JP2001254195A - Highly corrosion-resistant composite electroplated steel sheet and its manufacturing method - Google Patents

Highly corrosion-resistant composite electroplated steel sheet and its manufacturing method

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Publication number
JP2001254195A
JP2001254195A JP2000067870A JP2000067870A JP2001254195A JP 2001254195 A JP2001254195 A JP 2001254195A JP 2000067870 A JP2000067870 A JP 2000067870A JP 2000067870 A JP2000067870 A JP 2000067870A JP 2001254195 A JP2001254195 A JP 2001254195A
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JP
Japan
Prior art keywords
steel sheet
composite
corrosion
electroplated steel
composite electroplated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000067870A
Other languages
Japanese (ja)
Other versions
JP3895900B2 (en
Inventor
Masaaki Yano
正明 矢野
Masao Kurosaki
將夫 黒崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
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Filing date
Publication date
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Priority to JP2000067870A priority Critical patent/JP3895900B2/en
Publication of JP2001254195A publication Critical patent/JP2001254195A/en
Application granted granted Critical
Publication of JP3895900B2 publication Critical patent/JP3895900B2/en
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Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a low-cost highly corrosion-resistant electroplated steel sheet withstanding the severe environment even with a thin coating weight, not causing the deterioration of formability and spot weldability and excellent in bare corrosion resistance, flaw corrosion resistance after being coated, end- face corrosion resistance, etc., and its manufacturing method. SOLUTION: This composite electroplated steel sheet has a composite electroplating layer wherein the oxide grains each with a corrosion inhibitor consisting of at least one kind of organic compound selected from alkynes, alkynols, phenols, amines or their salts, thio compounds, heterocyclic compounds and aromatic carboxylic compounds or their salts adsorbed thereon are dispersed and containing 0.001-20 mass % C on one or both sides of the bare steel sheet or plated steel sheet. Otherwise, the composite electroplated steel sheet has a composite electroplating layer wherein the microcapsules encapsulating the corrosion inhibitor are dispersed and containing 0.001-20 mass % C.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、未塗装あるいは塗
装後の状態において優れた耐食性、成形加工性ならびに
溶接性を示し、自動車用防錆鋼板や家電製品材料,建材
等として好適な複合亜鉛系電気めっき鋼板およびその製
造方法に関するものである。
BACKGROUND OF THE INVENTION The present invention relates to a composite zinc-based material which exhibits excellent corrosion resistance, formability and weldability in an unpainted or coated state, and is suitable as a rustproof steel sheet for automobiles, a material for home electric appliances, a building material and the like. The present invention relates to an electroplated steel sheet and a method for manufacturing the same.

【0002】[0002]

【従来の技術】自動車をはじめ、家電製品、建材等の分
野では各種の表面処理鋼板が利用されてきたが、近年、
これら表面処理鋼板に対する防錆能力向上の要望が一段
と強くなってきており、例えば自動車用表面処理鋼板の
場合には,塩害地にて10年耐孔あき腐食や5年耐外面
錆を目標とする高耐食性が要求されている。なお、従来
の防錆鋼板としては亜鉛を主体とするめっきを施した表
面処理鋼板が一般的であったが、このような防錆めっき
鋼板はその耐食性の基本が亜鉛の持つ犠牲防食作用にあ
るため道路凍結防止用に岩塩を散布されたような寒冷地
における冬期の過酷な腐食環境下では十分な防食性能を
有しているとは言えなかった。
2. Description of the Related Art Various surface-treated steel sheets have been used in the fields of automobiles, home electric appliances, building materials, and the like.
There is a growing demand for improved rust-prevention performance of these surface-treated steel sheets. For example, in the case of surface-treated steel sheets for automobiles, the goal is to achieve 10 years of corrosion resistance and 5 years of external rust resistance in salt-damaged areas. High corrosion resistance is required. Incidentally, as a conventional rust-preventive steel sheet, a surface-treated steel sheet plated with zinc as a main component was generally used, but such a rust-preventive plated steel sheet has a sacrificial anti-corrosion effect that zinc has as its basic corrosion resistance. Therefore, it could not be said that it had sufficient anticorrosion performance under severe corrosive environment in winter in a cold region where rock salt was sprayed to prevent road freezing.

【0003】つまり、亜鉛は亜鉛単体では鋼板素地に比
較して十分に電気化学的に卑な電位を持つため鋼板の犠
牲防食という観点からは十分であるが、逆に塩分の存在
する条件下ではその亜鉛の溶出速度が非常に速く、長期
にわたって鋼板の防錆効果を維持することが出来ないと
いう問題があった。そこで、これを改善するためZn−
Fe合金やZn−Ni合金等のめっきを施したZn系合
金めっき鋼板が使用されるようになってきた。この合金
めっき皮膜は腐食が開始するとその電位が貴に移行する
特性を有しており、そのため素地鋼板との電位差が縮ま
って過酷な腐食電流が流れるのが抑制されるので、長い
防食寿命を達成することができるわけである。
[0003] In other words, zinc alone is sufficient in terms of sacrificial corrosion protection of a steel sheet because zinc has a sufficiently low electrochemical potential as compared with a steel sheet base, but on the contrary, under conditions where salt exists, There is a problem that the dissolution rate of zinc is very fast, and the rust-preventing effect of the steel sheet cannot be maintained for a long period of time. Therefore, in order to improve this, Zn-
Zn-based alloy-plated steel sheets plated with an Fe alloy or a Zn-Ni alloy have come to be used. This alloy plating film has the property that its potential shifts preciously when corrosion starts, which reduces the potential difference from the base steel plate and suppresses the flow of severe corrosion current, thus achieving a long anti-corrosion life You can do it.

【0004】しかしながら、Zn−Fe合金電気めっき
材では皮膜中のFe分が腐食する時に赤錆を発生すると
いう欠点があり、一方、Zn−Ni合金電気めっき材で
は皮膜中のNiが金属状態で残存するために腐食がある
程度進行すると素地鋼板との電位関係が逆転し、逆に素
地鋼板の孔食を促進するという問題があった。これに対
して、最近、防錆めっき層を2層化することによって耐
食性の更なる向上を図った複層めっき鋼板が提案されて
いる(特開昭60−215789号公報、特公昭58−
15554号公報)。しかし、近年の需要家が要求する
製品性能を考えた場合には、これらの複層めっき鋼板に
も次のような問題が指摘されていた。
[0004] However, the Zn-Fe alloy electroplated material has a disadvantage that red rust is generated when the Fe component in the film is corroded, whereas the Ni in the film remains in a metal state in the Zn-Ni alloy electroplated material. Therefore, when the corrosion progresses to some extent, the potential relationship with the base steel sheet is reversed, and conversely, there is a problem that pitting corrosion of the base steel sheet is promoted. On the other hand, recently, a multi-layer plated steel sheet has been proposed in which the corrosion resistance is further improved by forming two rust-proof plated layers (Japanese Patent Application Laid-Open No. 60-215789, Japanese Patent Publication No. 58-1983).
No. 15554). However, considering the product performance required by consumers in recent years, the following problems have been pointed out in these multi-layer plated steel sheets.

