリエーテルケトンやポリエーテルエーテルケトン等が
好ましい。また、ポリアロマティック樹脂とは、芳香族
成分(フェニレン基等)を主な構成単位とし、芳香族成
分が直接結合しているポリマーであり、例えば、1,4−
ポリフェニレン等を挙げることができる。市販品をも使
用でき、例えば、商品名:ポリ−X(マクスデム社
製)、商品名:Parmax(ミシシッピー・ポリマー
・テクノロジー社製)等を挙げることができる。
BEST MODE FOR CARRYING OUT THE INVENTION In the present invention, a thermoplastic resin having a melting temperature of 300 ° C. or higher is used as a resin serving as a matrix of a resin composition. The type of the thermoplastic resin is not particularly limited, and any known one can be used, and examples thereof include polyketone resins, polyether nitrile, polybenzimidazole, polyether sulfone, polysulfone, thermoplastic polyimide, polyetherimide. , Polyarylate, polyphenylene sulfide,
Examples thereof include polyphenylene ether, polyamide imide, polyaromatic resin, liquid crystal polymer and the like. Among these, polyketone resins, polysulfones, polyetherimides, thermoplastic polyimides, polyarylates, liquid crystal polymers and the like are preferable. The polyketone-based resin includes polyetherketone, polyetheretherketone, polyetherketoneketone, polyetheretherketoneketone, and the like, among which,
Polyetherketone and polyetheretherketone are preferred. The polyaromatic resin is a polymer in which an aromatic component (phenylene group etc.) is a main constituent unit and the aromatic component is directly bonded. For example, 1,4-
Examples thereof include polyphenylene. Commercially available products can also be used, and examples thereof include trade name: Poly-X (manufactured by Maxdem), trade name: Parmax (manufactured by Mississippi Polymer Technology).

【0014】溶融温度が300℃以上である熱可塑性樹
脂は1種を単独で使用でき又は必要に応じ2種以上を併
用できる。2種以上併用する場合としては、良好な二次
加工性を得るという観点から、そのうちの1種をポリケ
トン系樹脂とすることが好ましく、例えば、ポリケトン
系樹脂とポリエーテルイミドとの併用、ポリケトン系樹
脂とポリフェニレンスルフィドとの併用、ポリケトン系
樹脂とポリアリレートとの併用、ポリケトン系樹脂とポ
リエーテルイミドとポリアリレートとの併用等を挙げる
ことができ、これらの中でも、ポリケトン系樹脂とポリ
エーテルイミドとの併用(ポリケトン系樹脂を30〜7
0重量%、好ましくは35〜65重量%使用し、残部を
ポリエーテルイミドとする)、ポリケトン系樹脂とポリ
フェニレンスルフィドとの併用(ポリケトン系樹脂を3
0〜70重量%、好ましくは35〜65重量%使用し、
残部をポリフェニレンスルフィドとする)等が特に好ま
しい。熱可塑性樹脂としては、市販品を使用することも
できる。
The thermoplastic resins having a melting temperature of 300 ° C. or higher can be used alone or in combination of two or more if necessary. In the case of using two or more kinds in combination, it is preferable to use one of them as a polyketone resin from the viewpoint of obtaining good secondary processability. For example, a combination of a polyketone resin and a polyetherimide, a polyketone resin is preferable. The resin and polyphenylene sulfide can be used in combination, the polyketone resin and polyarylate can be used in combination, the polyketone resin, polyetherimide, and polyarylate can be used in combination, and among these, polyketone resin and polyetherimide can be used. Combination of (polyketone resin 30 to 7
0% by weight, preferably 35 to 65% by weight, with the balance being polyetherimide), combined use of polyketone resin and polyphenylene sulfide (3% of polyketone resin)
0 to 70% by weight, preferably 35 to 65% by weight,
The rest is polyphenylene sulfide) and the like are particularly preferable. A commercial item can also be used as a thermoplastic resin.

【0015】溶融温度が300℃以上である熱可塑性樹
脂の配合量は特に制限されず、使用する熱可塑性樹脂の
種類、鱗片状酸性メタケイ酸マグネシウムの配合量や粒
子径、得ようとする樹脂組成物の機械的物性及びその他
の特性、得ようとする成形品の形状や用途等の各種条件
に応じて広い範囲から適宜選択すれば良いが、通常本発
明の樹脂組成物全量の50〜95重量%、好ましくは6
0〜90重量%とすればよい。
The blending amount of the thermoplastic resin having a melting temperature of 300 ° C. or higher is not particularly limited, and the type of the thermoplastic resin to be used, the blending amount and particle diameter of the scaly acidic magnesium metasilicate, the resin composition to be obtained. It may be appropriately selected from a wide range according to various conditions such as the mechanical properties and other properties of the product, the shape and intended use of the molded product to be obtained, but usually 50 to 95 wt% of the total amount of the resin composition of the present invention %, Preferably 6
It may be 0 to 90% by weight.

【0016】溶融温度が300℃以上である熱可塑性樹
脂を用いることにより、はんだリフローを施した時に機
械的物性の低下がない。
By using a thermoplastic resin having a melting temperature of 300 ° C. or higher, mechanical properties are not deteriorated when solder reflow is performed.

