JP2002194456A - Method for manufacturing large-size thick-walled ceramics/metal composite material - Google Patents

Method for manufacturing large-size thick-walled ceramics/metal composite material

Info

Publication number
JP2002194456A
JP2002194456A JP2000387720A JP2000387720A JP2002194456A JP 2002194456 A JP2002194456 A JP 2002194456A JP 2000387720 A JP2000387720 A JP 2000387720A JP 2000387720 A JP2000387720 A JP 2000387720A JP 2002194456 A JP2002194456 A JP 2002194456A
Authority
JP
Japan
Prior art keywords
preform
composite material
powder
aluminum alloy
thick
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000387720A
Other languages
Japanese (ja)
Inventor
Tamotsu Harada
保 原田
Hiromasa Shimojima
浩正 下嶋
Chokusui Odano
直水 小田野
Takeshi Higuchi
毅 樋口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taiheiyo Cement Corp
Ceranx Co Ltd
Original Assignee
Taiheiyo Cement Corp
Ceranx Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taiheiyo Cement Corp, Ceranx Co Ltd filed Critical Taiheiyo Cement Corp
Priority to JP2000387720A priority Critical patent/JP2002194456A/en
Publication of JP2002194456A publication Critical patent/JP2002194456A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Powder Metallurgy (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing a ceramics/metal composite material by which infiltration of aluminum alloy can be performed in a short time without causing an uninfiltrated part even in the case of a large-size thick- walled composite material. SOLUTION: The method for manufacturing the large-size thick-walled ceramics/metal composite material comprises steps of forming a large-size thick-walled preform composed of ceramic powder by a wet molding method, making holes in the preform, pouring slurry composed of Mg-powder-containing ceramic powder using a nonaqueous binder as a solvent into the holes, drying and solidifying the slurry to integrate it with the preform, and then infiltrating molten Mg-containing aluminum alloy into the integrated preform in a nitrogen atmosphere at 700-900 deg.C under no pressure.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、金属−セラミック
ス複合材料の製造方法に関し、特に大型肉厚の金属−セ
ラミックス複合材料の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a metal-ceramic composite material, and more particularly to a method for producing a large-thick metal-ceramic composite material.

【0002】[0002]

【従来の技術】最近、半導体製造装置等にセラミックス
粉末を強化材とし、アルミニウムまたはアルミニウム合
金をマトリックスとする金属−セラミックス複合材料が
使われ始めている。そして、その複合材料が、最近では
露光装置のテーブルのような大型で肉厚の部材にも使わ
れ始めている。この大型で肉厚の部材を作製するには、
通常、鋳造法で作製されている。しかし、この鋳造法で
は、セラミックス粉末の含有率を高くできないという問
題があった。
2. Description of the Related Art Recently, metal-ceramic composite materials using a ceramic powder as a reinforcing material and aluminum or an aluminum alloy as a matrix have begun to be used in semiconductor manufacturing equipment and the like. Recently, the composite material has begun to be used for large and thick members such as a table of an exposure apparatus. To make this large, thick member,
Usually, it is produced by a casting method. However, this casting method has a problem that the content of the ceramic powder cannot be increased.

【0003】それを解決したのが、米国ランクサイド社
が開発した非加圧金属浸透法(PrimexTM)であ
る。これは、SiCやAl23などのセラミックス粉末
で形成されたプリフォームにMgを含むアルミニウム合
金を接触させ、これをN2雰囲気炉中で700〜900
℃の温度に加熱して溶融したアルミニウム合金を浸透さ
せる方法である。この方法は、Mgの化学反応を利用し
てセラミックス粉末と溶融金属との濡れ性を改善し、機
械的な加圧を行わなくてもプリフォーム中に浸透できる
という特徴があるので、加圧装置が不要なため、プリフ
ォームを大型肉厚に形成でき、それにアルミニウム合金
を浸透させれば、大型肉厚の複合材料を作製することが
できる。
The solution to this problem is a non-pressurized metal infiltration method (Primex ) developed by Rankside Company, USA. In this method, an aluminum alloy containing Mg is brought into contact with a preform formed of ceramic powder such as SiC or Al 2 O 3, and is brought into a furnace at 700 to 900 in a N 2 atmosphere furnace.
This is a method of infiltrating a molten aluminum alloy by heating to a temperature of ° C. This method is characterized in that the wettability between the ceramic powder and the molten metal is improved by utilizing the chemical reaction of Mg, and the method can penetrate into the preform without performing mechanical pressing. Since the preform is unnecessary, the preform can be formed to have a large thickness, and if an aluminum alloy is permeated into the preform, a composite material having a large thickness can be produced.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、この方
法では、大型肉厚のプリフォームを形成するには、例え
ばセディメントキャスト法などの湿式成形法で形成する
しかないため、アルミニウム合金の浸透を速めるための
Mg粉末をプリフォーム中に含ませることができないと
いう問題があった。そのため、アルミニウム合金の浸透
時間が長時間になるばかりでなく、大型で肉厚であるが
ために場合によっては未浸透部分が発生するという問題
もあった。
However, in this method, since a large-sized preform can be formed only by a wet molding method such as a sediment casting method, the penetration of the aluminum alloy is accelerated. However, there is a problem that the Mg powder cannot be included in the preform. Therefore, there is a problem that not only does the permeation time of the aluminum alloy become long, but also the non-permeated portion is generated in some cases because of its large size and thickness.

