JP3813609B2 - Construction method of painted wall and painted roof - Google Patents

Construction method of painted wall and painted roof Download PDF

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JP3813609B2
JP3813609B2 JP2003413843A JP2003413843A JP3813609B2 JP 3813609 B2 JP3813609 B2 JP 3813609B2 JP 2003413843 A JP2003413843 A JP 2003413843A JP 2003413843 A JP2003413843 A JP 2003413843A JP 3813609 B2 JP3813609 B2 JP 3813609B2
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澄一 宇野
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日晶工業株式会社
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本発明は、軽量で不燃断熱性を有する塗壁または塗屋根、ならびにそれに用いる不燃断熱性組成物、塗壁・塗屋根下地シートおよび固定具に関する。   The present invention relates to a painted wall or coated roof that is lightweight and has non-combustible heat insulation, and a non-combustible heat-insulating composition, a painted wall / coated roof base sheet, and a fixture.

近年の建物においては快適な生活空間を形成し、かつ冷暖房に使用するエネルギーを減少させて省エネルギー化を図るために断熱性能が重視されている。従来より、建物の外壁部分の断熱方法としては内断熱工法および外断熱工法が用いられている。なお内断熱工法および外断熱工法とは、狭義ではコンクリート造りのように蓄熱体を断熱する場合を意味し、鉄骨造や木造等の蓄熱体が無い場合の充填断熱(内断熱)、外張断熱(外断熱)と区別して用いるが、本発明では充填断熱工法および狭義の内断熱工法を総称して内断熱工法とし、外張断熱工法および狭義の外断熱工法を総称して外断熱工法とする。内断熱工法は、構造躯体の間や室内側に断熱材を配置するものであり、通常は繊維系(グラスウール等)の断熱素材を躯体間(柱と柱の間等)に充填して施工することが多い。この内断熱工法は断熱材の価格が安いため断熱のための施工コストは低減できる。しかし、外気で冷やされた壁内へ室内の空気(湿気)が流入すると結露が発生してしまうという課題がある。このため、壁体内に室内の空気が入らないように壁の室内面に気密防湿フィルムを貼って防湿処理を施す必要が生じており、結果として施工コスト面からの利点が少なくなってきた。また、内断熱工法では柱などの躯体が熱橋となることで断熱性能が十分発揮されない場合がある。さらに柱等で断熱材を連続的に配置できないため、断熱材同士および躯体との間などに隙間が生じることのないよう施工するには施工技術の熟練が必要であり、作業者による品質のバラツキが生じやすかった。   In recent buildings, heat insulation performance is emphasized in order to save energy by forming a comfortable living space and reducing energy used for air conditioning. Conventionally, an inner heat insulating method and an outer heat insulating method have been used as heat insulating methods for an outer wall portion of a building. In addition, the inner heat insulation method and the outer heat insulation method mean, in the narrow sense, the case where the heat storage body is insulated like a concrete structure. Filling heat insulation (inner heat insulation), outer heat insulation when there is no heat storage body such as steel frame or wooden structure. Although used separately from (outer heat insulation), in the present invention, the filling heat insulating method and the narrowly defined inner heat insulating method are collectively referred to as the inner heat insulating method, and the outer heat insulating method and the narrowly defined outer heat insulating method are collectively referred to as the outer heat insulating method. . The inner heat insulation method is to place a heat insulating material between structural enclosures or indoors, and is usually filled with a fiber (such as glass wool) insulation material between the enclosures (between columns). There are many cases. This inner heat insulation construction method can reduce the construction cost for heat insulation because the price of the heat insulating material is low. However, there is a problem that condensation occurs when indoor air (humidity) flows into a wall cooled by outside air. For this reason, it is necessary to apply a moisture-proof treatment by applying an air-proof moisture-proof film to the interior surface of the wall so that the indoor air does not enter the wall, and as a result, the advantage from the construction cost has been reduced. In addition, in the inner heat insulating method, the heat insulating performance may not be sufficiently exhibited because the frame such as a pillar becomes a thermal bridge. Furthermore, since heat insulation cannot be continuously arranged with pillars, etc., construction technology is necessary to perform construction so that there are no gaps between the heat insulation and between the housings. It was easy to occur.

そこで近年ではより断熱性能等に優れた外断熱工法も用いられるようになった。外断熱工法は構造躯体の室外側に断熱材を配置するものであり、通常は発泡プラスチック等のプラスチック系の断熱板材を躯体の外側に張る外張工法が一般的である。
しかし断熱板材は板材の表面から釘等を打ち込むことによって建物躯体に留め付けられるため、釘の頭部分における断熱板材の表面破損は避けられない。さらに留め付けには径の大きい釘が使用されるため、施工時に断熱板材裏面の釘貫通部周辺が破損することがあり、ひどい場合には断熱板材自体の強度を低下させるという不具合を招く結果となる。また、断熱板材を躯体の外側に張る外張工法では断熱板材の間に継ぎ目ができることは避けられず、この継ぎ目から熱が出入りすることで断熱効果が低減するという問題もあった。さらに断熱板材は燃えやすいものが多く、防火対策という観点からも問題がある。
Therefore, in recent years, an outer heat insulation method having better heat insulation performance has been used. The outer heat insulating method is a method in which a heat insulating material is arranged on the outdoor side of the structural housing, and usually an outer covering method in which a plastic heat insulating plate material such as foamed plastic is stretched outside the housing.
However, since the heat insulating plate is fastened to the building frame by driving nails or the like from the surface of the plate, it is inevitable that the surface of the heat insulating plate is damaged at the head of the nail. In addition, since nails with a large diameter are used for fastening, the periphery of the nail penetration part on the back of the heat insulating plate may be damaged during construction, and in the worst case, the strength of the heat insulating plate itself may be reduced. Become. In addition, in the external construction method in which the heat insulating plate material is stretched outside the housing, it is inevitable that a seam is formed between the heat insulating plate materials, and there is a problem that the heat insulating effect is reduced by heat entering and exiting from the seam. Furthermore, many heat insulating plate materials are flammable, and there is a problem from the viewpoint of fire prevention measures.

一方、外装壁としては砂を主骨材としセメントと混和剤を加えた材料を水で練り合わせて作られる、いわゆるモルタルを塗り付けたモルタル壁に代表される塗壁が古くから用いられている(特許文献1など)。しかし従来からある塗壁は良好な表面仕上げを目的としており、断熱効果を期待しての物ではない。断熱効果を得ようとしてもモルタルを厚く塗ることができないか、たとえ厚く塗れたとしても自身の重みで振動によって簡単に剥離してしまう非常にもろい壁となる。   On the other hand, as an exterior wall, a painted wall represented by a mortar wall coated with so-called mortar, which is made by kneading a material containing sand as a main aggregate and cement and an admixture with water, has been used for a long time ( Patent Document 1). However, conventional coated walls are intended for a good surface finish and are not intended for heat insulation. Even if you try to get a heat insulation effect, you can't apply mortar thickly, or even if it is thickly applied, it becomes a very fragile wall that easily peels off by vibration due to its own weight.

従来より用いられている湿式工法では、壁下地板の上にラスフェルト又は下地シートを張り、その上にメタルラスをタッカーで打ち止めし、塗壁下地としてラスこすりの後、その上にモルタル塗り仕上げをしている。しかし塗壁施工後、湿気や水の廻りによってメタルラスが影響を受け、錆びの発生によって塗壁が浮き剥がれる原因となるという問題を有していた。さらに、ラスフェルトや下地シート及びメタルラスなどの下地材は断熱効果を有しておらず、塗材であるモルタル同様に断熱性能については考慮されていない。   In the conventional wet method, a lath felt or base sheet is stretched on a wall base plate, a metal lath is fixed on it with a tacker, and a mortar coating finish is applied on it after rubbing it as a base for the coating wall. is doing. However, the metal lath was affected by the surroundings of moisture and water after the painted wall was constructed, and there was a problem that the painted wall floated off due to the occurrence of rust. In addition, base materials such as rasfelt, base sheet, and metal lath do not have a heat insulating effect, and the heat insulating performance is not considered in the same manner as mortar as a coating material.