【0005】即ち、前記特開昭60−215789号公
報に開示された複層めっき鋼板は、付着量が10〜30
0g/m2 のZnめっき層を下層に、Ni及び/又はC
oの一方又は両者の合計が15〜30wt%で、付着量
が1〜20g/m2 のZn系合金めっき層を上層に配し
て成るものであるが、この複層めっき鋼板に高い耐食性
能を発揮させるためには、下層たるZnめっき層の高付
着量化が必要であり、加工性や加工後の耐食性、スポッ
ト溶接性等に問題が生じる。また、この複層めっき鋼板
は,上層のZn系合金めっき層が高価なNiやCoを多
く含むことから、コスト的にも不利であった。
That is, the multi-layer plated steel sheet disclosed in Japanese Patent Application Laid-Open No. 60-215789 has an adhesion amount of 10 to 30.
0 g / m 2 Zn plating layer as a lower layer, Ni and / or C
o, a total of 15 to 30% by weight, and a coating amount of 1 to 20 g / m 2 of a Zn-based alloy plating layer disposed on an upper layer. In order to exert the above, it is necessary to increase the adhesion amount of the lower Zn plating layer, which causes problems in workability, corrosion resistance after processing, spot weldability, and the like. Further, this multi-layer plated steel sheet is disadvantageous in cost because the upper Zn-based alloy plating layer contains a lot of expensive Ni and Co.

【0006】一方、特公昭58−15554号公報に記
載の複層めっき鋼板は、りん酸塩化成処理性や電着塗装
性を向上させる目的で上層にFe系フラッシュめっきを
配し、これに基づく塗膜密着性の向上効果による間接的
な高耐食性化を狙ったものである。しかし、このような
複層めっき鋼板では裸耐食性の改善にはつながらない
上、塗装後の耐食性向上の程度も僅かでしかなく、耐食
性は基本的には下層であるZn系めっき層の特性及び付
着量に依存するところが大きかった。また、特開平7−
70794号公報に記載の有機物複合めっき鋼板は、め
っき浴中に腐食抑制剤を直接溶解し、電解することによ
り腐食抑制剤を共析させ耐食性の向上を目指したもので
あるが、本方法ではめっき中に取り込まれる量には限界
があり、また、電析過程で分解する腐食抑制剤の割合も
比較的多いために、それによる耐食性向上には限りがあ
る。
On the other hand, the multi-layer plated steel sheet described in Japanese Patent Publication No. 58-15554 is provided with an Fe-based flash plating as an upper layer for the purpose of improving phosphate conversion treatment properties and electrodeposition coating properties. It aims at indirectly increasing corrosion resistance by the effect of improving coating film adhesion. However, such a multi-layer plated steel sheet does not lead to improvement in bare corrosion resistance, and the degree of improvement in corrosion resistance after painting is only slight, and the corrosion resistance is basically the characteristics and adhesion amount of the underlying Zn-based plating layer. Depended largely on. In addition, Japanese Patent Application Laid-Open
The organic composite plated steel sheet described in Japanese Patent No. 70794 is aimed at improving corrosion resistance by directly dissolving a corrosion inhibitor in a plating bath and electrolyzing the corrosion inhibitor to thereby improve the corrosion resistance. There is a limit to the amount incorporated into the material, and the proportion of the corrosion inhibitor that decomposes during the electrodeposition process is relatively large, so that the improvement in corrosion resistance is limited.

【0007】[0007]

【発明が解決しようとする課題】このようなことから、
本発明が目的としたのは、成形加工性やスポット溶接性
の低下が起こらない薄目付けでありながらも、過酷な腐
食環境に耐え、裸耐食性、塗装後の疵部耐食性や端面耐
食性等にも十分に優れたコストの安い高耐食性複合電気
めっき鋼板およびその製造方法を提供することである。
SUMMARY OF THE INVENTION
The object of the present invention is to provide a thin coating that does not cause deterioration in moldability or spot weldability, but also withstands a severe corrosive environment, bare corrosion resistance, scratch resistance after painting, end face corrosion resistance, etc. An object of the present invention is to provide a highly corrosion-resistant composite electroplated steel sheet which is sufficiently excellent and inexpensive, and a method for producing the same.

【0008】[0008]

【課題を解決するための手段】発明者らは、上記問題点
をめっき層中に腐食抑制剤(インヒビター)を分散させ
ることにより、有効に解決しできることを見いだし、そ
れを基に本発明を完成させたものであって、その要旨と
するところは、以下の通りである。 (1)裸鋼板またはめっき鋼板の片面もしくは両面に、
アルキン類,アルキノール類,フェノール類,アミン類
もしくはその塩,チオ化合物,複素環化合物並びに芳香
族カルボン酸化合物もしくはその塩の中から選ばれた少
なくとも1種類の有機化合物からなる腐食抑制剤を吸着
させた酸化物粒子が分散し、C含有量が0.001〜2
0質量%である複合電気めっき層を有することを特徴と
する複合電気めっき鋼板。 (2)前記酸化物粒子が、SiO2 ,Al2 3 ,Zr
2 ,TiO2 の1種または2種以上からなることを特
徴とする前記(1)に記載の複合電気めっき鋼板。
Means for Solving the Problems The present inventors have found that the above problems can be effectively solved by dispersing a corrosion inhibitor (inhibitor) in a plating layer, and completed the present invention based on the solution. The gist of this is as follows. (1) On one or both sides of bare steel sheet or plated steel sheet,
Adsorbs a corrosion inhibitor comprising at least one organic compound selected from alkynes, alkynols, phenols, amines or salts thereof, thio compounds, heterocyclic compounds, and aromatic carboxylic acid compounds or salts thereof. Oxide particles are dispersed and the C content is 0.001-2.
A composite electroplated steel sheet having a composite electroplating layer of 0% by mass. (2) The oxide particles are composed of SiO 2 , Al 2 O 3 , Zr
The composite electroplated steel sheet according to (1), wherein the composite electroplated steel sheet is made of one or more of O 2 and TiO 2 .

【0009】(3)前記(1)または(2)に記載の複
合電気めっき鋼板を製造するにあたり、前記腐食抑制剤
の含有量が0.001〜100g/L、前記酸化物粒子
の含有量が0.001〜100g/Lであるめっき浴を
使用することを特徴とする複合電気めっき鋼板の製造方
法。 (4)裸鋼板またはめっき鋼板の片面もしくは両面に、
アルキン類,アルキノール類,フェノール類,アミン類
もしくはその塩,チオ化合物,複素環化合物並びに芳香
族カルボン酸化合物もしくはその塩の中から選ばれた少
なくとも1種類の有機化合物からなる腐食抑制剤を包ん
だマイクロカプセルが分散し、C含有量が0.001〜
20質量%である複合電気めっき層を有することを特徴
とする複合電気めっき鋼板。
(3) In producing the composite electroplated steel sheet according to (1) or (2), the content of the corrosion inhibitor is 0.001 to 100 g / L, and the content of the oxide particles is A method for producing a composite electroplated steel sheet, comprising using a plating bath of 0.001 to 100 g / L. (4) On one or both sides of bare steel sheet or plated steel sheet,
A corrosion inhibitor comprising at least one organic compound selected from alkynes, alkynols, phenols, amines or salts thereof, thio compounds, heterocyclic compounds, and aromatic carboxylic acid compounds or salts thereof The microcapsules are dispersed and the C content is 0.001 to
A composite electroplated steel sheet having a composite electroplating layer of 20% by mass.

【0010】(5)前記酸化物粒子が、SiO2 ,Al
2 3 ,ZrO2 ,TiO2 の1種または2種以上もし
くは被膜形成能を有する有機高分子からなることを特徴
とする前記(4)に記載の複合電気めっき鋼板。 (6)前記(4)または(5)に記載の複合電気めっき
鋼板を製造するにあたり、前記腐食抑制剤を内包したマ
イクロカプセルの含有量が0.001〜100g/Lで
あるめっき浴を使用することを特徴とする複合電気めっ
き鋼板の製造方法。
(5) The oxide particles are made of SiO 2 , Al
The composite electroplated steel sheet according to the above (4), comprising one or more of 2 O 3 , ZrO 2 , and TiO 2 or an organic polymer having a film forming ability. (6) In producing the composite electroplated steel sheet according to (4) or (5), a plating bath in which the content of the microcapsules containing the corrosion inhibitor is 0.001 to 100 g / L is used. A method for producing a composite electroplated steel sheet.