【0005】ここで、湿式成形法のうち一般的に用いら
れるセディメントキャスト法の概要を述べると、セラミ
ックス粉末にバインダー、消泡剤等を加え、これにさら
にイオン交換水を加え、その配合物をポットミルなどで
混合し、得られたスラリーを鋳型に流し込み、振動を印
加などして沈降成形する。得られた成形体を冷凍して脱
型し、脱型した成形体を焼成してプリフォームを形成す
る方法である。
[0005] Here, an outline of the commonly used sediment casting method of the wet molding method is as follows. A binder, an antifoaming agent, etc. are added to ceramic powder, ion-exchanged water is further added thereto, and the compound is added. Are mixed in a pot mill or the like, and the obtained slurry is poured into a mold, and subjected to sedimentation molding by applying vibration or the like. This is a method in which the obtained molded body is frozen and demolded, and the demolded molded body is fired to form a preform.

【0006】本発明は、上述した金属−セラミックス複
合材料の製造方法が有する課題に鑑みなされたものであ
って、その目的は、大型肉厚の複合材料であっても、ア
ルミニウム合金を未浸透部分を生じることなく、短時間
で浸透させることのできる金属−セラミックス複合材料
の製造方法を提供することにある。
SUMMARY OF THE INVENTION The present invention has been made in view of the problems of the above-described method for producing a metal-ceramic composite material, and has an object to solve the problem that even if the composite material has a large thickness, the aluminum alloy is not partially impregnated. It is an object of the present invention to provide a method for producing a metal-ceramic composite material that can be permeated in a short time without causing the occurrence of cracks.

【0007】[0007]

【課題を解決するための手段】本発明者等は、上記目的
を達成するため鋭意研究した結果、大型肉厚のプリフォ
ームを先ず湿式成形法で形成し、そのプリフォームに穴
を開け、その穴にMg粉末を含むセラミックス粉末から
なるスラリーを流し込み一体化すれば、その一体化され
たプリフォームにアルミニウム合金を未浸透部分を生じ
ることなく、短時間で浸透させることができるとの知見
を得て本発明を完成するに至った。
Means for Solving the Problems The inventors of the present invention have conducted intensive studies to achieve the above object, and as a result, a large-sized thick preform is first formed by a wet molding method, and a hole is formed in the preform. It has been found that if a slurry made of ceramic powder containing Mg powder is poured into the holes and integrated, the aluminum alloy can be permeated into the integrated preform in a short period of time without generating unimpregnated portions. Thus, the present invention has been completed.

