JP2002154874A - Method for manufacturing isotropic graphite material having high coefficient of thermal expansion and graphite tool and graphite base material each consisting of the isotropic graphite material - Google Patents

Method for manufacturing isotropic graphite material having high coefficient of thermal expansion and graphite tool and graphite base material each consisting of the isotropic graphite material

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Publication number
JP2002154874A
JP2002154874A JP2000349192A JP2000349192A JP2002154874A JP 2002154874 A JP2002154874 A JP 2002154874A JP 2000349192 A JP2000349192 A JP 2000349192A JP 2000349192 A JP2000349192 A JP 2000349192A JP 2002154874 A JP2002154874 A JP 2002154874A
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JP
Japan
Prior art keywords
weight
isotropic graphite
graphite material
isotropic
thermal expansion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
JP2000349192A
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Japanese (ja)
Other versions
JP4208218B2 (en
Inventor
Hide Takenaka
秀 竹中
Chomei Yamada
朝明 山田
Takashi Nagase
貴志 長瀬
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Tokai Carbon Co Ltd
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Tokai Carbon Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing a dense isotropic graphite material having high strength and a high coefficient of thermal expansion and to provide a graphite tool and to obtain a graphite base material consisting of the isotropic graphite material. SOLUTION: In the method for manufacturing an isotropic graphite material including a kneading process, isotropic forming process and carbonizing and graphitizing process, the kneading process is carried out by compounding crude cokes having 5 to 15 wt.% volatile matter and 4 to 20 μm average particle size with hard pitch having 70 to 90 mass% fixed carbon, 10 to 30 wt.% volatile content, 20 to 30 μm average particle size and >=200 deg.C softening point by 100:(40 to 250) compounding ratio by weight, and further by adding 5 to 60 pts.wt. tar to 100 pts.wt. of the crude cokes to knead the compound. Prior to pulverizing the obtained kneaded material, the kneaded material is heat treated in an inert atmosphere at 300 deg.C to 400 deg.C to remove the volatile matter in the tar by >=30 wt.%.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、高熱膨張係数を有
する等方性黒鉛材の製造方法、および該等方性黒鉛材か
らなり、半導体製造、その他の分野において好適に使用
し得る黒鉛製治具ならびにSiCなどのセラミックコー
ティングによる耐酸化性皮膜、耐食性皮膜を施すに適し
た黒鉛製基材に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an isotropic graphite material having a high coefficient of thermal expansion, and a method for manufacturing a graphite made of the isotropic graphite material, which can be suitably used in semiconductor production and other fields. The present invention relates to a tool and a graphite base material suitable for forming an oxidation-resistant film and a corrosion-resistant film by a ceramic coating such as SiC.

【0002】[0002]

【従来の技術】一般に実施されている等方性黒鉛材の工
業的製造方法は、石油系または石炭系コークス粉末から
なる骨材成分にピッチ系バインダー(結合剤)を配合し
て混練処理する混捏工程、混捏物を再粉砕した原料粉末
をラバープレス(冷間静水圧プレス(CIP))により
等方成形する成形工程、成形体を焼成炭化、黒鉛化する
炭化黒鉛化工程からなる。使用されるコークスには、熱
履歴によって生コークスとか焼コークスとがあり、生コ
ークスは、原油精製または石炭乾留で得られる重質物
(ボトムオイルまたはコールタール)を300〜550
℃程度の温度で加熱して熱分解重合反応を行うことによ
り得ることができ、各種のコーキング法により製造さ
れ、か焼コークスは、生コークスをロータリーキルンな
どを用いて、1000〜1500℃の温度に加熱か焼す
ることにより製造されている。
2. Description of the Related Art Generally, an industrial method for producing isotropic graphite material is a kneading method in which a pitch binder (binder) is mixed with an aggregate component composed of petroleum or coal coke powder and kneading treatment is performed. The process comprises a molding step of isotropically molding the raw material powder obtained by re-milling the kneaded product by a rubber press (cold isostatic press (CIP)), and a carbonization and graphitization step of firing and carbonizing the molded body. There are two types of coke, raw coke and calcined coke, depending on the heat history. The raw coke is used to remove heavy substances (bottom oil or coal tar) obtained from crude oil refining or coal dry distillation from 300 to 550.
It can be obtained by performing a thermal decomposition polymerization reaction by heating at a temperature of about ℃, and manufactured by various coking methods, and calcined coke is obtained by converting raw coke to a temperature of 1000 to 1500 ° C. using a rotary kiln or the like. Manufactured by heating and calcining.

【0003】等方性黒鉛材は、摺動部材、放電加工用電
極、原子炉用、半導体用など、多くの分野で使用されて
いるが、このうち、半導体分野において使用される熱処
理用のウエハボート、ライナーチューブ、プロセスチュ
ーブ、シリコンエピタキシャル成長用サセプタなどの治
具は、耐酸化性の向上や吸着ガスの放出防止などを目的
としてSiCコーティングが施されるが、基材となる黒
鉛とSiCとの熱膨張係数が大きく異なると、加熱サイ
クルの間にコーティング(皮膜)がこわれ、保護皮膜と
して役割を果たさなくなるため、両者の熱膨張係数を合
わせるのが好ましい。
[0003] Isotropic graphite materials are used in many fields such as sliding members, electrodes for electric discharge machining, for nuclear reactors, for semiconductors, and among them, wafers for heat treatment used in the semiconductor field. Jigs such as boats, liner tubes, process tubes, and susceptors for silicon epitaxial growth are coated with SiC for the purpose of improving oxidation resistance and preventing the release of adsorbed gas. If the coefficients of thermal expansion are significantly different, the coating (film) will break during the heating cycle and will no longer serve as a protective film. Therefore, it is preferable to match the two coefficients of thermal expansion.

【0004】また、半導体のセラミックパッケージの位
置決め、リードピン、リードフレームのろう付けなどに
使用される等方性黒鉛材の治具においては、セラミック
基板と黒鉛治具との熱膨張差に起因する寸法不良、とく
にリードピン、リードフレームのピッチ間隔の不良を避
けるために、黒鉛材の熱膨張係数をセラミックの熱膨張
係数と同程度とすることが好ましいが、一般に、等方性
黒鉛材の熱膨張率は必ずしも大きくないため、高熱膨張
係数をそなえた等方性黒鉛材が望まれている。(特開昭
63−310143号公報参照)
Further, in a jig made of an isotropic graphite material used for positioning of a semiconductor ceramic package, brazing of a lead pin, a lead frame, etc., a dimension caused by a difference in thermal expansion between the ceramic substrate and the graphite jig. In order to avoid defects, particularly defects in pitch intervals between lead pins and lead frames, it is preferable that the coefficient of thermal expansion of the graphite material is approximately the same as the coefficient of thermal expansion of the ceramic. Therefore, isotropic graphite materials having a high coefficient of thermal expansion are desired. (See JP-A-63-310143)

