JP2020002548A - Dry wall material - Google Patents
Dry wall material Download PDFInfo
- Publication number
- JP2020002548A JP2020002548A JP2018120341A JP2018120341A JP2020002548A JP 2020002548 A JP2020002548 A JP 2020002548A JP 2018120341 A JP2018120341 A JP 2018120341A JP 2018120341 A JP2018120341 A JP 2018120341A JP 2020002548 A JP2020002548 A JP 2020002548A
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- JP
- Japan
- Prior art keywords
- decorative surface
- dry wall
- wall material
- decorative
- forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000000463 material Substances 0.000 title claims abstract description 49
- 239000011162 core material Substances 0.000 claims abstract description 8
- 229910052751 metal Inorganic materials 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 19
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000006260 foam Substances 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000576 Laminated steel Inorganic materials 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000582 polyisocyanurate Polymers 0.000 description 1
- 239000011495 polyisocyanurate Substances 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Landscapes
- Finishing Walls (AREA)
Abstract
Description
本発明は建築、構築物の内装、あるいは外装を形成する乾式壁材に関するものである。 The present invention relates to a dry wall material for forming an interior or exterior of a building or a building.
一般に、金属製板材をロール成形、プレス成形等して加工し、化粧面に凹凸を形成した外装材は数多く上市されている。(例えば、特許文献1〜4参照)。 2. Description of the Related Art In general, there are many commercially available exterior materials in which a metal plate material is processed by roll forming, press forming, or the like to form irregularities on a decorative surface. (For example, refer to Patent Documents 1 to 4).
特許文献1は「エンボス金属板」に係り、金属板をエンボスロール間に通して縦横溝目地を深くエンボシングする場合も金属板の両端の平坦部の平坦度を保つことが出来るようにしたものである。特許文献2は「エンボス加工された装飾板」に係り、ブロックにお互い角度を持って交差する2種類の斜線を基本とする平衡溝模様が刻設することにより、光の反射の影響により見た方向によって色調等が異なる効果が発揮させるものである。また、特許文献3は「壁材」に係り、凸部領域の表面に少なくとも4方向の略平行凹凸縞模様を形設して、光源の位置の変化、見る方向の変化によって、色調、色の濃淡が多様に変化するものが記載されている。さらに、特許文献4は「エンボス加工金属製外壁材」に係り、斜平面の位置が互いに異なる区画面を、それぞれ交互に長手方向に隣接する装飾面を形成したものである。 Patent Document 1 relates to an “embossed metal plate”, which is capable of maintaining the flatness of the flat portions at both ends of the metal plate even when the metal plate is passed between embossing rolls to deeply emboss the vertical and horizontal groove joints. is there. Patent Literature 2 relates to an “embossed decorative plate”, in which a block is formed with an equilibrium groove pattern based on two types of oblique lines that intersect at an angle to each other, and is viewed by the influence of light reflection. The effect that the color tone or the like differs depending on the direction is exhibited. Patent Document 3 relates to a “wall material” and forms at least four directions of substantially parallel uneven stripes on the surface of the convex region, and changes the position of the light source and the viewing direction to change the color tone and color. A variety of shades are described. Further, Patent Literature 4 relates to “embossed metal outer wall material”, in which decorative screens adjacent to each other in the longitudinal direction are alternately formed on the divided screens having different oblique plane positions.
しかしながら、特許文献1〜4共に、金属製板材の化粧面にエンボスを施して意匠性、加工性等を向上する思想は存在するものの、単調な外観が繰り返され、画一化された光りの反射を利用しただけのもので有った。また、特許文献4は区画面に形成された斜平面の位置が、長手方向に沿って上、下、上、下、・・・のように斜平面交互に繰り返された単調な模様でしかなかった。 However, in all of Patent Documents 1 to 4, although there is an idea to improve the design property, workability, etc. by embossing the decorative surface of the metal plate material, the monotonous appearance is repeated and the uniform reflection of light is achieved. It was just one that used. Further, in Patent Document 4, the position of the oblique plane formed on the section screen is only a monotonous pattern in which the oblique plane is alternately repeated in the longitudinal direction such as upper, lower, upper, lower,. Was.
