JP2002086500A - Method and apparatus for detecting defective product, and molding apparatus - Google Patents

Method and apparatus for detecting defective product, and molding apparatus

Info

Publication number
JP2002086500A
JP2002086500A JP2000276787A JP2000276787A JP2002086500A JP 2002086500 A JP2002086500 A JP 2002086500A JP 2000276787 A JP2000276787 A JP 2000276787A JP 2000276787 A JP2000276787 A JP 2000276787A JP 2002086500 A JP2002086500 A JP 2002086500A
Authority
JP
Japan
Prior art keywords
pressure
product
mold
defective
region
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000276787A
Other languages
Japanese (ja)
Other versions
JP4635309B2 (en
Inventor
Yoshio Ishii
良雄 石井
Tadao Suzuki
忠雄 鈴木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Futaba Corp
Original Assignee
Futaba Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Futaba Corp filed Critical Futaba Corp
Priority to JP2000276787A priority Critical patent/JP4635309B2/en
Publication of JP2002086500A publication Critical patent/JP2002086500A/en
Application granted granted Critical
Publication of JP4635309B2 publication Critical patent/JP4635309B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To detect the short of a fine part. SOLUTION: A pressure-time chart in injection molding work is a curve wherein a first region R1 small in the difference between the case of good products P, P1, P2 and P3 and the case of defective products and rising slowly, a second region R2 where the case of the good products previously rises as compared with the case of the defective products to steeply rise and a third region R3 small in the difference between the case of the good products and the case of the defective products and slowly rising toward a peak are continuously constituted. Two monitor sections W1 and W2 are set and products passing through these sections are judged to be good products and, in other case, the products are judged to be the defective products. When the generation of short defectiveness is judged in molding work, molded articles judged to be defective are sorted and the molding conditions of the molding work by the injection molding machine are changed to prevent the generation of short defectiveness.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】金型を用いた樹脂成形品の製
造では、金型内で樹脂が充填されない部分、又は充填が
不十分な部分(欠肉又はショートショットという)が発
生することがあり、当該部分は設計形状とならずに不良
品となる。本発明は、かかるショートショットの発生を
検知し、あるいはかかるショートショットの発生を回避
するように成形条件の自動制御を行なえる成形装置に関
する。
BACKGROUND OF THE INVENTION In the production of a resin molded product using a mold, a portion of the mold that is not filled with resin or a portion that is insufficiently filled (referred to as underfill or short shot) may occur. However, the portion does not have the designed shape but becomes a defective product. The present invention relates to a molding apparatus capable of detecting occurrence of such a short shot or automatically controlling molding conditions so as to avoid occurrence of such a short shot.

【0002】[0002]

【従来の技術】ショートショットは、成形品に樹脂の未
充填箇所がある場合をいい、一般には、ゲート反対側の
最終充填部などに発生する「末端部ショート」と、ゲー
トと最終充填部の中間の微細部などに発生する「微細部
ショート」がある。
2. Description of the Related Art A short shot refers to a case where a molded product has a resin-unfilled portion. Generally, a "short-end portion" generated at a final filling portion on the opposite side of a gate and a short-circuit between a gate and a final filling portion. There is a "fine part short-circuit" that occurs in an intermediate fine part.

【0003】前記2つのショートの内、「末端部ショー
ト」は成形品を形成するキャビティ部のピーク圧から比
較的簡単に検知可能であることが知られている。
It is known that, of the two shorts, the "end short" can be relatively easily detected from the peak pressure of the cavity forming the molded article.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、「微細
部ショート」の場合には、単にピーク圧だけでは管理し
きれない。低圧でもショートしない場合があり、また高
圧でショートする場合もあり、検出が困難であった。例
えば、図5はこの「微細部ショート」の発生に関係する
樹脂成形品の斜視図であり、図6に拡大して示す約2m
m角の孔部内面には一辺約0・3mm未満の微細な段つ
きリブ100が形成される。ここで、図5において矢印
(A)は樹脂の充填方向及び充填位置を示しており、即
ちこの部品の金型において符号(B)がゲート近傍であ
り、符号(C)が充填末端部である。この場合、ゲート
近傍(B)と充填末端部(C)の中間部(E)が微細シ
ョートを発生し易い。図6(a)は当該部分(E)の正
常な形状(正常なリブ100)を示しており、図6
(b)がショート時の状態図(ショートとなったリブ1
01)である。
However, in the case of "fine short-circuit", it cannot be managed simply by the peak pressure alone. In some cases, short-circuiting did not occur even at low pressure, and in other cases, short-circuiting occurred at high pressure, making detection difficult. For example, FIG. 5 is a perspective view of a resin molded product related to the occurrence of the “fine part short-circuit”.
Fine stepped ribs 100 each having a side of less than about 0.3 mm are formed on the inner surface of the m-shaped hole. Here, in FIG. 5, the arrow (A) indicates the filling direction and the filling position of the resin, that is, the sign (B) is near the gate and the sign (C) is the filling end in the mold of this part. . In this case, a minute short-circuit is likely to occur between the vicinity (B) of the gate and the intermediate portion (E) between the filling end portion (C). FIG. 6A shows a normal shape (normal rib 100) of the portion (E).
(B) is a state diagram at the time of short-circuit (short rib 1).
01).

【0005】本発明は、従来検知が困難とされていた微
細部ショートを検知するとともに、成形装置を制御して
かかる不良が発生しないようにすることを目的としてい
る。
SUMMARY OF THE INVENTION An object of the present invention is to detect a short circuit in a fine portion, which has been conventionally difficult to detect, and to control a molding apparatus so that such a defect does not occur.

【0006】[0006]

【課題を解決するための手段】請求項1に記載された不
良品の検出方法は、金型内に樹脂を充填して成形品を成
形する際に、圧力センサによって樹脂の充填が検知さ
れ、検知開始後の経過時間に対する金型内の成形圧力
が、良品の場合と不良品の場合とで相対的に差が小さい
状態で緩上昇する第1の領域(R1)と、相対的に急上
昇する第2の領域(R2)と、良品の場合と不良品の場
合とで相対的に差が小さい状態でピークに向けて緩上昇
する第3の領域(R3)を連続的に経過していく成形品
の成形工程において、樹脂の充填についての不良品を検
出する検出方法である。そして、その特徴は、第1の領
域に近接して、所定圧力以上の相対的に短い圧力幅で相
対的に長い時間幅の監視区間(W1)を設定し、成形し
ている製品の金型内の成形圧力が、前記監視区間の下面
から入って上面から抜けた時に良品と判断し、それ以外
の場合に不良品と判断することにある。
According to a first aspect of the present invention, there is provided a method for detecting a defective product, the method comprising: filling a resin in a mold to form a molded product; The first region (R1) where the molding pressure in the mold with respect to the elapsed time after the start of the detection gradually rises in a state where the difference between the non-defective product and the defective product is relatively small, and relatively rapidly increases. Forming in which the second region (R2) and the third region (R3) which gradually rises toward the peak in a state where the difference between the non-defective product and the non-defective product is relatively small continuously progress. This is a detection method for detecting a defective product regarding resin filling in a product molding process. The feature is that a monitoring section (W1) having a relatively short pressure width equal to or higher than a predetermined pressure and a relatively long time width is set close to the first region, and a mold of a product to be molded is set. When the molding pressure in the inside enters from the lower surface of the monitoring section and escapes from the upper surface, it is determined to be a good product, otherwise, it is determined to be a defective product.