【0008】即ち、本発明は、(1)セラミックス粉末
からなる大型で肉厚のプリフォームを湿式成形法で形成
し、そのプリフォームに穴を開け、その穴に非水系のバ
インダーを溶媒としたMg粉末を含むセラミックス粉末
からなるスラリーを流し込み、それを乾燥固化してプリ
フォームと一体化し、その一体化したプリフォームに窒
素雰囲気中で700〜900℃の温度で溶融したMgを
含むアルミニウム合金を非加圧で浸透させることを特徴
とする大型肉厚の金属−セラミックス複合材料の製造方
法(請求項1)とし、(2)プリフォームのセラミック
ス粉末の充填率が、30〜80体積%であることを特徴
とする請求項1記載の大型肉厚の金属−セラミックス複
合材料の製造方法(請求項2)とすることを要旨とす
る。以下さらに詳細に説明する。
That is, the present invention provides (1) a large and thick preform made of ceramic powder formed by a wet molding method, a hole is formed in the preform, and a non-aqueous binder is used as a solvent in the hole. A slurry made of a ceramic powder containing Mg powder is poured, dried and solidified to be integrated with the preform, and an aluminum alloy containing Mg melted at a temperature of 700 to 900 ° C. in a nitrogen atmosphere in the integrated preform. A method for producing a large-thickness metal-ceramic composite material characterized by non-pressurized permeation (claim 1), wherein (2) the filling rate of ceramic powder of the preform is 30 to 80% by volume. The gist of the invention is to provide a method for producing a large-thick metal-ceramic composite material according to claim 1 (claim 2). This will be described in more detail below.

【0009】上記で述べたように、大型で肉厚のプリフ
ォームを先ず湿式成形法で形成し、そのプリフォームに
穴を開け、その穴にMgと反応しない非水系のバインダ
ー、例えばエチルシリケートなどを溶媒として調整され
たMg粉末を含むセラミックス粉末からなるスラリーを
流し込み、それを乾燥固化してプリフォームと一体化す
れば、その乾燥固化した部分が核となって、基体である
大型で肉厚のプリフォームにも溶融アルミニウム合金が
未浸透部分を発生することなく、短時間で浸透していく
ことになる。
As described above, a large and thick preform is first formed by a wet molding method, a hole is formed in the preform, and a non-aqueous binder that does not react with Mg, such as ethyl silicate, is formed in the hole. Is poured into a slurry made of a ceramic powder containing Mg powder adjusted as a solvent, and then dried and solidified to be integrated with the preform, and the dried and solidified portion becomes a core, which is a large and thick base material. The molten aluminum alloy permeates the preform in a short time without generating unimpregnated portions.

【0010】そのプリフォームのセラミックス粉末の充
填率としては、30〜80体積%が好ましく、30体積
%より低いと高剛性が得られず、この複合材料が大型肉
厚が故に撓みが生じかねず、逆に80体積%より高いと
高剛性にはなるが、制振性が悪くなるばかりでなく靭性
も悪くなる。
The filling rate of the ceramic powder of the preform is preferably 30 to 80% by volume, and if it is lower than 30% by volume, high rigidity cannot be obtained, and the composite material may be bent due to its large thickness. On the other hand, if it is higher than 80% by volume, the rigidity becomes high, but not only the damping property but also the toughness deteriorates.

【0011】[0011]

【発明の実施の形態】本発明の複合材料の製造方法をさ
らに詳しく述べると、セラミックス粉末としてSiC、
Al23、AlNなどのセラミックス粉末を用意し、こ
れにさらにMg粉末を用意する。一方、浸透させるアル
ミニウム合金としてMgを含むアルミニウム合金のイン
ゴットも用意する。
BEST MODE FOR CARRYING OUT THE INVENTION The method for producing a composite material of the present invention will be described in more detail.
A ceramic powder such as Al 2 O 3 or AlN is prepared, and an Mg powder is further prepared. On the other hand, an aluminum alloy ingot containing Mg is also prepared as the aluminum alloy to be permeated.

【0012】用意したセラミックス粉末でセディメント
キャスト法などの湿式成形法により粉末充填率が30〜
80体積%の大型肉厚のプリフォームを形成し、これに
穴を開ける。穴を開ける方法としては、スラリーを流し
込む鋳型に穴を有する鋳型を用いることによりあらかじ
め穴を有するプリフォームを形成してもよいし、プリフ
ォームに機械加工などの後加工して穴を開けてもよい。
The powder filling rate of the prepared ceramic powder is 30 to 30 by a wet molding method such as a sediment casting method.
A large thickness preform of 80% by volume is formed and holes are drilled. As a method of forming a hole, a preform having a hole may be formed in advance by using a mold having a hole in a mold into which a slurry is poured, or a hole may be formed by performing post-processing such as machining on the preform. Good.

