JP2002242324A - Wet outside heat insulating vent method of building - Google Patents

Wet outside heat insulating vent method of building

Info

Publication number
JP2002242324A
JP2002242324A JP2001045466A JP2001045466A JP2002242324A JP 2002242324 A JP2002242324 A JP 2002242324A JP 2001045466 A JP2001045466 A JP 2001045466A JP 2001045466 A JP2001045466 A JP 2001045466A JP 2002242324 A JP2002242324 A JP 2002242324A
Authority
JP
Japan
Prior art keywords
building
ventilation
wall
mortar
heat insulating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001045466A
Other languages
Japanese (ja)
Inventor
Susumu Harada
原田  進
Shusuke Kojima
秀典 小嶋
Yoshinobu Kumakawa
佳伸 熊川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Forestry Co Ltd
Fujikawa Kenzai Kogyo Ltd
Original Assignee
Sumitomo Forestry Co Ltd
Fujikawa Kenzai Kogyo Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Forestry Co Ltd, Fujikawa Kenzai Kogyo Ltd filed Critical Sumitomo Forestry Co Ltd
Priority to JP2001045466A priority Critical patent/JP2002242324A/en
Publication of JP2002242324A publication Critical patent/JP2002242324A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/90Passive houses; Double facade technology

Landscapes

  • Building Environments (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a wet outside heat insulating vent method of a building, capable of promoting heat insulation properties of the building, enabling energy- conserving type of house, promoting durability of the building and a mortar layer, preventing cracks and peeling in the mortar layer, preventing the incursion of rain water from the surface, and simultaneously realizing the strengthening of protection property in a mortar and the promotion of decoration efficiency by preventing condensation inside an external wall to form an outside heat insulating vent promoting the heat insulation/airtight property by a wet method, such as a mortar finish or the like, when a wooden building, a steel framed building or the like is built, extended, rebuilt and repaired. SOLUTION: A waterproof paper and a steel net or a waterproof paper attached steel net are mounted to the outside, placing a phenol-based heat insulating material having self-quenching property on the external wall of the building, so as to form a venting layer capable of being outward vented, lightweight cement mortar is coated, and after a net material has been pushed against the whole wall surface or the inside alternatively a part of the wall surface or the inside to bury, finishing work is carried out.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、木造建築物や鉄骨
造建築物等の建築、増改築、補修に際し、外壁内の結露
を防ぎ、断熱・気密性能を向上させる外断熱通気を、モ
ルタル塗りなどの湿式工法にて形成するものであって、
建築物の耐火性、断熱性を向上させ、省エネルギータイ
プの住宅を可能にし、建築物及びモルタル層の耐久性を
向上させ、モルタル層のひび割れ、剥落を防止し、表面
からの雨水の浸入を防止し、モルタルの保護性能の強化
と化粧性の向上を同時に実現できる建築物の湿式外断熱
通気工法に関する。
BACKGROUND OF THE INVENTION The present invention relates to mortar coating of external heat-insulating ventilation to prevent dew condensation inside outer walls and to improve heat insulation and airtightness when building, extending, remodeling, or repairing wooden or steel-framed buildings. It is formed by a wet construction method such as
Improves the fire resistance and heat insulation of buildings, enables energy-saving houses, improves the durability of buildings and mortar layers, prevents cracks and peeling of mortar layers, and prevents rainwater from entering the surface The present invention also relates to a wet outside heat insulation and ventilation method for a building capable of simultaneously enhancing the protection performance of the mortar and improving the cosmetic property.

【0002】[0002]

【従来の技術】従来より、外壁の外断熱通気工法は、断
熱材としてポリスチレンフォーム、ポリウレタンフォー
ムを使用し、窯業系の外壁材を使用したものが主流であ
り、防火性能も確認されていないのが現状である。ポリ
スチレンフォームは、加熱変形温度80℃であり、JI
S A−1321難燃性試験にて“可燃”である。ポリ
ウレタンフォームも、バーナー等により猛烈な発煙を生
じながら燃焼することが知られている。即ちこれらの断
熱材を用いた場合には、80℃以下の低い温度において
は十分な断熱性能を発揮し、通気層も第二の断熱層とし
て機能するが、100℃程度の温度で軟化して断熱性能
を低下させたり、火炎が接触するような場合においては
着火した炎が自発的に広がるため、むしろ火災を拡大す
るものであった。しかも通気層は空気を供給する役目を
果たしてさらに火災を拡大する作用を果たしてしまう。
2. Description of the Related Art Conventionally, the outer heat insulation and ventilation method for outer walls has mainly used a polystyrene foam or a polyurethane foam as a heat insulating material and a ceramic type outer wall material, and fireproof performance has not been confirmed. Is the current situation. Polystyrene foam has a heat deformation temperature of 80 ° C.
SA-1321 "flammable" in the flame retardancy test. It is known that polyurethane foam also burns while generating intense smoke by a burner or the like. That is, when these heat insulating materials are used, they exhibit sufficient heat insulating performance at a low temperature of 80 ° C. or less, and the ventilation layer also functions as a second heat insulating layer, but softens at a temperature of about 100 ° C. In the case where the heat insulation performance is lowered or the flame comes into contact with the flame, the ignited flame spontaneously spreads, so that the fire is rather expanded. Moreover, the ventilation layer serves to supply air, and further serves to spread the fire.

【0003】一方、湿式での外断熱通気工法はポリスチ
レンフォーム、ポリウレタンフォームを使用した工法が
寒冷地で採用されていたが、何れも防火性能は確認され
ていないのが現状である。例えば湿式の外通気工法とし
ては、所定間隔で配設された胴縁等の構造部材に、防水
紙付き鉄網を取付け、普通セメントモルタル又は軽量セ
メントモルタルを塗着し、乾燥養生させた後、仕上げ施
工する工法が実施されていたが、このような湿式工法で
は、防水紙付き鉄網が胴縁上のみで固定されるので、そ
の胴縁上の取付け部には外壁層の荷重ばかりでなく、モ
ルタルの伸縮に伴う応力も作用し、さらに、形成される
通気層が外壁層の内側方向への撓みを許容するため、こ
の撓みに伴う応力も取付け部に作用していた。そして、
このように外壁層の荷重、伸縮や撓みに伴う応力が取付
け部に集中すると、この取付け部付近において経時と共
にひび割れが発生し、美観を損ねるものであった。ま
た、特に窓枠等の開口部においては、複数方向(上下・
左右方向)の応力が作用するため、コーナー部分付近に
斜め方向のひび割れが発生し易いものであった。しかも
このようなひび割れが発生すると、雨水等が侵入して鉄
網に錆が発生するため、鉄網の耐久性を著しく低下さ
せ、地震時或いは経時によりラスモルタルが剥落する事
故を起こすこともあった。また、火災時における火炎が
ひび割れから入りやすいなど防火上も好ましくなかっ
た。
[0003] On the other hand, a method using a polystyrene foam or a polyurethane foam has been adopted in a cold region as the external heat insulation and ventilation method in a wet method, but none of them has been confirmed to have fire-prevention performance at present. For example, as a wet outside ventilation method, a steel net with waterproof paper is attached to structural members such as a rim arranged at predetermined intervals, and ordinary cement mortar or lightweight cement mortar is applied, and after drying and curing, Finishing construction methods were implemented, but in such a wet construction method, the iron mesh with waterproof paper is fixed only on the rim, so not only the load of the outer wall layer In addition, the stress accompanying the expansion and contraction of the mortar also acts, and the formed ventilation layer allows the inward bending of the outer wall layer, so that the stress due to the bending also acts on the mounting portion. And
When the load of the outer wall layer, the stress caused by expansion and contraction, and bending is concentrated on the mounting portion, cracks occur over time in the vicinity of the mounting portion, and the appearance is impaired. In addition, especially in an opening such as a window frame, a plurality of directions (up and down,
Since a stress (in the left-right direction) acts, cracks in an oblique direction are likely to occur near the corners. In addition, when such cracks occur, rainwater or the like invades and rust is generated on the iron mesh, which significantly reduces the durability of the iron mesh and may cause the mortar to fall off during an earthquake or over time. Was. In addition, the fire in the event of fire is likely to enter from cracks, which is not preferable in terms of fire prevention.

【0004】そこで本出願人らは、特許第296165
5号公報に示すような湿式の外通気工法を提案した。即
ちガラス繊維ネット等の網材を用い、剛性及び強度特性
の高い軽量セメントモルタルを使用するなどしてモルタ
ルの乾燥収縮を低減し、モルタルの引張強さを改善し、
モルタルの引張応力を分散し、モルタルへゴム弾性を付
与することにより、胴縁上の取付け部付近や窓枠等の開
口部においてもひび割れを発生させることがなく、施工
性を向上させて工期短縮ができ、且つモルタル層の剥落
等の前記問題点の全てを長期間にわたって防止すること
ができ、しかも外通気工法により気密・断熱性能を向上
し、内部結露を防止し、建築物の耐久性を向上させ、施
工の信頼性を確実にすることができた。
[0004] Accordingly, the present applicants disclose patent No. 296165.
No. 5 proposed a wet outside ventilation method. That is, using a net material such as a glass fiber net, reducing the drying shrinkage of the mortar by using a lightweight cement mortar having high rigidity and strength characteristics, improving the tensile strength of the mortar,
By dispersing the tensile stress of the mortar and imparting rubber elasticity to the mortar, cracks do not occur even near the mounting part on the fuselage rim or in the opening such as the window frame, improving the workability and shortening the construction period And can prevent all of the above-mentioned problems such as peeling of the mortar layer for a long period of time, and further improve the airtightness and heat insulation performance by the external ventilation method, prevent internal dew condensation, and improve the durability of the building. Improved the reliability of the construction.