【0017】本発明において使用する鱗片状無機充填材
は、酸性メタケイ酸マグネシウムを主成分とし且つ微量
成分としてカルシウムを含有し、水に分散させた場合
に、マグネシウムの溶出量が100ppm以下、好まし
くは80ppm以下であり、且つカルシウムの溶出量が
100ppm以下、好ましくは80ppm以下であるも
のを使用する。
The scale-like inorganic filler used in the present invention contains, as a main component, acidic magnesium metasilicate and calcium as a trace component, and when dispersed in water, the elution amount of magnesium is 100 ppm or less, preferably The amount used is 80 ppm or less, and the elution amount of calcium is 100 ppm or less, preferably 80 ppm or less.

【0018】本発明において、マグネシウム及びカルシ
ウムの溶出量とは、室温下、鱗片状無機充填材1gを蒸
留水100mlに加えて1時間攪拌し、該鱗片状物を濾
紙(商品名:No.5C、アドバンテック東洋(株)
製)で濾去した後の水をICP発光分光分析装置(商品
名:SPS1500R、セイコー電子工業(株)製)で
測定した数値である。
In the present invention, the elution amount of magnesium and calcium means that at room temperature, 1 g of the scale-like inorganic filler is added to 100 ml of distilled water and stirred for 1 hour, and the scale-like substance is filtered out (trade name: No. 5C. , Advantech Toyo Corp.
It is a numerical value measured by an ICP emission spectrophotometer (trade name: SPS1500R, manufactured by Seiko Denshi Kogyo Co., Ltd.) after filtering off the water.

【0019】マグネシウム及びカルシウム溶出量が上記
規定範囲を上回ると、本発明の樹脂組成物をフィルム状
に成形した際に、得られるフィルムの柔軟性の低下が大
きくなるため、銅張積層板等のプリント配線基板用のフ
レキシブル基材用として不適当になる。
When the elution amount of magnesium and calcium exceeds the above-specified range, the flexibility of the obtained film becomes large when the resin composition of the present invention is formed into a film, so that the copper-clad laminate and the like are deteriorated. It becomes unsuitable as a flexible substrate for printed wiring boards.

【0020】鱗片状無機充填材中の酸性メタケイ酸マグ
ネシウム含有量は、97重量%以上とすることが好まし
く、99重量%程度とすることがより好ましい。但し、
ここでいう含有量は、シリカ及びマグネシウムの酸化物
換算での合計量を蛍光X線分析によって求めた元素分析
値である。97重量%未満では所望の効果を発揮し得な
い可能性がある。なお、不純物としてのカルシウムの含
有量は蛍光X線分析による元素分析値に基づく酸化物換
算で、0.01〜0.1重量%であり、その他不純物と
してアルミニウム、鉄等を含んでいても良い。これら不
純物(カルシウムも含む)の合計量は、通常0.1〜
3.0重量%程度である。
The content of acidic magnesium metasilicate in the flaky inorganic filler is preferably 97% by weight or more, more preferably about 99% by weight. However,
The content here is an elemental analysis value obtained by fluorescent X-ray analysis for the total amount of silica and magnesium in terms of oxide. If it is less than 97% by weight, the desired effect may not be exhibited. The content of calcium as an impurity is 0.01 to 0.1 wt% in terms of oxide based on the elemental analysis value by fluorescent X-ray analysis, and other impurities such as aluminum and iron may be included. . The total amount of these impurities (including calcium) is usually 0.1 to
It is about 3.0% by weight.

【0021】鱗片状無機充填材の粒子径は特に制限はな
いが、通常0.1〜50μm程度、好ましくは0.5〜
30μm程度とすればよい。尚、鱗片状無機充填材の形
状的な特徴に起因して長径と短径とが存在するが、本明
細書では長径を意味するものとする。
The particle size of the scale-like inorganic filler is not particularly limited, but is usually about 0.1-50 μm, preferably 0.5-.
It may be about 30 μm. In addition, although there are a major axis and a minor axis due to the shape characteristics of the scale-like inorganic filler, the major axis is meant in the present specification.

【0022】鱗片状無機充填材は、市販品から適宜選択
して用いることが出来る。また、酸性メタケイ酸マグネ
シウムを主成分とする鱗片状無機充填材に、水洗、塩
酸、硝酸、硫酸等の無機酸による酸洗、水酸化カリウ
ム、水酸化ナトリウム、炭酸水素ナトリウム等によるア
ルカリ洗浄等を適宜施すことにより、上記溶出量および
含有量の範囲内となるように調製したものを用いてもよ
い。
The scale-like inorganic filler can be appropriately selected and used from commercial products. In addition, the scale-like inorganic filler mainly composed of acidic magnesium metasilicate is washed with water, pickled with an inorganic acid such as hydrochloric acid, nitric acid, sulfuric acid, or alkali washed with potassium hydroxide, sodium hydroxide, sodium hydrogen carbonate, etc. It is also possible to use those prepared so as to be within the range of the above-mentioned elution amount and content by appropriate application.