本発明はこのような欠点を解決するために、金属製表面材と裏面材間に芯材を形成し、金属製表面材の上下端部に雄雌連結構造を形成した横長で長尺状の乾式壁材において、金属製表面材の化粧面に対して台形状に窪んだ横目地と縦目地を複数本形成することにより、化粧面に複数段の化粧面側に突出したブロックを形成し、ブロックの化粧面には岩肌調の凹凸柄を形成した乾式壁材を提供するものである。 The present invention, in order to solve such drawbacks, a core material is formed between a metal surface material and a back surface material, and a horizontally long and elongated shape in which male and female connection structures are formed at upper and lower ends of the metal surface material. In the dry wall material, by forming a plurality of trapezoidally-depressed horizontal joints and vertical joints with respect to the decorative surface of the metal surface material, forming a plurality of blocks protruding on the decorative surface side on the decorative surface, An object of the present invention is to provide a dry-type wall material having a rock-surface-like uneven pattern formed on a decorative surface of a block.
本発明に係る乾式壁材によれば、(1)横目地の凹部を凹部上傾斜片、凹部下傾斜片、平面とから台形状に形成することにより凸部と平面間の境界を明確にした横目地となる。(2)岩肌調の凹凸柄が、自然な風合いを形成する。等の特徴、効果がある。 According to the dry wall material of the present invention, (1) the boundary between the convex portion and the plane is clarified by forming the concave portion of the horizontal joint into a trapezoidal shape from the upper inclined portion, the lower inclined portion, and the flat surface. It becomes a horizontal joint. (2) The rock-like uneven pattern forms a natural texture. There are features and effects.
以下に図面を用いて、本発明に係る乾式壁材の一実施例について詳細に説明する。すなわち、乾式壁材Aは図1、図2(a)、(b)、図3、図4に示すように、金属製表面材1と裏面材2で例えば合成樹脂発泡体からなる芯材3をサンドイッチした乾式壁材Aである。また、図3は施工状態を示す断面図であり、αは躯体、βは固定具、γは連結部である。なお、図1〜図4においては、化粧面6部分の凹凸模様(エンボス模様)を省略して簡略化して示したものであり、詳細は図5に示すものである。 Hereinafter, an embodiment of a dry wall material according to the present invention will be described in detail with reference to the drawings. That is, as shown in FIGS. 1, 2 (a), (b), FIGS. 3 and 4, the dry wall material A is a core material 3 made of, for example, a synthetic resin foam with a metal surface material 1 and a back material 2. Is a dry wall material A sandwiched with. FIG. 3 is a cross-sectional view showing a construction state, in which α is a frame, β is a fixture, and γ is a connecting portion. In addition, in FIGS. 1 to 4, the unevenness pattern (embossed pattern) of the decorative surface 6 is omitted and simplified and shown in detail in FIG. 5.
金属製表面材1と裏面材2は金属薄板、例えば鉄、アルミニウム、銅、ステンレス、チタン、アルミ・亜鉛合金メッキ鋼板、ガルバリウム鋼板、ホーロー鋼板、クラッド鋼板、ラミネート鋼板(塩ビ鋼板等)、サンドイッチ鋼板(制振鋼板等)、塩化ビニル樹脂、ポリカーボネイト樹脂等(勿論、これらを各種色調に塗装したカラー板を含む)の一種をエンボスロール成形、あるいはプレス成形したものである。また、裏面材2としてはアルミニウム蒸着紙、クラフト紙、アスファルトフェルト、金属箔(Al、Fe、Pb、Cu)、合成樹脂シート、ゴムシート、布シート、石膏紙、水酸化アルミ紙、ガラス繊維不織布等の1種、または2種以上をラミネートしたもの、あるいは防水処理、難燃処理されたシート状物からなるものでも良いものである。 The metal surface material 1 and the back material 2 are made of a metal sheet, for example, iron, aluminum, copper, stainless steel, titanium, aluminum / zinc alloy-plated steel sheet, galvalume steel sheet, enamel steel sheet, clad steel sheet, laminated steel sheet (PVC steel sheet, etc.), sandwich steel sheet. It is formed by emboss roll forming or press forming a kind of (a vibration damping steel plate or the like), a vinyl chloride resin, a polycarbonate resin or the like (including, of course, a color plate in which these are coated in various colors). Also, as the backing material 2, aluminum-evaporated paper, kraft paper, asphalt felt, metal foil (Al, Fe, Pb, Cu), synthetic resin sheet, rubber sheet, cloth sheet, gypsum paper, aluminum hydroxide paper, glass fiber nonwoven fabric Or a laminate of two or more of these, or a sheet-like material subjected to a waterproof treatment and a flame-retardant treatment.
