JP2003027137A - Method for reducing segregation in wire rod rolled from continuously cast billet - Google Patents
Method for reducing segregation in wire rod rolled from continuously cast billetInfo
- Publication number
- JP2003027137A JP2003027137A JP2001215344A JP2001215344A JP2003027137A JP 2003027137 A JP2003027137 A JP 2003027137A JP 2001215344 A JP2001215344 A JP 2001215344A JP 2001215344 A JP2001215344 A JP 2001215344A JP 2003027137 A JP2003027137 A JP 2003027137A
- Authority
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- Japan
- Prior art keywords
- segregation
- wire rod
- billet
- wire
- rolling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は,製鋼工程で製造さ
れたビレットの偏析を線材工程で改善し、線材品質を安
定化する技術に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a technique for improving the segregation of a billet manufactured in a steelmaking process in the wire rod process and stabilizing the wire rod quality.
【0002】[0002]
【従来の技術】鉄鋼業においては、省エネルギーを目的
に20数年前から連続鋳造による鋳片の製造をおこなっ
てきた。2. Description of the Related Art In the steel industry, slabs have been manufactured by continuous casting for more than 20 years in order to save energy.
【0003】連続鋳造で問題になる一つは、鋳片中心部
に集積する濃化溶鋼の偏析である。偏析部分の濃化溶鋼
の濃度が高い時には、例えばビレットやブルームから製
造した線材の場合には、鋼線に伸線する際に、鋼材が部
分的に硬さが異なることにより破断が生じたりする。こ
の傾向は鋼成分の内、特に炭素濃度が高くなると顕著に
なる。その理由は、炭素濃度が高いと、ビレットから線
材を製造する際に初析セメンタイトやミクロマルテンサ
イトが生じ、初析セメンタイトやミクロマルテンサイト
が存在すると、それを起点として伸線中に割れが生じ、
断線にいたる為である。One of the problems in continuous casting is segregation of concentrated molten steel that accumulates at the center of the slab. When the concentration of concentrated molten steel in the segregated portion is high, for example, in the case of wire rod manufactured from billet or bloom, when the wire is drawn into a steel wire, fracture may occur due to partial difference in hardness of the steel material. . This tendency becomes remarkable when the carbon concentration is high among the steel components. The reason is that when the carbon concentration is high, pro-eutectoid cementite or micro martensite occurs during the production of a wire from a billet, and when pro-eutectoid cementite or micro martensite exists, cracks occur during wire drawing starting from it. ,
This is because the wire breaks.
【0004】従来はブルームで鋳造を行い、引き続いて
分塊圧延でサイズを減少させた後に線材圧延に供してい
た。従来、上記偏析の問題に対しては、ブルーム鋳造の
際に軽圧下を実施していた。しかし、この場合にはブル
ーム鋳造後にもう一度分塊工程での加熱とビレットサイ
ズへの圧延工程が、鋳造と線材圧延工程の間に入り、真
の省エネルギー化には成っていなかった。Conventionally, casting was carried out in a bloom, and subsequently the size was reduced by slabbing and then the wire was rolled. Conventionally, with respect to the above-mentioned problem of segregation, a light reduction is carried out during bloom casting. However, in this case, the heating in the slabbing process and the billet-size rolling process after the bloom casting once again came between the casting and the wire rod rolling processes, and the energy saving was not achieved.
【0005】ブルームを鋳造し、圧延してビレットとす
る場合には、ビレット圧延前にブルームを長時間加熱す
ると、鋳片内の偏析を拡散させることができる。長時間
加熱によって鋳片表面の脱炭が生じるが、ビレット圧延
時に表面のスカーフィングが出来る為、脱炭層をスカー
フィングで除去することが可能であり、即ち長時間加熱
で偏析濃度の軽減が出来る。When a bloom is cast and rolled into a billet, if the bloom is heated for a long time before the billet is rolled, segregation in the slab can be diffused. Decarburization of the slab surface occurs due to long-term heating, but since the surface can be scarfed during billet rolling, the decarburized layer can be removed by scarfing, that is, segregation concentration can be reduced by long-term heating. .
