JP2002231216A - Collector lead, storage battery using the same, and its manufacturing method - Google Patents

Collector lead, storage battery using the same, and its manufacturing method

Info

Publication number
JP2002231216A
JP2002231216A JP2001027260A JP2001027260A JP2002231216A JP 2002231216 A JP2002231216 A JP 2002231216A JP 2001027260 A JP2001027260 A JP 2001027260A JP 2001027260 A JP2001027260 A JP 2001027260A JP 2002231216 A JP2002231216 A JP 2002231216A
Authority
JP
Japan
Prior art keywords
current collecting
collecting lead
welding
electrode
terminal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001027260A
Other languages
Japanese (ja)
Other versions
JP4020590B2 (en
Inventor
Shoichi Toya
正一 遠矢
Kazuhiro Kitaoka
和洋 北岡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanyo Electric Co Ltd
Original Assignee
Sanyo Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanyo Electric Co Ltd filed Critical Sanyo Electric Co Ltd
Priority to JP2001027260A priority Critical patent/JP4020590B2/en
Publication of JP2002231216A publication Critical patent/JP2002231216A/en
Application granted granted Critical
Publication of JP4020590B2 publication Critical patent/JP4020590B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Secondary Cells (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Sealing Battery Cases Or Jackets (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a sure and highly reliable collector lead eliminating welding failure by uniformizing a force acting on a welding point and to provide a storage battery using the same. SOLUTION: This collector lead is characterized in that a bending guide part for accelerating a local bending deformation in pressurization is provided by welding and sealing a collector lead between a terminal and electrodes and pressurizing a calking part.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、集電リード、およ
びこれを用いた蓄電池およびその製造方法にかかり、特
に、正・負極の少なくとも一方に接続された集電体と封
口体とを接続するリード部の集電構造およびその溶接方
法の改善に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a current collecting lead, a storage battery using the same, and a method of manufacturing the same. In particular, a current collector connected to at least one of a positive electrode and a negative electrode is connected to a sealing body. The present invention relates to improvement of a current collecting structure of a lead portion and a welding method thereof.

【0002】[0002]

【従来の技術】一般に、ニッケル−水素化物蓄電池、ニ
ッケル−カドミウム蓄電池などのアルカリ蓄電池は、正
極および負極の間にセパレータを介在させ、これらを渦
巻状に巻回した後、正極あるいは負極の端部に集電体を
接続して電極体を形成し、この電極体を外装容器として
の金属製電池ケースに収納して集電体から延伸する集電
リードを封口体に溶接した後、封口体を電池ケースの開
口部に絶縁ガスケットを介在させて装着することにより
密閉して構成されている。
2. Description of the Related Art Generally, an alkaline storage battery such as a nickel hydride storage battery or a nickel-cadmium storage battery has a separator interposed between a positive electrode and a negative electrode, and spirally winds them. After connecting the current collector to an electrode body, the electrode body is housed in a metal battery case as an outer container, and a current collecting lead extending from the current collector is welded to the sealing body. The battery case is hermetically sealed by being mounted on the opening of the battery case with an insulating gasket interposed therebetween.

【0003】一般に、ニッケルーカドミウム蓄電池、ニ
ッケルー水素蓄電池などのアルカリ蓄電池は、集電体か
ら切り起こしや折り返しプレス成形などにより導出した
集電リードと封口体とを溶接接続し、封口体を外装容器
(電池ケース)の開口部に配置したのち、外装容器をか
しめ封口している。
[0003] Generally, alkaline storage batteries such as nickel-cadmium storage batteries and nickel-metal hydride storage batteries are formed by welding and connecting a current collecting lead, which is cut out from a current collector or led out by folding press molding, to a sealing member, and connecting the sealing member to an outer container. After being placed in the opening of the (battery case), the outer container is swaged and sealed.

【0004】[0004]

【発明が解決しようとする課題】特に、このようなアル
カリ蓄電池が、電動工具や電気自動車などの高率で充放
電を行う用途に使用される場合、電池構成の中でも特
に、集電体と封口体の間を接続する集電リードでの電気
抵抗が電池特性に大きな影響を与える。ここで、集電リ
ードでの電気抵抗が大きい場合、大電流で放電を行う
と、集電リードでの電気抵抗に起因する大きな電圧降下
が生じて電池電圧が低下するという問題があった。そこ
で、集電リードの厚みを厚く短くするようにしてリード
部での電気抵抗を低減するという方法が提案されてい
る。
In particular, when such an alkaline storage battery is used for high-rate charging / discharging such as an electric tool or an electric vehicle, the current collector and the sealing member are particularly used in the battery structure. The electric resistance of the current collecting lead connecting between the bodies greatly affects the battery characteristics. Here, when the electric resistance of the current collecting lead is large, when discharging with a large current, there is a problem that a large voltage drop occurs due to the electric resistance of the current collecting lead and the battery voltage decreases. Therefore, a method has been proposed in which the thickness of the current collecting lead is made thicker and shorter to reduce the electrical resistance at the lead portion.

【0005】ところで、集電リードを構成する集電部品
を厚く短くした場合、集電リードに柔軟性がないことか
ら、封口体との溶接が困難になり、かつ封口体を外装容
器の開口部にかしめて密閉する際に、集電リードを折り
曲げることが困難になり、生産性が劣るという問題もあ
った。また、集電リードを構成する集電部品の厚みを厚
くすると、抵抗溶接するための溶接電流に無効な電流が
多くなって、封口体との溶接性が悪くなるとともに、封
口体を外装容器の開口部にかしめて密閉する際に、集電
リードを折り曲げることが困難になり、折り曲げ位置に
ばらつきが生じたりあるいは上述したように折り曲げ位
置のばらつきにより斜め方向に応力がかかり、溶接点の
はずれが発生するという問題が深刻となっていた。さら
にまた折り曲げることが困難であり、生産性が悪いとい
う問題もあった。
When the current collecting component constituting the current collecting lead is made thick and short, welding of the current collecting lead to the sealing member becomes difficult because the current collecting lead is not flexible, and the sealing member is connected to the opening of the outer container. At the same time, it is difficult to bend the current collecting lead when sealing the package, resulting in poor productivity. In addition, when the thickness of the current collecting component constituting the current collecting lead is increased, an ineffective current increases as a welding current for resistance welding, thereby deteriorating the weldability with the sealing body, and also reducing the sealing body of the outer container. When caulking in the opening, it is difficult to bend the current collecting lead, and the bending position may be uneven or stress may be applied in an oblique direction due to the uneven bending position as described above, and the welding point may be dislocated. The problem of occurrence was serious. Furthermore, there is a problem that it is difficult to bend and productivity is poor.

【0006】一方、封口体に集電リードを溶接する場
合、まず、図23(a)に示すように、集電体14から
垂直に立ち上がった集電リード200に封口体17を隣
接させて集電リードの側面に溶接電極を押し当てて封口
体に集電リードを抵抗溶接する。この後、集電リードを
折り曲げて封口体を外装容器の開口部に装着して、図2
3(b)に示すように、この開口部の端部をかしめて密
封するようにしている。この図からもあきらかなよう
に、厚みが厚くて短い集電リードを用いた方が、抵抗が
小さくなり、電池内部抵抗が低下する。
On the other hand, when the current collecting lead is welded to the sealing member, first, as shown in FIG. 23A, the sealing member 17 is made to be adjacent to the current collecting lead 200 vertically rising from the current collector 14 and collected. The welding electrode is pressed against the side of the current lead, and the current collecting lead is resistance-welded to the sealing body. Thereafter, the current collecting lead was bent, and the sealing body was attached to the opening of the outer container.
As shown in FIG. 3 (b), the end of the opening is caulked to seal. As is apparent from this figure, the use of a thick and short current collecting lead reduces the resistance and decreases the internal resistance of the battery.

【0007】しかしながら、上述したように、集電リー
ドを封口体に溶接した後に封口体を外装容器(電池ケー
ス)の開口部に装着するためには、図23に示すように、
長めに形成された集電リードを用いて、封口時に、この
集電リードを屈曲させるようにして封口体を外装容器の
開口部に装着する必要がある。このため、集電リードの
長さは溶接を容易にするためにある程度の長さが必要で
あるとともに、集電リードを屈曲させるようにするため
には、薄くて長い集電リードを用いなくてはならず、そ
の抵抗が大きくなって電池内部抵抗が大きくなるという
問題を生じていた。
However, as described above, in order to mount the sealing body to the opening of the outer container (battery case) after welding the current collecting lead to the sealing body, as shown in FIG.
It is necessary to attach the sealing body to the opening of the outer container so that the current collecting lead is bent at the time of sealing using a long current collecting lead. Therefore, the length of the current collecting lead needs to be a certain length in order to facilitate welding, and in order to bend the current collecting lead, a thin and long current collecting lead is not used. However, there has been a problem that the resistance increases and the internal resistance of the battery increases.

【0008】そこで、集電経路を短縮して電池内部抵抗
を低減させる接続方法が提案されている(特開平10−
261397号公報)。この接続方法は、電極体を外装
容器に収納した後、集電体に溶接された集電リードを封
口体下面に接触させた状態で外装容器の開口部を封口体
で密閉し、その後、外装容器と封口体との間に電流を流
すことにより、集電リードと封口体との接触部分を溶接
するようにしている。
Accordingly, a connection method has been proposed in which the current collecting path is shortened to reduce the internal resistance of the battery (Japanese Patent Laid-Open No. 10-1998).
No. 261397). In this connection method, after the electrode body is housed in the outer container, the current collector lead welded to the current collector is brought into contact with the lower surface of the sealing member, and the opening of the outer container is sealed with the sealing member. By passing a current between the container and the sealing member, a contact portion between the current collecting lead and the sealing member is welded.

【0009】これにより、集電リードが短くても容易に
外装容器の開口部に封口体を装着することが可能とな
り、集電距離を短縮して電池内部抵抗を低減することが
可能となる。また、封口時に集電リードを折曲する必要
がないため、厚みの厚い集電リードを用いることが可能
となり、電池内部抵抗の低減をはかることができる。
Thus, even if the current collecting lead is short, the sealing body can be easily attached to the opening of the outer container, and the current collecting distance can be shortened to reduce the internal resistance of the battery. In addition, since the current collecting lead does not need to be bent at the time of sealing, a thick current collecting lead can be used, and the internal resistance of the battery can be reduced.

【0010】しかしながら、上述の溶接方法(特開平1
0−261397号公報)にあっては、外装容器内に収
容される電極体の高さにばらつきがあった場合に、封口
体と集電リードとの接触部が確実に形成できない状態も
存在し、溶接部を確実に形成することができないという
問題を生じていた。また、板状の集電リード200と封
口体17との溶接点に対して斜め方向などに不均一にか
かり、振動衝撃時や経時変化によって溶接点のはずれな
どが発生すると言う問題もあった。また、封口体に集電
リードを接触させるだけでは、溶接後の溶接点の強度や
品質が劣り、製品歩留まりが低下するという問題もあっ
た。
However, the above-mentioned welding method (Japanese Unexamined Patent Publication No.
In the case of Japanese Patent Application Laid-Open No. 0-261397), there is a state where the contact portion between the sealing body and the current collecting lead cannot be reliably formed when the height of the electrode body accommodated in the outer container varies. However, there has been a problem that it is impossible to reliably form a weld. Further, there is also a problem that the welding point between the plate-like current collecting lead 200 and the sealing body 17 is unevenly applied in a diagonal direction or the like, and the welding point may be displaced due to a vibration or a temporal change. Further, there is another problem that the strength and quality of the welded point after welding are inferior and the product yield is reduced only by bringing the current collecting lead into contact with the sealing body.

【0011】本発明は前記実情に鑑みてなされたもので
あって、溶接点に働く力が均一となるようにし、溶接は
ずれが無く、確実で信頼性の高い集電リードおよびこれ
を用いた蓄電池を提供することを目的とする。また、厚
みが厚くかつ長さが短くても、溶接はずれもなく集電リ
ードを確実に溶接することができ、高率放電性能に優れ
た蓄電池を提供することを目的とする。また、このよう
な集電リードを用いて集電リードと封口体あるいは集電
リードと集電体とを確実に溶接接続することのできる溶
接方法を提供することを目的とする。
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned circumstances, and has a uniform and uniform force acting on a welding point, has no welding loss, and has a reliable and highly reliable current collecting lead and a storage battery using the same. The purpose is to provide. It is another object of the present invention to provide a storage battery that can reliably weld a current collecting lead without any welding loss even if the thickness is large and the length is short, and that is excellent in high-rate discharge performance. Another object of the present invention is to provide a welding method capable of reliably connecting the current collecting lead and the sealing body or the current collecting lead and the current collector by welding using such a current collecting lead.

【0012】[0012]

【課題を解決するための手段】上記目的を達成するた
め、本発明の第1では、端子と電極とを接続するために
これらの間に介在せしめられる集電リードに、加圧時に
局所的な曲げ変形を促進する曲げ案内部を設けたことを
特徴とする。かかる構成によれば、例えば、端子と電極
との間に集電リードを溶接したのち、封口し、カシメ部
をプレスによって押し込み圧着する際、前記曲げ案内部
で曲げ変形を生じるため、あらかじめ決められた位置で
効率良く曲げられ、溶接点に斜め方向の不均一な応力が
かかるようなこともなく、信頼性の高い蓄電池を提供す
る事が可能となる。また、曲げ案内部を有することによ
り、弾性度(可撓性)は高められ、溶接点との接触性が
高められ、確実な溶接が可能となる。
In order to achieve the above object, according to a first aspect of the present invention, a current collecting lead interposed between a terminal and an electrode for connecting the terminal and the electrode is locally applied when pressurized. A bending guide portion for promoting bending deformation is provided. According to such a configuration, for example, after welding the current collecting lead between the terminal and the electrode, sealing, and when pressing and crimping the crimped portion by pressing, bending deformation occurs in the bending guide portion, so that it is determined in advance. It is possible to provide a highly reliable storage battery without being bent efficiently at the position where it is bent and without applying uneven stress in the oblique direction to the welding point. Further, by having the bending guide portion, the degree of elasticity (flexibility) is enhanced, the contact property with the welding point is enhanced, and reliable welding can be performed.