【0007】請求項2に記載された不良品の検出方法
は、金型内に樹脂を充填して成形品を成形する際に、圧
力センサによって樹脂の充填が検知され、検知開始後の
経過時間に対する金型内の成形圧力が、良品の場合と不
良品の場合とで相対的に差が小さい状態で緩上昇する第
1の領域(R1)と、相対的に急上昇する第2の領域
(R2)と、良品の場合と不良品の場合とで相対的に差
が小さい状態でピークに向けて緩上昇する第3の領域
(R3)を連続的に経過していく成形品の成形工程にお
いて、樹脂の充填についての不良品を検出する検出方法
である。そして、その特徴は、第2の領域に近接して、
所定圧力以上の相対的に長い圧力幅で相対的に短い時間
幅の監視区間(W2)を設定し、成形している製品の金
型内の成形圧力が、前記監視区間の枠側面から入って枠
側面から抜けた時に良品と判断し、それ以外の場合に不
良品と判断することにある。
According to a second aspect of the present invention, there is provided a method for detecting a defective product, wherein when a resin is filled in a mold to form a molded product, the filling of the resin is detected by a pressure sensor, and an elapsed time after the detection is started. The first region (R1) where the molding pressure in the mold for the non-defective product and the molding pressure for the non-defective product gradually rises with a relatively small difference, and the second region (R2) where the molding pressure rises relatively rapidly ) And a molding process of a molded product that continuously passes through a third region (R3) in which the difference between the non-defective product and the defective product is relatively small and gradually rises toward the peak. This is a detection method for detecting a defective product regarding resin filling. And the feature is that it is close to the second area,
A monitoring section (W2) having a relatively long pressure width of a predetermined pressure or more and a relatively short time width is set, and the molding pressure in the mold of the product being molded enters from the side of the frame of the monitoring section. A good product is determined when it comes off the side of the frame, and a defective product otherwise.

【0008】請求項3に記載された不良品の検出装置
は、金型内に樹脂を充填して成形品を成形する際に、圧
力センサによって樹脂の充填が検知され、検知開始後の
経過時間に対する金型内の成形圧力が、良品の場合と不
良品の場合とで相対的に差が小さい状態で緩上昇する第
1の領域(R1)と、相対的に急上昇する第2の領域
(R2)と、良品の場合と不良品の場合とで相対的に差
が小さい状態でピークに向けて緩上昇する第3の領域
(R3)を連続的に経過していく成形品の成形工程にお
いて、樹脂の充填についての不良品を検出する検出装置
である。そして、その特徴は、第1の領域に近接して、
所定圧力以上の相対的に短い圧力幅で相対的に長い時間
幅の監視区間(W1)を設定するとともに、成形してい
る製品の金型内の成形圧力が、前記監視区間の下面から
入って上面から抜けた時に良品と判断し、それ以外の場
合に不良品と判断する制御部を備えたことにある。
According to a third aspect of the present invention, there is provided a defective product detection device, wherein when a resin is filled in a mold and a molded product is formed, the pressure sensor detects the filling of the resin, and the elapsed time after the start of the detection. The first region (R1) where the molding pressure in the mold for the non-defective product and the molding pressure for the non-defective product gradually rises with a relatively small difference, and the second region (R2) where the molding pressure rises relatively rapidly ) And a molding process of a molded product that continuously passes through a third region (R3) in which the difference between the non-defective product and the defective product is relatively small and gradually rises toward the peak. This is a detection device for detecting a defective product regarding resin filling. And the feature is that it is close to the first area,
A monitoring section (W1) having a relatively long time width with a relatively short pressure width equal to or higher than a predetermined pressure is set, and the molding pressure in the mold of the product being molded enters from the lower surface of the monitoring section. There is provided a control unit that determines a non-defective product when it comes off from the top surface, and otherwise determines a defective product.

【0009】請求項4に記載された不良品の検出装置
は、金型内に樹脂を充填して成形品を成形する際に、圧
力センサによって樹脂の充填が検知され、検知開始後の
経過時間に対する金型内の成形圧力が、良品の場合と不
良品の場合とで相対的に差が小さい状態で緩上昇する第
1の領域(R1)と、相対的に急上昇する第2の領域
(R2)と、良品の場合と不良品の場合とで相対的に差
が小さい状態でピークに向けて緩上昇する第3の領域
(R3)とが連続した曲線をえがく成形品の成形工程に
おいて、樹脂の充填についての不良品を検出する検出装
置である。そして、その特徴は、第2の領域に近接し
て、所定圧力以上の相対的に長い圧力幅で相対的に短い
時間幅の監視区間(W2)を設定し、成形している製品
の金型内の成形圧力が、前記監視区間の枠側面から入っ
て枠側面から抜けた時に良品と判断し、それ以外の場合
に不良品と判断する制御部を有することにある。
According to a fourth aspect of the present invention, there is provided an apparatus for detecting a defective product, wherein when a resin is filled in a mold to form a molded product, the pressure sensor detects the filling of the resin, and the elapsed time after the start of the detection. The first region (R1) where the molding pressure in the mold for the non-defective product and the molding pressure for the non-defective product gradually rises with a relatively small difference, and the second region (R2) where the molding pressure rises relatively rapidly ) And a third region (R3), which gradually rises toward the peak in a state where the difference between the non-defective product and the non-defective product is relatively small, forms a continuous curve. This is a detection device for detecting a defective product with respect to the filling. The feature is that, in the vicinity of the second region, a monitoring section (W2) having a relatively long pressure width equal to or higher than a predetermined pressure and a relatively short time width is set, and a mold of a product being molded is formed. A control unit that determines a non-defective product when the molding pressure inside the frame enters from the side of the frame of the monitoring section and exits from the side of the frame, and otherwise determines a defective product.

