JP2002096020A - Interior and exterior panel and method for manufacturing the same - Google Patents
Interior and exterior panel and method for manufacturing the sameInfo
- Publication number
- JP2002096020A JP2002096020A JP2000289411A JP2000289411A JP2002096020A JP 2002096020 A JP2002096020 A JP 2002096020A JP 2000289411 A JP2000289411 A JP 2000289411A JP 2000289411 A JP2000289411 A JP 2000289411A JP 2002096020 A JP2002096020 A JP 2002096020A
- Authority
- JP
- Japan
- Prior art keywords
- coating
- ink
- layer
- interior
- complex
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Finishing Walls (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は,建物,塀等の建築
又は構築物の外装又は内装に用いる内外装用パネル及び
その製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an interior / exterior panel used for the exterior or interior of a building or building such as a building or a fence, and a method of manufacturing the same.
【0002】[0002]
【従来の技術及び発明が解決しようとする課題】この種
外装用パネルとして,例えばカラー鋼板の裏側に発泡合
成樹脂を配置した金属系サイディング,モルタルによっ
て成形し,表面にレンガ,タイル,天然石等の色調を塗
装したモルタル系,窯業系サイディングやカーテンウオ
ール等が知られているが,金属系サイディングは,その
色調が単調であるとともに,金属感を拭うことができな
いし,モルタル系,窯業系サイディングも実際のものの
色調を必ずしも忠実に再現したものではないし,仮に忠
実に再現し得たとしても,新品のレンガ,タイル,天然
石等の色調とするのが一般であり,個性に乏しいものと
なり易い。2. Description of the Related Art As an exterior panel of this kind, for example, a metal-based siding or mortar in which a foamed synthetic resin is arranged on the back side of a colored steel sheet is formed, and bricks, tiles, natural stones and the like are formed on the surface. Mortars, ceramic sidings, curtain walls, etc. with painted colors are known, but metal siding has a monotonous color and cannot wipe off the metallic appearance, and mortar and ceramic sidings are also common. The color tone of the actual thing is not always faithfully reproduced. Even if the color tone can be faithfully reproduced, the color tone of a new brick, a tile, a natural stone, or the like is generally used, and the personality tends to be poor.
【0003】本発明はこのような事情に鑑みてなされた
もので,その解決課題とするところは,例えば風化した
ユーズドブリックや,表面が破損した天然砕石のよう
に,表面を複雑凹凸面とするとともに該複雑凹凸面にこ
れらに適した塗装を施すことによってユニーク且つ高品
位にして量産に適した外装用パネル及びその製造方法を
提供するにある。The present invention has been made in view of such circumstances, and a problem to be solved is to provide a complex uneven surface such as a weathered used brick or a natural crushed stone having a damaged surface. Another object of the present invention is to provide an exterior panel which is unique, has high quality, and is suitable for mass production, and a method of manufacturing the same, by applying a suitable coating to the complex uneven surface.
【0004】[0004]
【課題を解決するための手段】上記課題に沿って本発明
は,成形によって複雑凹凸面を表出するとともに塗装を
塗装用インクのマスキング塗装とすることによって複雑
凹凸面にインク色やその重ねによる微妙な色調を表出し
得るようにしたものであって,即ち請求項1に記載の発
明を,パネル基体表面に配置した複雑凹凸の成形面に塗
装用インクを用いたマスキング塗装による塗装層を形成
することによって,上記複雑凹凸の成形面を塗装用イン
ク色又はその複合色の色調としてなることを特徴とする
外装用パネルとするものである。SUMMARY OF THE INVENTION In accordance with the above objects, the present invention provides a method for forming a complex uneven surface by molding, and by applying a masking coating of a coating ink to form a complicated uneven surface by forming an ink color or overlapping the ink. The invention is characterized in that a subtle color tone can be expressed, that is, the invention according to claim 1 forms a coating layer by masking coating using a coating ink on a complicated uneven surface formed on a panel substrate surface. By doing so, the exterior surface panel is characterized in that the molding surface of the complex unevenness has a color tone of a coating ink color or a composite color thereof.
【0005】請求項2に記載の発明は,上記に加えて,
パネル基体をユーズドブリック,天然砕石,表面剥落モ
ルタル等,風化や破損した複雑凹凸形状を再現した,好
ましい形態のものとするように,これを,上記パネル表
面の複雑凹凸の成形面を,ユーズドブリック,砕石,表
面剥落モルタル等による風化乃至破損の凹凸表面状態を
再現した成形面としてなることを特徴とする請求項1に
記載の外装用パネルとするものである。[0005] In addition to the above, the invention according to claim 2 provides:
The molded body of the above-mentioned complex unevenness on the panel surface is replaced with a used brick so that the panel base has a preferred form that reproduces the weathered or damaged complicated unevenness shape such as used brick, natural crushed stone, surface peeling mortar, etc. The exterior panel according to claim 1, wherein the exterior panel is formed as a molding surface that reproduces the uneven surface state of weathering or damage due to crushed stone, surface peeling mortar, or the like.