【0011】(7)複合電気めっき層が、Znのみから
なるか、もしくは、Co,Mn,Cr,Sn,Sb,P
b,Ni,Mo,Fe,Mg,Siの1種または2種以
上を、さらに含有し、片面あたりの付着量が10mg/
2 〜200g/m2 であることを特徴とする前記
(1)、(2)、(4)、(5)のいずれかに記載の複
合電気めっき鋼板。 (8)下地にめっき鋼板を用いる場合の下地めっき層
が、ZnとAlの1種または2種のみからなるか、もし
くは、Co,Mn,Cr,Sn,Sb,Pb,Ni,M
o,Fe,Mg,Siの1種または2種以上を、さらに
含有することを特徴とする前記(1)、(2)、
(4)、(5)、(7)のいずれかに記載の複合電気め
っき鋼板である。
(7) The composite electroplating layer is made of only Zn, or Co, Mn, Cr, Sn, Sb, P
b, Ni, Mo, Fe, Mg, or Si, and further contains one or more of them, and the amount of adhesion per one side is 10 mg /
wherein which is a m 2 ~200g / m 2 (1 ), (2), (4), the composite electroplated steel sheet according to any one of (5). (8) When a plated steel sheet is used as the base, the base plating layer is made of one or two of Zn and Al, or Co, Mn, Cr, Sn, Sb, Pb, Ni, M
(1), (2), wherein at least one of o, Fe, Mg, and Si is further contained.
(4) The composite electroplated steel sheet according to any one of (5) and (7).

【0012】[0012]

【発明の実施の形態】発明者らは亜鉛系めっき中へ腐食
抑制剤を分散させることにより、耐食性を飛躍的に向上
させることができた。本発明の最重要部分は、腐食抑制
剤をいかに分散させるかである。単純にめっき浴中へ腐
食抑制剤を溶解しても、めっき中に取り込まれる量には
限界があり、また電析過程で分解する腐食抑制剤の割合
も比較的多いため、それによる耐食性向上には限りがあ
る。そこで、本発明では、酸化物粒子またはマイクロカ
プセルを利用することにより、めっき中に取り込まれる
腐食抑制剤の量を飛躍的に向上させる。つまり、めっき
浴に添加する前に、図1に模式的に示すように、あらか
じめ腐食抑制剤を酸化物粒子に吸着させるか、もしく
は、図2に模式的に示すように、腐食抑制剤をマイクロ
カプセルで包んでめっき浴へ添加することにより、めっ
き層中へ効率よく分散させることができる。なお、符号
1は鋼板であり、また、2はZn系電気めっきである。
BEST MODE FOR CARRYING OUT THE INVENTION By dispersing a corrosion inhibitor in zinc-based plating, the corrosion resistance has been dramatically improved. The most important part of the present invention is how to disperse the corrosion inhibitor. Even if the corrosion inhibitor is simply dissolved in the plating bath, the amount incorporated into the plating is limited, and the ratio of the corrosion inhibitor that decomposes during the electrodeposition process is relatively large, so that the corrosion resistance can be improved. Is limited. Therefore, in the present invention, by using oxide particles or microcapsules, the amount of the corrosion inhibitor taken in during plating is dramatically improved. That is, before being added to the plating bath, the corrosion inhibitor is adsorbed to the oxide particles in advance, as schematically shown in FIG. 1, or the corrosion inhibitor is micro-adsorbed, as schematically shown in FIG. By wrapping in a capsule and adding to the plating bath, it can be efficiently dispersed in the plating layer. Reference numeral 1 denotes a steel plate, and reference numeral 2 denotes Zn-based electroplating.

【0013】そして、本発明で使用する腐食抑制有機化
合物(有機インヒビター)はめっき材が腐食環境に置か
れて腐食する過程で腐食抑制剤として作用するため、め
っき皮膜層中における腐食抑制有機化合物の含有割合と
該めっき皮膜層の付着量が特定の範囲にあると著しい耐
食性改善効果を発揮し、従来の複層型めっき鋼板を凌駕
する高耐食性を確保することが可能となる。しかも、こ
のようなめっき鋼板は、成形加工性やスポット溶接性の
点でも十分に満足することができる。また、めっき層の
腐食抑制有機化合物の含有量(共析量)は、めっき皮膜
層中のC(炭素)含有量(共析量)と対応しており、C
量によって的確に把握できる。
The corrosion-inhibiting organic compound (organic inhibitor) used in the present invention acts as a corrosion inhibitor in the course of corroding the plated material in a corrosive environment. When the content ratio and the amount of the plating film layer are within the specific ranges, a remarkable effect of improving corrosion resistance is exhibited, and it is possible to secure high corrosion resistance that surpasses conventional multi-layer plated steel sheets. Moreover, such a plated steel sheet can be sufficiently satisfied in terms of formability and spot weldability. The content (eutectoid content) of the corrosion-inhibiting organic compound in the plating layer corresponds to the C (carbon) content (eutectoid content) in the plating film layer.
It can be accurately grasped by the quantity.

【0014】本発明では、上記腐食抑制有機化合物とし
て、アルキン類,アルキノール類,フェノール類,アミ
ン類もしくはその塩,チオ化合物,複素環化合物,並び
に芳香族カルボン酸化合物もしくはその塩から選ばれた
少なくとも1種の化合物を使用する。また、C(炭素)
含有量が0.001〜20質量%で、好ましくは付着量
が10mg/m2 〜200g/m2 の複合亜鉛系めっき
皮膜層を有することにより、優れた裸耐食性、塗装後の
疵部耐食性や端面耐食性、成形加工性、スポット溶接性
を兼備せしめた。
In the present invention, the corrosion inhibiting organic compound is at least one selected from alkynes, alkynols, phenols, amines or salts thereof, thio compounds, heterocyclic compounds, and aromatic carboxylic acid compounds or salts thereof. One compound is used. Also, C (carbon)
By having a composite zinc-based plating film layer having a content of 0.001 to 20% by mass and preferably an adhesion amount of 10 mg / m 2 to 200 g / m 2 , excellent bare corrosion resistance, scratch resistance after painting, and the like. It has both end face corrosion resistance, moldability and spot weldability.

【0015】本発明は裸鋼板あるいは亜鉛系めっき鋼板
の片面又は両面の上に腐食抑制有機化合物(アルキン類
等の腐食抑制有機化合物)を含有する電気めっき層(腐
食抑制有機化合物含有フラッシュめっき層)を設けた複
合めっき鋼板に係るものであるが、母材たる鋼板の種類
は特に制限されるものではなく、通常の鋼板や自動車車
体用冷延鋼板等の何れを適用しても相応の効果を確保す
ることができる。また、腐食抑制有機化合物含有複合め
っき皮膜層の形成に供する素材鋼板が亜鉛系めっき鋼板
の場合は、その亜鉛系めっき(亜鉛めっき又は亜鉛合金
めっき)の種類が制限されるわけではなく、公知の何れ
の溶融もしくは電気亜鉛系めっき鋼板であっても良い。
The present invention relates to an electroplating layer containing a corrosion-inhibiting organic compound (corrosion-inhibiting organic compound such as alkynes) on one or both sides of a bare steel sheet or a zinc-based plated steel sheet (corrosion-inhibiting organic compound-containing flash plating layer). Although the present invention relates to a composite plated steel sheet provided with, the kind of the steel sheet as a base material is not particularly limited, and any of a normal steel sheet and a cold-rolled steel sheet for an automobile body may have a corresponding effect. Can be secured. In addition, when the material steel sheet provided for forming the corrosion-inhibiting organic compound-containing composite plating film layer is a zinc-based plated steel sheet, the type of the zinc-based plating (zinc plating or zinc alloy plating) is not limited, and a known type is used. Any hot-dip or electrogalvanized steel sheet may be used.