特開平6−256057号公報JP-A-6-256057

本発明は、断熱効果を有し、かつ塗壁施工後において湿気や水の廻りによっても劣化しない防水性を有する塗壁・塗屋根下地を提供することを目的とする。   An object of the present invention is to provide a painted wall / painted roof base having a heat insulating effect and having a waterproof property that does not deteriorate even when the painted wall is applied due to moisture or water.

本発明者は、古くから用いられている塗壁が近年主流の断熱板材とは異なり継ぎ目をもたないことから、塗壁に断熱性能を持たせれば従来よりも優れた断熱効果を発揮しうることに着目し、塗壁用断熱性組成物の開発を試みた。その結果、パーライト、セメント、接着性粉末樹脂および所望により焼成珪藻土からなる組成物が優れた断熱性を有することを知見した。さらにかかる組成物は不燃性をも有するという思いがけない知見を得た。従って前記組成物を用いた断熱材は断熱板材を用いた外断熱よりも優れた断熱効果を有し、さらに従来の断熱板材の弱点であった燃焼性を解消するものでもある。
また、上記パーライト、セメント、接着性粉末樹脂および所望により焼成珪藻土からなる組成物は、従来のモルタル壁と異なり主骨材に砂を含まないので軽量である。そのため、従来のモルタル壁に比べて厚く塗ることができるので断熱効果をさらに高めることができ、そのうえ振動によっても容易に剥離しない。
The present inventor has a coating wall that has been used for a long time and has no joints unlike the mainstream heat insulating plate material in recent years. Attention was paid to this, and an attempt was made to develop a heat insulating composition for painted walls. As a result, it has been found that a composition comprising pearlite, cement, adhesive powder resin, and optionally fired diatomaceous earth has excellent heat insulating properties. Furthermore, the unexpected knowledge that such a composition also has nonflammability was obtained. Therefore, the heat insulating material using the composition has a heat insulating effect superior to the external heat insulating using the heat insulating plate material, and further eliminates the combustibility that was a weak point of the conventional heat insulating plate material.
Further, the composition comprising the pearlite, cement, adhesive powder resin, and optionally fired diatomaceous earth is light because it does not contain sand in the main aggregate unlike the conventional mortar wall. Therefore, since it can be applied thicker than the conventional mortar wall, the heat insulation effect can be further enhanced, and it is not easily peeled off by vibration.

本発明者は、塗壁下地についても検討を加えた。上述したようにモルタル壁の下地として通常用いられているメラルラスは錆びやすく、断熱効果もない。そこで断熱効果を有し、かつ塗壁施工後において湿気や水の廻りによっても劣化しない防水性を有する塗壁下地について種々検討したところ、発砲樹脂シートの一面にアルミ蒸着フィルムを積層させ、他面に吸水性不織布を積層させた塗壁下地シートは、断熱性、水や湿気に対する安定性および防水性という性能を合わせ有することを知見した。   The present inventor has also studied the coating wall base. As described above, the mellarus that is usually used as the base of the mortar wall is easily rusted and has no heat insulating effect. Therefore, various investigations were made on the paint wall base that has a heat insulating effect and has a waterproof property that does not deteriorate due to moisture or water around the paint wall. It has been found that a coated wall base sheet in which a water-absorbing nonwoven fabric is laminated together has the properties of heat insulation, stability to water and moisture, and waterproofness.

さらに本発明者は、本発明の壁が地震などの振動によっても容易に剥離しないように検討を加えた。その結果、塗壁の下地を躯体に取り付けるための固定具として、取付穴を有し、取付穴の貫通方向の厚みが9〜20mmであり、取付穴の貫通方向と垂直な面であって下地に接する面の面積が3〜15cm、対面の面積が5〜20cmであることを特徴とする固定具(以下、「固定コーン」と称する。)を用いれば、上記本発明の不燃断熱性組成物が前記固定コーンと一体となって硬化するためより堅固に躯体に保持され、地震などの振動によっても容易に剥離しなくなることを知見した。
本発明者は、さらに検討を重ねて、本発明を完成した。
Furthermore, the present inventor has studied that the wall of the present invention is not easily separated even by vibrations such as an earthquake. As a result, as a fixture for attaching the base of the coating wall to the housing, it has a mounting hole, the thickness of the mounting hole in the penetrating direction is 9 to 20 mm, and is a surface perpendicular to the penetrating direction of the mounting hole. 3~15Cm 2 the area of the surface in contact with the fixture the area of face-to-face, characterized in that a 5 to 20 cm 2 (hereinafter referred to. as "fixed cone") the use of non-combustible heat-insulating the present invention It has been found that since the composition hardens together with the fixed cone, it is more firmly held in the housing and does not easily peel off due to vibrations such as earthquakes.
The inventor has further studied and completed the present invention.

すなわち、本発明は、
(1) パーライト、セメント、接着性粉末樹脂および所望により焼成珪藻土からなる不燃断熱性組成物、
(2) 前記(1)に記載の組成物に水を加えて硬化させてなる不燃断熱材、
(3) 発砲樹脂シートの一面にアルミ蒸着フィルムが積層されており、他面に吸水性不織布が積層されていることを特徴とする塗壁・塗屋根下地シート、
(4) 塗壁・塗屋根の下地を躯体に取り付けるための固定具であって、取付穴を有し、取付穴の貫通方向の厚みが9〜20mmであり、取付穴の貫通方向と垂直な面であって下地に接する面の面積が3〜15cm、対面の面積が5〜20cmであることを特徴とする固定具、
(5) 前記(3)に記載の塗壁・塗屋根下地シートと、化学繊維からなる塗付ネットとが前記(4)に記載の固定具により躯体に取り付けられていることを特徴とする塗壁・塗屋根下地、および、
(6) 前記(5)に記載の塗壁・塗屋根下地に前記(2)に記載の不燃断熱材が積層されていることを特徴とする壁または屋根、
に関する。
That is, the present invention
(1) Incombustible heat insulating composition comprising pearlite, cement, adhesive powder resin, and optionally baked diatomaceous earth,
(2) An incombustible heat insulating material obtained by adding water to the composition according to (1) and curing it,
(3) Painted wall / painted roof base sheet, characterized in that an aluminum vapor-deposited film is laminated on one side of the foamed resin sheet and a water-absorbing nonwoven fabric is laminated on the other side,
(4) A fixture for attaching the base of a painted wall / painted roof to a housing, having a mounting hole, the thickness of the mounting hole in the penetrating direction is 9 to 20 mm, and perpendicular to the penetrating direction of the mounting hole fixture with a surface area of the surface in contact with the base, characterized in that 3~15cm 2, the area of the face is 5 to 20 cm 2,
(5) The painted wall / painted roof base sheet according to (3) and a coated net made of chemical fiber are attached to the housing by the fixing device according to (4). Walls, painted roof base, and
(6) The wall or roof, wherein the nonflammable heat insulating material according to (2) is laminated on the painted wall / coated roof base according to (5),
About.

