JP2002270716A - Method of manufacturing two-layer wiring semiconductor device, and its semiconductor device - Google Patents

Method of manufacturing two-layer wiring semiconductor device, and its semiconductor device

Info

Publication number
JP2002270716A
JP2002270716A JP2001067605A JP2001067605A JP2002270716A JP 2002270716 A JP2002270716 A JP 2002270716A JP 2001067605 A JP2001067605 A JP 2001067605A JP 2001067605 A JP2001067605 A JP 2001067605A JP 2002270716 A JP2002270716 A JP 2002270716A
Authority
JP
Japan
Prior art keywords
layer
forming
wiring
conductive frame
electrolytic plating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001067605A
Other languages
Japanese (ja)
Other versions
JP3929251B2 (en
Inventor
Hidetaka Hara
英貴 原
Masaaki Kato
正明 加藤
Yoshitaka Okugawa
良隆 奥川
Hitoshi Aoki
仁 青木
Kensuke Nakamura
謙介 中村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Bakelite Co Ltd
Original Assignee
Sumitomo Bakelite Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Bakelite Co Ltd filed Critical Sumitomo Bakelite Co Ltd
Priority to JP2001067605A priority Critical patent/JP3929251B2/en
Publication of JP2002270716A publication Critical patent/JP2002270716A/en
Application granted granted Critical
Publication of JP3929251B2 publication Critical patent/JP3929251B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/16227Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation the bump connector connecting to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321Disposition
    • H01L2224/32151Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/32221Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/32225Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/44Structure, shape, material or disposition of the wire connectors prior to the connecting process
    • H01L2224/45Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
    • H01L2224/45001Core members of the connector
    • H01L2224/45099Material
    • H01L2224/451Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
    • H01L2224/45138Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
    • H01L2224/45144Gold (Au) as principal constituent
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73201Location after the connecting process on the same surface
    • H01L2224/73203Bump and layer connectors
    • H01L2224/73204Bump and layer connectors the bump connector being embedded into the layer connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/153Connection portion
    • H01L2924/1531Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
    • H01L2924/15311Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation

Abstract

PROBLEM TO BE SOLVED: To provide a two-layer wiring semiconductor device which is of two- layer wiring structure where the number of layers is minimum out of a muitilayer interposer to mount a semiconductor element, has rigidity though it is a resin layer not containing reinforcing fibers, prevents microvoids in the underfill injection or resin sealing process at mounting of the semiconductor element by horizontal surface structure which is free of a difference in circuit level at a mounting face, and has excellent handling property, mountability, and reliability on device after mounting, and to provide its manufacturing method. SOLUTION: This is a manufacturing method for the two-layer wiring semiconductor device which includes a process of forming barrier metal and a conductor wiring layer by electrolytic plating, with a conductive frame as a lead for electrolytic plating, and a process of etching off the conductive frame.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、半導体装置の製造
方法及びその方法により得られる半導体装置に関するも
のである。
The present invention relates to a method for manufacturing a semiconductor device and a semiconductor device obtained by the method.

【0002】[0002]

【従来の技術】近年、電子機器の高機能化並びに軽薄短
小化の要求に伴い、電子部品の高密度集積化と高密度実
装化が進んでいる。これらの電子機器に使用される半導
体装置は、小型化かつ多ピン化している。
2. Description of the Related Art In recent years, with the demand for higher functionality and lighter, thinner and smaller electronic devices, high-density integration and high-density mounting of electronic components have been advanced. Semiconductor devices used in these electronic devices have become smaller and have more pins.

【0003】半導体装置は、その小型化に伴って、従来
のようなリードフレームを使用した形態の装置では、小
型化に限界があるため、最近では、半導体搭載用基板上
に半導体素子を実装したものとして、BGA(Ball
Grid Array)やCSP(Chip Sca
le Package)といったエリア実装型の新しい
装置方式が、提案されている。これらの半導体装置で
は、半導体素子の電極をエリア型に再配列して、実装基
板の配線端子とピッチを合わせるために、インターポー
ザと呼ばれる半導体搭載用基板上に、半導体素子を搭載
する構造が主流となっている。インターポーザには、フ
レキシブルプリント基板や、ガラスエポキシ樹脂積層板
が用いられる。
[0003] With the miniaturization of semiconductor devices, there is a limit to miniaturization in a device using a conventional lead frame. Therefore, semiconductor devices have recently been mounted on a semiconductor mounting substrate. As an example, BGA (Ball
Grid Array) and CSP (Chip Sca)
le Package), a new device system of an area mounting type has been proposed. In these semiconductor devices, the mainstream structure is to mount the semiconductor element on a semiconductor mounting board called an interposer in order to rearrange the electrodes of the semiconductor element into an area type and match the pitch with the wiring terminals of the mounting board. Has become. As the interposer, a flexible printed board or a glass epoxy resin laminate is used.

【0004】これらのインターポーザの配線は高密度化
する傾向にあり、ビルドアップした多層配線構造が採用
されている。多層配線構造を有するインターポーザは、
一般的には絶縁層上に形成した配線層を積み重ねて形成
されるため、最外層の半導体素子の搭載面には導体配線
パターンによる凹凸を形成する。この場合、とくに狭ピ
ッチ化した配線パターンにおいては、フリップチップ接
続の際のアンダーフィル注入や、樹脂による封止工程に
おいて発生するマイクロボイドが半導体装置のパッケー
ジ信頼性、実装信頼性を低下させる不具合が生じる場合
があった。
The wiring of these interposers tends to increase in density, and a multi-layer wiring structure that has been built up is employed. An interposer having a multilayer wiring structure
Generally, since wiring layers formed on an insulating layer are formed by stacking them, irregularities due to a conductor wiring pattern are formed on the mounting surface of the outermost semiconductor element. In this case, especially in a wiring pattern having a narrow pitch, there is a problem that underfill injection at the time of flip-chip connection and microvoids generated in a sealing process with a resin lower package reliability and mounting reliability of a semiconductor device. May have occurred.

【0005】また、配線パターンを形成する方法とし
て、一般的には銅箔をエッチングする手法(サブトラク
ティブ法)、電解銅めっきによる手法(フル・セミアデ
ィティブ法)等がある。サブトラクティブ法では、形成
される回路高さは使用する銅箔の厚みで規定されるとい
う特徴があり、エッチャントの反応特性および使用する
装置の能力に依存する限界が存在するため、一般的には
高密度化には不向きとされている。また、セミアディテ
ィブ法では配線層を形成した後の給電層のフラッシュエ
ッチングによる除去が、ファインパターンでは十分に行
うことが困難な場合があり、回路間のイオンマイグレー
ションによるショートなどの不具合が発生する問題があ
った。一方、フルアディティブ法は、自由な回路設計に
対応できるというメリットから、特に注目され始めてい
る。
As a method of forming a wiring pattern, there are generally a method of etching a copper foil (subtractive method) and a method of electrolytic copper plating (full semi-additive method). The subtractive method is characterized in that the formed circuit height is determined by the thickness of the copper foil used, and there is a limit depending on the reaction characteristics of the etchant and the capability of the device used. It is not suitable for high density. In addition, in the semi-additive method, it may be difficult to sufficiently remove the power supply layer by flash etching after forming the wiring layer using a fine pattern, and a problem such as a short circuit due to ion migration between circuits may occur. was there. On the other hand, the full additive method has begun to receive particular attention because of its merit of being able to freely design circuits.