【0013】その穴の大きさとしては、基体である大型
肉厚のプリフォームに対して縦、横は1/4程度でよ
く、厚さは1/4程度以上から貫通までの間の厚さでよ
い。穴の大きさがそれより小さすぎると、未浸透部分が
生じかねず、それより大きすぎると、溶媒であるエチル
シリケートなどのバインダーが固化する際、プリフォー
ムに割れが生じて好ましくない。
[0013] The size of the hole may be about 1/4 in length and width with respect to the large-sized preform serving as the base, and the thickness may be from about 1/4 or more up to the penetration. Is fine. If the size of the hole is too small, a non-penetrated portion may be formed. If the size is too large, the preform is cracked when a binder such as ethyl silicate as a solvent is solidified, which is not preferable.

【0014】次いで、先に用意したMg粉末をセラミッ
クス粉末に加え、それにエチルシリケートなどの非水系
バインダーを加えポットミルなどで混合し、得られたス
ラリーを穴に流し込み、それを乾燥固化して基体である
プリフォームと一体化する。この乾燥固化した乾燥物中
のセラミックス粉末の充填率もプリフォームと同様30
〜80体積%が好ましい。Mg粉末の加える量として
は、浸透させるアルミニウム合金中のMgの含有量との
兼ね合いもあるが、おおよそセラミックス粉末に対し4
質量%程度でよい。
Next, the Mg powder prepared above is added to the ceramic powder, a non-aqueous binder such as ethyl silicate is added thereto, and the mixture is mixed by a pot mill or the like. The obtained slurry is poured into a hole, dried and solidified to form a substrate. Integrate with a preform. The filling rate of the ceramic powder in the dried and solidified product is 30% as in the case of the preform.
~ 80% by volume is preferred. The amount of the Mg powder to be added may have a trade-off with the content of Mg in the aluminum alloy to be infiltrated.
It may be about mass%.

【0015】得られた一体化されたプリフォームの下面
に先に用意したアルミニウム合金のインゴットを置き、
それを窒素雰囲気中で700〜900℃の温度で熱処理
し、溶融したアルミニウム合金を非加圧で浸透させ、冷
却して複合材料を作製する。得られた複合材料を必要が
あれば機械加工で研削、研磨などしてテーブル等の製品
を作製する。
An aluminum alloy ingot prepared previously is placed on the lower surface of the obtained integrated preform,
It is heat-treated at a temperature of 700 to 900 ° C. in a nitrogen atmosphere, and the molten aluminum alloy is infiltrated without pressure and cooled to produce a composite material. If necessary, the obtained composite material is ground or polished by machining to produce a product such as a table.

【0016】以上の方法で金属−セラミックス複合材料
を作製すれば、大型で肉厚の複合材料を未浸透部分を生
じることなく、短時間で作製することができる。
When a metal-ceramic composite material is manufactured by the above-described method, a large-sized and thick composite material can be manufactured in a short time without generating an unpermeated portion.

【0017】[0017]

【実施例】以下本発明の実施例を比較例と共に具体的に
挙げ、本発明をより詳細に説明する。
EXAMPLES Hereinafter, the present invention will be described in more detail by giving specific examples of the present invention together with comparative examples.

【0018】(実施例) (1)大型肉厚の金属−セラミックス複合材料の作製 強化材として#180(平均粒径66μm)の市販Si
C粉末70質量部と#500(平均粒径25μm)の市
販SiC粉末30質量部を用い、それにバインダーとし
てコロイダルシリカ液をシリカ固形分が2重量部となる
量を添加し、それに消泡剤としてフォーマスタVL(サ
ンノブコ社製)を0.2重量部、イオン交換水を24重
量部加え、ポットミルで12時間混合した。
(Example) (1) Production of large thickness metal-ceramic composite material Commercially available Si of # 180 (average particle size 66 μm) as a reinforcing material
Using 70 parts by mass of C powder and 30 parts by mass of commercially available SiC powder of # 500 (average particle size 25 μm), a colloidal silica liquid was added as a binder in an amount such that the silica solid content became 2 parts by weight, and a defoaming agent was added thereto. 0.2 parts by weight of Formaster VL (manufactured by Sannobuco) and 24 parts by weight of ion-exchanged water were added and mixed by a pot mill for 12 hours.