【0010】請求項5に記載された成形装置は、樹脂を
射出する射出装置と、前記射出装置から樹脂を供給され
て成形品を成形するとともに、内部の樹脂の圧力を検出
する圧力センサを備えた金型と、制御部を有している。
そして、その制御部が、次のように前記射出装置の制御
条件を制御することを特徴としている。即ち、圧力セン
サによって樹脂の充填が開始され、検知開始後の経過時
間に対する金型内の成形圧力が、良品の場合と不良品の
場合とで相対的に差が小さい状態で緩上昇する第1の領
域(R1)と、相対的に急上昇している第2の領域(R
2)と、良品の場合と不良品の場合とで相対的に差が小
さい状態でピークに向けて緩上する第3の領域(R3)
とが連続した曲線をえがく成形品の成形工程において、
所定圧力以上の相対的に短い圧力幅で相対的に長い時間
幅の監視区間(W1)を第1の領域に近接して設定し、
成形している製品の金型内の成形圧力が、前記監視区間
の下面から入って上面から抜けるように前記射出装置の
制御条件を制御する。
According to a fifth aspect of the present invention, there is provided a molding apparatus comprising: an injection device for injecting a resin; a pressure sensor for supplying a resin from the injection device to form a molded product and detecting a pressure of the resin inside. And a control unit.
And the control part controls the control condition of the said injection apparatus as follows. In other words, the resin filling is started by the pressure sensor, and the molding pressure in the mold with respect to the elapsed time after the start of the detection gradually increases in a state where the difference between the non-defective product and the defective product is relatively small. Region (R1) and the second region (R
2) and a third region (R3) in which the difference between the non-defective product and the non-defective product is relatively small and rises toward the peak.
In the molding process of a molded product with a continuous curve
A monitoring section (W1) having a relatively short pressure width equal to or higher than a predetermined pressure and a relatively long time width is set close to the first region,
The control condition of the injection device is controlled such that the molding pressure in the mold of the product to be molded enters from the lower surface of the monitoring section and escapes from the upper surface.

【0011】請求項6に記載された成形装置は、樹脂を
射出する射出装置と、前記射出装置から樹脂を供給され
て成形品を成形するとともに、内部の樹脂の圧力を検出
する圧力センサを備えた金型と、制御部を有している。
そして、その制御部が、次のように前記射出装置の制御
条件を制御することを特徴としている。即ち、圧力セン
サによって樹脂の充填が開始され、検知開始後の経過時
間に対する金型内の成形圧力が、良品の場合と不良品の
場合とで相対的に差が小さい状態で緩上昇する第1の領
域(R1)と、相対的に急上昇する第2の領域(R2)
と、良品の場合と不良品の場合とで相対的に差が小さい
状態でピークに向けて緩上昇する第3の領域(R3)と
が連続した曲線をえがく成形品の成形工程において、所
定圧力以上の相対的に長い圧力幅で相対的に短い時間幅
の監視区間(W2)を第2の領域に近接して設定し、成
形している製品の金型内の成形圧力が、前記監視区間の
枠側面から入って枠側面から抜けるように制御する。
According to a sixth aspect of the present invention, there is provided a molding apparatus comprising: an injection device for injecting a resin; a pressure sensor for receiving the resin from the injection device to form a molded product and detecting a pressure of the resin inside. And a control unit.
And the control part controls the control condition of the said injection apparatus as follows. In other words, the resin filling is started by the pressure sensor, and the molding pressure in the mold with respect to the elapsed time after the start of the detection gradually increases in a state where the difference between the non-defective product and the defective product is relatively small. Region (R1) and the second region (R2) that rises relatively sharply
In the molding process of the molded product, the third region (R3), which gradually rises toward the peak in a state where the difference between the non-defective product and the defective product is relatively small, has a continuous curve. The above-described monitoring section (W2) having a relatively long pressure width and a relatively short time width is set close to the second area, and the molding pressure in the mold of the product being molded is adjusted to the monitoring section. Is controlled to enter from the side of the frame and exit from the side of the frame.

【0012】[0012]

【発明の実施の形態】図1及び図2は、圧力検知手段と
してのセンサ付きエジェクタピンを有する成形用金型の
基本構造を示す断面図である。本発明者等は、前述した
「微細部ショート」の発生について、この成形用金型を
用いて鋭意研究した。なお、この成形用金型に後述する
制御手段を組み合せれば本発明の金型装置となり、成形
時にショート不良品の発生を検出でき、またショート不
良品が発生しないように成形作業を制御することができ
る。
1 and 2 are sectional views showing the basic structure of a molding die having an ejector pin with a sensor as a pressure detecting means. The present inventors have conducted intensive studies on the occurrence of the aforementioned “fine short-circuit” using this molding die. It should be noted that if the control means described later is combined with the molding die, the molding apparatus of the present invention can be detected, and the occurrence of short defective products can be detected at the time of molding, and the molding operation can be controlled so that short defective products do not occur. Can be.

【0013】この成形用金型1は、成形機の固定側ホル
ダに取り付けられる固定側取付板10と、成形機の可動
側ホルダに取り付けられる可動側取付板11を有してい
る。前記固定側取付板10には、雌型であるキャビティ
12aを有する固定側型板12が取り付けられている。
前記可動側取付板11には、雄型となるコア13aを有
する可動側型板13が、受け板14とスペーサブロック
15を介して取り付けられている。
The molding die 1 has a fixed mounting plate 10 mounted on a fixed holder of a molding machine and a movable mounting plate 11 mounted on a movable holder of the molding machine. A fixed mold plate 12 having a female cavity 12a is attached to the fixed attachment plate 10.
A movable mold plate 13 having a male core 13 a is attached to the movable attachment plate 11 via a receiving plate 14 and a spacer block 15.

【0014】この成形用金型Bは、固定側型板12と可
動側型板13の間で分割可能である。成形機のホルダの
動きに合わせ、可動側型板13は板面に垂直な方向に沿
って固定側型板12に対して移動し、これによって固定
側型板12と可動側型板13の開閉が行われる。固定側
型板12にはガイドブシュ19が設けられ、可動側型板
13にはガイドポスト18が設けられ、ガイドポスト1
8はガイドブシュ19に摺動可能に挿入されている。固
定側型板12と可動側型板13の開閉は、このガイドブ
シュ19とガイドポスト18によって案内されるので、
固定側型板12と可動側型板13が閉じた時にキャビテ
ィ12aとコア13aは正確な位置で組み合わされ成形
品となるキャビティ部を構成している。
The molding die B can be divided between the fixed mold plate 12 and the movable mold plate 13. In accordance with the movement of the holder of the molding machine, the movable mold plate 13 moves with respect to the fixed mold plate 12 in a direction perpendicular to the plate surface, thereby opening and closing the fixed mold plate 12 and the movable mold plate 13. Is performed. The fixed mold plate 12 is provided with a guide bush 19, the movable mold plate 13 is provided with a guide post 18, and the guide post 1 is provided.
8 is slidably inserted into the guide bush 19. Opening and closing of the fixed mold plate 12 and the movable mold plate 13 is guided by the guide bush 19 and the guide post 18.
When the fixed mold plate 12 and the movable mold plate 13 are closed, the cavity 12a and the core 13a are combined at an accurate position to constitute a cavity portion that becomes a molded product.