【0005】[0005]

【発明が解決しようとする課題】本出願人は、さらに前
記工法について鋭意検討を進め、該構造、工法をより耐
火性を高めた外断熱構造に適用し、建築物の耐久性を向
上させ、施工の信頼性を確実にする工法を提案すること
を目的とする。
The present applicants have further studied the above-mentioned construction method and applied the structure and the construction method to an external heat insulation structure having higher fire resistance to improve the durability of a building. The purpose is to propose a construction method that ensures the reliability of construction.

【0006】[0006]

【課題を解決するための手段】本発明は、上記に鑑み提
案されたもので、軸組工法、枠組壁工法、木質系組立構
造等の木造建築物及び鉄骨造などの建築物の外壁に自己
消火性を有するフェノール系断熱材を配設した外側に、
胴縁等を適宜間隔で配設することにより外通気可能な通
気層が形成し、防水紙及び鉄網、若しくは防水紙付き鉄
網をステーブル等で取付け、軽量セメントモルタルを塗
着し、壁面全体の表面又は内部、或いは壁面の一部の表
面又は内部、例えば開口部周り等の弱点部などに網材を
押圧して埋設した後、仕上げ施工することを特徴とする
建築物の湿式外断熱通気工法に関するものである。
DISCLOSURE OF THE INVENTION The present invention has been proposed in view of the above, and has been proposed in which the outer wall of a wooden building such as a framing method, a framing wall method, a wood-based assembly structure, or a steel-framed building is constructed. Outside the fire-extinguishing phenolic insulation material,
An air-permeable ventilation layer is formed by arranging the waist edge etc. at appropriate intervals, waterproof paper and iron mesh, or iron mesh with waterproof paper is attached with a stable etc., light weight cement mortar is applied, Wet exterior insulation of buildings characterized by pressing and burying netting material on the entire surface or inside, or on part of the surface or inside of the wall, for example, the weak point around the opening, etc., and then finishing the construction It relates to the ventilation method.

【0007】[0007]

【発明の実施の形態】前記本発明に用いるフェノール系
断熱材としては、厚さ15〜300mmのものが好適で
あり、発泡用フェノール樹脂と熱伝導率の低い発泡ガス
を組み合わせて独立気泡率を高くし、高断熱性能と難燃
性能とを併せ持つことを特徴とし、樹脂特性は、粘度9
00〜5000MPa・sで比重1.2〜1.3を有し
低〜高密度である。発泡条件は水溶性フェノール樹脂1
00重量部に整泡剤として例えばシリコーン系エチレン
オキサイド・プロピレンオキサイド共重合体等のシリコ
ン系・ノニオン系3〜7重量部、発泡剤として例えばメ
チレンクロライド、炭酸塩、ペンタン、ヘキサン、イソ
プロピルエーテル、塩化メチレン等のノンフロン系6〜
10重量部を加え、粘度900〜5000MPa・sで
比重1.2〜1.3に硬化剤として例えばベンゼンスル
ホン酸、ナフトールスルホン酸、フェノールスルホン酸
等の有機スルホン酸等を10〜20重量部用い、ホモミ
キサー等を用い発泡成形して断熱板に成形したものを用
いる。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The phenolic heat insulating material used in the present invention preferably has a thickness of 15 to 300 mm, and has a closed cell rate by combining a foaming phenolic resin and a foaming gas having a low thermal conductivity. It is characterized by having high heat insulation performance and flame-retardant performance.
It has a specific gravity of 1.2 to 1.3 at 00 to 5000 MPa · s and has a low to high density. Foaming conditions are water-soluble phenolic resin 1
For example, 3 to 7 parts by weight of a silicone-based or nonionic silicone-based ethylene oxide / propylene oxide copolymer as a foam stabilizer, and methylene chloride, carbonate, pentane, hexane, isopropyl ether, chloride, etc. Non-fluorocarbon 6 such as methylene
10 parts by weight, a viscosity of 900 to 5000 MPa · s, a specific gravity of 1.2 to 1.3, and 10 to 20 parts by weight of an organic sulfonic acid such as benzenesulfonic acid, naphtholsulfonic acid or phenolsulfonic acid as a curing agent. What is foamed and molded into a heat insulating plate using a homomixer or the like is used.

【0008】このフェノール系断熱材としては、既に各
種のフェノールフォーム(発泡体)が自己消火性を有す
るフェノール樹脂発泡体として提案され、市場にも供給
され、ガラスペーパーを1層又は2層以上接合したも
の、融点1500℃以上のセラミック微細中空粒子やガ
ラス粉末を混合したもの等も知られているが、本発明に
はこれらを適宜に選択して使用することができる。
As this phenolic heat insulating material, various phenol foams (foams) have already been proposed as phenolic resin foams having self-extinguishing properties, and are supplied to the market. One or more layers of glass paper are joined. There is also known a mixture of ceramic fine hollow particles having a melting point of 1500 ° C. or higher and a glass powder, but these can be appropriately selected and used in the present invention.

【0009】前述のようにポリスチレンフォームやポリ
ウレタンフォーム等の通常の有機系断熱材を用いた場合
には、100℃程度の温度で容易に軟化して断熱性能を
低下させたり、炎が接触すると燃焼して火災を拡大し、
通気層も空気を供給する役目を果たしてしまうが、これ
らのフェノール系断熱材は、低い温度は勿論、高い温度
においても或いは炎が接触する場合においても十分な断
熱性能を発揮し、通気層も第二の断熱層として機能し、
高い耐火、断熱性能を有するものとなる。
As described above, when a normal organic heat insulating material such as a polystyrene foam or a polyurethane foam is used, the heat insulating material is easily softened at a temperature of about 100 ° C. to lower the heat insulating performance. And spread the fire,
Although the ventilation layer also serves to supply air, these phenolic insulation materials exhibit sufficient thermal insulation performance not only at low temperatures but also at high temperatures or even in the case of flame contact. Function as a second insulation layer,
It has high fire resistance and heat insulation performance.

【0010】前記本発明に用いる軽量モルタルとして
は、特にその原材料及び組成について限定するものでは
ないが、セメント20〜60wt%、有機質混和材2〜
10wt%を含有し、練り上がり時の単位容積質量が
0.9〜1.8である軽量セメントモルタルを使用する
ことが望ましい。
The lightweight mortar used in the present invention is not particularly limited with respect to its raw materials and composition, but 20 to 60% by weight of cement, 2 to 2 of organic admixture,
It is desirable to use a lightweight cement mortar containing 10 wt% and having a unit volume mass at the time of kneading of 0.9 to 1.8.

【0011】その他の構成部材については、前記特許第
2961655号と同様のものを用いればよい。前記本
発明に用いる防水紙、鉄網、防水紙付き鉄網としては、
特にその形状構成や素材構成等について限定するもので
はないが、鉄網(防水紙付き鉄網の鉄網も同様)として
は一般的にはメタルラス防錆処理品が好ましく、その質
量が450〜4000g/m2のものを使用することが
望ましい。これらの防水紙及び鉄網、防水紙付き鉄網
は、後述する軽量セメントモルタルの塗厚を均一化し、
その結果、施工管理を容易とし、ひび割れを防止し、通
気層を確保する。そして、モルタルの施工性及び壁面の
仕上げ精度が改善される。尚、防水紙付き鉄網は、継ぎ
合わせを必要としない場合には取付作業性に優れている
が、市販品は比較的厚いものが多く、軽量セメントモル
タルの塗着に際して回り込みが生じるため、その塗厚も
厚くなってコストがかかるものとなる。また、継ぎ合わ
せて敷設する必要がある場合には、端縁にて防水紙をめ
くって防水紙どうしを重ね合わせ接合しなければならな
いので作業が面倒であり、鉄網どうしの重ね合わせ部分
もより一層厚肉となる。これに対し、防水紙及び鉄網を
別々に配設する場合、任意の厚みの(薄い)鉄網を使用
することができ、軽量セメントモルタルの塗厚も薄くす
ることができる。継ぎ合わせに際しても防水紙を所定の
範囲に敷設した後に、鉄網を配設するので、別々に重ね
合わせ接合を行うことができ、作業性が優れている。
As for the other components, the same components as those described in Japanese Patent No. 2961655 may be used. The waterproof paper used in the present invention, iron net, as an iron net with waterproof paper,
Although there is no particular limitation on the shape configuration, material configuration, and the like, as the iron net (same as the iron net with waterproof paper), a metal lath anti-rust product is generally preferable, and its mass is 450 to 4000 g. / M 2 . These waterproof paper and iron net, iron net with waterproof paper, uniform the thickness of the lightweight cement mortar described later,
As a result, construction management is facilitated, cracks are prevented, and a ventilation layer is secured. Then, the workability of the mortar and the finishing accuracy of the wall surface are improved. In addition, iron mesh with waterproof paper is excellent in workability when seaming is not required, but many commercially available products are relatively thick and wrap around occurs when applying lightweight cement mortar. The coating thickness is also increased and costs are increased. Also, when it is necessary to lay together, it is troublesome because the waterproof paper must be turned over at the edge and the waterproof paper must be overlapped and joined, so the overlapping part of the iron mesh is also more It becomes thicker. On the other hand, when the waterproof paper and the iron net are separately provided, an iron net having an arbitrary thickness (thin) can be used, and the coating thickness of the lightweight cement mortar can be reduced. Also at the time of joining, the iron mesh is provided after the waterproof paper is laid in a predetermined range, so that it is possible to separately overlap and join, and the workability is excellent.