【0005】前記等方性黒鉛材の工業的製造方法によれ
ば、例えば、2.8〜7.9×10 -6/Kの範囲の熱膨
張係数をそなえた等方性黒鉛材が得られる(改訂 炭素
材料入門、昭和59年炭素材料学会発行、第171
頁)。高い熱膨張係数をそなえた等方性黒鉛材の製造方
法として、例えば、特公昭60−5523号公報には、
微晶質のピッチコークス、フェナンスレンの如きモザイ
ク構造単位が十数ミクロン以下の等方質、微晶質構造を
もつコークスを、市販の低膨張性のコークスと適宜混合
して骨材とすることにより、各種の皮膜材料の熱膨張性
と合致した等方性の黒鉛材を得る方法が開示され、具体
例として、フェナンスレンコークスにコールタールピッ
チを加え、混捏して成形し、焼成後、2600℃の温度
で黒鉛化することにより、熱膨張係数6.9×10-6
℃(350〜450℃)の等方性黒鉛材を得ることが示
されている。
[0005] According to the above-mentioned industrial production method of isotropic graphite material,
For example, 2.8 to 7.9 × 10 -6/ Expansion in the range of / K
An isotropic graphite material with a tensile modulus can be obtained (revised carbon
Introduction to Materials, Issued in 1984 by the Society of Carbon Materials, No. 171
page). Manufacturing of isotropic graphite with high thermal expansion coefficient
As a law, for example, in Japanese Patent Publication No. Sho 60-5523,
Microcrystalline pitch coke, mosai like phenanthrene
Isotropic or microcrystalline structure with a structural unit of less than 10 microns
Mixed with commercially available low expansion coke
Heat-expandability of various coating materials
A method for obtaining an isotropic graphite material consistent with
As an example, coal tarp
And kneading, kneading and shaping.
The thermal expansion coefficient is 6.9 × 10-6/
To obtain an isotropic graphite material at 350 ° C (350-450 ° C)
Have been.

【0006】また、生コークスから、平均粒径1〜20
μm、軸比1.0〜1.3で、特定のトルエン不溶分、
キノリン不溶分、揮発分を有するコークスを溶剤分別法
により得、この特殊なコークスを等方成形した後、10
00℃で焼成、2800℃で黒鉛化することによって、
5.89〜6.28×10-6/℃の熱膨張係数を有する
等方性黒鉛材を製造することも開示されている(特公平
3−69845号公報)が、いずれも、原料として特殊
な性状のコークスを選択使用するものであり、原料の調
製が煩わしくコスト上昇をもたらすなどの難点がある。
[0006] From raw coke, the average particle size is 1-20.
μm, an axial ratio of 1.0 to 1.3, a specific toluene-insoluble content,
A coke having a quinoline-insoluble content and a volatile content is obtained by a solvent separation method, and this special coke is isotropically molded.
By firing at 00 ° C and graphitizing at 2800 ° C,
It is also disclosed to produce an isotropic graphite material having a coefficient of thermal expansion of 5.89 to 6.28 × 10 −6 / ° C. (Japanese Patent Publication No. 3-69845). However, there is a problem that the preparation of the raw material is troublesome and the cost is increased.

【0007】原料として市販の生コークスのように入手
の容易な生コークスを使用する等方性黒鉛材の製造方法
として、焼成に際し融解することなく焼結する生コーク
スの微粉砕物またはそれにバインダーピッチを配合した
ものを加圧成形し、成形体を450〜700℃の温度で
一次焼成し、ついで加圧下でピッチ含浸し、さらに高温
焼成処理する方法(特公昭57−25484号公報)も
開示されており、この方法によれば、嵩密度が1.8を
越え、強度特性に優れた高密度の等方性黒鉛材を得るこ
とができるが、この方法は高強度を得ることを目的とし
てなされたものであり、熱膨張率については必ずしも十
分高い値が得られず、焼成後に含浸−再焼成の処理が必
要となるため、工程が複雑で熱エネルギーの消費も多く
なるなどの問題がある。
[0007] As a method for producing an isotropic graphite material using raw coke such as commercially available raw coke as a raw material, a fine pulverized raw coke or a binder pitch which is sintered without melting during firing. A method is also disclosed in which a mixture of the above is molded under pressure, the molded body is primarily baked at a temperature of 450 to 700 ° C., then pitch-impregnated under pressure, and further subjected to a high-temperature calcination treatment (Japanese Patent Publication No. 57-25484). According to this method, a high-density isotropic graphite material having a bulk density exceeding 1.8 and having excellent strength characteristics can be obtained, but this method is intended for obtaining high strength. However, a sufficiently high value of the coefficient of thermal expansion is not necessarily obtained, and a treatment of impregnation and re-firing is required after firing, so that there are problems such as a complicated process and a large consumption of heat energy. That.

【0008】発明者らは、等方性黒鉛材製造における上
記従来の問題点を解消し、特殊性状のコークスを使用す
ることなく、通常の生コークスを用いて経済的にも有利
な高熱膨張係数を有する等方性黒鉛材を得るために、通
常の市販の生コークスあるいは生コークスを加熱か焼す
ることにより製造されるか焼コークスを原料とし、とく
に、これに配合する硬質ピッチの性状、タールとの組合
わせ、混捏物の調整と得られる黒鉛材の熱膨張係数との
関係について見直し再検討を加えた結果、モザイク状ま
たは針状の生コークスを使用し、特定された性状、とく
に特定の軟化点を有する硬質ピッチを配合して、特定量
のタールを媒体として混捏処理し、混捏物の成形、焼
成、黒鉛化処理に先立って、混捏物を特定の温度、雰囲
気で熱処理してタール中の揮発分を特定量以上除去し、
混捏物を調整した場合、高熱膨張係数の等方性黒鉛材が
得られることを見出した。
[0008] The present inventors have solved the above-mentioned conventional problems in the production of isotropic graphite material, and have a high coefficient of thermal expansion that is economically advantageous using ordinary raw coke without using coke having special properties. In order to obtain an isotropic graphite material having, raw calcined coke or calcined coke produced by heating and calcining raw coke as a raw material, in particular, the properties of hard pitch to be mixed with this, tar As a result of reviewing and reviewing the relationship between the adjustment of the kneaded material and the coefficient of thermal expansion of the obtained graphite material, the use of mosaic or needle-like raw coke, and the specified properties, especially A hard pitch having a softening point is blended, kneaded using a specific amount of tar as a medium, and the kneaded product is heat-treated at a specific temperature and atmosphere before molding, firing, and graphitizing the kneaded product. The volatiles were removed certain amount or more in,
It has been found that when the kneaded material is adjusted, an isotropic graphite material having a high coefficient of thermal expansion can be obtained.