【0016】また、腐食抑制有機化合物含有複合めっき
皮膜層の形成に供する素材鋼板がアルミ系めっき鋼板の
場合も同様にそのアルミ系めっき(アルミめっき又はア
ルミ合金めっき)の種類が制限されるわけではない。上
記、いずれのめっき層においても、Co,Mn,Cr,
Sn,Sb,Pb,Ni,Mo,Fe,Mg,Siの1
種または2種以上を含むことができる。なお、複合亜鉛
系電気めっき皮膜層を形成させるためのめっき浴組成、
電解条件としては、例えば腐食抑制有機化合物を共析さ
せる亜鉛めっきの場合を例示すると下記の通りである。
Also, when the material steel sheet used for forming the corrosion-inhibiting organic compound-containing composite plating film layer is an aluminum-based plating steel sheet, the type of aluminum-based plating (aluminum plating or aluminum alloy plating) is not similarly limited. Absent. In any of the above plating layers, Co, Mn, Cr,
1 of Sn, Sb, Pb, Ni, Mo, Fe, Mg, Si
Species or two or more species may be included. In addition, a plating bath composition for forming a composite zinc-based electroplating film layer,
The electrolysis conditions are as follows, for example, in the case of zinc plating in which a corrosion inhibiting organic compound is eutectoid.

【0017】 [I]めっき浴組成 ZnSO4 ・7H2 O : 50〜400g/L、 Na2 SO4 : 10〜200g/L、 H2 SO4 : 5〜50g/L、 酸化物粒子 : 0.001〜100g/L、 腐食抑制有機化合物 : 0.001〜100g/L、 pH : 0〜4[0017] [I] Plating bath composition ZnSO 4 · 7H 2 O: 50~400g / L, Na 2 SO 4: 10~200g / L, H 2 SO 4: 5~50g / L, the oxide particles: 0. 001 to 100 g / L, corrosion inhibiting organic compound: 0.001 to 100 g / L, pH: 0 to 4

【0018】[II]電解条件 浴温 : 40〜65℃、 電流密度 : 40〜150A/dm2 、 液流速 : 0.5 〜3m/sec また、腐食抑制有機化合物を共析させる亜鉛系合金めっ
きの場合には、上記と同様のめっき浴中に合金元素を硫
酸塩,酢酸塩,炭酸塩,モリブデン酸塩,次亜りん酸
塩,有機金属塩の形態で添加するか、あるいは予めこれ
らの金属元素を溶解した状態で狙いの組成となるように
添加しためっき浴を使用すれば良い。勿論、上記浴組成
はあくまでも例示であり、腐食抑制有機化合物および酸
化物粒子をそれぞれ0.001〜100g/L含有する
亜鉛系電気めっき浴である限り、上記浴組成に限定され
るものではない。
[II] Electrolysis conditions Bath temperature: 40 to 65 ° C., current density: 40 to 150 A / dm 2 , liquid flow rate: 0.5 to 3 m / sec, and zinc-based alloy plating for co-depositing a corrosion inhibiting organic compound In the case of, the alloying element is added in the same plating bath as above in the form of sulfates, acetates, carbonates, molybdates, hypophosphites, organometallic salts, or these metals are added in advance. What is necessary is just to use the plating bath which added so that it might become a target composition in the state which melt | dissolved the element. Of course, the above bath composition is merely an example, and is not limited to the above bath composition as long as it is a zinc-based electroplating bath containing 0.001 to 100 g / L of the corrosion inhibiting organic compound and the oxide particles, respectively.

【0019】本発明に適用される腐食抑制有機化合物
は、アルキン類,アルキノール類,フェノール類,アミ
ン類もしくはその塩,チオ化合物,複素環化合物並びに
芳香族カルボン酸化合物もしくはその塩のうちの1種以
上である。このうちのアルキン類とは、炭素−炭素三重
結合を含む有機化合物のことであり、例えばペンチン,
ヘキシン,ヘプチン,オクチン等があげられる。アルキ
ノール類とは、上記アルキン類に1個以上の水酸基を有
する有機化合物のことであり、プロパルギルアルコー
ル,1−ヘキシン−3−オール,1−ヘプチン−3−オ
ール等があげられる。
The corrosion inhibiting organic compound applied to the present invention is one of alkynes, alkynols, phenols, amines or salts thereof, thio compounds, heterocyclic compounds, and aromatic carboxylic acid compounds or salts thereof. That is all. Among these, alkynes are organic compounds containing a carbon-carbon triple bond, such as pentyne,
Hexin, heptin, octin and the like can be mentioned. The alkynols are organic compounds having one or more hydroxyl groups in the alkynes, and include, for example, propargyl alcohol, 1-hexyn-3-ol, 1-heptin-3-ol, and the like.

【0020】フェノール類とは、ベンゼン環に1個以上
の水酸基が結合した有機化合物であり、例えばフェノー
ル,カテコール,クレゾール等があげられる。アミン類
とは、分子中に窒素原子を1個以上含む有機化合物を意
味し、脂肪族,芳香族の何れをも含む。このようなアミ
ン類としては、オクチルアミン,ノニルアミン,デシル
アミン,ラウリルアミン,トリヂシルアミン,セチルア
ミン等が例示される。チオ化合物とは、分子中に硫黄原
子を1個以上含む有機化合物を意味するが、このような
チオ化合物としては、デシルメルカプタン,セチルメル
カプタン,チオ尿素等が例示される。
A phenol is an organic compound having one or more hydroxyl groups bonded to a benzene ring, and examples thereof include phenol, catechol and cresol. Amines are organic compounds containing one or more nitrogen atoms in the molecule, and include both aliphatic and aromatic compounds. Examples of such amines include octylamine, nonylamine, decylamine, laurylamine, tridecylamine, and cetylamine. The thio compound means an organic compound containing one or more sulfur atoms in the molecule. Examples of such a thio compound include decyl mercaptan, cetyl mercaptan, and thiourea.

【0021】複素環化合物とは、環状の分子において環
の構成元素として炭素以外の原子が含まれている有機化
合物を意味するが、このような複素環化合物としては、
ピリジン,ベンゾチアゾール,ベンゾトリアゾール,キ
ノリン,インドール,タンニン酸,カテキン,フラボノ
イド等が例示される。そして、芳香族カルボン酸として
は、安息香酸,サリチル酸,スルイル酸,ナフタレンカ
ルボン酸が例示される。なお、アミン及びカルボン酸に
ついてはその塩を用いることも可能であり、この場合で
も同等の効果を得ることができる。
The term "heterocyclic compound" means an organic compound in which an atom other than carbon is contained as an element of the ring in a cyclic molecule.
Examples thereof include pyridine, benzothiazole, benzotriazole, quinoline, indole, tannic acid, catechin, and flavonoid. Examples of the aromatic carboxylic acid include benzoic acid, salicylic acid, sulfylic acid, and naphthalene carboxylic acid. Note that salts of amines and carboxylic acids can be used, and even in this case, the same effect can be obtained.