【0006】[0006]
【発明が解決しようとする課題】最近では、省エネルギ
ー、省工程の目的で、連続鋳造でビレットを鋳造し、そ
の後の分塊工程を省略し、直接線材圧延で線材を製造す
るプロセスが導入されてきている。また、ビレット鋳造
でも偏析を軽減し、高級鋼に供するニーズも高まりつつ
ある。その方法として、凝固中に軽圧下をするという技
術がある。Recently, for the purpose of energy saving and process saving, a process for casting a billet by continuous casting, omitting the subsequent slabbing process, and producing a wire rod by direct wire rod rolling has been introduced. ing. In billet casting, segregation is also reduced, and the need for high-grade steel is increasing. As a method therefor, there is a technique of applying a light reduction during solidification.
【0007】一般に、母材の炭素濃度が高くなると鋳片
での炭素の偏析濃度が高くなり、偏析の影響による線材
品質への影響も大きくなる。Generally, as the carbon concentration of the base material increases, the segregation concentration of carbon in the slab also increases, and the influence of segregation on the wire quality also increases.
【0008】連続鋳造でブルームを製造し、ビレット圧
延でブルームからビレットを製造する場合には、上記の
ようにブルームを長時間加熱して偏析を拡散させ、表面
の脱炭層はスカーフィングで除去することが可能であっ
た。しかし、連続鋳造でビレットを製造する場合には、
ビレットをスカーフィングすることができないので、ビ
レットでの加熱時間を充分に長くして炭素の偏析を拡散
させることは、加熱中にビレット表層の脱炭が生じる為
加熱雰囲気を還元性の雰囲気にしない限り困難である。When a bloom is produced by continuous casting and a billet is produced from the bloom by billet rolling, the bloom is heated for a long time as described above to diffuse segregation and the decarburized layer on the surface is removed by scarfing. It was possible. However, when producing a billet by continuous casting,
Since the billet cannot be scarfed, the heating time in the billet should be long enough to diffuse the carbon segregation, because the decarburization of the billet surface layer will occur during heating and the heating atmosphere will not be a reducing atmosphere. As difficult as possible
【0009】本願発明は、ビレット連鋳機で製造した鋳
片において、線材の偏析を軽減して線材の品質安定化を
図る方法を提供することを目的とする。An object of the present invention is to provide a method for stabilizing the quality of a wire produced by a billet continuous casting machine by reducing segregation of the wire.
【0010】[0010]
【課題を解決するための手段】即ち、本発明の要旨とす
るところは、
(1)線材圧延の圧延最終温度を1050℃以上にし
て、1050℃から850℃までを10℃/秒以下の速
度で冷却することを特徴とする線材の偏析軽減方法。
(2)鋳片で測定されたビレットの最大偏析粒径及び目
標の炭素偏析度に応じて1050℃から850℃までの
冷却速度を式(1)で得られる値以下にすることを特徴
とする上記(1)に記載の線材の偏析軽減方法。
式(1) CR=D2×d2+D1×d+D0
ここで CRは冷却速度(℃/秒)
dは偏析粒径(mm)
D2,D1,D0は以下に示す係数であり、また、Cは
目標の炭素偏析度である。
D2=−430.9×C3+1027.8×C2+55.799×C−680.9
3
D1=343.32×C3−1855.5×C2+3157.4×C−1662
D0=97.648×C3−442.97×C2+654.05×C−310.89Means for Solving the Problems That is, the gist of the present invention is as follows: (1) The final rolling temperature of wire rod rolling is set to 1050 ° C. or higher, and 1050 to 850 ° C. is fed at a speed of 10 ° C./sec or less. A method for reducing segregation of a wire, which comprises cooling with. (2) The cooling rate from 1050 ° C. to 850 ° C. is set to be equal to or less than the value obtained by the formula (1) according to the maximum segregated grain size of the billet measured on the cast piece and the target degree of carbon segregation. The method for reducing segregation of a wire according to (1) above. Formula (1) CR = D2 × d 2 + D1 × d + D0 where CR is a cooling rate (° C./sec) d is a segregated particle size (mm) D2, D1 and D0 are the coefficients shown below, and C is a target. Is the degree of carbon segregation. D2 = -430.9 × C 3 + 1027.8 × C 2 + 55.799 × C-680.9
3 D1 = 343.32 × C 3 -1855.5 × C 2 + 3157.4 × C-1662 D0 = 97.648 × C 3 -442.97 × C 2 + 654.05 × C-310.89
【0011】[0011]
【発明の実施の形態】発明者らは鋳片と線材の偏析粒径
を比較しながら線材加熱中にどのくらい炭素の偏析が拡
散するかを検討した。その結果、通常の線材圧延での温
度履歴において炭素の偏析濃度が25%減少する事が判
った。BEST MODE FOR CARRYING OUT THE INVENTION The inventors examined how much segregation of carbon diffuses during heating of a wire while comparing the segregated grain sizes of a slab and a wire. As a result, it was found that the segregation concentration of carbon was reduced by 25% in the temperature history during normal wire rolling.