【0013】本発明の第2では、端子と電極とを接続す
るためにこれらの間に介在せしめられ、前記端子または
前記電極との溶接後、かしめ成形のなされる集電リード
に、前記かしめ成形による加圧時に局所的な曲げ変形を
促進する曲げ案内部を設けたことを特徴とする。かかる
構成によれば上記第1と同様の作用効果を奏効する。
According to a second aspect of the present invention, the terminal and the electrode are interposed between the terminal and the electrode, and the terminal is welded to the current collecting lead. And a bending guide portion that promotes local bending deformation at the time of pressurizing by a pressure is provided. According to this configuration, the same operation and effect as those of the first embodiment are exerted.

【0014】本発明の第3では、集電リードを、側周面
に平坦面を有する筒状体で構成し、前記平坦面上に複数
の溶接点を設けたことを特徴とする。かかる構成によれ
ば、上記効果に加え、溶接面が平坦面上にあるため、確
実な溶接が可能となり、かしめ前に正しい水平状態を維
持できるため、溶接点に斜め方向の不均一な応力がかか
ることも無く、溶接点のはずれをなくすことが可能とな
る。
A third aspect of the present invention is characterized in that the current collecting lead is constituted by a cylindrical body having a flat surface on a side peripheral surface, and a plurality of welding points are provided on the flat surface. According to this configuration, in addition to the above effects, since the welding surface is on a flat surface, reliable welding can be performed, and a correct horizontal state can be maintained before caulking. Without such a situation, it is possible to eliminate the deviation of the welding point.

【0015】本発明の第4では、集電リードを、側周面
に相対向する2つの平坦面を具備し、前記2つの平坦面
のうち、電極との接続側が、前記端子との接続側よりも
表面積が大きい筒状体で構成したことを特徴とする。か
かる構成によれば、上記効果に加え、さらに両溶接面が
平坦面上にあるため、より確実な溶接が可能となり、か
しめ前により正しい水平状態を維持できるため、溶接点
に斜め方向の不均一な応力がかかることも無く、溶接点
のはずれをなくすことが可能となる。
According to a fourth aspect of the present invention, the current collecting lead is provided with two flat surfaces facing each other on the side peripheral surface, and the connection side with the electrode is connected to the connection side with the terminal among the two flat surfaces. It is characterized by comprising a cylindrical body having a larger surface area than that. According to such a configuration, in addition to the above-described effects, since both welding surfaces are on a flat surface, more reliable welding can be performed, and a correct horizontal state can be maintained before caulking. No stress is applied, and it is possible to prevent the welding point from coming off.

【0016】本発明の第5では、前記集電リードは、加
圧面に対して平行な断面が対称形であることを特徴とす
る。かかる構成によれば、さらに確実に均一な圧力が印
加されるため、信頼性の向上を図ることが可能となる。
A fifth aspect of the present invention is characterized in that the current collecting lead has a symmetrical cross section parallel to the pressing surface. According to such a configuration, a more uniform pressure is applied more reliably, so that reliability can be improved.

【0017】本発明の第6では、曲げ案内部をスリット
で構成したことを特徴とする。かかる構成によれば、製
造が容易でかつ簡単な構造で曲げ案内部を構成すること
ができる。
A sixth aspect of the present invention is characterized in that the bending guide portion is constituted by a slit. According to such a configuration, the bending guide portion can be configured with a simple and simple structure.

【0018】本発明の第7では、前記曲げ案内部は、前
記溶接点に対して対称となる位置に形成され、他の領域
よりも可撓性の高い領域(弾性部)であることを特徴と
する。かかる構成によれば、確実で均一な圧力が印加さ
れ、かしめ前に、より正しい水平状態を維持できるた
め、溶接点に斜め方向の不均一な応力がかかることも無
く、溶接点のはずれをなくすことが可能となる。
According to a seventh aspect of the present invention, the bending guide portion is formed at a position symmetrical with respect to the welding point, and is a region (elastic portion) having higher flexibility than other regions. And According to this configuration, a reliable and uniform pressure is applied, and a more accurate horizontal state can be maintained before caulking, so that non-uniform stress in the oblique direction is not applied to the welding point, and the displacement of the welding point is eliminated. It becomes possible.

【0019】本発明の第8では、前記曲げ案内部は、周
辺部に形成されたスリットによって可撓性が付与された
領域であることを特徴とする。かかる構成とすることに
より、簡単な構成で可撓性を付与することができ、ま
た、溶接時にも加圧により、より水平な面を維持するこ
とが可能となる。
According to an eighth aspect of the present invention, the bending guide portion is a region provided with flexibility by a slit formed in a peripheral portion. With this configuration, it is possible to provide flexibility with a simple configuration, and it is possible to maintain a more horizontal surface by pressing even during welding.

【0020】本発明の第9では、前記曲げ案内部は、前
記溶接点に対して対称となる位置に形成された肉薄部で
あることを特徴とする。かかる構成によれば、肉薄部が
圧力を受けて対称位置で変形するため、確実で均一な圧
力が印加され、かしめ前に、より正しい水平状態を維持
できるため、溶接点に斜め方向の不均一な応力がかかる
ことも無く、溶接点のはずれをなくすことが可能とな
る。
According to a ninth aspect of the present invention, the bending guide portion is a thin portion formed at a position symmetrical with respect to the welding point. According to this configuration, the thin portion is deformed at the symmetrical position under pressure, so that a reliable and uniform pressure is applied, and a more correct horizontal state can be maintained before caulking. No stress is applied, and it is possible to prevent the welding point from coming off.

【0021】本発明の第10では、前記集電リードは、
表面に溶接点となりうる領域をもつ溶接面と、前記溶接
面から伸張する少なくとも2本の等脚部とからなり、前
記曲げ案内部は、前記等脚部の中間部に形成されている
ことを特徴とする。
In a tenth aspect of the present invention, the current collecting lead comprises:
A welding surface having a region that can be a welding point on the surface, and at least two equal legs extending from the welding surface, wherein the bending guide portion is formed at an intermediate portion of the equal legs. Features.

【0022】本発明の第11では、前記集電リードは、
表面に溶接点となりうる領域をもつ溶接面と、前記溶接
面から伸張する等脚の少なくとも2本の脚部とからな
り、前記曲げ案内部は、前記脚部の中間部に形成され、
内方に曲折する“く”の字状の折り曲げ部であることを
特徴とする。
According to an eleventh aspect of the present invention, the current collecting lead comprises:
A welding surface having a region that can be a welding point on the surface, and at least two legs of equal legs extending from the welding surface, wherein the bending guide portion is formed in an intermediate portion of the leg portion;
It is characterized in that it is a "ku" -shaped bent portion that is bent inward.

【0023】かかる構成によれば、前記“く”の字状の
折り曲げ部から、内側に均一な応力がかかり、変形する
ようになっているため、かしめ前に、より正しい水平状
態を維持できるため、溶接点に斜め方向の不均一な応力
がかかることも無く、溶接点のはずれをなくすことが可
能となる。また、曲げ案内部により集電リード自体が可
撓性を有するため、溶接作業が確実で、信頼性の高いも
のとなる。
According to such a configuration, since a uniform stress is applied to the inside from the bent portion in the shape of the "ku" and the shape is deformed, a more accurate horizontal state can be maintained before swaging. In addition, non-uniform stress in the oblique direction is not applied to the welding point, and it is possible to prevent the welding point from coming off. In addition, since the current collecting lead itself has flexibility by the bending guide portion, the welding operation is reliable and highly reliable.

【0024】本発明の第12では、前記集電リードは、
円形の金属板からなり、中央部に突出する切り起こし部
を具備し、前記切り起こし部の頂面が溶接点となり得る
領域を持つ平坦面を構成し、前記切り起こし部に曲げ案
内部が形成されていることを特徴とする。かかる構成に
よれば、1枚の円形金属板から切り起こし部を形成する
のみで、容易に確実な溶接面を形成することが可能とな
り、確実で信頼性の高い接続が可能となる。またかかる
構成によれば、周縁部が電極と接続される集電体、平坦
面が封口体などの端子と接続される集電リードの役割を
果たすことができ、一体形成が可能となったため、接続
抵抗の低減を図ることが可能となる。
In a twelfth aspect of the present invention, the current collecting lead is
It is made of a circular metal plate, has a cut-and-raised portion protruding at the center, constitutes a flat surface having a region where the top surface of the cut-and-raised portion can be a welding point, and a bent guide portion is formed on the cut-and-raised portion. It is characterized by having been done. According to such a configuration, it is possible to easily form a reliable welding surface only by forming a cut-and-raised portion from one circular metal plate, and to achieve a reliable and highly reliable connection. In addition, according to this configuration, the current collector whose peripheral portion is connected to the electrode, the flat surface can serve as a current collecting lead connected to a terminal such as a sealing body, and thus can be integrally formed. Connection resistance can be reduced.

【0025】本発明の第13では、前記集電リードは、
円形の金属板を凹凸加工することによって形成されてお
り、第1の平坦面からなる周縁部と、前記第1の平坦面
から突出せしめられ頂面が溶接点となり得る領域を持つ
第2の平坦面を構成してなる凸領域を有することを特徴
とする。かかる構成によっても前記第12と、同様に集
電体と集電リードとを一体形成することができ、同様に
製造が容易でかつ信頼性の高い接続を行なうことが可能
となる。
According to a thirteenth aspect of the present invention, the current collecting lead comprises:
A second flat surface formed by processing a circular metal plate into and out of shape, and having a peripheral portion formed of a first flat surface and a region protruding from the first flat surface and having a top surface serving as a welding point. It is characterized by having a convex region constituting a surface. According to such a configuration, similarly to the twelfth embodiment, the current collector and the current collecting lead can be integrally formed, and similarly, the connection which is easy to manufacture and has high reliability can be performed.

【0026】本発明の第14では、前記第1の平坦面は
裏面側に突出する突起を具備し、電極との溶接点を形成
し得るように構成され、前記第2の平坦面は頂面側に突
出する突起を具備し、前記端子との溶接点を形成し得る
ように構成されていることを特徴とする。かかる構成に
よれば、打ちぬきばりなどの突出部を溶接点とすること
ができ、製造が容易で高効率かつ確実な溶接が可能とな
る。
According to a fourteenth aspect of the present invention, the first flat surface is provided with a projection protruding to the rear surface side so as to be able to form a welding point with an electrode, and the second flat surface is a top surface. It is characterized in that it is provided with a projection protruding to the side, so that a welding point with the terminal can be formed. According to such a configuration, a projecting portion such as a punched-out bar can be used as a welding point, and easy and highly efficient and reliable welding can be performed.

【0027】本発明の第15では、前記溶接点は、前記
第2の平坦面に形成された平行な2本のスリットで囲ま
れた領域が折り曲げによって突出せしめられて構成され
ていることを特徴とする。かかる構成によれば、2本の
スリットの形成のみで溶接点となる突起を容易に形成す
ることができる。
[0027] In a fifteenth aspect of the present invention, the welding point is configured such that a region surrounded by two parallel slits formed on the second flat surface is projected by bending. And According to such a configuration, a projection serving as a welding point can be easily formed only by forming two slits.

【0028】また本発明の第16乃至31では、外装容
器と、前記外装容器内に配置せしめられた正および負の
電極と、これらの間に配置せしめられた電解質とを具備
し、前記外装容器が、前記正または負の電極の一方に電
気的に接続されて一方極の端子を構成するとともに,他
の一方が前記外装容器と電気的に絶縁された他方極の端
子に接続されている蓄電池において、前記正または負の
電極の少なくとも一方と前記端子との間が、加圧時に局
所的な曲げ変形を容易にする曲げ案内部を有する集電リ
ードを介して接続されており、前記曲げ案内部で折り曲
げられていることを特徴とする。
According to the sixteenth to thirty-first aspects of the present invention, the outer container includes an outer container, positive and negative electrodes disposed in the outer container, and an electrolyte disposed therebetween. Is electrically connected to one of the positive or negative electrodes to form one terminal, and the other is connected to the other terminal electrically insulated from the outer container. Wherein at least one of the positive or negative electrode and the terminal are connected via a current collecting lead having a bending guide portion for facilitating local bending deformation when pressurized, and the bending guide It is characterized by being bent at the part.

【0029】かかる構成によれば、例えば、端子と電極
との間に集電リードを溶接したのち、封口し、カシメ部
をプレスによって押し込み圧着する際、前記曲げ案内部
で曲げ変形を生じるため、あらかじめ決められた位置で
効率良く曲げられ、溶接点に斜め方向の不均一な応力が
かかるようなこともなく、信頼性の高い蓄電池を提供す
る事が可能となる。
According to such a configuration, for example, when the current collecting lead is welded between the terminal and the electrode, the sealing is performed, and when the caulking portion is pressed and pressed by the press, bending deformation occurs in the bending guide portion. It is possible to provide a highly reliable storage battery without being bent efficiently at a predetermined position and without applying uneven stress in the oblique direction to the welding point.

【0030】また、封口体と集電体(電極)とが中空部
を備えた断面対称形の突出部を備えた集電リードに溶接
されている場合、通電時の電流経路は集電リードの周側
壁に沿って集電体から封口体(あるいは、封口体から集
電体)に向けて2経路に分かれて流れるため、集電リー
ドの集電距離は集電リードの脚部の距離となって集電リ
ードでの電圧降下を半分に低減させることが可能にな
る。このため、集電リードを構成する基材の厚みを厚く
する必要がなくなるので、可撓性、弾力性は高められ、
わずかな位置ずれも吸収し得ることになり、集電リード
と封口体あるいは集電体との溶接も容易になる。また、
封口体を外装容器の開口部にかしめて封口する作業も容
易になり、押し込み圧着工程でも溶接点近傍を良好な結
合状態を維持できるように、圧力により曲げ案内部で、
曲げ変形を生じ、集電リードは断面対称状態を維持しつ
つ溶接面が集電体に対して平行状態となるように維持さ
れ、溶接部を良好に保持することが可能となる。従っ
て、蓄電池の製造が容易となる。
When the sealing member and the current collector (electrode) are welded to a current collector lead having a hollow and having a symmetrical cross section, a current path at the time of energization is the current path of the current collector lead. The current flows along the peripheral wall from the current collector to the sealing body (or from the sealing body to the current collector) in two paths, so that the current collecting distance of the current collecting lead is the distance of the leg of the current collecting lead. Thus, the voltage drop at the current collecting lead can be reduced to half. For this reason, since it is not necessary to increase the thickness of the base material constituting the current collecting lead, flexibility and elasticity are enhanced,
Even a slight displacement can be absorbed, and welding of the current collecting lead to the sealing member or the current collector becomes easy. Also,
The work of caulking the sealing body to the opening of the outer container is also easy, and the bending guide section by pressure so that the good bonding state near the welding point can be maintained even in the press-fitting process,
Bending deformation is generated, and the current collecting lead is maintained in a state where the welding surface is parallel to the current collector while maintaining the symmetric state in cross section, so that the welded portion can be favorably held. Therefore, the production of the storage battery becomes easy.