本発明の不燃断熱材は優れた断熱性を示し、さらに従来の塗材に比して軽量であるために厚塗りが可能であることから断熱効果をより高めることができる。本発明の不燃断熱材を用いて構造躯体の室外側に断熱材を配置するという外断熱を行うことにより、構造躯体の間や室内側に断熱材を配置する必要が必ずしもなくなる。そして、外断熱の施工は内断熱の施工よりも施工業者による施工精度のばらつきが少なく、作業性にも優れている。特に本発明の不燃断熱性組成物は水引き状態のよい塗材であるため、従来のモルタルと比べても作業性に優れている。
さらに、本発明の不燃断熱材は従来行われている断熱板材を用いた外張断熱とは異なり、継ぎ目がないので断熱効果がより高い。さらに、本発明の断熱材は不燃性でもあるため耐火対策の面からも優れている。
The non-combustible heat insulating material of the present invention exhibits excellent heat insulating properties, and further, since it is lighter than conventional coating materials and can be thickly coated, the heat insulating effect can be further enhanced. By performing the outer heat insulation in which the heat insulating material is disposed on the outdoor side of the structural housing using the non-combustible heat insulating material of the present invention, it is not always necessary to arrange the heat insulating material between the structural housings or on the indoor side. And the construction of the outer heat insulation has less variation in construction accuracy by the contractor than the construction of the inner heat insulation, and is excellent in workability. In particular, since the non-combustible heat insulating composition of the present invention is a coating material having a good water-drawing state, it is excellent in workability even compared to conventional mortar.
Furthermore, the non-combustible heat insulating material of the present invention has a higher heat insulating effect because there is no seam, unlike the conventional outer heat insulating material using a heat insulating plate. Furthermore, since the heat insulating material of the present invention is also nonflammable, it is excellent in terms of fire resistance.

本発明の不燃断熱材は外壁だけでなく内壁として使用することもできる。本発明の不燃断熱材をRC造の内壁、内壁ラスボード面、のり土仕上げ壁材またはクロス張りの下地などに使用することにより、建築物の断熱に貢献することができる。さらに、本発明の不燃断熱材は吸水性も有していることから結露防止にも有効である。
本発明の断熱材を屋根野地板に塗付けて屋根面外側で断熱層を作ることは、屋根面での断熱と屋根裏の結露防止に有効である。
The incombustible heat insulating material of the present invention can be used not only as an outer wall but also as an inner wall. By using the non-combustible heat insulating material of the present invention for an RC inner wall, an inner wall lathboard surface, a paste-finished wall material, or a cloth-coated base material, it can contribute to heat insulation of a building. Furthermore, since the non-combustible heat insulating material of the present invention also has water absorption, it is effective for preventing condensation.
Applying the heat insulating material of the present invention to the roof base plate and forming a heat insulating layer outside the roof surface is effective for heat insulation on the roof surface and prevention of condensation on the attic.

本発明の塗壁・塗屋根下地シートは、汎用のラスフェルトや下地シート及びメタルラスなどの下地材とは異なり断熱性を有する。そのため、本発明の不燃断熱材と組み合わせることによって断熱効果をさらに向上させることができる。本発明の塗壁・塗屋根下地シートは、汎用のメタルラスとは異なり水や湿気により劣化せず安定であることから、内部錆びによる欠陥をなくすことができる。さらに、本発明の塗壁・塗屋根下地シートは、アルミ蒸着フィルムにより防水性を持たせて水の浸入を防ぎ、吸水性不織布により吸湿効果も有する。本発明の塗壁・塗屋根下地シートを用いることにより、塗材、特に本発明の不燃断熱材の表面に亀裂が生じるのを防ぐことができる。   Unlike the base materials such as general-purpose lath felt, base sheet, and metal lath, the coated wall / coated roof base sheet of the present invention has heat insulation properties. Therefore, the heat insulation effect can be further improved by combining with the incombustible heat insulating material of the present invention. Unlike the general-purpose metal lath, the coated wall / coated roof base sheet of the present invention is stable without being deteriorated by water or moisture, so that defects due to internal rust can be eliminated. Further, the coated wall / coated roof base sheet of the present invention is waterproofed by an aluminum vapor-deposited film to prevent water from entering, and has a moisture absorbing effect by a water-absorbing nonwoven fabric. By using the coated wall / coated roof base sheet of the present invention, it is possible to prevent cracks from occurring on the surface of the coating material, particularly the non-combustible heat insulating material of the present invention.

本発明の塗壁・塗屋根下地シートと塗材との間に塗付ネットを用いることにより塗材の剥離を防ぐことができる。また、塗付ネットは水や湿気の影響を受けにくい化学繊維でできていることから、内部錆びによる欠陥が発生する心配がない。さらに、塗付ネットはメタルラスに比べて扱いやすい材料であるため、安全性が向上する。
本発明の塗壁・塗屋根下地シートおよび塗付ネットを躯体に取り付ける際に本発明の固定コーンを用いることにより、本発明の不燃断熱材が固定コーンと一体となって硬化するため、塗壁の耐震対応、浮き剥がれ・ひび割れ防止に効果がある。本発明の固定コーンを従来のメタルラス張りの力骨補強の代わりに使用することもできる。それにより作業性能も良くなり、塗壁の耐震性、衝撃に対する対応力を増すことができる。
By using a coating net between the coated wall / painted roof base sheet of the present invention and the coating material, peeling of the coating material can be prevented. In addition, since the coated net is made of chemical fibers that are not easily affected by water or moisture, there is no risk of defects due to internal rust. Furthermore, since the coated net is a material that is easier to handle than the metal lath, safety is improved.
Since the non-combustible heat insulating material of the present invention is cured integrally with the fixed cone by using the fixed cone of the present invention when the painted wall / coated roof base sheet and coated net of the present invention are attached to the casing, It is effective in preventing earthquakes and preventing flaking and cracking. The fixed cone of the present invention can also be used in place of conventional metal lath reinforced bone reinforcement. As a result, work performance is improved, and the seismic resistance and impact resistance of the coated walls can be increased.

本発明の不燃断熱性組成物は、パーライト、セメント、接着性粉末樹脂および所望により焼成珪藻土からなる。以下に各成分について詳述する。
パーライトとしては、例えば真珠岩を焼成した真珠岩パーライトまたは黒曜石を焼成した黒曜石パーライト等が挙げられる。本発明においてはいずれを用いてもよく、またこれらを組み合わせて用いてもよい。中でも本発明においてはJIS A 5007に規定されたパーライトを用いることが好ましく、さらに黒曜石パーライトを用いることがより好ましい。パーライトの平均粒径は約3mm以下、好ましくは約0.3mm未満であることが好ましい。
The incombustible heat-insulating composition of the present invention comprises pearlite, cement, adhesive powder resin, and optionally calcined diatomaceous earth. Each component is described in detail below.
Examples of pearlite include nacreous pearlite fired from nacre, obsidian pearlite fired from obsidian, and the like. Any of these may be used in the present invention, or a combination thereof may be used. Among them, in the present invention, it is preferable to use pearlite specified in JIS A 5007, and it is more preferable to use obsidian pearlite. The average particle size of pearlite is about 3 mm or less, preferably less than about 0.3 mm.

セメントとしては、例えば普通ポルトランドセメント、早強ポルトランドセメントもしくは中庸熱ポルトランドセメント等のポルトランドセメント、高炉セメント等の混合セメント、急硬性セメント等を用いることができる。これらは単独で使用しても、混合して使用してもよい。さらに本発明においては、コスト面で有利なフライアッシュセメントを用いることもできる。なかでも本発明においては普通ポルトランドセメントを用いることが好ましい。   As the cement, for example, ordinary Portland cement, early-strength Portland cement or Portland cement such as moderately heated Portland cement, mixed cement such as blast furnace cement, rapid hardening cement, or the like can be used. These may be used alone or in combination. In the present invention, fly ash cement which is advantageous in terms of cost can also be used. Among them, it is preferable to use ordinary Portland cement in the present invention.

セメントとパーライトの配合割合は、セメント100重量部に対してパーライトが約40重量部〜200重量部程度、好ましくは約50重量部〜150重量部程度、より好ましくは約60重量部〜130重量部程度であることが好ましい。また、セメントとパーライトの総重量が組成物全体の約90〜99.9重量%、好ましくは約95〜99.9重量%を占めることが好ましい。   The blending ratio of cement and pearlite is about 40 to 200 parts by weight of pearlite, preferably about 50 to 150 parts by weight, more preferably about 60 to 130 parts by weight with respect to 100 parts by weight of cement. It is preferable that it is a grade. Further, the total weight of cement and pearlite is preferably about 90 to 99.9% by weight, preferably about 95 to 99.9% by weight of the total composition.