【0006】請求項3に記載の発明は,同じく上記に加
えて,上記塗装用インクによる塗装を,例えば可及的に
自然の状態とする如くに,複雑凹凸の成形面に対して好
ましい色調のものとするように,これを,上記マスキン
グ塗装による塗装層を,透孔形状の異なる複数のマスク
キング材を用いて多色の塗装用インクによる複数乃至多
数回の塗装とし,複雑凹凸の成形面を全体に亘り塗装用
インクの複合色の色調としてなることを特徴とする請求
項1又は2に記載の外装用パネルとするものである。The invention according to a third aspect of the present invention also provides, in addition to the above, a preferable color tone for a molding surface having complicated irregularities so that the coating with the coating ink is made as natural as possible, for example. In this case, the coating layer formed by the masking coating is formed by coating a plurality of times with a multicolor coating ink using a plurality of masking materials having different through-hole shapes to form a complex uneven surface. The exterior panel according to claim 1 or 2, wherein a color tone of a composite color of the coating ink is obtained as a whole.
【0007】請求項4に記載の発明は,同じく上記に加
えて,上記塗装用インクによる塗装を,筋目模様,斑点
模様等の微小且つ微妙な色調を表出したものとし得るよ
うに,これを,上記塗装用インクの表層乃至中間又は下
層の塗装層にブラッシングを施すことによって成形面表
面に塗装用インクの部分剥離による塗装用インクの色調
を異にするかすれ模様を表出してなることを特徴とする
請求項1,2又は3に記載の内外装用パネルとするもの
である。[0007] In addition to the above, the present invention according to claim 4 further provides a coating method using the above-mentioned coating ink so as to express fine and subtle color tones such as streaks and spots. A brush pattern is applied to a surface layer, an intermediate layer, or a lower layer of the coating ink, so that a faint pattern having a different color tone of the coating ink due to partial peeling of the coating ink is exposed on a molding surface. An interior / exterior panel according to claim 1, 2 or 3.
【0008】請求項5に記載の発明は,同じく上記に加
えて,上記塗装用インクによる塗装における質感を更に
向上して,好ましい形態の塗装状態のものとするよう
に,これを,上記パネルの複雑凹凸の成形面と塗装用イ
ンクの塗装層間に砂,樹脂ビーズ,金属フレーク等微細
粒状乃至微細粉状の微細物を配置することによって成形
面を粗面化してなることを特徴とする請求項1,2,3
又は4に記載の外装用パネルとするものである。[0008] In addition to the above, the present invention according to claim 5 further improves the texture of the coating with the coating ink so that the coating state of the panel is improved so as to obtain a preferable state of coating. The molding surface is roughened by arranging fine particles or fine powders such as sand, resin beads, metal flakes between the molding surface having complex irregularities and the coating layer of the coating ink. 1,2,3
Or the exterior panel described in 4.
【0009】請求項6に記載の発明は,同じく上記に加
えて,上記塗装用インクによる塗装を耐候性に優れたも
のとして,該塗装の色調を長期に亘って確保し且つ外力
から塗装を保護するように,これを,上記塗装用インク
の塗装層をクリヤー塗装の塗装層によって被覆してなる
ことを特徴とする請求項1,2,3,4又は5に記載の
外装用パネルとするものである。According to a sixth aspect of the present invention, in addition to the above, the coating with the coating ink is made to have excellent weather resistance, the color tone of the coating is secured for a long time, and the coating is protected from external force. 6. The exterior panel according to claim 1, wherein the coating layer of the coating ink is covered with a clear coating layer. It is.
【0010】請求項7に記載の発明は,上記ユーズドブ
リック,天然砕石,表面剥落モルタル等,風化や破損し
た複雑表面形状と色調を可及的に忠実に再現し,質感に
優れるとともに耐久性に優れ且つ量産に適した内外装パ
ネルの製造方法を提供するように,これを,ユーズドブ
リック,天然砕石,表面剥落モルタル等による風化乃至
破損の凹凸表面状態を再現した複雑凹凸の成形面を形成
するパネル基体成形工程と,上記成形面に下塗り塗装を
施す下塗り塗装工程と,該下塗り塗装工程に砂,樹脂ビ
ーズ,金属フレーク等微細粒状乃至微細粉状の微細物を
散布配置する微細物散布工程と,透孔形状の異なる複数
のマスキング材を用いて多色の塗装用インクによる複数
乃至多数回の塗装を施す塗装用インクのマスキング塗装
工程と,該マスキング塗装工程中又はその終了後に塗装
用インクの塗装層に対してブラッシングを施すことによ
って成形面の凸部分表面に塗装用インクの部分剥離によ
る塗装用インクの色調を異にするかすれ模様を表出する
ブラッシング工程,塗装用インクの塗装層を被覆するク
リヤー塗装を施すクリヤー塗装工程とを備えてなること
を特徴とする外装用パネルの製造方法とするものであ
る。[0010] The invention according to claim 7 reproduces the weathered or damaged complex surface shape and color tone as faithfully as possible, such as the above-mentioned used brick, natural crushed stone, surface peeling mortar, and has excellent texture and durability. In order to provide a method for manufacturing interior and exterior panels that are excellent and suitable for mass production, they are used to form complex uneven surfaces that reproduce the surface condition of weathering or damage caused by used brick, natural crushed stone, surface mortar, etc. A panel substrate forming step, an undercoating step of applying an undercoat to the molding surface, and a fine object dispersing step of dispersing and arranging fine particles or fine powders such as sand, resin beads, and metal flakes in the undercoating step. A masking coating process of a coating ink for applying a plurality of coatings with a multicolor coating ink a plurality of times using a plurality of masking materials having different through-hole shapes; Brushing the coating layer of the coating ink during or after the end of the coating process reveals a faint pattern on the convex surface of the molding surface that causes the color tone of the coating ink to differ due to partial peeling of the coating ink. And a clear coating step of applying a clear coating for coating the coating layer of the coating ink.