【0019】得られたスラリーを中央上部に200×2
00×30mmの穴が形成できる800×800×10
0mmの成形体が得られるゴム型に流し込み、それを2
4時間静置し、SiC粉末を沈殿させ、上済み液を布な
どで除去した後、それを冷凍室に入れ、30時間冷凍さ
せて脱型した。得られた成形体を1000℃の温度で焼
成して穴を有するSiC粉末の充填率が70体積%のプ
リフォームを形成した。
The obtained slurry was placed in the upper center at 200 × 2
800 × 800 × 10 that can form a hole of 00 × 30 mm
Pour it into a rubber mold from which a 0 mm molded body can be obtained.
After leaving still for 4 hours to precipitate the SiC powder and removing the finished solution with a cloth or the like, it was put into a freezer, frozen for 30 hours and demolded. The obtained molded body was fired at a temperature of 1000 ° C. to form a preform having a filling rate of SiC powder having holes of 70% by volume.

【0020】これとは別に、先のSiC粉末にMg粉末
を3質量%加え、これに溶媒としてエチルシリケートを
添加して混合し、得られたスラリーを穴に流し込み、そ
れを静置して上済み液を布などで除去した後、それを1
00℃に加熱して乾燥固化し、基体であるプリフォーム
と一体化した。
Separately, 3% by mass of Mg powder was added to the SiC powder, and ethyl silicate was added and mixed as a solvent, and the obtained slurry was poured into a hole, and the slurry was allowed to stand still. After removing the used liquid with a cloth,
The resultant was heated to 00 ° C., dried and solidified, and integrated with a preform as a substrate.

【0021】得られた一体化されたプリフォームの下面
にAl−12Si−3Mg組成のアルミニウム合金のイ
ンゴットを置き、それを窒素雰囲気中で825℃の温度
で熱処理し、溶融したアルミニウム合金を24時間非加
圧浸透させた後、冷却して大型肉厚の複合材料を作製し
た。
An aluminum alloy ingot having an Al-12Si-3Mg composition was placed on the lower surface of the obtained integrated preform and heat-treated at a temperature of 825 ° C. in a nitrogen atmosphere. After non-pressurized infiltration, it was cooled to produce a large-thick composite material.

【0022】(2)評価 得られた複合材料を切断し、複合材料内部のアルミニウ
ム合金の浸透状態及び流し込んだスラリーとプリフォー
ムとの界面を目視で調べた。その結果、未浸透部は認め
られず、また界面も異常は認められなかった。このこと
は、大型肉厚の複合材料であっても、アルミニウム合金
を未浸透部分を生じることなく、短時間で浸透させるこ
とのできる金属−セラミックス複合材料とすることがで
きることを示している。
(2) Evaluation The obtained composite material was cut, and the permeation state of the aluminum alloy in the composite material and the interface between the poured slurry and the preform were visually examined. As a result, no non-penetrated part was recognized, and no abnormality was recognized at the interface. This indicates that a metal-ceramic composite material capable of infiltrating an aluminum alloy in a short time without generating a non-impregnated portion can be obtained even with a large-sized thick composite material.

【0023】(比較例)比較のために大型肉厚のプリフ
ォームとして、実施例と同じ大きさの穴を有さないプリ
フォーム、すなわちMg粉末を含むセラミックス粉末か
らなるスラリーが流し込まれていないプリフォームとし
た他は、実施例と同様に複合材料を作製し、評価した。
その結果、36時間浸透させても、複合材料内部には未
浸透部分がいくつか認められた。
COMPARATIVE EXAMPLE For comparison, as a preform having a large wall thickness, a preform having no holes having the same size as that of the embodiment, that is, a preform in which a slurry made of ceramic powder containing Mg powder was not poured. Except for reforming, a composite material was prepared and evaluated in the same manner as in the example.
As a result, even after infiltration for 36 hours, some unpermeated portions were found inside the composite material.

【0024】[0024]

【発明の効果】以上の通り、本発明の金属−セラミック
ス複合材料の製造方法であれば、大型肉厚の複合材料で
あっても、アルミニウム合金を未浸透部分を生じること
なく、短時間で浸透させることのできる金属−セラミッ
クス複合材料とすることができるようになった。このこ
とにより、露光装置のテーブルのような1m程度の角
で、10cm程度の厚さの大型で肉厚の部材でも、問題
なく提供できるようになった。
As described above, according to the method for producing a metal-ceramic composite material of the present invention, even if the composite material has a large thickness, the aluminum alloy can be permeated in a short period of time without generating an unpermeated portion. Metal-ceramic composite materials that can be used. As a result, even a large and thick member having a corner of about 1 m and a thickness of about 10 cm, such as a table of an exposure apparatus, can be provided without any problem.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 小田野 直水 宮城県仙台市泉区明通3−7 セランクス 株式会社仙台工場 (72)発明者 樋口 毅 宮城県仙台市泉区明通3−7 セランクス 株式会社仙台工場 Fターム(参考) 4K018 AA13 BA11 DA11 FA35 KA70 4K020 AA22 AC02 BA02 BB22  ──────────────────────────────────────────────────続 き Continuing on the front page (72) Naomizu Odano 3-7 Meido, Izumi-ku, Sendai, Miyagi Prefecture Sendai Plant Co., Ltd. (72) Inventor Takeshi Higuchi 3-7 Meido, Izumi-ku, Sendai, Miyagi Selangx Sendai Factory F-term (reference) 4K018 AA13 BA11 DA11 FA35 KA70 4K020 AA22 AC02 BA02 BB22