【0022】これらの化合物は、電析時に形成されるめ
っき皮膜層中に共析し、腐食過程で腐食抑制剤として作
用するため、耐食性の向上に対して著しい改善効果を発
揮することは既に述べた通りであり、従来の2層型めっ
き皮膜では得難い耐食性が確保される。しかも、有機化
合物の一部がC(炭素)としてめっき金属マトリックス
中に取り込まれるため、機械的特性、電気的特性が改善
されて良好な成形性、スポット溶接性をも具備するよう
になる。
It has already been mentioned that these compounds are eutectoid in the plating film layer formed at the time of electrodeposition and act as a corrosion inhibitor during the corrosion process, so that they exhibit a remarkable effect of improving corrosion resistance. As described above, corrosion resistance that is difficult to obtain with the conventional two-layer plating film is secured. In addition, since a part of the organic compound is taken into the plated metal matrix as C (carbon), the mechanical properties and the electrical properties are improved, so that good moldability and spot weldability can be provided.

【0023】なお、本発明に係る表面処理鋼板では、C
以外の腐食抑制有機化合物を構成する元素、例えばN,
O,S等がめっき皮膜中に存在することを防げるもので
はなく、それによっても十分所望を効果を確保すること
ができる。しかし、めっき浴中に添加される腐食抑制有
機化合物の量が0.001g/L未満であるとめっき皮
膜層中への共析量が殆どなく、C含有量で0.001質
量%を下回る。従って耐食性の改善に効果がない。
In the surface-treated steel sheet according to the present invention, C
Elements constituting a corrosion inhibiting organic compound other than, for example, N,
This does not prevent O, S, and the like from being present in the plating film, and the desired effect can be sufficiently ensured by this. However, when the amount of the corrosion inhibiting organic compound added to the plating bath is less than 0.001 g / L, there is almost no eutectoid in the plating film layer, and the C content is less than 0.001% by mass. Therefore, there is no effect in improving the corrosion resistance.

【0024】一方、腐食抑制有機化合物の量が100g
/Lを越えると溶解度の点でめっき浴中へ添加すること
が困難になる上、腐食抑制有機化合物の種類によっては
表面性状の低下が生じる。従って、めっき浴の腐食抑制
有機化合物の含有量は0.001〜100g/Lと限定
したが、好ましくは、0.05〜50g/Lに調整する
のが良い。より好ましくは、アルキン類やアルキノール
類やフェノール類の場合には0.1〜20g/Lに、ア
ミン類もしくはその塩の場合には0.1〜20g/L
に、チオ化合物では0.2〜20g/Lに、複素環化合
物では1.5〜20g/Lに、芳香族カルボン酸化合物
もしくはその塩では3〜15g/Lに調整することが推
奨される。
On the other hand, when the amount of the corrosion inhibiting organic compound is 100 g
If it exceeds / L, it becomes difficult to add it to the plating bath from the viewpoint of solubility, and the surface properties may be reduced depending on the type of the corrosion inhibiting organic compound. Accordingly, the content of the corrosion inhibiting organic compound in the plating bath is limited to 0.001 to 100 g / L, but is preferably adjusted to 0.05 to 50 g / L. More preferably, it is 0.1 to 20 g / L for alkynes, alkynols and phenols, and 0.1 to 20 g / L for amines or salts thereof.
It is recommended to adjust the amount to 0.2 to 20 g / L for thio compounds, to 1.5 to 20 g / L for heterocyclic compounds, and to 3 to 15 g / L for aromatic carboxylic acid compounds or salts thereof.

【0025】また、めっき浴中に添加される酸化物粒子
の量が0.001g/L未満であるとその効果(C共析
量増加)が殆どなく、100g/Lを越えると酸化物粒
子が凝集して沈殿を生じやすくなる。従って,めっき浴
の酸化物粒子の含有量は0.001〜100g/Lと限
定した。一方、めっき浴中へ添加されるマイクロカプセ
ルの量は、内包している腐食抑制有機化合物を含めて
0.001g/L未満であるとその効果(C共析量増
加)が殆どなく、100g/Lを超えるとマイクロカプ
セルが凝集して沈殿を生じやすくなる。従って、めっき
浴の腐食抑制有機化合物を内包したマイクロカプセルの
含有量は0.001〜100g/Lが好ましい。
When the amount of the oxide particles added to the plating bath is less than 0.001 g / L, the effect (increase in the amount of C-eutectoid) is almost negligible. Agglomeration tends to cause precipitation. Therefore, the content of the oxide particles in the plating bath was limited to 0.001 to 100 g / L. On the other hand, if the amount of the microcapsules added to the plating bath is less than 0.001 g / L, including the contained corrosion-inhibiting organic compound, the effect (increase in the amount of C-eutectoid) is almost negligible, and 100 g / l. If it exceeds L, the microcapsules are likely to aggregate and precipitate. Therefore, the content of the microcapsules containing the corrosion inhibiting organic compound in the plating bath is preferably 0.001 to 100 g / L.

【0026】マイクロカプセルの材質としては、SiO
2 ,Al2 3 ,ZrO2 ,TiO 2 のいずれか1種ま
たは2種以上、あるいは、エチルセルロース,アミノ樹
脂,塩化ビニリデン樹脂,ポリエチレンといった被膜形
成能を有する有機高分子であることが好ましい。また、
マイクロカプセルの膜厚は、1nm〜1μm、好ましく
は1〜50nmがよい。膜厚が1μmを超えると、例え
ばSiO2 では粒子の凝集が起こりやすくなるなど、薄
膜材質の性質が顕著に現れやすくなりめっき性が劣化す
る。また逆に、1nmより薄くなると、被覆性が劣化す
るために内包している腐食抑制有機化合物の溶解を抑制
する効果が低下する。
The material of the microcapsules is SiO
Two, AlTwoOThree, ZrOTwo, TiO TwoAny one of
Or two or more, or ethyl cellulose, amino tree
Film type such as fat, vinylidene chloride resin and polyethylene
It is preferably an organic polymer capable of synthesizing. Also,
The thickness of the microcapsule is preferably 1 nm to 1 μm,
Is preferably 1 to 50 nm. If the film thickness exceeds 1 μm,
If SiOTwoIn this case, the aggregation of particles is likely to occur.
The properties of the film material tend to be noticeable and the plating properties deteriorate
You. Conversely, if the thickness is less than 1 nm, the coatability deteriorates.
To suppress the dissolution of the corrosion-inhibiting organic compounds contained therein
Effect is reduced.

【0027】かかる腐食抑制有機化合物を吸着させた酸
化物粒子または腐食抑制有機化合物を内包したマイクロ
カプセルを添加しためっき浴を使用することにより、鋼
板面上にC共析量(C含有量)が0.001〜20質量
%の複合電気めっき皮膜層を形成させることができる
が、かかる複合電気めっき皮膜層中のC含有量の確認
は、複合めっき皮膜層のみを素地鋼板から機械的に剥離
し、燃焼法(ガス分析)等により定量することで容易に
可能である。
By using a plating bath to which oxide particles adsorbing such a corrosion-inhibiting organic compound or microcapsules containing the corrosion-inhibiting organic compound is added, the amount of C-eutectoid (C content) on the steel sheet surface is reduced. A composite electroplating film layer of 0.001 to 20% by mass can be formed. To confirm the C content in the composite electroplating film layer, only the composite plating film layer is mechanically peeled from the base steel sheet. Quantification by a combustion method (gas analysis) can be easily performed.