【0015】前記固定側取付板10には、成形機のシリ
ンダのノズルから成形用金型B内に溶融した樹脂を注入
する際の経路となるスプル16と、成形用金型Bを成形
機のシリンダのノズルに取り付ける際の位置決め手段と
なるロケートリング17が取り付けられている。
A sprue 16 serving as a path for injecting molten resin into the molding die B from a nozzle of a cylinder of the molding machine and a molding die B of the molding machine are mounted on the fixed side mounting plate 10. A locating ring 17 serving as a positioning means when attaching to the nozzle of the cylinder is attached.

【0016】可動側取付板11の側には、エジェクトプ
レート21が設けられている。エジェクトプレート21
には、成形用金型Bが開いた時に前記コア13aから突
出して成形品を金型外に突き出す圧力センサ付エジェク
タピン(以下エジェクタピンと呼ぶ)24が設けられて
いる。また、エジェクトプレート21には、成形用金型
Bが閉じた時に、エジェクトプレート21を所定位置に
復帰させることによってエジェクタピン24を引っ込め
るためのリターンピン22が設けられている。
An eject plate 21 is provided on the side of the movable mounting plate 11. Eject plate 21
Is provided with an ejector pin with a pressure sensor (hereinafter, referred to as an ejector pin) 24 which projects from the core 13a and projects the molded product out of the mold when the molding die B is opened. Further, the eject plate 21 is provided with a return pin 22 for retracting the ejector pin 24 by returning the eject plate 21 to a predetermined position when the molding die B is closed.

【0017】図2に示すように、前記エジェクタピン2
4は、先端部で成形品を突き出す断面円形の棒状部25
を有している。エジェクタピン24の後端部には、略円
板状のフランジ部26が形成されている。フランジ部2
6は下面中央が下方に突出しており、その先端は丸みを
帯びた押圧部とされている。このフランジ部及び押圧部
の形状は一例にすぎず、これ以外の形状でもよい。例え
ば、フランジの下面の全体が球面の一部のような凸曲面
状でもよい。
As shown in FIG. 2, the ejector pins 2
4 is a rod-like portion 25 having a circular cross section which protrudes the molded product at the tip end.
have. A substantially disk-shaped flange portion 26 is formed at the rear end of the ejector pin 24. Flange part 2
Reference numeral 6 has a lower center protruding downward, and a tip end thereof is a rounded pressing portion. The shapes of the flange portion and the pressing portion are merely examples, and other shapes may be used. For example, the entire lower surface of the flange may be a convex curved surface such as a part of a spherical surface.

【0018】エジェクタピン24は、フランジ部26が
金属製の筐体27に収納され、棒状部25が筐体27の
開口から突出している。この筐体の内部には、棒状部2
5に加わる荷重をフランジ部26の押圧部から受けて弾
性的に変形する起歪部28と、この起歪部28の弾性変
形を検知する歪みセンサ29とが設けられている。歪み
センサとしては、抵抗線歪みゲージ等を用いることがで
きる。なお、本例では、圧力センサとしてエジェクタピ
ンと歪みセンサを用いた装置を使用したが、もちろん金
型内の圧力を検知できるものであれば、これに限る必要
はない。また、その設ける位置も、金型装置の固定側、
可動側のいずれでもよいし、さらにスライドコアに設け
てもよい。
The ejector pin 24 has a flange portion 26 housed in a metal housing 27, and a bar portion 25 protruding from an opening of the housing 27. Inside the housing, there is a rod-shaped portion 2
5 is provided with a strain-generating portion 28 that elastically deforms by receiving a load applied from the pressing portion of the flange portion 26 and a strain sensor 29 that detects elastic deformation of the strain-generating portion 28. As the strain sensor, a resistance wire strain gauge or the like can be used. In this example, a device using an ejector pin and a strain sensor is used as a pressure sensor. However, it is needless to say that any device that can detect the pressure in the mold can be used. In addition, the position where it is provided is also the fixed side of the mold device,
Any of the movable sides may be provided, and furthermore, it may be provided on the slide core.

【0019】図4に「 センサ信号」の表示で示すよう
に、歪みセンサからの導線は外部に導出され、制御手段
50に接続されている。歪みセンサからの信号は制御手
段50に入力され、制御手段50はキャビティ内の圧力
を検出する。制御手段50が検出した圧力に応じて成形
された製品の良不良を判定し、これに応じて射出装置6
0の運転条件を手動又は自動で制御することができる。
また、制御手段50は、成形用金型1に型締信号を送っ
て型締動作を開始させる。そして、成形用金型1が正規
の状態で型締された場合には、型締めを確認するフィー
ドバック信号が成形用金型1から制御手段50に送ら
れ、制御手段50はこのフィードバック信号を受けてか
ら樹脂の射出などの成形作業を開始するようにしてもよ
い。
As shown by the display of “sensor signal” in FIG. 4, the conductor from the strain sensor is led out and connected to the control means 50. The signal from the strain sensor is input to the control unit 50, and the control unit 50 detects the pressure in the cavity. The quality of the molded product is determined based on the pressure detected by the control means 50, and the injection device 6 is determined accordingly.
The operating condition of 0 can be controlled manually or automatically.
Further, the control means 50 sends a mold clamping signal to the molding die 1 to start the mold clamping operation. When the molding die 1 is clamped in a normal state, a feedback signal for confirming the clamping is sent from the molding die 1 to the control means 50, and the control means 50 receives the feedback signal. After that, a molding operation such as injection of resin may be started.

【0020】金型装置の基本構成は上記の通りである
が、金型自体及びセンサ(エジェクタピン)の配置位置
は実際には次の通りである。即ち、この金型は、従来の
制御方法ではショートが発生しやすかった微細部を含む
ものである。また、実際のセンサの配置位置は、ゲート
近傍と、従来の制御方法におけるショート発生箇所近傍
である。ショート発生箇所近傍にセンサを配置した理由
は、次の(1)〜(3)である。
Although the basic configuration of the mold apparatus is as described above, the arrangement positions of the mold itself and the sensor (ejector pin) are actually as follows. That is, this mold includes a fine portion where a short circuit is likely to occur in the conventional control method. Further, the actual positions of the sensors are near the gate and near the short-circuit occurrence point in the conventional control method. The reason why the sensor is arranged in the vicinity of the short-circuit occurrence point is as follows (1) to (3).