芯材3は例えばポリウレタンフォーム、ポリイソシアヌレートフォーム、フェノールフォーム、塩化ビニルフォーム、ポリエチレンフォーム、ポリスチレンフォーム、ユリアフォーム等、の合成樹脂発泡体からなるものであり、金属製表面材1、もしくは裏面材2の裏面側に吐出し、加熱して反応・発泡・硬化させて金属製表面材1と裏面材2を一体に形成するものである。また、芯材3中には各種難燃材として軽量骨材(パーライト粒、ガラスビーズ、石膏スラグ、タルク石、シラスバルーン、水酸化アルミニウム等)、繊維状物(グラスウール、ロックウール、カーボン繊維、グラファイト等)を混在させ、耐火性、防火性を向上させることも出来る。 The core material 3 is made of a synthetic resin foam such as a polyurethane foam, a polyisocyanurate foam, a phenol foam, a vinyl chloride foam, a polyethylene foam, a polystyrene foam, a urea foam, and the like. The metal surface material 1 and the back surface material 2 are integrally formed by discharging onto the back surface side of the substrate 2, heating, reacting, foaming, and hardening. In the core material 3, light-weight aggregates (pearlite grains, glass beads, gypsum slag, talc stone, shirasu balloon, aluminum hydroxide, etc.) and fibrous materials (glass wool, rock wool, carbon fiber, (Eg, graphite) to improve the fire resistance and fire resistance.
乾式壁材A同士は、係合片10が嵌合溝16へ、係合溝11には嵌合片14が連結されることにより、図3に示すように連結されるものである。 The dry wall materials A are connected to each other as shown in FIG. 3 by connecting the engaging pieces 10 to the fitting grooves 16 and the engaging grooves 11 to the fitting pieces 14.
乾式壁材Aの全体形状の一例としては図1、図2(a)、(b)に示すように、長尺で金属製の薄板からなる金属製表面材1と裏面材2間に芯材3をサンドイッチし、幅方向の一端に形成した雄型連結部4、他端に形成した雌型連結部5とから形成し、化粧面6の下端には下側壁7、上端には上側壁8を形成したものである。 As an example of the entire shape of the dry wall material A, as shown in FIGS. 1, 2A and 2B, a core material is provided between a metal surface material 1 and a back material 2 made of a long metal thin plate. 3 is formed from a male connecting portion 4 formed at one end in the width direction and a female connecting portion 5 formed at the other end, and a lower wall 7 is provided at the lower end of the decorative surface 6 and an upper wall 8 is provided at the upper end. Is formed.
さらに詳説すると、雄型連結部4は化粧面6下端を裏面側に屈曲した下側壁7と、下側壁7の先端を下方に垂下した横目地底面7aと、横目地底面7aの先端を裏面側に折り返し、先端を上方へ延設した上面7bと、上面7bと目地底面7aからなる突出片9と、上面7bの先端を裏面側下方に垂下した係合片10と、上面7bと係合片10とからなる係合溝11とから形成したものである。 More specifically, the male connecting portion 4 includes a lower wall 7 having a decorative surface 6 having a lower end bent to the back side, a horizontal seam bottom surface 7a having the tip of the lower wall 7 hanging downward, and a front end of the horizontal seam bottom surface 7a being connected to the rear surface. An upper surface 7b having an upper end extending upward, a protruding piece 9 composed of an upper surface 7b and a joint bottom surface 7a, an engaging piece 10 having a lower end of the upper surface 7b hanging downward, and an upper surface 7b and an engaging piece. 10 and an engaging groove 11 made of the same.
雌型連結部5は化粧面6の上端を裏面側に屈曲した上側壁8と、上側壁8の先端を上方に屈曲した目地底面8aと、上側壁8と目地底面8a間に上方向に突出した段差12と、目地底面8a先端を裏面側下方に屈曲した下面13と、目地底面8aと下面13とからなる嵌合片14と、下面13の先端を上方に屈曲して突出した固定面15と、下面13と固定面15とから形成した嵌合溝16とから形成したものである。なお、Pは防水性強化のために形成したパッキンである。 The female connecting portion 5 has an upper side wall 8 having an upper end of the decorative surface 6 bent toward the back side, an joint bottom surface 8a having the upper end of the upper side wall 8 bent upward, and an upward projection between the upper side wall 8 and the joint bottom surface 8a. Step 12, a joint surface 8a, a lower surface 13 with the tip of the joint bottom 8a bent downward, a fitting piece 14 composed of the joint bottom 8a and the lower surface 13, and a fixing surface 15 with the tip of the lower surface 13 bent and projected upward. And a fitting groove 16 formed by the lower surface 13 and the fixing surface 15. Note that P is a packing formed to enhance waterproofness.