【0023】このようにして、本発明の規定の範囲内と
なるように調製した鱗片状無機充填材は、そのまま使用
でき、また、550〜900℃程度、好ましくは600
〜800℃程度の温度下で2〜6時間程度、好ましくは
3〜5時間程度焼成した後使用してもよい。
The scale-like inorganic filler prepared as described above so as to be within the range of the present invention can be used as it is, and it is about 550 to 900 ° C., preferably 600.
It may be used after firing at a temperature of about 800 ° C. for about 2 to 6 hours, preferably about 3 to 5 hours.

【0024】鱗片状無機充填材の配合量は特に制限され
ず、使用する熱可塑性樹脂の種類や使用量、得ようとす
る樹脂組成物の機械的強度やその他の特性、得ようとす
る成形品の形状や用途等の各種条件に応じて広い範囲か
ら適宜選択すれば良いが、通常樹脂組成物全量の5〜5
0重量%、好ましくは10〜40重量%とすればよい。
The compounding amount of the scale-like inorganic filler is not particularly limited, and the kind and amount of the thermoplastic resin used, the mechanical strength and other characteristics of the resin composition to be obtained, the molded product to be obtained It may be appropriately selected from a wide range according to various conditions such as the shape and use of the resin composition.
It may be 0% by weight, preferably 10 to 40% by weight.

【0025】本発明の樹脂組成物には、その好ましい特
性を損なわない範囲で、例えば、チタン酸カリウム繊
維、ワラストナイト等の繊維状無機充填材、雲母、窒化
ホウ素、鱗片状アルミナ等の鱗片状無機充填材、アルミ
ナ、シリカ、二酸化チタン、炭酸カルシウム等の粉末状
無機充填材等から選ばれる1種又は2種以上が含まれて
いてもよい。
The resin composition of the present invention contains, for example, fibrous inorganic fillers such as potassium titanate fibers and wollastonite, scales such as mica, boron nitride, and scale-like alumina as long as the preferable characteristics are not impaired. One or more selected from powdery inorganic fillers, powdered inorganic fillers such as alumina, silica, titanium dioxide, calcium carbonate and the like may be contained.

【0026】更に本発明の樹脂組成物には、その好まし
い特性を損なわない範囲で、例えば、熱安定剤、滑剤、
離型剤、顔料、染料、紫外線吸収剤、光安定剤、難燃
剤、可塑剤等の公知の樹脂添加剤の1種又は2種以上が
含まれていてもよい。
Further, the resin composition of the present invention may contain, for example, a heat stabilizer, a lubricant, and
One or more known resin additives such as release agents, pigments, dyes, ultraviolet absorbers, light stabilizers, flame retardants and plasticizers may be contained.

【0027】本発明の樹脂組成物は、溶融温度が300
℃以上である熱可塑性樹脂及び上記特定の鱗片状無機充
填材、更に必要に応じて他の樹脂添加剤を公知の方法に
従って混合又は混練することによって製造できる。例え
ば、粉末、フレーク又はペレット状の各成分を、公知の
押出機、混練機等を用いて混合又は混練することによ
り、例えばペレット状の本発明樹脂組成物を得ることが
できる。押出機としては特に制限はないが、例えば、1
軸押出機、2軸押出機、多軸押出機等を挙げることがで
きる。混練機としても特に制限はないが、例えば、コニ
ーダー、バンバリーミキサー、加圧ニーダー、2本ロー
ル等を挙げることができる。
The resin composition of the present invention has a melting temperature of 300.
It can be produced by mixing or kneading a thermoplastic resin having a temperature of not less than 0 ° C., the above-mentioned specific flaky inorganic filler, and, if necessary, other resin additives according to a known method. For example, the resin composition of the present invention in the form of pellets, for example, can be obtained by mixing or kneading the components in the form of powder, flakes or pellets using a known extruder, kneader or the like. The extruder is not particularly limited, but for example, 1
Examples thereof include a twin-screw extruder, a twin-screw extruder, and a multi-screw extruder. The kneader is not particularly limited, and examples thereof include a cokneader, a Banbury mixer, a pressure kneader, and two rolls.

【0028】さらに、本発明に係る成形品は、上述のよ
うにして作成した樹脂組成物を、射出成形法、圧縮成形
法、押出成形法等の公知の樹脂成形法によって任意の形
状に成形することによって得ることができる。
Further, in the molded article according to the present invention, the resin composition prepared as described above is molded into an arbitrary shape by a known resin molding method such as an injection molding method, a compression molding method and an extrusion molding method. Can be obtained by

【0029】本発明に係る成形品の一実施形態であるフ
ィルムは、例えば、押出成形法に従って成形される。よ
り具体的には、本発明の樹脂組成物を溶融し、Tダイか
らフィルム状に押出し、このフィルムをロール面上にキ
ャスティングして冷却するキャスティング法(Tダイ
法)、本発明の樹脂組成物を溶融し、リング状ダイから
チューブ状に押出したものを空冷又は水冷するチューブ
ラー法等により、未延伸フィルムとして得ることができ
る。
The film, which is one embodiment of the molded product according to the present invention, is molded by, for example, an extrusion molding method. More specifically, a casting method (T die method) in which the resin composition of the present invention is melted, extruded into a film form from a T die, and the film is cast on a roll surface and cooled, the resin composition of the present invention Can be obtained as a non-stretched film by a tubular method in which the resin is melted and extruded into a tube shape from a ring die by air cooling or water cooling.