【0021】(1)センサ位置がゲート近傍でもショー
ト箇所近傍でも、あるいはゲート近傍からショート箇所
近傍までの充填流路上であれば、圧力は同様に急上昇す
るので、検知に使用できる。逆に、他の部分例えば最終
充填部では、樹脂到達後、すぐに圧力が立ちあがる場合
は検知が困難である。
(1) If the sensor position is near the gate, near the short-circuit point, or on the filling flow path from the vicinity of the gate to the vicinity of the short-circuit point, the pressure similarly rises sharply and can be used for detection. Conversely, in other parts, for example, the final filling part, it is difficult to detect when the pressure rises immediately after the resin has reached.

【0022】(2)ショートする箇所そのものにセンサ
を組み付けたくても、通常は微細部分になっていて、組
み付けられない。
(2) Even if it is desired to assemble the sensor at the short-circuited portion itself, it is usually a fine portion and cannot be assembled.

【0023】(3)加圧による圧力の急上昇は、型内の
全体でほぼ同時期に発生する。
(3) A sudden increase in pressure due to pressurization occurs almost simultaneously in the entire mold.

【0024】ゲート近傍にセンサを設けた理由は上記
(1)〜(3)に加えさらに、次の(4)〜(6)があ
る。
The reason why the sensor is provided near the gate is the following (4) to (6) in addition to the above (1) to (3).

【0025】(4)他の位置より、樹脂が到達した時点
での圧力が高く、検知開始時期が正確に検出できる。ま
た、所定圧力に達した時期を基点にすることも容易であ
る。
(4) The pressure at the time when the resin arrives is higher than other positions, and the detection start timing can be accurately detected. It is also easy to use the timing when the pressure reaches the predetermined pressure as a base point.

【0026】(5)型内で最も長い時間、圧力検知で
き、他の型内情報収集にも都合が「よい。
(5) Pressure can be detected for the longest time in the mold, and it is convenient for collecting other in-mold information.

【0027】(6)正確なショート位置は、成形開始し
てから判明するもので、型製作段階では予想は困難であ
る。
(6) The exact short position is known after the start of molding, and it is difficult to predict it at the stage of mold production.

【0028】このような金型装置を用いて実際に成形作
業を複数回行ない、その結果、図3に示すように複数の
良品(圧力波形図P、P1、P2、P3で示す)、不良
品(ショート品)についての圧力波形図が得られた。
The molding operation is actually performed a plurality of times using such a mold apparatus. As a result, as shown in FIG. 3, a plurality of non-defective products (indicated by pressure waveform diagrams P, P1, P2 and P3) and defective products are obtained. The pressure waveform diagram for (short product) was obtained.

【0029】図3からわかるように、各圧力波形は、良
品の場合と不良品の場合とで差が小さく緩上昇していく
第1の領域R1と、良品の場合が不良品の場合よりも先
に立ち上がって急上昇している第2の領域R2と、良品
の場合と不良品の場合とで差が小さくピークに向けて緩
上昇していく第3の領域R3が連続して構成している曲
線である。ここで、「差が小さい」とは、良品と不良品
を上記3つの領域においてそれぞれ比較した場合の相対
的な評価である。また、「緩上昇」と「急上昇」の語
は、3つの領域について圧力波形の時間変化を相対的に
比較した場合の評価である。
As can be seen from FIG. 3, each pressure waveform has a first region R1 in which the difference between the non-defective product and the non-defective product is small and rises slowly, and the non-defective product is better than the non-defective product. A second region R2 that rises first and rises rapidly, and a third region R3 that gradually rises toward a peak with a small difference between a good product and a defective product are continuously formed. It is a curve. Here, "small difference" is a relative evaluation when a non-defective product and a defective product are compared in each of the three regions. Further, the terms “slow rise” and “rapid rise” are evaluations in a case where the time change of the pressure waveform is relatively compared in the three regions.

【0030】図3に示すように、良品の圧力線と不良品
の圧力線が密集しているところでは、両者はかなり接近
している。しかし、良品の場合と不良品の場合とでは、
良品の方が圧力が大きく、一般に第2の領域での立ち上
がりが早いという特徴があることがわかった。例えば領
域R2において示すように、圧力線P1、P2、P3は
良品であり、これ以外は不良品である。そこで、この特
徴を用いて、良品の圧力線とそれ以外(即ち不良品の場
合)の圧力線とを確実に識別できるような監視区間を、
圧力線図上に設定することとした。
As shown in FIG. 3, where the pressure line of the non-defective product and the pressure line of the defective product are dense, they are quite close to each other. However, in the case of non-defective products and defective products,
It has been found that non-defective products have a feature that the pressure is larger and the rise in the second region is generally faster. For example, as shown in a region R2, the pressure lines P1, P2, and P3 are non-defective products, and the others are defective products. Therefore, using this feature, a monitoring section that can reliably discriminate a pressure line of a good product from a pressure line of another product (that is, a defective product),
It was set on the pressure diagram.

【0031】まず、第1の領域R1と第2の領域R2に
近接して、所定圧力以上の相対的に短い圧力幅であっ
て、相対的に長い時間幅である横に細長い矩形の第1監
視区間W1を設定する。成形している製品の金型内の成
形圧力が、前記第1監視区間W1の下側の境界線を越え
て領域内に入り、上側の境界線面を越えて領域外に出た
時に良品と判断し、それ以外の場合に不良品と判断す
る。
First, in the vicinity of the first region R1 and the second region R2, a first rectangular long and narrow rectangle having a relatively short pressure width of a predetermined pressure or more and a relatively long time width is provided. The monitoring section W1 is set. When the molding pressure in the mold of the product to be molded enters the region beyond the lower boundary line of the first monitoring section W1 and goes out of the region beyond the upper boundary surface, a non-defective product is determined. Judgment, otherwise judged as defective.

【0032】また、第2の領域R2と第3の領域R3に
近接して、所定圧力以上の相対的に長い圧力幅であっ
て、相対的に短い時間幅である縦に細長い矩形の第2監
視区間W2を設定する。成形している製品の金型内の成
形圧力が、前記第2監視区間W2の左側の境界線を越え
て領域内に入り、右側の境界線を越えて領域外に出た時
に良品と判断し、それ以外の場合に不良品と判断する。
In addition, a vertically elongated rectangular second rectangle having a relatively long pressure width equal to or higher than a predetermined pressure and a relatively short time width is provided near the second region R2 and the third region R3. The monitoring section W2 is set. When the molding pressure in the mold of the product being molded enters the region beyond the left boundary of the second monitoring section W2 and goes out of the region beyond the right boundary, the product is determined to be non-defective. Otherwise, it is determined to be defective.