【0006】層間の接続においては、従来のメカニカル
ドリルによるスルーホール加工にかわって、レーザー、
フォト法によるブラインドビア形成によって小径化、導
電体によるビア充填によるビアオンビア、ビアオンパッ
ド構造により、高密度化を達成できる。
In connection between layers, a laser, a laser, is used instead of a conventional mechanical drill.
The diameter can be reduced by forming a blind via by a photo method, and the density can be increased by a via-on-via and via-on-pad structure by filling the via with a conductor.

【0007】また、このような多層配線構造の半導体装
置では、通常は非常に多ピンとなる場合が多く、インタ
ーポーザが半導体素子よりも大きくなる。したがって、
ハンドリングの観点および半導体素子の実装時の基板反
りの問題より、インターポーザにリジット性が求められ
るのが一般的で、FR−4などのガラスエポキシ基板を
コアとして用いて両面に積層、半導体素子の実装・封止
を行うのが現状である。しかし、層数が必要以上に増え
る場合もあり、歩留まりの低下、製造コストの増加を招
くだけではなく、補強のために用いられているガラス繊
維と樹脂との界面での絶縁破壊を生じることもあり、絶
縁信頼性に課題を有する。
In a semiconductor device having such a multilayer wiring structure, the number of pins is usually very large in many cases, and the interposer is larger than the semiconductor element. Therefore,
From the viewpoint of handling and the problem of substrate warpage during mounting of semiconductor elements, it is common that the interposer is required to have rigidity. A glass epoxy substrate such as FR-4 is used as a core and laminated on both sides to mount the semiconductor element.・ Currently, sealing is performed. However, the number of layers may increase more than necessary, not only lowering the yield and increasing the manufacturing cost, but also causing dielectric breakdown at the interface between the glass fiber and the resin used for reinforcement. Yes, there is a problem in insulation reliability.

【0008】[0008]

【発明が解決しようとする課題】本発明は、半導体素子
を搭載する多層インターポーザのうち、層数が最小であ
る2層配線構造であり、かつ、補強繊維を含まない樹脂
層でありながらリジット性を有し、搭載面の回路段差が
無い水平表面構造によって、半導体素子の実装時のアン
ダーフィル注入や樹脂封止工程におけるマイクロボイド
を防ぎ、低コストで優れたハンドリング性、実装性、実
装後の装置信頼性をもった2層配線半導体装置を提供す
ることを目的とする。
SUMMARY OF THE INVENTION The present invention provides a two-layer wiring structure having a minimum number of layers in a multi-layered interposer on which a semiconductor element is mounted. With a horizontal surface structure that has no circuit steps on the mounting surface, it prevents underfill injection and microvoids in the resin encapsulation process when mounting semiconductor elements, low cost, excellent handling properties, mountability, It is an object to provide a two-layer wiring semiconductor device having device reliability.

【0009】[0009]

【課題を解決するための手段】本発明は、導電性フレー
ムを電解めっき用リードとして、バリア金属および導体
配線層を電解めっきにより形成する工程と、導電性フレ
ームをエッチングにより除去する工程を含む2層配線半
導体装置の製造方法に関するものである。
The present invention includes a step of forming a barrier metal and a conductor wiring layer by electrolytic plating using a conductive frame as a lead for electrolytic plating, and a step of removing the conductive frame by etching. The present invention relates to a method for manufacturing a layer wiring semiconductor device.

【0010】本発明の2層配線半導体装置の製造方法
は、導電性フレームを電解めっき用リードとして、バリ
ア金属および導体配線層を電解めっきにより形成する工
程と、該導体配線層上に絶縁樹脂層を形成する工程と、
該導体配線層の一部が露出するように該絶縁樹脂層にビ
アを形成する工程と、該導電性フレームを電解めっき用
リードとして、導体ポストを電解めっきにより形成する
工程と、該導体ポストの表面または前記同様に形成され
た導電性フレーム付被接続層の被接続部の表面の少なく
とも一方に接合用金属層を形成する工程と、該絶縁樹脂
層の表面または該被接続層の表面の少なくとも一方に接
着剤層を形成する工程と、該導体ポストと該被接合部と
を該接着剤層と該接合用金属層を介して接合し、該絶縁
樹脂層と該被接続層とを該接着剤層により接着する工程
と、半導体素子を搭載する側の該導電性フレームをエッ
チングにより除去する工程と、半導体素子を実装・封止
する工程と、裏面の該導電性フレームをエッチングによ
り除去する工程と、露出した裏面の該バリア金属の外部
接続用パッド以外の表面にソルダーレジスト層を形成す
る工程と、外部接続用パッド上に半田ボールをリフロー
搭載する工程からなることが好ましい。さらに、裏面の
導電性フレームを部分的にエッチング除去し、外部接続
用ランドを形成することもできる。
According to the method of manufacturing a two-layer wiring semiconductor device of the present invention, a step of forming a barrier metal and a conductive wiring layer by electrolytic plating using a conductive frame as a lead for electrolytic plating, and an insulating resin layer on the conductive wiring layer Forming a;
Forming a via in the insulating resin layer such that a part of the conductor wiring layer is exposed; forming a conductor post by electrolytic plating using the conductive frame as a lead for electrolytic plating; Forming a bonding metal layer on at least one of the surface or the surface of the connected portion of the connected layer with a conductive frame formed in the same manner as described above, and at least the surface of the insulating resin layer or the surface of the connected layer. A step of forming an adhesive layer on one side, and bonding the conductor post and the portion to be bonded to each other through the adhesive layer and the bonding metal layer, and bonding the insulating resin layer and the layer to be connected to each other; Bonding with an agent layer, removing the conductive frame on the side on which the semiconductor element is mounted by etching, mounting and sealing the semiconductor element, and removing the conductive frame on the back surface by etching. When Forming a solder resist layer on the exposed back side of the barrier metal of the surface other than the external connection pads, it is preferable that the solder balls on the external connection pads the step of reflowing mounted. Further, the conductive frame on the back surface may be partially etched away to form external connection lands.

【0011】更に、本発明は、前記2層配線半導体装置
の製造方法により得られ、半導体素子が搭載される導体
回路表面と絶縁樹脂層表面とが水平平面構造であり、即
ち半導体素子搭載面に回路段差が無く、水平な構造を有
することを特徴とする2層配線半導体装置である。
Further, the present invention is obtained by the method for manufacturing a two-layer wiring semiconductor device, wherein the surface of the conductor circuit on which the semiconductor element is mounted and the surface of the insulating resin layer have a horizontal plane structure, that is, the semiconductor element mounting surface A two-layer wiring semiconductor device having a horizontal structure with no circuit steps.

【0012】[0012]

【発明の実施の形態】以下に、図面を参照して本発明の
実施形態について説明するが、本発明はこれによって何
ら限定されるものではない。
Embodiments of the present invention will be described below with reference to the drawings, but the present invention is not limited to these embodiments.

【0013】図1(a)〜図4(r−2)は、本発明の
実施形態である2層配線半導体装置の製造方法の一例を
説明するための図である。
FIG. 1A to FIG. 4R-2 are diagrams for explaining an example of a method for manufacturing a two-layer wiring semiconductor device according to an embodiment of the present invention.