【0031】本発明の蓄電池の製造方法は、一方極の端
子を兼ねる開口部を備えた外装容器内に、正および負の
電極を配置する工程と、前記電極の一方に、加圧時に局
所的な曲げ変形を容易にする曲げ案内部を有する集電リ
ードの一端を溶接するとともに、前記集電リードの他端
を前記他方極の端子を兼ねる封口体に溶接する溶接工程
と、前記外装容器の前記開口部に前記封口体を配置し、
前記外装容器をかしめて封口するとともに、前記集電リ
ードが前記曲げ案内部で曲がるように圧着する圧着工程
とを含むことを特徴とする。
According to the method of manufacturing a storage battery of the present invention, a step of disposing positive and negative electrodes in an outer container provided with an opening also serving as a terminal of one electrode; A welding step of welding one end of a current collecting lead having a bending guide portion that facilitates easy bending deformation, and welding the other end of the current collecting lead to a sealing body also serving as the terminal of the other electrode; and Placing the sealing body in the opening,
A crimping step of crimping and sealing the outer container and crimping the current collecting lead so as to be bent at the bending guide portion.

【0032】また、本発明の蓄電池の製造方法は、集電
体と封口体とを電気的に接続する集電リードを介して集
電体と封口体とが接触した状態となるように、外装容器
の開口部に封口体を配置する配置工程と、外装容器と封
口体との間に溶接電流を流して集電リードを封口体ある
いは集電体のいずれか一方に溶接する溶接工程と、前記
外装容器をかしめて封口するとともに、前記集電リード
があらかじめ所定の位置に設けられた曲げ案内部で曲が
るように圧着する圧着工程を備えるようにしている。
Further, the method of manufacturing a storage battery according to the present invention may be arranged such that the current collector and the sealing member are brought into contact with each other via a current collecting lead for electrically connecting the current collector and the sealing member. An arranging step of arranging the sealing body at the opening of the container, and a welding step of flowing a welding current between the outer container and the sealing body to weld the current collecting lead to either the sealing body or the current collector; and A crimping step of crimping and sealing the outer container and crimping so that the current collecting lead is bent by a bending guide portion provided at a predetermined position in advance is provided.

【0033】かかる構成によれば、例えば、端子と電極
との間に集電リードを溶接したのち、封口し、カシメ部
をプレスによって押し込み圧着する際、前記曲げ案内部
で曲げ変形を生じるため、あらかじめ決められた位置で
効率良く曲げられ、溶接点に斜め方向の不均一な応力が
かかるようなこともなく、良好な溶接状態を維持しつつ
圧着がなされるため、耐衝撃性も高く、信頼性の高い蓄
電池を提供することが可能となる。
According to such a configuration, for example, when the current collecting lead is welded between the terminal and the electrode, the sealing is performed, and when the caulking portion is pressed and pressed by the press, bending deformation occurs in the bending guide portion. It can be bent efficiently at a predetermined position, does not apply uneven stress in the oblique direction to the welding point, and is crimped while maintaining a good welding condition, so it has high impact resistance and reliability It is possible to provide a highly reliable storage battery.

【0034】ここで、封口体装着後に溶接をする直接溶
接法による場合、抵抗溶接により溶接部の強度を強くす
るためには、溶接電流の電流値とともに、溶接点に加わ
る加圧力も重要な要因となる。溶接点に溶接電流を流す
と、溶接点では接触部分の金属がジュール熱により溶融
して接合するが、溶接点が加圧されていないと、溶融し
た金属が飛散する現象が生じ、所謂「溶接ちり」が発生
して、これが電池短絡の原因の1つとなる。また、溶接
点を加圧していないと、溶接点に内部欠陥が発生し、溶
接強度が低下する。
Here, in the case of the direct welding method in which welding is performed after the sealing member is mounted, in order to increase the strength of the welded portion by resistance welding, the pressing force applied to the welding point is an important factor in addition to the current value of the welding current. Becomes When a welding current is applied to the welding point, the metal at the contact portion is melted and joined by Joule heat at the welding point, but if the welding point is not pressurized, a phenomenon occurs in which the molten metal is scattered. Dust occurs, which is one of the causes of battery short circuit. If the welding point is not pressurized, an internal defect occurs at the welding point, and the welding strength is reduced.

【0035】しかしながら、上述した溶接方法(特開平
10−261397号公報)においては、外装容器の開
口部を封口体で密封した後に溶接を行うようにしている
ため、封口体は固定されることとなって、溶接時に溶接
点に加圧力を加えることができなく、「溶接ちり」や内
部欠陥が発生するという問題があった。
However, in the above-described welding method (Japanese Patent Laid-Open No. 10-261397), welding is performed after the opening of the outer container is sealed with the sealing member, so that the sealing member is fixed. As a result, there is a problem that a pressing force cannot be applied to a welding point at the time of welding, and "welding dust" and internal defects occur.

【0036】ところが、本発明においては、あらかじめ
集電リードに曲げ案内部を形成しているため、集電リー
ドを介して確実に接触性よく、集電体と封口体とが接触
した状態となるように外装容器の開口部に封口体を配置
することができ、外装容器と封口体との間に溶接電流を
流すようにしているので、直接溶接法を用いる場合に
も、溶接時に接触部を加圧することが可能となる。これ
により、「溶接ちり」の発生を伴うことなく、集電リー
ドは封口体あるいは集電体のいずれか一方あるいは両方
に良好に溶接されるようになる。このため、集電リード
は封口体と集電体とを接触させるだけの長さがあれば封
口体あるいは集電体に溶接されるようになる。そして、
外装容器をかしめて封口する工程においても、より正し
い水平状態を維持でき、確実な溶接が可能となる上、か
しめに際しても、溶接点に斜め方向の不均一な応力がか
かることも無く、溶接点のはずれをなくし、歩留まりの
向上をはかることが可能となる。
However, in the present invention, since the current guiding lead is formed with the bending guide portion in advance, the current collector and the sealing member come into contact with each other with good contact through the current collecting lead. As described above, the sealing body can be arranged at the opening of the outer container and the welding current is caused to flow between the outer container and the sealing body. Pressurization becomes possible. As a result, the current collecting lead can be satisfactorily welded to one or both of the sealing member and the current collector without generating “welding dust”. Therefore, the current collecting lead is welded to the sealing member or the current collector if the current collecting lead is long enough to make the sealing member contact the current collector. And
Even in the process of caulking and sealing the outer container, more accurate horizontal state can be maintained, reliable welding is possible, and even when caulking, uneven stress in the oblique direction is not applied to the welding point, and the welding point It is possible to eliminate the loss and improve the yield.

【0037】[0037]

【発明の実施の形態】以下、本発明をニッケル−水素蓄
電池に適用した場合について図面を参照しつつ詳細に説
明する。なお、図1は本発明の集電リードを装着したニ
ッケル−水素蓄電池の要部を示す斜視図、図2は平面図
および断面図であり、ニッケルめっきのなされた鉄板か
らなり、ほぼ円板状をなすように形成され、中央部に相
対向して形成された脚部となる切り起こし部22a、2
2bを具備し、前記切り起こし部の頂面が溶接点となり
得る領域を持つ平坦面23を構成し、前記切り起こし部
22a、22bに曲げ案内部25が形成されていること
を特徴とする。この集電リード20は正極に接続される
集電体本体部21とリードとを一体形成してなるもので
ある。図3は電極体を外装容器に挿入して前記集電リー
ド20を介して封口体と溶接した状態を示す断面図であ
る。また、図4は外装容器の開口部に封口体を封口した
状態を示す断面図であり、図5は封口部をプレスすると
きの状態を示す断面図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A case where the present invention is applied to a nickel-hydrogen storage battery will be described below in detail with reference to the drawings. FIG. 1 is a perspective view showing a main part of a nickel-hydrogen storage battery equipped with a current collecting lead of the present invention, and FIG. 2 is a plan view and a cross-sectional view, which are made of a nickel-plated iron plate and have a substantially disk shape. Cut-and-raised portions 22a, 22a, which are leg portions formed opposite to each other at the center portion.
2b, a flat surface 23 having a region where a top surface of the cut and raised portion can be a welding point, and a bending guide portion 25 is formed on the cut and raised portion 22a, 22b. The current collecting lead 20 is formed by integrally forming a current collector body 21 connected to the positive electrode and the lead. FIG. 3 is a cross-sectional view showing a state where the electrode body is inserted into the outer container and welded to the sealing body via the current collecting lead 20. FIG. 4 is a cross-sectional view showing a state in which a sealing body is sealed in the opening of the outer container, and FIG. 5 is a cross-sectional view showing a state in which the sealing part is pressed.

【0038】さらに、図6は電池ケースに挿入された電
極体が封口体に溶接されて完成したニッケル−水素蓄電
池を示す断面図である。かかる構成によれば、1枚の円
形金属板から切り起こし片を形成するのみで、容易に確
実な溶接面を形成することが可能となり、確実で信頼性
の高い接続が可能となる。また、周縁部が電極と接続さ
れる集電体、平坦面が封口体などの端子と接続される集
電リードの役割を果たすことができ、一体形成が可能と
なったため、接続抵抗の低減を図ることが可能となる。
前記集電リードは、表面に溶接点となりうる領域をもつ
溶接面と、前記溶接面から伸張する等脚の少なくとも2
本の脚部とからなり、前記曲げ案内部は、前記脚部の中
間部に形成され、内方に曲折する“く”の字状の折り曲
げ部である。かかる構成により、前記“く”の字状の折
り曲げ部から、内側に均一な応力がかかり、変形するよ
うになっているため、かしめ前に、より正しい水平状態
を維持でき、溶接点に斜め方向の不均一な応力がかかる
ことも無く、溶接点のはずれをなくすことができ、より
確実な接続が可能となる。
FIG. 6 is a sectional view showing a completed nickel-hydrogen storage battery in which the electrode body inserted into the battery case is welded to the sealing body. According to such a configuration, it is possible to easily form a reliable welding surface only by forming a cut-and-raised piece from one circular metal plate, and to achieve a reliable and highly reliable connection. In addition, the peripheral portion can function as a current collector connected to the electrode, and the flat surface can function as a current collector lead connected to a terminal such as a sealing member. It becomes possible to plan.
The current collecting lead has at least two of a welding surface having a region that can be a welding point on the surface and an equal leg extending from the welding surface.
The bending guide portion is a bent portion formed in the middle of the leg portion and bent inward to form a "<" shape. With such a configuration, a uniform stress is applied to the inside from the bent portion in the shape of the "ku" and the shape is deformed, so that a more correct horizontal state can be maintained before caulking, and the welding point can be inclined obliquely. The non-uniform stress is not applied, and the welding point can be prevented from coming off, and more reliable connection can be achieved.

【0039】次にこの集電リードを用いて形成されるニ
ッケル−水素蓄電池について説明する。
Next, a nickel-hydrogen storage battery formed using this current collecting lead will be described.

【0040】1.電極体の作製 本実施形態のニッケル−水素蓄電池は図3乃至6に示す
ように、ニッケル正極板11と水素吸蔵合金負極板12
とを備えている。ニッケル正極板11は、パンチングメ
タルからなる極板芯体の表面にニッケル焼結多孔体を形
成した後、化学含浸法により水酸化ニッケルを主体とす
る活物質をニッケル焼結多孔体内に充填して作製されて
いる。一方、水素吸蔵合金負極板12は、パンチングメ
タルからなる極板芯体の表面に水素吸蔵合金からなるペ
ースト状負極活物質を充填し、乾燥させた後、所定の厚
みになるまで圧延して作製されている。
1. Production of Electrode Body As shown in FIGS. 3 to 6, the nickel-hydrogen storage battery of this embodiment has a nickel positive electrode plate 11 and a hydrogen storage alloy negative electrode plate 12.
And The nickel positive electrode plate 11 is formed by forming a nickel sintered porous body on the surface of an electrode core made of punched metal, and then filling the nickel sintered porous body with an active material mainly composed of nickel hydroxide by a chemical impregnation method. Have been made. On the other hand, the hydrogen-absorbing alloy negative electrode plate 12 is prepared by filling a paste-like negative-electrode active material made of a hydrogen-absorbing alloy on the surface of an electrode plate core made of punching metal, drying it, and rolling it to a predetermined thickness. Have been.

【0041】これらのニッケル正極板11と水素吸蔵合
金負極板12との間にセパレータ13を介在させて渦巻
状に巻回して渦巻状電極群を作製した。この渦巻状電極
群の上端面には、ニッケル正極板11の極板芯体である
パンチングメタルの端部が露出し、また、下端面には水
素吸蔵合金負極板12の極板芯体であるパンチングメタ
ルの端部が露出している。そして、この渦巻状電極群の
上端面に露出する正極芯体に多数の開口を有する円板状
の集電体本体部21を溶接するとともに、下端面に露出
する負極芯体に多数の開口を有する円板状の負極集電体
15を溶接して、渦巻状電極体10を作製した。
A spiral electrode group was produced by spirally winding the nickel positive electrode plate 11 and the hydrogen storage alloy negative electrode plate 12 with a separator 13 interposed therebetween. At the upper end surface of the spiral electrode group, an end of a punched metal which is an electrode plate of the nickel positive electrode plate 11 is exposed, and at the lower end surface thereof is an electrode plate of the hydrogen storage alloy negative electrode plate 12. The end of the punching metal is exposed. Then, a disk-shaped current collector body 21 having a large number of openings is welded to the positive electrode core exposed at the upper end surface of the spiral electrode group, and a large number of openings are formed at the negative electrode core exposed at the lower end surface. The disk-shaped negative electrode current collector 15 was welded to produce the spiral electrode body 10.