【0012】ビレット鋳片を想定して鋳片加熱中には球
状の偏析、線材圧延中は円筒形の偏析を想定して数値解
析を行った。その結果、図1に示す様に、線材加熱炉で
22%、100秒程度の圧延時間でも3%程度偏析が軽
減していることが判った。圧延時間中にも偏析が軽減す
る理由は、線材圧延で偏析が線状に伸ばされ、その変形
比は減面率に比例するので偏析の厚みが薄くなり短時間
でも拡散する可能性がある為である。Numerical analysis was conducted assuming a billet cast slab and assuming a spherical segregation during heating of the slab and a cylindrical segregation during rolling of the wire rod. As a result, as shown in FIG. 1, it was found that segregation was reduced by about 22% in the wire heating furnace and about 3% even in the rolling time of about 100 seconds. The reason why segregation is reduced even during rolling time is that segregation is extended linearly in wire rod rolling and its deformation ratio is proportional to the area reduction rate, so the thickness of segregation may be thin and may diffuse even in a short time. Is.
【0013】この解析をもとにビレット加熱から線材巻
取りまでの線材圧延過程における偏析の効率的な低減方
法について検討した。その結果、以下の結論を得ること
ができた。1)拡散による偏析軽減はオーステナイト相
の領域で行うのが効果的である。フェライト相域ではセ
メンタイトが析出する傾向に有り偏析は低減しない。
2)加熱炉内よりも圧延後の方が偏析粒は変形している
為に拡散しやすい。3)圧延後のオーステナイト域での
冷却速度が遅いほど偏析している炭素はより拡散により
減少する。4)偏析粒径が大きいほど初期の炭素濃度が
高く、拡散に要する距離も長くなるため拡散後の炭素濃
度は高くなる。Based on this analysis, an efficient method of reducing segregation in the wire rolling process from billet heating to wire winding was examined. As a result, the following conclusions were obtained. 1) It is effective to reduce segregation due to diffusion in the austenite phase region. Cementite tends to precipitate in the ferrite phase region and segregation does not decrease.
2) The segregated grains are deformed more easily after rolling than in the heating furnace because they are deformed. 3) The slower the cooling rate in the austenite region after rolling, the more segregated carbon decreases due to diffusion. 4) The larger the segregated grain size, the higher the initial carbon concentration and the longer the distance required for diffusion, and the higher the carbon concentration after diffusion.
【0014】これらの結果を基に実際のビレット鋳片を
用いて加熱、圧延実験を行い、圧延後の冷却時に冷却速
度を制御する実験を行った。その結果、圧延終了温度を
1050℃以上にして引き続き850℃まで冷却を行
い、その際の冷却速度を10℃/秒以下にすると、偏析
の拡散によって線材中の炭素偏析が軽減されて線材の品
質が向上することが判った。Based on these results, heating and rolling experiments were carried out using actual billet slabs, and experiments were conducted to control the cooling rate during cooling after rolling. As a result, when the rolling end temperature is set to 1050 ° C. or higher and the cooling is continued to 850 ° C. and the cooling rate at that time is set to 10 ° C./second or less, carbon segregation in the wire is reduced due to diffusion of segregation, and the quality of the wire is reduced. Was found to improve.