【0011】本発明は,これらをそれぞれ発明の要旨と
して上記課題解決の手段としたものである。In the present invention, each of these is a gist of the invention and is a means for solving the above problems.
【0012】[0012]
【発明の実施の形態】以下図面の例に従って本発明を更
に具体的に説明すれば,Aは,例えば金属系,モルタル
系又は窯業系とした内外装用パネルであり,該内外装パ
ネルAは,パネル基体1表面に配置した複雑凹凸の成形
面に塗装用インクを用いたマスキング塗装による塗装層
5a〜5dを形成することによって,上記複雑凹凸の成
形面を塗装用インク色又はその複合色の色調としたもの
としてある。BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described below in more detail with reference to the drawings, in which A is an interior / exterior panel made of, for example, a metal, mortar or ceramic. By forming the coating layers 5a to 5d by masking coating using a coating ink on the complex uneven surface disposed on the surface of the panel substrate 1, the complex uneven surface can be coated with the color of the coating ink color or its composite color. There is a thing.
【0013】本例にあって上記内外装用パネルAは,そ
の上記パネル基体1表面の複雑凹凸の成形面をを,ユー
ズドブリック,天然砕石,表面剥落モルタル等による風
化乃至破損の凹凸表面状態を再現した成形面としてあ
り,このとき上記マスキング塗装による塗装層5a〜5
dを,透孔形状の異なる複数のマスキング材10を用い
て多色の塗装用インクによる複数乃至多数回の塗装と
し,複雑凹凸の成形面を全体に亘り塗装用インクの複合
色の色調とするとともに上記パネルの複雑凹凸の成形面
と塗装用インクの塗装層5a間に砂,樹脂ビーズ,金属
フレーク等微細粒状乃至微細粉状の微細物を配置するこ
とによって成形面に塗装用インクの下地をなすように
し,また上記塗装用インクの表層乃至中間又は下層の塗
装層5d乃至5aにブラッシングを施すことによって成
形面表面に塗装用インクの部分剥離による塗装用インク
の色調を異にするかすれ模様6を表出したものとし且つ
上記塗装用インクの塗装層5a〜5dをクリヤー塗装の
塗装層7によって被覆したものとしてあり,これによっ
て上記風化乃至破損したユーズドブリック,天然砕石,
表面剥落モルタル等,例えば天然砕石の状態をその形状
及び色調の双方について極めて忠実に再現したものとす
るとともに耐久性に富んだものとしてある。In the present embodiment, the interior / exterior panel A reproduces the surface of the panel base 1 having a complex uneven surface by weathering or damage caused by a used brick, natural crushed stone, surface peeling mortar, or the like. In this case, the coating layers 5a to 5
d is a plurality of coatings with a plurality of coating inks of multiple colors using a plurality of masking materials 10 having different through-hole shapes, and the complex uneven surface is formed as a composite color tone of the coating ink over the entirety. At the same time, fine particles such as sand, resin beads, and metal flakes are arranged between the molding surface of the complex unevenness of the panel and the coating layer 5a of the coating ink to form a base of the coating ink on the molding surface. In addition, by brushing the surface, middle, or lower coating layers 5d to 5a of the coating ink, the surface of the molding surface has a different color tone due to partial peeling of the coating ink. And the coating layers 5a to 5d of the coating ink are covered with a coating layer 7 of clear coating, whereby the weathering or breakage is caused. Distressed brick, natural crushed stone,
The surface peeling mortar and the like, for example, natural crushed stones are extremely faithfully reproduced in both shape and color tone, and have high durability.
【0014】即ち本例の内外装パネルAは,例えばモル
タル系,窯業系,金属系等,本例にあってはモルタル乃
至窯業系にしてその表面に上記複雑凹凸の成形面を備え
たパネル基体1と,シーラー層2,下塗り層3,該下塗
り層3に散布してこれに接着した砂,樹脂ビーズ,金属
フレーク等微細粒状乃至微細粉状の上記微細物層4,複
数乃至多数回のマスキング塗装,本例にあっては,例え
ば最大4層をなし,必要に応じて上記部分剥離による塗
装用インクの色調を異にするかすれ模様6を表出した上
記塗装インクによる塗装層5a〜5d,及び最表面の上
記クリヤー層7とを備えたものとしてある。That is, the interior / exterior panel A of this embodiment is, for example, a mortar system, a ceramic system, a metal system or the like. 1, the sealer layer 2, the undercoat layer 3, the fine particle layer such as sand, resin beads, metal flakes, etc., which are sprayed and adhered to the undercoat layer 3, and the above-mentioned fine substance layer 4, and a plurality of times of masking In the coating, in this example, for example, the coating layers 5a to 5d made of the above-mentioned coating ink which form a maximum of four layers and, if necessary, show a faint pattern 6 with a different color tone of the coating ink due to the partial peeling. And the clear layer 7 on the outermost surface.