【0030】また、本発明に係る成形品の他の実施形態
として、上記で得られる未延伸フィルムを、50〜18
0℃程度の温度下に1軸又は2軸延伸し、必要に応じて
融点よりも低い温度で熱固定することにより、延伸フィ
ルムとすることができる。この際、フィルムの厚みは特
に制限はないが、フィルムを銅張積層板等のプリント配
線基板用のフレキシブル基材として用いる場合には、通
常5〜200μm程度、好ましくは20〜150μm程
度とすればよい。
As another embodiment of the molded article according to the present invention, the unstretched film obtained as described above is used in an amount of 50-18.
A stretched film can be obtained by uniaxially or biaxially stretching at a temperature of about 0 ° C. and heat-setting at a temperature lower than the melting point if necessary. At this time, the thickness of the film is not particularly limited, but when the film is used as a flexible substrate for a printed wiring board such as a copper clad laminate, it is usually about 5 to 200 μm, preferably about 20 to 150 μm. Good.

【0031】このフィルムと導体層とを積層することに
より、銅張積層板等のプリント配線基板が得られる。よ
り具体的には、例えば、フィルムの片面又は両面に導体
層を積層したり、更に4層又はそれ以上の多層構造にす
ることもできる。導体層は、電気的良導体からなる層で
あり、電気的良導体としては特に制限はないが、銅が一
般的である。導体層の厚さは特に制限はないが、導体層
1層当り、通常5〜50μm程度、好ましくは10〜4
0μm程度とすればよい。
By laminating this film and the conductor layer, a printed wiring board such as a copper clad laminate can be obtained. More specifically, for example, a conductor layer may be laminated on one side or both sides of the film, or a multilayer structure of four layers or more may be formed. The conductor layer is a layer made of a good electrical conductor, and the good electrical conductor is not particularly limited, but copper is generally used. The thickness of the conductor layer is not particularly limited, but is usually about 5 to 50 μm, preferably 10 to 4 per conductor layer.
It may be about 0 μm.

【0032】フィルムに導体層を積層する方法としては
特に制限されず、公知の方法がいずれも採用でき、例え
ば、銅箔等の導体金属箔を200℃以上、好ましくは2
10〜250℃の加熱下に圧着する方法、蒸着や無電解
メッキによりフィルム表面に導体層を形成する方法、接
着剤層を介してフィルムと導体層とを積層する方法等を
挙げることができる。更に、フィルムの形成と導体層の
積層とを同時に行うこともできる。
The method for laminating the conductor layer on the film is not particularly limited, and any known method can be adopted. For example, a conductor metal foil such as a copper foil is 200 ° C. or higher, preferably 2
Examples thereof include a method of pressure bonding under heating at 10 to 250 ° C., a method of forming a conductor layer on the film surface by vapor deposition or electroless plating, a method of laminating a film and a conductor layer via an adhesive layer, and the like. Further, the film formation and the conductor layer lamination can be performed at the same time.

【0033】本発明の成形品は、上記した、プリント配
線基板の基材以外の各種電気・電子部品(例えば、電気
・電子機器のハウジング、機構部品等)、自動車部品
(例えば、内装部品、バンパー等の外装部品等)、機械
部品(例えば、機械類の機構部品等)等として、広く使
用できる。
The molded article of the present invention includes various electric / electronic parts (for example, housings of electric / electronic devices, mechanical parts, etc.) other than the above-mentioned base material of the printed wiring board, automobile parts (for example, interior parts, bumpers). Etc., etc.), machine parts (for example, mechanical parts of machinery, etc.), etc.

【0034】[0034]

【発明の効果】本発明の樹脂組成物及び成形品は、より
高い機械的強度や寸法精度、及び耐熱性を有すると同時
に、伸び特性、たわみ特性等の柔軟性に優れたものとな
る。また、熱可塑性樹脂本来の特性を損なうことなく、
銅箔等の金属導体との接着加工性、はんだ付け性等に優
れ、絶縁破壊電圧、誘電率、誘電正接、体積抵抗値等の
電気的特性、成形収縮性等が良好で、熱膨張率が低いと
いう、種々の好ましい特性を有する。加えて、本発明の
樹脂組成物は、成形加工性に富んだ熱可塑性樹脂をマト
リックスとするので、微細且つ複雑な形状の成形品を容
易に製造できるという利点をも有している。
The resin composition and molded article of the present invention have higher mechanical strength, dimensional accuracy, and heat resistance, and at the same time, are excellent in flexibility such as elongation characteristics and bending characteristics. Also, without impairing the original characteristics of the thermoplastic resin,
It has excellent workability for bonding to metal conductors such as copper foil, solderability, etc., good electrical properties such as dielectric breakdown voltage, dielectric constant, dielectric loss tangent, volume resistance, etc., molding shrinkage, etc., and coefficient of thermal expansion. It has various favorable characteristics of being low. In addition, since the resin composition of the present invention uses a thermoplastic resin having a high moldability as a matrix, it has an advantage that a molded product having a fine and complicated shape can be easily manufactured.