【0009】[0009]

【発明が解決しようとする課題】本発明は、上記の知見
に基づいてなされたものであり、その目的は、高い熱膨
張係数を有し、高密度および高強度をそなえた等方性黒
鉛材を、通常の生コークスを原料とすることによって経
済的にも有利に製造する方法を提供することにある。本
発明は、また、該等方性黒鉛材からなり、半導体用など
に適した黒鉛治具およびSiCなどの被覆用基材を提供
することにある。
SUMMARY OF THE INVENTION The present invention has been made based on the above findings, and has as its object to provide an isotropic graphite material having a high coefficient of thermal expansion, high density and high strength. Is to be economically and advantageously produced by using ordinary raw coke as a raw material. Another object of the present invention is to provide a graphite jig made of the isotropic graphite material and suitable for semiconductors and the like, and a coating base material such as SiC.

【0010】[0010]

【課題を解決するための手段】上記の目的を達成するた
めの本発明の請求項1による等方性黒鉛材の製造方法
は、炭素質粉末の骨材成分にピッチ系バインダーを配
合、混練する混捏工程、混捏物を粉砕して得た粉末を等
方成形する工程、成形体を焼成炭化および黒鉛化処理す
る炭化黒鉛化工程からなる等方性黒鉛材の製造方法にお
いて、混捏工程が、揮発分5〜15重量%、平均粒子径
4〜20μmの生コークスと、固定炭素量70〜90重
量%、揮発分10〜30重量%、平均粒子径20〜30
μmで、軟化点が200℃以上の硬質ピッチを、10
0:40〜250の重量比率で配合し、前記生コークス
100重量部に対して5〜60重量部のタールを加えて
混捏する工程からなり、得られた混捏物を粉砕するに先
立って、混捏物を、不活性雰囲気中、300〜400℃
の温度で熱処理し、前記タール中の揮発分を30重量%
以上を除去することを特徴とする。
According to a first aspect of the present invention, there is provided a method for producing an isotropic graphite material, which comprises mixing and kneading a pitch binder with an aggregate component of a carbonaceous powder. In a method for producing an isotropic graphite material comprising a kneading step, a step of isotropically molding a powder obtained by pulverizing a kneaded product, and a carbonization and graphitization step of calcining and graphitizing the molded body, the kneading step is performed by volatilization. 5 to 15% by weight, raw coke having an average particle size of 4 to 20 μm, fixed carbon amount of 70 to 90% by weight, volatile matter of 10 to 30% by weight, average particle size of 20 to 30
μm, a soft pitch having a softening point of 200 ° C. or more
0: 40-250 weight ratio, kneading by adding 5-60 parts by weight of tar to 100 parts by weight of the raw coke, and kneading the obtained kneaded material prior to pulverization. The object is placed in an inert atmosphere at 300 to 400 ° C.
Heat treatment at a temperature of 30% by weight of the volatile matter in the tar
It is characterized by removing the above.

【0011】請求項2による等方性黒鉛材の製造方法
は、請求項1において、前記混捏物のタール中の揮発分
を除去したのち、混捏物を空気中で130〜200℃の
温度にさらすことを特徴とする。
According to a second aspect of the present invention, in the method for producing an isotropic graphite material according to the first aspect, after removing volatile components in the tar of the kneaded material, the kneaded material is exposed to a temperature of 130 to 200 ° C. in air. It is characterized by the following.

【0012】請求項3による等方性黒鉛材の製造方法
は、請求項1または2において、前記混捏物を10〜6
0μmに粉砕して粉末とすることを特徴とする。
According to a third aspect of the present invention, there is provided the method for producing an isotropic graphite material according to the first or second aspect, wherein
It is characterized by being crushed to 0 μm to obtain a powder.

【0013】請求項4による黒鉛製治具は、骨材成分と
して針状生コークスと硬質ピッチを混捏し、混捏物の粉
砕、成形、焼成炭化および黒鉛化することにより生成し
た等方性黒鉛材からなり、嵩比重1.8以上、熱膨張係
数7.0×10-6/K以上、硬度(HS )70以下、電
気抵抗率の異方比1.03以下、X線回折により得られ
るd002面の半値幅が0.3〜0.5度の性状を有す
ることを特徴とする。
A graphite jig according to a fourth aspect of the present invention is an isotropic graphite material produced by kneading raw raw coke and hard pitch as aggregate components, and pulverizing, shaping, calcining and carbonizing the kneaded material. And a bulk specific gravity of 1.8 or more, a thermal expansion coefficient of 7.0 × 10 −6 / K or more, a hardness (H S ) of 70 or less, an anisotropic ratio of electric resistivity of 1.03 or less, and obtained by X-ray diffraction. The half width of the d002 plane has a property of 0.3 to 0.5 degrees.

【0014】請求項5による黒鉛製基材は、骨材成分と
して針状生コークスと硬質ピッチを混捏し、混捏物の粉
砕、成形、焼成炭化および黒鉛化することにより生成し
た等方性黒鉛材からなり、嵩比重1.8以上、熱膨張係
数7.0×10-6/K以上、硬度(HS )70以下、電
気抵抗率の異方比1.03以下、X線回折により得られ
るd002面の半値幅が0.3〜0.5度の性状を有す
ることを特徴とする。
The graphite base material according to claim 5 is an isotropic graphite material produced by kneading raw raw coke and hard pitch as aggregate components, and pulverizing, shaping, calcining and carbonizing the kneaded product. And a bulk specific gravity of 1.8 or more, a thermal expansion coefficient of 7.0 × 10 −6 / K or more, a hardness (H S ) of 70 or less, an anisotropic ratio of electric resistivity of 1.03 or less, and obtained by X-ray diffraction. The half width of the d002 plane has a property of 0.3 to 0.5 degrees.

【0015】[0015]

【発明の実施の形態】以下、本発明の等方性黒鉛材の製
造方法について説明する。 (骨材成分)本発明において、炭素質粉末の骨材成分を
構成する原料としては、石油系または石炭系の生コーク
スを使用する。モザイク状コークス、針状コークスのい
ずれも使用することができる。生コークスは、前記のよ
うに、原油精製または石炭乾留で得られる重質物(ボト
ムオイルまたはコールタール)を300〜550℃程度
の温度で加熱して熱分解重合反応を行うことにより得ら
れるもので、各種のコーキング法により製造されてい
る。生コークスは、黒鉛材に等方性を発現させ、組織の
均質性を付与するために、予め120〜150℃程度の
温度に加熱、乾燥して含まれる水分を除去した後、粉
砕、磨砕することにより、平均粒子径を4〜20μmに
調整する。揮発分の調整はほとんど要しない。なお、揮
発分の測定は、JIS M8812に従って行う。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a method for producing an isotropic graphite material of the present invention will be described. (Aggregate Component) In the present invention, petroleum or coal-based raw coke is used as a raw material constituting the aggregate component of the carbonaceous powder. Both mosaic coke and needle coke can be used. As described above, raw coke is obtained by heating a heavy substance (bottom oil or coal tar) obtained from crude oil refining or coal dry distillation at a temperature of about 300 to 550 ° C. to perform a thermal decomposition polymerization reaction. It is manufactured by various caulking methods. Raw coke is heated to a temperature of about 120 to 150 ° C in advance and dried to remove moisture contained in it, and then pulverized and ground in order to express the isotropic property of the graphite material and to impart tissue homogeneity. By doing so, the average particle diameter is adjusted to 4 to 20 μm. Very little adjustment of volatiles is required. The measurement of volatile components is performed according to JIS M8812.