【0014】本発明の2層配線半導体装置の製造方法と
しては、まず、導電性フレーム101上にパターンニン
グされためっきレジスト102を形成する。(図1
(a))。導電性フレーム101の材質は、電解めっき
時のリード(カソード電極)としての機能と、使用され
る薬品に対する耐性とを有し、最終的にエッチング除去
できるものであればどのようなものでも使用できるが、
例としては、銅、銅合金、42合金、ニッケル、鉄等が
挙げられる。また、めっきレジスト102は、例えば、
導電性フレーム101上に紫外線感光性のドライフィル
ムレジストをラミネートし、露光マスクなどを用いてパ
ターン感光し、その後現像することにより形成できる。
In the method of manufacturing a two-layer wiring semiconductor device according to the present invention, first, a patterned plating resist 102 is formed on a conductive frame 101. (Figure 1
(A)). As the material of the conductive frame 101, any material can be used as long as it has a function as a lead (cathode electrode) at the time of electrolytic plating and resistance to a used chemical and can be finally removed by etching. But,
Examples include copper, copper alloys, 42 alloys, nickel, iron, and the like. The plating resist 102 is, for example,
It can be formed by laminating an ultraviolet-sensitive dry film resist on the conductive frame 101, pattern-exposing it using an exposure mask or the like, and then developing it.

【0015】次に、導電性フレーム101を電解めっき
用リードとして、めっきレジスト102が形成されてい
ない部分に、バリア金属103を電解めっきにより形成
する(図1(b))。バリア金属103の材質は、最終
的に導電性フレーム101をエッチングにより除去する
際に使用するエッチャントに対して耐性を有する金属で
あれば使用できる。例としては、ニッケル、金、錫、
銀、錫−銀系半田、共晶半田、パラジウム、等が挙げら
れる。なお、導電性フレーム101をエッチング除去す
る際に使用するエッチャントに対して、図1(c)に示
す配線層104が耐性をもつ場合は、バリア金属103
は不要である。
Next, using the conductive frame 101 as a lead for electrolytic plating, a barrier metal 103 is formed by electrolytic plating in a portion where the plating resist 102 is not formed (FIG. 1B). As the material of the barrier metal 103, any metal can be used as long as it is resistant to an etchant used when the conductive frame 101 is finally removed by etching. Examples include nickel, gold, tin,
Silver, tin-silver solder, eutectic solder, palladium and the like can be mentioned. When the wiring layer 104 shown in FIG. 1C has resistance to an etchant used when the conductive frame 101 is removed by etching, the barrier metal 103 is used.
Is unnecessary.

【0016】次に、導電性フレーム101を電解めっき
用リードとして、配線層104を電解めっきにより形成
する(図1(c))。この電解めっきにより、導電性フ
レーム101上のめっきレジスト102が形成されてい
ない部分に、配線層104が形成され、これにより、バ
リア金属と配線層からなる導体回路が形成される。配線
層104の材質は、例えば銅、ニッケル、金、錫、銀、
パラジウムなどが挙げられるが、導通特性に優れた銅を
もちいることが好ましい。
Next, the wiring layer 104 is formed by electrolytic plating using the conductive frame 101 as a lead for electrolytic plating (FIG. 1C). By this electrolytic plating, a wiring layer 104 is formed on a portion of the conductive frame 101 where the plating resist 102 is not formed, thereby forming a conductor circuit including a barrier metal and a wiring layer. The material of the wiring layer 104 is, for example, copper, nickel, gold, tin, silver,
Palladium and the like can be mentioned, but it is preferable to use copper having excellent conduction characteristics.

【0017】次に、めっきレジスト102を除去し(図
1(d))、形成した配線層104上に絶縁樹脂層10
5を形成する(図1(e))。絶縁樹脂層105を構成
する樹脂は、この製造方法に適するものであればどのよ
うなものでも使用できる。エポキシ、フェノール、ビス
マレイミド、ビスマレイミドトリアジン、トリアゾー
ル、ポリシアヌレート、ポリイソシアヌレート、ベンゾ
シクロブテン、ポリアミド、ポリイミド、ポリアミドイ
ミド、ポリエーテルイミド、ポリエステルイミド、ポリ
エーテルエーテルケトン、ポリフェニレンサルフィド、
ポリキノリン、ポリノルボルネン、ポリベンゾオキサゾ
ール、ポリベンゾイミダゾールなどが使用できる。これ
らの樹脂は単独で使用しても良く、複数を混合して使用
しても良い。特に、ガラスクロスなどの補強繊維を含ま
ず、樹脂のみで絶縁樹脂層105を形成する方が良い。
また、絶縁樹脂層105の形成方法は、使用する樹脂形
態に適した方法で良く、樹脂ワニスを印刷、コート等の
方法で直接塗布したり、ドライフィルムタイプであれば
常圧もしくは真空ラミネート、熱プレス、真空プレス等
の方法で積層する方法が挙げられる。
Next, the plating resist 102 is removed (FIG. 1D), and the insulating resin layer 10 is formed on the formed wiring layer 104.
5 is formed (FIG. 1E). As the resin forming the insulating resin layer 105, any resin suitable for this manufacturing method can be used. Epoxy, phenol, bismaleimide, bismaleimide triazine, triazole, polycyanurate, polyisocyanurate, benzocyclobutene, polyamide, polyimide, polyamideimide, polyetherimide, polyesterimide, polyetheretherketone, polyphenylene sulfide,
Polyquinoline, polynorbornene, polybenzoxazole, polybenzimidazole and the like can be used. These resins may be used alone or in combination of two or more. In particular, it is better to form the insulating resin layer 105 only with resin without including reinforcing fibers such as glass cloth.
The method for forming the insulating resin layer 105 may be a method suitable for the resin form to be used. A resin varnish may be directly applied by printing, coating, or the like. A method of laminating by a method such as a press or a vacuum press may be used.

【0018】次に、形成した絶縁樹脂層105にビア1
06を形成する(図1(f))。ビア106の形成方法
は、この製造方法に適した方法であれば良く、レーザー
又はプラズマ等によるドライエッチング、あるいは感光
パターンニングしケミカルエッチングで形成することも
できる。
Next, a via 1 is formed in the formed insulating resin layer 105.
06 (FIG. 1F). The via 106 may be formed by a method suitable for this manufacturing method, and may be formed by dry etching using laser or plasma, or by photosensitive patterning and chemical etching.

【0019】次に、導電性フレーム101を電解めっき
用のリードとして、導体ポスト201を電解めっきによ
り形成する(図2(g))。この電解めっきにより、絶
縁樹脂層105のビア106が形成されている部分に、
導体ポスト201が充填形成される。電解めっきにより
導体ポスト201を充填形成すれば、導電性ペーストの
印刷等と比べ、比較的容易に導体ポスト201の先端形
状を自由に制御できる。導体ポスト201の材質として
は、この製造方法に適するものであればどのようなもの
でも良く、例えば、銅、ニッケル、金、錫、銀、パラジ
ウム、ビスマス、あるいはこれらの金属種の複合系が挙
げられる。特に、銅を適用することで、抵抗特性に優れ
た導体ポスト201が得られる。
Next, using the conductive frame 101 as a lead for electrolytic plating, the conductor post 201 is formed by electrolytic plating (FIG. 2 (g)). By this electrolytic plating, a portion of the insulating resin layer 105 where the via 106 is formed,
The conductor posts 201 are filled and formed. If the conductor posts 201 are filled and formed by electrolytic plating, the tip shape of the conductor posts 201 can be freely controlled relatively easily as compared with printing of a conductive paste or the like. The material of the conductor post 201 may be any material as long as it is suitable for this manufacturing method, such as copper, nickel, gold, tin, silver, palladium, bismuth, or a composite of these metal species. Can be In particular, by using copper, the conductor post 201 having excellent resistance characteristics can be obtained.

