JP2001525968A - スマートカードの製造方法 - Google Patents
スマートカードの製造方法Info
- Publication number
- JP2001525968A JP2001525968A JP55035298A JP55035298A JP2001525968A JP 2001525968 A JP2001525968 A JP 2001525968A JP 55035298 A JP55035298 A JP 55035298A JP 55035298 A JP55035298 A JP 55035298A JP 2001525968 A JP2001525968 A JP 2001525968A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- adhesive
- smart card
- card
- electronic component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- MWCLLHOVUTZFKS-UHFFFAOYSA-N Methyl cyanoacrylate Chemical compound COC(=O)C(=C)C#N MWCLLHOVUTZFKS-UHFFFAOYSA-N 0.000 description 2
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
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- 239000002344 surface layer Substances 0.000 description 2
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- 229920001328 Polyvinylidene chloride Polymers 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
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- 230000002349 favourable effect Effects 0.000 description 1
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- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14639—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles for obtaining an insulating effect, e.g. for electrical components
- B29C45/14647—Making flat card-like articles with an incorporated IC or chip module, e.g. IC or chip cards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
- B29C70/685—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks by laminating inserts between two plastic films or plates
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
- G06K19/07745—Mounting details of integrated circuit chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14467—Joining articles or parts of a single article
- B29C2045/14532—Joining articles or parts of a single article injecting between two sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/2701—Details not specific to hot or cold runner channels
- B29C45/2708—Gates
- B29C2045/2714—Gates elongated, e.g. film-like, annular
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Credit Cards Or The Like (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Claims (1)
- 【特許請求の範囲】 1.上部層と、電子構成要素を埋設するコア層と、下部層とから成るスマ ートカードの製造方法であって、 (1)低収縮度接着剤の少なくとも1つのマウンドを使用して電子構成要 素をスマートカードの下部層の内面に結合することにより下部層/低収縮度接着 剤/電子構成要素のアセンブリを形成すること、 (2)低収縮度接着剤のマウンドを部分的に硬化させて下部層/部分硬化 接着剤/電子構成要素のアセンブリを形成すること、 (3)下部層/部分硬化接着剤/電子構成要素のアセンブリを下型内に配 置すること、 (4)上部層を上型内に配置すること、 (5)上部層及び下部層の間に空所を作るように上型を下型に対して閉じ ること、 (6)(a)電子構成要素と部分硬化接着剤のマウンドとを熱硬化性材料 内に浸漬している間に、電子構成要素を部分硬化接着剤のマウンドによって所定 位置に保持し、(b)スマートカードの少なくとも1つの層を上型内のキャビテ ィに少なくとも部分的に低温低圧成形し、(c)気体と余分の高分子材料を空所 から除去し、(d)部分硬化接着剤が完全に硬化する前に電子構成要素を熱硬化 性高分子材料内に包み、そして(e)熱硬化性高分子材料が上部層及び下部層の 双方と接合して一体の前駆体スマートカード本体を形成する、そのような温度と 圧力の条件で熱硬化性高分子材料を空所に射出すること、 (7)一体の前駆体スマートカード本体を成形装置から取り外すこと、そ して、 (8)前駆体スマートカードを所望の寸法に整えてスマートカードを形成 すること、 とを包含する前記方法。 2.