【0012】前記防水紙及び鉄網、或いは防水紙付き鉄
網に塗着する軽量セメントモルタルとしては、特にその
原材料及び組成について限定するものではないが、セメ
ント20〜60wt%、無機質混和材20〜60wt
%、有機質混和材2〜10wt%を含有し、練り上り時
の単位容積質量が0.9〜1.8である軽量セメントモ
ルタルを使用することが望ましい。ラスモルタル塗り工
事に多く用いられている従来の軽量セメントモルタル
は、練り上がり時の単位容積質量が0.8〜0.9程度
で、曲げ強度が15〜20kgf/cm2程度である。
しかし、外壁層の裏面側に通気層が形成される外通気構
造では、胴縁部分を除くほとんどの部分に鉄網を固定す
る下地材がないため、前記従来の軽量セメントモルタル
を使用すると、十分に養生期間をとっても風及びその他
の応力により容易に壁面が撓み等の動きを生じ、ひび割
れが入り易く、特に胴縁への取付け部に応力が集中して
いた。また下地材が無い部分では、外壁層自体に衝撃や
荷重等が作用するため、へこむという問題もあった。そ
こで、剛性及び強度特性を向上させるため、単位容積質
量が0.9〜1.8の軽量セメントモルタル、より好ま
しくは単位容積質量が1.2〜1.5の軽量セメントモ
ルタルを使用すると、剛性及び強度特性が向上し、撓み
が少ない外壁層とすることができる。この外壁層は、曲
げ強度が25〜40kgf/cm2で、鉄網の撓み等の
動きを固定できる剛性と、壁面として要求される強度を
確保できる。尚、上記無機質混和材としては、ドロマイ
トプラスター、フライアッシュ、高炉スラグ粉末、パー
ライト、珪砂等の1種以上を使用することができ、上記
有機質混和材としては、EVA−炭酸カルシウム発泡骨
材、スチレン発泡骨材、増粘剤、ビニロン繊維等の1種
以上を使用することができる。また、前記範囲の軽量セ
メントモルタルを用いることにより、強度、吸水性、施
工性、収縮性がより改良されたものとなる。具体的には
曲げ強度、圧縮強度が高いものとなり、比較的早期に壁
面強度が向上して高強度の下地材を必要としない。ま
た、吸水性が小さいので、耐久性が向上する。さらに、
施工性が向上するので、勿論作業効率が向上する。ま
た、モルタルの乾燥収縮が小さいため、ひび割れが発生
しにくいものとなる。
The lightweight cement mortar to be applied to the waterproof paper and the iron mesh or the iron mesh with the waterproof paper is not particularly limited in its raw material and composition, but the cement 20 to 60 wt%, the inorganic admixture 20 to 60wt
%, And 2 to 10 wt% of an organic admixture, and it is desirable to use a lightweight cement mortar whose unit volume mass at the time of kneading is 0.9 to 1.8. A conventional lightweight cement mortar often used for lath mortar coating construction has a unit volume mass of about 0.8 to 0.9 at the time of kneading, and a bending strength of about 15 to 20 kgf / cm 2 .
However, in the outside ventilation structure in which the ventilation layer is formed on the back side of the outer wall layer, since there is no base material for fixing the iron mesh in most parts except the trunk part, it is sufficient to use the conventional lightweight cement mortar. Even during the curing period, wind and other stresses easily cause the wall surface to bend and the like easily move due to wind and other stresses, and cracks are liable to occur, and stress is concentrated particularly on the portion to be attached to the trunk edge. In addition, there is another problem that the outer wall layer itself is dented in a portion where there is no base material because an impact or a load acts on the outer wall layer itself. Therefore, in order to improve rigidity and strength characteristics, when a lightweight cement mortar having a unit volume mass of 0.9 to 1.8, more preferably a lightweight cement mortar having a unit volume mass of 1.2 to 1.5 is used, In addition, the strength of the outer wall layer can be improved and the bending can be reduced. The outer wall layer has a bending strength of 25 to 40 kgf / cm 2 , and can secure rigidity capable of fixing movement such as bending of the iron net and strength required for the wall surface. In addition, as the inorganic admixture, one or more of dolomite plaster, fly ash, blast furnace slag powder, pearlite, silica sand, etc. can be used. As the organic admixture, EVA-calcium carbonate foam aggregate, styrene One or more of foamed aggregate, thickener, vinylon fiber and the like can be used. Further, by using the lightweight cement mortar in the above range, the strength, the water absorption, the workability, and the shrinkability are further improved. Specifically, the bending strength and the compression strength are high, and the wall strength is improved relatively early, so that a high-strength base material is not required. Further, since the water absorption is small, the durability is improved. further,
Since the workability is improved, the work efficiency is naturally improved. Moreover, since the drying shrinkage of the mortar is small, cracks are less likely to occur.

【0013】前記軽量セメントモルタルの表面又は内面
に埋設する網材としては、例えばガラス繊維ネットやア
ラミド繊維ネット、ビニロン繊維ネット等を用いること
ができ、特にその材質及び特性について限定するもので
はないが、質量40〜250g/m2のもので、引張強
度が100kgf/mm2以上の網材を使用することが
望ましい。前記範囲の網材は、乾燥収縮を低減し、軽量
セメントモルタルの引張強さを補強(引張応力を分散)
し、ひび割れを防止する。また、この網材は、壁面全体
の表面又は内面に埋設するようにしても良いし、壁面の
一部の表面又は内面、例えば開口部周り等の亀裂等が発
生しやすい弱点部などに埋設するようにしても良い。
As a net material embedded in the surface or the inner surface of the lightweight cement mortar, for example, a glass fiber net, an aramid fiber net, a vinylon fiber net and the like can be used, and the material and characteristics thereof are not particularly limited. It is desirable to use a net material having a mass of 40 to 250 g / m 2 and a tensile strength of 100 kgf / mm 2 or more. The mesh material in the above range reduces drying shrinkage and reinforces the tensile strength of lightweight cement mortar (disperses tensile stress)
And prevent cracking. In addition, this net material may be embedded in the entire surface or inner surface of the wall surface, or may be embedded in a partial surface or inner surface of the wall surface, for example, in a weak portion where a crack or the like around the opening is likely to occur. You may do it.

【0014】通気層は、躯体壁外側に設けられる厚さ間
隔が5〜30mmの空部であり、これより厚みが薄い
と、結露の防止効果、断熱性の向上効果等が十分でなく
なる。このような通気層は、厚さ5〜30mmの胴縁を
適宜間隔に取り付けることにより形成され、基礎天端若
しくは下屋部の壁当たり部分から空気を取入れ、軒天や
棟部分から空気を排出するので、常時新鮮な外気が流れ
ることとなる。
The air-permeable layer is an empty space provided on the outside of the frame wall and having a thickness interval of 5 to 30 mm. If the air-permeable layer is thinner than this, the effect of preventing dew condensation, the effect of improving heat insulation, and the like become insufficient. Such a ventilation layer is formed by attaching body edges having a thickness of 5 to 30 mm at appropriate intervals, and takes in air from the top of the foundation or the wall contact of the underpass, and discharges air from the eaves or the ridge. Therefore, fresh outside air always flows.