【0020】次に、導体ポスト201の表面に(先端)
に、接合用金属層202を形成する(図2(h))。接
合用金属層202の形成方法としては、導電性フレーム
101を電解めっき用リードとして電解めっきにより形
成する方法、無電解めっきにより形成する方法、ペース
ト印刷による方法が挙げられる。印刷による方法では、
印刷用のスクリーンマスクを導体ポスト201に対して
精度良く位置あわせする必要があるが、めっき法では導
体ポスト201の表面以外に接合用金属層202が形成
されることがないため、導体ポスト201の微細化・高
密度化にも対応が容易である。特に、電解めっきによる
方法では、無電解めっきによる方法よりも、めっき可能
な金属が多種多様であり、また薬液の管理も比較的容易
であるため、好適である。接合用金属層202の材質と
しては、図2(j)に示す被接合部206と合金化接合
可能なものであればどのようなものでも良く、半田など
比較的低温領域で液化するものが適する。半田の中で
も、鉛、錫、銀、銅、ビスマス、インジウム、亜鉛、金
の少なくとも2種からなる半田を使用することが好まし
い。近年では特に、環境面での配慮から鉛フリー半田の
使用が非常に好適と思われる。なお、図2(h)では、
導体ポスト201の表面に接合用金属層202を形成す
る例を示したが、接合用金属層202は導体ポスト20
1と被接合部206とを接合させることが目的であるた
め、被接合部206側に接合用金属層202を形成して
も良い。また、さらに、導体ポスト201と被接合部2
06の両表面に接合用金属層202を形成しても構わな
い。
Next, on the surface of the conductor post 201 (tip)
Next, a bonding metal layer 202 is formed (FIG. 2H). Examples of the method for forming the bonding metal layer 202 include a method of forming the conductive frame 101 as a lead for electrolytic plating by electrolytic plating, a method of forming by electroless plating, and a method of paste printing. In the printing method,
It is necessary to accurately position the screen mask for printing with respect to the conductor posts 201, but since the bonding metal layer 202 is not formed except on the surface of the conductor posts 201 by the plating method, the It is easy to cope with miniaturization and high density. In particular, the method using electrolytic plating is more suitable than the method using electroless plating because there are a wide variety of metals that can be plated and the management of the chemical solution is relatively easy. As the material of the bonding metal layer 202, any material can be used as long as it can be alloyed with the portion to be bonded 206 shown in FIG. 2 (j), and a material that liquefies in a relatively low temperature region such as solder is suitable. . Among the solders, it is preferable to use solder composed of at least two kinds of lead, tin, silver, copper, bismuth, indium, zinc, and gold. In recent years, the use of lead-free solder seems to be very suitable especially from the environmental point of view. In FIG. 2 (h),
Although the example in which the bonding metal layer 202 is formed on the surface of the conductor post 201 has been described, the bonding metal layer 202 is
Since the purpose is to bond the first and second parts 206 to each other, the bonding metal layer 202 may be formed on the part 206 to be bonded. Further, the conductor post 201 and the portion to be joined 2
06 may be formed on both surfaces.

【0021】次に、絶縁樹脂層105の表面に、接着剤
層203を形成する(図2(i))。接着剤層203
は、適用する接着剤樹脂の形態に適した方法で形成さ
れ、樹脂インクを印刷、コートなどの方法で直接塗布し
たり、ドライフィルムタイプの樹脂をラミネート、プレ
ス(常圧、真空)等の方法で形成できる。なお、図2
(i)では、絶縁樹脂層105の表面に接着剤層203
を形成する例を示したが、接着剤層203は被接続層2
05と絶縁樹脂層105を接着することが目的であるた
め、被接続層205の表面に接着剤層203を形成して
も良い。また、さらには、絶縁樹脂層105と被接続層
205の両表面に形成しても構わない。なお、被接続層
205は図1(a)〜図1(d)に示した工程と同様に
して形成できる。
Next, an adhesive layer 203 is formed on the surface of the insulating resin layer 105 (FIG. 2 (i)). Adhesive layer 203
Is formed by a method suitable for the form of the adhesive resin to be applied. The resin ink is directly applied by printing, coating, or the like, or a dry film type resin is laminated, pressed (normal pressure, vacuum), etc. Can be formed. Note that FIG.
In (i), the adhesive layer 203 is provided on the surface of the insulating resin layer 105.
Has been shown, but the adhesive layer 203 is
Since the purpose is to bond the insulating resin layer 105 and the insulating resin layer 105, an adhesive layer 203 may be formed on the surface of the connected layer 205. Further, it may be formed on both surfaces of the insulating resin layer 105 and the connected layer 205. Note that the connection layer 205 can be formed in the same manner as the steps shown in FIGS. 1A to 1D.

【0022】以上の工程によって得られた接続層204
と被接続層205とを位置合わせを(図2(j))す
る。位置合わせは、接続層204および被接続層205
に、予め形成されている位置決めマークを、画像認識装
置により、読みとり位置を合わせる方法、接続層204
および被接続層205に、予め形成されているガイド穴
に対して、位置合わせ用のガイドピンを挿入すること
で、機械的に位置合わせする方法等を用いることが出来
る。
The connection layer 204 obtained by the above steps
And the connection layer 205 are aligned (FIG. 2 (j)). The alignment is performed by connecting layer 204 and connected layer 205.
A method for adjusting the reading position of a positioning mark formed in advance by an image recognition device,
In addition, a method of mechanically aligning by inserting guide pins for alignment into guide holes formed in advance in the connection layer 205 can be used.

【0023】次に、接続層204および被接続層205
とを積層する(図2(k))。積層方法としては、例え
ば、真空プレスを用いて、導体ポスト201が、接着剤
層203を介して、接合用金属層202により被接合部
206と接合するまで加圧し、更に加熱して、接着剤層
109を熱硬化させて、接続層204と被接続層205
を接着することが出来る。
Next, the connecting layer 204 and the connected layer 205
Are laminated (FIG. 2 (k)). As a lamination method, for example, by using a vacuum press, the conductor post 201 is pressed through the adhesive layer 203 until it is joined to the portion 206 to be joined by the joining metal layer 202, and further heated to form an adhesive. The connection layer 204 and the connection target layer 205 are cured by thermosetting the layer 109.
Can be bonded.