【0015】鋳片で観察された偏析粒径と圧延終了温度
を1050℃以上にして引き続き850℃まで冷却した
場合の冷却速度および線材での偏析度の関係を更に解析
すると図2に示すな関係になる。図2に基づいて、鋳片
の偏析粒径と線材での偏析度から冷却速度を導き出す式
を検討すると、式(1)に示す関係が得られた。
式(1) CR=D2×d2+D1×d+D0
ここで CRは冷却速度(℃/秒)
dは偏析粒径(mm)
D2,D1,D0は以下に示す係数であり、また、Cは
目標の炭素偏析度である。
D2=−430.9×C3+1027.8×C2+55.799×C−680.9
3
D1=343.32×C3−1855.5×C2+3157.4×C−1662
D0=97.648×C3−442.97×C2+654.05×C−310.89
尚、本式は結果を回帰式化している為に誤差を15%程
度含んでいると考えられる。A further analysis of the relationship between the segregated grain size observed in the slab, the cooling rate when the rolling end temperature is 1050 ° C. or higher and the subsequent cooling to 850 ° C. and the degree of segregation in the wire is shown in FIG. become. Based on FIG. 2, when a formula for deriving the cooling rate from the segregated grain size of the slab and the segregation degree of the wire was examined, the relationship shown in formula (1) was obtained. Formula (1) CR = D2 × d 2 + D1 × d + D0 where CR is a cooling rate (° C./sec) d is a segregated particle size (mm) D2, D1 and D0 are the coefficients shown below, and C is a target. Is the degree of carbon segregation. D2 = -430.9 × C 3 + 1027.8 × C 2 + 55.799 × C-680.9
3 D1 = 343.32 × C 3 -1855.5 × C 2 + 3157.4 × C-1662 D0 = 97.648 × C 3 -442.97 × C 2 + 654.05 × C-310.89 Note, since the equation that regression of the results It is considered that the error contains about 15%.
【0016】この事から、鋳片の偏析粒径及び目標とす
る炭素の偏析度によりオーステナイト域での冷却速度を
調整すれば更に安定した線材成績が得られる事が判っ
た。ここで、目標とする炭素の偏析度は、0.8%C材
で1.3以下と定めた。これは偏析部で有害な程度の初
析セメンタイトが発生しない偏析度である。なお、0.
6%C材では偏析する濃度も減少するので目標とする偏
析度も1.7(=1.3*0.8/0.6)程度まで緩
和される。From this fact, it was found that more stable wire rod performance can be obtained by adjusting the cooling rate in the austenite region according to the segregation grain size of the cast piece and the target degree of carbon segregation. Here, the target degree of carbon segregation was set to 1.3 or less for 0.8% C material. This is the degree of segregation at which a harmful degree of pro-eutectoid cementite does not occur in the segregation part. In addition, 0.
The 6% C material also reduces the concentration of segregation, so the target degree of segregation is relaxed to about 1.7 (= 1.3 * 0.8 / 0.6).
【0017】本発明は、高炭素鋼線材の製造において、
特に連続鋳造ビレット鋳片を直接線材圧延する場合に有
効である。鋼中の炭素濃度が0.6%以上の場合に有効
であり、さらに0.8%以上であればより有効である。The present invention relates to the production of high carbon steel wire rods,
This is particularly effective when a continuously cast billet slab is directly rolled into a wire rod. It is effective when the carbon concentration in the steel is 0.6% or more, and more effective when it is 0.8% or more.
【0018】[0018]
【実施例】(実施例1)120mm角のビレット鋳片を
連続鋳造機で鋳造し、この鋳片を用いて試験を行った。
鋼種は0.6%−0.8%Cの高炭素鋼である。ビレッ
ト加熱炉内では約50分かけて室温から1100℃まで
加熱した。1100℃の温度に達した後、ただちにビレ
ットを加熱炉から出して線材圧延を行った。加熱炉内で
高温領域でビレットを長時間保持すると表面の脱炭が起
きるので、長時間保持は行わずに直ちに加熱炉から抽出
した。EXAMPLES Example 1 A 120 mm square billet slab was cast by a continuous casting machine, and a test was conducted using this slab.