【0033】このような2つの監視区間W1、W2の設
定は、成形作業における金型内圧力の立ち上がりに一定
の条件を付けるものである。即ち、図3に示した本例の
監視区間W1、W2においては、圧力と時間について次
のような条件を設定したことを意味する。圧力について
は、樹脂が型内に充填後、圧力が急上昇しはじめるが、
この時の圧力が75kgf/cm2 よりも高く、加圧時
の圧力の急上昇が緩やかになる前の圧力が175kgf
/cm2 未満であることである。時間については、成形
開始後、1.3秒以内に175kgf/cm2 により高
圧になることと、成形開始後、1.1秒以内に75fk
g/cm2 により高圧になることである。
The setting of the two monitoring sections W1 and W2 imposes certain conditions on the rise of the pressure in the mold during the molding operation. That is, in the monitoring sections W1 and W2 of the present example shown in FIG. 3, it means that the following conditions are set for the pressure and the time. As for the pressure, after the resin is filled into the mold, the pressure starts to rise sharply,
The pressure at this time is higher than 75 kgf / cm 2 , and the pressure before the pressure rise during pressurization becomes gentle is 175 kgf / cm 2.
/ Cm 2 . As for the time, after the molding was started, the pressure was increased to 175 kgf / cm 2 within 1.3 seconds, and after the molding was started, the pressure was increased to 75 fk within 1.1 seconds.
g / cm 2 .

【0034】このような2つの監視区間W1、W2の何
れかを、それぞれ定められた形で通過した圧力線Pの成
形品は良品であることが保証される。図3において、良
品と不良品の圧力線が密集しているところでは、良品の
一部(例えばP1,P2,P3)がこの2つの監視区間
W1、W2にはかからないこととなるが、逆に圧力線が
この監視区間W1、W2に正規の形で交差するように成
形作業を制御すれば、ショート不良品ができるおそれは
解消できる。
A molded product of the pressure line P which has passed through any one of the two monitoring sections W1 and W2 in a predetermined form is guaranteed to be a good product. In FIG. 3, where the pressure lines of the non-defective product and the defective product are dense, a part of the non-defective product (for example, P1, P2, P3) does not cover the two monitoring sections W1, W2. If the molding operation is controlled so that the pressure line intersects the monitoring sections W1 and W2 in a regular manner, the risk of short defective products can be eliminated.

【0035】図4に示す制御手段50には、前述したよ
うな圧力波形の基本データに基づいて予め設定された監
視区間W1、W2のデータが格納されている。そして、
成形時、成形用金型1の圧力センサ(エジェクタピン2
4)から送られてくる圧力信号と前記監視区間W1、W
2のデータを比較し、現在成形されている製品が良品か
不良品かを判定する。具体的には、樹脂の充填開始後の
経過時間に対する金型内の成形圧力が、第1及び第2の
監視区間W1、W2に対して上述した態様で交差するか
否かを比較・判断する。
The control means 50 shown in FIG. 4 stores data of the monitoring sections W1 and W2 set in advance based on the basic data of the pressure waveform as described above. And
During molding, the pressure sensor (ejector pin 2) of the molding die 1
4) and the monitoring signals W1 and W
The data of No. 2 are compared to determine whether the currently molded product is good or defective. Specifically, it is determined whether or not the molding pressure in the mold with respect to the elapsed time after the start of the resin filling crosses the first and second monitoring sections W1 and W2 in the above-described manner. .

【0036】成形作業においてショート不良が出たと制
御手段50が判断した場合には、制御手段50は外部に
その旨を表示する。作業者は、その表示に対応して不良
とされた成形品を選り分け、さらに射出装置60による
成形作業の成形条件を変えて、以後ショート不良が発生
しないようにする。即ち、不良品が生じたということ
は、その製品の圧力線が図3において監視区間W1、W
2に正規の態様で交差していないことを意味するので、
成形条件を変更することにより、図3において圧力線を
早く立ち上げて監視区間W1、W2に正規の状態で交差
させるようにする。
When the control means 50 determines that a short-circuit defect has occurred in the molding operation, the control means 50 displays the fact to the outside. The operator selects molded products determined to be defective in accordance with the display, and further changes the molding conditions of the molding operation by the injection device 60 so that short-circuit defects do not occur thereafter. That is, the occurrence of a defective product means that the pressure line of the product is monitored in the monitoring sections W1 and W1 in FIG.
2 means that they do not intersect in a regular manner,
By changing the molding conditions, the pressure line is quickly raised in FIG. 3 to cross the monitoring sections W1 and W2 in a normal state.

【0037】射出装置60の制御は、一般にスクリュの
速度か、又はスクリュの駆動によって得られる樹脂の圧
力自体の何れかを指標として行なう。本例では、射出装
置60の制御は速度優位で制御する。しかし、第1又は
第2の監視区間W1、W2の時間を越すまでスクリュの
速度によって制御した場合において、圧力線が監視区間
W1、W2に対して正規の交差をしなかった場合には、
これ以後は圧力を指標として制御し、圧力値を監視区間
W1、W2の目標値まで上昇させる。
The control of the injection device 60 is generally performed using either the screw speed or the resin pressure itself obtained by driving the screw as an index. In this example, the control of the injection device 60 is controlled with speed superiority. However, in the case where the control is performed by the screw speed until the time of the first or second monitoring section W1 or W2 is exceeded, if the pressure line does not cross the monitoring sections W1 and W2 properly,
Thereafter, control is performed using the pressure as an index, and the pressure value is increased to the target value in the monitoring sections W1 and W2.

【0038】以上説明した例では、成形用金型1のセン
サからの信号によって金型内の圧力を検知し、予め設定
した監視区間W1、W2との関係が所期の通りにならな
かった場合に不良と判定し、この判定に基づいて不良品
の排除と成形条件の再設定を手動で行なっていた。
In the example described above, the pressure in the mold is detected based on the signal from the sensor of the molding mold 1 and the relationship with the preset monitoring sections W1 and W2 is not as expected. It was determined that the product was defective, and based on the determination, the removal of the defective product and the resetting of the molding conditions were manually performed.

【0039】しかしながら、成形条件の再設定は制御手
段50からの制御信号によって自動的に行なっても良
い。具体的には、センサが型内に樹脂圧を検知した時期
から、加圧によって圧力が急上昇して所定圧力に達する
時期までを、所定時間内で得られるように、充填速度
と、充填圧力と、保持圧力と、速度制御−圧力制御切り
替え位置を、ショットごとに自動的に制御する。
However, resetting of the molding conditions may be automatically performed by a control signal from the control means 50. Specifically, from the time when the sensor detects the resin pressure in the mold to the time when the pressure suddenly increases due to pressurization and reaches the predetermined pressure, the filling speed, the filling pressure, and the filling pressure are obtained so as to be obtained within a predetermined time. , The holding pressure, and the speed control-pressure control switching position are automatically controlled for each shot.

【0040】また、2つの監視区間W1、W2を設定し
た前記例の場合、いずれか1つについて合格すれば良品
と判断してもよいし、2つとも合格した場合に良品と判
断することとしてもよい。また、設定する監視区間はい
すれか1つだけでもよい。
In the above example in which the two monitoring sections W1 and W2 are set, if either one passes, it may be determined that there is a good product. Is also good. Also, only one monitoring section may be set.