化粧面6は、化粧面6を詳細に示した図4〜図6に示すように、化粧面6に対して裏面側に凹状に窪んだ凹部17と、化粧面6に対して表面側に凸状に突出した凸部18と、図8に示すように台形状に窪んだ横目地19と、凸部18を適宜間隔で凹状に窪ませた縦目地20と、横目地19と縦目地20により形成されたブロックBを形成したものである。なお、図における凹凸柄21は岩肌調である。 As shown in FIGS. 4 to 6 showing the decorative surface 6 in detail, the decorative surface 6 has a concave portion 17 that is concavely concave on the back surface side with respect to the decorative surface 6, As shown in FIG. 8, a convex portion 18 protruding in a shape, a horizontal joint 19 concaved in a trapezoidal shape, a vertical joint 20 in which the convex portion 18 is concavely concave at an appropriate interval, a horizontal joint 19 and a vertical joint 20. The formed block B is formed. In addition, the uneven pattern 21 in the figure has a rock surface tone.
横目地19は図4〜図6に示すように、凹部9を凹部上傾斜片17a、凹部下傾斜片17b、平面17cとから台形状に形成したものである。また、横目地19の平面17cと凹部下傾斜片17b間に裏面側に突出した溝17dを形成することにより、境界を明確にし、すっきりとした横目地19とするものである。 As shown in FIGS. 4 to 6, the horizontal joint 19 is formed by forming the concave portion 9 into a trapezoidal shape with the upper inclined portion 17 a, the lower inclined portion 17 b, and the flat surface 17 c. Further, by forming a groove 17d protruding to the back surface side between the flat surface 17c of the horizontal joint 19 and the inclined portion 17b below the concave portion, the boundary is clarified and the horizontal joint 19 is made clear.
縦目地20は図7に示すような台形状のものである。 The vertical joints 20 are trapezoidal as shown in FIG.
α 躯体
β 固定具
γ 連結目地
A 乾式壁材
B ブロック
P パッキン
1 金属製表面材
2 裏面材
3 芯材
4 雄型連結部
5 雌型連結部
6 化粧面
7 下側壁
7a 横目地底面
7b 上面
8 上側壁
8a 目地底面
8b 上面
9 突出片
10 係合片
11 係合溝
12 段差
13 下面
14 嵌合片
15 固定面
16 嵌合溝
17 凹部
17a 凹部上傾斜片
17b 凹部下傾斜片
17c 平面
17d 溝
18 凸部
19 横目地
20 縦目地
21 凹凸柄
α Body β Fixture γ Connection joint A Dry wall material B Block P Packing 1 Metal surface material 2 Back material 3 Core material 4 Male connection part 5 Female connection part 6 Decorative surface 7 Lower side wall 7a Side joint bottom surface 7b Top surface 8 Upper side wall 8a Joint bottom surface 8b Upper surface 9 Projection piece 10 Engagement piece 11 Engagement groove 12 Step 13 Lower surface 14 Fitting piece 15 Fixed surface 16 Fitting groove 17 Concave 17a Concave upper inclined piece 17b Concave lower inclined piece 17c Flat 17d groove 18 Convex portion 19 Horizontal joint 20 Vertical joint 21 Uneven pattern
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2018120341A JP2020002548A (en) | 2018-06-26 | 2018-06-26 | Dry wall material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2018120341A JP2020002548A (en) | 2018-06-26 | 2018-06-26 | Dry wall material |
Publications (1)
Publication Number | Publication Date |
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JP2020002548A true JP2020002548A (en) | 2020-01-09 |
Family
ID=69099219
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2018120341A Pending JP2020002548A (en) | 2018-06-26 | 2018-06-26 | Dry wall material |
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JP (1) | JP2020002548A (en) |
Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62163240U (en) * | 1986-04-04 | 1987-10-16 | ||
JPS63173434U (en) * | 1987-05-02 | 1988-11-10 | ||
JP3025144U (en) * | 1995-11-24 | 1996-06-11 | 新星鋼業株式会社 | Metal siding material |
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JP2001162995A (en) * | 1999-12-07 | 2001-06-19 | Dainippon Printing Co Ltd | Method for manufacturing decorative material |
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