【0015】このとき上記シーラー層2及び下塗り層3
は,これをスプレー塗装により,上記塗装用インクによ
る塗装層5a〜5dは,これを上記マスキング状態のス
プレー塗装又はロール塗装によって行なったものとして
あり,塗装を上記スプレー塗装とすることによって,複
雑凹凸の成形面に対してその複雑凹面,複雑凸面に満遍
なく塗料乃至塗装用インクがいきわたるようにして該成
形面の塗装を塗装漏れのない状態とするとともに上記塗
装用インクをスプレー塗装することによって複雑凹凸の
成形面に塗装用インク色の重ねによる複合色を可及的自
由に表出し得るようにし,またロール塗装とすることに
よって,例えば上記複雑凹面を除く成形面の複雑凸面に
対して塗装インクによる塗装を行うようにし,また塗装
用インクのスプレー塗装又はロール塗装をマスキング状
態による塗装,即ちマスキング塗装とすることによって
成形面の所定位置に対してそれぞれ所定色調を表出する
ように塗装用インクを供給してその塗装を行なったもの
としてある。At this time, the sealer layer 2 and the undercoat layer 3
The coating layers 5a to 5d are formed by spray coating, and the coating layers 5a to 5d by the coating ink are formed by spray coating or roll coating in the masking state. The paint or coating ink is spread evenly over the complex concave surface and the complex convex surface of the molding surface to make the coating of the molding surface free of paint leakage, and the complex ink is spray-coated with the above-mentioned coating ink. The composite color of the coating ink color can be expressed as freely as possible on the molding surface of the surface, and by using roll coating, for example, the coating ink can be applied to the complex convex surface of the molding surface excluding the complex concave surface. Coating shall be performed, and spray coating or roll coating of the coating ink shall be performed by masking. There as that performed the coating by supplying a paint ink to expose the predetermined color respectively predetermined positions of the molding surface by masking coating.
【0016】微細物層4は,例えば砂等の光沢のない材
料を用いることによって光沢がなくざらざらした地肌の
印象を与える塗装用インクの下地をなすようにし,また
例えば樹脂ビーズや金属フレーク等の光乱反射性の材料
を用いることによってユーズドブリック,天然砕石等の
中のガラス質が乱反射する印象を与える塗装用インクの
下地をなすようにしてある。The fine material layer 4 is formed by using a non-glossy material such as sand to form a base of a coating ink for giving an impression of a rough and rough background, and for example, a resin bead or metal flake. The use of a light diffuse reflective material is used as a base for a coating ink which gives an impression that glassy materials in used bricks, natural crushed stones and the like are diffusely reflected.
【0017】また上記かすれ模様6は,例えばフエル
ト,ウレタンゴム等のロール,布,植物等の多繊維質の
ブラシ,織布,不織布等の布体等のブラッシング材11
を用いて,これを上記塗装用インクの最表面乃至中間の
塗装層5d乃至5aに接触状態で高速回転乃至高速移動
を施し又は手作業でこすりを施すことによって,1又は
複数の表層の塗装用インクを削り取るように部分的に剥
離し,その下層の塗装用インクを部分的に露出させ,こ
れによる,例えば筋目模様乃至斑点模様を表出するよう
にしてある。The blurred pattern 6 is made of a brushing material 11 such as a roll of felt, urethane rubber or the like, a cloth of a multi-fiber such as a cloth or a plant, or a woven or non-woven fabric.
By applying high-speed rotation or high-speed movement or manual rubbing to the outermost surface or the intermediate coating layer 5d to 5a of the above-mentioned coating ink in a contact state, thereby coating one or more surface layers. The ink is partially removed so as to scrape off the ink, and the underlying coating ink is partially exposed so that, for example, a streak pattern or a speckled pattern is exposed.
【0018】以下上記内外装用パネルAの製造方法によ
って更に説明すれば,本例の内外装パネルAは,ユーズ
ドブリック,天然砕石,表面剥落モルタル等による風化
乃至破損の凹凸表面状態を再現した複雑凹凸の成形面を
形成するパネル基体成形工程と,上記成形面に下塗り塗
装を施す下塗り塗装工程と,該下塗り塗装工程に砂,樹
脂ビーズ,金属フレーク等微細粒状乃至微細粉状の微細
物4を散布配置する微細物散布工程と,透孔形状の異な
る複数のマスク材を用いて多色の塗装用インクによる複
数乃至多数回の塗装を施す塗装用インクのマスキング塗
装工程と,該マスキング塗装工程中又はその終了後に塗
装用インクの塗装層5d乃至5aに対してブラッシング
を施すことによって成形面の凸部分表面に塗装用インク
の部分剥離による塗装用インクの色調を異にするかすれ
模様6を表出するブラッシング工程と,塗装用インクの
塗装層5a〜5dを被覆するクリヤー塗装を施すクリヤ
ー塗装工程とを備えて,これを製造するものとしてあ
り,本例にあっては,上記下塗り塗装工程の前にシーラ
ー塗装工程を付加したものとしてある。The interior / exterior panel A of the present embodiment will be described in further detail with reference to the method of manufacturing the interior / exterior panel A. The irregular interior / external panel A of the present embodiment reproduces the uneven surface state of weathering or damage caused by used brick, natural crushed stone, surface peeling mortar, or the like. A base substrate forming step of forming a forming surface of the above, a base coating step of applying a base coat to the forming surface, and spraying fine particles 4 of fine particles or fine powder such as sand, resin beads, metal flakes in the base coating step. A step of dispersing fine objects to be arranged, a step of masking a coating ink for coating a plurality of times with a multicolor coating ink using a plurality of masking materials having different through-hole shapes; and After the completion, brushing is performed on the coating layers 5d to 5a of the coating ink to partially peel off the coating ink on the convex surface of the molding surface. It is provided with a brushing process for displaying a faint pattern 6 having a different color tone of the mounting ink and a clear coating process for applying a clear coating for coating the coating layers 5a to 5d of the coating ink. In this embodiment, a sealer coating process is added before the undercoating process.