【0041】[0041]

【発明の効果】本発明によれば、所定パターンの圧力時
間曲線を有する成形作業において、当該パターンに対応
して時間と圧力の監視区間を設けたので、ショート不良
品と良品とを確実に識別することができるという効果が
ある。
According to the present invention, in a molding operation having a pressure-time curve of a predetermined pattern, a monitoring section of time and pressure is provided corresponding to the pattern, so that short defective products and non-defective products can be reliably identified. There is an effect that can be.

【図面の簡単な説明】[Brief description of the drawings]

【図1】成形用金型の断面図である。FIG. 1 is a sectional view of a molding die.

【図2】成形用金型に設けられたセンサ内蔵型エジェク
タピンの断面図である。
FIG. 2 is a cross-sectional view of an ejector pin with a built-in sensor provided in a molding die.

【図3】成形用金型の成形作業における型内圧力−時間
曲線と、本例において設定された監視区間を示す図であ
る。
FIG. 3 is a diagram showing an in-mold pressure-time curve in a molding operation of a molding die and a monitoring section set in this example.

【図4】本例の金型装置の構成を示す図である。FIG. 4 is a diagram showing a configuration of a mold apparatus of the present example.

【図5】従来ショートショットが問題になった成形部品
の一例を示す拡大斜視図である。
FIG. 5 is an enlarged perspective view showing an example of a molded part in which a short shot has conventionally been a problem.

【図6】(a)はショートショットが発生しない図5の
成形部品の部分拡大図、(b)はショートショットが発
生した図5の成形部品の部分拡大図である。
6A is a partially enlarged view of the molded part of FIG. 5 in which a short shot does not occur, and FIG. 6B is a partially enlarged view of the molded part of FIG. 5 in which a short shot has occurred.

【符号の説明】[Explanation of symbols]

1…成形用金型、 50…制御手段、 60…射出装置、 R1…第1の領域、 R2…第2の領域、 R3…第3の領域、 W1…第1の監視区間、 W2…第2の監視区間。 REFERENCE SIGNS LIST 1 molding die 50 control means 60 injection device R1 first region R2 second region R3 third region W1 first monitoring section W2 second Monitoring section.

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4F202 AM32 AP03 AR20 CA11 CB01 CK11 CM03 4F206 AM32 AP03 AR20 JA07 JM04 JN25 JP01 JP11 JQ81  ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4F202 AM32 AP03 AR20 CA11 CB01 CK11 CM03 4F206 AM32 AP03 AR20 JA07 JM04 JN25 JP01 JP11 JQ81