接着性粉末樹脂としては接着力を有する粉末状の樹脂であれば特に限定されず、当該技術分野で用いられている公知の樹脂を用いてよい。接着性粉末樹脂は耐アルカリ性に優れていることが好ましい。接着性粉末樹脂として、具体的には例えば酢酸ビニル、バーサティック酸ビニル、エチレン、ブタジエン、アクリル酸エステル、スチレン、塩化ビニリデン、塩化ビニル等の重合体や共重合体等が挙げられる、中でも、エチレン−酢酸ビニル共重合体、酢酸ビニル重合体、アクリル酸エステル重合体、塩化ビニリデン重合体、塩化ビニル重合体が好ましく、エチレン−酢酸ビニル共重合体がより好ましい。
接着性粉末樹脂の配合量は、組成物全体の約5重量%以下、好ましくは約3重量%以下、より好ましくは約1.5重量%以下である。
The adhesive powder resin is not particularly limited as long as it is a powdery resin having adhesive force, and a known resin used in the technical field may be used. The adhesive powder resin is preferably excellent in alkali resistance. Specific examples of the adhesive powder resin include polymers and copolymers such as vinyl acetate, vinyl versatate, ethylene, butadiene, acrylic ester, styrene, vinylidene chloride, and vinyl chloride. -Vinyl acetate copolymer, vinyl acetate polymer, acrylate polymer, vinylidene chloride polymer and vinyl chloride polymer are preferred, and ethylene-vinyl acetate copolymer is more preferred.
The compounding amount of the adhesive powder resin is about 5% by weight or less, preferably about 3% by weight or less, more preferably about 1.5% by weight or less of the entire composition.

焼成珪藻土は本発明の不燃断熱性組成物に配合してもよいし、しなくてもよい。焼成珪藻土を配合する場合、その配合量は組成物全体の約15重量%以下、好ましくは約10重量%以下、より好ましくは約5重量%以下である。   The calcined diatomaceous earth may or may not be blended in the incombustible heat insulating composition of the present invention. When the baked diatomaceous earth is blended, the blending amount is about 15% by weight or less, preferably about 10% by weight or less, more preferably about 5% by weight or less of the entire composition.

本発明の不燃断熱性組成物は厚塗りを可能にするために軽量であることが好ましく、具体的には比重が約0.3〜2.0程度、好ましくは約0.5〜1.5程度、より好ましくは約0.6〜1.1程度であることが好適である。   The incombustible heat-insulating composition of the present invention is preferably lightweight in order to enable thick coating. Specifically, the specific gravity is about 0.3 to 2.0, preferably about 0.5 to 1.5. It is suitable that the degree is about 0.6 to 1.1.

以上述べてきた本発明の不燃断熱性組成物に水を加えてよく練り、所望の形状に成形した後、硬化させることによって本発明にかかる不燃断熱材を得ることができる。水の添加量は本発明に係る不燃断熱材の用途および施工時の温度や湿度などにより異なるので一概にはいえないが、本発明の不燃断熱性組成物10kgに対して約2〜6L程度、好ましくは約3〜5L程度が好ましい。
本発明の不燃断熱材は断熱性能の指標として、例えば熱伝導率が約0.3W/m・K以下、より好ましくは約0.1〜0.2W/m・K、さらに好ましくは約0.12〜0.18W/m・Kであることが好適である。
The non-combustible heat insulating material according to the present invention can be obtained by adding water to the non-combustible heat-insulating composition of the present invention described above, kneading and forming into a desired shape and then curing. The amount of water added varies depending on the use of the incombustible heat insulating material according to the present invention and the temperature and humidity at the time of construction, but it cannot be generally stated, but about 2 to 6 L with respect to 10 kg of the incombustible heat insulating composition of the present invention, About 3-5L is preferable.
The incombustible heat insulating material of the present invention has, for example, a thermal conductivity of about 0.3 W / m · K or less, more preferably about 0.1 to 0.2 W / m · K, still more preferably about 0.00 as an index of heat insulation performance. It is preferably 12 to 0.18 W / m · K.

本発明の不燃断熱材は建築基準法に記載されている不燃材であることが好ましい。より具体的には建築基準法施行令第108条の2に記載されている下記基準を満たしていることが好ましい。
「建築材料に、通常の火災による火熱が加えられた場合に、加熱開始後20分間次の各号(建築物の外部の仕上げに用いるものにあっては、第1号及び第2号)に掲げる要件を満たしていることとする。
1.燃焼しないものであること。
2.防火上有害な変形、溶融、き裂その他の損傷を生じないものであること。
3.避難上有害な煙又はガスを発生しないものであること。」
The non-combustible heat insulating material of the present invention is preferably a non-combustible material described in the Building Standard Law. More specifically, it is preferable that the following standards described in Article 108-2 of the Building Standard Law Enforcement Ordinance are satisfied.
“When building materials are heated by fire in a normal fire, 20 minutes after the start of heating, the following items (for items used for the exterior finishing of buildings, No. 1 and No. 2) The requirements listed are met.
1. It must not burn.
2. It shall not cause deformation, melting, cracking or other damage harmful to fire prevention.
3. Do not generate smoke or gas harmful to evacuation. "

本発明の不燃断熱材は断熱性または不燃性が要求される用途であれば、いずれの用途にも使用できる。例えば壁または屋根などの建築構造物に用いることができる。また、本発明の不燃断熱材は、温水パイプ、熱風ダクト、冷却ダクトまたは冷凍ホースなどの断熱を必要とするダクトを包むのに用いることもできる。そのほか電化製品などの筐体、コップなどの日用品に用いてもよい。   The non-combustible heat insulating material of the present invention can be used for any application as long as the heat insulating property or non-combustible property is required. For example, it can be used for building structures such as walls or roofs. The non-combustible heat insulating material of the present invention can also be used to wrap ducts that require heat insulation, such as hot water pipes, hot air ducts, cooling ducts, and refrigeration hoses. In addition, you may use for household goods, such as housing | casings, such as electrical appliances, and a cup.

本発明の不燃断熱材は、特に壁または屋根などの建築構造物に用いることが好ましい。本発明の不燃断熱材は軽量であるため厚塗りできることが特徴であり、本発明の不燃断熱材を備えた壁または屋根においては本発明の不燃断熱材の厚さが約10〜50mm、好ましくは約15mm〜40mm程度、より好ましくは約20mm〜40mm程度であることが好適である。
本発明の不燃断熱材は吸湿性を有するため、本発明の不燃断熱材を備えた壁または屋根は結露防止に有効である。
The non-combustible heat insulating material of the present invention is particularly preferably used for a building structure such as a wall or a roof. Since the non-combustible heat insulating material of the present invention is lightweight, it is characterized in that it can be applied thickly. On the wall or roof provided with the non-combustible heat insulating material of the present invention, the thickness of the non-combustible heat insulating material of the present invention is about 10 to 50 mm, preferably It is preferable that the thickness is about 15 mm to 40 mm, more preferably about 20 mm to 40 mm.
Since the incombustible heat insulating material of the present invention has hygroscopicity, the wall or roof provided with the incombustible heat insulating material of the present invention is effective for preventing condensation.