【0042】2.ニッケル−水素蓄電池の作製 (1)実施例1 ついで、1枚の円形金属板(例えば、ニッケル製で厚み
が0.3mmのもの)から切り起こし片を形成してな
り、正極集電体14と封口体17とを導電接続する集電
リード20を用意する。この集電リード20は、1枚の
円形金属板からなる本体部21から折り曲げ加工によ
り、相対向して設けられた2つの切り起こし片22a、
22bを形成し、その頂面に平坦な溶接面23を形成し
たもので、溶接面にはスリット26a乃至26dにより
可撓性を付与された溶接点となる突起24が溶接面上で
対称となるように形成されている。このスリットの形成
により、封口体下面と集電リード上面に配置された複数
の突起部との溶接を行う際、それぞれの溶接面に傾きな
どが生じていた場合でも複数の突起と封口体下面との接
触が均一になされて、溶接時にかかる圧力のばらつきが
低減されるという効果を奏効する。これにより、溶接の
ばらつきが抑えられ、不十分な溶接による、はずれ、充
放電電流のばらつき、溶接焼けによる腐食、割れ等が抑
制できる。このようにスリットの形成により、集電リー
ドの可撓性、弾力性は高められ、わずかな位置ずれも吸
収し得ることになり、集電リードと封口体あるいは集電
体との溶接も容易で確実なものとなる。また、封口体を
外装容器の開口部にかしめて封口する作業も容易にな
り、押し込み圧着工程でも溶接点近傍を良好な結合状態
を維持できるように、圧力により曲げ案内部で、曲げ変
形を生じ、集電リードは断面対称状態を維持しつつ溶接
面が集電体に対して平行状態となるように維持され、溶
接部を良好に保持することが可能となる。従って、蓄電
池の製造が容易となる。また、内方に曲折する“く”の
字あるいは逆“く”の字状の折り曲げ部25を有してお
り、この“く”の字状の折り曲げ部から、内側に均一な
応力がかかり、変形可能となっている。また、本体部に
は裏面側に抜きばりが形成され裏面に突出した溶接点2
4sを構成しており、これは同心円を成すように配列さ
れている。
2. Production of Nickel-Hydrogen Storage Battery (1) Example 1 Next, a cut-and-raised piece was formed from one circular metal plate (for example, made of nickel and having a thickness of 0.3 mm). A current collecting lead 20 for electrically connecting the sealing body 17 is prepared. The current collecting lead 20 is formed by bending a main body 21 made of one circular metal plate into two cut-and-raised pieces 22a provided opposite to each other by bending.
22b is formed, and a flat welding surface 23 is formed on the top surface thereof. On the welding surface, a projection 24 serving as a welding point provided with flexibility by slits 26a to 26d is symmetrical on the welding surface. It is formed as follows. Due to the formation of this slit, when welding the lower surface of the sealing body and the plurality of projections arranged on the upper surface of the current collecting lead, even when each welding surface is inclined, the plurality of projections and the lower surface of the sealing body This makes it possible to achieve the effect that the contact of the metal is made uniform and the variation in pressure applied during welding is reduced. Thereby, variations in welding are suppressed, and detachment, variation in charging / discharging current due to insufficient welding, corrosion and cracks due to welding burn, and the like can be suppressed. By forming the slits in this manner, the flexibility and elasticity of the current collecting lead can be enhanced, even a slight displacement can be absorbed, and the current collecting lead can be easily welded to the sealing member or the current collector. It will be sure. In addition, the work of caulking the sealing body to the opening of the outer container is also easy, and in the press-fitting step, bending deformation occurs at the bending guide part by pressure so that a good connection state can be maintained near the welding point. In addition, the current collecting lead is maintained in a state where the welding surface is parallel to the current collector while maintaining the symmetric state in cross section, so that the welded portion can be favorably held. Therefore, the production of the storage battery becomes easy. In addition, it has a bent portion 25 in the shape of a "ku" or an inverted "ku" bent inward, and a uniform stress is applied to the inside from the bent portion in the shape of a "ku", Deformable. In addition, a welding point 2 is formed on the rear surface side of the main body, and the projection is formed on the rear surface.
4s, which are arranged to form concentric circles.

【0043】そして、この集電リード20を用いてニッ
ケル−水素蓄電池を組み立てるに際しては、まず、上述
の電極体10を鉄にニッケルメッキを施した有底筒状の
外装容器(底面の外面は負極外部端子となる)16内に
収納し、電極体10の中心部に形成された空間部10a
に図示しない溶接電極を挿入して、水素吸蔵合金負極板
12に溶接された負極集電体15を外装容器16の内底
面にスポット溶接した。この後、上述した集電リード2
0の本体部21が正極集電体としての集電リード20の
集電体本体部21の直径上に位置するように載置すると
ともに、集電体本体部21と正極とを前記抜きばりから
なる溶接点24sの位置でスポット溶接(第1溶接)し
た。
When assembling a nickel-hydrogen storage battery using the current collecting lead 20, first, the above-mentioned electrode body 10 is formed in a bottomed cylindrical outer container made of nickel-plated iron (the outer surface of the bottom is a negative electrode. A space 10 a formed in the center of the electrode body 10
, A negative electrode current collector 15 welded to the hydrogen storage alloy negative electrode plate 12 was spot-welded to the inner bottom surface of the outer container 16. Thereafter, the above-described current collecting lead 2
The current collector main body 21 and the positive electrode are removed from the blank while the main body 21 of the negative electrode is positioned on the current collector main body 21 of the current collecting lead 20 as the positive electrode current collector. Spot welding (first welding) at the position of the welding point 24s.

【0044】このようにして、集電リード20の本体部
21と集電体本体部21とを溶接した後、図2に示すよ
うに、外装容器16の上部内周側に防振リング18を挿
入し、外装容器16の外周側に溝入れ加工を施して防振
リング18の上端部に環状溝16aを形成した。つい
で、外装容器16内に30質量%の水酸化カリウム(K
OH)水溶液からなる電解液を注入した後、この外装容
器16の開口部の上部に、周縁に絶縁ガスケット19を
嵌着させた封口体17を配置した。この場合、封口体1
7の底面が集電リード20の溶接面23a、23bと接
触するように配置した。なお、封口体17は、底面に円
形状の下方突出部を形成してなる蓋体17aと、正極キ
ャップ(正極外部端子)17bと、これら蓋体17aお
よび正極キャップ17b間に介在されるスプリング17
cと弁板17dからなる弁体を備えており、蓋体17a
の中央にはガス抜き孔が形成されている。
After the main body 21 of the current collector lead 20 and the current collector main body 21 are welded in this manner, as shown in FIG. The outer container 16 was inserted, and a groove was formed on the outer peripheral side of the outer container 16 to form an annular groove 16 a at the upper end of the vibration-proof ring 18. Next, 30% by mass of potassium hydroxide (K
After injecting an electrolytic solution composed of an OH) aqueous solution, a sealing body 17 having an insulating gasket 19 fitted around the periphery thereof was disposed above the opening of the outer container 16. In this case, the sealing body 1
7 was arranged so that the bottom surface of the 7 was in contact with the welding surfaces 23a and 23b of the current collecting lead 20. The sealing body 17 includes a lid 17a having a circular downward projection formed on the bottom surface, a positive electrode cap (positive electrode external terminal) 17b, and a spring 17 interposed between the lid 17a and the positive electrode cap 17b.
c and a valve plate 17d, and a lid 17a
Is formed with a gas vent hole at the center.

【0045】上述のように封口体を配置した後、正極キ
ャップ(正極外部端子)17bの上面に一方の溶接電極
W1を配置するとともに、外装容器16の底面(負極外
部端子)の下面に他方の溶接電極W2を配置した。この
後、これらの一対の溶接電極W1,W2間に2×106
N/m2の圧力を加えながら、これらの溶接電極W1,
W2間に電池の放電方向に24Vの電圧を印加し、3K
Aの電流を約15msecの時間流す通電処理を施し
た。この通電処理により、封口体17の底面と集電リー
ド20の溶接面23の突起24との接触部分が溶接(第
2溶接)されて、溶接部が形成される。
After the sealing member is disposed as described above, one welding electrode W1 is disposed on the upper surface of the positive electrode cap (positive external terminal) 17b, and the other welding electrode is disposed on the lower surface of the bottom surface of the outer container 16 (negative external terminal). The welding electrode W2 was arranged. Thereafter, 2 × 10 6 is applied between the pair of welding electrodes W1 and W2.
While applying a pressure of N / m 2 , these welding electrodes W1,
Apply a voltage of 24 V in the discharge direction of the battery between W2 and 3K
An energization process was performed in which the current of A was passed for about 15 msec. By this energization process, the contact portion between the bottom surface of the sealing body 17 and the projection 24 of the welding surface 23 of the current collecting lead 20 is welded (second welding), and a weld is formed.

【0046】一対の溶接電極W1,W2間に2×106
N/m2の圧力を印加しながら、これらの溶接電極W
1,W2間に電圧を印加して、通電処理を施すことによ
り、電極体10の高さ寸法にばらつきがあっても、ある
いは集電リードの本体部21の溶接位置にばらつきがあ
っても、スリットおよびきり起こし部の存在により可撓
性を付与されているため、集電リード20の溶接面23
と封口体17の底面との間に接触点24を形成すること
が可能となる。これにより、内部短絡の発生原因の1つ
となる「溶接ちり」の発生を抑制できるとともに、内部
欠陥のない溶接強度に優れた溶接部を形成することがで
きるようになる。
2 × 10 6 between a pair of welding electrodes W1 and W2
While applying a pressure of N / m 2 , these welding electrodes W
By applying a voltage between the electrodes 1 and W2 and performing an energization process, even if the height of the electrode body 10 varies or the welding position of the main body 21 of the current collecting lead varies. Since the flexibility is given by the presence of the slit and the cut-out portion, the welding surface 23 of the current collecting lead 20 is formed.
The contact point 24 can be formed between the sealing member 17 and the bottom surface of the sealing body 17. This makes it possible to suppress the occurrence of “welding dust”, which is one of the causes of the occurrence of an internal short circuit, and to form a welded portion having no internal defects and excellent in welding strength.

【0047】ついで、外装容器16の開口端縁16bを
内方にかしめて電池を封口することにより、図4に示す
ように、半完成の電池とした。この後、図5に示すよう
に、この半完成の電池を一対の割型A1,A2内に配置
するとともに、封口体17の上部にプレス機に連結され
たパンチPを配置した。ついで、プレス機を駆動してパ
ンチPを下降させて、封口体17の封口部(外装容器1
6の開口端縁16b)をパンチPにより加圧して、封口
体17を外装容器16内に押し込んだ。
Next, the battery was sealed by caulking the opening edge 16b of the outer container 16 inward to obtain a semi-finished battery as shown in FIG. Thereafter, as shown in FIG. 5, the semi-finished battery was placed in a pair of split dies A1 and A2, and a punch P connected to a press was placed above the sealing body 17. Next, the punch P is moved down by driving the press machine, and the sealing portion (the outer container 1) of the sealing body 17 is closed.
6 was pressed by the punch P to push the sealing body 17 into the outer container 16.

【0048】これにより、環状溝16aは押しつぶされ
て絶縁ガスケット19の下端は防振リング18の上端部
付近まで下降することとなる。これにより、図6に示す
ように、公称容量6.5Ahの円筒形ニッケル−水素蓄
電池を作製した。なお、このパンチPによる加圧力によ
り、集電リード20の脚部である切り起こし部22a、
22bは両端縁の軸方向に形成された一対のく”の字あ
るいは逆“く”の字状の折り曲げ部25に沿って押しつ
ぶされ、その断面形状は対称な形状をなすように均一に
変形せしめられる。このようにして作製された実施例1
のニッケル−水素蓄電池を電池Aとした。
As a result, the annular groove 16 a is crushed, and the lower end of the insulating gasket 19 descends to near the upper end of the vibration isolating ring 18. Thus, a cylindrical nickel-hydrogen storage battery having a nominal capacity of 6.5 Ah was manufactured as shown in FIG. Note that, due to the pressing force of the punch P, the cut-and-raised portion 22a, which is a leg of the current collecting lead 20,
22b is crushed along a pair of ku-shaped or inverted ku-shaped bent portions 25 formed in the axial direction of both end edges, and its cross-sectional shape is uniformly deformed so as to form a symmetrical shape. Example 1 manufactured in this manner.
Was designated as Battery A.

【0049】上述したような溶接部を形成するために
は、正極キャップ(正極外部端子)17aと外装容器1
6との間に溶接電流を流して、封口体17の底面と筒状
体20の本体部21の周側面との接触部に通電時の電流
密度を増加させて、接触部のジュール熱の発生を大きく
して赤熱し易い状態にする必要がある。そこで、以下の
ような種々の実施例が考えられる。
In order to form the above-described welded portion, the positive electrode cap (positive electrode external terminal) 17a and the outer container 1
6, a current density at the time of energizing a contact portion between the bottom surface of the sealing body 17 and the peripheral side surface of the main body portion 21 of the tubular body 20 is increased, thereby generating Joule heat at the contact portion. It is necessary to increase the size to make it easily glow red. Then, the following various embodiments can be considered.

【0050】(2)実施例2 図7は実施例2の集電リードを電極体に溶接した状態を
示す斜視図、図8はこの集電リードの平面図および断面
図である。なお、実施例2に用いられる電極体10は実
施例1と同様であり、実施例2においては、切り起こし
部31a、31bに代えて、本体部31の中央部全体を
ハット状に突出させ、円形の頂面からなる溶接面33を
形成してなり、溶接面33の近傍に肉薄領域35Sを形
成し、この肉薄領域で変形を起こし易いように形成した
ことを特徴とする。なお、ハット状に突出させる加工を
行うことにより、この突出部は肉薄になり、突出部全体
としても変形を生じ易い状況となっている。
(2) Embodiment 2 FIG. 7 is a perspective view showing a state where the current collecting lead of Example 2 is welded to an electrode body, and FIG. 8 is a plan view and a sectional view of this current collecting lead. The electrode body 10 used in the second embodiment is the same as that in the first embodiment. In the second embodiment, instead of the cut-and-raised portions 31a and 31b, the entire central portion of the main body 31 is projected in a hat shape. A welding surface 33 having a circular top surface is formed, a thin region 35S is formed near the welding surface 33, and the thin region is formed so as to be easily deformed. In addition, by performing a process of projecting in a hat shape, the projecting portion becomes thin, and the entire projecting portion is easily deformed.