【0015】本発明の湿式外断熱通気工法においては、
まず躯体壁外側に透湿防水シートを貼り付け、取付間隔
が300〜600mm程度となるように胴縁を固定す
る。この胴縁は、壁面の構造強度が確保されるように取
り付けられるが、その取付間隔が大きいほどその後に胴
縁に固定する鉄網が内側方向へ撓み易くなる。そして、
鉄網の外面に軽量セメントモルタルを塗着する際にも内
側方向へ押圧力が作用して鉄網が撓むので、養生硬化前
の亀裂等を防止するために、例えば15〜16mm程度
で良いところを25〜30mmもの厚みに塗着してしま
う場合が生ずる。このような場合には、胴縁と胴縁の間
に取付間隔が150〜300mm程度となるように補助
胴縁を取り付けるようにすると、鉄網の撓みが抑制さ
れ、鉄網の取付け作業も軽量セメントモルタルの塗着作
業も何の困難もなく実施することができる。また、補助
胴縁によって過大な撓みが抑制できるので、素材的に軟
質の鉄網を適用することも可能となる。
In the wet outside adiabatic ventilation method of the present invention,
First, a moisture-permeable waterproof sheet is attached to the outside of the body wall, and the body edge is fixed so that the mounting interval is about 300 to 600 mm. The body edge is attached so that the structural strength of the wall surface is ensured. However, the larger the attachment interval, the more easily the iron mesh fixed to the body edge thereafter flexes inward. And
Even when the lightweight cement mortar is applied to the outer surface of the iron net, the iron net is bent by the pressing force acting inward, so that cracks before curing and hardening are prevented, for example, about 15 to 16 mm. However, there is a case where the coating is applied to a thickness of 25 to 30 mm. In such a case, when the auxiliary fuselage is attached so that the attachment interval between the fuselage edges is about 150 to 300 mm, the bending of the iron mesh is suppressed, and the work of attaching the iron mesh is also lightweight. The application operation of the cement mortar can be performed without any difficulty. Moreover, since excessive bending can be suppressed by the auxiliary rim, it is possible to apply a soft iron net as a material.

【0016】このような補助胴縁は、木製或いはプラス
チック製など特に材質を限定するものではない。例えば
産業廃棄物となる廃プラスチックを原料とする成形体で
も良く、この場合、公害等の環境問題にも寄与するもの
となる。またその長さも胴縁のように長尺である必要が
なく、例えば一本当たり300〜3000mm程度にし
て適宜間隔をあけて配設すれば、取扱いも容易で、作業
も極めて簡易である。さらにその形状も角柱状でもどの
ような形状でも良い。例えばI型(H型)の成形体とす
れば軽量で構造強度が高いものとなる。さらにこの場
合、上下のフランジ間のウエブ部に貫通孔を穿設した補
助胴縁とすれば、仮に施工完了後にこの補助胴縁の固定
が外れて傾斜しても空気は貫通孔によって自在に流通す
ることができるので、通気層を閉塞(部分的に空気の流
れを遮断)することがない。また、この補助胴縁は、少
なくとも軽量セメントモルタルの塗着作業が完了するま
で、好適にはその養生硬化が行われるまで固定されるも
のであればどのような固定手段を採用しても良く、タッ
カー釘、ステイプル、両面粘着テープ、接着剤等の簡易
手段(特に両面粘着テープが好ましい)により固定すれ
ば、左官工程を増やすことなく、極めて容易に実施する
ことができる。尚、鉄網は、通常胴縁に取り付けるが、
この補助胴縁にも部分的に固定するようにしても良い。
The material of the auxiliary rim is not particularly limited, such as wooden or plastic. For example, a molded article made of waste plastics that become industrial waste may be used, and in this case, it also contributes to environmental problems such as pollution. Also, the length does not need to be as long as the body edge. For example, if the length is set to about 300 to 3000 mm per one and appropriately arranged, the handling is easy and the operation is extremely simple. Further, the shape may be a prismatic shape or any shape. For example, if it is an I-type (H-type) molded body, it is lightweight and has high structural strength. Further, in this case, if the auxiliary body edge is formed by forming a through hole in the web portion between the upper and lower flanges, even if the auxiliary body edge is released and inclined after the completion of construction, air can freely flow through the through hole. Therefore, the ventilation layer is not obstructed (partially shut off the air flow). Further, the auxiliary rim may be any fixing means as long as it is fixed at least until the application operation of the lightweight cement mortar is completed, preferably until its curing and curing are performed. If it is fixed by a simple means such as a tucker nail, a staple, a double-sided adhesive tape, and an adhesive (particularly a double-sided adhesive tape is preferable), it can be carried out extremely easily without increasing the plastering process. In addition, the iron net is usually attached to the rim,
You may make it fix also partially to this auxiliary | assistant fuselage.

【0017】本発明においては、前記のようにまず建築
物の外壁に胴縁を固定し、必要に応じて補助胴縁を取り
付けて通気層(間隔)を形成し、次に外通気ができるよ
うに防水紙及び鉄網、或いは防水紙付き鉄網を取付け、
軽量セメントモルタルを塗着し、さらに壁面全体の表面
又は内部、或いは壁面の一部の表面又は内部、例えば開
口部周り等の弱点部などに網材を押圧して埋設した後、
仕上げ施工するものであって、網材が、軽量セメントモ
ルタルの乾燥収縮を低減すると共に、引張強さを補強す
るため、鉄網或いは防水紙付き鉄網の取付け部である胴
縁付近でのひび割れを抑制することができる。網材を壁
面全面の表面又は内部に埋設した場合、部分的に引張応
力を集中させることがなく全面に引張応力を分散するこ
とができる。さらに、網材を(特に軽量セメントモルタ
ルの表面に)埋設することによって見掛け上の支持強度
が向上するので、従来のように長期間放置することなく
仕上げ施工を行うことができ、施工性が向上して工期を
短縮することができる。また、外壁にゴム弾性を付与す
ることができるので、網材と鉄網とが共振して仮りに地
震等の多大な応力が発生しても表面の仕上げ材層に微細
なひびが入る程度であって、内部にまで至る亀裂等の大
きなひび割れは発生しない。加えて、特にひび割れが発
生しやすい窓枠等の開口部周りの弱点部などには、補強
用の網材を斜めに張る等の処理を行うことができ、こう
してひび割れの発生を防止することができる。
In the present invention, as described above, the hull is first fixed to the outer wall of the building, and if necessary, the auxiliary hull is attached to form a ventilation layer (spacing). Attach waterproof paper and iron mesh, or iron mesh with waterproof paper,
After applying a lightweight cement mortar, and further burying the surface of the entire wall surface or inside, or the surface or inside of a part of the wall surface, for example, pressing the mesh material on the weak point such as around the opening, etc.,
Finishing work, where the net material is used to reduce the drying shrinkage of the lightweight cement mortar and to reinforce the tensile strength. Can be suppressed. When the net material is buried on the surface or inside of the entire wall surface, the tensile stress can be dispersed over the entire surface without partially concentrating the tensile stress. Furthermore, by embedding the net material (especially on the surface of lightweight cement mortar), the apparent support strength is improved, so that finishing work can be performed without leaving it for a long time as in the past, improving workability And the construction period can be shortened. In addition, since rubber elasticity can be given to the outer wall, even if a large amount of stress such as an earthquake occurs due to resonance between the net material and the iron net, fine cracks are formed in the surface finishing material layer only. Therefore, large cracks such as cracks reaching the inside do not occur. In addition, especially at the weak points around the openings, such as window frames, where cracks are likely to occur, it is possible to perform processing such as diagonally stretching a reinforcing mesh material, thus preventing the occurrence of cracks. it can.

【0018】[0018]

【実施例】[性能試験] 〈1.網材基礎試験〉 1.1試験体の作製(n=3) 試験体は、既調合軽量セメントモルタル(ラスモル:富
士川建材工業株式会社製)を練り混ぜた後、合板型枠3
00mm×75mm×厚さ20mmの大きさに打設し、
その後、その表面に各網材(繊維ネット)を置き、軽く
コテで押さえ、湿空養生室(温度20℃±2℃、湿度8
0%以上)に48時間静置する。その後脱型し、材令1
4日間まで恒温恒湿室(温度20℃±2℃、湿度65%
±10%)中で養生したものを試験体(実施例)とし
た。 1.2試験方法 試験体をオートグラフ(島津AG−5000C)にセッ
トし、クロスヘッド速度0.5mm/minで1点曲げ
荷重を加え、最大荷重、ひび割れ発生時の荷重及び試験
開始時から試験終了時(フルスケールの0.5%荷重ま
で)までのエネルギー値を求めた。尚、ガラス繊維ネッ
ト等の補強がないものを比較例として同様に評価した。 1.3試験結果 前記実施例及び比較例について、得られた最大荷重、ひ
び割れ発生時の荷重、エネルギー値を表1に示した。
EXAMPLES [Performance Test] <1. Net Material Basic Test> 1.1 Preparation of Specimen (n = 3) The specimen was prepared by mixing and mixing a pre-mixed lightweight cement mortar (Lasmol: manufactured by Fujikawa Building Materials Co., Ltd.)
Poured into a size of 00mm x 75mm x thickness 20mm,
After that, place each net material (fiber net) on the surface, hold it lightly with an iron, and cure in a moist air curing room (temperature 20 ° C ± 2 ° C, humidity 8 ° C).
(0% or more) for 48 hours. After that, it was removed from the mold, and material age 1
Humidity room (temperature 20 ℃ ± 2 ℃, humidity 65% for up to 4 days)
(10%) was used as a test body (Example). 1.2 Test method The test specimen was set on an autograph (Shimadzu AG-5000C), a one-point bending load was applied at a crosshead speed of 0.5 mm / min, and the maximum load, the load when cracks occurred, and the test from the start of the test The energy value up to the end (up to 0.5% of full scale load) was determined. In addition, what did not have reinforcement, such as a glass fiber net, was similarly evaluated as a comparative example. 1.3 Test Results Table 1 shows the obtained maximum load, the load at the time of occurrence of cracking, and the energy value for the above Examples and Comparative Examples.