【0019】即ちパネル基体成形工程は,例えば上記ユ
ーズドブリック,天然砕石,表面剥落モルタル等からそ
の風化乃至破損の凹凸表面状態を型取りした,例えばシ
リコン型を用いてモルタル等の成形材を流し込み成形し
て乾燥,脱型し,また窯業材を加圧成形した後加熱焼結
し,或いは同じく型取りした砂型に樹脂シートを真空吸
引したのち鋳物金属材を流し込み成形して脱型し,更に
は上記凹凸表面状態を精密加工した金型を用いてプレス
金属材をプレス成形すること等によって,表面に上記凹
凸表面状態を再現したパネル基体1を成形する工程とし
てある。That is, in the panel substrate forming step, for example, a molding material such as mortar is cast from a used brick, a natural crushed stone, a flaked mortar or the like by molding the surface condition of the weathered or damaged irregularities from the mortar or the like. Drying and demolding, and pressing and molding the ceramic material and then sintering it. Alternatively, after vacuum suctioning the resin sheet into the sand mold, the casting metal material is poured and molded, and the mold is released. This is a step of forming the panel base 1 which reproduces the above-mentioned uneven surface state on the surface by, for example, press-molding a pressed metal material using a mold having the above-mentioned uneven surface state precisely processed.
【0020】上記シーラー塗装工程は,例えばアクリ
ル,ポリイソシアネート,ウレタン等の樹脂塗料を,例
えばスプレー塗装によって施し,上記下塗り塗装工程
は,その乾燥硬化後に同じくアクリル,アクリルシリコ
ン等にしてベース色をなすように,例えば白色の樹脂塗
料をスプレー塗装によって施し,上記微細物散布工程
は,該下塗り塗装工程の塗料をバインダーとするように
該塗料の乾燥硬化前に,その表面に,例えば篩を用いて
微細物を均一に供給することによって施すものとしてあ
る。In the sealer coating step, a resin coating such as acryl, polyisocyanate, urethane or the like is applied by, for example, spray coating. In the undercoating step, after drying and curing, the base color is changed to acryl, acrylic silicon or the like. As described above, for example, a white resin paint is applied by spray coating, and the fine substance spraying step is performed by using, for example, a sieve on the surface of the paint before drying and curing so that the paint in the undercoating step is used as a binder. The application is performed by uniformly supplying fine substances.
【0021】塗装用インクのマスキング塗装工程は,例
えばパネル基体1と同等又はその一部をカバーする大き
さにしてパネル基体1の成形面における所望の塗装部分
に合わせた形状の透孔を透設した,金属板,樹脂板,金
属箔,樹脂シート等による複数にして成形面の複雑凹
面,複雑凸面又はその双方を部分的にカバーするマスキ
ング材10を用い,これをそれぞれパネル基体1に載置
して,複数乃至多数回の上記スプレー塗装又はロール塗
装を施すものとしてあり,このときマスキング塗装は,
任意のマスキング材10毎に塗装用インクのインク色を
同一とし又は変更して,必要に応じて塗装用インクの複
合色を得られるようにしてあり,本例のマスキング工程
は,多数回,例えば4回の各異なるマスキング材10と
異なるインク色によってこれを行うようにしてあり,こ
のときインク色は,例えば赤系統,黄系統,ブラウン系
統,黒系統,青系統,白系統等の各種色調を適宜に使用
して,その単色乃至複合の色調を複雑凹面,複雑凸面乃
至その双方に亘るようにランダムに配置して,上記ユー
ズドブリック,天然砕石,表面剥落モルタル等の風化乃
至破損の色調を可及的忠実に再現するようにしてある。In the masking coating step of the coating ink, for example, a through hole having a size equivalent to or partially covering the panel base 1 and having a shape corresponding to a desired coating portion on the molding surface of the panel base 1 is provided. Using a plurality of masking materials 10 made of a metal plate, a resin plate, a metal foil, a resin sheet, or the like, and partially covering the complex concave surface, the complex convex surface, or both, of the molding surface, each of which is placed on the panel base 1 Then, the above-mentioned spray coating or roll coating is applied a plurality of times or many times.
The ink color of the coating ink is made the same or changed for each arbitrary masking material 10 so that a composite color of the coating ink can be obtained as needed. This is performed by using four different masking materials 10 and different ink colors. At this time, the ink colors include various colors such as red system, yellow system, brown system, black system, blue system, and white system. Used appropriately, the monochromatic or composite tones are randomly arranged so as to cover complex concave surfaces, complex convex surfaces, or both, so that the weathered or damaged colors of used bricks, natural crushed stones, surface peeling mortar, etc. can be used. It is reproduced as faithfully as possible.
【0022】ブラッシング工程は,上記マスキング塗装
工程の中間工程として又はその後工程として適宜に塗装
用インクに上記ロール,ブラシ,布等のブラッシング材
11を機械的又は人手作業によって接触させることによ
ってマスキング工程における中間の塗装用インクの塗装
層5a乃至5cに対して又は最表面の塗装層5dに対し
て,部分的なインク剥離を行い,その下層にある単一又
は複数の塗装用インクの塗装層を露出してかすれ模様6
を表出するようにこれを施すものとしてある。In the brushing step, the brushing material 11 such as a roll, a brush, a cloth, or the like is appropriately brought into contact with the coating ink by mechanical or manual work as an intermediate step or a subsequent step of the masking coating step. A partial ink peeling is performed on the intermediate coating ink coating layers 5a to 5c or the outermost coating layer 5d, and the underlying coating layer of one or more coating inks is exposed. Faint pattern 6
To express this.