【0016】(バインダー)骨材成分に配合するバイン
ダーとなる硬質ピッチは、石炭の乾留により得られる
硬、中、軟ピッチのうち、硬ピッチをさらに加熱処理す
ることにより製造される。本発明においては、固定炭素
量70〜90重量%、揮発分10〜30重量%、平均粒
子径20〜30μmで、軟化点200℃以上の硬質ピッ
チを配合する。とくに、成形体に含まれる揮発分を少な
くし、微細均質な組織性状を有する等方性黒鉛材を得る
ために軟化点の高い硬質ピッチを使用するのが好まし
く、より好ましくは300℃以上、最も好ましくは32
0℃以上の軟化点を有する硬質ピッチを用いる。なお、
固定炭素量、揮発分および軟化点の測定は、それぞれJ
ISK2425、JIS M8812およびJIS K
2425に従って行う。
(Binder) Hard pitch as a binder to be added to the aggregate component is produced by further heating the hard pitch among the hard, medium and soft pitches obtained by carbonization of coal. In the present invention, a hard pitch having a fixed carbon content of 70 to 90% by weight, a volatile content of 10 to 30% by weight, an average particle diameter of 20 to 30 μm, and a softening point of 200 ° C. or more is blended. In particular, it is preferable to use a hard pitch having a high softening point in order to reduce the volatile matter contained in the molded body and obtain an isotropic graphite material having a fine and uniform texture, more preferably 300 ° C. or higher, Preferably 32
A hard pitch having a softening point of 0 ° C. or higher is used. In addition,
Measurements of fixed carbon content, volatile matter and softening point
ISK2425, JIS M8812 and JIS K
2425.

【0017】(生コークスと硬質ピッチの混合)生コー
クスに対する硬質ピッチの配合比率は、重量比率で、生
コークス100に対し硬質ピッチ40〜250とする。
硬質ピッチの配合比率が40未満では、得られる等方性
黒鉛材の比重、強度が低下し、硬質ピッチの配合比率が
250を越えると、得られる等方性黒鉛材が発泡するな
ど組織の均質性が低下し、十分な強度が得られなくな
る。生コークス100に対する硬質ピッチの好ましい配
合比率は150〜180重量部である。
(Mixing of raw coke and hard pitch) The mixing ratio of hard pitch to raw coke is 40 to 250 hard pitches per 100 raw coke in weight ratio.
When the compounding ratio of the hard pitch is less than 40, the specific gravity and strength of the obtained isotropic graphite material is reduced, and when the compounding ratio of the hard pitch exceeds 250, the obtained isotropic graphite material is foamed and the uniformity of the structure is increased. Properties are reduced, and sufficient strength cannot be obtained. The preferred mixing ratio of the hard pitch to the raw coke 100 is 150 to 180 parts by weight.

【0018】(混捏)配合された粉体を均一に分散させ
るため、好ましくは固定炭素量15重量%以下のタール
を媒体として、ニーダー、ミキサーなどの装置で攪拌混
合する。タールの添加量は、生コークス100重量部に
対して5〜60重量部とするのが好ましい。5重量部未
満では、タールが均一に粉体に行き渡らず混捏物の均一
性が低下する。60重量部を越えると、分体に対して余
剰のタール分が分離して、混捏物の均一性が低下する。
さらに好ましいピッチの添加量は、生コークス100重
量部に対して30〜40重量部である。
(Kneading) In order to uniformly disperse the compounded powder, the mixture is preferably stirred and mixed by using a tar having a fixed carbon content of 15% by weight or less as a medium by a device such as a kneader or a mixer. The amount of tar added is preferably 5 to 60 parts by weight based on 100 parts by weight of raw coke. If the amount is less than 5 parts by weight, the tar does not uniformly spread over the powder, and the uniformity of the kneaded product is reduced. If the amount exceeds 60 parts by weight, an excessive tar component is separated from the separated material, and the uniformity of the kneaded product is reduced.
A more preferable addition amount of the pitch is 30 to 40 parts by weight based on 100 parts by weight of the raw coke.

【0019】(混捏物の調整) (1)得られた混捏物を粉砕するに先立って、混捏物
を、窒素ガス雰囲気などの不活性雰囲気中、300〜4
00℃の温度で熱処理し、前記タール中の揮発分の30
重量%以上を除去する。揮発分を均等に除去し、硬質ピ
ッチおよびタールの性状を調整するために、ブリケット
マシーン、あるいは型込め成形、CIP成形などの手段
で、混捏物を均等な寸法に形付けすることが望ましい。
熱処理時間は、混捏物の形状にもよるが、0.5〜10
時間とするのが好ましい。
(Preparation of kneaded product) (1) Prior to pulverizing the obtained kneaded product, the kneaded product is placed in an inert atmosphere such as a nitrogen gas atmosphere for 300 to 4 minutes.
Heat-treated at a temperature of 00 ° C., and
Remove more than weight%. In order to uniformly remove volatile components and adjust the properties of the hard pitch and tar, it is desirable to form the kneaded product into uniform dimensions by means of a briquette machine, molding, or CIP molding.
The heat treatment time depends on the shape of the kneaded product, but is 0.5 to 10 hours.
Preferably, it is time.

【0020】(2)熱処理後、混捏物を、必要に応じ
て、空気中で130〜200℃の温度にさらし、揮発分
を15〜25重量%に調整する。
(2) After the heat treatment, the kneaded product is exposed to a temperature of 130 to 200 ° C. in the air, if necessary, to adjust the volatile content to 15 to 25% by weight.

【0021】(粉砕)熱処理された混捏物を、平均粒子
径10〜60μmに粉砕する。
(Pulverization) The heat-treated kneaded product is pulverized to an average particle diameter of 10 to 60 μm.

【0022】(成形、焼成、黒鉛化)混捏物を粉砕する
ことにより生成した粉末を、常法に従って、CIP(冷
間静水圧)成形により等方成形した後、成形体を、例え
ば800〜1500℃の温度で焼成炭化し、例えば25
00〜3000℃の温度で黒鉛化処理して等方性黒鉛材
を得る。
(Molding, sintering, graphitization) The powder produced by pulverizing the kneaded product isotropically molded by CIP (cold isostatic pressure) molding according to a conventional method. Carbonized at a temperature of 25 ° C., for example, 25
Graphitization is performed at a temperature of 00 to 3000 ° C. to obtain an isotropic graphite material.