【0024】次に、接続層204側の導電性フレーム1
01をエッチングにより除去する。図では、接続層20
4側に半導体素子を実装する例を示したが、被接続層2
05側に半導体素子との接続パッドを形成した場合は、
被接続層205の導電性フレーム207をまず、除去す
ることになる。接続層204側の導電性フレーム101
をエッチングにより除去するとき、バリア金属103
は、使用するエッチャントに対して耐性を有するため、
配線層104は浸食・腐食されることはない。導電性フ
レーム101の材質が銅、バリア金属103の材質がニ
ッケル、錫、または各種半田の場合、市販のアンモニア
系エッチャントを使用することができる。また、導電性
フレーム101の材質が銅、バリア金属103の材質が
金、銀の場合、塩化鉄や塩化銅系のほとんどの市販エッ
チャントを使用することができる。バリア金属103は
半導体素子の実装表面にもなることを考慮すると、表面
の清浄性、安定性、実装信頼性から金であることがもっ
とも好ましい。
Next, the conductive frame 1 on the connection layer 204 side
01 is removed by etching. In the figure, the connection layer 20
Although the example in which the semiconductor element is mounted on the fourth side is shown,
When a connection pad with a semiconductor element is formed on the 05 side,
First, the conductive frame 207 of the connected layer 205 is removed. Conductive frame 101 on connection layer 204 side
Is removed by etching, barrier metal 103 is removed.
Is resistant to the etchants used,
The wiring layer 104 is not eroded or corroded. When the material of the conductive frame 101 is copper and the material of the barrier metal 103 is nickel, tin, or various solders, a commercially available ammonia-based etchant can be used. When the material of the conductive frame 101 is copper and the material of the barrier metal 103 is gold or silver, almost all commercially available etchants of iron chloride or copper chloride can be used. Considering that the barrier metal 103 also serves as a mounting surface of the semiconductor element, it is most preferable to use gold from the viewpoint of surface cleanliness, stability, and mounting reliability.

【0025】さらに、このように得られた半導体搭載用
基板301(図3(l))においては、被接続層205
側の導電性フレーム207の剛性によって、基板のリジ
ット性を確保しているため、絶縁樹脂層105が補強繊
維等を含んでいなくても、半導体実装時の基板の反りな
どの問題が無く、実装歩留まりの面からは非常に好都合
である。
Further, in the thus obtained semiconductor mounting substrate 301 (FIG. 3 (l)), the connection layer 205
Because the rigidity of the substrate is ensured by the rigidity of the conductive frame 207 on the side, even if the insulating resin layer 105 does not include reinforcing fibers or the like, there is no problem such as warpage of the substrate at the time of semiconductor mounting, This is very convenient in terms of mounting yield.

【0026】次に、半導体素子302を実装する(図3
(m))。実装方式としては、金線、アルミ線などによ
るワイヤーボンディング方式、金スタッドバンプや半田
バンプあるいは銅ポストなどの導体バンプ303を介し
たフリップチップの一括ボンディングがともに適用でき
る。ここで、配線層104が銅である場合、バリア金属
103を金、ニッケルの2層構成にしておけば、半導体
素子の実装面の金が配線層104の銅に拡散することを
防止することが可能である。また、実装表面の硬度を上
げることができ、ボンディング圧力の確保がなされ、実
装信頼性の向上が期待できる。フリップチップ接続を行
った場合は、通常、アンダーフィル304を半導体素子
302と半導体搭載用基板301の間に充填するが、半
導体搭載用基板301の表面は回路による段差が一切存
在しないため、アンダーフィル304の充填信頼性に非
常に有利である。他方、予め、半導体素子302の搭載
面にアンダーフィル304を形成しておく工程を採用し
ても良い。
Next, the semiconductor element 302 is mounted (FIG.
(M)). As a mounting method, a wire bonding method using a gold wire, an aluminum wire, or the like, and a batch bonding of flip chips via a conductor bump 303 such as a gold stud bump, a solder bump, or a copper post can be applied. Here, when the wiring layer 104 is made of copper, if the barrier metal 103 has a two-layer structure of gold and nickel, it is possible to prevent gold on the mounting surface of the semiconductor element from diffusing into copper of the wiring layer 104. It is possible. Further, the hardness of the mounting surface can be increased, the bonding pressure can be ensured, and the improvement of the mounting reliability can be expected. When flip-chip connection is performed, the underfill 304 is usually filled between the semiconductor element 302 and the semiconductor mounting substrate 301. However, since the surface of the semiconductor mounting substrate 301 has no step due to the circuit, the underfill 304 is not filled. 304 is very advantageous for the filling reliability. On the other hand, a step of forming the underfill 304 on the mounting surface of the semiconductor element 302 in advance may be adopted.

【0027】次に、半導体素子302を封止樹脂305
で封止する(図3(n))。封止の方法としては、金型
等を用いて樹脂充填するか、あるいはポッティングによ
り封止することもできる。また、半導体素子302の全
面を封止しても良いが、放熱特性を考慮し、半導体素子
302の側面のみを封止することもできる。
Next, the semiconductor element 302 is sealed with a sealing resin 305.
(FIG. 3 (n)). As a sealing method, resin can be filled using a mold or the like, or sealing can be performed by potting. Although the entire surface of the semiconductor element 302 may be sealed, only the side surface of the semiconductor element 302 may be sealed in consideration of heat radiation characteristics.

【0028】次に、被接続層205側の導電性フレーム
207をエッチングにより除去する(図3(o−
1))。前記同様にして、被接続層205側にもエッチ
ャントの浸食・腐食を防ぐためのバリア金属306が形
成されている。これにより、外部との電気的接続を行う
ためのパッドおよび、配線パターンが露出する。配線層
が銅のとき、バリア金属306表面が、半田ボール搭載
パッドとして利用されることを考慮して、バリア金属3
06を予め、金、ニッケルの2層構成にしておけば、半
田ボールの塗れ性と金の配線層への拡散防止を両立でき
非常に好適である。このとき、封止樹脂305がリジッ
ト性を付与する機能を有するため、以後の工程中でのハ
ンドリング性は確保されるので、導電性フレームを完全
にエッチングしてもいっこうに構わない。さらに、導電
性フレーム207の一部を外部接続用の導体端子307
(図3(o−2))として残すことも可能である。この
場合、2層配線半導体装置の実装信頼性の向上が期待で
きる。
Next, the conductive frame 207 on the connected layer 205 side is removed by etching (FIG. 3 (o-
1)). In the same manner as described above, a barrier metal 306 for preventing erosion and corrosion of the etchant is also formed on the connected layer 205 side. As a result, the pads for making an electrical connection with the outside and the wiring pattern are exposed. When the wiring layer is made of copper, considering that the surface of the barrier metal 306 is used as a solder ball mounting pad, the barrier metal 306 is used.
It is very preferable to use a two-layer structure consisting of gold and nickel in advance, since both the wettability of the solder balls and the prevention of the diffusion of gold into the wiring layer can be achieved. At this time, since the sealing resin 305 has a function of imparting rigidity, the handling property in the subsequent steps is secured, so that the conductive frame may be completely etched. Further, a part of the conductive frame 207 is connected to a conductor terminal 307 for external connection.
(FIG. 3 (o-2)) can also be left. In this case, improvement in the mounting reliability of the two-layer wiring semiconductor device can be expected.