The steel type is a high carbon steel of 0.6% -0.8% C. In the billet heating furnace, it was heated from room temperature to 1100 ° C. in about 50 minutes. Immediately after reaching the temperature of 1100 ° C., the billet was taken out of the heating furnace and wire-rolled. If the billet was held in the heating furnace in a high temperature region for a long time, decarburization of the surface would occur, so the billet was immediately extracted from the heating furnace without holding it for a long time.
【0019】加熱炉抽出後に線材圧延により直径5.5
mmまで圧延した。圧延終了温度は1050℃であっ
た。引き続き850℃までの温度域を10℃/秒の速度
で冷却した。After the heating furnace is extracted, the wire is rolled to a diameter of 5.5.
Rolled to mm. The rolling end temperature was 1050 ° C. Subsequently, the temperature range up to 850 ° C was cooled at a rate of 10 ° C / sec.
【0020】0.6%C材と0.7%C材では偏析粒径
が5mmであった鋳片を圧延した線材にはセメンタイト
は検出されずに良好であった。0.8%C材では偏析粒
径が4mmであった鋳片を圧延した線材にはセメンタイ
トが検出されず良好であった。更に、0.8%C材で偏
析粒径が5mmであった鋳片を圧延した線材には微量な
セメンタイトが検出されたが、品質は良好であった。With the 0.6% C material and the 0.7% C material, cementite was not detected in the wire rod obtained by rolling a slab having a segregated grain size of 5 mm, which was good. With the 0.8% C material, cementite was not detected in the wire rod obtained by rolling the slab having a segregated grain size of 4 mm, which was good. Further, a slight amount of cementite was detected in the wire rod obtained by rolling the slab of 0.8% C material and having a segregated grain size of 5 mm, but the quality was good.
【0021】(比較例)0.6%C材、0.7%C材で
線材圧延後に冷却を制御せずに850℃まで急冷する従
来工程において、偏析粒径が5mmであった鋳片を圧延
した線材にはセメンタイトが検出された。0.8%C材
では偏析粒径が4mmであった鋳片を圧延した線材には
セメンタイトが検出された。(Comparative Example) A slab having a segregation grain size of 5 mm was used in a conventional process in which a 0.6% C material and a 0.7% C material were rapidly cooled to 850 ° C. without rolling control after rolling. Cementite was detected in the rolled wire. Cementite was detected in the wire rod obtained by rolling the slab having a segregation grain size of 4 mm in the 0.8% C material.
【0022】(実施例2)120mm角のビレット鋳片
を用いて試験を行った。鋼種は0.8%Cの高炭素鋼で
ある。加熱炉内では約50分かけて室温から1100℃
まで加熱した。1100℃の温度に達した後、ただちに
加熱炉から出して線材圧延した。加熱炉抽出後に圧延に
より直径5.5mmまで圧延した。圧延終了温度は10
50℃であった。鋳片の偏析粒径が5mmであったた
め、目標の偏析度を1.3以下として、引き続き850
℃までの温度域を式(1)に従い5℃/秒の速度で冷却
した。得られた線材にはセメンタイトは観察されず品質
は良好であった。Example 2 A test was conducted using a billet slab of 120 mm square. The steel grade is high carbon steel with 0.8% C. In a heating furnace, it takes about 50 minutes from room temperature to 1100 ° C
Heated up. Immediately after reaching the temperature of 1100 ° C., the wire was rolled out of the heating furnace. After extraction from the heating furnace, the product was rolled to a diameter of 5.5 mm. Rolling finish temperature is 10
It was 50 ° C. Since the segregation grain size of the slab was 5 mm, the target segregation degree was set to 1.3 or less, and 850
The temperature range up to ° C was cooled at a rate of 5 ° C / sec according to the formula (1). No cementite was observed in the obtained wire, and the quality was good.
【0023】[0023]
【発明の効果】本方法により、ビレットから直接製造し
た線材の品質が安定化するとともに、分塊工程を通さな
いビレットから高炭素鋼を製造する事が出来、従来のブ
ルームからの製造法に比べてエネルギーの少ない製造方
法を実現出来る。EFFECTS OF THE INVENTION This method stabilizes the quality of the wire rod manufactured directly from the billet, and enables the production of high carbon steel from the billet that does not pass through the slabbing process, which is superior to the conventional method of producing from bloom. And a manufacturing method with less energy can be realized.