【0028】ここで、本発明における腐食抑制有機化合
物添加めっき浴にて得られるC含有量が0.001〜2
0質量%の複合電気めっき皮膜層の付着量は10mg/
2〜200g/m2 に調整されることが好ましい。こ
れは、付着量が10mg/m 2 未満では所望する前記効
果が十分に発揮されず、一方、200g/m2 の付着量
になれば十分な効果を確保できこれを超えても効果は飽
和するばかりであるからである。より好ましくは、1〜
200g/m2 に調整されることが好ましい。
Here, the corrosion inhibiting organic compound according to the present invention is used.
C content obtained in the additive-added plating bath is 0.001 to 2
The adhesion amount of the composite electroplating film layer of 0 mass% is 10 mg /
mTwo~ 200g / mTwoIt is preferably adjusted to. This
This means that the adhesion amount is 10 mg / m TwoIf less than the desired effect
Fruit is not fully exhibited, while 200g / mTwoAdhesion amount
The effect can be secured enough when it reaches
Because they just get together. More preferably, 1 to
200g / mTwoIt is preferably adjusted to.

【0029】[0029]

【実施例】本発明の効果を実施例により更に具体的に説
明する。 (実施例1)冷延鋼板をめっき母材とすると共に、表1
に示す基本組成に各種腐食抑制有機化合物および酸化物
粒子を添加して成るめっき浴(比較例については腐食抑
制有機化合物および酸化物粒子の添加なし)を用い、同
じく表1に示す電気めっき条件で各種の亜鉛系電気めっ
き鋼板を作成した。このようにして得られためっき鋼板
のめっき皮膜構成を、めっき浴に添加・含有させた腐食
抑制有機化合物および酸化物粒子の種類、及びめっき浴
における含有量と共に表2に示す。また、マイクロカプ
セルを利用した場合の結果を表3に示す。そして、これ
らめっき鋼板について“裸耐食性”、“塗装後の疵部耐
食性”、“塗装後の端面耐食性”、“塗膜密着性”、
“成形加工性”並びに“スポット溶接性”を評価し、そ
の評価結果も表2、表3に併せて示した。なお、上記
“裸耐食性”、“塗装後の疵部耐食性”、“塗装後の端
面耐食性”、“塗膜密着性”、“成形加工性”及び“ス
ポット溶接性”は、次に示す方法で評価した。
EXAMPLES The effects of the present invention will be described more specifically with reference to examples. (Example 1) A cold rolled steel sheet was used as a plating base material, and Table 1 was used.
Using a plating bath obtained by adding various corrosion-inhibiting organic compounds and oxide particles to the basic composition shown in (1) (with no addition of the corrosion-inhibiting organic compound and oxide particles in the comparative example), the electroplating conditions were also shown in Table 1. Various zinc-based electroplated steel sheets were prepared. Table 2 shows the plating film composition of the plated steel sheet thus obtained, together with the types of the corrosion-inhibiting organic compound and oxide particles added to and contained in the plating bath, and the contents in the plating bath. Table 3 shows the results when microcapsules were used. For these plated steel sheets, "bare corrosion resistance", "corrosion resistance after coating", "edge corrosion resistance after coating", "coating film adhesion",
"Formability" and "spot weldability" were evaluated, and the evaluation results are also shown in Tables 2 and 3. The above-mentioned "bare corrosion resistance", "corrosion resistance after coating", "corrosion resistance after coating", "coating film adhesion", "formability" and "spot weldability" are as follows. evaluated.

【0030】[0030]

【表1】 [Table 1]

【0031】[0031]

【表2】 [Table 2]

【0032】[0032]

【表3】 [Table 3]

【0033】(A)裸耐食性 まず、めっき鋼板から70mm×150mmの試験片を
切り出した後、この未加工の平板の端面と裏面をシール
して5%NaClによる塩水噴霧試験(SST)を35
℃で24時間行い、めっき表面の白錆、赤錆の面積割合
により次のような段階に区別して裸耐食性の評価を行っ
た。 ◎:白錆、赤錆ともに1%以下、 ○:白錆10%以下、赤錆1%以下、 △:白錆50%以上、赤錆1%以下、 ×:白錆50%以上、赤錆1〜30%、 ××:白錆50%以上、赤錆30%以上
(A) Bare Corrosion Resistance First, a 70 mm × 150 mm test piece was cut out from a plated steel sheet, and the end face and the back face of this unprocessed flat plate were sealed, and a salt spray test (SST) using 5% NaCl was performed for 35 days.
The coating was performed at 24 ° C. for 24 hours, and the bare corrosion resistance was evaluated in the following stages according to the area ratio of white rust and red rust on the plating surface. :: 1% or less for both white rust and red rust, ○: 10% or less for white rust, 1% or less for red rust, Δ: 50% or more for white rust, 1% or less for red rust, ×: 50% or more for white rust, 1 to 30% for red rust , Xx: white rust 50% or more, red rust 30% or more

【0034】(B)塗装後の疵部耐食性 まず、めっき鋼板から70mm×150mmの試験片を
切り出した後、この未加工の平板を脱脂剤FC4336
(商品名:日本パーカライジング社)で脱脂し、PZT
(商品名:日本パーカライジング社)で表面調整した
後、PB−L3080(商品名:日本パーカライジング
社)を用いてりん酸塩処理を行い、次いで、U−80
(商品名:日本ペイント社)で厚さ20±1μmのカチ
オン電着塗装を施し、175℃で25分間焼付けた。そ
して、その後、自動車用アルキッド系塗料の中塗り(4
0μm)、焼付け、メラミン・ポリエステル系塗料の上
塗り(40μm)、焼付けを行って試料を作成した。
(B) Corrosion resistance of flaws after coating First, a 70 mm × 150 mm test piece was cut out from a plated steel sheet, and this unprocessed flat plate was degreased with FC4336.
(Product name: Nippon Parkerizing Co., Ltd.), PZT
After surface conditioning with (trade name: Nippon Parkerizing), phosphate treatment was performed using PB-L3080 (trade name: Nippon Parkerizing), and then U-80.
(Product name: Nippon Paint Co., Ltd.) was applied with a cationic electrodeposition coating having a thickness of 20 ± 1 μm and baked at 175 ° C. for 25 minutes. Then, afterwards, the intermediate coating (4
0 μm), baked, overcoated with a melamine / polyester paint (40 μm), and baked to prepare a sample.

【0035】次いで、この試料の評価面(塗装面)側に
カッターナイフで鋼板素地に達するクロスカットを入
れ、下記のサイクル設定の複合腐食試験を行った。 塩水噴霧(5%NaCl、35℃、7時間)→乾燥(5
0℃、2時間)→湿潤(RH85%、50℃、15時
間) 疵部耐食性の評価は、上記の腐食サイクル試験を30サ
イクル実施後、クロスカット部のブリスター度合いを次
のような段階に区分して行った。 ◎: ブリスター幅<0.5mm、 ○: ブリスター幅<1.0mm、 △: ブリスター幅<2.0mm、 ×: ブリスター幅<3.0mm、 ××: ブリスター幅≧3.0mm
Next, a cross-cut reaching the steel plate base was made on the evaluation surface (painted surface) side of the sample with a cutter knife, and a composite corrosion test was performed under the following cycle settings. Salt spray (5% NaCl, 35 ° C., 7 hours) → dry (5
0 ° C, 2 hours) → Wet (RH 85%, 50 ° C, 15 hours) For the evaluation of the flaw corrosion resistance, after performing the above corrosion cycle test for 30 cycles, the blister degree of the cross cut part is classified into the following stages. I went. ◎: Blister width <0.5 mm, :: Blister width <1.0 mm, Δ: Blister width <2.0 mm, ×: Blister width <3.0 mm, XX: Blister width ≧ 3.0 mm