【0023】上記により製造された等方性黒鉛材のう
ち、骨材成分として針状生コークスと硬質ピッチを混捏
し、混捏物の粉砕、成形、焼成炭化および黒鉛化するこ
とにより生成した等方性黒鉛材は、嵩比重1.8以上、
熱膨張係数7.0×10-6/K以上、硬度(HS )70
以下、電気抵抗率の異方比1.03以下、X線回折によ
り得られるd002面の半値幅が0.3〜0.5度の性
状を有し、高熱膨張係数と加工が容易な低い硬度をそな
えており、とくに半導体製造用の治具、SiCコーティ
ングなどのセラミックコーティング用基材として好適に
使用される。X線回折により得られるd002面の半値
幅が0.3度未満では、高熱膨張係数が得られず、0.
5度を越えると、低硬度が得られず加工が困難となる。
Among the isotropic graphite materials produced as described above, kneaded raw coke and hard pitch are used as aggregate components, and isotropically formed by grinding, molding, calcining and graphitizing the kneaded material. Graphite material has a bulk specific gravity of 1.8 or more,
Thermal expansion coefficient 7.0 × 10 -6 / K or more, hardness (H S ) 70
Hereinafter, the anisotropic ratio of the electrical resistivity is 1.03 or less, the half-width of the d002 plane obtained by X-ray diffraction is 0.3 to 0.5 degrees, the high thermal expansion coefficient, and the low hardness that is easy to process. It is particularly suitable for use as a jig for semiconductor production and a substrate for ceramic coating such as SiC coating. If the half-width of the d002 plane obtained by X-ray diffraction is less than 0.3 degrees, a high coefficient of thermal expansion cannot be obtained, and 0.
If it exceeds 5 degrees, low hardness cannot be obtained and processing becomes difficult.

【0024】[0024]

【実施例】以下、本発明の実施例を比較例と対比して説
明する。この実施例は本発明の一実施態様を示すもので
あり、本発明はこれに限定されるものではない。
Hereinafter, examples of the present invention will be described in comparison with comparative examples. This example shows one embodiment of the present invention, and the present invention is not limited to this.

【0025】実施例1 塊状のモザイク状生コークス(三菱化学(株)製)を、
乾燥炉を用いて120℃の温度に加熱、保持して水分を
除去した後、粉砕機で、平均粒子径13μmに粉砕し
た。粉砕された前記生コークス(揮発分13.5重量
%)10kgと硬質ピッチ(大阪化成(株)製TGP−
2000、固定炭素量85.0重量%、揮発分14.5
重量%、軟化点320℃、平均粒子径20μm)15k
gとを配合し、これをタール3.7kgと共にミキサー
に装入し1時間混捏した。
Example 1 Massive mosaic raw coke (manufactured by Mitsubishi Chemical Corporation) was
After heating and holding at a temperature of 120 ° C. using a drying oven to remove water, the mixture was pulverized by a pulverizer to an average particle diameter of 13 μm. 10 kg of the pulverized raw coke (volatile content: 13.5% by weight) and a hard pitch (TGP- manufactured by Osaka Chemical Industry Co., Ltd.)
2000, fixed carbon amount 85.0% by weight, volatile matter 14.5
Weight%, softening point 320 ° C, average particle size 20μm) 15k
g, and the resulting mixture was charged into a mixer together with 3.7 kg of tar and kneaded for 1 hour.

【0026】得られた混捏物を、型込め成形により約3
kgの直方体9個に成形し、これらの直方体を加熱炉に
装入して、窒素ガスを流下しながら350℃の温度に5
時間保持する熱処理を行った。熱処理後、室温まで冷却
し、直方体を粉砕機で平均粒子径100μmに粉砕し、
さらに、加熱炉中で空気雰囲気下で200℃に加熱、保
持し、揮発分を18重量%に調整した。
The obtained kneaded material is molded into a mold for about 3 hours.
Each of the rectangular parallelepipeds was charged into a heating furnace, and cooled to a temperature of 350 ° C. while flowing nitrogen gas.
A heat treatment for holding for a time was performed. After heat treatment, cool to room temperature, pulverize the rectangular parallelepiped to an average
Furthermore, it was heated and maintained at 200 ° C. in an air atmosphere in a heating furnace, and the volatile content was adjusted to 18% by weight.

【0027】ついで、室温まで冷却し、粉砕機で平均粒
子径25μmに粉砕し、粉砕された原料粉末をゴム型に
装入して脱気処理した後、ゴム型を水を圧力媒体とする
CIP成形機に装填し、98.1MPa(1000kg
/cm3 )の圧力で、縦400mm、横400mm、厚
さ100mmの成形体とした。
Then, the mixture is cooled to room temperature, pulverized to an average particle diameter of 25 μm with a pulverizer, and the pulverized raw material powder is charged into a rubber mold and deaerated. Charged to a molding machine, 98.1MPa (1000kg
/ Cm 3 ) at a pressure of 400 mm long, 400 mm wide and 100 mm thick.

【0028】成形体を、コークス粉が充填された焼成炉
で900℃の温度に加熱して焼成した後、黒鉛化炉で2
800℃の温度で熱処理を施し、等方性黒鉛材を得た。
得られた等方性黒鉛材から、直径10mm、長さ100
mmの試験材を採取し、以下の方法に従って、(1)嵩
比重、(2)熱膨張係数、(3)曲げ強度、(4)電気
抵抗率、(5)抵抗率の異方性、(6)X線回折により
得られるd002面の半値幅、(7)組織観察を行っ
た。結果を表1に示す。
The molded body is heated to a temperature of 900 ° C. in a firing furnace filled with coke powder and fired.
Heat treatment was performed at a temperature of 800 ° C. to obtain an isotropic graphite material.
From the obtained isotropic graphite material, a diameter of 10 mm and a length of 100 mm
mm of a test material, and (1) bulk specific gravity, (2) coefficient of thermal expansion, (3) bending strength, (4) electrical resistivity, (5) anisotropy of resistivity, 6) Half width at d002 plane obtained by X-ray diffraction, (7) Structure observation. Table 1 shows the results.

【0029】(1)嵩比重の測定:ノギスで寸法を計
り、天秤で重量を測定して算出する。 (2) 熱膨張係数(CTE)の測定:温度範囲30〜
900℃、標準試料を石英として測定する。 (3)曲げ強度の測定:JIS R7222に従って測
定する。 (4)電気抵抗率の測定:JIS R7222に従って
測定する。 (5)抵抗率の異方性の測定:抵抗率をJIS R72
22に従って測定し、測定値から異方性を求める。 (6)d002面の半値幅の測定:日本学術振興会第1
17委員会作成の「人造黒鉛の格子定数および結晶子の
大きさ測定法」により測定する。 (7)組織観察:顕微鏡(×200倍)により観察を行
い、微細で均質な組織は良好とする。
(1) Measurement of bulk specific gravity: Calculated by measuring the size with a caliper and measuring the weight with a balance. (2) Measurement of coefficient of thermal expansion (CTE): temperature range 30 to
Measure at 900 ° C. using quartz as a standard sample. (3) Measurement of bending strength: Measured according to JIS R7222. (4) Measurement of electric resistivity: Measured according to JIS R7222. (5) Measurement of resistivity anisotropy: The resistivity was measured according to JIS R72.
Measure according to No. 22 and determine the anisotropy from the measured values. (6) Measurement of half width of d002 surface: Japan Society for the Promotion of Science No. 1
The measurement is performed according to "Method for measuring lattice constant and crystallite size of artificial graphite" prepared by the 17th Committee. (7) Microstructure observation: Observation is performed with a microscope (× 200), and a fine and uniform microstructure is regarded as good.