【0051】そして、この集電リード30の本体部31
が正極に接続された端子に当接するように載置するとと
もに、本体部31を正極集電体14上に載置し、本体部
31と正極集電体14とをスポット溶接(第1溶接)し
た後、上述した実施例1と同様に封口体17の底面と集
電リードの溶接面33を溶接(第2溶接)し、封口およ
びパンチPによって加圧して公称容量6.5Ahの円筒
形ニッケル−水素蓄電池を作製した。このパンチPによ
る加圧力により、断面形状が肉薄領域35を中心として
押しつぶされることとなる。このようにして作製された
実施例2のニッケル−水素蓄電池を電池Bとした。
The main body 31 of the current collecting lead 30
Is placed so as to be in contact with the terminal connected to the positive electrode, and the main body 31 is mounted on the positive electrode current collector 14, and the main body 31 and the positive electrode current collector 14 are spot-welded (first welding). After that, the bottom surface of the sealing body 17 and the welding surface 33 of the current collecting lead are welded (second welding) in the same manner as in Example 1 described above, and pressurized by the sealing and the punch P to form a cylindrical nickel having a nominal capacity of 6.5 Ah. -A hydrogen storage battery was prepared. The pressing force of the punch P causes the cross-sectional shape to be crushed about the thin region 35. The nickel-hydrogen storage battery of Example 2 thus manufactured was referred to as Battery B.

【0052】(3)実施例3 図9は実施例3のリード部集電リードを構成する筒状体
を電極体に溶接した状態を示す斜視図である。なお、実
施例3に用いられる電極体10も実施例1と同様であ
り、実施例3においては、集電リードとして両端部が斜
めに切断された筒状体40を用いたことを特徴とする。
(3) Embodiment 3 FIG. 9 is a perspective view showing a state in which a tubular body constituting a lead current collecting lead of Embodiment 3 is welded to an electrode body. The electrode body 10 used in the third embodiment is the same as that in the first embodiment, and the third embodiment is characterized in that a cylindrical body 40 whose both ends are cut obliquely is used as a current collecting lead. .

【0053】この筒状体40は、円筒状で両端部が斜め
に切断された本体部41から構成され、本体部41の斜
めに切断された両端縁42a、42bにはその軸方向に
伸びる一対の切り欠き部45備えている。そして、筒状
体40は、円筒状のパイプ(例えば、ニッケル製で厚み
が0.3mmのもの)を用いて、その両端部を斜めに切
り落として形成している。なお、筒状体40の高さは本
体部41の直径の長さとなり、封口体17の底面の溶接
部から正極集電体14の上面の溶接部までの集電距離は
筒状体40の半円周の長さ(例えば、7.85mm)と
なる。
The cylindrical body 40 is composed of a cylindrical main body 41 whose both ends are cut obliquely, and a pair of diagonally cut both ends 42a and 42b of the main body 41 extend in the axial direction. The notch 45 is provided. The cylindrical body 40 is formed by using a cylindrical pipe (for example, one made of nickel and having a thickness of 0.3 mm) with its both ends cut off obliquely. The height of the tubular body 40 is the length of the diameter of the main body 41, and the current collecting distance from the welded portion on the bottom surface of the sealing body 17 to the welded portion on the upper surface of the positive electrode current collector 14 is the same as that of the tubular body 40. It is the length of the semicircle (for example, 7.85 mm).

【0054】そして、この筒状体40の底面本体部41
が正極集電体14の直径上に位置するように載置し、筒
状体40の両端縁42a、42bから露出した内周面に
溶接用の電極棒を垂直に立てて、この底部本体部41を
正極集電体14にスポット溶接(第1溶接)した後、上
述した実施例1と同様に封口体17の底面と筒状体40
の本体部41の周側面とを溶接(第2溶接)し、封口お
よびパンチPによって加圧して公称容量6.5Ahの円
筒形ニッケル−水素蓄電池を作製した。このパンチPに
よる加圧力により、本体部41はその断面形状が略楕円
形状に押しつぶされることとなる。このようにして作製
された実施例3のニッケル−水素蓄電池を電池Cとし
た。
The bottom body 41 of the tubular body 40
Is placed so as to be positioned on the diameter of the positive electrode current collector 14, and an electrode rod for welding is vertically set on the inner peripheral surface exposed from both end edges 42 a and 42 b of the cylindrical body 40. 41 is spot-welded (first welded) to the positive electrode current collector 14, and the bottom surface of the sealing body 17 and the cylindrical body 40 are formed in the same manner as in the first embodiment.
Was welded (second welding) to the peripheral side surface of the main body portion 41, and pressurized with a seal P and a punch P to produce a cylindrical nickel-hydrogen storage battery having a nominal capacity of 6.5 Ah. Due to the pressing force of the punch P, the main body 41 is crushed into a substantially elliptical cross-sectional shape. The nickel-hydrogen storage battery of Example 3 thus manufactured was referred to as Battery C.

【0055】(4)実施例4 図10は実施例4の集電リード50を電極体に溶接した
状態を示す斜視図、図11(a)および(b)はこの集
電リードの平面図および断面図である。なお、実施例4
に用いられる電極体10も実施例1と同様であり、実施
例4においては、表面に溶接点54をもつ溶接面53
と、前記溶接面53から伸張する2本の長さの等しい脚
部52a、52bとからなり、前記曲げ案内部は、線状
に形成された微孔55で構成されており、この脚部52
a、52bの中間部に形成されていることを特徴とす
る。また、正極集電体と接続される本体部は前記脚部5
2a、52bに連設されており、裏面側に抜きばりが形
成され、溶接点となる突起54sを構成している。
(4) Fourth Embodiment FIG. 10 is a perspective view showing a state where the current collecting lead 50 of the fourth embodiment is welded to an electrode body, and FIGS. 11 (a) and (b) are a plan view and a plan view of the current collecting lead. It is sectional drawing. Example 4
The electrode body 10 used in the second embodiment is the same as that in the first embodiment.
And two leg portions 52a and 52b having the same length extending from the welding surface 53. The bending guide portion is constituted by a fine hole 55 formed in a linear shape.
It is characterized in that it is formed in the middle part of the parts a and 52b. The main body connected to the positive electrode current collector is the leg 5.
2a and 52b are connected to each other, a hollow is formed on the back surface side, and constitutes a projection 54s serving as a welding point.

【0056】そして、この集電リード50の本体部51
が正極集電体14の直径上に位置するように載置し、こ
の本体部51a,bの突起54sを正極集電体14にス
ポット溶接(第1溶接)した後、上述した実施例1と同
様に封口体17の底面と溶接面53の突起54とを溶接
(第2溶接)し、封口およびパンチPによって加圧して
公称容量6.5Ahの円筒形ニッケル−水素蓄電池を作
製した。このパンチPによる加圧力により、集電リード
の脚部はこの微孔55に沿って折り曲げられるようにそ
の断面形状が均一に押しつぶされることとなる。このよ
うにして作製された実施例4のニッケル−水素蓄電池を
電池Dとした。なお、前記実施例では、この微孔55は
内側が外側よりも大口径となるようなプロファイルで形
成されており、これにより、内側への変形が生じ易いよ
うな形状となっている。また、この曲げ変形部は外側か
ら形成されたVノッチのようなもの、あるいはスリット
でもよい。さらにまた、脚部52a、52bは、本体部
51a、51bおよびこれに当接する集電体14に対し
て垂直に配設されているが、破線で示すように、集電体
14に近づくにつれて開くように形成し、断面等脚台形
をなすような集電リードを構成してもよい。断面台形と
することにより、圧着形状が良好に形成され易いという
利点もある。
The main body 51 of the current collecting lead 50
Is placed so as to be positioned on the diameter of the positive electrode current collector 14, and the projections 54s of the main body portions 51a and 51b are spot-welded to the positive electrode current collector 14 (first welding). Similarly, the bottom surface of the sealing body 17 and the projection 54 of the welding surface 53 were welded (second welding) and pressurized by the sealing and the punch P to produce a cylindrical nickel-hydrogen storage battery having a nominal capacity of 6.5 Ah. Due to the pressure applied by the punch P, the leg portion of the current collecting lead is uniformly crushed so that its cross-sectional shape is bent along the fine hole 55. The nickel-hydrogen storage battery of Example 4 thus manufactured was referred to as Battery D. In the above-described embodiment, the fine holes 55 are formed with a profile such that the inside has a larger diameter than the outside, and thus have a shape that easily deforms inward. The bent portion may be a V-notch formed from the outside or a slit. Furthermore, the legs 52a, 52b are disposed perpendicularly to the main bodies 51a, 51b and the current collector 14 in contact with the main bodies 51a, 51b, but open as approaching the current collector 14, as shown by the broken line. The current collecting lead may be formed in such a manner as to form a trapezoidal shape having a leg-shaped cross section. The use of a trapezoidal cross section also has an advantage that a crimped shape is easily formed well.

【0057】(5)実施例5 図12は実施例5の集電リード60を電極体に溶接した
状態を示す斜視図、図13(a)および(b)はこの集
電リードの平面図および断面図である。なお、実施例5
に用いられる電極体10も実施例1と同様であり、実施
例5においては、溶接面を平坦面で構成するのではなく
大きな大スリット67を形成するとともに、溶接点64
をきり起こして突出させるように溶接点64が大スリッ
ト67と個別の小スリット68とで囲まれ、可撓性(弾
性)を付与せしめられており、さらに溶接面63に連接
された脚部62a、62bの中間部にもスリット65が
設けられ、可撓性(弾性)が付与せしめられ、加圧力に
対して折り曲げが局所的に容易となるように構成されて
いる。また、正極集電体と接続される本体部は前記脚部
52a、52bに連設されており、裏面側に抜きばりが
形成され、溶接点となる突起54sを構成している。
(5) Fifth Embodiment FIG. 12 is a perspective view showing a state where the current collecting lead 60 of the fifth embodiment is welded to an electrode body, and FIGS. 13 (a) and (b) are plan views of this current collecting lead. It is sectional drawing. Example 5
The electrode body 10 used in the second embodiment is the same as that in the first embodiment. In the fifth embodiment, the welding surface is not formed by a flat surface, but a large large slit 67 is formed.
The welding point 64 is surrounded by a large slit 67 and individual small slits 68 so as to protrude and protrude, so that flexibility (elasticity) is imparted, and further, a leg 62 a connected to the welding surface 63. , 62b are also provided with slits 65 so that flexibility (elasticity) is imparted, and bending is locally facilitated by a pressing force. The main body connected to the positive electrode current collector is connected to the legs 52a and 52b, and a hollow is formed on the back side to form a projection 54s serving as a welding point.

【0058】そして、この集電リード60の本体部61
a,bが正極集電体14の直径上に位置するように載置
し、突起64sを介して正極集電体14にスポット溶接
(第1溶接)した後、上述した実施例1と同様に封口体
17の底面と集電リード60の溶接面63から突出する
4個の溶接点64とを溶接(第2溶接)し、封口および
パンチPによって加圧して公称容量6.5Ahの円筒形
ニッケル−水素蓄電池を作製した。このパンチPによる
加圧力により、脚部はその断面形状が対称となるように
均一に押しつぶされることとなる。このようにして作製
された実施例5のニッケル−水素蓄電池を電池Eとし
た。なお、前記実施例では、脚部62a、62bは、本
体部61a、61bおよびこれに当接する集電体14に
対して垂直に配設されているが、集電体14に近づくに
つれて開くように形成し、断面等脚台形をなすような集
電リードを構成してもよい。断面台形とすることによ
り、圧着形状が良好に形成され易いという利点もある。
The main body 61 of the current collecting lead 60
a and b are placed so as to be positioned on the diameter of the positive electrode current collector 14, and spot-welded (first welding) to the positive electrode current collector 14 via the projection 64 s, similarly to the first embodiment described above. The bottom surface of the sealing body 17 and the four welding points 64 protruding from the welding surface 63 of the current collecting lead 60 are welded (second welding), pressurized by the sealing and punch P, and pressurized by a cylindrical nickel having a nominal capacity of 6.5 Ah. -A hydrogen storage battery was prepared. Due to the pressing force of the punch P, the legs are uniformly crushed so that their cross-sectional shapes are symmetric. The nickel-hydrogen storage battery of Example 5 thus produced was referred to as Battery E. In the above-described embodiment, the legs 62a and 62b are disposed perpendicular to the main bodies 61a and 61b and the current collector 14 abutting on the main bodies 61a and 61b. The current collecting lead may be formed so as to have a trapezoidal shape with an equal cross section. The use of a trapezoidal cross section also has an advantage that a crimped shape is easily formed well.

【0059】(6)実施例6 図14は実施例6の集電リード70を電極体に溶接した
状態を示す斜視図、図15(a)および(b)はこの集
電リードの平面図および断面図である。なお、実施例6
に用いられる電極体10も実施例1と同様であり、実施
例6においては、溶接面73自体がスリット76a、7
6bおよび77a、77bによって囲まれ、可撓性を付
与されて切り起こされ突出面を構成したことを特徴とす
るものである。溶接面73表面には4個の溶接点74が
対称位置に突出せしめられている。さらに溶接面73に
連接されたスリット76a、76bおよび77a、77
bに囲まれてそれぞれ分離形成された等脚の脚部72a
〜72dを有し、このスリット端に相当する位置79で
加圧力に対して折り曲げが局所的に容易となるように構
成されている。
(6) Embodiment 6 FIG. 14 is a perspective view showing a state where the current collecting lead 70 of Example 6 is welded to an electrode body, and FIGS. 15 (a) and (b) are plan views and It is sectional drawing. Example 6
The electrode body 10 used in the first embodiment is the same as in the first embodiment.
6b and 77a, 77b, which are provided with flexibility to be cut and raised to form a projecting surface. On the surface of the welding surface 73, four welding points 74 are projected at symmetrical positions. Further, slits 76a, 76b and 77a, 77 connected to the welding surface 73 are provided.
and leg portions 72a of equal legs formed separately from each other
7272d, and it is configured such that bending is locally facilitated by a pressing force at a position 79 corresponding to the slit end.

【0060】また、正極集電体と接続される本体部71
a、71bは前記脚部72a乃至72dに連設されてお
り、裏面側に抜きばりが形成され、溶接点となる突起7
4sを構成している。
The main body 71 connected to the positive electrode current collector
The projections 7a and 71b are connected to the legs 72a to 72d.
4s.