【0019】[0019]

【表1】 [Table 1]

【0020】〈2.網材応用試験〉 2.1試験体の作製(n=3) 長さ800mm×幅150mm×厚さ9mmの合板下地
に、MTシート(旭デュポン製)を張り、その上にWラ
ス(日鉄ビルコン製)をステーブル1010(プラス
製)で留め付け、既調合軽量セメントモルタル(ラスモ
ル:富士川建材工業株式会社製)を厚さ16mmに塗り
付け、その表面に耐アルカリ性ガラス繊維ネット(日本
電気硝子株式会社製)を置き、コテで押さえた後、湿空
養生室(温度20℃±2℃、湿度80%以上)に48時
間静置する。その後、材令14日間まで恒温恒湿室(温
度20℃±2℃、湿度65%±10%)中で養生したも
のを試験体(実施例)とした。 2.2試験方法 試験体を万能強度試験機(島津UD−100A)にセッ
トし、クロスヘッド速度0.5mm/minで1点曲げ
荷重を加え、ひび割れ発生時の荷重及び変位量を求め
た。尚、ガラス繊維ネット等の補強がないものを比較例
として同様に評価した。 2.3試験結果 前記実施例及び比較例について、ひび割れ発生時の荷
重、変位量を表2に示した。
<2. Net Material Application Test> 2.1 Preparation of Specimen (n = 3) An MT sheet (made by Asahi Dupont) is placed on a plywood base having a length of 800 mm, a width of 150 mm and a thickness of 9 mm, and a W lath (Nippon Steel) (Made by Bircon) with Stable 1010 (made by Plus), apply a premixed lightweight cement mortar (Rasmol: manufactured by Fujikawa Construction Materials Co., Ltd.) to a thickness of 16 mm, and coat the surface with an alkali-resistant glass fiber net (Nippon Electric Glass) (Manufactured by Co., Ltd.) and hold it with a trowel, and then stand for 48 hours in a moist air curing room (temperature 20 ° C. ± 2 ° C., humidity 80% or more). Thereafter, the specimens cured in a constant temperature and humidity chamber (temperature 20 ° C. ± 2 ° C., humidity 65% ± 10%) for up to 14 days were used as test specimens (Examples). 2.2 Test Method The test specimen was set on a universal strength tester (Shimadzu UD-100A), a one-point bending load was applied at a crosshead speed of 0.5 mm / min, and the load and displacement at the occurrence of cracking were determined. In addition, what did not have reinforcement, such as a glass fiber net, was similarly evaluated as a comparative example. 2.3 Test Results Table 2 shows the load and displacement at the time of crack occurrence for the above Examples and Comparative Examples.

【0021】[0021]

【表2】 [Table 2]

【0022】〈3.耐火試験〉 3.1試験体の作製 図1,図2に示す軸組下地材の構造に、柱や間柱の外側
に透湿防水シート〔タイベック:旭デュポンフラッシュ
スパンプロダクツ(株)製ポリエチレン製,60g/m
2〕、厚さ25mmのフェノール系断熱材を張り、その
上に縦胴縁を455mm間隔にタッピンねじにて取付
け、さらにその上に防水紙付き鉄網〔SKラス:(株)
ニッケンビルコン製〕をタッカー釘〔65TR−D:マ
ックス(株)製〕で留め付け、配合例6の軽量セメント
モルタルを10mm厚程度下塗りし、なか1日の養生期
間をとった後、5mm厚程度に塗り付け、網材〔耐アル
カリ性ガラス繊維ネットTD5×5:日本電気硝子
(株)製,130g/m2〕を張り、こてですり込み、
モルタルと馴染ませた。その後、3ヶ月の養生期間を取
り、試験体とした。図中、1は石膏系パテ、2は石膏ボ
ード、3は石膏ボード釘、4は柱、5は間柱、6はグラ
スウール、7は防水透湿シート、8はフェノール系断熱
材、9は縦胴縁、10はタッピンねじ、11はステーブ
ル、12は防水紙付金網、13は軽量セメントモルタ
ル、14はガラス繊維ネット、15は枠(105×10
5)、16は金物(105×105,20t)、17は
丸銅(φ16)である。 3.2試験方法 3ヶ月間養生乾燥した後、準耐火構造60分載荷試験
(ISO824標準加熱曲線)を実施した。尚、図中A
は木材(柱)表面温度測定位置、Bは断熱材表面温度測
定位置を示す。 3.3試験結果 結果は図3に示した。図3より明らかなように60分経
過後も試験体の座屈はなく、柱の表面温度も87.5〜
100.5℃にあり、裏面温度も19.5〜47.9℃
で、準耐火60分の耐火性能に合格した。また、モルタ
ルの落下もなかった。
<3. Fire Resistance Test> 3.1 Preparation of Test Specimen In the structure of the frame base material shown in FIGS. 1 and 2, a moisture-permeable waterproof sheet [Tyvek: polyethylene manufactured by Asahi Dupont Flush Spun Products Co., Ltd.] 60g / m
2 ], a phenolic heat insulating material having a thickness of 25 mm is stretched, and vertical waist edges are attached at intervals of 455 mm with tapping screws, and a steel net with waterproof paper is further placed thereon [SK Lath: Co., Ltd.
Nickenville Con) was fastened with a tucker nail [65TR-D: manufactured by Max Co., Ltd.], and the lightweight cement mortar of Formulation Example 6 was primed to a thickness of about 10 mm, and after a curing period of one day, about 5 mm thick And apply a net material (alkali-resistant glass fiber net TD5 × 5: manufactured by Nippon Electric Glass Co., Ltd., 130 g / m 2 ) and rub it with a trowel.
Mix with mortar. Thereafter, a curing period of 3 months was taken to prepare a test body. In the figure, 1 is a gypsum-based putty, 2 is a gypsum board, 3 is a gypsum board nail, 4 is a pillar, 5 is a stud, 6 is glass wool, 7 is a waterproof and moisture-permeable sheet, 8 is a phenolic heat insulating material, 9 is a vertical trunk Edges, 10 are tapping screws, 11 is a stable, 12 is a wire mesh with waterproof paper, 13 is a lightweight cement mortar, 14 is a glass fiber net, 15 is a frame (105 × 10
5) and 16 are hardware (105 × 105, 20t), and 17 is round copper (φ16). 3.2 Test Method After curing and drying for 3 months, a quasi-refractory structure 60-minute loading test (ISO824 standard heating curve) was performed. A in the figure
Denotes a wood (pillar) surface temperature measurement position, and B denotes a heat insulating material surface temperature measurement position. 3.3 Test Results The results are shown in FIG. As is clear from FIG. 3, the test specimen did not buckle after 60 minutes had elapsed, and the surface temperature of the column was 87.5 to 57.5.
100.5 ° C, backside temperature is 19.5-47.9 ° C
And passed the quasi-fire resistance of 60 minutes. No mortar was dropped.

【0023】〈4.施工試験〉前記耐火試験と同様な仕
様にして施工し、薄付仕上塗材Eで施工後1年経過した
時点での表面を観察し、ひび割れ等の発生の状況を調べ
た。(約200m2施工) また、前記軽量セメントモルタルとして前記表3に示す
各種組成を用い、さらに前記網材として表4に示す各種
の特性の材料を用いて同様の施工を行った。また、網材
を用いないものを比較例として同様に施工した。実施例
では1年経過後もひび割れの発生はなく、美観を維持し
ていた。これに対し、網材を全く用いない比較例では施
工面(縦胴縁の上、開口部コーナー部分等)に大きな亀
裂が発生していた。
<4. Construction test> The construction was carried out in the same specifications as the fire resistance test, and the surface of the thin finish coating material E was observed one year after construction, and the state of occurrence of cracks and the like was examined. (Approximately 200 m 2 construction) Further, similar construction was performed by using various compositions shown in Table 3 as the lightweight cement mortar, and further using materials having various properties shown in Table 4 as the net material. In addition, a material without using the net material was similarly constructed as a comparative example. In the examples, no cracks occurred even after one year, and the appearance was maintained. On the other hand, in the comparative example in which no net material was used, a large crack was generated on the construction surface (above the vertical rim, at the corner of the opening).