【0035】本発明の成形品は任意の形状とすることが
できるが、例えば、フィルム形状の本発明成形品は、上
記の諸特性を有するため、反り、ねじれ等が発生し難
く、折り曲げたり屈曲させても塑性変形による劣化が起
こり難い。従って、本発明のフィルム状成形品を、銅張
積層板等のプリント配線基板の基材用の耐熱性フレキシ
ブルフィルムとして用いる場合に、その線膨張係数を銅
箔等の金属導体と同程度に調整しても、柔軟性が損なわ
れることがない。よって、該銅張積層板は、長期間に亘
って優れた耐用性が持続し、極めて高い信頼性を実現す
ることができる。
The molded product of the present invention may have any shape. For example, since the film-shaped molded product of the present invention has the above-mentioned various characteristics, warping, twisting and the like are less likely to occur, and bending and bending are difficult. Even if it is done, deterioration due to plastic deformation is unlikely to occur. Therefore, when the film-shaped molded product of the present invention is used as a heat-resistant flexible film for a base material of a printed wiring board such as a copper clad laminate, its linear expansion coefficient is adjusted to the same level as that of a metal conductor such as copper foil. However, the flexibility is not impaired. Therefore, the copper-clad laminate has excellent durability over a long period of time and can realize extremely high reliability.

【0036】[0036]

【実施例】以下に実施例及び比較例を挙げ、本発明を具
体的に説明する。本実施例において使用した各成分は、
次の通りである。
EXAMPLES The present invention will be specifically described with reference to Examples and Comparative Examples below. Each component used in this example,
It is as follows.

【0037】[マトリックス樹脂] (1)ポリエーテルエーテルケトン:商品名450G、
ビクトレックス社製、溶融温度360℃、以下「PEE
K」という。 (2)ポリエーテルイミド:商品名ウルテム1000−
1000、日本GEプラスチックス(株)製、溶融温度
330℃、以下「PEI」という。 (3)ポリフェニレンスルフィド:商品名ライトンM2
888、東レ(株)製、溶融温度310℃、以下「PP
S」という。
[Matrix resin] (1) Polyether ether ketone: trade name 450G,
Victrex, melting temperature 360 ℃, below "PEE
K ”. (2) Polyetherimide: trade name Ultem 1000-
1000, manufactured by Japan GE Plastics Co., Ltd., melting temperature 330 ° C., hereinafter referred to as “PEI”. (3) Polyphenylene sulfide: Product name Ryton M2
888, manufactured by Toray Industries, Inc., melting temperature 310 ° C., hereinafter “PP
"S".

【0038】[無機充填材] (1)本発明品1:鱗片状酸性メタケイ酸マグネシウ
ム、マグネシウム溶出量82ppm、カルシウム溶出量
33ppm、粒子径1.5〜22μm (2)本発明品2:鱗片状酸性メタケイ酸マグネシウム
(1)を900℃で2時間焼成したもの。 (3)比較品1:鱗片状酸性メタケイ酸マグネシウム、
マグネシウム溶出量110ppm、カルシウム溶出量2
95ppm、粒子径2.9〜14μm (4)比較品2:天然雲母、粒子径範囲0.6〜13μ
[Inorganic filler] (1) Inventive product 1: Scale-like acidic magnesium metametasilicate, magnesium elution amount 82 ppm, calcium elution amount 33 ppm, particle size 1.5 to 22 μm (2) Inventive product 2: scaly form A product obtained by firing acidic magnesium metasilicate (1) at 900 ° C. for 2 hours. (3) Comparative product 1: scaly acidic magnesium metasilicate,
Elution amount of magnesium 110ppm, elution amount of calcium 2
95 ppm, particle size 2.9 to 14 μm (4) Comparative product 2: natural mica, particle size range 0.6 to 13 μm
m

【0039】実施例1〜3及び比較例1 PEEK 38.5重量部とPEI 38.5重量部と
を2軸押出機(商品名:KTX46、(株)神戸製鋼所
製)のメインホッパーに投入し、350℃で溶融混練し
た後、サイドフィーダーから表1に示す鱗片状酸性メタ
ケイ酸マグネシウム23重量部を加えて更に溶融混練
し、ペレット状の本発明樹脂組成物及び比較用樹脂組成
物を製造した。
Examples 1 to 3 and Comparative Example 1 38.5 parts by weight of PEEK and 38.5 parts by weight of PEI were charged into the main hopper of a twin-screw extruder (trade name: KTX46, manufactured by Kobe Steel, Ltd.). Then, after melt-kneading at 350 ° C., 23 parts by weight of scale-like acidic magnesium metasilicate shown in Table 1 was added and further melt-kneaded to produce pelletized resin composition of the present invention and comparative resin composition. did.