【図1】線材の加熱−圧延中に偏析濃度がどのように変
化したかを示す図である。FIG. 1 is a diagram showing how the segregation concentration changes during heating-rolling of a wire.
【図2】ビレットの偏析粒内の炭素偏析度に及ぼす10
50℃から850℃までの冷却速度の影響を示す図であ
る。FIG. 2 Influence on carbon segregation degree in billet segregated grains 10
It is a figure which shows the influence of the cooling rate from 50 degreeC to 850 degreeC.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 大賀 只則 君津市君津1番地 新日本製鐵株式会社君 津製鐵所内 Fターム(参考) 4K032 AA06 BA02 CA02 CC04 CD03 ─────────────────────────────────────────────────── ─── Continued front page (72) Inventor Oga Tadanori 1 Kimitsu, Kimitsu-shi Mr. Nippon Steel Corporation Tsu Steel Works F term (reference) 4K032 AA06 BA02 CA02 CC04 CD03
Claims (2)
上にして、1050℃から850℃までを10℃/秒以
下の速度で冷却することを特徴とする線材の偏析軽減方
法。1. A method for reducing segregation of a wire rod, wherein the final rolling temperature of the wire rod is set to 1050 ° C. or higher and cooling is performed from 1050 ° C. to 850 ° C. at a rate of 10 ° C./sec or less.
及び目標の炭素偏析度に応じて1050℃から850℃
までの冷却速度を式(1)で得られる値以下にすること
を特徴とする請求項1に記載の線材の偏析軽減方法。 式(1) CR=D2×d2+D1×d+D0 ここで CRは冷却速度(℃/秒) dは偏析粒径(mm) D2,D1,D0は以下に示す係数であり、また、Cは
目標の炭素偏析度である。 D2=−430.9×C3+1027.8×C2+55.799×C−680.9
3 D1=343.32×C3−1855.5×C2+3157.4×C−1662 D0=97.648×C3−442.97×C2+654.05×C−310.892. 1050 ° C. to 850 ° C. depending on the maximum segregated grain size of the billet measured on the cast piece and the target degree of carbon segregation.
The method for reducing segregation of a wire according to claim 1, wherein the cooling rate up to is less than or equal to the value obtained by the formula (1). Formula (1) CR = D2 × d 2 + D1 × d + D0 where CR is a cooling rate (° C./sec) d is a segregated particle size (mm) D2, D1 and D0 are the coefficients shown below, and C is a target. Is the degree of carbon segregation. D2 = -430.9 × C 3 + 1027.8 × C 2 + 55.799 × C-680.9
3 D1 = 343.32 × C 3 -1855.5 × C 2 + 3157.4 × C-1662 D0 = 97.648 × C 3 -442.97 × C 2 + 654.05 × C-310.89
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101921897A (en) * | 2009-06-12 | 2010-12-22 | 鞍钢股份有限公司 | Method for reducing carbon segregation in high-carbon steel |
CN102248145A (en) * | 2011-08-24 | 2011-11-23 | 北京科技大学 | Method for eliminating macro C segregation by performing heat preservation on continuously cast steel billets |
CN103817148A (en) * | 2013-12-19 | 2014-05-28 | 江苏省沙钢钢铁研究院有限公司 | Control method for reducing wire rod net-shaped cementite for cord thread |
-
2001
- 2001-07-16 JP JP2001215344A patent/JP2003027137A/en not_active Withdrawn
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101921897A (en) * | 2009-06-12 | 2010-12-22 | 鞍钢股份有限公司 | Method for reducing carbon segregation in high-carbon steel |
CN102248145A (en) * | 2011-08-24 | 2011-11-23 | 北京科技大学 | Method for eliminating macro C segregation by performing heat preservation on continuously cast steel billets |
CN103817148A (en) * | 2013-12-19 | 2014-05-28 | 江苏省沙钢钢铁研究院有限公司 | Control method for reducing wire rod net-shaped cementite for cord thread |
CN103817148B (en) * | 2013-12-19 | 2016-03-09 | 江苏省沙钢钢铁研究院有限公司 | Control method for reducing wire rod net-shaped cementite for cord thread |
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