本発明の不燃断熱材を備えた壁または屋根は、断熱性能の指標として外気温が25℃以上38℃以下の高温環境下において、約15℃〜50℃程度、好ましくは約20〜35℃程度の遮熱効果を有することが好ましい。ここで遮熱効果とは壁または屋根の外面温度と壁または屋根の室内面温度との差を言う。例えば壁または屋根の外面が日射などにより40℃〜80℃程度になっても、壁または屋根の室内面が25℃〜35℃程度保たれていることが好ましい。また、外気温が−8℃以上10℃以下の低温環境下においては約10℃〜35℃程度、好ましくは約15〜25℃程度の遮熱効果を有することが好ましい。例えば壁または屋根の外面が−35℃〜0℃程度になっても、壁または屋根の室内面が1℃〜10℃程度保たれていることが好ましい。   The wall or roof provided with the non-combustible heat insulating material of the present invention has a temperature of about 15 ° C. to 50 ° C., preferably about 20 ° C. to 35 ° C. in a high temperature environment where the outside air temperature is 25 ° C. or more and 38 ° C. or less as an index of heat insulation performance. It is preferable to have the heat shielding effect. Here, the heat shielding effect refers to the difference between the outer surface temperature of the wall or roof and the indoor surface temperature of the wall or roof. For example, even if the outer surface of the wall or the roof becomes about 40 ° C. to 80 ° C. due to solar radiation or the like, it is preferable that the indoor surface of the wall or the roof is maintained at about 25 ° C. to 35 ° C. Further, in a low temperature environment where the outside air temperature is −8 ° C. or more and 10 ° C. or less, it is preferable to have a heat shielding effect of about 10 ° C. to 35 ° C., preferably about 15 to 25 ° C. For example, even if the outer surface of the wall or roof is about −35 ° C. to 0 ° C., the interior surface of the wall or roof is preferably maintained at about 1 ° C. to 10 ° C.

本発明の不燃断熱材を備えた壁または屋根は、モルタルが本発明の不燃断熱材に代わる以外はモルタル塗りの壁または屋根と同一の方法で施工することができる。
しかし、より断熱効果を高めるためには塗り下地に通常使用されているメタルラスではなく、下記に詳述する本発明の塗壁・塗屋根下地シートを用いることが好ましい。本発明の塗壁・塗屋根下地シートは本発明の不燃断熱材とともに用いることによってより高い断熱効果を奏することができるが、従来から知られている塗壁の下地に用いてもよい。本発明の塗壁・塗屋根下地シートを用いることにより塗壁の表面亀裂の発生が減少するという利点もある。
The wall or roof provided with the incombustible heat insulating material of the present invention can be constructed in the same manner as the mortar-coated wall or roof, except that the mortar replaces the incombustible heat insulating material of the present invention.
However, in order to enhance the heat insulation effect, it is preferable to use the coated wall / coated roof base sheet of the present invention described in detail below, instead of the metal lath that is usually used for the coating base. The coated wall / coated roof base sheet of the present invention can provide a higher heat insulating effect when used together with the non-combustible heat insulating material of the present invention, but may be used for a base of a conventionally known painted wall. By using the painted wall / coated roof base sheet of the present invention, there is also an advantage that the occurrence of surface cracks in the painted wall is reduced.

本発明の塗壁・塗屋根下地シートは発砲樹脂シートの一面にアルミ蒸着フィルムが積層されており、他面に吸水性不織布が積層されている。
前記発泡樹脂シートとしては断熱効果を有するものが好ましく、例えば発泡ポリエチレンシート、発泡ポリ塩化ビニルシート、発泡ポリウレタンシート等が挙げられる。なかでも、燃焼時に有毒ガスを排出しないことから発泡ポリエチレンシートを用いることが好ましい。発泡ポリエチレンシートとしては独立気泡の発泡ポリエチレンシートなどを用いることができる。発砲樹脂シートの厚さは特に限定されないが、約1〜6mm、好ましくは約1〜4mm程度である。
The coated wall / coated roof base sheet of the present invention has an aluminum vapor-deposited film laminated on one side of a foamed resin sheet and a water-absorbing nonwoven fabric laminated on the other side.
The foamed resin sheet preferably has a heat insulating effect, and examples thereof include a foamed polyethylene sheet, a foamed polyvinyl chloride sheet, and a foamed polyurethane sheet. Among these, it is preferable to use a foamed polyethylene sheet because toxic gas is not discharged during combustion. As the foamed polyethylene sheet, a closed-cell foamed polyethylene sheet or the like can be used. The thickness of the foamed resin sheet is not particularly limited, but is about 1 to 6 mm, preferably about 1 to 4 mm.

吸水性不織布としては吸水性を有する不織布であれば特に限定されず、公知のものを用いてよい。例えば吸水性の高いレーヨンを含む不織布が挙げられる。なかでもレーヨンとポリエステルからなる不織布が好ましい。また、親水性繊維と疎水性繊維を混綿して一体化した不織布(特公昭54−23507号公報、実公昭48−43230号公報)、疎水性繊維を熱接着複合繊維とした吸水性不織布(特公昭63−39703号公報)、親水性重合体を不織布に含浸させた不織布(特公平1−35841号公報)、吸水性物質を混在させた不織布(特公平3−25536号公報)、親水性繊維不織布層と疎水性繊維不織布層とからなる複合不織布であって疎水性繊維不織布層に繊細なポリオレフィン系繊維を使用する不織布(特開平5−156558号公報)などを使用することができる。吸水性不織布の厚さは特に限定されないが、約0.1〜1mm、好ましくは約0.2〜0.5mm程度である。   The water-absorbing non-woven fabric is not particularly limited as long as it is a non-woven fabric having water absorption, and a known one may be used. For example, the nonwoven fabric containing rayon with high water absorption is mentioned. Of these, a nonwoven fabric made of rayon and polyester is preferred. In addition, a nonwoven fabric in which hydrophilic fibers and hydrophobic fibers are blended and integrated (Japanese Patent Publication No. Sho 54-23507, Japanese Utility Model Publication No. 48-43230), and a water-absorbing nonwoven fabric in which hydrophobic fibers are heat-bonded composite fibers (Japanese Patent Publication No. No. 63-39703), a nonwoven fabric impregnated with a hydrophilic polymer (Japanese Patent Publication No. 1-35841), a nonwoven fabric mixed with a water-absorbing substance (Japanese Patent Publication No. 3-25536), hydrophilic fiber A nonwoven fabric (Japanese Patent Laid-Open No. Hei 5-156558), which is a composite nonwoven fabric composed of a nonwoven fabric layer and a hydrophobic fiber nonwoven fabric layer, and which uses delicate polyolefin fibers for the hydrophobic fiber nonwoven fabric layer can be used. Although the thickness of a water absorptive nonwoven fabric is not specifically limited, About 0.1-1 mm, Preferably it is about 0.2-0.5 mm.

本発明においては本発明の塗壁・塗屋根下地シートと塗材との間に塗付ネットを挟むことが好ましい。こうすることにより塗材が剥離しくにくく、また壁や屋根が変形しにくくなる。塗付ネットは太めの糸で粗いマス目に織ってなるものである。塗付ネットの形状は特に限定されないが、縦糸、緯糸ともに約5〜20mm、好ましくは約5〜15mmの間隔を有することが好ましい。また、塗付ネットを構成する糸の太さは塗材の剥離防止および壁や屋根などの変形防止という目的を達成することができれば特に限定されないが、約0.5〜3mm、好ましくは約1〜2mm程度が好適である。塗付ネットは化学繊維から構成されていることが好ましい。化学繊維は天然繊維に比して引張強度が高く、化学的にも安定で腐食されにくく、耐久性に優れているためである。化学繊維としては、特に限定されず公知の繊維を用いることができるが、例えば、ポリアミド系繊維、ポリオレフィン系繊維、ポリウレタン系繊維、ガラス繊維などが挙げられる。   In the present invention, it is preferable to sandwich a coating net between the coated wall / coated roof base sheet of the present invention and the coating material. By doing so, the coating material is hardly peeled off, and the walls and the roof are not easily deformed. The coating net is woven with coarse threads with thick threads. The shape of the coating net is not particularly limited, but it is preferable that both warp and weft have an interval of about 5 to 20 mm, preferably about 5 to 15 mm. The thickness of the thread constituting the coating net is not particularly limited as long as it can achieve the purpose of preventing peeling of the coating material and preventing deformation of walls and roofs, but is about 0.5 to 3 mm, preferably about 1 About 2 mm is preferable. The coating net is preferably composed of chemical fibers. This is because chemical fibers have higher tensile strength than natural fibers, are chemically stable and hardly corroded, and are excellent in durability. The chemical fiber is not particularly limited, and a known fiber can be used, and examples thereof include a polyamide fiber, a polyolefin fiber, a polyurethane fiber, and a glass fiber.