【0030】実施例2 コークスとして、針状生コークス(三菱化学(株)製)
10kgを使用した以外は、実施例1と同様にして等方
性黒鉛材を得た。
Example 2 As raw coke, acicular raw coke (manufactured by Mitsubishi Chemical Corporation)
An isotropic graphite material was obtained in the same manner as in Example 1 except that 10 kg was used.

【0031】実施例3 ピッチとして、硬質ピッチ(アドケムコ(株)製MCP
−200、固定炭素量73.0重量%、揮発分26.5
重量%、軟化点200℃、平均粒子径20μm)15k
gを配合した以外は、実施例1と同様にして等方性黒鉛
材を得た。
Example 3 A hard pitch (MCP manufactured by Adchemco Co., Ltd.) was used as the pitch.
-200, fixed carbon amount 73.0% by weight, volatile matter 26.5
Weight%, softening point 200 ° C, average particle size 20μm) 15k
An isotropic graphite material was obtained in the same manner as in Example 1 except that g was blended.

【0032】実施例4 ピッチとして、硬質ピッチ(アドケムコ(株)製MCP
−250、固定炭素量78.0重量%、揮発分21.5
重量%、軟化点250℃、平均粒子径20μm)15k
gを配合した以外は、実施例1と同様にして等方性黒鉛
材を得た。
Example 4 A hard pitch (MCP manufactured by Adchemco Co., Ltd.) was used as the pitch.
-250, fixed carbon amount 78.0% by weight, volatile matter 21.5
Weight%, softening point 250 ° C, average particle size 20μm) 15k
An isotropic graphite material was obtained in the same manner as in Example 1 except that g was blended.

【0033】実施例5 コークスとして、針状生コークス(三菱化学(株)製)
10kgを使用し、ピッチとして、硬質ピッチ(アドケ
ムコ(株)製MCP−250、固定炭素量78.0重量
%、揮発分21.5重量%、軟化点250℃、平均粒子
径20μm)15kgを配合した以外は、実施例1と同
様にして等方性黒鉛材を得た。
Example 5 As raw coke, acicular raw coke (manufactured by Mitsubishi Chemical Corporation)
Using 10 kg, 15 kg of hard pitch (MCP-250 manufactured by Adchemco Co., Ltd., fixed carbon amount: 78.0% by weight, volatile matter: 21.5% by weight, softening point: 250 ° C., average particle diameter: 20 μm) is blended as the pitch. An isotropic graphite material was obtained in the same manner as in Example 1 except for the above.

【0034】実施例6 コークスとして、針状生コークス(三菱化学(株)製)
10kgを使用し、ピッチとして、硬質ピッチ(アドケ
ムコ(株)製MCP−300、固定炭素量83.0重量
%、揮発分16.5重量%、軟化点300℃、平均粒子
径20μm)15kgを配合した以外は、実施例1と同
様にして等方性黒鉛材を得た。
Example 6 As raw coke, acicular raw coke (manufactured by Mitsubishi Chemical Corporation)
Using 10 kg, 15 kg of hard pitch (MCP-300 manufactured by Adchemco Co., Ltd., fixed carbon amount 83.0 wt%, volatile matter 16.5 wt%, softening point 300 ° C., average particle diameter 20 μm) is blended as the pitch. An isotropic graphite material was obtained in the same manner as in Example 1 except for the above.

【0035】比較例1 実施例1のモザイク状生コークス(三菱化学(株)製)
を1200℃の温度で熱処理した後、粉砕機で平均粒子
径13μmに粉砕し、か焼コークスを得た。このか焼コ
ークス10kgを骨材成分とし、実施例1と同様に硬質
ピッチを配合し、以下実施例1と同様にして、等方性黒
鉛材を得た。
Comparative Example 1 Mosaic raw coke of Example 1 (manufactured by Mitsubishi Chemical Corporation)
Was heat-treated at a temperature of 1200 ° C. and then pulverized with a pulverizer to an average particle diameter of 13 μm to obtain calcined coke. Using 10 kg of this calcined coke as an aggregate component, a hard pitch was blended in the same manner as in Example 1, and an isotropic graphite material was obtained in the same manner as in Example 1.

【0036】比較例2 実施例2の針状生コークス(三菱化学(株)製)を12
00℃の温度で熱処理した後、粉砕機で平均粒子径13
μmに粉砕し、か焼コークスを得た。このか焼コークス
10kgを骨材成分とし、実施例1と同様に硬質ピッチ
を配合し、以下実施例1と同様にして、等方性黒鉛材を
得た。
Comparative Example 2 Needle-like raw coke (manufactured by Mitsubishi Chemical Corporation) of Example 2
After heat treatment at a temperature of 00 ° C., a pulverizer was used to obtain an average
It was pulverized to μm to obtain calcined coke. Using 10 kg of this calcined coke as an aggregate component, a hard pitch was blended in the same manner as in Example 1, and an isotropic graphite material was obtained in the same manner as in Example 1.

【0037】比較例3 硬質ピッチ(大阪化成(株)製TGP−2000、固定
炭素量85.0重量%、揮発分14.5重量%、軟化点
320℃、平均粒子径20μm)15kgとタール3.
7kgをミキサーに装入して1時間混捏した。
Comparative Example 3 15 kg of hard pitch (TGP-2000 manufactured by Osaka Kasei Co., Ltd., fixed carbon amount 85.0% by weight, volatile matter 14.5% by weight, softening point 320 ° C., average particle diameter 20 μm) and tar 3 .
7 kg was charged into a mixer and kneaded for 1 hour.

【0038】得られた混捏物を、型込め成形により約3
kgの直方体9個に成形し、これらの直方体を加熱炉に
装入して、窒素ガスを流下しながら350℃の温度に5
時間保持する熱処理を行った。熱処理後、室温まで冷却
し、直方体を粉砕機で平均粒子径100μmに粉砕し、
さらに、加熱炉中で空気雰囲気下で200℃に加熱、保
持し、揮発分を18重量%に調整した。
The obtained kneaded material is molded into a mold for about 3 hours.
Each of the rectangular parallelepipeds was charged into a heating furnace, and cooled to a temperature of 350 ° C. while flowing nitrogen gas.
A heat treatment for holding for a time was performed. After heat treatment, cool to room temperature, pulverize the rectangular parallelepiped to an average
Furthermore, it was heated and maintained at 200 ° C. in an air atmosphere in a heating furnace, and the volatile content was adjusted to 18% by weight.