【0040】[0040]

【表1】 [Table 1]

【0041】上記で得られた本発明及び比較用樹脂組成
物のペレットを、JIS試験片作製用金型(金型温度1
30℃)を装着した射出成形機(商品名:JS75、
(株)日本製鋼所、シリンダー温度330℃)に投入し
て射出成形し、各種JIS試験片を製造し、次の性能試
験に供した。
The pellets of the resin composition of the present invention and the comparative resin composition obtained above were used in a mold for making JIS test pieces (mold temperature 1
Injection molding machine (product name: JS75, equipped with 30 ° C)
It was put into a Japan Steel Works, Ltd., cylinder temperature: 330 ° C.) and injection-molded to manufacture various JIS test pieces, which were then subjected to the following performance tests.

【0042】(1)引張強さ(MPa)及び破断伸び
(%):JIS K 7113に準じて測定した。 (2)曲げ強さ(MPa)、曲げ弾性率(GPa)及び
曲げたわみ(%):JIS K 7171に準じて測定
した。 (3)ノッチ付きアイゾット衝撃値(以下「IZOD」
とする、J/m):JIS K7110に準じ、1号試
験片で評価した。 なお、引張強さ、破断伸び、曲げ強さ、曲げたわみ及び
IZODは、無処理の試験片及び加熱処理(230℃で
90分間加熱処理)後の試験片についてそれぞれ測定し
た。上記(1)〜(3)の測定項目は、機械的強度の指
標となるものである。 (4)成形収縮率(%):90.01×49.99×
3.20mmの金型にフィルムゲートで成形品を製造
し、次式に従って算出した。 成形収縮率(%)=[(金型寸法−成形品寸法)/金型
寸法]×100 (5)ニーポイント(MPa):JIS K7171
(曲げ試験法)に従って作成した応力−ひずみ線図から
もとめた。ニーポイントとは、応力−ひずみ線図に曲が
りが生じる点、即ち完全弾性状態から塑性変形及び粘弾
性状態に移行する点を意味する。ニーポイントは柔軟性
の指標となる物性であり、ニーポイントが低い程、柔軟
性に優れている。結果を表2に示す。
(1) Tensile strength (MPa) and elongation at break (%): Measured according to JIS K 7113. (2) Bending strength (MPa), bending elastic modulus (GPa) and bending deflection (%): Measured according to JIS K 7171. (3) Notched Izod impact value (hereinafter "IZOD")
J / m): According to JIS K7110, the No. 1 test piece was evaluated. The tensile strength, elongation at break, bending strength, bending deflection and IZOD were respectively measured for the untreated test piece and the test piece after heat treatment (heat treatment at 230 ° C. for 90 minutes). The measurement items (1) to (3) described above are indicators of mechanical strength. (4) Molding shrinkage rate (%): 90.01 × 49.99 ×
A molded product was manufactured with a film gate in a 3.20 mm mold, and calculated according to the following formula. Molding shrinkage rate (%) = [(mold size-molded product size) / mold size] × 100 (5) Knee point (MPa): JIS K7171
It was determined from the stress-strain diagram created according to (bending test method). The knee point means a point at which bending occurs in the stress-strain diagram, that is, a point at which a completely elastic state transitions to a plastic deformation and a viscoelastic state. The knee point is a physical property that is an index of flexibility, and the lower the knee point, the better the flexibility. The results are shown in Table 2.

【0043】[0043]

【表2】 [Table 2]

【0044】表2から、機械的強度の面からは、本発明
品(実施例1〜2)及び比較品(比較例1)とも有意な
差はないが、ニーポイントが大きく異なり、本発明品が
柔軟性に優れていることが明かである。
From Table 2, from the viewpoint of mechanical strength, there is no significant difference between the product of the present invention (Examples 1 and 2) and the comparative product (Comparative Example 1), but the knee point is greatly different, and the product of the present invention is significantly different. Is clearly flexible.

【0045】実施例3及び比較例2 実施例1の本発明樹脂組成物及び比較例1の比較用樹脂
組成物を、それぞれ、コートハンガーダイス押出機で押
出成形し、厚さ75μmのフィルムを製造した。得られ
たフィルムを、以下の方法で評価した。結果を表3に示
す。
Example 3 and Comparative Example 2 The resin composition of the present invention of Example 1 and the comparative resin composition of Comparative Example 1 were extruded with a coat hanger die extruder to produce a film having a thickness of 75 μm. did. The obtained film was evaluated by the following methods. The results are shown in Table 3.