電子構成要素は下部層と物理的接触しない請求項1の方法。 3.電子構成要素は下部層の少なくとも0.01mm上に配置する請求項 1の方法。 4.電子構成要素は少なくとも2つの接着剤マウンドに乗せるアンテナで あり、接着剤はアンテナを下部層の少なくとも0.01mm上に保持する請求項 1の方法。 5.低収縮度接着剤は約5秒内に少なくとも部分的に硬化し得るシアノア クリレート粘着型接着剤である請求項1の方法。 6.低収縮度接着剤は約5秒内に少なくとも部分的に硬化し得る紫外線硬 化接着剤である請求項1の方法。 7.低収縮度接着剤は約3秒内に少なくとも10パーセント硬化する請求 項1の方法。 8.低収縮度接着剤は熱硬化性材料に浸漬している間に約10パーセント から約90パーセントまで硬化する請求項1の方法。 9.上部層の内面と下部層の内面は、上部層と熱硬化性材料の間と、下部 層と熱硬化性材料の間とに強い結合力を容易に発生するように処理する請求項1 の方法。 10.上部層の内面と下部層の内面は、接合剤でそれぞれ被覆することに より処理する請求項1の方法。 11.上部層の内面と下部層の内面は、コロナ放電法により処理する請求 項1の方法。 12.熱硬化性材料は空所に約大気圧と約3.45MPa(500psi )の間の圧力で射出する請求項1の方法。 13.熱硬化性材料は空所に約0.55MPa(80psi)と約0.8 3MPa(120psi)の間の圧力で射出する請求項1の方法。 14.熱硬化性材料は空所に約13℃(56°F)と約38℃(100° F)の間の温度で射出する請求項1の方法。 15.熱硬化性材料は上部層及び下部層の間の空所に約18℃(65°F )と約21℃(70°F)の間の温度で射出する請求項1の方法。 16.文字数字/図形情報を有するフィルムを上部層の内面に貼着する請 求項1の方法。 17.不透明度防止材料層を上部層の内面と下部層の内面とに貼着する請 求項1の方法。 18.電子構成要素はチップに電気的接続したアンテナである請求項1の 方法。 19.上部層及び下部層は高分子材料の平坦なシートからそれぞれ形成す る請求項1の方法。 20.上部層は少なくとも1つのカード形成キャビティで完成する請求項 1の方法。 21.上部層は上型のカード形成キャビティに成形し、下部層は下型の略 平坦な面に押し付けて成形する請求項1の方法。 22.熱硬化性材料はポリウレタンである請求項1の方法。 23.熱硬化性材料はエポキシである請求項1の方法。 24.熱硬化性材料は不飽和ポリエステルである請求項1の方法。 25.空所は前駆体カードの縁幅の少なくとも約25パーセントの幅を有 するゲートによって占められ、前駆体カードは前記ゲートにより供給される請求 項1の方法。 26.上部層と、電子構成要素を埋設するコア層と、下部層とから成るス マートカードの製造方法であって、 (1)約0.1ccよりも少ない量の低収縮度接着剤の少なくとも1つの マウンドを使用して、電子構成要素をスマートカードの下部層の内面から約0. 075mmから約0.13mmまでのところに配置することにより、下部層/低 収縮度接着剤/電子構成要素のアセンブリを形成すること、 (2)低収縮度接着剤のマウンドを、接着剤が約5秒よりも少ない時間内 に受けるであろう全硬化のうちの約10パーセントから約90パーセントまで硬 化させて、下部層/部分硬化接着剤/電子構成要素のアセンブリを形成すること 、 (3)下部層/部分硬化接着剤/電子構成要素のアセンブリを下型内に配 置すること、 (4)上部層を上型内に配置すること、 (5)上部層及び下部層の間に空所を作るように上型を下型に対して閉じ ること、 (6)(a)電子構成要素と部分硬化接着剤のマウンドとを熱硬化性材料 内に浸漬している間に、電子構成要素を部分硬化接着剤のマウンドによって所定 位置に保持し、(b)スマートカードの少なくとも1つの層を上型内のキャビテ ィ に少なくとも部分的に低温低圧成形し、(c)気体と余分の高分子材料を空所か ら除去し、(d)部分硬化接着剤が完全に硬化する前に電子構成要素を熱硬化性 高分子材料内に包み、そして(e)熱硬化性高分子材料が上部層及び下部層の双 方と接合して一体の前駆体スマートカード本体を形成する、そのような約18℃ (65°F)と21℃(70°F)の間の温度と約0.55MPa(80psi )と0.83MPa(120psi)の間の圧力とで熱硬化性材料を空所に射出 すること、 (7)一体の前駆体スマートカード本体を成形装置から取り外すこと、そ して、 (8)前駆体スマートカードを所望の寸法に整えてスマートカードを形成 すること、 とを包含する前記方法。 27.上部層と、電子構成要素を埋設するコア層と、下部層とから成るス マートカードであって、更に電子構成要素をコア層内の所定位置に保持するよう に働く低収縮度接着剤の少なくとも1つのマウンドを包含したスマートカード。 28.低収縮度接着剤のマウンドは電子構成要素を下部層の少なくとも約 0.01mm上に配置した請求項27のスマートカード。 29.上部層とコア層の間に配置した接合剤と、下部層とコア層の間に配 置した接合剤とを更に包含した請求項27のスマートカード。 30.文字数字/図形情報を有するフィルムを上部層とコア層の間に更に 配置して成る請求項27のスマートカード。 31.上部層とコア層の間に配置した不透明度増強材料層と、不透明度増 強顔料を備えた熱硬化性材料とを更に包含した請求項27のスマートカード。 32.文字数字/図形情報をスマートカードの主要な外面に更に配置して 成る請求項27のスマートカード。 33.上部層と、電子構成要素を埋設するコア層と、下部層とから成るス マートカードであって、更に電子構成要素を下部層の内面の上の約0.075m mと約0.13mmの間の位置に保持するように働く、約0.1ccよりも少な い量の低収縮度接着剤の少なくとも1つのマウンドを包含したスマートカード。
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
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US4870497P | 1997-05-19 | 1997-05-19 | |
US60/048,704 | 1997-05-19 | ||
US08/925,593 US5955021A (en) | 1997-05-19 | 1997-09-08 | Method of making smart cards |
US08/925,593 | 1997-09-08 | ||