【0039】ついで、室温まで冷却し、粉砕機で平均粒
子径25μmに粉砕し、粉砕された原料粉末をゴム型に
装入して脱気処理した後、ゴム型を水を圧力媒体とする
CIP成形機に装填し、98.1MPa(1000kg
/cm3 )の圧力で、縦400mm、横400mm、厚
さ100mmの成形体とした。
Then, the mixture is cooled to room temperature, pulverized to an average particle diameter of 25 μm with a pulverizer, and the pulverized raw material powder is charged into a rubber mold and deaerated. Charged to a molding machine, 98.1MPa (1000kg
/ Cm 3 ) at a pressure of 400 mm long, 400 mm wide and 100 mm thick.

【0040】成形体を、コークス粉が充填された焼成炉
で900℃の温度に加熱して焼成した後、黒鉛化炉で2
800℃の温度で熱処理を施したところ、得られた黒鉛
材には割れが生じており、試験材を採取することができ
なかった。
The compact was heated to 900 ° C. in a firing furnace filled with coke powder and fired.
When heat treatment was performed at a temperature of 800 ° C., the obtained graphite material was cracked, and the test material could not be collected.

【0041】比較例4 コークスとして、針状生コークス(三菱化学(株)製)
10kgを使用し、ピッチとして、硬質ピッチ(大阪化
成(株)製GPC−730、固定炭素量75.0重量
%、揮発分24.5重量%、軟化点150℃、平均粒子
径20μm)15kgを配合した以外は、実施例1と同
様にして等方性黒鉛材を得た。
Comparative Example 4 Raw coke (manufactured by Mitsubishi Chemical Corporation) was used as coke.
Using 10 kg, 15 kg of hard pitch (GPC-730 manufactured by Osaka Chemical Industry Co., Ltd., fixed carbon amount 75.0% by weight, volatile matter 24.5% by weight, softening point 150 ° C., average particle diameter 20 μm) as a pitch. Except for blending, an isotropic graphite material was obtained in the same manner as in Example 1.

【0042】比較例5 コークスとして、針状生コークス(三菱化学(株)製)
10kgを使用し、ピッチとして、硬質ピッチ(アドケ
ムコ(株)製ADP、固定炭素量58.0重量%、揮発
分41.5重量%、軟化点100℃、平均粒子径20μ
m)15kgを配合した以外は、実施例1と同様にして
等方性黒鉛材を得た。
Comparative Example 5 As raw coke, acicular raw coke (manufactured by Mitsubishi Chemical Corporation)
Hard pitch (ADP manufactured by Adchemco Co., Ltd., fixed carbon amount: 58.0% by weight, volatile matter: 41.5% by weight, softening point: 100 ° C., average particle diameter: 20 μm)
m) An isotropic graphite material was obtained in the same manner as in Example 1 except that 15 kg was blended.

【0043】比較例6 コークスとして、モザイク状生コークス(三菱化学
(株)製)10kgを使用し、ピッチとして、硬質ピッ
チ(大阪化成(株)製GPC−730、固定炭素量7
5.0重量%、揮発分24.5重量%、軟化点150
℃、平均粒子径20μm)15kgを配合した以外は、
実施例1と同様にして等方性黒鉛材を得た。
Comparative Example 6 As a coke, 10 kg of mosaic raw coke (manufactured by Mitsubishi Chemical Corporation) was used, and as a pitch, a hard pitch (GPC-730 manufactured by Osaka Chemical Co., Ltd., fixed carbon amount: 7)
5.0% by weight, volatile matter 24.5% by weight, softening point 150
° C, average particle size 20 μm)
An isotropic graphite material was obtained in the same manner as in Example 1.

【0044】実施例2〜6、比較例1〜2、4〜6で得
られた等方性黒鉛材から実施例1と同様の試験材を採取
し、実施例1と同様の方法で、嵩比重、熱膨張係数、曲
げ強度、電気抵抗率、抵抗率の異方性、X線回折により
得られるd002面の半値幅、組織観察を行った。実施
例2〜6についての測定、観察結果を表1に示し、比較
例についての測定、観察結果を表2に示す。
Test materials similar to those in Example 1 were collected from the isotropic graphite materials obtained in Examples 2 to 6 and Comparative Examples 1 to 2 and 4 to 6, and a bulk material was obtained in the same manner as in Example 1. Specific gravity, thermal expansion coefficient, bending strength, electrical resistivity, anisotropy of resistivity, half width of d002 plane obtained by X-ray diffraction, and structure observation were performed. Table 1 shows the measurement and observation results of Examples 2 to 6, and Table 2 shows the measurement and observation results of Comparative Examples.

【0045】[0045]

【表1】 [Table 1]

【0046】[0046]

【表2】 [Table 2]

【0047】表1にみられるように、本発明に従う実施
例1〜6の試験材はいずれも、緻密で均質な性状を示す
と共に、7.0以上の高熱膨張係数をそなえている。原
料として針状生コークスを使用した実施例2、5〜6の
試験材は、高い熱膨張係数を有し、且つ硬度が低く加工
性に優れているから、とくに半導体製造用の治具やセラ
ミックコーティンング用基材として好適である。
As can be seen from Table 1, all of the test materials of Examples 1 to 6 according to the present invention show dense and homogeneous properties and have a high thermal expansion coefficient of 7.0 or more. The test materials of Examples 2 and 5 and 6 using needle-like raw coke as a raw material have a high coefficient of thermal expansion, are low in hardness and excellent in workability, and are particularly suitable for jigs and ceramics for semiconductor production. It is suitable as a substrate for coating.

【0048】一方、表2に示すように、原料としてか焼
コークスを使用した比較例1〜2の試験材は熱膨張係数
が低く、硬質ピッチとして軟化点の低いものを使用した
比較例4〜5の試験材は、いずれも組織が粗く、強度、
硬度も低くなっており、比較例6の試験材にはひび割れ
が生じていた。
On the other hand, as shown in Table 2, the test materials of Comparative Examples 1 and 2 using calcined coke as a raw material had a low coefficient of thermal expansion and Comparative Examples 4 to 4 using hard pitch having a low softening point. Each of the test materials of No. 5 had a rough structure, strength,
The hardness was also low, and the test material of Comparative Example 6 had cracks.

【0049】[0049]

【発明の効果】以上のとおり、本発明によれば、緻密で
強度が高く、高熱膨張係数を有し、経済的にも有利な等
方性黒鉛材が製造される。原料として針状生コークスを
使用し、本発明に従って製造された等方性黒鉛材材は、
高い熱膨張係数を有し、且つ硬度が低いため加工性に優
れ、微細な加工も容易に行うことができるから、とく
に、ウエハボート、ライナーチューブ、プロセスチュー
ブ、サセプタなどの半導体製造用の治具やセラミックコ
ーティンング用基材として好適である。
As described above, according to the present invention, an isotropic graphite material which is dense, has high strength, has a high coefficient of thermal expansion, and is economically advantageous is produced. Isotropic graphite material produced according to the present invention using acicular raw coke as a raw material,
It has a high coefficient of thermal expansion and low hardness, so it is excellent in workability and can easily perform fine processing. Especially, jigs for semiconductor production such as wafer boats, liner tubes, process tubes, and susceptors Or as a substrate for ceramic coating.