【0024】[0024]

【表3】 [Table 3]

【0025】[0025]

【表4】 [Table 4]

【0026】〈5.施工試験〉図4(a)に示すように
石膏ボード18、グラスウール19、フェノール系断熱
材(厚さ25mm)20等よりなる下地構造の上に透水
防水シート21を敷設し、その表面に胴縁(厚18m
m)22を配設固定し、その配設間隔の略中央に補助胴
縁23を取り付けた。この補助胴縁23は、図4(b)
に示すように所謂I型鋼材と略同形状の成形体であって
廃プラスチックを原料とするものであり、ウエブ部の長
さ方向には複数の貫通孔24が形成されている。また、
裏面には予め両面テープ25を貼着してあり、極めて容
易に取付作業を行うことができた。次に、胴縁22上に
アスファルトフェルト430(26)を取付け、さらに
Wラス(0.7kg/m2)27をタッカー釘で留め付
け、配合例6の軽量セメントモルタル28を15mm以
上塗り付けた。その後、図示しないが、耐アルカリ性ガ
ラス繊維ネットを埋設し、養生期間を取った後、薄付仕
上塗材で仕上げた。前記補助胴縁23を用いないで同様
の施工を行って比較したところ、補助胴縁23を用いた
場合には、軽量セメントモルタルの使用量も計算値で良
く、塗り厚も均一となり、クラック等が発生することは
なかったが、用いない場合には、塗り厚が不均一とな
り、クラックが発生し、軽量セメントモルタルの使用量
が多くなった。
<5. Construction Test> As shown in FIG. 4 (a), a water-permeable waterproof sheet 21 is laid on a base structure composed of a gypsum board 18, a glass wool 19, a phenolic heat insulating material (thickness 25 mm) 20, etc. (18m thick
m) 22 was arranged and fixed, and the auxiliary body edge 23 was attached at approximately the center of the arrangement interval. This auxiliary body edge 23 is shown in FIG.
As shown in Fig. 5, a molded body having substantially the same shape as a so-called I-type steel material, which is made of waste plastic, has a plurality of through holes 24 formed in the length direction of the web portion. Also,
The double-sided tape 25 was stuck on the back surface in advance, and the mounting operation could be performed very easily. Next, the asphalt felt 430 (26) was attached on the waist edge 22, a W ras (0.7 kg / m 2 ) 27 was further fastened with a tucker nail, and the lightweight cement mortar 28 of Formulation Example 6 was applied by 15 mm or more. . Thereafter, although not shown, an alkali-resistant glass fiber net was buried, and a curing period was taken, followed by finishing with a thin finish coating material. When the same construction was performed without using the auxiliary rim 23, a comparison was made. When the auxiliary rim 23 was used, the calculated amount of the lightweight cement mortar was sufficient, the coating thickness was uniform, and cracks and the like were obtained. However, when not used, the coating thickness became uneven, cracks occurred, and the amount of lightweight cement mortar used increased.

【0027】〈施工例〉さらに図5(a)に示すように
鉄骨製架台の上に横2730mm×高さ2000mmの
下地を組み(枠材45×90mm)、中央部に開口部2
9を設け、両面に構造用合板(厚9mm)30を貼り、
その上に透湿防水シート〔タイベック:旭デュポンフラ
ッシュスパンプロダクツ(株)製〕31を貼り、その上
に図5に示すように縦胴縁(42×厚18mm)32を
455mm間隔に取り付け、その中間部に耐火試験及び
施工試験に記載した補助胴縁23を取り付けた。次に縦
胴縁32にアスファルトフェルト430(33)を取り
付け、さらにWラス〔(株)ニッケンビルコン製〕34
をタッカー釘1019〔マックス(株)製〕で取り付
け、A面、B面に配合例6の軽量セメントモルタル35
を10mm厚塗り付け、図5(b)に示すようにB面の
みに幅250mmにカットした耐アルカリ性グラスファ
イバーネット〔145g/m2:日本電気硝子(株)
製〕36を補強のため貼り、2日間養生後両面にさらに
配合例6の軽量セメントモルタル35を5mm厚に塗り
付け平滑に仕上げた。4週間放置後クラックの発生状況
を確認したが、A面には胴縁間及び開口部コーナー部に
クラックが発生した。しかし、B面にはクラックが発生
しなかった。さらに壁体の上部にH形鋼を置き、上部架
台にロードセル〔20t:(株)東京計器研究所製〕及
び油圧ジャッキ〔理研機器(株)製〕をセットし、1.
8tの荷重で載荷し、クラックの発生状況を確認した。
A面には開口部上部及びコーナー部にさらにクラックが
発生したが、B面にはクラックが発生しなかった。
<Example of Construction> Further, as shown in FIG. 5 (a), a base having a width of 2730 mm × 2000 mm in height (frame material 45 × 90 mm) was assembled on a steel frame, and an opening 2 was formed in the center.
9 is provided, and structural plywood (9 mm thick) 30 is attached to both sides,
A moisture-permeable waterproof sheet (Tyvek: manufactured by Asahi Dupont Flush Spun Products Co., Ltd.) 31 is stuck thereon, and vertical waist edges (42 × 18 mm thick) 32 are attached at intervals of 455 mm as shown in FIG. The auxiliary rim 23 described in the fire resistance test and the construction test was attached to the middle part. Next, an asphalt felt 430 (33) is attached to the vertical waist 32, and a W ras [manufactured by Nickenville Con] 34
Is attached with a tucker nail 1019 (manufactured by Max Corp.), and the light weight cement mortar 35 of Formulation Example 6 is applied to the A side and the B side.
5 mm thick, and as shown in FIG. 5B, an alkali-resistant glass fiber net [145 g / m 2 : Nippon Electric Glass Co., Ltd.]
36) was applied for reinforcement, and after curing for two days, a lightweight cement mortar 35 of Formulation Example 6 was further applied to both sides to a thickness of 5 mm to finish it smoothly. After standing for 4 weeks, the occurrence of cracks was confirmed, but cracks occurred on the A side between the waist edges and the corners of the opening. However, no cracks occurred on the B side. Further, an H-section steel is placed on the upper part of the wall, and a load cell [20t: manufactured by Tokyo Keiki Kenkyusho] and a hydraulic jack [manufactured by Riken Kiki] are set on the upper frame.
It was loaded with a load of 8t, and the occurrence of cracks was confirmed.
Further cracks occurred in the upper part and the corner part of the opening on the surface A, but no cracks occurred in the surface B.

【0028】以上本発明を実施例に基づいて説明した
が、本発明は前記した実施例に限定されるものではな
く、特許請求の範囲に記載した構成を変更しない限りど
のようにでも実施することができる。
Although the present invention has been described based on the embodiments, the present invention is not limited to the above-described embodiments, and may be implemented in any manner unless the configuration described in the claims is changed. Can be.

【0029】[0029]

【発明の効果】以上説明したように本発明は、木造建築
物や鉄骨造建築物等の外壁内の結露を防ぎ、断熱・気密
性能を向上させる外断熱通気を、モルタル塗りなどの湿
式工法にて実施することができる。そして、建築物の耐
火性、断熱性を向上させ、省エネルギータイプの住宅を
可能にし、さらに建築物及びモルタル層の耐久性を向上
させ、モルタル層のひび割れ、剥落を防止し、表面から
の雨水の浸入を防止し、モルタルの保護性能の強化と化
粧性の向上を同時に実現することができる。特に本発明
においては、フェノール系断熱材を用いるので、通常時
ばかりか火災時にも高い耐火性能を有している。即ちポ
リスチレンフォームやポリウレタンフォーム等の通常の
有機系断熱材を用いた場合には軟化温度に達するまでの
低い温度においては十分な断熱性能を発揮し、通気層も
それを補助するが、軟化温度を超える温度では軟化して
断熱性能を低下させたり、炎が直接接触するような場合
においては燃焼が自発的に広がり、むしろ火災を拡大
し、通気層も空気を供給する役目を果たしてさらに火災
を拡大してしまう。しかし、フェノール系断熱材は、自
己消火性を有しているので炎が直接接触するような場合
においてもそれを消火し、そのため通気層は通常時と同
様に第二の断熱層として機能するものとなる。また、軽
量セメントモルタルに埋設させる網材が、軽量セメント
モルタルの乾燥収縮を低減し、引張強さを補強するた
め、防水紙付き鉄網の取付け部である胴縁付近でのひび
割れを抑制することができる。また、軽量セメントモル
タルに埋設する網材は、外壁全面に亙って配設されるの
で、部分的に引張応力を集中させることがなく全面に引
張応力を分散することができる。さらに、網材によって
見掛け上の支持強度が向上するので、長期間放置するこ
となく仕上げ施工を行うことができ、施工性が向上して
工期を短縮することができる。加えて、特にひび割れが
発生しやすい窓枠等の開口部付近には、補強用の網材を
斜めに張る等の処理を行うことができ、こうしてひび割
れの発生を防止することができる。
As described above, the present invention is applicable to a wet construction method such as mortar coating, which prevents the dew condensation inside the outer wall of a wooden building or a steel-framed building and improves the heat insulation and airtight performance. Can be implemented. And it improves the fire resistance and heat insulation of the building, enables the energy-saving type of house, further improves the durability of the building and the mortar layer, prevents cracks and peeling of the mortar layer, and prevents rainwater from the surface. This prevents penetration and enhances the protection performance of the mortar and improves the cosmetic properties at the same time. In particular, in the present invention, since a phenolic heat insulating material is used, it has high fire resistance performance not only during normal times but also during a fire. That is, when a normal organic heat insulating material such as polystyrene foam or polyurethane foam is used, at a low temperature until the softening temperature is reached, sufficient heat insulating performance is exhibited, and the ventilation layer assists the same. Exceeding temperature softens the heat insulation performance, and in the case of direct contact with the flame, the combustion spontaneously spreads, rather expanding the fire, and the ventilation layer also serves to supply air, further expanding the fire. Resulting in. However, phenolic insulation has a self-extinguishing property, so it extinguishes fire even when it comes into direct contact with the flame, so that the ventilation layer functions as a second insulation layer as usual Becomes In addition, the mesh material buried in the lightweight cement mortar reduces the drying shrinkage of the lightweight cement mortar and reinforces the tensile strength. Can be. Further, since the mesh material embedded in the lightweight cement mortar is provided over the entire outer wall, the tensile stress can be dispersed over the entire surface without partially concentrating the tensile stress. Furthermore, since the apparent supporting strength is improved by the net material, the finishing work can be performed without leaving it for a long time, and the workability can be improved and the construction period can be shortened. In addition, in the vicinity of an opening, such as a window frame, where cracks are likely to occur, it is possible to perform processing such as diagonally stretching a reinforcing mesh material, and thus prevent the occurrence of cracks.