PCT/US1998/006976 WO1998052735A1 (en) | 1997-05-19 | 1998-04-07 | Method for making smart cards |
Publications (2)
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JP2001525968A true JP2001525968A (ja) | 2001-12-11 |
JP3995723B2 JP3995723B2 (ja) | 2007-10-24 |
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Application Number | Title | Priority Date | Filing Date |
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JP55035298A Expired - Fee Related JP3995723B2 (ja) | 1997-05-19 | 1998-04-07 | スマートカードの製造方法 |
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US (1) | US5955021A (ja) |
EP (1) | EP0983136A4 (ja) |
JP (1) | JP3995723B2 (ja) |
KR (1) | KR20010012743A (ja) |
CN (1) | CN1264331A (ja) |
AU (1) | AU726884B2 (ja) |
CA (1) | CA2289728C (ja) |
ID (1) | ID26533A (ja) |
IL (1) | IL132745A0 (ja) |
NO (1) | NO995662L (ja) |
NZ (1) | NZ500776A (ja) |
WO (1) | WO1998052735A1 (ja) |
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-
1998
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- 1998-04-07 ID IDW991638A patent/ID26533A/id unknown
- 1998-04-07 IL IL13274598A patent/IL132745A0/xx unknown
- 1998-04-07 CA CA002289728A patent/CA2289728C/en not_active Expired - Fee Related
- 1998-04-07 CN CN98807373A patent/CN1264331A/zh active Pending
- 1998-04-07 KR KR1019997010704A patent/KR20010012743A/ko not_active Application Discontinuation
- 1998-04-07 WO PCT/US1998/006976 patent/WO1998052735A1/en not_active Application Discontinuation
- 1998-04-07 EP EP98914604A patent/EP0983136A4/en not_active Withdrawn
- 1998-04-07 JP JP55035298A patent/JP3995723B2/ja not_active Expired - Fee Related
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WO2008056715A1 (en) | 2006-11-07 | 2008-05-15 | Toppan Forms Co., Ltd. | Ic card and method for manufacturing the same |
JP2008117272A (ja) * | 2006-11-07 | 2008-05-22 | Toppan Forms Co Ltd | Icカードおよびその製造方法 |
KR101027592B1 (ko) * | 2006-11-07 | 2011-04-06 | 토판.폼즈 컴퍼니 리미티드 | Ic카드 및 그 제조 방법 |
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JP2014509269A (ja) * | 2011-01-18 | 2014-04-17 | イノベイティア インコーポレイテッド | 電子装置の製造において電子アセンブリをボトムオーバーレイに取り付ける方法 |
JP2013010224A (ja) * | 2011-06-28 | 2013-01-17 | Toppan Forms Co Ltd | 再剥離性重ね合わせシート |
WO2014102969A1 (ja) * | 2012-12-27 | 2014-07-03 | トッパン・フォームズ株式会社 | 再剥離性重ね合わせシート及びこれを用いたラベル |
Also Published As
Publication number | Publication date |
---|---|
ID26533A (id) | 2001-01-11 |
NZ500776A (en) | 2001-07-27 |
CA2289728C (en) | 2001-06-26 |
JP3995723B2 (ja) | 2007-10-24 |
CA2289728A1 (en) | 1998-11-26 |
AU726884B2 (en) | 2000-11-23 |
IL132745A0 (en) | 2001-03-19 |
KR20010012743A (ko) | 2001-02-26 |
EP0983136A1 (en) | 2000-03-08 |
NO995662D0 (no) | 1999-11-18 |
AU6892198A (en) | 1998-12-11 |
WO1998052735A1 (en) | 1998-11-26 |
US5955021A (en) | 1999-09-21 |
EP0983136A4 (en) | 2002-05-08 |
NO995662L (no) | 2000-01-19 |
CN1264331A (zh) | 2000-08-23 |
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