フロントページの続き (72)発明者 長瀬 貴志 東京都港区北青山一丁目2番3号 東海カ ーボン株式会社内 Fターム(参考) 4G032 AA03 AA09 BA01 Continued on the front page (72) Inventor Takashi Nagase 1-3-2 Kitaaoyama, Minato-ku, Tokyo Tokai Carbon Co., Ltd. F-term (reference) 4G032 AA03 AA09 BA01

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 炭素質粉末の骨材成分にピッチ系バイン
ダーを配合、混練する混捏工程、混捏物を粉砕して得た
粉末を等方成形する工程、成形体を焼成炭化および黒鉛
化処理する炭化黒鉛化工程からなる等方性黒鉛材の製造
方法において、混捏工程が、揮発分5〜15重量%、平
均粒子径4〜20μmの生コークスと、固定炭素量70
〜90重量%、揮発分10〜30重量%、平均粒子径2
0〜30μmで、軟化点が200℃以上の硬質ピッチ
を、100:40〜250の重量比率で配合し、前記生
コークス100重量部に対して5〜60重量部のタール
を加えて混捏する工程からなり、得られた混捏物を粉砕
するに先立って、混捏物を、不活性雰囲気中、300〜
400℃の温度で熱処理し、前記タール中の揮発分の3
0重量%以上を除去することを特徴とする高熱膨張係数
を有する等方性黒鉛材の製造方法。
1. A kneading step of mixing and kneading a pitch-based binder with an aggregate component of a carbonaceous powder, a step of isotropically forming a powder obtained by pulverizing a kneaded product, and calcining and graphitizing the formed body. In the method for producing an isotropic graphite material comprising a carbonization and graphitization step, the kneading step comprises: raw coke having a volatile content of 5 to 15% by weight and an average particle diameter of 4 to 20 μm;
90% by weight, volatile matter 10-30% by weight, average particle size 2
A step of compounding a hard pitch having a softening point of 200 ° C. or higher at a weight ratio of 100: 40 to 250, adding a tar of 5 to 60 parts by weight to 100 parts by weight of the raw coke, and kneading the mixture. Consisting of, prior to pulverizing the obtained kneaded product, the kneaded product is in an inert atmosphere, 300 ~
Heat-treated at a temperature of 400 ° C., and 3
A method for producing an isotropic graphite material having a high thermal expansion coefficient, wherein 0% by weight or more is removed.
【請求項2】 前記混捏物のタール中の揮発分を除去し
たのち、混捏物を空気中で130〜200℃の温度にさ
らすことを特徴とする請求項1記載の等方性黒鉛材の製
造方法。
2. The production of an isotropic graphite material according to claim 1, wherein after removing volatile components in the tar of the kneaded material, the kneaded material is exposed to a temperature of 130 to 200 ° C. in air. Method.
【請求項3】 前記混捏物を10〜60μmに粉砕して
粉末とすることを特徴とする請求項1または2記載の等
方性黒鉛材の製造方法。
3. The method for producing an isotropic graphite material according to claim 1, wherein the kneaded material is pulverized to 10 to 60 μm to obtain a powder.
【請求項4】 骨材成分として針状生コークスと硬質ピ
ッチを混捏し、混捏物の粉砕、成形、焼成炭化および黒
鉛化することにより生成した等方性黒鉛材からなり、嵩
比重1.8以上、熱膨張係数7.0×10-6/K以上、
硬度(HS )70以下、電気抵抗率の異方比1.03以
下、X線回折により得られるd002面の半値幅が0.
3〜0.5度の性状を有することを特徴とする黒鉛製治
具。
4. An isotropic graphite material produced by kneading acicular raw coke and hard pitch as aggregate components, and pulverizing, molding, calcining and graphitizing the kneaded product, and having a bulk specific gravity of 1.8. As described above, the thermal expansion coefficient is 7.0 × 10 −6 / K or more,
Hardness (H S ) 70 or less, anisotropic ratio of electric resistivity 1.03 or less, and half-width of d002 plane obtained by X-ray diffraction of 0.
A graphite jig having a property of 3 to 0.5 degrees.
【請求項5】 骨材成分として針状生コークスと硬質ピ
ッチを混捏し、混捏物の粉砕、成形、焼成炭化および黒
鉛化することにより生成した等方性黒鉛材からなり、嵩
比重1.8以上、熱膨張係数7.0×10-6/K以上、
硬度(HS )70以下、電気抵抗率の異方比1.03以
下、X線回折により得られるd002面の半値幅が0.
3〜0.5度の性状を有することを特徴とする黒鉛製基
材。
5. An isotropic graphite material produced by kneading acicular raw coke and hard pitch as aggregate components, and pulverizing, molding, calcining and graphitizing the kneaded product, and having a bulk specific gravity of 1.8. As described above, the thermal expansion coefficient is 7.0 × 10 −6 / K or more,
Hardness (H S ) 70 or less, anisotropic ratio of electric resistivity 1.03 or less, and half-width of d002 plane obtained by X-ray diffraction of 0.
A graphite substrate having a property of 3 to 0.5 degrees.
JP2000349192A 2000-11-16 2000-11-16 Method for producing isotropic graphite material having high thermal expansion coefficient, graphite jig comprising the isotropic graphite material, and graphite substrate Expired - Fee Related JP4208218B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100824430B1 (en) 2006-10-16 2008-04-23 요업기술원 Graphite with high density and manufacturing method thereof
JP2021130580A (en) * 2020-02-19 2021-09-09 国立研究開発法人産業技術総合研究所 Method for producing graphite material having high thermal expansion coefficient and the graphite material
RU2771657C1 (en) * 2021-03-02 2022-05-11 Акционерное Общество "Наука И Инновации" Extrusion method for producing a pitch-coke composition for manufacturing graphite materials based on a fine-grained filler of an isotropic structure

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100824430B1 (en) 2006-10-16 2008-04-23 요업기술원 Graphite with high density and manufacturing method thereof
JP2021130580A (en) * 2020-02-19 2021-09-09 国立研究開発法人産業技術総合研究所 Method for producing graphite material having high thermal expansion coefficient and the graphite material
JP7357286B2 (en) 2020-02-19 2023-10-06 国立研究開発法人産業技術総合研究所 Method for producing graphite material with high coefficient of thermal expansion and its graphite material
RU2771657C1 (en) * 2021-03-02 2022-05-11 Акционерное Общество "Наука И Инновации" Extrusion method for producing a pitch-coke composition for manufacturing graphite materials based on a fine-grained filler of an isotropic structure

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