【0061】そして、この集電リード70の本体部71
a,bが正極集電体14の直径上に位置するように載置
し、突起74sを介して正極集電体14にスポット溶接
(第1溶接)した後、上述した実施例1と同様に封口体
17の底面と集電リード70の溶接面73から突出する
4個の溶接点74とを溶接(第2溶接)し、封口および
パンチPによって加圧して公称容量6.5Ahの円筒形
ニッケル−水素蓄電池を作製した。このパンチPによる
加圧力により、脚部はその断面形状が対称となるように
均一に押しつぶされることとなる。このようにして作製
された実施例5のニッケル−水素蓄電池を電池Fとし
た。
The main body 71 of the current collecting lead 70
a and b are placed so as to be positioned on the diameter of the positive electrode current collector 14, and spot-welded (first welding) to the positive electrode current collector 14 via the protrusion 74 s, similarly to the first embodiment described above. The bottom surface of the sealing body 17 and the four welding points 74 protruding from the welding surface 73 of the current collecting lead 70 are welded (second welding) and pressurized by the sealing and the punch P to form a cylindrical nickel having a nominal capacity of 6.5 Ah. -A hydrogen storage battery was prepared. Due to the pressing force of the punch P, the legs are uniformly crushed so that their cross-sectional shapes are symmetric. The nickel-hydrogen storage battery of Example 5 thus manufactured was referred to as Battery F.

【0062】(7)比較例 比較例として、図23(a)、(b)に示したような、
板状の集電リード200を用い、後は前記実施例とまっ
たく同様に形成した電池Xを形成した。
(7) Comparative Example As a comparative example, as shown in FIGS.
Using a plate-shaped current collecting lead 200, a battery X was formed in exactly the same manner as in the above example.

【0063】3.電池特性試験 (1)活性化 上述のようにして作製した各実施例の電池A〜Fを用い
て、室温(約25℃)で、650mA(0.1C)の電
流値で8時間充電した後、1時間休止させ、その後、1
300mA(0.2C)の電流値で電池電圧が0.8V
になるまで放電させるという充放電サイクルを行い、こ
の充放電サイクルを10回繰り返して電池の活性化を行
った。
3. Battery Characteristics Test (1) Activation After charging for 8 hours at room temperature (about 25 ° C.) at a current value of 650 mA (0.1 C) using batteries A to F of the respective examples prepared as described above. Pause for 1 hour, then 1
Battery voltage is 0.8 V at a current value of 300 mA (0.2 C)
, And the battery was activated by repeating the charge / discharge cycle 10 times.

【0064】(2)V−I特性試験 ついで、上述のように活性化した各実施例の電池A〜F
電池Xを用いて、室温(約25℃)で、1300mA
(2C)の電流値で電池電圧が0.8Vになるまで放電
させた状態の電池を1300mA(0.2C)の電流値
で3時間充電した。ついで、1時間休止させた後、25
Aの電流値で30秒間放電させ、10秒後の電池電圧を
測定した。ついで、放電させた容量分の電力を充電した
後、同様に、50A,70A,100Aの電流値で30
秒間放電させ、10秒後の電池電圧をそれぞれ測定し
た。このようにして得られた10秒後の電池電圧を縦軸
とし、各電流値を横軸としてV−I直線(V−I特性)
を求めると、図24に示すような結果となった。
(2) VI Characteristics Test Next, the batteries A to F of the respective examples activated as described above were activated.
Using battery X, at room temperature (about 25 ° C.), 1300 mA
The battery in a state of being discharged until the battery voltage reached 0.8 V at the current value of (2C) was charged at a current value of 1300 mA (0.2 C) for 3 hours. Then, after resting for 1 hour, 25
The battery was discharged at the current value of A for 30 seconds, and the battery voltage after 10 seconds was measured. Next, after charging the electric power corresponding to the discharged capacity, similarly, at a current value of 50 A, 70 A, and 100 A, 30
The battery was discharged for 10 seconds, and the battery voltage after 10 seconds was measured. The thus obtained battery voltage after 10 seconds is set on the vertical axis, and each current value is set on the horizontal axis, with a VI straight line (VI characteristic).
Was obtained, the result as shown in FIG. 24 was obtained.

【0065】図24から明らかなように、各実施例の電
池A〜FのV−I直線の傾きは小さいことが分かる。こ
のことから、各実施例の電池A〜Fの作動電圧はいずれ
も高く、電池内部抵抗が低いことが分かる。これは、各
実施例の電池A〜Fは、集電リード0,30,40,5
0,60,70の溶接が良好に行われており、内部抵抗
が低減し、高い出力特性が得られたものと考えられる。
As is clear from FIG. 24, the slopes of the VI straight lines of the batteries A to F of the respective examples are small. This indicates that the operating voltages of the batteries A to F in each example are all high and the internal resistance of the batteries is low. This is because the batteries A to F of the respective embodiments have current collecting leads 0, 30, 40, and 5
It is considered that welding of 0, 60, and 70 was performed well, the internal resistance was reduced, and high output characteristics were obtained.

【0066】次に、本発明の集電リードの変形例につい
て説明する。
Next, a modification of the current collecting lead of the present invention will be described.

【0067】変形例1 図16(a)および(b)に示すように、この集電リー
ド80は周縁部が本体部81を構成し、電極と接続され
るようになっており、集電体と集電リードの両方の役割
を果たすものである。すなわちこの集電リード80は、
中央部に相対向して形成された脚部となる切り起こし部
(脚部)82a、82bを具備し、前記切り起こし部の
頂面が溶接点となり得る領域を持つ平坦面83を構成
し、前記切り起こし部82a、82bに括れ変形部から
なる曲げ案内部85が形成されていることを特徴とす
る。括れ加工を行い括れ変形を生ぜしめることにより、
この括れ部の周辺が肉薄となり、この部分から変形が生
じ易くなる。86はスリットである。この集電リード8
0は正極に接続される集電体本体部21とリード部(集
電リード)とを一体形成してなるものである。
Modification Example 1 As shown in FIGS. 16A and 16B, the current collecting lead 80 has a peripheral portion constituting a main body portion 81 and connected to an electrode. It functions as both a power supply lead and a current collecting lead. That is, this current collecting lead 80
A flat surface 83 having cut-and-raised portions (leg portions) 82a and 82b serving as legs formed opposite to each other at a central portion and having a region where a top surface of the cut-and-raised portion can be a welding point is formed. A bent guide portion 85 formed of a constricted deformation portion is formed at the cut-and-raised portions 82a and 82b. By performing squeezing processing and causing squeezing deformation,
The periphery of the constricted portion becomes thin, and deformation is likely to occur from this portion. 86 is a slit. This collecting lead 8
Numeral 0 is formed by integrally forming a current collector body 21 connected to the positive electrode and a lead (current collecting lead).

【0068】変形例2 図17(a)および(b)に示すように、この集電リー
ド90も、前記変形例1と同様、周縁部が本体部91を
構成し、電極と接続されるようになっており、集電体と
集電リードの両方の役割を果たすものである。すなわち
この集電リード90は、中央部に相対向して斜めに形成
された脚部となる切り起こし部(脚部)92a、92b
を具備し、前記切り起こし部の頂面が溶接点となり得る
領域を持つ平坦面93を構成し、前記切り起こし部92
a、92bと前記本体部91との境界部にスリットの形
成により強度が弱くなるように形成された曲げ案内部9
5を有することを特徴とする。この曲げ案内部95が変
形し易い領域となっており、加圧されるとこの部分から
変形し易くなる。96はスリットである。かかる構成に
よれば、切り起こし部92a、92bが斜めに開くよう
に形成されているため、曲げ案内部で変形し易い状態と
なっている。
Modification 2 As shown in FIGS. 17 (a) and 17 (b), this current collecting lead 90 also has a peripheral portion constituting a main body 91 and connection to electrodes, similarly to the aforementioned modification 1. And serves as both a current collector and a current collecting lead. That is, the current collecting lead 90 has cut-and-raised portions (leg portions) 92a and 92b, which are leg portions obliquely formed opposite to the center portion.
A flat surface 93 having a region where the top surface of the cut-and-raised portion can be a welding point;
a, a bending guide portion 9 formed so that the strength is weakened by forming a slit at the boundary between the body portion 91 and the main body portion 91.
5 is characterized. The bending guide portion 95 is a region that is easily deformed, and is easily deformed from this portion when pressurized. 96 is a slit. According to such a configuration, the cut-and-raised portions 92a and 92b are formed so as to open diagonally, so that the bending guide portion is easily deformed.

【0069】変形例3 図18(a)および(b)に示すように、この集電リー
ド100も、前記変形例2とほぼ同様に形成されてお
り、切り起こし部が中央でほぼ正方形に近い平坦な溶接
面103を持ち、溶接点104がこの正方形の角部に形
成されていることを特徴とする。また周縁部が本体部1
01を構成し、電極と接続されるようになっており、集
電体と集電リードの両方の役割を果たすものである。す
なわちこの集電リード100は、中央部に相対向して形
成された脚部となる切り起こし部(脚部)102a、1
02bを具備し、前記切り起こし部の頂面が溶接点とな
り得る領域を持つ平坦面103を構成し、前記切り起こ
し部102a、102bと前記本体部101との境界部
にスリット105sの形成により強度が弱くなるように
形成された曲げ案内部105を有することを特徴とす
る。この曲げ案内部105が変形し易い領域となってお
り、加圧されるとこの部分から変形し易くなる。
Modification 3 As shown in FIGS. 18 (a) and 18 (b), this current collecting lead 100 is also formed in substantially the same manner as in Modification 2, and the cut-and-raised portion is almost square at the center. It has a flat welding surface 103 and a welding point 104 is formed at the corner of this square. The peripheral part is the main body 1
No. 01 is connected to the electrodes, and serves as both a current collector and a current collecting lead. In other words, this current collecting lead 100 has cut-and-raised portions (leg portions) 102a, 1
02b, and a flat surface 103 having a region where the top surface of the cut-and-raised portion can serve as a welding point, and formed with a slit 105s at the boundary between the cut-and-raised portions 102a and 102b and the main body 101 to provide strength. Is characterized by having a bending guide portion 105 formed so as to be weaker. The bending guide portion 105 is a region that is easily deformed, and is easily deformed from this portion when pressed.

【0070】変形例4 図19(a)および(b)に示すように、この集電リー
ド110も、前記変形例3とほぼ同様に形成されてお
り、切り起こし部が中央でほぼ正方形に近い平坦な溶接
面113を持ち、溶接点114がこの正方形の中央部に
2個平行に配列されていることを特徴とする。曲げ変形
部の他は前記変形例3とほぼ同様である。
Modification 4 As shown in FIGS. 19A and 19B, the current collecting lead 110 is also formed in substantially the same manner as in Modification 3, and the cut-and-raised portion is almost square at the center. It has a flat welding surface 113 and is characterized in that two welding points 114 are arranged in parallel at the center of this square. Other than the bending deformation portion, it is almost the same as the third modification.

【0071】変形例5 図20(a)および(b)に示すように、この集電リー
ド120も、前記変形例4とほぼ同様に形成されてお
り、切り起こし部が中央でほぼ正方形に近い平坦な溶接
面123を持ち、溶接点124がこの正方形の中央部に
4個平行に配列されていることを特徴とする。曲げ案内
部125は前記変形例1と同様に、前記切り起こし部1
22a、122bに括れ変形部を有すると共にスリット
126によって更にくびれ変形を生じ易いように形成さ
れていることを特徴とする。
Modification 5 As shown in FIGS. 20A and 20B, this current collecting lead 120 is also formed substantially in the same manner as in Modification 4, and the cut-and-raised portion is almost square at the center. It has a flat welding surface 123 and is characterized in that four welding points 124 are arranged in parallel at the center of this square. The bending guide portion 125 is provided in the same manner as the first modification.
22a and 122b have a constricted deformation portion, and are formed so that constriction deformation is easily caused by a slit 126.

【0072】変形例6 図21(a)および(b)に示すように、この集電リー
ド130も、前記変形例5とほぼ同様に形成されてお
り、切り起こし部が中央でほぼ正方形に近い平坦な溶接
面133を持ち、溶接点134がこの正方形の中央部に
4個平行に配列されており、曲げ案内部が前記実施例1
と同様に、くの字状括れ部を形成していることを特徴と
する。
Modification 6 As shown in FIGS. 21 (a) and 21 (b), this current collecting lead 130 is also formed substantially in the same manner as in Modification 5, and the cut-and-raised portion is almost square at the center. It has a flat welding surface 133, four welding points 134 are arranged in parallel at the center of the square, and the bending guide is
Similarly to the above, a character-shaped constricted portion is formed.

【0073】変形例7 図22(a)乃至(c)に平面図、側面図および封口体
を装着したときの断面図を示すように、この集電リード
140も、円盤状のプレートからなり、集電体を兼ねる
本体部141と、中央部に切り起こし片142a、14
2bを形成し、平坦面状となった折り返し端部143
a、143bを具備し、この折り返し端部が溶接面を構
成するものである。ここで147は封口体を示す。
Modification 7 As shown in FIGS. 22 (a) to 22 (c), a plan view, a side view, and a cross-sectional view when a sealing body is mounted, the current collecting lead 140 is also formed of a disc-shaped plate. A main body 141 also serving as a current collector, and cut-and-raised pieces 142a and 14
2b is formed, and the folded end portion 143 becomes a flat surface.
a, 143b, and the turned-back end constitutes a welding surface. Here, 147 indicates a sealing body.

【0074】このような形状の集電リードを用いること
により、圧着時に容易に均一に圧力を受けて変形し、図
22(d)に圧着後の断面図を示すように、封口体と集
電体本体部141(電極)との距離が小さくなるため、
低抵抗化を図ることが可能となる。
By using the current collecting lead having such a shape, the sealing member is easily and uniformly deformed by receiving pressure at the time of crimping, and as shown in a sectional view after crimping in FIG. Since the distance from the body part 141 (electrode) is reduced,
Low resistance can be achieved.

【0075】なお、上述した実施の形態および変形例に
おいては、封口体を正極端子とし、外装容器を負極端子
とした例について説明したが、封口体を負極端子とし、
外装容器を正極端子としてもよい。この場合、正極集電
体は電池外装容器の内底面に溶接され、封口体の底面は
集電リード20,30,40,50,60を介して負極
集電体に溶接されることとなる。
In the above-described embodiment and modified examples, an example was described in which the sealing member was a positive electrode terminal and the outer container was a negative electrode terminal. However, the sealing member was a negative electrode terminal.
The outer container may be used as the positive electrode terminal. In this case, the positive electrode current collector is welded to the inner bottom surface of the battery outer container, and the bottom surface of the sealing body is welded to the negative electrode current collector via the current collecting leads 20, 30, 40, 50, and 60.