【0029】次に、露出した配線パターンの外部接続用
部以外の表面にソルダーレジスト層401を形成する
(図4(p−1,2))。ソルダーレジスト層401の
形成方法としては、この製造方法に適するものであれ
ば、適用可能である。例えば、ソルダーレジスト用液状
樹脂を印刷あるいはコートによって直接塗布し、ソルダ
ーレジスト層を形成しても良いし、ドライフィルムタイ
プであれば、ソルダーレジスト層形成面に積層し、常圧
もしくは真空ラミネート、真空プレスなどを使用して圧
着することができる。適用するソルダーレジストが感光
性であれば、感光パターンニング、現像を経て外部接続
用パッド402を得ることも出来る。適用するソルダー
レジストが非感光であっても、印刷マスクやレーザー開
孔等の手法で外部接続用パッド402が形成できる。
Next, a solder resist layer 401 is formed on the surface of the exposed wiring pattern other than the external connection portion (FIG. 4 (p-1, 2)). As a method for forming the solder resist layer 401, any method can be applied as long as it is suitable for this manufacturing method. For example, a solder resist liquid resin may be directly applied by printing or coating to form a solder resist layer, or in the case of a dry film type, the solder resist layer may be laminated on the solder resist layer forming surface, and then subjected to normal pressure or vacuum lamination, vacuum Crimping can be performed using a press or the like. If the solder resist to be applied is photosensitive, the external connection pad 402 can be obtained through photosensitive patterning and development. Even if the applied solder resist is non-photosensitive, the external connection pad 402 can be formed by a method such as a printing mask or laser opening.

【0030】次いで、外部接続用パッド402に半田ボ
ール403をリフロー搭載し、本発明の2層配線半導体
装置404(図4(r−1,2))を得ることができ
る。
Next, the solder balls 403 are mounted on the external connection pads 402 by reflow, and the two-layer wiring semiconductor device 404 (FIG. 4 (r-1, 2)) of the present invention can be obtained.

【0031】本発明による2層配線半導体装置の製造方
法および製造された2層配線半導体装置の特徴は、次に
示すとおりである。 (1)露出した配線パターン、特に半導体素子の搭載表
面に回路段差が存在しない水平構造であるため、フリッ
プチップ接続の際のアンダーフィル注入が容易であり、
かつ樹脂封止の際の埋め込み問題が発生しない。 (2)半導体素子搭載の際には、被接続層205側の導
電性フレーム207がリジット性を付与するために、絶
縁樹脂層105がガラスクロスなどの補強繊維を含まな
い場合でも基板の反り等の問題がなく、実装歩留まりが
向上する。 (3)導電性フレーム207を部分的にエッチングし、
外部接続用の導体端子307を形成することも可能であ
り、応力緩和機能により実装信頼性の向上が期待でき
る。 (4)外部接続用パッド402への半田ボール403の
搭載の際には、封止樹脂305が装置のリジット性を付
与しているため、搭載が比較的容易であり、実装歩留ま
りが向上する。
The method of manufacturing a two-layer wiring semiconductor device according to the present invention and the features of the manufactured two-layer wiring semiconductor device are as follows. (1) Since the horizontal structure has no circuit steps on the exposed wiring pattern, particularly the mounting surface of the semiconductor element, underfill injection at the time of flip chip connection is easy,
In addition, the problem of embedding at the time of resin sealing does not occur. (2) When the semiconductor element is mounted, the conductive frame 207 on the connected layer 205 side provides rigidity. Therefore, even when the insulating resin layer 105 does not include reinforcing fibers such as glass cloth, warpage of the substrate, etc. And the mounting yield is improved. (3) partially etching the conductive frame 207;
It is also possible to form a conductor terminal 307 for external connection, and an improvement in mounting reliability can be expected due to a stress relaxation function. (4) When the solder balls 403 are mounted on the external connection pads 402, the sealing resin 305 imparts the rigidity of the device, so that the mounting is relatively easy and the mounting yield is improved.

【0032】[0032]

【実施例】以下、実施例により更に具体的に説明する
が、本発明はこれによって何ら限定されるものではな
い。
EXAMPLES The present invention will be described in more detail with reference to the following Examples, but it should not be construed that the invention is limited thereto.

【0033】接着剤の調合例m,p−クレゾールノボラ
ック樹脂(日本化薬(株)製、PAS−1:商品名)1
00gと、ビスフェノールF型エポキシ樹脂(日本化薬
(株)製、RE−404S:商品名)140gをシクロ
ヘキサン60gに溶解し、硬化触媒としてトリフェニル
フォスフィン(北興化学工業(株)製)0.2gを添加
し、接着剤ワニスを調合した。
Formulation example of adhesive m, p-cresol novolak resin (PAS-1: trade name, manufactured by Nippon Kayaku Co., Ltd.)
And 100 g of bisphenol F-type epoxy resin (RE-404S, trade name, manufactured by Nippon Kayaku Co., Ltd.) dissolved in 60 g of cyclohexane. 2 g was added to prepare an adhesive varnish.