【0046】(1)フィルム押出加工性:Tダイより引
き落とした溶融樹脂を巻き取り、フィルム加工できるも
のを○、引き取り可能であるが外観不良か又は気泡発生
大のものを△、引き取り不可のものを×とした。 (2)屈曲性:フィルムを180度折り曲げ、フィルム
が脆性破断するかどうかを調べた。ガラス様に割れるも
の及び曲げ部分が一部又は全部破断するものを×、割れ
や破断の生じないものを○とした。 (3)Cuラミカール性:電解Cu箔35μmとフィル
ムとを、210℃×30分、10kg/cm2の圧力下
でプレス圧着し、得られたCuラミネートフィルムのカ
ール性を測定した。曲率半径200mm以上を○、10
0〜200mmを△、100mm以下を×とした。 (4)線膨張係数:TAM120熱機械分析装置(商品
名:SSC5200Hディスクステーション、セイコー
インスツルメンツ(株)製)を使用し、20〜130℃
の線膨張係数を測定した。引き取り方向をMD、その直
角方向をTDとした。TD/MDが大きい程、異方性が
大きいことになる。 (5)TAM伸び:TAM120熱機械分析装置(SS
C5200Hディスクステーション)を使用し、5×2
5mm(厚み:0.1mm)の短冊状試験片に50gの
引張荷重下、20〜250℃、5℃/分の昇温速度で伸
び(%)を測定した。 (6)半田耐熱性:260℃ハンダ浴中に10秒間浸漬
し、フィルムの変性を調べた。変形が大のものを×、変
形があるものを△、変形がないか又は僅かなものを○と
した。
(1) Film extrudability: The molten resin drawn down from the T-die is wound up and processed into a film, ◯; when it can be taken, it has a poor appearance or large air bubbles, and is not taken. Was designated as x. (2) Flexibility: The film was bent 180 degrees and examined for brittle fracture. The glass-like cracks and those in which the bent portion was partially or wholly broken were marked with X, and those without cracks or breaks were marked with O. (3) Cu Lamicle Curling Property: The electrolytic Cu foil 35 μm and the film were press-bonded under pressure of 10 kg / cm 2 at 210 ° C. for 30 minutes, and the curling property of the obtained Cu laminated film was measured. A radius of curvature of 200 mm or more is ○, 10
0 to 200 mm was evaluated as Δ, and 100 mm or less was evaluated as x. (4) Coefficient of linear expansion: TAM120 thermomechanical analyzer (trade name: SSC5200H disk station, manufactured by Seiko Instruments Inc.), 20 to 130 ° C.
The linear expansion coefficient was measured. The take-up direction was MD and the perpendicular direction was TD. The larger the TD / MD, the larger the anisotropy. (5) TAM elongation: TAM120 thermomechanical analyzer (SS
C5200H disk station), 5 x 2
The elongation (%) was measured on a 5 mm (thickness: 0.1 mm) strip-shaped test piece under a tensile load of 50 g at a temperature rising rate of 20 to 250 ° C. and 5 ° C./min. (6) Solder heat resistance: The film was immersed in a solder bath at 260 ° C. for 10 seconds to examine the modification of the film. A sample with a large deformation was marked with X, a sample with deformation was marked with Δ, and a sample with no or slight deformation was marked with ◯.

【0047】[0047]

【表3】 [Table 3]

【0048】表3から、本発明品は各種のフィルム特性
に優れ、特に、比較品よりも非常に良好なCuラミカー
ル性を有していることが明かである。即ち、本発明のフ
ィルムは、銅箔と同程度の線膨張係数を有するにもかか
わらず、銅箔と積層してもカールを起こすことがなく、
しかも良好なのび特性を有し、優れた半田耐熱性及び銅
箔との接着加工性を有していることが明らかである。
From Table 3, it is clear that the product of the present invention is excellent in various film properties, and in particular, has a very good Cu laminar property as compared with the comparative product. That is, the film of the present invention, despite having a linear expansion coefficient of the same degree as the copper foil, does not cause curl even when laminated with the copper foil,
Furthermore, it is clear that it has good spreadability, excellent solder heat resistance, and excellent adhesion processability with copper foil.

【0049】実施例4 PEIに代えて、PPSを用いる以外は、実施例1と同
様に操作し、本発明樹脂組成物のペレットを製造した。
Example 4 Pellets of the resin composition of the present invention were produced in the same manner as in Example 1 except that PPS was used instead of PEI.

【0050】比較例3 鱗片状酸性メタケイ酸マグネシウム(1)に代えて、天
然雲母を使用する以外は、実施例4と同様に操作し、比
較用樹脂組成物のペレットを製造した。
Comparative Example 3 Pellets of a resin composition for comparison were produced in the same manner as in Example 4 except that natural mica was used instead of the scaly acidic magnesium metasilicate (1).

【0051】実施例4及び比較例3で得られたペレット
を用い、JIS試験片を作成し、各種性能試験に供し
た。結果を表4に示す。
Using the pellets obtained in Example 4 and Comparative Example 3, JIS test pieces were prepared and subjected to various performance tests. The results are shown in Table 4.

【0052】[0052]

【表4】 [Table 4]

【0053】表4から、実施例4の本発明品は、各種の
機械的強度に付いては比較例3の従来品とほぼ同程度で
あるが、ニーポイントが極めて良好で、優れた柔軟性を
有していることが明かである。
From Table 4, the invention product of Example 4 is about the same as the conventional product of Comparative Example 3 in terms of various mechanical strengths, but the knee point is extremely good and the flexibility is excellent. It is clear to have