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 セラミックス粉末からなる大型で肉厚の
プリフォームを湿式成形法で形成し、そのプリフォーム
に穴を開け、その穴に非水系のバインダーを溶媒とした
Mg粉末を含むセラミックス粉末からなるスラリーを流
し込み、それを乾燥固化してプリフォームと一体化し、
その一体化したプリフォームに窒素雰囲気中で700〜
900℃の温度で溶融したMgを含むアルミニウム合金
を非加圧で浸透させることを特徴とする大型肉厚の金属
−セラミックス複合材料の製造方法。
1. A large and thick preform made of ceramic powder is formed by a wet molding method, a hole is formed in the preform, and the hole is formed from a ceramic powder containing Mg powder using a non-aqueous binder as a solvent. Pour the slurry, and solidify it by drying and integrating with the preform,
700 ~
A method for producing a large-thick metal-ceramic composite material, characterized by infiltrating an aluminum alloy containing Mg melted at a temperature of 900 ° C. without applying pressure.
【請求項2】 プリフォームのセラミックス粉末の充填
率が、30〜80体積%であることを特徴とする請求項
1記載の大型肉厚の金属−セラミックス複合材料の製造
方法。
2. The method for producing a large-thick metal-ceramic composite material according to claim 1, wherein the filling rate of the ceramic powder of the preform is 30 to 80% by volume.
JP2000387720A 2000-12-20 2000-12-20 Method for manufacturing large-size thick-walled ceramics/metal composite material Pending JP2002194456A (en)

Priority Applications (1)

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Publications (1)

Publication Number Publication Date
JP2002194456A true JP2002194456A (en) 2002-07-10

Family

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Country Status (1)

Country Link
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Publication number Priority date Publication date Assignee Title
US6829545B2 (en) 2000-11-15 2004-12-07 International Business Machines Corporation Method of calculating capacity of intelligent battery, intelligent battery and portable electronic device
JP2009543947A (en) * 2006-07-14 2009-12-10 ダウ グローバル テクノロジーズ インコーポレイティド IMPROVED COMPOSITE MATERIAL AND METHOD FOR PRODUCING THE COMPOSITE MATERIAL
JP2011137186A (en) * 2009-12-25 2011-07-14 Taiheiyo Cement Corp Method for manufacturing metal-ceramics composite material
JP6984926B1 (en) * 2021-04-19 2021-12-22 アドバンスコンポジット株式会社 Method for manufacturing metal-based composite material and method for manufacturing preform

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6829545B2 (en) 2000-11-15 2004-12-07 International Business Machines Corporation Method of calculating capacity of intelligent battery, intelligent battery and portable electronic device
US6836096B2 (en) * 2000-11-15 2004-12-28 International Business Machines Corporation Method of calculating capacity of intelligent battery, intelligent battery and portable electronic device
JP2009543947A (en) * 2006-07-14 2009-12-10 ダウ グローバル テクノロジーズ インコーポレイティド IMPROVED COMPOSITE MATERIAL AND METHOD FOR PRODUCING THE COMPOSITE MATERIAL
JP2011137186A (en) * 2009-12-25 2011-07-14 Taiheiyo Cement Corp Method for manufacturing metal-ceramics composite material
JP6984926B1 (en) * 2021-04-19 2021-12-22 アドバンスコンポジット株式会社 Method for manufacturing metal-based composite material and method for manufacturing preform
WO2022224549A1 (en) * 2021-04-19 2022-10-27 アドバンスコンポジット株式会社 Method for producing metal matrix composite material and method for manufacturing preform

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