【0034】2層配線半導体装置の製造方法例 導電性フレームとして70μm厚の電解銅箔(三井金属
鉱業(株)製、3EC−VLP:商品名)を用い、表面
の粗化処理を行った後、ドライフィルムレジスト(ニチ
ゴー・モートン(株)製、NIT1015:商品名)を
ラミネートにより貼り合わせ、所定のネガパターンニン
グマスクを用いて露光・現像し、配線層104の形成に
必要なめっきレジストを形成した。次に、電解銅箔を電
解めっき用リードとして、バリア金属を電解金めっき、
電解ニッケルめっきの2層構成となるように連続で行
い、さらに電解銅めっきにより配線層を形成した。配線
層は最小部分で線幅/線間/厚み=15/15/10μ
mとした。次に、ドライフィルム状の樹脂(住友ベーク
ライト(株)製、CFP−1122:商品名)に真空ラ
ミネートを用いることで配線層の凹凸を埋め込み、25
μm厚の絶縁樹脂層を形成した。次に、絶縁樹脂層の表
面にUV−YAGレーザーを照射して直径40μmのビ
アを形成した。次に、電解銅箔を電解めっき用リードと
して、電解銅めっきによりビアを充填し、銅ポストを形
成した。さらに得られた銅ポストの表面にSn/2.5
Ag半田からなる接合用金属層を電解めっきにより形成
した。一方、表面を粗化処理した150μm厚の圧延銅
板(古河電工(株)製、EFTEC−64T:商品名)
を導電性フレームとして、前記同様な工程にて金めっき
/ニッケルめっきによりバリア金属を形成し、さらに連
続して電解銅めっきにより配線層を形成し、パッドを有
する被接続層を得た。次に、バーコーターにより、上記
で得た接着剤ワニスを塗布し、80℃で20分間乾燥
し、接着剤層を形成した。接続層と被接続層に予め形成
されている位置決めマークを、画像認識装置により読み
とり、両者を位置合わせし、100℃の温度で仮圧着
後、真空プレスにより220℃の温度で加熱加圧するこ
とで、銅ポストが接着剤を貫通してパッドと半田接合
し、接着剤により接続層と被接続層が接着した。次に、
塩化第二鉄系エッチャントを用いて、接続層側の電解銅
箔を除去し、露出した半導体搭載面に金スタッドバンプ
を介してフリップチップを搭載した。搭載したチップと
半導体搭載面の間隙にアンダーフィル(住友ベークライ
ト(株)製、CRP−4055:商品名)を充填し、封
止樹脂(住友ベークライト(株)製、EME−630
0:商品名)成形の後、被接続層側の圧延銅板をエッチ
ングにより除去し、露出した外部接続用端子以外の部分
にソルダーレジスト(太陽インキ(株)製、PSR−4
000:商品名)を形成した。次に、外部接続用端子に
共晶半田ボールをリフロー搭載し、2層配線半導体装置
を得ることができた。
Example of Manufacturing Method of Two-Layer Wiring Semiconductor Device Using a 70 μm thick electrolytic copper foil (manufactured by Mitsui Mining & Smelting Co., Ltd., 3EC-VLP: trade name) as a conductive frame, after performing surface roughening treatment , A dry film resist (Nichigo Morton Co., Ltd., NIT1015: trade name) is laminated and exposed and developed using a predetermined negative patterning mask to form a plating resist necessary for forming the wiring layer 104 did. Next, using the electrolytic copper foil as a lead for electrolytic plating, the barrier metal is electrolytic gold plated,
This was continuously performed so as to have a two-layer structure of electrolytic nickel plating, and a wiring layer was formed by electrolytic copper plating. The wiring layer has a line width / space / thickness of 15/15/10 μ at the minimum part
m. Next, the unevenness of the wiring layer was embedded by using vacuum lamination in a dry film resin (CFP-1122: trade name, manufactured by Sumitomo Bakelite Co., Ltd.)
An insulating resin layer having a thickness of μm was formed. Next, the surface of the insulating resin layer was irradiated with a UV-YAG laser to form a via having a diameter of 40 μm. Next, using the electrolytic copper foil as a lead for electrolytic plating, the via was filled by electrolytic copper plating to form a copper post. Further, Sn / 2.5 was applied to the surface of the obtained copper post.
A joining metal layer made of Ag solder was formed by electrolytic plating. On the other hand, a 150 μm-thick rolled copper sheet having a roughened surface (EFTEC-64T, trade name, manufactured by Furukawa Electric Co., Ltd.)
Was used as a conductive frame, a barrier metal was formed by gold plating / nickel plating in the same process as described above, and a wiring layer was formed continuously by electrolytic copper plating to obtain a connected layer having pads. Next, the adhesive varnish obtained above was applied using a bar coater, and dried at 80 ° C. for 20 minutes to form an adhesive layer. The positioning marks formed in advance on the connection layer and the connection layer are read by an image recognition device, the two are aligned, and temporarily press-bonded at a temperature of 100 ° C., and then heated and pressed at a temperature of 220 ° C. by a vacuum press. Then, the copper post penetrated the adhesive and was soldered to the pad, and the adhesive bonded the connection layer and the connection target layer. next,
The electrolytic copper foil on the connection layer side was removed using a ferric chloride-based etchant, and a flip chip was mounted on the exposed semiconductor mounting surface via gold stud bumps. The gap between the mounted chip and the semiconductor mounting surface is filled with an underfill (CRP-4055: trade name, manufactured by Sumitomo Bakelite Co., Ltd.), and a sealing resin (manufactured by Sumitomo Bakelite, EME-630)
0: Trade name) After the molding, the rolled copper plate on the connected layer side was removed by etching, and solder resist (manufactured by Taiyo Ink Co., Ltd., PSR-4;
000: trade name). Next, a eutectic solder ball was reflow mounted on the external connection terminal, and a two-layer wiring semiconductor device was obtained.

【0035】[0035]

【発明の効果】本発明の製造方法によれば、半導体素子
搭載面に回路段差のない水平構造が得られ、アンダーフ
ィや封止樹脂の埋め込み不良を避けることができる。さ
らに、製造工程中は常に基板のリジット性が確保されて
いるため、半導体搭載時や半田ボール実装時のハンドリ
ング性、および工程歩留まりを向上することができる。
また、配線層および導体ポストを電解めっきで形成する
ため、配線ルールの高密度化にも適用が容易であり、層
数の減少によって、工程の短縮、製造コストの低減が期
待できる。
According to the manufacturing method of the present invention, it is possible to obtain a horizontal structure having no circuit steps on the surface on which the semiconductor element is mounted, and to avoid underfilling and defective filling of the sealing resin. Furthermore, the rigidity of the substrate is always ensured during the manufacturing process, so that the handling performance at the time of mounting a semiconductor or mounting a solder ball and the process yield can be improved.
Further, since the wiring layers and the conductor posts are formed by electrolytic plating, it can be easily applied to a high density wiring rule, and a reduction in the number of layers can be expected to shorten the process and reduce the manufacturing cost.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の2層配線半導体装置の製造方法の一例
を示す断面図である。
FIG. 1 is a sectional view showing an example of a method for manufacturing a two-layer wiring semiconductor device of the present invention.

【図2】本発明の2層配線半導体装置の製造方法の一例
を示す断面図(図1の続き)である。
FIG. 2 is a cross-sectional view (continued from FIG. 1) illustrating an example of a method for manufacturing a two-layer wiring semiconductor device of the present invention.

【図3】本発明の2層配線半導体装置の製造方法の一例
を示す断面図(図2の続き)である。
FIG. 3 is a cross-sectional view (continued from FIG. 2) illustrating an example of a method for manufacturing a two-layer wiring semiconductor device of the present invention.

【図4】本発明の2層配線半導体装置の製造方法の一例
を示す断面図(図3の続き)と得られた2層配線半導体
装置の構造断面図である。
FIG. 4 is a cross-sectional view (continued from FIG. 3) showing an example of a method for manufacturing a two-layer wiring semiconductor device of the present invention and a structural cross-sectional view of the obtained two-layer wiring semiconductor device.

【符号の説明】[Explanation of symbols]

101、207 導電性フレーム 102 メッキレジスト層 103、305 バリア金属 104 配線層 105 絶縁樹脂層 106 ビア 201 導体ポスト 202 接合用金属層 203 接着剤層 204 接続層 205 被接続層 206 被接続部 301 半導体搭載用基板 302 半導体素子 303 バンプ 304 アンダーフィル 305 封止樹脂 306、307 外部接続用端子 401 ソルダーレジスト層 402 外部接続用パッド 403 半田ボール 404 本発明の製造方法により得られる2層
配線半導体装置
101, 207 Conductive frame 102 Plating resist layer 103, 305 Barrier metal 104 Wiring layer 105 Insulating resin layer 106 Via 201 Conductive post 202 Bonding metal layer 203 Adhesive layer 204 Connection layer 205 Connected layer 206 Connected portion 301 Semiconductor mounting Substrate 302 Semiconductor element 303 Bump 304 Underfill 305 Sealing resin 306, 307 External connection terminal 401 Solder resist layer 402 External connection pad 403 Solder ball 404 Two-layer wiring semiconductor device obtained by the manufacturing method of the present invention