【0023】クリヤー塗装工程は,必要な塗装を行なっ
た最終の工程として,例えばアクリル,アクリルシリコ
ン,フッ素等の樹脂塗料乃至水ガラス等の無機塗料を,
例えばスプレー塗装によって複雑凹凸の成形面の全体を
被覆するようにこれを施し,必要に応じて乾燥を行なう
ものとしてある。In the clear coating step, a resin coating such as acrylic, acrylic silicon, fluorine or the like or an inorganic coating such as water glass is used as a final step of performing necessary coating.
For example, this is applied by spray coating so as to cover the entire molding surface of the complex unevenness, and drying is performed as necessary.
【0024】本例の内外装パネルAは,例えば大小不揃
いの花崗岩による複雑凹凸面の天然砕石を粘土等の目地
部を介して積み上げて現場施工した塀乃至外壁が経年変
化によって風化乃至破損した状態を忠実に再現したもの
となり,天然砕石の色調が部分的に黄系統,赤系統,や
や黒系統等に表出され,目地部が白系統に表出されると
ともに各天然砕石の表面に他の色が混在して全体として
天然砕石が経年変化した結果の古色感が現れた形状と色
調を有するものとなし得た。The interior / exterior panel A of this example is a state in which natural crushed stones of complex irregularities of, for example, granite of irregular size are piled up through joints made of clay or the like and the fence or outer wall constructed on site is weathered or damaged due to aging. The color tone of natural crushed stone is partially expressed in yellow, red, slightly black, etc., joints are expressed in white, and other natural crushed stones have different colors on the surface. Was mixed with the whole, and the natural crushed stones could have a shape and color tone with the appearance of old color as a result of aging.
【0025】図示した例は以上のとおりとしたが,内外
装パネルにおけるブラッシングを施すことによるかすれ
模様の表出,複雑凹凸の成形面と塗装用インクの塗装層
間の微細物の配置,製造方法における微細物散布工程,
ブラッシング工程を必要に応じて省略することを含め
て,本発明の実施に当ってパネル基体,複雑凹凸の成形
面,塗装用インク,マスキング塗装による塗装層,マス
キング塗装のマスキング材,必要に応じて用いる微細
物,ブラッシングによるかすれ模様の具体的形状,構
造,材質,大きさ,これらの関係,これらに対する付
加,内外装パネルの具体的用途,製造方法の各具体的工
程等は,上記発明の要旨に反しないかぎり様々な形態の
ものとすることができる。Although the illustrated example is as described above, the appearance of a faint pattern by brushing the interior and exterior panels, the arrangement of fine objects between the molding surface having complex irregularities and the coating layer of the coating ink, and the manufacturing method Fine object spraying process,
In practicing the present invention, including omitting the brushing step as necessary, the panel base, the molding surface with complex irregularities, the coating ink, the coating layer by the masking coating, the masking material of the masking coating, if necessary, The summary of the above-mentioned invention includes the fine object used, the specific shape, structure, material, and size of the blurred pattern due to brushing, their relationship, addition to these, the specific use of the interior and exterior panels, and the specific steps of the manufacturing method. Various forms can be adopted as long as they do not violate the above.
【0026】[0026]
【発明の効果】本発明は以上のとおりに構成したから,
請求項1に記載の発明は,成形によって複雑凹凸面を表
出するとともに塗装を塗装用インクのマスキング塗装と
することによって複雑凹凸面にインク色やその重ねによ
る微妙な色調を表出し得るようにして,ユニーク且つ高
品位にして量産に適した外装用パネル及びその製造方法
を提供することができる。The present invention is configured as described above.
According to the first aspect of the present invention, a complicated uneven surface is exposed by molding, and a subtle color tone due to an ink color or a superposition thereof is exposed on the complex uneven surface by applying a masking coating of a coating ink. As a result, it is possible to provide a unique and high-quality exterior panel suitable for mass production and a method of manufacturing the same.
【0027】請求項2に記載の発明は,上記に加えて,
パネル基体をユーズドブリック,天然砕石,表面剥落モ
ルタル等,風化や破損した複雑凹凸形状を再現した,好
ましい形態のものとすることができる。[0027] The invention according to claim 2 provides, in addition to the above,
The panel base can be of a preferred form that reproduces weathered or damaged complex irregularities, such as used bricks, natural crushed stones, and surface mortar.
【0028】請求項3に記載の発明は,同じく上記に加
えて,上記塗装用インクによる塗装を,例えば可及的に
自然の状態とする如くに,複雑凹凸の成形面に対して好
ましい色調のものとすることができる。The invention according to claim 3 is the same as the above, and furthermore, in order to make the coating with the coating ink as natural as possible, for example, a color having a preferable color tone on the molding surface having complicated irregularities. Things.
【0029】請求項4に記載の発明は,同じく上記に加
えて,上記塗装用インクによる塗装を,筋目模様,斑点
模様等の微小且つ微妙な色調を表出したものとすること
ができる。According to a fourth aspect of the present invention, in addition to the above, the coating with the coating ink can express minute and subtle color tones such as streak patterns and spots.