【0076】さらにまた、前記実施形態においては、電
極体を外装容器に装着し集電リードを溶接した後電解液
を注入したが、固体電解質を用いる蓄電池の場合は、正
極と負極との間に電解質を挟んだ状態で外装容器に装着
し、集電リードを溶接し、封着そして圧着という手順を
とることになる。
Further, in the above embodiment, the electrolyte was injected after the electrode body was mounted on the outer container and the current collecting lead was welded. However, in the case of a storage battery using a solid electrolyte, between the positive electrode and the negative electrode, A procedure of mounting the battery with the electrolyte sandwiched therein, welding the current collecting lead, sealing and crimping is performed.

【0077】また、溶接工程についても前記実施形態に
限定されることなく、集電リードを装着し封着したの
ち、電解質を介して電流を流すようにし溶接する直接溶
接法をとる場合にも適用可能であることはいうまでもな
い。特にこの直接溶接法を用いる場合、集電リードが上
面に平坦面(溶接面)をもち断面対称な安定な形状をも
つため、安定に載置することができ、封着時に位置ずれ
が生じるのを防止することができるという効果もある。
Also, the welding process is not limited to the above-described embodiment, and is also applicable to a case where a direct welding method in which a current is flowed through an electrolyte and then welding is performed after a current collecting lead is attached and sealed. It goes without saying that it is possible. In particular, when this direct welding method is used, since the current collecting lead has a stable shape with a flat surface (welding surface) on the upper surface and a symmetrical cross section, the current collecting lead can be stably placed, and a displacement occurs at the time of sealing. There is also an effect that can be prevented.

【0078】さらにまた、上述した実施の形態および変
形例においては、本発明をニッケル−水素蓄電池に適用
する例について説明したが、本発明はニッケル−水素蓄
電池に限らず、ニッケル−カドミウム蓄電池等の他の蓄
電池にも適用できることは明らかである。
Further, in the above-described embodiments and modified examples, an example in which the present invention is applied to a nickel-metal hydride storage battery has been described. However, the present invention is not limited to a nickel-metal hydride storage battery, but may be applied to a nickel-cadmium storage battery or the like. Obviously, it can be applied to other storage batteries.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明の第1の実施例の集電リードを電極体
に溶接した状態を示す斜視図である。
FIG. 1 is a perspective view showing a state where a current collecting lead according to a first embodiment of the present invention is welded to an electrode body.

【図2】 本発明の第1の実施例の集電リードの平面図
および断面図である。
FIG. 2 is a plan view and a sectional view of a current collecting lead according to the first embodiment of the present invention.

【図3】 電極体を外装容器に挿入して図1の集電リー
ドを封口体と溶接する状態を示す断面図である。
FIG. 3 is a cross-sectional view showing a state where an electrode body is inserted into an outer container and the current collecting lead of FIG. 1 is welded to a sealing body.

【図4】 外装容器の開口部に封口体を封口した状態を
示す断面図である。
FIG. 4 is a cross-sectional view showing a state in which a sealing body is sealed in an opening of the outer container.

【図5】 封口部をプレスする状態を示す断面図であ
る。
FIG. 5 is a cross-sectional view showing a state where a sealing portion is pressed.

【図6】 外装容器に挿入された電極体が集電リードを
介して封口体に溶接されて完成したニッケル−水素蓄電
池を示す断面図である。
FIG. 6 is a cross-sectional view showing a completed nickel-hydrogen storage battery in which an electrode body inserted into an outer container is welded to a sealing body via a current collecting lead.

【図7】 本発明の第2の実施例集電リードを電極体に
溶接した状態を示す斜視図である。
FIG. 7 is a perspective view showing a state where a current collecting lead according to a second embodiment of the present invention is welded to an electrode body.

【図8】 本発明の第2の実施例の集電リードの平面図
および断面図である。
FIG. 8 is a plan view and a sectional view of a current collecting lead according to a second embodiment of the present invention.

【図9】 本発明の第3の実施例集電リードを電極体に
溶接した状態を示す斜視図である。
FIG. 9 is a perspective view showing a state where a current collecting lead according to a third embodiment of the present invention is welded to an electrode body.

【図10】 本発明の第4の実施例集電リードを電極体
に溶接した状態を示す斜視図である。
FIG. 10 is a perspective view showing a state where a current collecting lead according to a fourth embodiment of the present invention is welded to an electrode body.

【図11】 本発明の第4の実施例の集電リードの平面
図および断面図である。
FIG. 11 is a plan view and a sectional view of a current collecting lead according to a fourth embodiment of the present invention.

【図12】 本発明の第5の実施例集電リードを電極体
に溶接した状態を示す斜視図である。
FIG. 12 is a perspective view showing a state where a current collecting lead according to a fifth embodiment of the present invention is welded to an electrode body.

【図13】 本発明の第5の実施例の集電リードの平面
図および断面図である。
FIG. 13 is a plan view and a sectional view of a current collecting lead according to a fifth embodiment of the present invention.

【図14】 本発明の第6の実施例集電リードを電極体
に溶接した状態を示す斜視図である。
FIG. 14 is a perspective view showing a state where a current collecting lead according to a sixth embodiment of the present invention is welded to an electrode body.

【図15】 本発明の第6の実施例の集電リードの平面
図および断面図である。
FIG. 15 is a plan view and a cross-sectional view of a current collecting lead according to a sixth embodiment of the present invention.

【図16】 本発明の変形例1の集電リードの平面図お
よび断面図である。
FIG. 16 is a plan view and a cross-sectional view of a current collecting lead according to a first modification of the present invention.

【図17】 本発明の変形例2の集電リードの平面図お
よび断面図である。
FIG. 17 is a plan view and a cross-sectional view of a current collecting lead according to a second modification of the present invention.

【図18】 本発明の変形例3の集電リードの平面図お
よび断面図である。
FIG. 18 is a plan view and a cross-sectional view of a current collecting lead according to a third modification of the present invention.

【図19】 本発明の変形例4の集電リードの平面図お
よび断面図である。
FIG. 19 is a plan view and a cross-sectional view of a current collecting lead of Modification 4 of the present invention.

【図20】 本発明の変形例5の集電リードの平面図お
よび断面図である。
FIG. 20 is a plan view and a cross-sectional view of a current collecting lead of Modification Example 5 of the present invention.

【図21】 本発明の変形例6の集電リードの平面図お
よび断面図である。
FIG. 21 is a plan view and a cross-sectional view of a current collecting lead according to Modification 6 of the present invention.

【図22】 本発明の変形例7の集電リードの平面図お
よび断面図および圧着後の状態を示す図である。
FIG. 22 is a plan view and a cross-sectional view of a current collecting lead according to Modification 7 of the present invention, and a diagram showing a state after crimping.

【図23】 従来例の蓄電池の要部説明図である。FIG. 23 is an explanatory diagram of a main part of a conventional storage battery.

【図24】 本発明の実施形態の電池と比較例の電池と
のI−V特性を示す図である。
FIG. 24 is a view showing IV characteristics of the battery of the embodiment of the present invention and the battery of the comparative example.

【符号の説明】[Explanation of symbols]

10…電極体、11…正極板、12…負極板、13…セ
パレータ、14…正極集電体、15…負極集電体、16
…外装容器(負極外部端子)、16a…溝部、17…封
口体、17a…蓋体、17b…正極キャップ(正極外部
端子)、18…防振リング、19…絶縁ガスケット、2
0,30,40,50,60,70…集電体、W1,W
2…溶接電極、A1,A2…割型、P…パンチ
DESCRIPTION OF SYMBOLS 10 ... Electrode body, 11 ... Positive electrode plate, 12 ... Negative electrode plate, 13 ... Separator, 14 ... Positive electrode collector, 15 ... Negative electrode collector, 16
... outer container (negative electrode external terminal), 16a ... groove, 17 ... sealing body, 17a ... lid, 17b ... positive electrode cap (positive electrode external terminal), 18 ... vibration isolation ring, 19 ... insulating gasket, 2
0, 30, 40, 50, 60, 70 ... current collector, W1, W
2: welding electrode, A1, A2: split type, P: punch

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 5H011 AA03 AA04 AA09 CC06 DD13 DD15 DD26 EE04 FF03 GG02 HH02 5H022 AA04 AA18 BB02 BB03 BB16 BB19 BB28 CC12 CC13 EE03 5H028 AA07 BB01 BB04 BB05 CC05 CC07 CC12 CC26 EE01  ──────────────────────────────────────────────────続 き Continued on front page F term (reference) 5H011 AA03 AA04 AA09 CC06 DD13 DD15 DD26 EE04 FF03 GG02 HH02 5H022 AA04 AA18 BB02 BB03 BB16 BB19 BB28 CC12 CC13 EE03 5H028 AA07 BB01 BB04 CC05 CC05 CC07

Claims (34)