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 金型内に樹脂を充填して成形品を成形す
る際に、圧力センサによって樹脂の充填が検知され、検
知開始後の経過時間に対する金型内の成形圧力が、良品
の場合と不良品の場合とで相対的に差が小さい状態で緩
上昇する第1の領域と、相対的に急上昇する第2の領域
と、良品の場合と不良品の場合とで相対的に差が小さい
状態でピークに向けて緩上昇する第3の領域を連続的に
経過していく成形品の成形工程において、樹脂の充填に
ついての不良品を検出する検出方法であって、 第1の領域に近接して、所定圧力以上の相対的に短い圧
力幅で相対的に長い時間幅の監視区間を設定し、 成形している製品の金型内の成形圧力が、前記監視区間
の下面から入って上面から抜けた時に良品と判断し、そ
れ以外の場合に不良品と判断することを特徴とする不良
品の検出方法。
When a resin is filled in a mold to form a molded product, the filling of the resin is detected by a pressure sensor, and when the molding pressure in the mold with respect to an elapsed time after the start of the detection is a good product. And the second region, which rises relatively slowly in a state where the difference is relatively small between the case of defective products and the case of defective products. In a molding process of a molded product that continuously passes through a third region that gradually rises toward a peak in a small state, a method for detecting a defective product regarding resin filling is provided. Proximity, set a monitoring section of a relatively long time width with a relatively short pressure width equal to or higher than a predetermined pressure, and the molding pressure in the mold of the product being molded enters from the lower surface of the monitoring section. Judge as good if it comes off from the top, otherwise judge it as defective Detection method for defective products characterized by and.
【請求項2】 金型内に樹脂を充填して成形品を成形す
る際に、圧力センサによって樹脂の充填が検知され、検
知開始後の経過時間に対する金型内の成形圧力が、良品
の場合と不良品の場合とで相対的に差が小さい状態で緩
上昇する第1の領域と、相対的に急上昇する第2の領域
と、良品の場合と不良品の場合とで相対的に差が小さい
状態でピークに向けて緩上昇する第3の領域を連続的に
経過していく成形品の成形工程において、樹脂の充填に
ついての不良品を検出する検出方法であって、 第2の領域に近接して、所定圧力以上の相対的に長い圧
力幅で相対的に短い時間幅の監視区間を設定し、 成形している製品の金型内の成形圧力が、前記監視区間
の枠側面から入って枠側面から抜けた時に良品と判断
し、それ以外の場合に不良品と判断することを特徴とす
る不良品の検出方法。
2. A method according to claim 1, wherein when the resin is filled in the mold to form a molded product, the pressure sensor detects the filling of the resin, and the molding pressure in the mold with respect to an elapsed time after the start of the detection is a good product. And the second region, which rises relatively slowly in a state where the difference is relatively small between the case of defective products and the case of defective products. In a molding process of a molded product that continuously passes through a third region that gradually rises toward a peak in a small state, a method for detecting a defective product with respect to resin filling is provided. Set a monitoring section in close proximity with a relatively long pressure width of a predetermined pressure or more and a relatively short time width, and the molding pressure in the mold of the product being molded enters from the side of the frame of the monitoring section. Is judged to be non-defective when it comes off the side of the frame, otherwise it is judged to be defective Detection method of defective products, characterized in Rukoto.
【請求項3】 金型内に樹脂を充填して成形品を成形す
る際に、圧力センサによって樹脂の充填が検知され、検
知開始後の経過時間に対する金型内の成形圧力が、良品
の場合と不良品の場合とで相対的に差が小さい状態で緩
上昇する第1の領域と、相対的に急上昇する第2の領域
と、良品の場合と不良品の場合とで相対的に差が小さい
状態でピークに向けて緩上昇する第3の領域を連続的に
経過していく成形品の成形工程において、樹脂の充填に
ついての不良品を検出する検出装置であって、 第1の領域に近接して、所定圧力以上の相対的に短い圧
力幅で相対的に長い時間幅の監視区間を設定するととも
に、 成形している製品の金型内の成形圧力が、前記監視区間
の下面から入って上面から抜けた時に良品と判断し、そ
れ以外の場合に不良品と判断する制御部を備えたことを
特徴とする不良品の検出装置。
3. When a resin is filled in a mold to form a molded product, the pressure sensor detects the filling of the resin, and the molding pressure in the mold with respect to the elapsed time after the start of the detection is a good product. And the second region, which rises relatively slowly in a state where the difference is relatively small between the case of defective products and the case of defective products. In a molding process of a molded product that continuously passes through a third region that gradually rises toward a peak in a small state, a detection device that detects a defective product regarding resin filling is provided. In close proximity, a monitoring section with a relatively short pressure width of a predetermined pressure or more and a relatively long time width is set, and the molding pressure in the mold of the product being molded enters from the lower surface of the monitoring section. Is judged to be good when it comes off from the top surface, otherwise it is defective Defective detection apparatus characterized by comprising a control unit for determining that.
【請求項4】 金型内に樹脂を充填して成形品を成形す
る際に、圧力センサによって樹脂の充填が検知され、検
知開始後の経過時間に対する金型内の成形圧力が、良品
の場合と不良品の場合とで相対的に差が小さい状態で緩
上昇する第1の領域と、相対的に急上昇する第2の領域
と、良品の場合と不良品の場合とで相対的に差が小さい
状態でピークに向けて緩上昇する第3の領域とが連続し
た曲線をえがく成形品の成形工程において、樹脂の充填
についての不良品を検出する検出装置において、 第2の領域に近接して、所定圧力以上の相対的に長い圧
力幅で相対的に短い時間幅の監視区間を設定し、 成形している製品の金型内の成形圧力が、前記監視区間
の枠側面から入って枠側面から抜けた時に良品と判断
し、それ以外の場合に不良品と判断する制御部を有する
ことを特徴とする不良品の検出装置。
4. When a resin is filled in a mold to form a molded article, the pressure sensor detects the filling of the resin, and a molding pressure in the mold with respect to an elapsed time after the start of the detection is a non-defective product. And the second region, which rises relatively slowly in a state where the difference is relatively small between the case of defective products and the case of defective products. In the molding process of the molded article, the third region which gradually rises toward the peak in a small state forms a continuous curve. A monitoring section having a relatively long pressure width and a relatively short time width that is equal to or greater than a predetermined pressure is set, and the molding pressure in the mold of the product being molded enters from the frame side of the monitoring section. Is judged to be good when it comes out of the product, otherwise it is judged to be defective. Defective detection apparatus characterized by comprising a control unit for.
【請求項5】 樹脂を射出する射出装置と、 前記射出装置から樹脂を供給されて成形品を成形すると
ともに、内部の樹脂の圧力を検出する圧力センサを備え
た金型と、 圧力センサによって樹脂の充填が検知され、検知開始後
の経過時間に対する金型内の成形圧力が、良品の場合と
不良品の場合とで相対的に差が小さい状態で緩上昇する
第1の領域と、相対的に急上昇する第2の領域と、良品
の場合と不良品の場合とで相対的に差が小さい状態でピ
ークに向けて緩上昇する第3の領域とが連続した曲線を
えがく成形品の成形工程において、所定圧力以上の相対
的に短い圧力幅で相対的に長い時間幅の監視区間を第1
の領域に近接して設定し、成形している製品の金型内の
成形圧力が、前記監視区間の下面から入って上面から抜
けるように前記射出装置の制御条件を制御する制御部
と、 を有する成形装置。
5. An injection device for injecting a resin, a mold provided with a pressure sensor for receiving a resin from the injection device to form a molded product, and detecting a pressure of the resin inside, and a resin by the pressure sensor. A first region where the molding pressure in the mold with respect to the elapsed time after the start of the detection is gradually increased with a relatively small difference between a good product and a defective product; The process of forming a molded product is a process in which a second region that rises rapidly to a third region and a third region that rises gradually toward the peak with a relatively small difference between a good product and a defective product are continuous. In the first, a monitoring section having a relatively short pressure width equal to or higher than a predetermined pressure and a relatively long time width is defined as a first monitoring section.
A control unit that controls the control conditions of the injection device such that the molding pressure in the mold of the product being molded enters from the lower surface of the monitoring section and escapes from the upper surface, which is set close to the region of Having molding equipment.
【請求項6】 樹脂を射出する射出装置と、 前記射出装置から樹脂を供給されて成形品を成形すると
ともに、内部の樹脂の圧力を検出する圧力センサを備え
た金型と、 圧力センサによって樹脂の充填が検知され、検知開始後
の経過時間に対する金型内の成形圧力が、良品の場合と
不良品の場合とで相対的に差が小さい状態で緩上昇する
第1の領域と、相対的に急上昇する第2の領域と、良品
の場合と不良品の場合とで相対的に差が小さい状態でピ
ークに向けて緩上昇する第3の領域とが連続した曲線を
えがく成形品の成形工程において、所定圧力以上の相対
的に長い圧力幅で相対的に短い時間幅の監視区間を第2
の領域に近接して設定し、成形している製品の金型内の
成形圧力が、前記監視区間の枠側面から入って枠側面か
ら抜けるように前記射出装置の制御条件を制御する制御
部と、 を有する成形装置。
6. An injection device for injecting a resin, a mold provided with a pressure sensor for receiving a resin from the injection device to form a molded product, and detecting a pressure of the resin inside, and a resin by the pressure sensor. A first region where the molding pressure in the mold with respect to the elapsed time after the start of the detection is gradually increased with a relatively small difference between a good product and a defective product; The process of forming a molded product is a process in which a second region that rises rapidly to a third region and a third region that rises gradually toward the peak with a relatively small difference between a good product and a defective product are continuous. In the above, a monitoring section having a relatively long pressure width and a relatively short time width which is equal to or more than a predetermined pressure
A control unit that controls the control conditions of the injection device so that the molding pressure in the mold of the product being molded enters from the side of the frame of the monitoring section and exits from the side of the frame. A molding apparatus comprising:
JP2000276787A 2000-09-12 2000-09-12 Defective product detection method and apparatus, and molding apparatus. Expired - Fee Related JP4635309B2 (en)

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JP2018117021A (en) * 2017-01-17 2018-07-26 エムテックスマツムラ株式会社 Resin molding die and resin molding device
JP2021024230A (en) * 2019-08-08 2021-02-22 株式会社ジェイテクト Quality abnormality prediction system for molded product
CN114555325A (en) * 2019-10-02 2022-05-27 美蓓亚三美株式会社 Pressure detection device and quality determination method
CN114555321A (en) * 2019-10-02 2022-05-27 美蓓亚三美株式会社 Pressure detection device and quality determination method

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KR101119949B1 (en) * 2009-04-13 2012-03-15 아주대학교산학협력단 Method for determining time of arrival of resin flow in mold
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CN114555321A (en) * 2019-10-02 2022-05-27 美蓓亚三美株式会社 Pressure detection device and quality determination method

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