【0030】請求項5に記載の発明は,同じく上記に加
えて,上記塗装用インクによる塗装における質感を更に
向上して,好ましい形態の塗装状態のものとすることが
できる。According to the fifth aspect of the present invention, in addition to the above, the texture in the coating with the coating ink can be further improved, and the coating state can be in a preferable form.
【0031】請求項6に記載の発明は,同じく上記に加
えて,上記塗装用インクによる塗装を耐候性に優れたも
のとして,該塗装の色調を長期に亘って確保し且つ外力
から塗装を保護するものとすることができる。According to a sixth aspect of the present invention, in addition to the above, the coating with the coating ink is excellent in weather resistance, the color tone of the coating is secured for a long time, and the coating is protected from external force. You can do it.
【0032】請求項7に記載の発明は,上記ユーズドブ
リック,天然砕石,表面剥落モルタル等,風化や破損し
た複雑表面形状と色調を可及的に忠実に再現し,質感に
優れるとともに耐久性に優れ且つ量産に適した内外装パ
ネルの製造方法を提供することができる。The invention according to claim 7 is to reproduce the weathered or damaged complex surface shape and color tone as faithfully as possible, such as the above used brick, natural crushed stone, surface peeling mortar, etc., and have excellent texture and durability. It is possible to provide a method of manufacturing an interior and exterior panel which is excellent and suitable for mass production.
【図1】内外装パネルの表面状態を示す部分拡大平面図
である。FIG. 1 is a partially enlarged plan view showing a surface state of an interior / exterior panel.
【図2】パネル基体への塗装のモデルを示す部分拡大縦
断面図である。FIG. 2 is a partially enlarged longitudinal sectional view showing a model of painting on a panel base.
【図3】製造方法における塗装のモデル工程図である。FIG. 3 is a model process drawing of painting in a manufacturing method.
【図4】内外装パネルの表面状態を示す着色を省略した
部分拡大写真である。FIG. 4 is a partially enlarged photograph showing the surface state of the interior and exterior panels without coloring.
A 内外装パネル 1 パネル基体 4 微細物層 5a〜5d 塗装用インクの塗装層 6 かすれ模様 7 クリヤー層 10 マスキング材 11 ブラッシング材 A Interior / exterior panel 1 Panel substrate 4 Fine material layer 5a to 5d Coating layer of coating ink 6 Blurred pattern 7 Clear layer 10 Masking material 11 Brushing material
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) E04F 13/08 E04F 13/08 E (72)発明者 佐久間 明雄 東京都江東区大島2丁目1番1号 トステ ム株式会社内 (72)発明者 北村 修次 大阪府大阪市中央区北浜4丁目7番28号 住友林業株式会社内 (72)発明者 芹沢 則夫 静岡県富士市久沢145番地の1 富士不燃 建材工業株式会社内 Fターム(参考) 2E110 AA26 AA57 AB04 AB22 AB23 BA02 BA12 BB04 BB05 BB22 BB32 BB38 EA06 EA09 GA32W GA33X GA42W GA43W GB01W GB01X GB13W GB24X GB28X GB42W 4D075 AA02 AD01 AE03 BB02Z CB21 CB36 DA06 DB21 DC02 EA02 EA05 EC01 EC10 EC24──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) E04F 13/08 E04F 13/08 E (72) Inventor Akio Sakuma 2-1-1 Oshima, Koto-ku, Tokyo Within Tostem Co., Ltd. (72) Shuji Kitamura 4-7-28 Kitahama, Chuo-ku, Osaka City, Osaka Prefecture Inside Sumitomo Forestry Co., Ltd. (72) Norio Serizawa 145-1, Kuzawa, Fuji City, Fuji City, Shizuoka Prefecture F-term in Industrial Co., Ltd. (reference) 2E110 AA26 AA57 AB04 AB22 AB23 BA02 BA12 BB04 BB05 BB22 BB32 BB38 EA06 EA09 GA32W GA33X GA42W GA43W GB01W GB01X GB13W GB24X GB28X GB42W 4D075 AA02 AD02 EC02 CB02 EC02 CB02 EC02
Claims (7)
形面に塗装用インクを用いたマスキング塗装による塗装
層を形成することによって,上記複雑凹凸の成形面を塗
装用インク色又はその複合色の色調としてなることを特
徴とする内外装用パネル。1. A molding layer formed by masking coating using a coating ink on a complex uneven surface disposed on a surface of a panel substrate, thereby forming the complex uneven surface on the surface of the complex ink. Interior / exterior panels characterized by a color tone.
を,ユーズドブリック,天然砕石,表面剥落モルタル等
による風化乃至破損の凹凸表面状態を再現した成形面と
してなることを特徴とする請求項1に記載の内外装用パ
ネル。2. The method according to claim 1, wherein the molding surface of the complex irregularities on the surface of the panel base is a molding surface reproducing the irregular surface condition of weathering or damage due to a used brick, natural crushed stone, surface mortar or the like. Panel for interior and exterior according to.
孔形状の異なる複数のマスキング材を用いて多色の塗装
用インクによる複数乃至多数回の塗装とし,複雑凹凸の
成形面を全体に亘り塗装用インクの複合色の色調として
なることを特徴とする請求項1又は2に記載の内外装用
パネル。3. A coating layer formed by said masking coating is formed by coating a plurality of times with a multicolor coating ink using a plurality of masking materials having different through-hole shapes, and coating a complex uneven surface over the entire surface. The interior / exterior panel according to claim 1 or 2, wherein the panel has a color tone of a composite color of the ink for use.