本発明の塗壁・塗屋根下地シートを躯体に取り付けるには、ビスや釘を使うなど公知の方法を用いて良い。しかし、地震などの振動による剥離をより有効に防止するためには下記に詳述する本発明の固定コーンを用いることが好ましい。
本発明の固定コーンは取付穴を有し、取付穴の貫通方向の厚みが約9〜20mmであり、穴の貫通方向と垂直な面であって下地に接する面(以下、取付け裏面という。)の面積が約3〜15cm、対面(以下、表面という。)の面積が約5〜20cmである。この固定コーンを用いれば上記本発明の不燃断熱性組成物が前記固定コーンと一体となって硬化するため、本発明の不燃断熱材がより堅固に躯体に保持される。本発明の固定コーンは本発明の塗壁・塗屋根下地シートを躯体に取り付ける場合のみならず、メタルラスなどの従来から使用されている塗壁・塗屋根の下地を躯体に取り付ける場合に使用してもよい。
In order to attach the coated wall / coated roof base sheet of the present invention to the housing, a known method such as using screws or nails may be used. However, in order to more effectively prevent peeling due to vibrations such as earthquakes, it is preferable to use the fixed cone of the present invention described in detail below.
The fixed cone of the present invention has a mounting hole, the thickness of the mounting hole in the through direction is about 9 to 20 mm, and is a surface that is perpendicular to the through direction of the hole and is in contact with the base (hereinafter referred to as a mounting back surface). Is about 3 to 15 cm 2 , and the area of the opposite surface (hereinafter referred to as the surface) is about 5 to 20 cm 2 . If this fixed cone is used, the non-combustible heat insulating composition of the present invention is cured integrally with the fixed cone, so that the non-combustible heat insulating material of the present invention is more firmly held in the casing. The fixed cone of the present invention is used not only when the painted wall / painted roof base sheet of the present invention is attached to the housing, but also when attaching a conventionally used painted wall / painted roof base such as metal lath to the housing. Also good.

本発明の固定コーンは上記特徴を有していればその形状などは特に限定されないが、取付け裏面、表面および側面ともに、多角形で構成されている方が好ましい。その方が塗材が引っかかりやすいからである。取付穴は表面および取付け裏面の中央部、好ましくは中心に設けられていることが好ましい。取付穴の径は固定コーンを取り付けるためのビスまたは釘の大きさに応じて適宜選択すればよい。本発明の固定コーンの形状として、具体的には図2、3、4または7に記載されている形状が挙げられる。なかでも、図7に示したように、取付け裏面および表面が六角形で、側面が三角形で構成されている形状が好ましい。   The shape and the like of the fixed cone of the present invention are not particularly limited as long as it has the above-described characteristics, but it is preferable that the mounting back surface, the front surface, and the side surface are polygonal. This is because the coating material is easily caught. The mounting hole is preferably provided in the center of the front surface and the back surface of the mounting surface, preferably in the center. The diameter of the mounting hole may be appropriately selected according to the size of a screw or nail for mounting the fixed cone. As the shape of the fixed cone of the present invention, specifically, the shape described in FIG. In particular, as shown in FIG. 7, a shape in which the mounting back surface and the front surface are hexagonal and the side surfaces are triangular is preferable.

本発明の固定コーンの材質としては特に限定されないが、例えば金属、合成樹脂、本発明の不燃断熱性組成物などが挙げられる。金属としては例えば鉄などが挙げられる。合成樹脂としては、例えばポリエステル、ポリエチレン、ポリプロピレン、ポリエチレンテレフタラート、アクリル、ポリカーボネートなどが挙げられる。しかし、本発明の固定コーンは本発明の不燃断熱性組成物からなることが好ましい。   Although it does not specifically limit as a material of the fixed cone of this invention, For example, a metal, a synthetic resin, the nonflammable heat insulating composition of this invention, etc. are mentioned. Examples of the metal include iron. Examples of the synthetic resin include polyester, polyethylene, polypropylene, polyethylene terephthalate, acrylic, and polycarbonate. However, the fixed cone of the present invention is preferably made of the non-combustible heat insulating composition of the present invention.

本発明の好ましい実施形態を図面を参照して説明する。
外壁の壁下地板面に塗壁下地シート1を下から上に向かってヨコ張りして重ね継ぎ手とし、タッカー止めで張り上げる。開口部はハサミ又はカッターナイフで切断して、開口部取り合い箇所にコーキングを施す。塗壁下地シート1は、発泡ポリエチレンシートの一面にアルミ蒸着フィルムが積層され、他面にレーヨンを含む吸水性不織布が積層されているシート状物である。かかる塗壁下地シート1は、アルミ蒸着フィルムが外壁の壁下地板面に接するように貼りつけられている。図1に示したように、塗壁下地シート1には固定コーン取付位置に円形ペット2が貼り付けてある。円形ペット2は固定コーンを取り付けるために躯体に差し込まれているビスまたは釘等と躯体との間から水や熱が出入りするのを防ぎ、断熱効果と防水効果をより向上させるためのものである。この円形ペット2は取り付けても取り付けなくてもよい。円形ペットは固定コーンと躯体との間のパッキンとして機能するものであれば、どのような素材から構成されていてもよい。円形ペットの素材としては、例えばゴム、または独立気泡ポリエチレンなどの発砲樹脂に代表される合成樹脂などが挙げられる。
A preferred embodiment of the present invention will be described with reference to the drawings.
The coated wall base sheet 1 is stretched horizontally on the wall base plate surface of the outer wall from the bottom to the top to form a lap joint, and is tensioned with a tacker. The opening is cut with scissors or a cutter knife, and caulking is applied to the opening joint. The painted wall base sheet 1 is a sheet-like material in which an aluminum vapor-deposited film is laminated on one surface of a foamed polyethylene sheet and a water-absorbing nonwoven fabric containing rayon is laminated on the other surface. The coated wall base sheet 1 is attached so that the aluminum vapor deposition film is in contact with the wall base plate surface of the outer wall. As shown in FIG. 1, a circular pet 2 is attached to the coating wall base sheet 1 at a fixed cone mounting position. The circular pet 2 is for preventing water and heat from entering and leaving between the screw or a nail inserted into the housing for attaching the fixed cone and the housing, and further improving the heat insulating effect and the waterproof effect. . This circular pet 2 may or may not be attached. The circular pet may be made of any material as long as it functions as a packing between the fixed cone and the housing. Examples of the material for the circular pet include rubber or synthetic resin typified by foaming resin such as closed-cell polyethylene.

塗壁下地シート1を張りあげ後、塗付ネット3を上部から下部に張り下げ、重ね継ぎ手でタッカー止めする。
次に、円形ペット2の上に固定コーン4をビス又は釘止めして、塗壁下地シート1および塗付ネット3を壁下地板に堅固に取付け、ノンラス塗壁下地を完成する。固定コーン4の取付ピッチは、塗付下地シートや塗付ネットを躯体に取り付けることができ、かつ塗材の剥落を防止することができれば特に限定されないが、約100〜300mm、好ましくは約200〜250mm程度である。
After the coating wall base sheet 1 is lifted, the coating net 3 is pulled down from the upper part to the lower part and is tacked with a lap joint.
Next, the fixed cone 4 is screwed or nailed onto the circular pet 2, and the coating wall base sheet 1 and the coating net 3 are firmly attached to the wall base plate to complete the non-laser coating wall base. The mounting pitch of the fixed cone 4 is not particularly limited as long as the coating base sheet or the coating net can be mounted on the housing and can prevent the coating material from peeling off, but is about 100 to 300 mm, preferably about 200 to It is about 250 mm.