【0036】(C)塗装後の端面耐食性 まず、めっき鋼板から試験片端面のカエリが板厚の10
%となるように金型のクリアランスを調整してプレス打
抜きを行い、打ち抜いた試験片に上記と同様の電着塗
装、中塗り、上塗りを行って試料を作成した。そして、
この試験片を前記と同様の腐食サイクル試験に供した。
端面耐食性の評価は、腐食サイクル試験を60サイクル
実施後、端面の赤錆発生面積率を次のような段階に区分
して行った。 ◎: 赤錆発生なし、 ○: 赤錆発生が5%以下、 △: 赤錆発生が10%以下、 ×: 赤錆発生が30%以下、 ××: 赤錆発生が30%超
(C) Corrosion resistance of the end face after coating First, the burrs on the end face of the test piece from the plated steel sheet had a thickness of 10%.
%, The punch of the die was adjusted by adjusting the clearance of the mold, and the punched test piece was subjected to the same electrodeposition coating, intermediate coating, and top coating as described above to prepare a sample. And
This test piece was subjected to the same corrosion cycle test as described above.
The end face corrosion resistance was evaluated by performing the corrosion cycle test for 60 cycles and then dividing the area ratio of red rust occurrence on the end face into the following stages. :: No red rust occurred, ○: Red rust occurred 5% or less, Δ: Red rust occurred 10% or less, ×: Red rust occurred 30% or less, XX: Red rust occurred more than 30%

【0037】(D)塗膜密着性 前述した方法にて作成した塗装鋼板を40℃の温水に1
0日間浸漬し、2mmの碁盤目×100マスを入れ,テ
ーピングにより塗膜剥離率を測定した。塗膜密着性の評
価は次のような段階に区分して行った。 ◎: 塗膜剥離率 0%、 ○: 塗膜剥離率 5%以下、 △: 塗膜剥離率 5〜20%、 ×: 塗膜剥離率 20〜50%、 ××: 塗膜剥離率 50%以上
(D) Coating film adhesion The coated steel sheet prepared by the method described above
It was immersed for 0 days, a grid of 2 mm × 100 squares was put, and the coating film peeling ratio was measured by taping. The coating film adhesion was evaluated in the following stages. :: coating film peeling rate 0%, ○: coating film peeling rate 5% or less, Δ: coating film peeling rate 5 to 20%, ×: coating film peeling rate 20 to 50%, XX: coating film peeling rate 50% that's all

【0038】(E)成形加工性 (a)加工性 めっき鋼板から90mmφの円盤状のブランクを採取
し、これを直径が50mmφで深さが28mmの円筒状
に深絞り成形した後、その側壁面のめっき皮膜を粘着テ
ープで剥離させる試験を行い、その剥離量を目視調査し
て評価した。加工性の評価は,剥離量を次の段階に区分
して行った。 5: 全く剥離なし、 4: 剥離片の付着しているテープ面積が10%未満、 3: 剥離片の付着しているテープ面積が30%未満、 2: 剥離片の付着しているテープ面積が50%未満、 1: テープ全面に付着
(E) Formability (a) Workability A 90 mmφ disc-shaped blank is sampled from a plated steel sheet, and this is deep-drawn into a cylindrical shape having a diameter of 50 mmφ and a depth of 28 mm, and the side wall surface thereof is formed. A test was conducted in which the plating film was peeled off with an adhesive tape, and the amount of the peeling was visually inspected and evaluated. The workability was evaluated by dividing the peeling amount into the following stages. 5: No peeling at all, 4: Less than 10% of the tape area to which the peeled piece adhered, 3: Less than 30% of the tape area to which the peeled piece adhered, 2: The tape area to which the peeled piece was adhered Less than 50%, 1: Attached to the entire surface of the tape

【0039】(b)成形性 成形性については、上述した加工性評価を行う際の“深
絞り成形時”における母材破断の有無(有:○,無:
×)で評価した。なお、評価の結果は, ○: 母材破断なし、 ×: 母材破断あり で表示した。
(B) Formability Regarding the formability, the presence or absence of base material fracture during “deep drawing forming” when performing the above-described workability evaluation (Yes: ○, No:
X). The results of the evaluation are shown as ○: no base material break, ×: base material break.

【0040】(F)スポット溶接性 めっき鋼板から試験片を採取し、スポット溶接の連続打
点可能数で評価した。なお,連続打点溶接条件は次の通
りであった。 電流: 10000A、 加圧力: 200kgf、 通電時間: 12cycle(at60Hz)、 電極形状: ドーム形、 溶接方法:“1点/2秒で20点連続打点溶接後、40
秒以上の休止”というサイクルを繰り返す。100点毎
に3個のせん断試験片を採取し、引張試験後にナゲット
径を測定する。
(F) Spot Weldability Specimens were sampled from plated steel sheets and evaluated by the number of possible continuous spot welding spots. The continuous spot welding conditions were as follows. Current: 10000A, Pressure: 200kgf, Energizing time: 12 cycles (at 60Hz), Electrode shape: Dome, Welding method: "40 points after continuous 20 point welding at 1 point / 2 seconds"
A cycle of "pause for more than one second" is repeated. Three shear test pieces are collected every 100 points, and the nugget diameter is measured after the tensile test.

【0041】スポット溶接性の評価は、1500点以上
を可とし、次の段階で表示した。 ◎:2000点以上、 ○:1500点以上、 △:1500点未満、 ×:1000点未満 表2,表3に示される結果からも明らかなように、本発
明に係る複合亜鉛めっき鋼板は、何れも非常に優れた塗
装後の疵部耐食性、塗装後の端面耐食性、塗膜密着性、
成形加工性及び溶接性を兼備していることが分かる。
The evaluation of spot weldability was 1500 points or more, and was indicated in the next stage. :: 2,000 points or more, : 1: 1500 points or more, Δ: less than 1500 points, ×: less than 1000 points As is clear from the results shown in Tables 2 and 3, any of the composite galvanized steel sheets according to the present invention was used. Also excellent corrosion resistance after coating, corrosion resistance of the end face after coating, coating adhesion,
It turns out that it has both moldability and weldability.

【0042】[0042]

【発明の効果】以上に説明したように、本発明によれ
ば、従来の表面処理鋼板を凌駕する非常に優れた塗装後
耐食性を示すだけでなく、ユーザーでの使い勝手である
溶接性や成形加工性にも優れる表面処理鋼板を安定して
提供することが可能となり、自動車、家電製品、建材等
の性能向上に大きく寄与できるなど、産業上有用な効果
がもたらされる。
As described above, according to the present invention, not only the excellent corrosion resistance after painting than the conventional surface-treated steel sheet, but also the weldability and forming process which are easy for the user to use. Thus, it is possible to stably provide a surface-treated steel sheet having excellent properties, and it is possible to greatly contribute to improving the performance of automobiles, home electric appliances, building materials, and the like.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明のめっき層における酸化物粒子への吸着
による腐食抑制有機化合物(有機インヒビター)の分散
形態を模式的に示す図である。
FIG. 1 is a view schematically showing a dispersion form of a corrosion-inhibiting organic compound (organic inhibitor) by adsorption to oxide particles in a plating layer of the present invention.

【図2】本発明のめっき層におけるマイクロカプセルに
よる内包による腐食抑制有機化合物(有機インヒビタ
ー)の分散形態を模式的に示す図である。
FIG. 2 is a diagram schematically showing a dispersion form of a corrosion-inhibiting organic compound (organic inhibitor) by inclusion in a microcapsule in a plating layer of the present invention.