層の塗装層にブラッシングを施すことによって成形面表
面に塗装用インクの部分剥離による塗装用インクの色調
を異にするかすれ模様を表出してなることを特徴とする
請求項1,2又は3に記載の内外装用パネル。4. A brush pattern is applied to a surface layer, an intermediate layer, or a lower layer of the coating ink, so that a faint pattern having a different color tone of the coating ink due to partial peeling of the coating ink is formed on the surface of the molding surface. The interior / exterior panel according to claim 1, 2 or 3, wherein
インクの塗装層間に砂,樹脂ビーズ,金属フレーク等微
細粒状乃至微細粉状の微細物を配置することによって成
形面を粗面化してなることを特徴とする請求項1,2,
3又は4に記載の内外装用パネル。5. The molding surface is roughened by arranging fine particles or fine powders such as sand, resin beads, metal flakes between the molding surface of the complex unevenness of the panel and the coating layer of the coating ink. Claims 1, 2, and 3,
The interior / exterior panel according to 3 or 4.
装の塗装層によって被覆してなることを特徴とする請求
項1,2,3,4又は5に記載の内外装用パネル。6. The interior / exterior panel according to claim 1, wherein the coating layer of the coating ink is covered with a clear coating layer.
モルタル等による風化乃至破損の凹凸表面状態を再現し
た複雑凹凸の成形面を形成するパネル基体成形工程と,
上記成形面に下塗り塗装を施す下塗り塗装工程と,該下
塗り塗装工程に砂,樹脂ビーズ,金属フレーク等微細粒
状乃至微細粉状の微細物を散布配置する微細物散布工程
と,透孔形状の異なる複数のマスキング材を用いて多色
の塗装用インクによる複数乃至多数回の塗装を施す塗装
用インクのマスキング塗装工程と,該マスキング塗装工
程中又はその終了後に塗装用インクの塗装層に対してブ
ラッシングを施すことによって成形面の凸部分表面に塗
装用インクの部分剥離による塗装用インクの色調を異に
するかすれ模様を表出するブラッシング工程と,塗装用
インクの塗装層を被覆するクリヤー塗装を施すクリヤー
塗装工程とを備えてなることを特徴とする内外装用パネ
ルの製造方法。7. A panel substrate forming step of forming a complex uneven surface by reproducing a surface condition of weathered or damaged by a used brick, natural crushed stone, surface mortar or the like;
The undercoat coating step of applying an undercoat to the molding surface, the fine object spraying step in which fine particles or fine powders such as sand, resin beads, and metal flakes are scattered and arranged in the undercoat coating step are different in through-hole shape. A masking coating process of a coating ink for applying a plurality of coatings with a multicolor coating ink using a plurality of masking materials, and brushing the coating layer of the coating ink during or after the masking coating process; A brushing process to reveal a faint pattern that changes the color tone of the coating ink due to partial peeling of the coating ink on the convex surface of the molding surface, and a clear coating that covers the coating layer of the coating ink A method for producing an interior / exterior panel, comprising a clear coating step.
Priority Applications (1)
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JP2000289411A JP3968447B2 (en) | 2000-09-22 | 2000-09-22 | Interior / exterior panel and manufacturing method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2000289411A JP3968447B2 (en) | 2000-09-22 | 2000-09-22 | Interior / exterior panel and manufacturing method thereof |
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Publication Number | Publication Date |
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JP3968447B2 JP3968447B2 (en) | 2007-08-29 |
Family
ID=18772818
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JP2000289411A Expired - Fee Related JP3968447B2 (en) | 2000-09-22 | 2000-09-22 | Interior / exterior panel and manufacturing method thereof |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004181317A (en) * | 2002-12-02 | 2004-07-02 | Nippon Paint Co Ltd | Coating film with designability and construction raw material |
JP2006198452A (en) * | 2005-01-18 | 2006-08-03 | Sai Kobo Kk | Method of manufacturing interior and exterior boards and interior and exterior boards |
JP2009249866A (en) * | 2008-04-03 | 2009-10-29 | Paru Unit Kk | Method of forming film on decorative tile, decorative tile, and polyvinyl chloride sheet or aluminum sheet |
JP2020002548A (en) * | 2018-06-26 | 2020-01-09 | アイジー工業株式会社 | Dry wall material |
-
2000
- 2000-09-22 JP JP2000289411A patent/JP3968447B2/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004181317A (en) * | 2002-12-02 | 2004-07-02 | Nippon Paint Co Ltd | Coating film with designability and construction raw material |
JP2006198452A (en) * | 2005-01-18 | 2006-08-03 | Sai Kobo Kk | Method of manufacturing interior and exterior boards and interior and exterior boards |
JP4589736B2 (en) * | 2005-01-18 | 2010-12-01 | 彩工房有限会社 | Manufacturing method of interior / exterior board and interior / exterior board |
JP2009249866A (en) * | 2008-04-03 | 2009-10-29 | Paru Unit Kk | Method of forming film on decorative tile, decorative tile, and polyvinyl chloride sheet or aluminum sheet |
JP2020002548A (en) * | 2018-06-26 | 2020-01-09 | アイジー工業株式会社 | Dry wall material |
Also Published As
Publication number | Publication date |
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JP3968447B2 (en) | 2007-08-29 |
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