本発明の不燃断熱性組成物に規定量の水を加え、ミキサーで練って塗材を作成する。完成したノンラス塗壁下地面に前記塗材を下塗りし、水引際に木鏝で表面を整えて次の上塗りの付着をよくする。上塗りが可能な下塗りの乾燥状態を待って上塗を行い、金鏝押さえ仕上げをする。不燃断熱組成物が硬化するまでの所要時間は施工時の温度または湿度などにより異なるので一概にはいえないが、約8〜36時間、好ましくは約12〜24時間程度である。前記硬化時間は従来の塗材に比して短いため次工程に早く進むことができ、工期の短縮につながる。本発明の不燃断熱性組成物は上述のように2度塗りするだけでなく、1度塗りでもよい。
完成した外壁にはさらに吹き付け仕上げを行ってもよい。吹き付け仕上げとしては防水性に優れた弾性吹きつけを行うことが好ましい。
A specified amount of water is added to the incombustible heat insulating composition of the present invention, and kneaded with a mixer to prepare a coating material. The above-mentioned coating material is undercoated on the finished non-laser coating wall base surface, and the surface is prepared with a mallet during watering to improve the adhesion of the next topcoat. After finishing the dry state of the undercoat that can be overcoated, apply the topcoat and finish with a hammer. The time required for the incombustible heat-insulating composition to cure varies depending on the temperature or humidity at the time of construction and cannot be generally specified, but is about 8 to 36 hours, preferably about 12 to 24 hours. Since the curing time is shorter than that of a conventional coating material, it can proceed to the next process quickly, leading to a shortened construction period. The incombustible heat insulating composition of the present invention may be applied once as well as twice as described above.
The finished outer wall may be further sprayed. As the spray finish, it is preferable to perform an elastic spray excellent in waterproofness.

以上、外壁について詳述してきたが、本発明の不燃断熱材は内壁にも使用できる。ラスボードの上に約10〜15mm程度に薄塗りして金鏝押さえ仕上げすることにより、のり土仕上げ壁材やクロス張りの下地となる。木造建築だけでなく、RC造の建築物についても適用することができる。   Although the outer wall has been described in detail above, the non-combustible heat insulating material of the present invention can also be used for the inner wall. By thinly coating the lath board to about 10 to 15 mm and finishing it with a hammer, it becomes a base material for a paste-finished wall material or cloth. This can be applied not only to wooden buildings but also to RC buildings.

さらに、本発明の不燃断熱材は屋根にも使用することができる。例えば、木造建築において専用有孔野路板の上に塗付けることにより、天井の断熱と屋根裏面での結露防止に効果的である。屋根に気道を設けて二重構造とすることで断熱効果をより高めることができる。具体的には、例えば気道たる木を下部屋根たる木に本発明の不燃断熱材を夾んで堅固に取付け、その上に浮かし野路板を張り、従来の屋根葺きを行えばよい。   Furthermore, the incombustible heat insulating material of the present invention can also be used for a roof. For example, it is effective for heat insulation of the ceiling and prevention of dew condensation on the back of the roof by applying it on a special perforated road plate in wooden construction. By providing an airway on the roof to form a double structure, the heat insulation effect can be further enhanced. Specifically, for example, a conventional roofing may be performed by attaching a nonflammable heat insulating material of the present invention firmly to a tree that is an airway on a tree that is an airway, and floating and sticking a road plate on it.

(実施例1 本発明の不燃断熱材の作成および性能試験)
普通ポルトランドセメント(JIS R 5210) 44.5重量部
黒曜石パーライト(JIS A 5007) 41.0重量部
(粒子径0.85mm以下)
黒曜石パーライト(JIS A 5007) 13.5重量部
(粒子径0.85〜1.23mm)
接着性粉末樹脂(酢酸ビニル/エチレン共重合体樹脂) 1.0重量部
上記成分を上記割合で含有する本発明の不燃断熱性組成物12.5kgに水4Lを加えてミキサーでよく練り、厚み18mmの平板に成形し乾燥させ本発明の不燃断熱材を作成した。
得られた不燃断熱材は比重が0.85と非常に軽量であった。また、かかる不燃断熱材の熱伝導率は0.15W/m・Kであり、断熱材として十分機能するものであった。さらに、得られた不燃断熱材は、国土交通省により建築基準法第2条第9号および同法施行令第108条の2の規定に適合する不燃材料であるとの認定を受けた(認定番号;NM−0518)。
(Example 1 Preparation and performance test of non-combustible heat insulating material of the present invention)
Ordinary Portland cement (JIS R 5210) 44.5 parts by weight Obsidian perlite (JIS A 5007) 41.0 parts by weight (particle diameter 0.85 mm or less)
Obsidian perlite (JIS A 5007) 13.5 parts by weight (particle diameter 0.85 to 1.23 mm)
Adhesive powder resin (vinyl acetate / ethylene copolymer resin) 1.0 part by weight 42.5 of water is added to 12.5 kg of the incombustible heat-insulating composition of the present invention containing the above components in the above proportions, and kneaded thoroughly with a mixer. The incombustible heat insulating material of the present invention was prepared by molding into an 18 mm flat plate and drying.
The obtained non-combustible heat insulating material was very light with a specific gravity of 0.85. Moreover, the heat conductivity of this incombustible heat insulating material was 0.15 W / m * K, and it fully functioned as a heat insulating material. Furthermore, the obtained non-combustible heat insulating material was certified by the Ministry of Land, Infrastructure, Transport and Tourism as a non-combustible material that complies with the provisions of Article 2-9 of the Building Standards Act and Article 108-2 of the Enforcement Ordinance of the same law Number; NM-0518).

(実施例2 本発明に係る塗壁の層間変形追従性試験)
試験体は図5および6に示すような柱間距離1820mm、横架材・土台間距離2767.5mmの構造用合板張り木造軸組に図1に示した塗壁下地を施し、その上に本発明の不燃断熱性組成物B18000cmに水5Lを加えて練って得られた塗材を下塗りし、さらに本発明の不燃断熱性組成物C16500cmに水4.8Lを加えて練って得られた塗材を上塗りした塗壁である。塗壁の構成材料の詳細を下記表に示す。また、固定コーンは、不燃断熱性組成物Aを用いて図7に示した形状とした。
Example 2 Interlaminar Deformation Followability Test of Painted Wall According to the Present Invention
As shown in FIGS. 5 and 6, the coated plywood base shown in FIG. 1 is applied to a structural plywood wooden frame with a distance between pillars of 1820 mm and a distance between horizontal members and foundations of 2767.5 mm as shown in FIGS. A coating material obtained by adding 5 L of water to 18000 cm 3 of the non-combustible heat insulating composition B of the invention and kneading, and further kneading 4.8 L of water to the non-combustible heat insulating composition C 16500 cm 3 of the present invention. It is a painted wall with a coating material overcoated. The details of the constituent materials of the painted wall are shown in the table below. Moreover, the fixed cone was made into the shape shown in FIG.

上記不燃断熱組成物A、BおよびCの構成材料の容積比を下記表に示す。なお、接着性粉末樹脂としては、酢酸ビニル/エチレン共重合体樹脂を用いた。
The volume ratio of the constituent materials of the non-combustible heat insulating compositions A, B and C is shown in the following table. As the adhesive powder resin, vinyl acetate / ethylene copolymer resin was used.