───────────────────────────────────────────────────── フロントページの続き (72)発明者 大塚 健二郎 徳島県徳島市川内町加賀須野463 大塚化 学株式会社徳島研究所内 (72)発明者 安喜 稔 徳島県徳島市川内町加賀須野463 大塚化 学株式会社徳島研究所内 Fターム(参考) 4F071 AA02 AA51 AA56 AA60 AA61 AB26 AD05 AH07 AH12 AH17 BA01 BB03 BB05 BB06 BC01 BC03 4J002 AA011 CB001 CE001 CF161 CH001 CH071 CH091 CM021 CM041 CN011 CN031 DJ006 FA016 FA047 GM00 GN00 GQ00    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Kenjiro Otsuka             463 Kagasuno, Kawauchi Town, Tokushima City, Tokushima Prefecture             Tokushima Research Institute (72) Inventor Minoru Aki             463 Kagasuno, Kawauchi Town, Tokushima City, Tokushima Prefecture             Tokushima Research Institute F-term (reference) 4F071 AA02 AA51 AA56 AA60 AA61                       AB26 AD05 AH07 AH12 AH17                       BA01 BB03 BB05 BB06 BC01                       BC03                 4J002 AA011 CB001 CE001 CF161                       CH001 CH071 CH091 CM021                       CM041 CN011 CN031 DJ006                       FA016 FA047 GM00 GN00                       GQ00

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 溶融温度が300℃以上である熱可塑性
樹脂に、酸性メタケイ酸マグネシウムを主成分とし且つ
微量成分としてカルシウムを含有し、水分散時のマグネ
シウム溶出量が100ppm以下及びカルシウム溶出量
が100ppm以下である鱗片状無機充填材を配合して
なる樹脂組成物。
1. A thermoplastic resin having a melting temperature of 300 ° C. or higher contains acidic magnesium metasilicate as a main component and calcium as a trace component, and has a magnesium elution amount of 100 ppm or less and a calcium elution amount when dispersed in water. A resin composition containing a scale-like inorganic filler of 100 ppm or less.
【請求項2】 前記熱可塑性樹脂が、ポリケトン系樹
脂、ポリエーテルニトリル、ポリベンゾイミダゾール、
ポリエーテルサルホン、ポリサルホン、熱可塑性ポリイ
ミド、ポリエーテルイミド、ポリアリレート、ポリフェ
ニレンスルフィド、ポリフェニレンエーテル、ポリアミ
ドイミド、ポリアロマティック樹脂及び液晶ポリマーか
ら選ばれる1種又は2種以上の樹脂である請求項1に記
載の樹脂組成物。
2. The thermoplastic resin is polyketone-based resin, polyether nitrile, polybenzimidazole,
One or more resins selected from polyethersulfone, polysulfone, thermoplastic polyimide, polyetherimide, polyarylate, polyphenylene sulfide, polyphenylene ether, polyamideimide, polyaromatic resin and liquid crystal polymer. The resin composition according to.
【請求項3】 前記熱可塑性樹脂の配合量が50〜95
重量%、前記鱗片状無機充填材の配合量が5〜50重量
%である請求項1又は2に記載の樹脂組成物。
3. The blending amount of the thermoplastic resin is 50 to 95.
The resin composition according to claim 1 or 2, wherein the blending amount of the flaky inorganic filler is 5 to 50% by weight.
【請求項4】 請求項1〜3のいずれかに記載の樹脂組
成物を成形してなる成形品。
4. A molded product obtained by molding the resin composition according to claim 1.
JP2001325251A 2001-10-23 2001-10-23 Resin composition and molded material Pending JP2003128931A (en)

Priority Applications (1)

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Publication Number Publication Date
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Family

ID=19141847

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Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005054345A1 (en) * 2003-12-05 2005-06-16 Sumitomo Bakelite Co., Ltd. Production process tape for film-shaped wiring board
WO2011048093A1 (en) 2009-10-21 2011-04-28 Evonik Degussa Gmbh Film made of polyaryleetherketone
EP2514590A1 (en) 2011-04-21 2012-10-24 Evonik Degussa GmbH Adhesive-free composite made of a polyarylene ether ketone foil and of a metal foil

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005054345A1 (en) * 2003-12-05 2005-06-16 Sumitomo Bakelite Co., Ltd. Production process tape for film-shaped wiring board
JPWO2005054345A1 (en) * 2003-12-05 2007-06-28 住友ベークライト株式会社 Film circuit board production process tape
WO2011048093A1 (en) 2009-10-21 2011-04-28 Evonik Degussa Gmbh Film made of polyaryleetherketone
DE102009045892A1 (en) 2009-10-21 2011-04-28 Evonik Degussa Gmbh Polyarylene ether ketone film
JP2013508491A (en) * 2009-10-21 2013-03-07 エボニック デグサ ゲーエムベーハー Film made of polyarylene ether ketone
RU2558576C2 (en) * 2009-10-21 2015-08-10 Эвоник Дегусса Гмбх Polyarylene ether ketone film
US9334356B2 (en) 2009-10-21 2016-05-10 Evonik Degussa Gmbh Film made of polyaryleetherketone
EP2514590A1 (en) 2011-04-21 2012-10-24 Evonik Degussa GmbH Adhesive-free composite made of a polyarylene ether ketone foil and of a metal foil
DE102011007837A1 (en) 2011-04-21 2012-10-25 Evonik Degussa Gmbh Adhesive-free composite of a polyarylene ether ketone and a metal foil
RU2606631C2 (en) * 2011-04-21 2017-01-10 Эвоник Дегусса Гмбх Method of making film composite and use of film composite made using said method

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