【0030】特に請求項2に示すようにフェノール系断
熱材が、発泡用フェノール樹脂と熱伝導率の低い発泡ガ
スを組み合わせて独立気泡率を高くし、高断熱性能と難
燃性能を併せ持つ場合、ポリスチレンフォームやポリウ
レタンフォームと違い、経時変化の少ない断熱性能を実
現することが可能であり、耐久性の高い木造住宅を供給
することができる。
In particular, when the phenolic heat insulating material is combined with a foaming phenolic resin and a foaming gas having a low thermal conductivity to increase the closed cell rate, and has both high heat insulating performance and flame retardant performance, Unlike a polystyrene foam or a polyurethane foam, it is possible to realize heat insulation performance with little change over time, and to supply a durable wooden house.

【0031】また請求項3に示すようにフェノール系断
熱材が、厚さが15〜300mmである場合、住宅金融
公庫の省エネルギータイプの技術基準に適合する住宅の
仕様等において記載されている地域区分、施工部位に応
じて任意に厚さを選択可能である。且つ次世代省エネル
ギー基準住宅が可能である。
When the phenolic heat insulating material has a thickness of 15 to 300 mm as described in claim 3, the area classification described in the specification of the house conforming to the technical standard of the energy saving type of the Japan Housing Finance Corporation. The thickness can be arbitrarily selected according to the construction site. And the next generation energy-saving standard house is possible.

【0032】請求項4に示すようにフェノール系断熱材
の外壁側表面及び/又はボードのジョイント部に発泡性
耐火塗料を200〜2000g/m2塗着した場合、火
災時ジョイント部からの炎等の侵入を防止し、表面に塗
布した場合、フェノール系断熱材の表面温度の上昇を遅
延させることができる。
As described in claim 4, when the foamable refractory paint is applied to the outer wall side surface of the phenolic heat insulating material and / or the joint portion of the board in an amount of 200 to 2000 g / m 2 , the flame from the joint portion in the event of a fire, etc. When it is applied to the surface, the rise of the surface temperature of the phenolic heat insulating material can be delayed.

【0033】請求項5に示すように躯体壁外側に厚さ間
隔が5〜30mmの通気層を設け、基礎天端若しくは下
屋部の壁当たり部分から空気を取入れ、軒天及び/又は
棟部分から空気を抜く場合、壁内結露を防止し、木造住
宅の耐久性を向上させることができる。
As described in claim 5, a ventilation layer having a thickness of 5 to 30 mm is provided on the outside of the skeleton wall, and air is taken in from a wall contact portion of the top of the foundation or the lower building, and the eaves and / or the ridge portion are taken. When air is evacuated from the wall, dew condensation in the wall can be prevented, and the durability of the wooden house can be improved.

【0034】請求項6に示すように躯体壁外側に透湿防
水シートを貼り付け、厚さ5〜30mmの胴縁を適宜間
隔に取り付けることにより通気層を形成する場合、外壁
からの雨水の侵入を防止し、かつ壁内結露を防止し、木
造住宅の耐久性を向上させることができる。
In a case where a breathable layer is formed by attaching a moisture-permeable waterproof sheet to the outside of the skeleton wall and attaching body edges having a thickness of 5 to 30 mm at appropriate intervals as described in claim 6, intrusion of rainwater from the outer wall And dew condensation in the wall can be prevented, and the durability of the wooden house can be improved.

【0035】さらに、請求項7に示すように胴縁と胴縁
の間に補助胴縁を取り付けるようにすると、網材或いは
防水紙付き網材の撓みが抑制され、軽量セメントモルタ
ルの塗厚を均一化することができ、且つクラック等を生
ずることがない。
Further, when the auxiliary rim is attached between the rims, the bending of the net material or the net material with waterproof paper is suppressed, and the thickness of the lightweight cement mortar can be reduced. It can be made uniform and there is no crack or the like.

【0036】また請求項8に示すように、長さ300〜
3000mmの補助胴縁をタッカー釘、ステイプル、両
面粘着テープ、接着剤により取り付けると、左官工程を
増やすことなく容易に取り付けることができる。
Further, as described in claim 8, the length is 300 to
When the 3000 mm auxiliary rim is attached with a tucker nail, a staple, a double-sided adhesive tape, or an adhesive, it can be easily attached without increasing the plastering process.

【0037】請求項9に示すように軽量セメントモルタ
ルの組成が、セメント20〜60wt%、無機質混和材
20〜60wt%、有機質混和材2〜10wt%で、練
り上り時の単位容積質量が0.9〜1.8である場合に
は、剛性及び強度特性が向上し、施工時の作業性が良
く、耐久性能、防火性能等の点で優れている。即ち、従
来の軽量セメントモルタルでは、十分に養生期間をとっ
ても風及びその他の応力により容易に壁面が撓み等の動
きを生じ、へこみ易かった。また、下地材が無い部分で
は、外壁層自体に衝撃や荷重等が作用するため、へこむ
という問題もあった。これに対し、前記本発明の軽量セ
メントモルタルは、風及びその他の応力が作用しても撓
みが少なく、衝撃等によってへこむこともない外壁層と
することができる。
According to a ninth aspect of the present invention, the composition of the lightweight cement mortar is 20 to 60% by weight of the cement, 20 to 60% by weight of the inorganic admixture, and 2 to 10% by weight of the organic admixture. When it is 9 to 1.8, rigidity and strength characteristics are improved, workability at the time of construction is good, and durability and fire protection are excellent. That is, in the conventional lightweight cement mortar, even if the curing period is sufficiently long, the wall surface easily bends due to wind and other stresses, and easily dents. In addition, there is a problem in that the outer wall layer itself is dented in a portion where there is no base material because an impact or a load acts on the outer wall layer itself. On the other hand, the lightweight cement mortar of the present invention can be used as an outer wall layer that is less bent even when wind and other stresses are applied and does not dent due to impact or the like.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の外断熱通気工法により形成された外断
熱通気構造の一例を示す断面図である。
FIG. 1 is a cross-sectional view showing an example of an external heat-insulating ventilation structure formed by the external heat-insulating ventilation method of the present invention.

【図2】図1の外断熱通気構造の側断面図である。FIG. 2 is a side sectional view of the external heat-insulating ventilation structure of FIG.

【図3】実施例の耐火試験における準耐火構造60分載
荷試験の結果を示すグラフである。
FIG. 3 is a graph showing the results of a 60-minute loading test of a quasi-refractory structure in a fire test of an example.

【図4】(a)実施例の施工試験における外壁構造の一
部を模式的に示す断面図、(b)それに用いた補助胴縁
を示す斜視図である。
FIG. 4A is a cross-sectional view schematically illustrating a part of an outer wall structure in a construction test of an example, and FIG. 4B is a perspective view illustrating an auxiliary body edge used therein.