【特許請求の範囲】[Claims] 【請求項1】 端子と電極とを接続するためにこれらの
間に介在せしめられる集電リードであって、 加圧時に局所的な曲げ変形を促進する曲げ案内部を有す
ることを特徴とする集電リード。
1. A current collecting lead interposed between a terminal and an electrode for connecting the terminal and the electrode, the current collecting lead having a bending guide portion for promoting local bending deformation when pressurized. Electric lead.
【請求項2】 端子と電極とを接続するためにこれらの
間に介在せしめられ、前記端子または前記電極との溶接
後、かしめ成形のなされる集電リードであって、 前記かしめ成形による加圧時に局所的な曲げ変形を促進
する曲げ案内部を有することを特徴とする集電リード。
2. A current collecting lead which is interposed between the terminal and the electrode to connect the terminal and the electrode, and which is formed by caulking after welding with the terminal or the electrode, wherein a pressure is applied by the caulking. A current collecting lead having a bending guide portion that sometimes promotes local bending deformation.
【請求項3】 端子と電極とを接続するためにこれらの
間に介在せしめられ、前記端子または前記電極との溶接
後、かしめ成形のなされる集電リードであって、 前記集電リードは、側周面に平坦面を有する筒状体から
なり、前記平坦面上に複数の溶接点が設けられているこ
とを特徴とする集電リード。
3. A current collecting lead which is interposed between the terminal and the electrode to connect the terminal and the electrode, and is caulked after welding with the terminal or the electrode, wherein the current collecting lead is A current collecting lead comprising a cylindrical body having a flat surface on a side peripheral surface, wherein a plurality of welding points are provided on the flat surface.
【請求項4】 前記筒状体は、側周面に相対向する2つ
の平坦面を具備し、前記2つの平坦面のうち、電極との
接続側が、前記端子との接続側よりも表面積が大きいこ
とを特徴とする請求項3記載の集電リード。
4. The cylindrical body has two flat surfaces facing each other on a side peripheral surface, and a surface of the two flat surfaces connected to the electrode has a surface area greater than that of the terminal connected to the terminal. The current collecting lead according to claim 3, which is large.
【請求項5】 前記集電リードは、加圧面に対して平行
な断面が対称形であることを特徴とする請求項1または
4のいずれかに記載の集電リード。
5. The current collecting lead according to claim 1, wherein the current collecting lead has a symmetrical cross section parallel to a pressing surface.
【請求項6】 前記曲げ案内部はスリットであることを
特徴とする請求項1乃至5のいずれかに記載の集電リー
ド。
6. The current collecting lead according to claim 1, wherein the bending guide is a slit.
【請求項7】 前記曲げ案内部は、前記溶接点に対して
対称となる位置に形成され、他の領域よりも可撓性の高
い領域(弾性部)であることを特徴とする請求項1乃至
5のいずれかに記載の集電リード。
7. The bending guide portion is formed at a position symmetrical with respect to the welding point, and is a region (elastic portion) having higher flexibility than other regions. 6. The current collecting lead according to any one of claims 1 to 5.
【請求項8】 前記曲げ案内部は、周辺部に形成された
スリットによって可撓性が付与された領域であることを
特徴とする請求項7に記載の集電リード。
8. The current collecting lead according to claim 7, wherein the bending guide is a region provided with flexibility by a slit formed in a peripheral portion.
【請求項9】 前記曲げ案内部は、前記溶接点に対して
対称となる位置に形成された肉薄部であることを特徴と
する請求項1乃至5のいずれかに記載の集電リード。
9. The current collecting lead according to claim 1, wherein the bending guide portion is a thin portion formed at a position symmetrical with respect to the welding point.
【請求項10】 前記集電リードは、表面に溶接点とな
りうる領域をもつ溶接面と、前記溶接面から伸張する少
なくとも2本の等脚部とからなり、 前記曲げ案内部は、前記等脚部の中間部に形成されてい
ることを特徴とする請求項1、2、5乃至9のいずれか
に記載の集電リード。
10. The current collecting lead includes a welding surface having a region that can be a welding point on a surface thereof, and at least two equal legs extending from the welding surface. The current collecting lead according to any one of claims 1, 2, 5 to 9, wherein the current collecting lead is formed at an intermediate portion of the portion.
【請求項11】 前記集電リードは、表面に溶接点とな
りうる領域をもつ溶接面と、前記溶接面から伸張する等
脚の少なくとも2本の脚部とからなり、 前記曲げ案内部は、前記脚部の中間部に形成され、内方
に曲折する“く”の字状の折り曲げ部であることを特徴
とする請求項1、2、5乃至9のいずれかに記載の集電
リード。
11. The current collecting lead comprises: a welding surface having a region that can be a welding point on a surface; and at least two legs of equal legs extending from the welding surface. The current collecting lead according to any one of claims 1, 2, 5 to 9, wherein the current collecting lead is a bent portion formed in a middle portion of the leg and bent inward.
【請求項12】 前記集電リードは、円形の金属板から
なり、中央部に突出する切り起こし部を具備し、前記切
り起こし部の頂面が溶接点となり得る領域を持つ平坦面
を構成し、前記切り起こし部に曲げ案内部が形成されて
いることを特徴とする請求項1、2、5乃至9のいずれ
かに記載の集電リード。
12. The current collecting lead is made of a circular metal plate, has a cut-and-raised portion protruding at a central portion, and forms a flat surface having a region where a top surface of the cut-and-raised portion can be a welding point. 10. The current collecting lead according to claim 1, wherein a bent guide portion is formed in the cut-and-raised portion.
【請求項13】 前記集電リードは、円形の金属板を凹
凸加工することによって形成されており、第1の平坦面
からなる周縁部と、前記第1の平坦面から突出せしめら
れ頂面が溶接点となり得る領域を持つ第2の平坦面を構
成してなる凸領域を有することを特徴とする請求項1、
2、5乃至9のいずれかに記載の集電リード。
13. The current collecting lead is formed by subjecting a circular metal plate to irregular processing, and has a peripheral portion formed of a first flat surface and a top surface projected from the first flat surface. 2. The semiconductor device according to claim 1, further comprising a convex region that forms a second flat surface having a region that can be a welding point.
10. The current collecting lead according to any one of 2, 5 to 9.
【請求項14】 前記第1の平坦面は裏面側に突出する
突起を具備し、電極との溶接点を形成し得るように構成
され、 前記第2の平坦面は頂面側に突出する突起を具備し、前
記端子との溶接点を形成し得るように構成されているこ
とを特徴とする請求項13に記載の集電リード。
14. The first flat surface is provided with a projection protruding to the rear surface side, and is configured to be able to form a welding point with an electrode. The second flat surface is a projection protruding to the top surface side. 14. The current collecting lead according to claim 13, wherein the current collecting lead is provided so as to be able to form a welding point with the terminal.
【請求項15】 前記溶接点は、前記第2の平坦面に形
成された平行な2本のスリットで囲まれた領域が折り曲
げによって突出せしめられて構成されていることを特徴
とする請求項13または14に記載の集電リード。
15. The welding point according to claim 13, wherein a region surrounded by two parallel slits formed on the second flat surface is formed so as to protrude by bending. Or the current collecting lead according to 14.
【請求項16】 外装容器と、前記外装容器内に配置せ
しめられた正および負の電極と、これらの間に配置せし
められた電解質とを具備し、前記外装容器が、前記正ま
たは負の電極の一方に電気的に接続されて一方極の端子
を構成するとともに、他の一方が前記外装容器と電気的
に絶縁された他方極の端子に接続されている蓄電池にお
いて、 前記正または負の電極の少なくとも一方と前記端子との
間が、加圧時に局所的な曲げ変形を容易にする曲げ案内
部を有する集電リードを介して接続されており、前記曲
げ案内部で折り曲げられていることを特徴とする蓄電
池。
16. An external container, comprising: an outer container; positive and negative electrodes disposed in the outer container; and an electrolyte disposed between the outer container and the positive or negative electrode. A storage battery that is electrically connected to one of the terminals to form a terminal of one pole, and the other is connected to a terminal of the other pole that is electrically insulated from the outer container; At least one of the terminals and the terminal are connected via a current collecting lead having a bending guide portion that facilitates local bending deformation when pressurized, and the terminal is bent by the bending guide portion. Characteristic storage battery.
【請求項17】 一方極の端子を兼ねる開口部を備えた
外装容器と、前記外装容器内に配置せしめられた正およ
び負の電極と、これらの間に配置せしめられた電解質
と、前記開口部を密封する他方極の端子を兼ねる封口体
を備えた蓄電池であって、 前記正または負の電極の少なくとも一方と前記端子との
間が、加圧時に局所的な曲げ変形を容易にする曲げ案内
部を有する集電リードを介して接続されており、前記曲
げ案内部で折り曲げられていることを特徴とする蓄電
池。
17. An outer container having an opening serving also as a terminal of one electrode, a positive electrode and a negative electrode disposed in the outer container, an electrolyte disposed therebetween, and the opening. A storage battery provided with a sealing body also serving as a terminal of the other electrode for sealing the terminal, wherein at least one of the positive electrode or the negative electrode and the terminal are connected to each other, and a bending guide for facilitating local bending deformation when pressurized. A storage battery connected via a current collecting lead having a portion and bent by the bending guide portion.
【請求項18】 前記集電リードは前記正又は負極の一
方に接続された集電体を介して接続されており、 前記封口体と前記集電体とが中空部を備えた筒状体から
なる集電リードに溶接されていることを特徴とする請求
項16又は17のいずれかに記載の蓄電池。
18. The current collecting lead is connected via a current collector connected to one of the positive electrode and the negative electrode, and the sealing member and the current collector are formed from a cylindrical body having a hollow portion. The storage battery according to claim 16, wherein the storage battery is welded to a current collecting lead.
【請求項19】 前記筒状体は、側周面に相対向する2
つの平坦面を具備し、前記2つの平坦面のうち、電極と
の接続側が、前記端子との接続側よりも表面積が大きい
ことを特徴とする請求項18に記載の蓄電池。
19. The cylindrical body opposing a side peripheral surface of the cylindrical body.
19. The storage battery according to claim 18, comprising two flat surfaces, of the two flat surfaces, a surface connected to the electrode has a larger surface area than a surface connected to the terminal.
【請求項20】 前記筒状体は加圧力により押しつぶさ
れ、前記筒状体の軸を含む面に対して対称形となる断面
形状を有することを特徴とする請求項18に記載の蓄電
池。
20. The storage battery according to claim 18, wherein the cylindrical body is crushed by a pressing force and has a cross-sectional shape that is symmetric with respect to a plane including an axis of the cylindrical body.
【請求項21】 前記集電リードは、加圧面に対して平
行な断面が対称形であることを特徴とする請求項17乃
至20のいずれかに記載の蓄電池。
21. The storage battery according to claim 17, wherein the current collecting lead has a symmetrical cross section parallel to a pressing surface.
【請求項22】 前記曲げ案内部はスリットであること
を特徴とする請求項16乃至20のいずれかに記載の蓄
電池。
22. The storage battery according to claim 16, wherein the bending guide is a slit.
【請求項23】 前記曲げ案内部は、前記溶接点に対し
て対称となる位置に形成され、他の領域よりも可撓性の
高い領域(弾性部)であるこを特徴とする請求項16乃
至20のいずれかに記載の蓄電池。
23. The bending guide portion is formed at a position symmetrical with respect to the welding point, and is a region (elastic portion) having higher flexibility than other regions. 20. The storage battery according to any one of 20.
【請求項24】 前記曲げ案内部は、周辺部に形成され
たスリットによって可撓性が付与された領域であること
を特徴とする請求項23に記載の蓄電池。
24. The storage battery according to claim 23, wherein the bending guide is a region provided with flexibility by a slit formed in a peripheral portion.
【請求項25】 前記曲げ案内部は、前記溶接点に対し
て対称となる位置に形成された肉薄部であることを特徴
とする請求項16乃至20のいずれかに記載の蓄電池。
25. The storage battery according to claim 16, wherein the bending guide portion is a thin portion formed at a position symmetrical with respect to the welding point.
【請求項26】 前記集電リードは、表面に溶接点とな
りうる領域をもつ溶接面と、前記溶接面から伸張する少
なくとも2本の等脚部とからなり、 前記等脚部の中間部に形成された前記曲げ案内部で、等
脚状をなすように押し曲げられていることを特徴とする
請求項16、17、21乃至25のいずれかに記載の蓄
電池。
26. The current collecting lead includes a welding surface having a region that can be a welding point on the surface, and at least two equal legs extending from the welding surface, and is formed at an intermediate portion of the equal legs. 26. The storage battery according to any one of claims 16, 17, 21 to 25, wherein the storage battery is pressed and bent by the bent guide portion so as to form an equal leg shape.
【請求項27】 前記集電リードは、表面に溶接点とな
りうる領域をもつ溶接面と、前記溶接面から伸張する等
脚の少なくとも2本の脚部とからなり、 前記脚部の中間部で、内方に“く”の字状をなして曲折
せしめられていることを特徴とする請求項16、17、
21乃至25のいずれかに記載の蓄電池。
27. The current collecting lead comprises a welding surface having a region that can be a welding point on the surface, and at least two legs of equal legs extending from the welding surface. , Which are bent inwardly in the shape of a "ku".
26. The storage battery according to any one of 21 to 25.
【請求項28】 前記集電リードは、円形の金属板から
なり、中央部に相対向して形成された複数の切り起こし
片を具備し、前記切り起こし片の頂面が溶接点となり得
る領域を持つ平坦面を構成し、前記切り起こし片に形成
された曲げ案内部で押し曲げられていることを特徴とす
る請求項16、17、21乃至25のいずれかに記載の
蓄電池。
28. The current collecting lead is made of a circular metal plate, and has a plurality of cut-and-raised pieces formed at the center thereof so as to face each other, and a region where a top surface of the cut-and-raised piece can be a welding point. The storage battery according to any one of claims 16, 17, 21 to 25, wherein the storage battery has a flat surface having the following shape, and is pressed and bent by a bending guide portion formed on the cut-and-raised piece.
【請求項29】 前記集電リードは、円形の金属板を凹
凸加工することによって形成されており、第1の平坦面
からなる周縁部と、前記第1の平坦面から突出せしめら
れ頂面が溶接点となり得る領域を持つ第2の平坦面を構
成してなる凸領域を有す徴とする請求項16、17、2
1乃至25のいずれかに記載の蓄電池。
29. The current collecting lead is formed by processing a circular metal plate into and out, and has a peripheral portion formed of a first flat surface and a top surface protruding from the first flat surface. 17. A feature having a convex region forming a second flat surface having a region that can be a welding point.
26. The storage battery according to any one of 1 to 25.
【請求項30】 前記第1の平坦面は裏面側に突出する
突起を具備し、電極との溶接点を形成し得るように構成
され、 前記第2の平坦面は頂面側に突出する突起を具備し、前
記端子との溶接点を形成し得るように構成されているこ
とを特徴とする請求項29に記載の蓄電池。
30. The first flat surface is provided with a projection protruding to the rear surface side, and is configured to be able to form a welding point with an electrode. The second flat surface is a projection protruding to the top surface side. 30. The storage battery according to claim 29, further comprising: a welding point with the terminal.
【請求項31】 前記溶接点は、前記第2の平坦面に形
成された平行な2本のスリットで囲まれた領域が折り曲
げによって突出せしめられて構成されていることを特徴
とする請求項29または30のいずれかに記載の蓄電
池。
31. The welding point, wherein a region surrounded by two parallel slits formed on the second flat surface is formed to be projected by bending. Or the storage battery according to any of 30.
【請求項32】 一方極の端子を兼ねる開口部を備えた
外装容器内に、正および負の電極を配置する工程と、 前記電極の一方に、加圧時に局所的な曲げ変形を容易に
する曲げ案内部を有する集電リードの一端を溶接すると
ともに、前記集電リードの他端を前記他方極の端子を兼
ねる封口体に溶接する溶接工程と、 前記外装容器の前記開口部に前記封口体を配置し、前記
外装容器をかしめて封口するとともに、前記集電リード
が前記曲げ案内部で曲がるように圧着する圧着工程とを
含むことを特徴とする蓄電池の製造方法。
32. A step of arranging a positive electrode and a negative electrode in an outer container provided with an opening serving also as a terminal of one electrode; and facilitating local bending deformation when one of the electrodes is pressurized. A welding step of welding one end of a current collecting lead having a bending guide portion and welding the other end of the current collecting lead to a sealing member also serving as a terminal of the other electrode; and the sealing member at the opening of the outer container. A crimping step of crimping the outer container, sealing the outer container, and crimping the current collecting lead so as to bend at the bending guide portion.
【請求項33】 一方極の端子を兼ねる開口部を備えた
外装容器内に、相対向して形成された正および負の電極
を配置する工程と、 加圧時に局所的な曲げ変形を容易にする曲げ案内部を有
する集電リードを介して前記電極の一方と他方極の端子
を兼ねる封口体とが接触した状態となるように、前記外
装容器の開口部に前記封口体を配置する配置工程と、 前記外装容器と前記封口体との間に電流を流して前記集
電リードを前記封口体あるいは前記電極の少なくとも一
方に溶接する溶接工程と、 前記外装容器の前記開口部に前記封口体を配置し、前記
外装容器をかしめて封口するとともに、前記集電リード
が前記曲げ案内部で曲がるように圧着する圧着工程とを
備えたことを特徴とする蓄電池の製造方法。
33. A step of arranging oppositely formed positive and negative electrodes in an outer container provided with an opening serving also as a terminal of one pole, and easily performing local bending deformation during pressurization. Arranging the sealing body at the opening of the outer container so that one of the electrodes and the sealing body also serving as a terminal of the other electrode are in contact with each other via a current collecting lead having a bending guide portion to be formed. A welding step of flowing a current between the outer container and the sealing member to weld the current collecting lead to at least one of the sealing member or the electrode; and sealing the sealing member to the opening of the outer container. A step of disposing, crimping and sealing the outer container, and crimping the current collecting lead so as to bend at the bending guide portion.
【請求項34】 一方極の端子を兼ねる開口部を備えた
外装容器内に、相対向して配置された正および負の電極
の少なくとも一方の端部に集電体が接続された電極体を
配置する工程と、 前記集電体の上面に局所的な曲げ変形を容易にする曲げ
案内部を有する集電リードを溶接する第1溶接工程と、 前記集電リードと、前記開口部に装着される封口体とが
接触した状態となるように、前記外装容器の開口部に前
記封口体を配置する配置工程と、 前記外装容器と前記封口体との間に電流を流して前記集
電リードを前記封口体に溶接する第2溶接工程と、 前記外装容器の前記開口部に前記封口体を配置し、前記
外装容器をかしめて封口するとともに、前記集電リード
が前記曲げ案内部で曲がるように圧着する圧着工程とを
備えたことを特徴とする蓄電池の製造方法。
34. An electrode body having a current collector connected to at least one end of a positive electrode and a negative electrode arranged opposite to each other in an outer container having an opening serving also as a terminal of one electrode. Arranging, a first welding step of welding a current collecting lead having a bending guide portion for facilitating local bending deformation on the upper surface of the current collector, and a first welding step of attaching the current collecting lead to the opening. Arranging the sealing body at the opening of the exterior container so that the sealing body comes into contact with the sealing body, and passing a current between the exterior container and the sealing body to cause the current collecting lead to flow. A second welding step of welding to the sealing body, arranging the sealing body at the opening of the outer container, caulking the outer container and sealing, and so that the current collecting lead is bent by the bending guide portion. And a crimping step for crimping. Method for producing a battery.
JP2001027260A 2001-02-02 2001-02-02 Current collecting lead and storage battery manufacturing method using the same Expired - Lifetime JP4020590B2 (en)

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