【符号の説明】[Explanation of symbols]

1 鋼板 2 Zn系電気めっき 1 Steel plate 2 Zn-based electroplating

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4K023 AA15 AA20 AB29 AB50 BA06 CA09 CB01 CB05 CB07 CB11 CB21 CB28 DA02 DA06 DA07 DA08 4K024 AA01 AA05 AA17 AA18 AA19 AA20 AB01 AB02 AB06 AB12 BA03 BB02 BB15 BB18 BC01 EA06 GA04 GA07 GA14  ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4K023 AA15 AA20 AB29 AB50 BA06 CA09 CB01 CB05 CB07 CB11 CB21 CB28 DA02 DA06 DA07 DA08 4K024 AA01 AA05 AA17 AA18 AA19 AA20 AB01 AB02 AB06 AB12 BA03 BB02 GA03 BC01 GA04

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 裸鋼板またはめっき鋼板の片面もしくは
両面に、アルキン類,アルキノール類,フェノール類,
アミン類もしくはその塩,チオ化合物,複素環化合物並
びに芳香族カルボン酸化合物もしくはその塩の中から選
ばれた少なくとも1種類の有機化合物からなる腐食抑制
剤を吸着させた酸化物粒子が分散し、C含有量が0.0
01〜20質量%である複合電気めっき層を有すること
を特徴とする複合電気めっき鋼板。
1. An alkyne, an alkynol, a phenol, or the like, on one or both sides of a bare steel sheet or a plated steel sheet.
Oxide particles adsorbing a corrosion inhibitor comprising at least one organic compound selected from amines or salts thereof, thio compounds, heterocyclic compounds, and aromatic carboxylic acid compounds or salts thereof are dispersed; Content 0.0
A composite electroplated steel sheet having a composite electroplating layer in an amount of from 0.01 to 20% by mass.
【請求項2】 前記酸化物粒子が、SiO2 ,Al2
3 ,ZrO2 ,TiO2 の1種または2種以上からなる
ことを特徴とする請求項1に記載の複合電気めっき鋼
板。
2. The method according to claim 1, wherein the oxide particles are made of SiO 2 , Al 2 O.
3, the composite electroplated steel sheet according to claim 1, characterized in that it consists of ZrO 2, 1 kind of TiO 2 or more.
【請求項3】 請求項1または2に記載の複合電気めっ
き鋼板を製造するにあたり、前記腐食抑制剤の含有量が
0.001〜100g/L、前記酸化物粒子の含有量が
0.001〜100g/Lであるめっき浴を使用するこ
とを特徴とする複合電気めっき鋼板の製造方法。
3. The production of the composite electroplated steel sheet according to claim 1 or 2, wherein the content of the corrosion inhibitor is 0.001 to 100 g / L, and the content of the oxide particles is 0.001 to 100 g / L. A method for producing a composite electroplated steel sheet, comprising using a plating bath of 100 g / L.
【請求項4】 裸鋼板またはめっき鋼板の片面もしくは
両面に、アルキン類,アルキノール類,フェノール類,
アミン類もしくはその塩,チオ化合物,複素環化合物並
びに芳香族カルボン酸化合物もしくはその塩の中から選
ばれた少なくとも1種類の有機化合物からなる腐食抑制
剤を包んだマイクロカプセルが分散し、C含有量が0.
001〜20質量%である複合電気めっき層を有するこ
とを特徴とする複合電気めっき鋼板。
4. An alkyne, alkynol, phenol, or alkyne, alkynol,
Microcapsules containing a corrosion inhibitor comprising at least one organic compound selected from amines or salts thereof, thio compounds, heterocyclic compounds, and aromatic carboxylic acid compounds or salts thereof are dispersed and have a C content of Is 0.
A composite electroplated steel sheet having a composite electroplating layer of 001 to 20% by mass.
【請求項5】 前記酸化物粒子が、SiO2 ,Al2
3 ,ZrO2 ,TiO2 の1種または2種以上もしくは
被膜形成能を有する有機高分子からなることを特徴とす
る請求項4に記載の複合電気めっき鋼板。
5. The method according to claim 1, wherein the oxide particles are SiO 2 , Al 2 O.
3, the composite electroplated steel sheet according to claim 4, characterized in that it consists of an organic polymer having one or more or the film forming ability of ZrO 2, TiO 2.
【請求項6】 請求項4または5に記載の複合電気めっ
き鋼板を製造するにあたり、前記腐食抑制剤を内包した
マイクロカプセルの含有量が0.001〜100g/L
であるめっき浴を使用することを特徴とする複合電気め
っき鋼板の製造方法。
6. The production of the composite electroplated steel sheet according to claim 4 or 5, wherein the content of the microcapsules containing the corrosion inhibitor is 0.001 to 100 g / L.
A method for producing a composite electroplated steel sheet, comprising using a plating bath that is:
【請求項7】 複合電気めっき層が、Znのみからなる
か、もしくは、Co,Mn,Cr,Sn,Sb,Pb,
Ni,Mo,Fe,Mg,Siの1種または2種以上
を、さらに含有し、片面あたりの付着量が10mg/m
2 〜200g/m2 であることを特徴とする請求項1、
2、4、5のいずれかに記載の複合電気めっき鋼板。
7. The composite electroplating layer is composed of only Zn, or is composed of Co, Mn, Cr, Sn, Sb, Pb,
One or more of Ni, Mo, Fe, Mg, and Si are further contained, and the adhesion amount per side is 10 mg / m2.
2. The composition according to claim 1, wherein the weight is 2 to 200 g / m 2 .
2. The composite electroplated steel sheet according to any one of 2, 4, and 5.
【請求項8】 下地にめっき鋼板を用いる場合の下地め
っき層が、ZnとAlの1種または2種のみからなる
か、もしくは、Co,Mn,Cr,Sn,Sb,Pb,
Ni,Mo,Fe,Mg,Siの1種または2種以上
を、さらに含有することを特徴とする請求項1、2、
4、5、7のいずれかに記載の複合電気めっき鋼板。
8. When a plated steel sheet is used as a base, the base plating layer is made of one or two of Zn and Al, or is composed of Co, Mn, Cr, Sn, Sb, Pb,
3. The composition according to claim 1, further comprising one or more of Ni, Mo, Fe, Mg, and Si.
The composite electroplated steel sheet according to any one of 4, 5, and 7.
JP2000067870A 2000-03-13 2000-03-13 High corrosion resistance composite electroplated steel sheet and method for producing the same Expired - Fee Related JP3895900B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005056883A1 (en) * 2003-12-09 2005-06-23 Kansai Paint Co., Ltd. Electroplated coating of zinc alloy with excellent corrosion resistance and plated metal material having same
WO2005056884A1 (en) * 2003-12-09 2005-06-23 Kansai Paint Co., Ltd. Electroplating solution composition for organic polymer-zinc alloy composite plating and plated metal material using such composition
JP2007297646A (en) * 2006-03-22 2007-11-15 Jfe Steel Kk Method for manufacturing electrogalvanized steel sheet
WO2012067202A1 (en) * 2010-11-18 2012-05-24 古河電気工業株式会社 Composite plating material and electrical/electronic component using same

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005056883A1 (en) * 2003-12-09 2005-06-23 Kansai Paint Co., Ltd. Electroplated coating of zinc alloy with excellent corrosion resistance and plated metal material having same
WO2005056884A1 (en) * 2003-12-09 2005-06-23 Kansai Paint Co., Ltd. Electroplating solution composition for organic polymer-zinc alloy composite plating and plated metal material using such composition
JP2007297646A (en) * 2006-03-22 2007-11-15 Jfe Steel Kk Method for manufacturing electrogalvanized steel sheet
WO2012067202A1 (en) * 2010-11-18 2012-05-24 古河電気工業株式会社 Composite plating material and electrical/electronic component using same
JP5654015B2 (en) * 2010-11-18 2015-01-14 古河電気工業株式会社 Composite plating materials and electrical / electronic parts using them

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