【図5】(a)実施例の施工例における外壁構造の正面
図、(b)断面図、(c)B面側に網材を埋設した状態
を示す正面図である。
5A is a front view of an outer wall structure in a working example of an embodiment, FIG. 5B is a cross-sectional view, and FIG. 5C is a front view showing a state where a net material is buried on the B side.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 小嶋 秀典 神奈川県横浜市金沢区鳥浜町13番地 富士 川建材工業株式会社内 (72)発明者 熊川 佳伸 大阪府大阪市中央区北浜4丁目7番28号 住友林業株式会社内 Fターム(参考) 2E001 DA01 DB02 DB05 DD01 DD02 DE01 DH35 DH39 EA06 EA09 FA04 GA06 GA12 GA25 GA29 GA32 GA42 GA76 HA01 HD02 HF12 JA06 JA12 JD05 LA04 LA12 LA16 NB01 NC01 ND15 ND17 ND23 ND26  ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Hidenori Kojima 13th Torihama-cho, Kanazawa-ku, Yokohama-shi, Kanagawa Prefecture Inside Fujikawa Building Materials Co., Ltd. (72) Yoshinobu Kumakawa 4-28 Kitahama, Chuo-ku, Osaka-shi, Osaka No. Sumitomo Forestry Co., Ltd. F-term (reference) 2E001 DA01 DB02 DB05 DD01 DD02 DE01 DH35 DH39 EA06 EA09 FA04 GA06 GA12 GA25 GA29 GA32 GA42 GA76 HA01 HD02 HF12 JA06 JA12 JD05 LA04 LA12 LA16 NB01 NC01 ND15 ND17 ND23 ND26

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 建築物の外壁に自己消火性を有するフェ
ノール系断熱材を配設した外側に、外通気可能な通気層
が形成されるように防水紙及び鉄網、若しくは防水紙付
き鉄網を取付け、軽量セメントモルタルを塗着し、壁面
全体の表面又は内部、或いは壁面の一部の表面又は内部
に網材を押圧して埋設した後、仕上げ施工することを特
徴とする建築物の湿式外断熱通気工法。
1. A waterproof paper and an iron mesh, or an iron mesh with a waterproof paper so that a ventilation layer capable of external ventilation can be formed outside a phenolic heat insulating material having self-extinguishing properties disposed on an outer wall of a building. After applying a lightweight cement mortar, pressing and burying the net material on the surface or inside of the entire wall, or on the surface or inside of a part of the wall, finish construction is carried out. Outside insulation ventilation method.
【請求項2】 フェノール系断熱材は、発泡用フェノー
ル樹脂と熱伝導率の低い発泡ガスを組み合わせて独立気
泡率を高くし、高断熱性能と難燃性能を併せ持つことを
特徴とする請求項1に記載の建築物の湿式外断熱通気工
法。
2. The phenolic heat-insulating material has a high closed-cell rate by combining a phenolic resin for foaming and a foaming gas having a low thermal conductivity, and has both high heat-insulating performance and flame-retardant performance. 4. A method for wet outside heat insulation and ventilation of a building according to 1.
【請求項3】 フェノール系断熱材は、厚さが15〜3
00mmであることを特徴とする請求項1又は2に記載
の建築物の湿式外断熱通気工法。
3. The phenolic heat insulating material has a thickness of 15 to 3 mm.
The wet outside heat insulation and ventilation method for a building according to claim 1 or 2, wherein the diameter is 00 mm.
【請求項4】 フェノール系断熱材の外壁側表面及び/
又はボードのジョイント部に発泡性耐火塗料を200〜
2000g/m2塗着したことを特徴とする請求項1乃
至3の何れか一項に記載の建築物の湿式外断熱通気工
法。
4. The outer wall surface of a phenolic heat insulating material and / or
Or foaming refractory paint 200 ~
Wet Exterior Insulation ventilation method of building according to any one of claims 1 to 3, characterized in that 2000 g / m 2 Nurigi.
【請求項5】 躯体壁外側に厚さ間隔が5〜30mmの
通気層を設け、基礎天端若しくは下屋部の壁当たり部分
から空気を取入れ、軒天及び/又は棟部分から空気を抜
く方法であることを特徴とする請求項1乃至4の何れか
一項に記載の建築物の湿式外断熱通気工法。
5. A method in which a ventilation layer having a thickness of 5 to 30 mm is provided on the outer side of a skeleton wall, air is taken in from a wall contact portion of a base top or a shed, and air is evacuated from an eaves sky and / or a ridge portion. 5. The wet outside heat-insulating ventilation method for a building according to claim 1, wherein:
【請求項6】 躯体壁外側に透湿防水シートを貼り付
け、厚さ5〜30mmの胴縁を適宜間隔に取り付けるこ
とにより通気層を形成することを特徴とする請求項1乃
至5の何れか一項に記載の建築物の湿式外断熱通気工
法。
6. The air-permeable layer is formed by attaching a moisture-permeable waterproof sheet to the outside of the skeleton wall and attaching a body edge having a thickness of 5 to 30 mm at appropriate intervals. 4. A method for wet outside heat insulation ventilation of a building according to claim 1.
【請求項7】 胴縁と胴縁の間に補助胴縁を取り付ける
ことを特徴とする請求項6に記載の建築物の湿式外断熱
通気工法。
7. The method according to claim 6, wherein an auxiliary body edge is attached between the body edges.
【請求項8】 補助胴縁は、長さ300〜3000mm
であり、タッカー釘、ステイプル、両面粘着テープ、接
着剤により取り付けることを特徴とする請求項7に記載
の建築物の湿式外断熱通気工法。
8. The auxiliary body edge has a length of 300 to 3000 mm.
The method according to claim 7, wherein the method is attached with a tucker nail, a staple, a double-sided adhesive tape, or an adhesive.
【請求項9】 軽量セメントモルタルの組成が、セメン
ト20〜60wt%、無機質混和材20〜60wt%、
有機質混和材2〜10wt%で、練り上り時の単位容積
質量が0.9〜1.8であることを特徴とする請求項1
乃至8の何れか一項に記載の建築物の湿式外断熱通気工
法。
9. The composition of the lightweight cement mortar is 20 to 60% by weight of cement, 20 to 60% by weight of an inorganic admixture,
The organic admixture is 2 to 10% by weight, and the unit volume mass at the time of kneading is 0.9 to 1.8.
The wet outside heat-insulating ventilation method for a building according to any one of claims 1 to 8.
JP2001045466A 2001-02-21 2001-02-21 Wet outside heat insulating vent method of building Pending JP2002242324A (en)

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Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001045466A JP2002242324A (en) 2001-02-21 2001-02-21 Wet outside heat insulating vent method of building

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Publication Number Publication Date
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Family

ID=18907257

Family Applications (1)

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Country Link
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005076347A (en) * 2003-09-02 2005-03-24 Yamanaka Seisakusho:Kk Wall structure
JP2007146605A (en) * 2005-11-30 2007-06-14 Kowa Chem Ind Co Ltd External heat insulating construction method of building, heat insulating cement composition, heat insulating polymer cement mortar, and external heat insulating laminated structure
JP2010265654A (en) * 2009-05-13 2010-11-25 Taiheiyo Materials Corp Mortar wall structure, reinforcing sheet pasted to surface of mortar wall, and method of manufacturing mortar wall structure
JP2012202087A (en) * 2011-03-24 2012-10-22 Sekisui Chem Co Ltd Fireproof reinforcement building member and fireproof reinforcement method for building member
CN103216093A (en) * 2013-04-28 2013-07-24 苏州市世好建材新技术工程有限公司 Process of constructing foaming insulating layer on outer wall surface
CN103410233A (en) * 2013-08-07 2013-11-27 苏州市世好建材新技术工程有限公司 Method for prolonging service life of wall heat-insulating material
JP2014066092A (en) * 2012-09-26 2014-04-17 Daiwa House Industry Co Ltd Outer clad adiabatic wall
CN104652652A (en) * 2015-01-04 2015-05-27 哈尔滨市海江科技开发有限公司 Building internal wall insulation structure
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005076347A (en) * 2003-09-02 2005-03-24 Yamanaka Seisakusho:Kk Wall structure
JP2007146605A (en) * 2005-11-30 2007-06-14 Kowa Chem Ind Co Ltd External heat insulating construction method of building, heat insulating cement composition, heat insulating polymer cement mortar, and external heat insulating laminated structure
JP2010265654A (en) * 2009-05-13 2010-11-25 Taiheiyo Materials Corp Mortar wall structure, reinforcing sheet pasted to surface of mortar wall, and method of manufacturing mortar wall structure
JP2012202087A (en) * 2011-03-24 2012-10-22 Sekisui Chem Co Ltd Fireproof reinforcement building member and fireproof reinforcement method for building member
JP2014066092A (en) * 2012-09-26 2014-04-17 Daiwa House Industry Co Ltd Outer clad adiabatic wall
CN103216093A (en) * 2013-04-28 2013-07-24 苏州市世好建材新技术工程有限公司 Process of constructing foaming insulating layer on outer wall surface
CN103216093B (en) * 2013-04-28 2016-06-22 苏州市世好建材新技术工程有限公司 A kind of wall face applies foamed heat insulating layer process
CN103410233A (en) * 2013-08-07 2013-11-27 苏州市世好建材新技术工程有限公司 Method for prolonging service life of wall heat-insulating material
CN104652652A (en) * 2015-01-04 2015-05-27 哈尔滨市海江科技开发有限公司 Building internal wall insulation structure
CN113235965A (en) * 2021-05-12 2021-08-10 三峡大学 Method for additionally installing and repairing heat-insulating layer of old residential building
CN113235965B (en) * 2021-05-12 2022-04-08 三峡大学 Method for additionally installing and repairing heat-insulating layer of old residential building

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