試験は図8に示すように、圧着固定された鋼製土台と試験体の土台をM16ボルト3本で固定した上でサーボアクチュエーターを用いて試験体の横架材に水平力を加える方法により行った。載荷経路は所定の層間変形角を±1/450rad、±1/300rad、±1/200rad、±1/150rad、±1/120rad、±1/100radの6段階とし、各段階ごとに所定の層間変形角まで静的載荷を行った後、続いて同じ層間変形角の動的載荷を60秒間行うこととした。動的載荷時の加振振動数を下記表に示す。   As shown in FIG. 8, the test was performed by applying a horizontal force to the horizontal member of the test specimen using a servo actuator after fixing the steel base and the base of the test specimen fixed with three M16 bolts. It was. The loading path has six predetermined interlayer deformation angles of ± 1/450 rad, ± 1/300 rad, ± 1/200 rad, ± 1/150 rad, ± 1/120 rad, ± 1/100 rad, and a predetermined interlayer between each step. After static loading up to the deformation angle, dynamic loading at the same interlayer deformation angle was performed for 60 seconds. The following table shows the vibration frequency during dynamic loading.

いずれの層間変形角の静的載荷および動的載荷を与えても、試験体には亀裂および剥離、脱落等は生じなかった。   Even when static loading and dynamic loading at any interlayer deformation angle were applied, the specimen did not crack, peel, drop off, or the like.

(実施例3 本発明に係る塗壁の圧縮試験)
実施例2の試験体に用いた下塗材および上塗材についてモルタル圧縮試験を行った。その結果を下記表に示す。
(Example 3 Compression test of coated wall according to the present invention)
A mortar compression test was performed on the primer and topcoat materials used in the test body of Example 2. The results are shown in the table below.

(実施例4 本発明に係る塗壁の定着部のせん断試験)
試験体は図9に示したように構造用合板と木製間柱で構成される木造耐力壁相当材の両面に300mm角、厚さ35mmの塗壁を施工したものである。塗壁は、不燃断熱性組成物Cからなる塗材を上塗りしなかった以外は実施例2の塗壁と同一である。
試験は図10に示すように両面の塗壁の下面を鋼製受け台で支持し、加圧板を介して試験体頂部を単調漸増載荷により加圧することとした。加力には2000kN万能試験機を用い、荷重値の検出には最大容量20kNのロードセルを用いた。
(Example 4) Shear test of fixing part of coated wall according to the present invention
As shown in FIG. 9, the test body is constructed by applying 300 mm square and 35 mm thick coated walls on both sides of a wooden bearing wall equivalent material composed of a structural plywood and wooden studs. The painted wall is the same as the painted wall of Example 2 except that the coating material made of the incombustible heat insulating composition C is not overcoated.
In the test, as shown in FIG. 10, the lower surfaces of the coated walls on both sides were supported by a steel cradle, and the top of the test body was pressurized with a monotonically increasing load via a pressure plate. A 2000 kN universal testing machine was used for applying force, and a load cell having a maximum capacity of 20 kN was used for detecting the load value.

上記試験を3回行ったが、いずれの試験体もタッピンねじ軸部の破断および抜けだしにより最大荷重が決まった。そして、タッピンねじ1本当たりの最大荷重は1回目が1.09kN、2回目が1.19kN,3回目が1.00kN、平均値が1.09kNであった。   The above test was performed three times, and the maximum load was determined for each of the test bodies by the breakage and pull-out of the tapping screw shaft. The maximum load per tapping screw was 1.09 kN for the first time, 1.19 kN for the second time, 1.00 kN for the third time, and the average value was 1.09 kN.

ノンラス塗壁下地の構成図である。It is a block diagram of a non-laser coating wall base. 合成樹脂で作った固定コーンの姿図と取付断面図である。It is the figure of a fixed cone made from a synthetic resin, and an attachment sectional view. 本発明の不燃断熱性組成物で作った固定コーン(耐火コーン)の姿図と取付断面図である。It is the figure and attachment sectional view of the fixed cone (fireproof cone) made with the nonflammable heat insulating composition of the present invention. 金属製の固定コーンの姿図と取付断面図である。It is a figure and attachment sectional view of a metal fixed cone. 実施例2「本発明に係る塗壁の層間変形追従性試験」において用いた試験体の形状および寸法を示す図である。It is a figure which shows the shape and dimension of the test body used in Example 2 "The interlaminar deformation followability test of the coating wall based on this invention." 図5の構造用合板の取付詳細を示す図である。It is a figure which shows the attachment details of the structural plywood of FIG. 実施例2の試験体で用いた固定コーンの形状および寸法を示す図である。FIG. 4 is a diagram showing the shape and dimensions of a fixed cone used in the test body of Example 2. 実施例2の試験装置を示す図である。FIG. 4 is a diagram showing a test apparatus of Example 2. 実施例4「本発明に係る塗壁の定着部のせん断試験」において用いた試験体の形状および寸法を示す図である。It is a figure which shows the shape and dimension of the test body used in Example 4 "the shear test of the fixing part of the coating wall based on this invention". 実施例4の試験装置を示す図である。FIG. 6 is a diagram showing a test apparatus of Example 4.

符号の説明Explanation of symbols

1 塗壁下地シート
2 円形ペット
3 塗付ネット
4 固定コーン
5 コーンのツバ穴
6 取付穴
7 コーンのツバ
DESCRIPTION OF SYMBOLS 1 Coated wall base sheet 2 Circular pet 3 Coated net 4 Fixed cone 5 Cone brim hole 6 Mounting hole 7 Cone brim

Claims (3)

取付穴を有し、取付穴の貫通方向の厚みが9〜20mmであり、取付穴の貫通方向と垂直な面であって下地に接する面の面積が3〜15cm、対面の面積が5〜20cmであり、かつ下地に接する面の面積が対面の面積よりも小さい固定具を用いて塗壁・塗屋根下地シートを下地板に取り付け、その際の固定具の取付ピッチを100〜300mmとし、さらにラス材および塗付ネットを前記塗壁・塗屋根下地シートと塗材との間に取り付けることなく、下地面に塗材を20mmを超えて40mm以下の厚さで塗付けることを特徴とする塗壁・塗屋根の施工方法。 It has an attachment hole, the thickness in the penetration direction of the attachment hole is 9 to 20 mm, the area perpendicular to the penetration direction of the attachment hole and in contact with the base is 3 to 15 cm 2 , and the area of the facing area is 5 to 5 mm. 20cm are two der, and the area of the surface in contact with the base by using the smaller fixture than the area of the facing mounting the coating walls, paint the roof bed sheet base plate, the mounting pitch of the fixture during the 100~300mm and then, without further mounting between the lath member and the coating with a net coating walls, paint the roof bed sheets and coating materials, characterized in that smearing beyond 20mm the Nurizai the underlying surface with a thickness of 40mm Construction method of painted walls and painted roofs. 塗壁・塗屋根下地シートが、発泡樹脂シートの一面にアルミ蒸着フィルムが積層されており、他面に吸水性不織布が積層されているシートであることを特徴とする請求項1に記載の方法。 2. The method according to claim 1, wherein the painted wall / coated roof base sheet is a sheet in which an aluminum vapor-deposited film is laminated on one surface of a foamed resin sheet and a water-absorbing nonwoven fabric is laminated on the other surface. . 塗材として、パーライト、セメント、接着性粉末樹脂および所望により焼成珪藻土からなる不燃断熱性組成物を用いることを特徴とする請求項1または2に記載の方法。 The method according to claim 1 or 2, wherein a non-combustible heat-insulating composition comprising pearlite, cement, adhesive powder resin, and optionally fired diatomaceous earth is used as the coating material.
JP2003413843A 2002-07-01 2003-12-11 Construction method of painted wall and painted roof Expired - Fee Related JP3813609B2 (en)

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JP2007205057A (en) * 2006-02-02 2007-08-16 Takemoru Kogyo Kk Mortar wall finishing method
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