───────────────────────────────────────────────────── フロントページの続き (72)発明者 青木 仁 東京都品川区東品川2丁目5番8号 住友 ベークライト株式会社内 (72)発明者 中村 謙介 東京都品川区東品川2丁目5番8号 住友 ベークライト株式会社内 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Jin Aoki 2-58 Higashishinagawa, Shinagawa-ku, Tokyo Inside Sumitomo Bakelite Co., Ltd. (72) Inventor Kensuke Nakamura 2-5-2-8 Higashishinagawa, Shinagawa-ku, Tokyo Sumitomo Bakelite Co., Ltd.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 導電性フレームを電解めっき用リードと
して、バリア金属および導体配線層を電解めっきにより
形成する工程と、該導電性フレームをエッチングにより
除去する工程を含むことを特徴とする2層配線半導体装
置の製造方法。
1. A two-layer wiring comprising: a step of forming a barrier metal and a conductive wiring layer by electrolytic plating using a conductive frame as a lead for electrolytic plating; and a step of removing the conductive frame by etching. A method for manufacturing a semiconductor device.
【請求項2】 導電性フレームを電解めっき用リードと
して、バリア金属および導体配線層を電解めっきにより
形成する工程と、該導体配線層上に絶縁樹脂層を形成す
る工程と、該導体配線層の一部が露出するように該絶縁
樹脂層にビアを形成する工程と、該導電性フレームを電
解めっき用リードとして、導体ポストを電解めっきによ
り形成する工程と、該導体ポストの表面または前記同様
に形成された導電性フレーム付被接続層の被接続部の表
面の少なくとも一方に接合用金属層を形成する工程と、
該絶縁樹脂層の表面または該被接続層の表面の少なくと
も一方に接着剤層を形成する工程と、該導体ポストと該
被接合部とを該接着剤層と該接合用金属層を介して接合
し、該絶縁樹脂層と該被接続層とを該接着剤層により接
着する工程と、半導体素子を搭載する側の該導電性フレ
ームをエッチングにより除去する工程と、半導体素子を
実装・封止する工程と、裏面の該導電性フレームをエッ
チングにより除去する工程と、露出した裏面の該バリア
金属の外部接続用パッド以外の表面にソルダーレジスト
層を形成する工程と、該外部接続用パッド上に半田ボー
ルをリフロー搭載する工程からなることを特徴とする2
層配線半導体装置の製造方法。
2. A step of forming a barrier metal and a conductor wiring layer by electrolytic plating using a conductive frame as a lead for electrolytic plating, a step of forming an insulating resin layer on the conductor wiring layer, Forming a via in the insulating resin layer so that a part thereof is exposed, forming a conductive post by electrolytic plating using the conductive frame as a lead for electrolytic plating, and forming a conductive post on the surface of the conductive post or in the same manner as described above. Forming a bonding metal layer on at least one of the surfaces of the connected portions of the formed connected layer with a conductive frame,
Forming an adhesive layer on at least one of the surface of the insulating resin layer or the surface of the connected layer; and bonding the conductor post and the bonded portion via the adhesive layer and the bonding metal layer. A step of bonding the insulating resin layer and the layer to be connected to each other with the adhesive layer; a step of removing the conductive frame on the side on which the semiconductor element is mounted by etching; and mounting and sealing the semiconductor element Removing the conductive frame on the back surface by etching, forming a solder resist layer on the exposed back surface of the barrier metal other than the external connection pads, and soldering on the external connection pads. 2 characterized by comprising a step of reflow mounting the ball.
A method for manufacturing a layer wiring semiconductor device.
【請求項3】 導電性フレームを電解めっき用リードと
して、バリア金属および導体配線層を電解めっきにより
形成する工程と、該導体配線層上に絶縁樹脂層を形成す
る工程と、該導体配線層の一部が露出するように該絶縁
樹脂層にビアを形成する工程と、該導電性フレームを電
解めっき用リードとして、導体ポストを電解めっきによ
り形成する工程と、該導体ポストの表面または前記同様
に形成された導電性フレーム付被接続層の被接続部の表
面の少なくとも一方に接合用金属層を形成する工程と、
該絶縁樹脂層の表面または該被接続層の表面の少なくと
も一方に接着剤層を形成する工程と、該導体ポストと該
被接合部とを該接着剤層と該接合用金属層を介して接合
し、該絶縁樹脂層と該被接続層とを該接着剤層により接
着する工程と、半導体素子を搭載する側の該導電性フレ
ームをエッチングにより除去する工程と、半導体素子を
実装・封止する工程と、裏面の該導電性フレームを部分
的にエッチング除去し、外部接続用のランドを形成する
工程と、該外部接続用ランド以外の表面にソルダーレジ
スト層を形成する工程と、該外部接続用ランド上に接合
用金属層を形成する工程からなることを特徴とする2層
配線半導体装置の製造方法。
3. A step of forming a barrier metal and a conductor wiring layer by electrolytic plating using the conductive frame as a lead for electrolytic plating, a step of forming an insulating resin layer on the conductor wiring layer, Forming a via in the insulating resin layer so that a part thereof is exposed, forming a conductive post by electrolytic plating using the conductive frame as a lead for electrolytic plating, and forming a conductive post on the surface of the conductive post or in the same manner as described above. Forming a bonding metal layer on at least one of the surfaces of the connected portions of the formed connected layer with a conductive frame,
Forming an adhesive layer on at least one of the surface of the insulating resin layer or the surface of the connected layer; and bonding the conductor post and the bonded portion via the adhesive layer and the bonding metal layer. A step of bonding the insulating resin layer and the layer to be connected to each other with the adhesive layer; a step of removing the conductive frame on the side on which the semiconductor element is mounted by etching; and mounting and sealing the semiconductor element Forming a solder resist layer on a surface other than the external connection lands; and forming a solder resist layer on a surface other than the external connection lands. A method for manufacturing a two-layer wiring semiconductor device, comprising a step of forming a bonding metal layer on a land.
【請求項4】 該絶縁樹脂層が補強繊維未使用であるこ
とを特徴とする請求項2又は3記載の2層配線半導体装
置の製造方法。
4. The method for manufacturing a two-layer wiring semiconductor device according to claim 2, wherein said insulating resin layer does not use reinforcing fibers.
【請求項5】 請求項1〜3のいずれかに記載の2層配
線半導体装置の製造方法により得られ、半導体素子が搭
載される導体回路表面と絶縁樹脂層表面とが水平平面構
造となることを特徴とする2層配線半導体装置。
5. A method for manufacturing a two-layer wiring semiconductor device according to claim 1, wherein the surface of the conductor circuit on which the semiconductor element is mounted and the surface of the insulating resin layer have a horizontal plane structure. A two-layer wiring semiconductor device characterized by the above-mentioned.
JP2001067605A 2001-03-09 2001-03-09 Method for manufacturing two-layer wiring semiconductor device and semiconductor device Expired - Lifetime JP3929251B2 (en)

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JP3929251B2 JP3929251B2 (en) 2007-06-13

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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004165194A (en) * 2002-11-08 2004-06-10 Oki Electric Ind Co Ltd Semiconductor device and method of manufacturing the same
JP2008028361A (en) * 2006-06-19 2008-02-07 Shinko Electric Ind Co Ltd Wiring board, method of manufacturing same, and semiconductor device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004165194A (en) * 2002-11-08 2004-06-10 Oki Electric Ind Co Ltd Semiconductor device and method of manufacturing the same
JP2008028361A (en) * 2006-06-19 2008-02-07 Shinko Electric Ind Co Ltd Wiring board, method of manufacturing same, and semiconductor device

Also Published As

Publication number Publication date
JP3929251B2 (en) 2007-06-13

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